Professional Documents
Culture Documents
ML-1650Series
ML-1650 / ML-1651N
SERVICE
LASER PRINTER
Manual
CONTENTS
1. Precautions
2. Specifications
3. Disassembly and Reassembly
4. Troubleshooting
5. Exploded Views and Parts List
6. Block Diagram
7. Connection Diagram
CODE : JC-0055A
Precautions
1. Precautions
Please read the following carefully to prevent any accidents and not to damage the unit during service.
CAUTION
VORSICHT
UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GEOFFNET.
NIGHT DEM STRAHL AUSSETZEN.
ATTENTION
ATTENZIONE
PRECAUCION
1-1
Precautions
1-2
Samsung Electronics
Precautions
4 Driver
5 Pinset
6 Cotton Swab
Ground
Equipments a IPA(Isopropyl
7 Cleaning
Alcohol)dry cloth or a soft stuff neutral
detergent.
3 Electronic Scale
Note
Samsung Electronics
1-3
Specifications
2. Specifications
ML-1650
Engine
Speed
ML-1651N
17 PPM(Letter) , 16PPM(A4)
Resolution
1200 * 1200
Warm-Up Time
Power Consump.
Dimension(W * D * H)
Weight
Acoustic Noice
Power Rating
AC 100~127V , 50 Hz
AC 220~240V , 60 Hz
Controller
Processor
Memory
RAM
EEPROM
Emulation
PCL6, PS 3(Option)
Interface
OS Support
Windows 95/98/2000/Me/NT,
Linux(Radhat 6.0 ), iMac(Mac OS 8.0 )
N/W
Paper
Input
Option
Default
Cassette
MP Tray
Output
Media Type
Face down
250 sheets
Face up
100 sheets
A4, Letter. Legal, Executive, B5, A5, Folio, 7 3/4(Monarch),
#10, DL, C5, C6, B5
Toner
User interface
Type
Single Cartridge
Life
Cartridge
Pick up Roller
60,000 sheets
Feed Roller
60,000 sheets
Transfer Roller
125,000 sheets
Fuser
40,000 sheets
3Key, 4LEDs
LCD
Toner Save
Reprint
Samsung Electronics
No
YES
YES(Button)
2-1
Specifications
ML-1650
Environment
Humidity
20 ~ 80 % RH
Temperature
Humidity
10 ~90 % RH
ML-1651N
Network
2-2
Samsung Electronics
Samsung Electronics
3-1
3-2
Samsung Electronics
Samsung Electronics
3-3
3-4
Samsung Electronics
Samsung Electronics
3-5
3-6
Samsung Electronics
3-8 LSU
1. Before you remove the LSU, you should remove:
-Main Cover (see page 3-5)
-Exit assembly (see page 3-7)
Samsung Electronics
3-7
3-10 Fan
1. Before you remove the fan, you should remove:
-Main Cover (see page 3-5)
3-11 Solenoid
1. Before you remove the solenoid, you should
remove:
-Main Cover (see page 3-5)
3-8
Samsung Electronics
Samsung Electronics
3-9
Note
3-10
Samsung Electronics
Samsung Electronics
3-11
3-12
Samsung Electronics
Samsung Electronics
3-13
2. Remove six screws from the left and the right base
bracket and take them out.
3-14
Samsung Electronics
Samsung Electronics
3-15
3-16
Samsung Electronics
Troubleshooting
4. Troubleshooting
4-1 How to use DCU
Samsung Electronics
4-1
Troubleshooting
4-1-2 Code
Connect DCU to the printer and turn the power on. It show 7 LED on the panel and each code tells the function of the
printer.
Normal Code
While printing or warming up, it indicate the position of the paper
61
00-05
Warm up
Ready(kind of paper)
Feed Sensor On
Feed Sensor off
Paper Out
Sleep Mode
Error Code
When detecting the malfunction, the printing is stopped to indicate error code.
60, 62, 68
Fuser Error
64
65
70
71
72
73
76
95
Cover Open
CRU Error
No Paper
Paper Jam 0
Paper Jam 1
Paper Jam 2
Out Bin Full
LSU Not Ready
4-2
The error in the fuser occurred. There is a short circuit in the thermistor and the
thermostat while printing, Low Temperature Error occurs.
60: Open Fuser Error
62: Low Heat Error
68: Over Heat Error
The Printer Cover is open.
The Toner Cartridge not installed,
No paper in the paper cassette.
The front part of paper is jammed between pickup unit and Feed sensor.
The front part of paper is jammed between the Discharge sensor and Feed sensor.
The front part of paper is jammed just after passing through the discharge sensor.
The Out bin is filled with paper.
LSU Scanner Motor not ready or Hsync signal not output.
Samsung Electronics
Troubleshooting
00
01
02
03
04
05
06
Pickup clutch on
The Solenoid in the printer is in operation. To stop the operation, Press the button [shift] and [Enter] together.
07
08
09
10
Fuser Test
If the [Enter] button pressed, the right LED is on and temperature of the fuser is up to READY Mode. If the
[Up] button pressed, the middle LED is on and temperature of the fuser is up to Printing Mode.
If you press the button once more, the left LED is on and temperature of the fuser is up to overheat Mode.
11
12
Samsung Electronics
4-3
Troubleshooting
13
14
15
Fan Test :
Indicates the function of the fan, same method of the code 06.
16
17
SMD Test :
This function is for a manufacturing process. You can test all diagnostic Codes(0~06).
When you push the Enter button, the main motor runs (Diagnostic Code 00).
If you push the up botton, the current diagnostic Code stops, and the next diagnostic Code starts.
FACE DOWN
LSU
FACE UP
CARTRIDGE
FUSER
PTL
CR
H/R
FEED SEN
DR
SR
EXIT1
IDLE
OPC
EXIT SEN
Pr/R
MPF
FEED
TR
PICK UP
EMPTY SEN
CASSETTE
SCF
4-4
Samsung Electronics
Troubleshooting
BIAS 1
BIAS 0
05 LSU READY
LSU MT&LD
LSU MOTOR
MP
SELF
08 CRU
FEED SENSOR
TEST
EXIT SENSOR
STATUS
10 COER HEAT
DIAGNOSTIC
ON
DIAGNOSTIC CODE
PRINT HEAT
STANDBY HEAT
OFF
STATUS CODE
00
01
02
03
04
05
06
07
08
09
10
11
12
CLEAN (MESSAGE)PRINT
13
THV(+)TRIGGER &THV ON
14
MP PICKUP ON
15
FAN TEST
16
17
SMD TEST
00
01
02
03
04
05
06
READY (REGAL)
READY (LETTER)
READY (A4)
READY (EXECUTIVE)
READY (B5)
READY (FOLIO)
READY (A5,A6)
20
21
22
40
50
61
64
65
69
70
71
72
73
76
90
WARM UP
COVER OPEN ERROR
CRU ERROR
SLEEP MODE
NO PAPERR or CASSETTE
PAPER JAM 0
PAPER JAM 1
PAPER JAM 2
OUTBIN FULL ERROR
MANUAL PRINT MODE
DCU MODE!!
!!!
DOWN!!
UP!!!!
SHIFT!!
STOP
ENTER
Samsung Electronics
4-5
Troubleshooting
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
3. It may occur when Burr and foreign substances are on the window of the developer frame.
4. If the fuser is defective, voids occur periodically at the top of a black image.
4-6
Samsung Electronics
Troubleshooting
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
1. If dark or blurry black spots occur periodically, the rollers in the Developer may be
contaminated with foreign matte or paper
particles.
( Charge roller : 38.5 mm interval
OPC drum : 96 mm interval)
Samsung Electronics
4-7
Troubleshooting
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
4-8
Samsung Electronics
Troubleshooting
Solution
3. The toner level is not even on the developer roller due to the bad blade.
4-2-8 Background
Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Samsung Electronics
Solution
4-9
Troubleshooting
96 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
4-10
96 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
When printing on card stock thicker than normal paper or transparencies such as OHP,
higher transfer voltage is required.
Samsung Electronics
Troubleshooting
Digital
Digital Printer
Printer
Solution
47.1 mm
Digital
Digital Printer
Printer
Digital
Digital Printer
Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
1. Disassemble the fuser and remove the
contaminated toner particles on the roller
and clean the foreign matter between
Thermistor and Heat roller.
(
Caution: can be deformed)
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Samsung Electronics
Solution
4-11
Troubleshooting
Solution
56.1 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
Remove contamination of the terminals of the
developer and the unit.
Solution
2. Abnormal solenoid.
4-12
Samsung Electronics
Troubleshooting
Description
Solution
EXIT2
FACE DOWN
4-3-2LSU JAM 0
FACE UP
CARTRIDGE
FUSER
H/R
FEED SEN
EXIT1
IDLE
MPF
Description
Pr/R
FEED
TR
PICK UP
EMPTY SEN
Solution
EXIT SEN
CASSETTE
JAM 0
Samsung Electronics
4-13
Troubleshooting
EXIT2
FACE DOWN
LSU
FACE UP
CARTRIDGE
FUSER
H/R
4-3-3
JAM 1
EXIT1
IDLE
Pr/R
MPF
FEED
TR
PICK UP
EMPTY SEN
Description
EXIT SEN
EXIT SEN
Solution
CASSETTE
JAM 1
EXIT2
FACE DOWN
4-3-4 JAM 2
LSU
FACE UP
CARTRIDGE
FUSER
H/R
MPF
Description
EXIT1
IDLE
Pr/R
FEED
TR
PICK UP
EMPTY SEN
EXIT SEN
EXIT SEN
CASSETTE
JAM 2
4-14
Solution
2. If the paper is stuck in the fuser : disassemble the fuser and remove the
jammed paper, and clean the surface
of the pressure roller with dry gauze.
3. Remove the jammed paper after disassembling the fuser : Clean the surface
of the pressure roller with dry gauze.
Remove the toner particles stained
on the rib.
Check the assemblage and performance of the exit.
Samsung Electronics
Troubleshooting
4-3-5 Multi-Feeding
Description
Solution
Solution
1. Disassemble the fuser, clean the area between the
Heat-roller and Thermistor and remove the foreign
matter of the pressure roller.
2. If background appears badly in the printing, fix it by
referring to the solutions for background.
(See 4-2-8 Background)
Samsung Electronics
4-15
Troubleshooting
4-3-7
OPC
Description
Solution
4-16
Samsung Electronics
Troubleshooting
Solution
Solution
Replace LSU.
Samsung Electronics
4-17
Troubleshooting
4-4-3 Not function of the gear of the fuser due to melting away
Description
The motor breaks away from its place due to gear melting away.
Solution
1. Replace the Fuser.
The paper lamp on the operator panel is on even when paper is loaded in the cassette.
Solution
The paper lamp on the operator panel does not come on when the paper cassette is empty.
Solution
4-18
Samsung Electronics
Troubleshooting
Solution
Hook Lever
The ERROR lamp does not come on even when the printer cover is open
Solution
1. Check the insertion of the Cover Open S/W
Connect.
Samsung Electronics
4-19
Troubleshooting
Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.
Solution
4-4-9 No Power
Description
When system power is turned on, all lamps on the operator panel do not come on.
Solution
4-20
Samsung Electronics
Troubleshooting
Solution
1. Replace LSU.
Samsung Electronics
4-21
Troubleshooting
One-way Screw
Genuine Label :
The prevention of
disassembly
4-22
One-way Screw
Samsung Electronics
Troubleshooting
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Signs
Toner is fallen on
the papers periodically.
Contaminated with
toner on prints partly or over the whole
surface.
Solution
1. All of 1, 2, 3 aboveIf it become better by shaking,
replace with a new developer
after 50-100 sheets in the closing state of the life span.
2. In case of 2If it becomes better after cleaning the LSU window, then the
developer is normal.
(Because of foreign substance
on the LSU window, the image
has not been printed partly.)
3. If it cannot be recycled:
Replace the developer.
Samsung Electronics
4-23
Troubleshooting
Fault
White Black spot
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Signs
Recycled product
4-24
Solution
1. In case of 1 above Run OPC Cleaning Mode Print
4-5 times repeatedly to remove.
Especially check foreign substance on the OPC surface, then
remove them with a clean gauze
moistened with IPA(Isopropyl
Alcohol) not to damage OPC if
necessary.
Never use usual alcohol.
2. In case of 2
If they are not disappeared by
running OPC Cleaning Mode
Print 4-5 times.
: at intervals of 38.5mm - Replace
the developer.
: at intervals of 96mm - Remove
foreign substance.
: Broken image - Replace the
developer according to carelessness.
Samsung Electronics
Troubleshooting
Fault
Ghost & Image
Contamination
Signs
Solution
1. All of 1, 2, 3 above
(1)Remove toner and foreign substances adhered to the contact
point of the developer.
(2)The contact point of the unit
facing that of the developer
also must be cleaned.
(3)If the terminal assembly is
unsafe:
Fully stick the terminal to or
reassemble it after disassembling.
Disassemble the side plate and
push the terminal to be stuck,
then reassemble it.
2. In case of 2
It is a phenomenon when the
OPC drum of the developer is not
electrically charged. Clean the
terminals of the charged roller,
then recheck it.
3. In case of 3
It is a phenomenon as the developing bias voltage of the developer. Clean the terminals of the
developing roller, then recheck it.
Totally contaminatedblack.
(Black image printed out)
The density of printouts is too dark and
ghost occurs.
Samsung Electronics
4-25
Troubleshooting
While Power turned on, the printer is not working in the printing mode.
Solution
1.Check the power of the printer and perform the SelfTest. If the test printing works, that means no problems in the printer itself. If the test printing does not
work, that means bad functioning of the printer(not
because of software). Perform DCU to check the
Error Status.
4-26
Samsung Electronics
Troubleshooting
After receiving the printing order, no response at all or the low speed of printing
occurs due to wrong setup of the environment rather than malfunction of the printer itself.
Check and Cause
Solution
Samsung Electronics
4-27
Troubleshooting
Description
The printing is not working properly even when the cable has no problem.
(even after the cable is replaced)
If the printer won't work at all or the strange fonts are repeated, the printer driver may be defective or wrong setup in the CMOS Setup.
Check and Cause
Solution
4-28
Samsung Electronics
Troubleshooting
Description
To spool which stands for "simultaneous peripheral operations online" a computer document or
task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so
that it can be printed or otherwise processed at a more convenient time (for example, when a
printer is finished printing its current document).
Check and Cause
Solution
Samsung Electronics
4-29
R-CHIP
ex ) JB96-01268A
Type 1 : Controlled by Company : It can be commonly used for all kinds of product SEC produce.
Mostly, electronics Parts.
Type 2 : Controlled by Division : It is used or one produce. Mostly, Mostly, mechanical Parts.
Samsung Electronics
DIVISION
A/S Private
PART CODE
**81-******
(JB81-00039A)
DESCRIPTION
AS-*****
(AS-USE)
ASSY Part
**75-******
(JB75-00068A)
MEC-*****
(MEC-CHUTE)
ASSY Part
**92-******
(JB92-01131A)
PBA ******
(PBA MAIN-CONTROLLER)
ASSY Part
**97-******
(JB97-01089A)
MEA ******
(MEA UNIT-PULLEY IDLE)
5-1
DESCRIPTION
SEC CODE
refer to the
table
1-1
PMO-COVER OPEN
JC72-00628A
1-2
PMO-COVER MAIN
refer to the
table
1-3
JC72-00482A
1-4
PMO-LENS LED
JC72-00365A
1-5
PMO-KEY BUTTON
JC72-00499A
1-6
PBA SUB-PANEL_SEC
JC92-01208D
1-7
PMO-COVER REAR
JC72-00355A
1-8
PMO-STACKER REAR
JC72-00356A
1-9
PMO-COVER CONTROLLER
JC72-00358A
1-10
JC97-01325A
1-10-1 PMO-COVER-MP
JC72-00349A
JC72-00350A
1-11
JC97-01315C
JC61-40001A
1-11-1 FOOT-RUBBER
1-12
1-12-1 FOOT-RUBBER
QTY SA
JC97-01316A
JC61-40001A
REMARK
UNIT-LSU(M)
JC59-00013A
ELA UNIT-MOTOR 16
JC96-02057A
3-1
MOTOR-STEP 7.5_DEG
JC31-00002A
3-2
MOTOR-STEP
JC31-00009A
ELA UNIT-DEVE
ELA HOU-MPF
JC96-01650A
5-1
PHOTO-INTERRUPTER
0604-001095
5-2
SOLENOID-HAWK
JC33-00003A
5-3
RPR-RUBBER P/UP MP
JC73-10907A
JC97-01466C
O 550SHEETS
CBF HARNESS-MOTOR
JC39-00157A
MEA UNIT-FEEDER
JC97-01324B
RMO-RUBBER PICK_UP
JC73-40907A
PMO-CAP SENSOR
JC72-00320A
10
ELA HOU-ENGINE
JC96-02113A
110V
ELA HOU-ENGINE
JC96-02114A
220V
10-1
SHIELD-PCU
JC70-00080A
10-2
PCT-INSULATOR PCU
JC72-00334A
10-3
PBA MAIN-ENGINE
JC92-01302A
8-1
5-2
110V/220V
NO.
DESCRIPTION
SEC CODE
QTY SA
10-4
SMPS-HAWK16 SMPS
JC44-00021A
110V
JC44-00022A
220V
11
FAN-DC
JC31-00012A
12
PMO-CAP WIRE
JC72-00656A
13
IPR-CLAMP EMI
JC70-00009A
14
110V
220V
14-1
ELA UNIT-HOLDER TR L
JC96-01730A
14-2
MEC-ROLLER TRANSFER
JC75-00124A
14-3
ELA UNIT-HOLDER TR R
JC96-01729A
14-4
GEAR-TR29
JC66-00039A
14-5
JC96-01643A
14-6
JC96-01642A
14-7
JC92-01234B
14-8
ELA HOU-VARISTOR
JC96-01772A
14-9
PBA SUB-FUSER SW
JC92-01261A
JC92-01235A
JC96-01720A
JC96-02126A
JC96-01645A
REMARK
15
PBA MAIN-CONTROLLER
JC92-01353A
16
ELA UNIT-FUSER
JC81-00394A
110V
ELA UNIT-FUSER
JC81-00393A
220V
16-1
MEC-ROLLER PRESSURE
JC75-00114A
16-2
LAMP-HALOGEN
4713-001155
110V
LAMP-HALOGEN
4713-001156
220V
THERMOSTAT
4712-000001
16-3
17
CBF HARNESS-LSU
JC39-00135A
18
SMPS-HVPS
JC44-00027A
19
JC97-01338J
JC97-01338K
1
1
O Only 1650/XIL
O
JC72-00631A
0604-001095
JC72-41188F
20
PMO-DUCT FAN2
JC72-00627A
21
JC92-01310A
22
Samsung Electronics
1
ELA HOU-HOUSING
HAWK16
ML-1650/XAA
JC96-01590V
ML-1651N/XAA
JC96-02235A
ML-1650/XEF
JC96-01590W
ML-1651N/XEF
JC96-01590Z
ML-1651N/XEC
JC96-01590X
ML-1650/XEG
JC96-01590V
ML-1651N/XG
JC96-02235A
ML-1650/XET
JC96-01590V
ML-1651N/XET
JC96-02235A
ML-1650/XEU
JC96-01590V
ML-1651N/XEU
JC96-02235A
ML-1650/XIL
JC96-01590Y
ML-1651N/XIL
JC96-02275B
ML-1651N/XIP
JC96-02235A
PMO-COVER MAIN
1-7
1-1
JC72-00330U
JC72-0030W
JC72-00330V
JC72-00330X
JC72-00330Y
JC72-00330U
JC72-00330W
JC72-00330U
JC72-00330W
JC72-00330U
JC72-00330W
JC63-00075A
JC72-00330Z
JC72-00330W
1-8
1-2
17
20
1-3
16
1-4
16-4
1-9
1-5
1-6
16-3
11
16-5
1-3
19
13
14
3-2
19-3
19-2
1-10-2
16-1
19-1
19-3
19-1
12
1-12
1-11
1-10
16-6
16-2
1-10-1
1-12-1
1-11-1
1-10-2
3-1
14
14-1
5-2
5-3
15
14-2
21
5-1
14-5
14-3
14-4
8-1
6
14-7
18
14-6
14-8
14-9
10-3
14-10
10-4
14-12
10-2
14-13
10
10-1
14-11
14-14
22
Samsung Electronics
5-3
Description
Qty
PMO-COVER OPEN
PMO-COVER MAIN
STOPPER HINGE OPEN
PMO-LENS LED
PMO-KEY BUTTON
PBA PANEL
PMO-COVER REAR
PMO-STACKER REAR
IPR-SPRING LOCKER REAR
PMO-CAP REAR
PMO-SUPPORT MP TRAY
PMO-LEVER_EMPTY, MP
PMO-STOPPER_EXIT,P
2
PMO COVER CONTROLLER
3
MEA UNIT-MP TRAY
3-1
PMO-COVER-MP
3-2
MPR-NAME PLATE XRX
3-3
PMO-CHUTE
3-3-1 PMO-DUMMY CHUTE
3-4
PMO-TRAY HOLDER MP
3-5
IPR-GUIDE LATCH
3-6
PMO-SIDE GUIDE MP
3-7
PMO-TRAY LINK MP
4
MEA UNIT-BRKT BOTTOM(L) XRX
4-1
FOOT-RUBBER
4-2
PMO-BRKT BASE L
4-3
PAPER SIZE SENSOR ASSY
5
MEA UNIT-BRKT BOTTOM(R) XRX
5-1
FOOT-RUBBER
5-2
IPR-PLATE CST GUIDE
5-3
PMO-BRKT BASE R
5-4
SCREW-TAPTITE
5-5
IPR-GROUND SCF BASE
6
IPR-BAR CLOSS BOTTOM
S1
SCREW-TAPTITE
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
7
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-7
1-1
1-13
1-8
1-9
1-2
1-10
1-3
1-11
1-4
1-12
1-5
1-6
1-3
4
3-3-1
3-7
3-3
5
4-3
4-2
5-4
5-5
3-4
5-2
3-6
3-1
4-1
3-5
6
3-2
5-1
5-3
3-7
3
6
5-4
Samsung Electronics
Description
ELA UNIT-FRAME BASE
PMO-GUIDE RIB
CBF HARNESS-INLET ASSY
PMO-HOLDER WIRE
KEY DEVE
CBF HARNESS-ENGINE_CONTROL
CBF-HARNESS_FUSER
PBA-EXIT SENSOR
CBF-HARNESS-THERMISTOR JOINT
CBF-HARNESS-MP_CLUTCH ENG
PBA SUB-FUSER SW
PBA SUB-TONER SENSOR
PMO-FRAME COVER
IPR-TERMINAL FU
ELA UNIT-HOLDER TR L
PMO-BUSHING TR
SPRING TR L
PMO-TRANSFER HOLDER
ELA UNIT-HOLDER TR R
PMO-BUSHING TR
SPRING TR R
PMO-TRANSFER HOLDER
IPR-PLATE TR
GEAR-TR29
ELA UNIT-GUIDE DEVE L
PMO-GUIDE DEVE L
SPRING GUIDE DEVE
ELA UNIT-GUIDE DEVE R
PMO-GUIDE DEVE R
SPRING GUIDE DEVE
ELA HOU-VARISTOR
IPR-TERMINAL TR, HAWK
ELA UNIT-SENSOR DEVE
PBA -MICROSWITCH
PMO-HOLDER ACTUATOR
PMO-ACTUATOR DEVE
GROUND FU
ELA UNIT-TERMINAL TR L
ICT-SHAFT HV LARGE
SPRING-HV LARGE
ELA UNIT-TERMINAL TR S
ICT-SHAFT HV LARGE
SPRING-HV SMALL
GROUND-HVPS
IPR-REMOVE KEY
ELA UNIT-ACTUATOR FEED
PMO-ACTUATOR FEED
PMO-HOLDER ACTUATOR
SPRING-FEED HAWK 14
ELA UNIT-GUIDE TRANSFER
PMO-HADER SAW PLATE
IPR-PLATE SAW
IPR-GUIDE TRANSFER
PMO-GUIDE RIB TR
ELA UNIT-GUIDE FEED
PMO-GUIDE OPTIC
GUIDE FEED
PMO-HOLDER G/PAPER
ELA UNIT-PTL
GUIDE PLATE FEED
PMO-HOLDER PTL
PBA SUB-PTL
ELA UNIT-EMPTY ACT
PMO-ACTUATOR EMPTY HAWK
SPRING EMPTY
HINGE GUIDE FEED
GND ICU
PMO-CAP SENSOR
GND MP
GEAR-P/UP DRIVE
GROUND MOTOR
IPR-GUIDE DUST
PBA MAIN-CON_JOINT
IPR-OPC-HAWK
CAP CONNECTOR L
CAP CONNECTOR U
MEC-ROLLER TRANSFER
GEAR IDLE Z27
RING-CS
WASHER-PLAIN
IPR-WASHER SPRING SU
SPRING HINGE FEED
GEAR-EXIT M ID
IPR-GUIDE, DUST
PMO-BASE, FRAME
PMO-GUIDE-SKEW(12)
Samsung Electronics
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
15
44
15-1
15-2
15-3
16
16-1
16-2
16-3
16-4
17
21
13
12
18-2
46
18-1
18
7
45
47
14
46
48
50
19
19-1
38
40
19-2
34
11
51
20
22
8
22-1
10
42
37
22-2
43
36
22-3
22-4
30
23
30-1
31
30-2
35
24-2
24
25-2 24-1
53
25
25-1
31-3
49
33
41
28-3
28-2
27
27
32-2
28-1
32
32-1
31-2
31-1
28
29-3
29-1
29
29-2
29-4
5-5
Description
MEA RACK-HOU EXIT
PMO-FRAME REAR
GEAR-EXIT/U, ID
RING-CS
GEAR-IDLE 25
SPRING-F/DOWN
PMO-HOLDER EXIT_F/DOWN
PMO-ROLLER-EXIT, MAIN
PMO-ROLLER-EXIT, FR
MEC-BEARING, EXIT RING-C
MEA UNIT-ROLL EXIT
GEAR-EXIT
RMP-RUBBER EXIT_F/UP
ACTUATOR OUT-FULL
MEC-BEARING, EXIT RING-C
GUIDE EXIT
SCREW TAPTITE
PHOTO SENSOR OUT BIN
PMO-HOLDER LEVER
PMO-LEVER STACKING
Qty
1
1
1
2
1
4
4
4
4
2
1
1
4
1
2
1
4
1
2
2
17
16
16
15
19
18
11
13
9
14
10
4
3
7
8
6
2
5
12
1
5-6
Samsung Electronics
Description
ELA HOU-MPF
PHOTO-INTERRUPTER
SCREW-TAPTITE
WASHER-PLAIN
SOLENOID-HAWK
CBF-HARNESS-MP_EMPTY
SPRING KNOCK UP
SPRING-PICK UP, MP
BRACKET_MP
PMO-PLT KNOCK_UP, MP
ICT-SHAFT_P/U, MP
PMO-GEAR P/U MP
PMO-CAM PICK UP MP
PMO-FRAME_MP
PMO-HOLDER_P/U,MP
PMO-HOUSING_P/U, MP
PMO-BEARING-PICK UP
RPR-RUBBER P/UP, MP
PMO-IDLE PICK UP, MP
RPR-PAD KNOCKUP, MP
RCR-FRICTION PAD 1 MP
RCR-FRICTION PAD 2 MP
PMO-RING KNOCK UP MP
SCREW TAPTITE
PMO-ADJUST END MP
RING-E
RING-CS
Qty
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
2
1
1
1
4
2
25
10
12
20
21
14
11
18
16
17
15
16
7
18
3
25
24
13
26
22
19
Samsung Electronics
5-7
10
36
12
3
12
NO.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Description
ELA UNIT FUSER (110V)
ELA UNIT FUSER (220V)
SCREW TAPTITE M3 x 8, BH+
SCREW TAPTITE M3 x 10, FH+
SCREW MACHINE M3 x 6
THERMISTOR-NTC
ELECTRODE FU R
ELECTRODE FU M
ELECTRODE FU L
THERMOSTAT
BRKT GEAR FUSER
GEAR-IDLE 25
GEAR-IDLE 15
RING-CS
COVER FUSER
ROLLER EXIT_F/UP
EXIT_F/UP (SPRING)
SPRING-CLAW
GUIDE-CLAW
LAMP-HALOGEN(110V)
LAMP-HALOGEN(220V)
ROLLER-HEAT
ROLLER PRESSURE
FRAME FUSER
GUIDE INPUT
GEAR FUSER, 32
BUSHING HR-L
BUSHING HR-R
SPRING-BEARING PR
BUSHING PR
PMO GUIDE REAR
SHAFT EXIT_F/UP
BUSHING_TX
GEAR-EXIT
RUBBER EXIT
RUBBER EXIT F/UP
ACTUATOR EXIT
SPRING-ACTUATOR
HOLDER BRUSH
BRUSH ANTISTATIC
HOLDER SHAFT
Qty
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
3
3
4
4
1
1
1
1
1
1
1
1
1
2
2
1
1
3
1
3
1
1
1
1
1
1
6
11
13
1
14
15
16
17
32
31
29
30
35
34
33
20
19
28
27
26
23
24
18
21
38
25
22
5-8
Samsung Electronics
Description
ELA UNIT-MOTOR
MOTOR-STEP 7.5_DEG
MOTOR-STEP 7.5_DEG
IPR-BRKT GEAR
IPR-BRKT MOTOR
GEAR-FUSER DRV
GEAR-RDCN 123-87
GEAR-OPC DRV 135
GEAR-OPC DRIVE2
WASHER-PLAIN
GEAR-FEED DRV
SCREW-MACHINE
MPR-POLYWASHER8
WASER-PLAIN
Qty
1
1
1
1
1
1
1
1
1
1
1
8
1
1
3
5
2
4
13
11
10
9
7
8
Samsung Electronics
5-9
Description
Qty
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
MEA UNIT-FEEDER
SCREW-TAPTITE
WASHER-PLAIN
SPRING-FEED(1)
SPRING-FEED(2)
BEARING-PICK UP
GEAR-P/UP DRIVE
GEAR-FEED
GEAR-PICK UP(12)
IPR-SHAFT FEED
IPR-SHAFT FEED IDLER
IPR-SHAFT PICK UP
GROUND_FEED
IPR-GUIDE_FEED, 16
PMO-HOUSING P/UP
PMO-ROLLER FEED L
PMO-ROLLER FEED S
PMO-SUB HOLDER FEED
PMO-FRAME_FEED
PMO-HOLDER FEED(1)
PMO-HOLDER FEED(2)
PMO-IDLE PICK_UP
PMO-ROLL_FEED, DRV 12
RMO-RUBBER PICK_UP
RMO-LEVER PICK_UP
SPRING PICK UP(12)
RING-CS
1
1
4
1
1
4
1
1
1
1
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
8
0
2
5
11
7
24
2
5
9
25
12
26
21
5
2
14
23
18
13
5
2
22
20
3
15
17
10
16
10
19
1
15
5-10
10
Samsung Electronics
Description
MEA UNIT FEEDER CST (500)
PMO-COVER GUIDE EXT
PMO-FRAME CASSETTE
PMO-GUIDE EXT CST
PMO-GUIDE PAPER
PMO-GUIDE SIDE CST
PMO-INDICATOR EMPTY
PMO-SIDE GUIDE EXT
PMO-SUB GUIDE CAST
PMO-HOLDER_INDICATOR
PMO-LOCKER PLATE
IPR-FINGER
IPR-GUIDE EXT LOCK
IPR-GUIDE PAPER SCF
IPR-GUIDE PLT PAPER
IPR-PLATE KNOCK UP
IPR-PLATE SPR LOCK
IPR-SPR PLT G/SIDE
SPRING PLATE K/UP 1
SPRING PLATE K/UP 2
SPRING LOCKER,PLATE
RPR-PAD CST
PMO GUIDE PAPER SIZE
SCREW TAPTITE M3 x 10 NI
LABEL(R)-CASSETTE
GUIDE PAPER DUMMY
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
7
1
1
15
21
11
12
3
18
17
16
19
5
22
10
7
20
24
13
14
25
2
8
6
9
Samsung Electronics
5-11
6. Block Diagram
6-1 Video ControllerBlock Diagram
DAT A(0:31)
32
ROM
ADD R(2:22)
100PIN DIM M
ADD R( 0:31)
21
DATA(0:31)
A 20
29LV 160
29LV 160
32
Regulator
2.7V
22
W R_FL A SH1,2,3
32
TS*, TT1, nTSB T,TSIZ(0:2)
CPU
POWER PC
PPC603ei
166M Hz
SYSCL K
74F32
RCS(0:3)
4
2
74F04
FS781
nW R
F_W R_E
nFSYNC
SPGPi
VCL K *
32
DRA MD(0:3 1)
64M bi t SDRAM
K4S641632C
64M bi t SD RAM
K4S641632C
A DDR(2:18)
DATA (16:31)
11
nW AI T
nW R
14
EIRQ(0:3)*
Supply Voltage
Supervi sor
74A CT245
Transceiver
93C66
4Mbit
Serial
EEPROM
nI OCS(0:5)*
C7733
nRD
I NT*
nW A IT
nRD
nW R
TT1
B RDIN*
I OCS1
I OCS2
EI RQ2
100PIN DIMM
Connector
V ideo-Clock
61.23307M Hz
SDRA M
Centronics
System clock
11.1M Hz(OSC)
Frequency
Scaling EMI
Attenuator
OPTION
Network
Card
RESET*
To
HVPS
&
L REA DY *, LSYNC*
LSU
ACK *, BUSY,
SELECT, ERROR,
FAULT*
PD(0:7)
DATA (0:7)
SELI N*
STROBE*
A UTOFD*
INI *
I OCS0
38
PANEL 8Pi n
74HCT273
D Fli p-Flop
Computer
Engine Controller B'd
OP Panel
6-1
Block Diagram
A0 - A15
PROGRAM
MEMORY
(27C512)
HVPS control
ADC
THV READ
THV / MHV / DEV PWM
PWM
D0 - D7
STEP MOTR
DRIVER
(TEA3718 for Main Motor
& 2916 for Sub-Motor)
SENSOR
Feed_Sensor
Cover_Open
SCF_RDY
P_Empty
P_Exit
MP_Empty
Output_Full
Fuser_SW
-------------------Size1
Size2
Size3
D_T_Sensor
DET_CRU
A0
74HC245
74HC245
A8
CPU
(KS88C4616)
SOLENOID DRIVE
MAIN CLUTCH
MP CLUTCH
11.59158MHz
2nd cassette
Feeder
(option)
ADC
Thermister value
FUSER CONTROL
PTL
FAN
VIDEO
CONTROLLER
Interface
6-2
7. Connection Diagram
PTL Ct r l
5V
PT L
Feed Sensor is on Bd
CN 3
Micro Switch on Board
In-24V
Out-24VS
Therm istor
H VPS
Therm 1
Therm 2
CN 2
1- 24VS
2 - GN D _2 4
3- 5VS
4 - GN D 5
5 - T H V _P WM
6 - T H V REA D
7 - T H V _E N *
8 - M H V _PW M
9 - D E V _PW M
1 0- PT L
1 1- GN D 5
1 2- GN D 5
Jo i n t typ e
1 -The r m 1
2 -The r m 2
1 - 5V
2 - Ex i t_s ig nal
3 - GN D _5
Exi t
Senso r
RAM_D IMM
(Opt io n) for RAM _Expand
100pin slot
ROM _DIMM
(Op ti on) f or Demo _SIMM
100pin slot
Ou tpu t Fu l l
se n so r
1- 5V
2 - S i g n al
3- GN D 5
C o n n e ct i o n
T erm inal
1- 5V
2 - T _s e n
3- GN D 5
1- 5V
2 - s i g n al
3- GN D 5
T _se n
so r
Joi nt
Bd
i n t h e CRU
L SU
Pan el Bd
HOST
( PC )
CN 2 4
CN 2 2
CN 20
CN 29
CN 28
1 - L SU _5V
2 - 5V
1 - L SU _C L K
2 - L R EA D Y*
3 - P _M OT OR*
4 - GN D _2 4
5- 24VS
6 - N .C
7 - L SU _V D O*
8 - L D _ON *
9 - GN D 5
1 0- L SU _5V
1 1- H SYN C*
CN 19
Controller
Bd
CN 23
CN 21
C N 26
1- V CC
2 - GN D 5
3- LE D1
4- LE D2
5- LE D3
6- LE D4
7 - K E Y1
8 - K E Y2
9- LE D5
1 0- K EY 3
CN 18
Par al l el Por t
3 6 Pi n
CN 30
36Pin
P 1 2 8 4 Co n .
CN 31
4Pin
U S B Jac k
U SB P or t
4 Pi n
CN 2 7
CN7
1- + 5V
2 - SC F _ST S
3 - SC F _CM D
4 - SC F _CL K
5 - SC F _RD Y
6 - + 2 4V S
7 - GN D 5
8 - GN D 24
CN 8
1 - M ot or 1 _PA
2 - M ot or 1 _PA *
3 - M ot or 1 _PB*
4 - M ot or 1 _PB
CN 1
Engine Bd
CN 25
1 - GN D
2 - Ou tpu t_F ul l *
3 - T _SN E SOR
4- V CC
M i cr o - S w i t c h
( Fo r L SU 5 V S C u t)
T oner
se n s o r B d
CN1
1 - GN D _5
2 - GN D _5
3- 5V
4- 5V
5 - GN D _2 4
6 - GN D _2 4
7- 24VS
8- 24VS
9- 24V
1 0- 2 4V
1 - R EA D Y*
2 - n EB SY
3 - n EM SG
4 - CCL K
5 - n CM SG
6 - n F SYN C
7 - n PRIN T
8 - L SY N C *
9 - T H ERM 1
1 0- T H E RM 2
1 1- C OV ER_OPEN
1 2- P_EX IT *
1 3- L D ON *
1 4- PM OT OR *
1 5- L RE A DY *
1 6- L SU C L K
1 7- OU T PU T _F U L L *
1 8- D ET _C RU
1 9- 3 .3 V
2 0- 3 .3 V
2 1- 3 .3 V
2 2- V ID EO*
2 3- V C C
2 4- V C C
2 5- nV ID E O*
2 6- GN D 5
2 7- GN D 5
2 8- GN D 5
1 - T H V _P WM *
2 - T H V _R EA D
3 - T H V EN *
4 - M H V _PW M
5 - D E V _PW M
6- PT L
7 - T _SEN SOR
8 - R es er v ed
9 - R es er v ed
1 0- GN D 2 4
Main
Solenoid
CN 17
Second Cassette
Feeder(Option)
Main Motor
1 - N .C
2 - F A N _J
3 - N .C
4 - M P_SOL _J
5 - N .C
6 - M T R_EN _A
7 - N .C
8 - M T R_PA
9 - SIZ E 1_J
1 0- M T R _E N _B
1 1- SIZ E2 _J
1 2- M T R _P B
1 3- SIZ E3 _J
1 4- + 24 V S
1 5- D GN D
1 6- A GN D
1 7- M P _E M PT Y_J
1 8,19 - D GN D
2 0- 5 V
Connector
Joint Bd
1 - 24VS
2 - MP_SOL
MP Solenoid
CN6
1 - SIZ E 1
2 - SIZ E 2
3 - SIZ E 3
4 - GN D 5
Size Detector
Sensor
CN4
1 - F A N Con tr o l
2 - N.C .
3 - 24 V S
CN2
1- 5V
2 - R XD
3- T XD
4 - GN D - 5 V
CN 2
SUB_MOTOR
JOINT BD
CN 4
CN 2
N et w or k
I /F Car d
( O p ti o n )
1- 24v
2 - N .C
3 - F U SER_2 4V S
1 - GN D 5
2- + 5V
3 - GN D 5
4- + 5V
5 - GN D 5
6 - + 3 .3V
7 - GN D 24
8 - + 3 .3V
9 - GN D 24
1 0- 2 4V
1 1- GN D 2 4
1 2- 2 4V
1 3- GN D 2 4
1 4- 2 4V
1 5- F U SE R_ON
1 6- F U SE R_24
DC FAN
1 - M T R_PA
2 - M T R_EN _A
3 - M T R_PB
4 - M T R_EN _B
5 - + 2 4V S
6 - GN D 24
7- + 5V
8 - GN D 5
DCU
(For System Test)
CN 6
MP Empty
Sensor
CN5
CN 1
CN 6
CN 5
1 - MP_EM PTY*
2 - GND 5
3 - 5V
C N7
CN 1
1 - MT R_PA
2 - MT R_PA *
3 - MT R_PB
4 - MT R_PB *
SUB_MOTOR
Fuser _Sw it ch
SMPS Bd
CN 3
CN 5 0 2
H OT
N e utr a l
CN 5 0 1
H OT
N e utr al
Power SW
AC In-Let
110V for USA
220V for EU
7-1
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