Professional Documents
Culture Documents
Contents
Subsurface
Simulators and real time information
There's a lot of talk in the industry about integrating real time well information with 5
simulators, but not so much about the value which can be achieved from doing it. We asked
WellDynamics, a well information company which recently announced a tie-up with
simulator software company Landmark Graphics, what the benefits are.
May 2007 Issue 7
Digital Energy Journal
Good subsurface data
Maintaining good quality subsurface data is a challenge nearly every oil and gas company 7
213 Marsh Wall, London, E14 9FJ, UK is struggling with. Paras Consulting expert Lee Hatfield gives his tips.
www.digitalenergyjournal.com
Tel +44 (0)207 510 4935
Fax +44 (0)207 510 2344
No single data management solution - Crouse conference
One emerging theme of Philp C Crouse's first ever European conference, held 9
in Amsterdam, April 19-20, was that there is no single way to fix oil
Editor companies data and knowledge management challenges.
Karl Jeffery
karl@digitalenergyjournal.com What lies between wells
Isle of Man company Geodirk has some interesting new methods to improve knowledge
11
Technical editor/ IT manager about rock formations between wells, by combining seismic data with measurements from
Keith Forward inside the well, and building up a picture of how the rock formed.
keith@digitalenergyjournal.com
Consultant writer
Why well operators should use simulators
Digital Energy Journal spoke to Landmark technology fellow Stan 13
Cullick about Landmark’s vision for bringing reservoir and well
Tracey Dancy, Paras Consulting simulation right up to the well head, as a tool operations managers can
use, and why they would find simulators helpful.
Production, design and circulation
Katerina Jeffery
katya@digitalenergyjournal.com
Communications
Advertising sales BT - a new service offering for oil and gas
David Jeffries
Only Media Ltd
We all understand what a traditional telecoms company does - but BT is seeking to redefine
it.The company has quadrupled its US oil and gas business since 2004.
15
Tel +44 (0)208 674 9444 We spoke to head of US oil and gas sales Ross Burley.
djeffries@onlymedia.co.uk
Wireless on offshore oil platforms
Digital Energy Journal is published
Using wireless data communications on offshore oil platforms is a much more viable
proposition now than it was a few years ago. Stan DeVries, director of upstream solutions
17
on print 6 times a year, supported with Invensys, explains why.
by a free website and email news service
We cover information technology
and communications in upstream Surface
oil and gas production,
drilling / completions and exploration. Implementing a document management system
Each issue of Digital Energy Journal is mailed
to 2000 oil and gas executives, as well as
EMC Documentum recently installed and expanded company-wide content management
systems at BP, BG, Anadarko, PetroCanada, NordskHydro, and also some of the world's 20
distributed at major trade shows such as largest state owned and non state owned oil and gas companies.
ATCE, Petex, Digital Energy
and Intelligent Energy. Aker and IBM's condition monitoring
Subscriptions: GBP 195 a year for 6 issues.
Aker Kvaerner has teamed up with IBM to offer oil and gas equipment condition
monitoring services. We spoke to Aker Kvaerner's vice president for concept and
technology, Erik Erdal.
21
To subscribe, please contact circulation
manager Katerina Jeffery on
katya@digitalenergyjournal.com,
Digital Energy Journal, 213 Marsh Wall,
Getting data out of spreadsheets
Production Access is Houston is on a mission - to persuade independent oil
23
London, E14 9FJ. and gas companies to move from spreadsheets to integrated software.
Alternatively you can subscribe online at
Oracle and data management
www.digitalenergyjournal.com
An estimated 90 per cent of oil and gas data is stored in Oracle databases.
Here's how Oracle thinks we should approach data management.
25
Digital Energy
Conference 26
Houston
Front cover image courtesy Halliburton The SPE Digital Energy
Conference in Houston
April 11-12 included a
Printed in the UK by substantial update on
BP's Field of the Future
THE MAGAZINE PRINTING COMPANY
program, updates from
www.magprint.co.uk
Shell's chief scientist for well engineering, and Petrobras' digital oilfield manager.
mation from different sources cations onto an integrated plat- professional services delivery
on the same web page. form. across the production and eco-
The PetroTrek software was Virtual Earth is a set of online nomics engineering domain,
first launched in 1997 and cus- mapping and search services, most recently as the Production
tomers include BP, Chevron, PE- which enables you to see data Operations Practice Manager in
MEX and Shell. together with aerial and satel- the Consulting and Services
"Products like PetroTrek Web lite images. group.
Subsurface
Subsurface
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Subsurface
Subsurface
date and absolutely unambiguous. Does the team have robust procedures should find that his/her staff become more
In order to ensure compliance and ac- and standards for getting physical data into amenable to data management and the
countability at a later date, it is also vital that the correct storage supplier with the cor- benefits that it brings.
the audit trail is available, consistent and of rect metadata? In effect the subsurface manager should
high quality. Do you issue retention dates with the da-
The important factors in ensuring quali- try to help the team help themselves.
ta? In order to promote sustainability the
ty data are: Have you ever investigated the physical
An awareness of data quality issues in subsurface manager should consider insti-
the team data held by your team to see if it still has tuting periodic reviews to consider what is
Identifying critical data relevance to modern working? and isn't working.
Evaluating all current data problems When archiving physical media into stor- Focal points are vital for teams manag-
Assigning responsibilities and data own- age you should supply as many details as ing data, and data management tasks
ership possible so that the data is easy to find at a should be given time on a daily basis.
Agreeing definitions and requirements later date. You may want to set up standard All data management issues should be
for all data types templates for the data that you send to
Defining a process to identify and re- actively promoted by the subsurface man-
store. ager at all times, in order to sustain consis-
solve data issues You should consider undertaking proj-
Seeking expert guidance if necessary tency and team working.
Sustaining the effort on quality initia- ects that will increase efficiency and de- Ultimately, it is imperative that subsur-
tives. crease the amount paid in storage costs. face managers are seen to be putting time,
These may include scanning of hardcopy re- resources and expenditure into data man-
Data architecture and connectivity ports, tape transcription to new media and agement. Failure to do so risks the conse-
Subsurface managers should consider data rationalisations. quences of loss of data, inability to prove re-
whether their team has the correct data ar- Effort must be made to implement and sources and take responsibility for individ-
chitecture. The data architecture relates to maintain an index of all the data, with asso- ual datasets.
the way in which data is stored, used and ciated metadata. This index needs to be ac- This in turn potentially leads to low
moved around the system. cessible by all team members. morale within a team as they spend large
By defining a dataflow for each data type amounts of time looking for data that
showing the main steps in the use, storage Policies, procedures, processes and should be easily accessible, and ultimately
and responsibility of the data, the subsur- standards a lack of confidence in both the data and
face manager should be able to see where Policies, procedures, processes and stan- the decision makers, usually the subsurface
the 'stoppers' or 'bottlenecks' are in the dards provide the backbone for data man- management.
flow, and hence identify required changes agement and ensure that all work done in
the data management domain has a firm
in architecture. foundation for future development and
Examples may include how different growth.
databases and applications are connected, The subsurface manager should identify
how data flows through them and how to gaps in the standards and procedures cur-
maintain data from master to working proj- rently used by the team and should put in
ects.The example below shows part of a po- place an action plan to fill these gaps.
tential seismic data flow. Standards would typically include nam-
Each stage is colour coded to identify ing conventions for different data types.
ownership and the flow of data through the Procedures can be written for physical
data management, document manage-
system can be clearly seen. From this flow ment and control, most data types and da-
the subsurface manager should be able to ta loading into applications.
identify where efficiencies can be made. Whatever is chosen, the standards and
The first stage is that data is acquired or procedures should complement the way in
purchased from a third party, including field which the team works, but should also pro-
tapes (in segd or segd formats), navigation vide efficiencies.
data and other reports. They should be published in the public
The data is processed by a processing domain and should be actively communi-
contractor and sent on to the operations cated to all parties.
team. It is indexed by the storage contrac- Data accessibility Lee Hatfield, senior consultant
tor. Data must be accessibility for it to have val- of Paras Consulting
The field data is indexed by a storage ue to the team.
contractor and sometimes quality con- This means that the data must be pub-
trolled. lished in the correct place (see above) and About Paras Consulting
The processed data is passed to a data applications, databases and disk space used
loader for loading to applications. by the team must be correctly configured Paras is an international consulting
After being loaded to the applications, and managed. company, highly regarded for its
the data is quality controlled by the opera- ability to define and resolve difficult
tions team, and if it is not good enough, the Sustainability challenges within the exploration
original data is processed again. and production world. Independent
Meanwhile the data in the applications
and data management culture of any technology, Paras is able to as-
Whilst the subsurface manager investigates sist clients in selecting "best in class"
is catalogued and sent into storage, and and resolves items defined above, it is im- solutions, and develop strategies for
sometimes quality controlled. perative that all the work done is sustain- technology enabled change.
able, and that the subsurface team devel- With a wide variety of senior-lev-
Physical data management ops a data management culture that grows el experience including information
Physical data Management is the manage- and will actively promote data manage- and data management, investment
ment of all physical media, reports, sections ment in other parts of the company. decision making, subsurface and
and so on. This should be done by involving the capital allocation process improve-
These materials are usually stored and team and if possible making data manage- ment, Paras consultants deliver
managed by dedicated storage contractors measurable, lasting business value
but the subsurface team has a role to play ment part of staff annual objectives and in-
centive schemes. across the whole E&P spectrum.
in how they are managed and what is
stored. Once over the initial push of data man-
Consider the following: agement activity, the subsurface manager
Subsurface
Subsurface
standards developed in collaboration, wide- stack data has been that it is too big for in- Taxonomy vs folksonomy
ly adopted by the industry and deployed in terpretation or too specialist, she said. But Alessandro Allodi, team leader documents
the oilfield have tangible business value you could store the entire data for (for ex- and knowledge management with Petrole-
that result in improved rates of return, pro- ample) The Heidrun Field, including pre- um Development Oman LLC, spoke about
duction optimisation and operational effi- stack data, can be held on a 60Gb iPod, and taxonomies and folksonomies.
ciency," he said. the data can also be made available over a Taxonomy is the more traditional
Alan Doniger, chief technology officer network. method of tagging data - a rigid hierarchi-
of Energistics, spoke about Energistics' proj- Much pre-stack data is held on tape cal structure based on Dewey Decimal Sys-
ect to develop a global unique well identifi- with questionable quality, and needs to be tem type classifications.
er, or GUWI, standard. remastered before it can be used. But with Folksonomy, on the other hand, is based
Energistics is working together with IHS technology in this area moving so quickly, on an open ended labelling system - where
Energy to ensure that GUWI's are enabled this is clearly an area that may provide bet- users contribute to tagging, using familiar,
throughout the industry, he said. IHS Ener- ter interpretative models in the future. shared vocabularies. These are already
gy will manage an international GUWI data- widely used by public websites like Amazon
base, incorporating information about ex- Social networks and delicious to great effect.
isting wells, and ensuring that all newly reg- David Zappa, knowledge management There are potential downsides to folk-
istered wells have a unique number, are reg- marketing manager with Halliburton's sonomies however - users may not be con-
istered in their database and are made Baroid Fluid Services, spoke about increas- sidering the "common good", and could use
available to the industry when required. ing knowledge sharing by developing em- tagging to wilfully mislead other users - and
At the same time IHS will continue to ployee social networks. there is clearly the possibility of a "tag
maintain the additional information they Based in Caracas, Venezuela, Mr Zappa swamp" - where tagging the minutiae of da-
hold about wells, which will, as before, be knows well the problems associated with ta leads to thousands of unwanted hits.
commercially available to clients who re- being away from the central knowledge
quest it, he said. hub of any company. Metacarta
Trudy Curtis, CEO of the Calgary based The concept of structured networking
Public Petroleum Data Model Association within a company is not a new one - though
(PPDM), talked about the need for data to the Halliburton answer has been to provide
be kept in the long term, not just for the life- the applications to formalise the sharing of
time of any asset, as we cannot tell in ad- knowledge and expertise through a de-
vance what and when information might be fined social and professional network.
vital. The advantages are many and disparate,
She emphasised the need for process- and the ability to use and share knowledge
es, policies and procedures to be imple- in the network is tied to employee perform-
mented, to ensure data use and access is ance - good networking skills are rapidly
identified and documented at every stage becoming a requirement for advancement
of the workflow. Integration is hard work - to management levels.
there is no easy solution, but as the data This presentation did provoke the
mountain grows, the implementation of question - if there are incentives to employ-
good solid workflows at ground level will ees to participate, how much of that is tied
ensure that future data is more manage- to their personal goals rather than the
able, she said. somewhat altruistic aims of the programme
itself?
Pre-stack seismic In the meantime, it is clearly a way in
Kay Sutter, energy manager with
Janet Hicks, marketing development direc- which knowledge, particularly heritage Metacarta
tor with Halliburton Landmark, talked about knowledge, can be shared with a wide vari-
using pre-stack seismic data together with ety of participants, based on the dominance Kay Sutter, energy manager with Metacarta
processed data to improve geophysical in- of more flexible working tools, as opposed presented her company's way of dealing
terpretation. to traditional networking methods. with unstructured data, often the type of
The market perception of using pre- data that is left out of technology solutions
because of the complexity involved in in-
dexing.
The PNEC conference audience Energy company employees produce -
and purchase - millions of documents, and
these are stored in a number of ways -
repositories, servers, even personal laptops,
she said. Finding and accessing data is fun-
damental to business value, but this task is
truly the ultimate needle in a haystack.
35-50 per cent of information is not
found by typical search engines, and 30 per
cent of the time available to knowledge
workers is used in searching for documents
that are not found. With 80 per cent of the
data stored by the average oil company un-
structured, a solution to this is vital.
Metacarta's solution is to index the doc-
uments around the geographical reference
points mentioned in them. Metacarta's ap-
plication can combine structured and un-
structured data, using familiar interfaces,
that can be called up using geographical
referencing.
The information does have to be
cleaned up first - some standardising is vi-
tal, and intelligent tagging methods will
have to be employed - many documents in
this industry will have a tag for "Houston"
for example, but not be relevant to that
area.
Subsurface
Subsurface uncertainty
Isle of Man company Geodirk has some interesting new methods to improve knowledge about rock
formations between wells, by combining seismic data with measurements from inside the well, and
building up a picture of how the rock formed.
il and gas companies are very good physical models, unless such anomalies are that seismic can be quickly processed at over
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Subsurface
andmark has an interesting vision - sure drop from the reservoir to the well, to
L enabling the people who actually op-
erate the oil and gas wells to make use
of the reservoir simulators.
reduce the risk of sand production.
You also have good data that can tell you
when you need to do a well clean up, or use
Reservoir and production engineers have acid to enlarge the pore spaces.
been using simulators for many years, con- It is possible to develop very sophisticat-
tinually refining them, so they make what ed tools for operations managers, such as
seems to be a very accurate model of what dashboard tools which tell them the status
is happening underground, so it can be of all their wells at a glance. "They can high-
used to make decisions about how to pro- light problem wells and highlight solutions
duce the reservoir. much quicker," says Landmark research fel-
But the problem is that the people who low Stan Cullick. Stan Cullick, Technology Fellow,
Landmark
are actually working the reservoir, the oper-
ations managers, are a long way away from Take-up
working with simulators. Persuading operations managers to spend month to month, and operations engineers
Operations managers typically look after more time with simulators is far from easy. work the well from day to day.
a large number of wells, and limit their at- "We're finding it to be very difficult," says
tention to the wells which seem like they Mr Cullick. "There's a very slow take-up. A lot Surrogate simulators
might have a problem, eg a drop in produc- of it has to do with organisational barriers, Landmark has developed what it calls "sur-
tion, water production, slugging or sand. functional barriers." rogate models", which are not as sophisti-
This is a behaviour pattern which could Confidence in simulation models is a big cated or complex as the full reservoir simu-
be described as 'reactive,' continually fixing issue. In order to be persuaded to use the lation model which have complex physics
the most obvious field problems. simulators, operations managers have to be equations, but can run much faster. The sur-
Landmark believes that a large amount convinced that the information coming rogate models run on neural networks.
of value could be achieved, if operations from the computer software is better than They are basically short term models of
managers could employ a more 'proactive' their instincts from years of experience. what is happening, which run off the main
process, that is fixing problems before they One of the problems, according to Mr simulator. Something like a simulator 'lite'.
occur. Cullick, is that many oil and gas companies The surrogate models can reproduce a
In other words, they might be alerted to are still only updating their simulator mod- reservoir simulation, or network flow simu-
an increasing likelihood of water entering a els every 6-12 months. lation.
well, due to information from the simulator, It's not surprising that operations man- As the main simulation model is updated
and could then take action accordingly (per- agers, responding to reponses at the well- in a process called history matching, which
haps decreasing water injection in certain head on a daily basis have little confidence might take a number of weeks or months, it
geologic layers, or choking the well). in them, when they might describe a picture is used to train the surrogate model. But the
This kind of proactive operations gets of the reservoir which is 12 months old. surrogate model can run much quicker, in
more critical in more complex wells for ex- "If they see a simulation model predic- seconds, to provide faster day to day infor-
ample with several different zones which tion that was done 6 months prior, and they mation.The surrogate model can also be up-
can all be choked and controlled independ- can see a divergence in what's happening dated as needed (for example on a day-to-
ently with the latest interval control sys- from day to day, their level of confidence day basis) using data measured directly
tems. may not be high." from the field.Thus, the surrogate model can
When a problem occurs, for example wa- "The reservoir behaviour gets discon- give a clearer indication of what is likely to
ter entering the well, it is not always easy to nected from the predictive model," he says. happen over the short term.
fix it reactively - for a start you have to work To get the most out of a simulator, you al- So you have a situation where the big
out which zone the water is entering the so need to have reasonable expectations of reservoir model is updated every couple of
well at. the level of accuracy which will be achieved. months in a long complex process, and the
But if you always have a continuous idea A simulator can't tell you that, for exam- surrogate model updates itself all the time.
about how the water front is moving under- ple, water breakthrough will happen at 3pm The surrogate model can be connected
ground and access to accurate computer tomorrow; but it can indicate the likelihood directly to sensors on the wells.
models, you can see how close the front is of water breakthrough over the next 30 days "They are very quick to adapt, and valid
to each well perforation and close it in ad- as long as the model is up-to-date with the over shorter periods of time," he says.
vance. historical performance. The surrogate models do not have so
You can do sophisticated things like set Most operations engineers, production many complex differential equations, as tra-
the system so flowrate from one zone can engineers, and reservoir engineers have ditional simulators do, but they can run in
be choked back relative to another zone, so common training, and understand each oth- seconds.
there is always more fluid coming out of the er's jobs well, but they often have a differ- This is a different way of working with
second zone. ent time focus, Mr Cullick says. Reservoir en- simulators, that is, using the sophisticated
You can change gas zones and oil zones, gineers who are the primary owners of sim- simulator to train a neural network that can
to tweak the gas-oil ratio, for example if you ulation models might focus on the next 2-3 provide information to an operations engi-
want to use the gas to give the oil flow a lift, years of development. Production engi- neer or manager that can be used "pro-
but still maximise the oil production. neers, who are the primary owners of well acively" in the field to improve oil or gas re-
You might also want to control the pres- production models, monitor the well from covery and efficiency.
www.nessco.co.uk operated by Teekay Petrojarl for The equipment will be inte- Emerson to supply
Petrobras. grated and tested at NesscoIn-
UK satcoms company NesscoInvsat
has a contract from Single Buoy Moor- The contract was given by vsat's workshops in Westhill, Ab- Qatargas
ings (SBM) of Monaco to supply a com- Teleconsult A/S. It includes C erdeen, and then installed at the www.gotoemerson.com
munications system on the Floating and Ku band VSAT systems, shipyard in Gdansk. Emerson and Qatargas have signed a
Production Storage and Offloading satellite TV and an entertain- Once the FPSO is in its station long term alliance agreement, mak-
(FPSO) vessels Mondo and Saxi- ment distribution network. in the Campos Basin of Southeast- ing Emerson the preferred supplier of
Batuque, owned by SBM and Sonan- It will enable both Petrojarl ern Brazil, NesscoInvsat will man- digital automation solutions and
gol, operating in the Kizomba field, and Petrobras to extend their age the VSAT service, connecting Qatargas a preferred customer for the
offshore Angola. corporate networks to the ves- the vessel to Petrojarl's Norwegian company's oil, gas and liquefied nat-
The system will include a sel. headquarters. ural gas (LNG) facilities.
public address system, general The agreement will build on
alarm systems, telephone sys- the strength of the two compa-
tem, GMDSS radio, crane radios, nies' previous collaboration to au-
Inmarsat satellite communica- tomate six multi-billion dollar fa-
tions, a telecoms emergency cilities in Ras Laffan over the past
shutdown system, closed circuit four years.
TV, navigation aids, weather As automation supplier on ex-
monitoring including radar sea isting and future Qatargas proj-
state monitoring, and test ects, Emerson will engineer,proj-
equipment. ect manage, install, commission,
The systems will be installed and provide long term support on
at the Keppel shipyard in Singa- the automation solutions for the
pore. oil, gas and petrochemical facili-
Meanwhile NesscoInvsat has ties in Qatar.
a £200,000 contract to supply In addition,Emerson will install
VSAT satellite communication its PlantWeb digital plant architec-
systems for a FPSO currently ture with FOUNDATION fieldbus
Using a NesscoInvsat
being converted from a tanker communications, integrate third-
communications system -
in Poland, to operate in the Siri party equipment,and provide in-
Single Buoy Moorings' FPSO
field offshore Brazil. It will be formation technology services.
14
digital energy journal - May - June 2007
dej june correct.qxp 10/05/2007 19:09 Page 15
Communications
Communications
16
digital energy journal - May - June 2007
dej june correct.qxp 10/05/2007 19:09 Page 17
Communications
ireless networking is now afford- cal professionals to manage the diversity how the need plays into the business strat-
Maintaining networks
Wireless networks for offshore applications
are also more maintainable than before.
It is now easier to troubleshoot, expand,
modify, and upgrade the networks and the
components and without jeopardizing se-
curity and availability.
Such improvement comes from the use
of a single systems management approach
that treats and manages all wireless net-
work technology in a unified, coherent ar-
chitecture. Such a framework helps techni-
Communications
Safety and security
collaboration begins. Wireless equipment used on an offshore
Instead of bringing peo- platform must have certification for operat-
ple to the problem, the sen- ing in environments in which sparks from
sors and software will bring electronic equipment could cause harm.
the problem to the people. Equipment such as portable video cam-
The software senses con- eras, wireless transceivers, and associated
ditions and trends more sensors must have EX hazardous environ-
quickly, enabling collabora- ment classification.
tion on problems to begin The VisiWear installation in Cono-
much earlier than before, coPhillips' giant Ekofisk platform in the Nor-
even at the point of preven- wegian continental shelf, for example, uses
tion.This is even earlier than EX-rated wireless video cameras.
"real time". But the greatest threat to the wireless se-
These additional sensors curity is not malicious attack, but interfer-
combine with wireless ence from overlapping wireless networks.
voice and video communi- Environmental or accidental RF noise,
cations to change where broken RF equipment, dynamic changes in
collaboration takes place. the characterisation of the RF site, and the
Traveling specialists will range on non-compatible RF devices gener-
be able to collaborate effec- ally available all can interfere with the per-
tively with roaming workers formance of wireless networks.
on the platform, as well as Prevention of such problems must be en-
with others in a centralized gineered into the network from its incep-
operations or collaboration tion, and must be covered by an enterprise-
centre. aware security and management model.
And this impacts which Adding to the challenge is the fact that
people are collaborating by effective wireless networking on an offshore
Fitting wireless communications on an offshore oil platform
allowing less specialised or production platform will require a combina-
less experienced personnel tion of wireless standards. One size does not
New ways of working to intervene more often, guided remotely by fit all.
No matter how well constructed the systems using advice from experts, without having
management architecture, tapping the full to call the experts as often or delaying ac- Standards
potential to increase oil and gas production tion until the experts are able to become There are many different systems for wire-
and reduce costs will require fundamental available physically. less communications, with different power
changes in the way in which oil and gas pro- Wireless communications will also change consumption, cost and data rate, ranging
duction teams collaborate. how production teams collaborate by en- from 1G /GSM to WiMax and satellite.
This includes improved collaboration on abling more proactive solutions augmented The wireless industrial networking al-
normal production and drilling tasks along by voice and video. liance (WINA) has developed guidelines for
with collaboration on entirely new solutions The energy they had previously devoted harmonising the diverse wireless network
for managing challenges such as flow assur- to overcoming time and distance con- standards required, and enabling the vari-
ance, equipment behavior, and major weath- straints can now by applied to improving ous networks to keep traffic separate and
er disturbances, enabled by unprecedented production and collaboration tools and transfer data between networks only when
visibility into operations. methods. the architecture requires.
Instead of just reacting better, the new And, as sensor data from additional Companies such as Invensys, with its wire-
visibility will enable teams to work smarter. process points begins to be incorporated in- less technology partner Apprion, are applying
This will impact when teamwork begins, to operations, solutions and training simula- the WINA model in products and engineering
where team members are located, which tors will become even more accurate and services that help offshore producers to design,
team members perform which roles, and more proactive. secure, and manage offshore the lifecycle of
how they actually interact. Producers will increase production and offshore wireless installations.
Deploying additional sensors to drive reduce operating costs by transforming The approach is to manage all standards
software that forecasts and recognizes con- when, where, which, and how people collab- and associated security as a single, harmonised
ditions and threat levels will change when orate in meeting production challenges. set.
18
digital energy journal - May - June 2007
dej june correct.qxp 10/05/2007 19:09 Page 19
Surface
Surface
the company had reduced its number of web- The company also had tough regulatory re-
sites from over 100 to just five: the corporate quirements, stating that documents have to
site, and four partner and supplier portals. be stored in a vault for 15 years.
Publishing time for the corporate site The company wanted an electronic con-
dropped from five weeks to three days. tract management system which was integrat-
Contractor web services were virtually ed with SAP, and would make it easy to create,
eliminated, saving the company $500,000 an- review and approve contracts.
nually. Creating and reviewing new contracts was
The company now plans to use Documen- proving a slow, tedious and difficult to man-
tum software for storing, controlling and dis- age process,with input coming from many dif-
tributing thousands of documents related to ferent internal organisations.
large capital projects. For creating new contracts, Documentum
managed the automated transfer of informa-
State oil company tion between participants, tracking document
Another state oil company which would not annotations, controlling the review process,
Anadarko Algeria - typically has 400,000 documents
reveal its name (it is described as the ensuring security.
in a single project - now managed electronically 'world's largest oil producing company') Users are informed of waiting tasks by
using EMC's Documentum used Documentum to manage over 2 mil- standard e-mail.
lion pages of electronic contracts, spanning It only takes half a day of training before
fifty years and representing billions of dol- users become productive with the system,
This enabled content owners to publish lars of revenue. Documentum says.
content, knowing it had been reviewed by the Using Documentum, all two million pages A typical contract which used to take 3-
appropriate experts, and would appear in ac- of contracts were scanned, including sys- 5 months to complete now only takes one
cordance with the website standards. tem specifications, materials standards, quali- month. There is a 30 per cent reduction in
Six months after deploying the software, ty certifications and photographs. invoice processing time.
IBM / Aker Kvaerner ground who can sort out what you need to
store," he says.
condition monitoring tie-up IBM has been involved in condition moni-
toring in many other industries, including the
airline industry, and can apply this expertise
here.
IBM and Aker Kvaerner have embarked on a project to work The set-up is designed to be 'future-proof',
together to provide condition monitoring services to the oil and gas as one thing that we can be sure of, is that the
amount of data will escalate over coming
industry. We spoke to Aker Kvaerner's vice president for concept and years, as the oilfield gets more digital.
technology, Erik Erdal, about what this means Aker Kvaerner will provide the engineer-
ing expertise, and will develop decision mod-
els which will indicate if a maintenance task
needs to be completed.
All of the data is put in a database. Over
BM and Aker Kvaerner are working to- and monitoring and the addition of IBM, to time you can get information about how the
Surface
VP Jeff Chestnut
of Production Access
e all know that having good pro- Problems with spreadsheets
W
sions.
duction information is critical to
making the best operational deci-
Over the past ten years computers have got
faster and more powerful, but this has led
many oil and gas companies to make more
ed reporting environment," he says. "Such
an infrastructure will also foster accounta-
bility and audit ability."
But too often, historical information is use of spreadsheets. Drilling information and workflow, from
not easily available to engineers because While they were good at putting users in AFE generation and approval to well com-
the information is stored in hard to locate better control of calculations and manipula- pletion and workover, is a critical source of
paper files, or the previous engineer has left tions of data, they have proved cumber- operational and financial information.
the company and taken the knowledge with some in sharing information with others Relevant information at drilling can be
him, or it is all on Excel spreadsheets hidden who needed the same information. entered once and immediately made avail-
somewhere on the network. Companies developed a multitude of able to users throughout the company
Production Access has a mission to per- point by point solutions that forced core in- through morning reports.
suade independent oil and gas companies formation to be handled multiple times in a For example, after completion going into
to capture daily information and store it in a variety of formats and ways. production, all the well information is there,
central data warehouse, with special pro- Meanwhile, the lack of standard naming meaning there are no delays waiting for da-
duction management software, properly in- conventions and identifiers on assets creat- ta for approvals.
dexed for future understanding. ed a major obstacle to having an enterprise- Actual production volumes can be com-
Over time, this data warehouse will build wide view of the information on assets. pared with predictions to analyse the pro-
to become a centre of knowledge that does There was not a way to expediently corre- ductivity of the well, and the costs can be
not reside only in hard-to-access paper files late information, other than manually. tracked to identify possible savings.
and with individual engineers, and is avail- "Large efforts were required to generate "On the revenue side, hedging strategies
able to everyone in the organisation. quarterly reports, which involved finding, are more profitable as the accuracy of pro-
For example, drilling engineers can ac- compiling and editing information aggre- duction forecasting, production reporting
cess data about previous drilling informa- gated from a variety of sources and sys- and allocations increase," he says.
tion, they can use to select the optimum bits tems," he says.
and mud to use in their drilling operations. "And, as the information originated from Managing maintenance
The software can collect data from the multiple sources, the process was error- An integrated data system is useful in
field, either automatically via interfaces with prone, in addition to being labour intensive managing maintenance, because there is
SCADA equipment, or manually using a and time-consuming." plenty of data which can indicate the level
handheld device in the field. "The ability to tie information together of health of the well.
Data is then synchronised with the office and communicate between systems and de- This includes tracking failure data and
system and immediately available to man- partments was still missing," he says. histories on most types of down-hole equip-
agement to support operational decisions. ment, viewing failure trends to develop
Accounting proactive solutions, capturing field comple-
Challenges Having an integrated system makes it much tion data, monitoring budgets, delivering
Production Access did a survey of land- easier to track volumes of production for daily completion and workover reports, and
based, independent producers and found regulatory and accounting requirements. creating wellbore diagrams automatically.
that the highest priorities for production in- The software manages the complex busi- Engineers can use this data to decide the
formation were as follows: ness rules involved in hydrocarbon alloca- best schedule for well workovers.
Integrating drilling, wellwork and pro- tion and reconciliation, and integrates with By looking at production over a period of
duction with accounting; the accounting software. time the cause of failures can be identified
Providing net/gross production volumes It also enables tracking of delivery by systematically looking at the system and
for accurate allocations, accruals, reconcilia- through multiple sales channels, which is correlating events.
tion and regulatory reporting; hard for traditional accounting packages to For example it may be that one driller is
Having systems where data is entered do. more expensive than another, but the data
once and flows throughout the enterprise; "Integration of well records with account- shows that their wells perform better, mak-
Supporting Sarbanes Oxley financial and ing exposes details of AFE (authority for ex- ing it economical to use them.
accounting requirements, especially for pro- penditure) cost, supporting drilling pro- "One company reduced field costs by 5
duction volume audit trails and accounta- grams and revenue forecasting," he says. per cent by having an engineer focussing on
bility. This kind of capability offers the ability to preventative analysis to reduce failures," he
Many also reported problems in acquir- set flags on specific expense items being in- says.
ing accurate net/gross production volumes, curred daily, such as daily production cost, "He can do anything he likes to achieve
performing complex multi-tiered alloca- budget vs. actual, actual daily spend exceed- that objective but he can make more effec-
tions; and obtaining accurate operational ing pre-set limits, and variance from revenue tive decisions because he had the right in-
and cost information around daily activities forecast. formation about failures through the soft-
such as production, drilling, completions "In general, on the cost side, better man- ware."
and workovers. agement of AFE's is afforded in an integrat- cont/d on p25
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Surface
from p23 / ProductionAccess
Implementation "It will also include data migration activi- ally deployed."
Mr Chestnut recommends that the software ties entailing the identification of legacy da- "After deployment, there will be a period
is implemented in a structured way, with ta and data that must be included or consid- of training, which is key to ensuring the re-
phases for planning, analysis, design / build, ered in the implementation." turn on investment in the system and should
testing, and training. "Testing and user acceptance activities be planned from the outset.
"The design / build phase will involve con- will begin once the customer has accepted "Experience has shown that knowledge
figuring look-up lists, data hierarchies, data the system as it has been configured. A test retention is most successful when the user
groups, and other functional and/or techni- environment is installed and configured in community begins using the software imme-
cal elements specific to the customer," he the customer's offices. This configuration diately after training."
says. mirrors the applications that will be eventu-
portunities for several aspects of the busi- reading of the sensor had it been working vibration also to increase and this would be
ness at once," Mr Reddick said. from other sources, and thereby avoid a po- normal. Alert levels would have to be set
"Value can be evaluated from the ground tentially unnecessary shutdown." above this increased level to avoid false
up under a common framework. We have to "A downside often mentioned is that be- alarms. However this situation may not then
go after a small number of value strands re- cause predictive methods rely on historical provide a warning to a problem when pow-
lentlessly to get them embedded within the data they struggle when the situation be- er has not been increased."
business." ing monitored moves into unknown territo- "Knowing a machine's behaviour has de-
"It will take ten years to reach the goal of ry. This is true, but techniques exist for cur- viated from normal allows for immediate in-
a billion extra barrels; we need number of rent data to be continually analysed to rec- spection, and the deviation itself may be
things to go well, a number of components ognize new patterns and update the mod- characteristic of the problem developing,
including new well control technology. el." allowing it to be resolved before a failure,
"The piece that is least mature is access- "When a good understanding of the un- or at least more quickly repaired."
ing better management decisions through derlying physics of the system is known, this
better workflows." can augment the data driven approach. Virtual Metering
"We believe that data driven will be an BP has been working with another vendor
BP predictive analytics additional tool to use alongside first princi- that provides software that monitors well
"Energy companies' databases hold the po- ples and indeed BP is pursuing first princi- conditions while the well is on test and the
tential for tremendous advantage and they ple models in many areas." flow rates of gas, oil and water recorded.
are growing exponentially, fed by a mount- "Data driven models do not have to The resulting patterns are then used to
ing array of sensors, ERP systems, instru- 100% perfect, they have to tip the advan- predict flow rates during normal operation
mentation multimedia and other unstruc- tage in favour of the business and making between well tests, which typically only oc-
tured data," said Paul Stone, technical direc- the decision; they have to be right more of- cur once every month.
tor, BP. ten than not and more often that was pre- "An obvious question is, how does this
To unlock some of this value, BP have viously the case in the absence of the tech- technique cope with situations of change,
launched a predictive analytics initiative, in- nique. In these cases there can be a clear e.g. for declining production scenarios?" Mr
vestigating pattern recognition techniques business benefit to data driven predictive Stone asked. "It is our expectation that the
that find correlations and relationships in analytics." models can be updated with new well data
large data sets. on a monthly basis to keep current."
"Recent advances in computing power Implementations "Of course, this depends on the amount
coupled with more sophisticated applica- BP has been exploring the use of predictive and speed of change and may show limita-
tions, easy-to-use interfaces and easier ac- analytics across a variety of its business op- tions if the change is rapid or random."
cess to data have made predictive analytics erations. "However there are significant advan-
a more valuable, practical tool for wide scale Third party vendors were engaged to un- tages.The potential exists for this technique
corporate adoption," said Mr Stone. dertake the proof of concepts and resulting to be used on gas lifted wells, taking well
"With more data available from sensor trials, targeted at specific business applica- condition data at the same time as measur-
enabled applications, predictive analytics tions areas. ing production for different choke settings
presents an opportunity to make all aspects "A significant cause of production loss of the gas lift valve to generate a model.
of field operations more efficient and effec- across BP's operations is though equipment "The model can then be inverted so that
tive." downtime. Increasing uptime of the in- well conditions are monitored in real time
"Using data driven models to predict fu- stalled equipment base can have significant and checked against previous patterns to
ture events implies a number of things, fore- positive impact on revenue." determine the optimum choke setting for
most that there is a pattern in the data that BP selected a product from a leading maximum production."
can be associated to a particular event and supplier of predictive analytics software ap- "The software can perform the optimisa-
that the pattern can be detected in a time- plied to condition monitoring. tion many times a second in real time and
frame to allow the business to act." The supplier is relatively new to the oil could be used in a control loop to manage
"By analysing large volumes of historical and gas industry, and BP trialled the soft- the gas lift choke setting.
data and having associated various patterns ware at several refineries and oil production "Where gas may be in short supply, opti-
to known events, the business is then able facilities with increasing success. misation can occur across all gas lifted wells
to monitor current data and watch for those "Whereas traditional condition monitor- using available gas to maximum advantage.
patterns as indicators of future outcomes." ing is based on trending various equipment We are some way off from using this tech-
"It is worth considering the difference parameters, e.g. vibration, temperature, nique but the possibilities are intriguing."
between this and a first principles model pressure etc. independently, this vendor's The software was trialled on an offshore
based on physical equations. technique monitors all the parameters in an production facility consisting of eight wells
"A physical equations model requires a integrated way creating a comprehensive and historical well test data from forty tests
significant understanding of the processes pattern for the values of the sensor array was available. A static model was then cre-
involved, and can therefore take significant under normal operation." ated within two days which was used
time to build. "If say there were thirty sensors being against real time well condition data to pre-
"A data driven model simply looks for monitored, the software will look at all thir- dict well oil, net gas and total gas produc-
patterns, and it is not necessary to under- ty sensors together and can use twenty tion.
stand why a particular pattern correlated to nine of the sensors to continually predict "The initial results were around ninety to
a particular event to use this to drive pre- what the thirtieth sensor should be reading ninety five percent accurate for predicting
dictions." under normal operating conditions." total platform production, totalled from all
"Data driven models will not replace "The predicted value of the sensor in eight wells, compared to the platform me-
physical ones, but they can offer advan- question can then be compared to the ac- ter. This compares reasonably well with the
tages in certain cases, where speed of im- tual value measured and a discrepancy sug- physical models we have attempted to use
plementation is important and where un- gests that the equipment has moved away previously."
derstanding the causality in a system would from normal operation." "The next step is to develop dynamic
be too expensive or time consuming. One benefit of this approach over tradi- models by exercising a well while on test to
"Data models can even lead to such an tional trending is that the software can dis- provide production rates at various choke
understanding through revealing areas of cern real problems more closely. An issue positions. The models created here will po-
correlation to investigate." with simple trending of an individual sen- tentially lead to gas lift optimisation in a
"Another advantage is that data models sor is that alarm and alert levels have to be closed loop scenario.
can be tolerant to occasional bad data. For set with quite high margins. "We will also be working further to un-
instance, in the event of a sensor failure, the "For instance, if the power to a piece of derstand how the data driven and first prin-
predictive analytics model can predict the equipment is increased one would expect ciple approach can provide complimentary
and enhanced results."
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