Professional Documents
Culture Documents
February 2009
Ford Engine
Troubleshooter Reference Manual
Version 9.2
February 2009
Every effort has been made to ensure that the information in this manual and software is
accurate. The right is reserved to change any part at any time without prior notice.
No responsibility is taken for any technical or printing errors that might
occur in this manual or software.
Copyright 2009 Snap-on Technologies Inc.
Ford
Introduction
CAUTION
1.
2.
3.
Always check for fault codes first checking KOEO, KOER and memory codes in
Self Tests.
PAGE 1
PAGE 2
Battery condition
Electrical connectors and wiring harnesses
Vacuum lines and connectors
General engine mechanical condition
Brakes and differential assemblies
PAGE 3
PAGE 4
General Reference
General circuit testing (voltage drop testing)
In most cases, measuring the voltage at various points in a circuit will tell you more about
the circuit integrity than measuring the circuit resistance (ohms). A good circuit consists of
the supply voltage, a load, and a ground. The load should be activated when current passes
through it. A load is any electrical component, such as a lamp, a motor, a solenoid, or a relay.
Most electrical circuits also include a fuse on the supply side to protect the load in the event
of a short or power surge. Typically, mechanically-switched circuits, such as headlamps and
wiper motors, have a switch on the supply side of the load. Electronically-switched circuits
such as a TCC solenoid or an EGR solenoid, are usually ground-side switched. Remember,
many switches actually energize a relay which, in turn, activates a circuit.
To determine if a circuit is good, check the supply voltage to the load, and check the ground.
Figure 1 shows you how to test the supply voltage. Connect the positive (+) DVOM lead
to pin A of the load, and the negative (-) DVOM lead to chassis ground. With the switch
closed, the DVOM indicates a good supply voltage (13.00 volts) at pin A of the load. This
typically indicates that the supply side of the circuit is good. It also indicates that the fuse
is not blown. If the fuse was blown, the DVOM would indicate zero volts on the supply side
of the circuit.
BATTERY VOLTAGE
(V Batt)
A
FUSE HOLDER
SWITCH
MOTOR
(LOAD)
B
GROUND
Figure 2 on the next page shows you how to test the ground side of the circuit. The DVOM
indicates a good ground (0.00 volts) at pin B of the load, with the switch closed. This typically
indicates that the ground side of the circuit is good. (Most DVOM readings will fluctuate at
zero volts; a DVOM reading of 0.03 is quite common. A ground side reading of 0.10 is an
accepted reading.)
Usually, the fastest and easiest way to check a circuit is to start at the load. In general, there
are only six basic types of electrical problems that can affect automotive electrical circuits:
No supply voltage
An open ground
A voltage drop on the supply voltage side
A shorted lead
An open load
BATTERY VOLTAGE
(V Batt)
MOTOR
(LOAD)
FUSE HOLDER
SWITCH
GROUND
BATTERY VOLTAGE
(V Batt)
A
FUSE HOLDER
SWITCH
MOTOR
(LOAD)
B
GROUND
Ground Side
Probable Cause
Likely Solution
V batt
0.00-volts
Bad device or connections
to device
V batt
V batt
Open ground circuit
0.00-volts
0.00-volts
Open supply circuit
V batt
Greater than
High resistance ground
0.00-volts,
connection
less than
V batt
Less than
0.00-volts
High resistance power
V batt,
connection
greater than
0.00-volts
Note: Most DVOM readings will fluctuate at zero-volts; a DVOM reading of 0.03 is quite common. A
ground side circuit reading of 0.10 volts is acceptable.
PAGE 7
ENGINE
TRANS
CODE ID No.
ENGINE
TRANS
3.9 MPEFI
4.0 MPEFI
3.9 MPEFI
4.0 MPEFI
3.9 TBI
4.0 MPEFI
3.9 TBI
4.0 MPEFI
3.2 TBI
5.0 SEFI
3.2 TBI
5.0 SEFI
5.0 SEFI
4.0 MPEFI
MAN
MAN
AUTO
AUTO
MAN
AUTO
AUTO
AUTO
MAN
MAN
AUTO
AUTO
AUTO
MAN
A1
A2
A3
B2
C1
C2
D1
20
AA
A9
BA
B9
C9
D9
4.0 MPEFI
4.0 MPEFI
4.0 MPEFI
4.0 MPEFI
5.0 SEFI
5.0 SEFI
5.0 SEFI XR8
4.0 MPEFI TICKFORD
4.0 MPEFI XR6
4.0 MPEFI XR6
4.0 MPEFI XR6
4.0 MPEFI XR6
5.0 SEFI GT
5.0 SEFI GT
AUTO
AUTO
AUTO
MAN
AUTO
AUTO
MAN
MAN
MAN
AUTO
AUTO
MAN
AUTO
MAN
EF MODEL
CODE ID No.
911
912
913
914
915
916
917
918
919
921
922
924
926
932
933
950
ENGINE
4.0 MPEFI
4.0 MPEFI
4.0 MPEFI
5.0 SEFI XR8
5.0 SEFI
4.0 MPEFI XR6
4.0 MPEFI XR6
4.0 MPEFI XR6
4.0 MPEFI XR6
4.0 MPEFI Police
4.0 MPEFI
5.0 SEFI XR8 & Police
4.0 MPEFI LPG
4.0 MPEFI TICKFORD
4.0 MPEFI LPG
4.0 MPEFI XR6 Police
EL MODEL
TRANS
CODE ID No.
MAN
923
AUTO
927
AUTO
929
MAN
939
AUTO
941
MAN
942
AUTO
944
MAN
945
AUTO
948
AUTO
954
AUTO
958
AUTO
959
AUTO
AUTO
AUTO
AUTO
PAGE 8
ENGINE
TRANS
4.0 MPEFI
4.0 MPEFI
4.0 MPEFI
4.0 MPEFI
5.0 SEFI
5.0 SEFI XR8 & Police
4.0 MPEFI XR6
4.0 MPEFI XR6
4.0 MPEFI LPG
4.0 MPEFI XR6 Police
4.0 MPEFI LPG
5.0 SEFI XR8
AUTO
MAN
AUTO
AUTO
AUTO
AUTO
MAN
AUTO
AUTO
AUTO
AUTO
MAN
Page
Subject
F001
11
F002
13
F003
15
F004
17
F005
19
F006
21
F007
23
F008
25
F009
27
F010
29
F011
31
F012
32
F013
33
F014
33
EA/EB 6 cyl throttle body injection throttle body showing base idle screw
F015
34
F016
35
F017
36
EF/EL 6 cyl multipoint injection throttle body showing base idle screw
F018
37
F019
38
F020
38
PAGE 9
PAGE 10
F001
F001 EA Model 6 cyl throttle body injection wiring diagram
10
PK
LATE
PRODUCTION
TO A/C SYSTEM
EARLY
PRODUCTION
1 Y
22
BRN/GRN
31 Y/BLU CANISTER
FUEL PUMP
PURGE SOLENOID
56
36
BRN
Y/GRN
TO
SHIELDED STARTER
WIRES TO CIRCUIT
GROUND
16
BLA/O
5
24
R
WH/GRN
21
41
17
48
6
46
47
GRY/WH
WH/BLU
WH/BLA
WH/R
Y
BLA/WH
GRN/BLA
45
BLU/Y
60
40
BLA/GRN
BLA/GRN
59
GRN
58
BRN
HEGO
FUSE
IGN COIL
PK/BLU
SELF TEST
CONNECTORS
TACHO
ACT
AIR
CHARGE
TEMP
SENSOR
ECT
ENGINE
COOLANT
TEMP
SENSOR
TPS
THROTTLE
POSITION
SENSOR
CLUTCH SWITCH
NEUTRAL DRIVE
TO
SPEEDOMETER
VSS
VEHICLE
SPEED SENSOR
(AUTO ONLY)
SWITCH
HEGO
O2
SENSOR
ENGINE
ECU
20 40 60
INJECTORS
ENGINE
ECU
CONNECTOR
PSPS
POWER STEERING
PRESSURE SWITCH
NEUTRAL
DRIVE
SWITCH
(MANUAL
ONLY)
3 WH
29 GRN/BLU
GRY/BLU
TFI
MODULE
TO TRIP COMPUTER
BLA
49
FUEL PUMP
RELAY
-----
25 Y/R
26 O/BLA
7 GRN/Y
20
ISC
IDLE SPEED
CONTROL
DC MOTOR
MAP
SENSOR
30 O/BLA
34 GRN/Y
1
2
3
4
5
6
EFI POWER
RELAY
IGNITION
SWITCH
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
PAGE 11
R
R
--------
37
57
BLACK
BLUE
BROWN
GREEN
GREY
ORANGE
PINK
PURPLE
RED
VIOLET
WHITE
YELLOW
VIEWED LOOKING
AT THE FACE
OF CONNECTION
FUSIBLE
LINK
1
IGNITION
SWITCH
POWER
RELAY
1
16
57
60
16
VSS
VEHICLE SPEED
SENSOR
FUEL PUMP
RELAY
1
19
57
22
998
60
FUEL PUMP
SEDAN
FUEL PUMP
WAGON
ACT
AIR CHARGE
TEMP SENSOR
19
19
ISC
IDLE SPEED CONTROL
DC MOTOR
21
41
MAP
MANIFOLD
ABSOLUTE
PRESSURE
25
TPS
THROTTLE
POSITION
SENSOR
46
46
60
60
ECT
ENGINE COOLANT
TEMP SENSOR
26
46
46
FUEL
INJECTORS
IGNITION
COIL
INJ B 58
16
45
26
47
TFI
THICK FILM IGNITION
DISTRIBUTOR
11
24
HEGO
HEATED EXHAUST GAS
OXYGEN SENSOR
60
29
INJ A
59
57
46
PSPS
POWER STEERING
PRESSURE SWITCH
CANP
CANNISTER PURGE
SOLENOID
SELF TEST
CONNECTORS
OUT
IN
687
46
57
PAGE 12
31
17
46
48
10
PK
TO A/C SYSTEM
1 Y/BLA
R
R
22
BRN/GRN
31 Y/BLU CANISTER
BRN
36
Y/GRN
TO
SHIELDED STARTER
WIRES TO CIRCUIT
GROUND
16
BLA/O
21
GRY/WH
17
48
6
46
47
WH/BLA
WH/R
Y
BLA/WH
GRN/BLA
45
BLU/Y
TFI
MODULE
HEGO
FUSE
IGN COIL
PK/BLU
SELF TEST
CONNECTORS
TACHO
----IDLE SPEED
CONTROL
VALVE
ISC
MAP
SENSOR
25 Y/R
26 O/BLA
7 GRN/Y
30 O/BLA
34 GRN/Y
20
1
2
3
4
5
6
60
40
BLA/GRN
BLA/GRN
59
GRN
58
BRN
CLUTCH SWITCH
NEUTRAL DRIVE
TO
SPEEDOMETER
VSS
VEHICLE
SPEED SENSOR
(AUTO ONLY)
SWITCH
HEGO
O2
SENSOR
ENGINE
ECU
20 40 60
ENGINE
ECU
CONNECTOR
PSPS
POWER STEERING
PRESSURE SWITCH
NEUTRAL
DRIVE
SWITCH
(MANUAL
ONLY)
3 WH
29 GRN/BLU
GRY/BLU
TPS
THROTTLE
POSITION
SENSOR
TO TRIP COMPUTER
BLA
49
ACT
AIR
CHARGE
TEMP
SENSOR
ECT
ENGINE
COOLANT
TEMP
SENSOR
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
INJECTORS
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
PAGE 13
56
FUEL PUMP
RELAY
FUEL PUMP
PURGE SOLENOID
EFI POWER
RELAY
IGNITION
SWITCH
--------
37
57
BLACK
BLUE
BROWN
GREEN
GREY
ORANGE
PINK
PURPLE
RED
VIOLET
WHITE
YELLOW
VIEWED LOOKING
AT THE FACE
OF CONNECTION
FUSIBLE
LINK
1
IGNITION
SWITCH
POWER
RELAY
1
16
VSS
VEHICLE SPEED
SENSOR
FUEL PUMP
RELAY
57
16
60
19
57
22
998
60
FUEL PUMP
WAGON
FUEL PUMP
SEDAN
ACT
AIR CHARGE
TEMP SENSOR
19
19
60
MAP
MANIFOLD
ABSOLUTE
PRESSURE
25
TPS
THROTTLE
POSITION
SENSOR
46
46
60
ISC
IDLE SPEED CONTROL
VALVE
ECT
ENGINE COOLANT
TEMP SENSOR
26
46
46
FUEL INJECTORS
INJECTOR A
58
IGNITION
COIL
INJECTOR B
16
59
45
26
47
TFI
THICK FILM IGNITION
DISTRIBUTOR
11
6
57
2
1
21
57
INJ 1, 3, 5
HEGO
HEATED EXHAUST GAS
OXYGEN SENSOR
60
29
57
INJ 2, 4, 6
PSPS
POWER STEERING
PRESSURE SWITCH
CANP
CANNISTER PURGE
SOLENOID
SELF TEST
CONNECTORS
OUT
IN
687
46
57
PAGE 14
31
17
46
48
F003
F003 EB Model 6 cyl throttle body injection wiring diagram
10
PK
TO A/C SYSTEM
1 Y/BLA
R
R
22
BRN/GRN
31 Y/BLU CANISTER
FUEL PUMP
PURGE SOLENOID
36
BRN
Y/GRN
TO
SHIELDED STARTER
WIRES TO CIRCUIT
GROUND
16
BLA/O
5
24
R
WH/GRN
21
41
17
48
6
46
47
GRY/WH
WH/BLU
WH/BLA
WH/R
Y
BLA/WH
GRN/BLA
45
BLU/Y
TFI
MODULE
HEGO
FUSE
IGN COIL
PK/BLU
SELF TEST
CONNECTORS
TACHO
-----
ISC
IDLE SPEED
CONTROL
DC MOTOR
MAP
SENSOR
25 Y/R
26 O/BLA
7 GRN/Y
30 O/BLA
34 GRN/Y
20
1
2
3
4
5
6
60
40
BLA/GRN
BLA/GRN
59
GRN
58
BRN
CLUTCH SWITCH
NEUTRAL DRIVE
TO
SPEEDOMETER
VSS
VEHICLE
SPEED SENSOR
(AUTO ONLY)
SWITCH
HEGO
O2
SENSOR
ENGINE
ECU
20 40 60
ENGINE
ECU
CONNECTOR
PSPS
POWER STEERING
PRESSURE SWITCH
NEUTRAL
DRIVE
SWITCH
(MANUAL
ONLY)
3 WH
29 GRN/BLU
GRY/BLU
ECT
ENGINE
COOLANT
TEMP
SENSOR
TPS
THROTTLE
POSITION
SENSOR
TO TRIP COMPUTER
BLA
49
ACT
AIR
CHARGE
TEMP
SENSOR
FUEL PUMP
RELAY
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
INJECTORS
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
PAGE 15
1 21 41
56
EFI POWER
RELAY
IGNITION
SWITCH
--------
37
57
BLACK
BLUE
BROWN
GREEN
GREY
ORANGE
PINK
PURPLE
RED
VIOLET
WHITE
YELLOW
VIEWED LOOKING
AT THE FACE
OF CONNECTION
FUSIBLE
LINK
1
IGNITION
SWITCH
POWER
RELAY
1
16
57
60
16
VSS
VEHICLE SPEED
SENSOR
FUEL PUMP
RELAY
1
19
57
22
998
60
FUEL PUMP
SEDAN
FUEL PUMP
WAGON
ACT
AIR CHARGE
TEMP SENSOR
19
19
ISC
IDLE SPEED CONTROL
DC MOTOR
21
41
MAP
MANIFOLD
ABSOLUTE
PRESSURE
25
TPS
THROTTLE
POSITION
SENSOR
46
46
60
60
ECT
ENGINE COOLANT
TEMP SENSOR
26
46
46
FUEL
INJECTORS
IGNITION
COIL
INJ B 58
16
45
26
47
TFI
THICK FILM IGNITION
DISTRIBUTOR
11
24
HEGO
HEATED EXHAUST GAS
OXYGEN SENSOR
60
29
INJ A
59
57
46
PSPS
POWER STEERING
PRESSURE SWITCH
CANP
CANNISTER PURGE
SOLENOID
SELF TEST
CONNECTORS
OUT
IN
687
46
57
PAGE 16
31
17
46
48
10
PK
TO A/C SYSTEM
1 Y/BLA
R
R
22
BRN/GRN
31 Y/BLU CANISTER
BRN
36
Y/GRN
TO
SHIELDED STARTER
WIRES TO CIRCUIT
GROUND
16
BLA/O
21
GRY/WH
17
48
6
46
47
WH/BLA
WH/R
Y
BLA/WH
GRN/BLA
45
BLU/Y
TFI
MODULE
HEGO
FUSE
IGN COIL
PK/BLU
SELF TEST
CONNECTORS
TACHO
----IDLE SPEED
CONTROL
VALVE
ISC
MAP
SENSOR
25 Y/R
26 O/BLA
7 GRN/Y
30 O/BLA
34 GRN/Y
20
1
2
3
4
5
6
60
40
BLA/GRN
BLA/GRN
59
GRN
58
BRN
CLUTCH SWITCH
NEUTRAL DRIVE
TO
SPEEDOMETER
VSS
VEHICLE
SPEED SENSOR
(AUTO ONLY)
SWITCH
HEGO
O2
SENSOR
ENGINE
ECU
20 40 60
ENGINE
ECU
CONNECTOR
PSPS
POWER STEERING
PRESSURE SWITCH
NEUTRAL
DRIVE
SWITCH
(MANUAL
ONLY)
3 WH
29 GRN/BLU
GRY/BLU
TPS
THROTTLE
POSITION
SENSOR
TO TRIP COMPUTER
BLA
49
ACT
AIR
CHARGE
TEMP
SENSOR
ECT
ENGINE
COOLANT
TEMP
SENSOR
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
INJECTORS
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
PAGE 17
56
FUEL PUMP
RELAY
FUEL PUMP
PURGE SOLENOID
EFI POWER
RELAY
IGNITION
SWITCH
--------
37
57
BLACK
BLUE
BROWN
GREEN
GREY
ORANGE
PINK
PURPLE
RED
VIOLET
WHITE
YELLOW
VIEWED LOOKING
AT THE FACE
OF CONNECTION
FUSIBLE
LINK
1
IGNITION
SWITCH
POWER
RELAY
1
16
VSS
VEHICLE SPEED
SENSOR
FUEL PUMP
RELAY
57
16
60
19
57
22
998
60
FUEL PUMP
WAGON
FUEL PUMP
SEDAN
ACT
AIR CHARGE
TEMP SENSOR
19
19
60
MAP
MANIFOLD
ABSOLUTE
PRESSURE
25
TPS
THROTTLE
POSITION
SENSOR
46
46
60
ISC
IDLE SPEED CONTROL
VALVE
ECT
ENGINE COOLANT
TEMP SENSOR
26
46
46
FUEL INJECTORS
INJECTOR A
58
IGNITION
COIL
INJECTOR B
16
59
45
26
47
TFI
THICK FILM IGNITION
DISTRIBUTOR
11
6
57
2
1
21
57
INJ 1, 3, 5
HEGO
HEATED EXHAUST GAS
OXYGEN SENSOR
60
29
57
INJ 2, 4, 6
PSPS
POWER STEERING
PRESSURE SWITCH
CANP
CANNISTER PURGE
SOLENOID
SELF TEST
CONNECTORS
OUT
IN
687
46
57
PAGE 18
31
17
46
48
F005
F005 EB Model V8 sequential injection wiring diagram
10
PK/BLU
TO A/C SYSTEM
1 Y/BLA
R
R
22
BRN/GRN
31 Y/BLU CANISTER
36
BLA/Y
BRN
Y/GRN
TO
SHIELDED STARTER
WIRES TO CIRCUIT
GROUND
16
BLA/O
50
33
9
21
BLU/O
GRN
BRN/R
WH/BLU
17 WH/BLA
48 WH/R
27 R
46 BLA/WH
47 GRN/BLA
45
1
2
3
4
5
6
FUEL PUMP
RELAY
FUEL PUMP
PURGE SOLENOID
MAF
MASS AIR FLOW METER
TFI
MODULE
HEGO
FUSE
IGN COIL
PK/BLU
EGR
ACTUATOR
SOLENOID
TACHO
SELF TEST
CONNECTORS
----IDLE SPEED
CONTROL
VALVE
ISC
BAP
SENSOR
BLU/Y
25 Y/R
26 O/BLA
7 GRN/Y
30 O/BLA
5 GRN
32 R
20 BLA
ACT
AIR
CHARGE
TEMP
SENSOR
TPS
THROTTLE
POSITION
SENSOR
CLUTCH SWITCH
TO AUTO
TRANS ECU
60
40
BLA/GRN
BLA/GRN
52
42
15
14
13
12
59
58
BLU
BRN/Y
GRN
BRN/R
BRN/BLU
BLU/Y
GRN
BRN
NEUTRAL DRIVE
VSS
VEHICLE
SPEED SENSOR
(AUTO ONLY)
SWITCH
HEGO
LH O2
SENSOR
HEGO
RH O 2
SENSOR
ENGINE
ECU
20 40 60
ENGINE
ECU
CONNECTOR
TO
SPEEDOMETER
NEUTRAL
DRIVE
SWITCH
(MANUAL
ONLY)
6 WH
29 GRN/BLU
43 BLU/GRN
49 GRY/BLU
EGR
VALVE
POSITION
SENSOR
ECT
ENGINE
COOLANT
TEMP
SENSOR
INJECTORS
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
PAGE 19
19
56
EFI POWER
RELAY
IGNITION
SWITCH
--------
37
57
BLACK
BLUE
BROWN
GREEN
GREY
ORANGE
PINK
PURPLE
RED
VIOLET
WHITE
YELLOW
VIEWED LOOKING
AT THE FACE
OF CONNECTION
F005 PARTS.
F005 EB Model V8 sequential injection wiring connectors
FUSIBLE
LINK
IGNITION
SWITCH
POWER
RELAY
1
16
VSS
VEHICLE SPEED
SENSOR
FUEL PUMP
RELAY
57
16
60
19
57
22
998
60
ISC
IDLE SPEED
CONTROL VALVE
FUEL PUMPS
WAGON
ACT
AIR CHARGE
TEMP SENSOR
60
MAF
MASS AIR FLOW
SENSOR
46
46
21
19
ECT
ENGINE COOLANT
TEMP SENSOR
57
50
57
60
46
SEDAN
26
25
19
TPS
THROTTLE
POSITION
SENSOR
47
60
EVP
EGR VALVE
POSITION SENSOR
27
FUEL INJECTORS
INJ 1
58
INJ 2
59
INJ 3
12
IGNITION
COIL
INJ 4
13
26
16
46
57
INJ 5
EVR
EGR VALVE
REGULATOR SOLENOID
14
57
INJ 6
15
57
INJ 7
42
TFI
THICK FILM IGNITION
DISTRIBUTOR
11
57
INJ 8
52
2
1
4
57
33
57
57
57
57
BAP
BAROMETRIC ATMOSPHERIC
PRESSURE SENSOR
687
43
57
HEGO RH
60
CANP
CANNISTER PURGE
SOLENOID
46
45
26
687
29
PAGE 20
31
SELF TEST
CONNECTORS
OUT
IN
17
46
48
F006 F006
EBII/ED Model 6 cyl multipoint injection wiring diagram
27 R
12 GRN
11 Y/GRN
14 Y/R
35 GRN/R
38 GRN
42 BLU/Y
51 GRN/BLA
52 GRN/WH
55 GRN/Y
1 Y/BLA
R
R
22
BRN/GRN
31 Y/BLU CANISTER
36
16
5
4
BRN
Y/GRN
TO
SHIELDED STARTER
WIRES TO CIRCUIT
GROUND
BLA/O
R
GRN/V
21
GRY/WH
48
17
28
46
47
WH/R
WH/BLA
Y
BLA/WH
GRN/BLA
45
BLU/Y
TFI
MODULE
HEGO
FUSE
IGN COIL
PK/BLU
SELF TEST
CONNECTOR
TACHO
TO SMARTLOCK ECU
IDLE SPEED
CONTROL
VALVE
ISC
MAP
SENSOR
25 Y/R
26 O/BLA
7 GRN/Y
30 O/BLA
34 GRN/Y
20
1
2
3
4
5
6
ACT
AIR
CHARGE
TEMP
SENSOR
60
40
BLA/GRN
BLA/GRN
59
GRN
58
BRN
10
43
54
32
PK/BLU
BRN/GRN
O/BLU
O
PSPS
POWER STEERING
PRESSURE SWITCH
TO
SPEEDOMETER
NEUTRAL
DRIVE
SWITCH
NEUTRAL DRIVE
VSS
VEHICLE
SPEED SENSOR
(AUTO ONLY)
SWITCH
HEGO
O2
SENSOR
20 40 60
ENGINE/TRANS
ECU
ENGINE/TRANS
ECU
CONNECTOR
CLUTCH SWITCH
(MANUAL
ONLY)
3 WH
29 GRN/BLU
GRY/BLU
TPS
THROTTLE
POSITION
SENSOR
TO TRIP COMPUTER
BLA
49
ECT
ENGINE
COOLANT
TEMP
SENSOR
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
INJECTORS
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
PAGE 21
56
FUEL PUMP
RELAY
FUEL PUMP
PURGE SOLENOID
EFI POWER
RELAY
IGNITION
SWITCH
--------
37
57
BLACK
BLUE
BROWN
GREEN
GREY
ORANGE
PINK
PURPLE
RED
VIOLET
WHITE
YELLOW
VIEWED LOOKING
AT THE FACE
OF CONNECTION
F006 PARTS.
F006 EBII/ED Model 6 cyl multipoint injection
wiring connectors
FUSIBLE
LINK
1
IGNITION
SWITCH
POWER
RELAY
1
16
VSS
VEHICLE SPEED
SENSOR
FUEL PUMP
RELAY
57
16
60
19
57
22
998
60
FUEL PUMP
WAGON
FUEL PUMP
SEDAN
ACT
AIR CHARGE
TEMP SENSOR
19
19
60
MAP
MANIFOLD
ABSOLUTE
PRESSURE
25
TPS
THROTTLE
POSITION
SENSOR
46
46
60
ISC
IDLE SPEED CONTROL
VALVE
ECT
ENGINE COOLANT
TEMP SENSOR
26
46
46
IGNITION
COIL
FUEL INJECTORS
INJECTOR A INJECTOR B
FOR MPFI
58
16
11
45
26
47
TFI
THICK FILM IGNITION
DISTRIBUTOR
6
57
21
57
INJ 1, 3, 5
57
60
INJ 2, 4, 6
PSPS
POWER STEERING
PRESSURE SWITCH
687
31
SMARTLOCK ECU
SELF TEST
CONNECTOR
XG UTE
20
13
6
12
21
28
1
7
48
SMARTLOCK ECU
29
46
CANP
CANNISTER PURGE SOLENOID
57
HEGO
HEATED EXHAUST GAS
OXYGEN SENSOR
59
4 18 17 16 15 14 13 12 11 3 2 1
10 9 26 25 24 23 22 21 20 19 8 7 6
PAGE 22
46
17
22
F007
F007 EBII/ED Model V8 sequential injection wiring diagram
34
GRN/Y
TO TRIP COMPUTER
54
O/BLU
TO A/C SYSTEM
10
PK/BLU
TO A/C SYSTEM
1 Y/BLA
22
BRN/GRN
31 Y/BLU CANISTER
19
56
36
BLA/Y
BRN
Y/GRN
TO
SHIELDED STARTER
WIRES TO CIRCUIT
GROUND
16
BLA/O
50
33
9
21
BLU/O
GRN
BRN/R
WH/BLU
48 WH/R
17 WH/BLA
27 R
46 BLA/WH
47 GRN/BLA
4
GRN/PUR
25 Y/R
26 O/BLA
7 GRN/Y
1
2
3
4
5
6
BLA/GRN
BLA/GRN
52
42
15
14
13
12
59
58
BLU
BRN/Y
GRN
BRN/R
BRN/BLU
BLU/Y
GRN
BRN
TFI
MODULE
HEGO
FUSE
IGN COIL
PK/BLU
TO
SMARTLOCK ACT
ECU
AIR
CHARGE
TEMP
SENSOR
EGR
ACTUATOR
SOLENOID
TACHO
TRANS ECU
TO
SPEEDOMETER
NEUTRAL
DRIVE
SWITCH
(MANUAL
ONLY)
NEUTRAL DRIVE
VSS
VEHICLE
SPEED SENSOR
(AUTO ONLY)
SWITCH
HEGO
LH O2
SENSOR
HEGO
RH O 2
SENSOR
ENGINE
ECU
20 40 60
ENGINE
ECU
CONNECTOR
EGR
VALVE
POSITION
SENSOR
ECT
ENGINE
COOLANT
TEMP
SENSOR
CLUTCH SWITCH
TO AUTO
SELF TEST
CONNECTOR
IDLE SPEED
CONTROL
VALVE
TPS
THROTTLE
POSITION
SENSOR
6 WH
29 GRN/BLU
43 BLU/GRN
49 GRY/BLU
60
40
MAF
MASS AIR FLOW METER
ISC
30 O/BLA
5 GRN
32 R
20 BLA
FUEL PUMP
RELAY
FUEL PUMP
PURGE SOLENOID
EFI POWER
RELAY
IGNITION
SWITCH
INJECTORS
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
PAGE 23
R
R
--------
37
57
BLACK
BLUE
BROWN
GREEN
GREY
ORANGE
PINK
PURPLE
RED
VIOLET
WHITE
YELLOW
VIEWED LOOKING
AT THE FACE
OF CONNECTION
F007 PARTS.
F007 EBII/ED Model V8 sequential injection wiring connectors
FUSIBLE
LINK
IGNITION
SWITCH
POWER
RELAY
1
16
VSS
VEHICLE SPEED
SENSOR
FUEL PUMP
RELAY
57
60
16
19
57
22
998
60
ISC
IDLE SPEED
CONTROL VALVE
FUEL PUMPS
WAGON
ACT
AIR CHARGE
TEMP SENSOR
60
MAF
MASS AIR FLOW
SENSOR
46
46
21
19
ECT
ENGINE COOLANT
TEMP SENSOR
57
50
57
46
SEDAN
26
25
19
TPS
THROTTLE
POSITION
SENSOR
60
47
60
FUEL INJECTORS
EVP
EGR VALVE
POSITION SENSOR
27
INJ 1
INJ 2
59
58
INJ 3
12
IGNITION
COIL
INJ 4
13
26
16
46
57
INJ 5
EVR
EGR VALVE
REGULATOR SOLENOID
57
INJ 6
15
14
57
INJ 7
42
TFI
THICK FILM IGNITION
DISTRIBUTOR
11
57
INJ 8
52
4
57
33
57
57
57
57
CANP
CANNISTER PURGE
SOLENOID
SMARTLOCK ECU
HEGO LH
60
687
5
43
48
4 18 17 16 15 14 13 12 11 3 2 1
57
10 9 26 25 24 23 22 21 20 19 8 7 6
HEGO RH
60
SELF TEST
CONNECTOR
31
46
687
29
PAGE 24
17
22
TO AUTO TRANSMISSION
TO AUTO TRANSMISSION
WH/BLA
71
97
R
R
80
BRN/GRN
IGN
EFI POWER
RELAY
IGNITION
SWITCH
67 Y/BLU CANISTER
26
104
FUEL PUMP
RELAY
FUEL PUMP
PURGE SOLENOID
CRANK POSITION
SENSOR
21 BRN
22 GRY
85 WH/GRN
HEGO
FUSE
CAM POSITION
SENSOR
26 Y/BLA
52 Y/R
78 Y/WH
COIL
PACK
57
Y/R
83
GRY/WH
66
2
31
91
89
WH/R
WH/BLA
Y
BLA/WH
GRN/BLA
34
BLU/Y
39
90
38
BLA/Y
O/BLA
GRN/Y
64
43
4
PK/GRN
T/O
GRY/WH
25
BLA/GRN
KNOCK
SENSOR
MAP
SENSOR
10 BLU
30 WH/GRN
41 PK/BLU
69 O/BLU
86 BRN/GRY
93 O
24 BLA/GRN
51 BLA/GRN
76 BLA/GRN
77 BLA/GRN
103 BLA/GRN
99 GRN/O
73 T/BLA
100 BRN/BLU
74 BRN/Y
101 WH
75 T
45 PK/BLU
IAT
INTAKE
AIR TEMP
SENSOR
ECT
ENGINE
COOLANT
TEMP
SENSOR
TPS
THROTTLE
POSITION
SENSOR
CLUTCH SWITCH
TO TRIP COMPUTER
SELF TEST
CONNECTOR
IDLE SPEED
CONTROL
VALVE
ISC
58 WH
35 GRN/BLU
92 O
95 Y/WH
3 GRN/Y
ENGINE/TRANS
ECU
ENGINE
ECU
CONNECTOR
ENG
55
PSPS
POWER STEERING
PRESSURE SWITCH
TO
SPEEDOMETER
NEUTRAL
DRIVE
SWITCH
(MANUAL
ONLY)
NEUTRAL DRIVE
VSS
VEHICLE
SPEED SENSOR
(AUTO ONLY)
SWITCH
TO A/C SYSTEM
TO A/C SYSTEM
TO A/C SYSTEM
TO A/C SYSTEM
TO A/C SYSTEM
TO TACHO
BLACK
BLUE
BROWN
GREEN
GREY
ORANGE
PINK
PURPLE
RED
TAN
VIOLET
WHITE
YELLOW
- INDICATE
SHIELDED WIRES
TO GROUND
INJECTORS
PAGE 25
79
VIEWED LOOKING
AT THE FACE
OF CONNECTION
HEGO
O2
SENSOR
TO SMARTLOCK ECU
F008 F008
EFPARTS.
Model 6 cyl multipoint injection wiring connectors
IGNITION
SWITCH
POWER
RELAY
FUEL PUMP
RELAY
55
71
16
77
16
55
55
77
19
71
80
91
FUEL PUMP
SEDAN
FUEL PUMP
WAGON
77
19
IAT
INTAKE AIR
TEMP SENSOR
19
VSS
VEHICLE SPEED
SENSOR
PSPS
POWER STEERING
PRESSURE SWITCH
ECT
ENGINE COOLANT
TEMP SENSOR
58
MAP
MANIFOLD
ABSOLUTE
PRESSURE
38
91
998
31
TPS
THROTTLE
POSITION
SENSOR
91
91
77
91
39
34
89
90
90
ISC
IDLE SPEED
CONTROL VALVE
KNOCK
SENSOR
BBM
BROAD BAND
MANIFOLD SOLENOID
57
71
71
20
IGNITION
COIL PACK
CRANKSHAFT
POSITION
SENSOR
1
2
3
4
21
91
22
85
16
35
687
No 3
75
101
74
71
71
71
No 5
No 6
100
73
99
71
71
71
CANP
CANNISTER PURGE
SOLENOID
CAMSHAFT
POSITION
SENSOR
71
DIAGNOSTIC
CONNECTOR
66
80
67
91
BEM
BODY ELECTRONIC MODULE INC SMARTLOCK
HEGO
HEATED EXHAUST GAS
OXYGEN SENSOR
77
No 2
No 4
91
83
FUEL INJECTORS
No 1
CONNECTOR A
10 11 12
13 14 15 16 17
CONNECTOR B
CONNECTOR A
18 19 20
10
11
12
9 10 11
16 17 18
22 20 18
16 14
12 10
4 2
21 19 17
15 13
11
3 1
CONNECTOR C
PAGE 26
12 13 14 15
F009 F009
EL Model 6 cyl multipoint injection wiring diagram
4
39
33
53
55
27
12
11
14
35
38
42
51
52
15
GRN/V
R
BLU
BLU/WH
Y/G
GRY/BLA
O/WH
BLU
PK/O
PK/Y
GRN
Y
O/WH
GRN/V
GRN/V
TO SMARTLOCK ECU
TO SPEED SENSITIVE POWER STEERING SSPS (GHIA, FAIRLANE & LTD)
TO ELECTRONIC COOLING FAN SYSTEM
TO ELECTRONIC COOLING FAN SYSTEM
TO AUTO TRANSMISSION
TRANSMISSION MODE SWITCH
TRANSMISSION MODE INDICATOR LIGHT
TO AUTO TRANSMISSION
TO AUTO TRANSMISSION
TO AUTO TRANSMISSIOM
TO AUTO TRANSMISSION
TO AUTO TRANSMISSION
BBM
BROAD BAND
MANIFOLD SOLENOID
TO AUTO TRANSMISSION
TO AUTO TRANSMISSION
ENG
1 WH/BLA
37
57
R
R
22
BRN/GRN
IGN
31 Y/BLU CANISTER
BRN
36
Y/GRN
TO
SHIELDED STARTER
WIRES TO CIRCUIT
GROUND
16
5
23
O/R
1
2
3
4
5
6
--------
56
TFI
MODULE
R
GRY/WH
48
17
28
46
47
WH/R
WH/BLA
Y
BLA/WH
GRN/BLA
45
BLU/Y
25
26
7
BLA/Y
O/BLA
GRN/Y
HEGO
FUSE
IGN COIL
PK/BLU
SELF TEST
CONNECTOR
TACHO
KNOCK
SENSOR
Y/R
21
IDLE SPEED
CONTROL
VALVE
ISC
MAP
SENSOR
30
PK/GRN
34
49
T/O
GRY/WH
20
BLA/GRN
3
29
8
13
32
WH
GRN/BLU
O
BLU/BLA
Y/WH
60
40
BLA/GRN
BLA/GRN
59
WH
IAT
INTAKE
AIR TEMP
SENSOR
ECT
ENGINE
COOLANT
TEMP
SENSOR
TPS
THROTTLE
POSITION
SENSOR
CLUTCH SWITCH
TO TRIP COMPUTER
NEUTRAL DRIVE
(AUTO ONLY)
SWITCH
VSS
VEHICLE
SPEED SENSOR
20 40 60
ENGINE/TRANS
ECU
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
INJECTORS
OOOOOOOOOO
OOOOOOOOOO
OOOOOOOOOO
PAGE 27
1 21 41
PK/BLU
WH/GRN
O/BLU
BLU
BRN/GRY
ENGINE/TRANS
ECU
CONNECTOR
PSPS
POWER STEERING
PRESSURE SWITCH
TO
SPEEDOMETER
NEUTRAL
DRIVE
SWITCH
(MANUAL
ONLY)
58 T
10
43
54
41
44
FUEL PUMP
RELAY
FUEL PUMP
PURGE SOLENOID
EFI POWER
RELAY
IGNITION
SWITCH
BLACK
BLUE
BROWN
GREEN
GREY
ORANGE
PINK
PURPLE
RED
TAN
VIOLET
WHITE
YELLOW
VIEWED LOOKING
AT THE FACE
OF CONNECTION
F009 F009
ELPARTS.
Model 6 cyl multipoint injection wiring connectors
IGNITION
SWITCH
POWER
RELAY
1
16
FUEL INJECTORS
FUEL PUMP
RELAY
57
16
60
VSS
VEHICLE SPEED
SENSOR
CYLINDER 1, 3, 5
58
19
57
22
60
57
CYLINDERS 2, 4 , 6
998
59
57
FUEL PUMP
SEDAN
FUEL PUMP
WAGON
60
19
ACT
AIR CHARGE
TEMP SENSOR
19
ECT
ENGINE COOLANT
TEMP SENSOR
MAP
MANIFOLD
ABSOLUTE
PRESSURE
46
TPS
THROTTLE
POSITION
SENSOR
46
46
60
46
25
45
47
26
26
ISC
IDLE SPEED
CONTROL VALVE
KNOCK
SENSOR
23
BBM
BROAD BAND
MANIFOLD SOLENOID
57
IGNITION
COIL
16
TFI
THICK FILM IGNITION
DISTRIBUTOR
5
11
57
15
46
21
SSPS
SPEED SENSITIVE
POWER STEERING
PSPS
POWER STEERING
PRESSURE SWITCH
CANP
CANNISTER PURGE
SOLENOID
DIAGNOSTIC
CONNECTOR
48
17
22
39
46
57
31
46
16
BEM
BODY ELECTRONIC MODULE INC SMARTLOCK
HEGO
HEATED EXHAUST GAS
OXYGEN SENSOR
60
687
13 12 11
26 25 24
29
10 9 8 7 6 5 4 3
23 22 21 20 19 18 17 16
2 1
11
15 14
22
CONNECTOR A
10 9 8 7 6 5 4 3
2120 19 18 17 16 15 14
2 1
CONNECTOR B
PAGE 28
10
13 12
CONNECTOR C
71
97
R
R
80
BRN/GRN
IGN
23
48
88
47
36
83
66
2
65
91
89
3
Y/GRN
TO
SHIELDED STARTER
WIRES
CIRCUIT
O/R
1
2
3
4
5
6
BLU/R
BRN/PK
T/BLU
WH/BLU
WH/R
WH/BLA
BRN/PK
BLA/WH
GRN/BLA
GRN/V
MAF
MASS AIR FLOW METER
--------
BRN
TFI
MODULE
64 PK/GRN
45 PK/BLU
34 T/WH
25 BLA/GRN
58
35
61
4
24
51
76
77
WH
GRN/BLU
BLU/GRN
GRY/WH
BLA/GRN
BLA/GRN
BLA/GRN
BLA/GRN
98
72
99
73
100
74
101
75
BLU
T/R
GRN/O
T/BLA
BRN/BLU
BRN/Y
WH
T
HEGO
FUSE
IGN COIL
PK/BLU
EGR
ACTUATOR
SOLENOID
TACHO
ISC
TO SMARTLOCK
IAT
ECU
INTAKE
39 Y/WH
90 O/BLA
38 GRN/Y
FUEL PUMP
RELAY
FUEL PUMP
PURGE SOLENOID
EFI POWER
RELAY
IGNITION
SWITCH
67 Y/BLU CANISTER
49
50
ENG
CLUTCH SWITCH
TO AUTO
TRANS ECU
IDLE SPEED
CONTROL
VALVE
EGR
VALVE
POSITION
SENSOR
ECT
ENGINE
COOLANT
TEMP
SENSOR
TPS
THROTTLE
POSITION
SENSOR
AIR TEMP
SENSOR
SELF TEST
CONNECTOR
TO
SPEEDOMETER
NEUTRAL
DRIVE
SWITCH
(MANUAL
ONLY)
NEUTRAL DRIVE
(AUTO ONLY)
SWITCH
HEGO
LH O2
SENSOR
VSS
VEHICLE
SPEED SENSOR
HEGO
RH O 2
SENSOR
103 BLA/GRN
INJECTORS
104
BLACK
BLUE
BROWN
GREEN
GREY
ORANGE
PINK
PURPLE
RED
TAN
VIOLET
WHITE
YELLOW
79
ENGINE
ECU
VIEWED LOOKING
AT THE FACE
OF CONNECTION
26
ENGINE
ECU
CONNECTOR
PAGE 29
PARTS.
F010 F010
EF/EL
Model V8 sequential injection wiring connectors
IGNITION
SWITCH
POWER
RELAY
55
71
16
77
16
55
FUEL PUMP
SEDAN
FUEL PUMP
WAGON
77
19
MAF
MASS AIR FLOW
SENSOR
FUEL PUMP
RELAY
55
19
77
19
71
80
IAT
INTAKE AIR
TEMP SENSOR
VSS
VEHICLE SPEED
SENSOR
88
36
77
71
ECT
ENGINE COOLANT
TEMP SENSOR
998
FUEL INJECTORS
No 1
No 2
91
91
38
77
39
TFI
THICK FILM IGNITION
DISTRIBUTOR
65
71
75
101
71
71
No 3
EVP
EGR VALVE POSITION
SENSOR
ISC
IDLE SPEED
CONTROL VALVE
58
71
71
No 6
73
99
71
71
No 8
No 7
IGNITION COIL
90
100
No 5
4
83
No 4
74
16
91
72
98
71
71
48
TPS
THROTTLE
POSITION
SENSOR
SSPS
SPEED SENSITIVE
POWER STEERING
EVR
EGR VALVE
REGULATOR
SOLENOID
CANP
CANNISTER PURGE
SOLENOID
71
90
71
BEM
BODY ELECTRONIC MODULE INC SMARTLOCK
EF CONNECTOR A
10 11 12
13 14 15 16 17
EF CONNECTOR C
687
10
16 14
12 10
4 2
21 19 17
15 13
11
3 1
11
12
9 10 11
EL CONNECTOR A
22 20 18
11
EF CONNECTOR B
EF CONNECTOR A
18 19 20
HEGO RH
35
91
687
61
80
67
16
47
89
77
66
42
91
77
DIAGNOSTIC
CONNECTOR
22
PAGE 30
2 1
10 9 8 7 6 5 4 3
212019 18 171615 14
EL CONNECTOR C
13 12 11
26 25 24
13 12
EL MODELS
16 17 18
EL CONNECTOR B
10
12 13 14 15
EL MODELS
10 9
5 4
23 22 21 20 19 18 17 16
EL MODELS
15 14
F011
OHMETER
52O
GND (GROUND)
PIP PWR (POWER)
PIP-IN
PIP
SPOUT
START
TFI PWR
COIL-VE
ING GND
MEASURE BETWEEN
TERMINALS
RESISTANCE
GND
PIP IN
PIP PWR
PIP IN
PIP PWR
TFI PWR
GND
PIP IN
IGN GND
PIP
PAGE 31
F012
PAGE 32
F013
F013 Air charge temperature and engine coolant
temperature sensor resistance chart
and connector diagram
ACT
AIR TEMPERATURE
SENSOR
ECT
ENGINE COOLANT
TEMPERATURE SENSOR
RESISTANCE
ACROSS
TERMINALS
RESISTANCE
ACROSS
TERMINALS
RESISTANCE AT TEMPERATURE OC
58750
37300
24270
16150
7599
3843
2069
10
20
30
40
60
80
100
F014
F014 EA/EB 6 cyl throttle body injection throttle body
showing base idle screw
BASE
IDLE SPEED
SCREW
TIMING MARKS
BALANCE
SCREW
IDLE SPEED
CONTROL
DC MOTOR
PAGE 33
ISC
IDLE SPEED
CONTROL VALVE
THROTTLE
POSITION
SENSOR
ISC
IDLE SPEED
CONTROL VALVE
CABLE SLACK
ADJUSTING
SCREW, IF
LINK FITTED
BASE IDLE SPEED
ADJUSTING SCREW
PAGE 34
F016 EA
to EL V8 throttle body showing base idle screw
F016
EGR
VALVE POSITION
SENSOR
EGR
VALVE
THROTTLE
POSITION
SENSOR
IDLE SPEED
CONTROL
VALVE
BASE IDLE
SPEED ADJUSTING
SCREW
PAGE 35
ISC
IDLE SPEED
CONTROL VALVE
BASE IDLE
SPEED SCREW
PAGE 36
F018
456
123
PRESSURE
GUAGE
FUEL
PRESSURE
REGULATOR
Multipoint injection
FUEL
DELIVERY
HOSE
456
123
FROM
FUEL PUMP
IN TANK
FUEL PRESSURE
GAUGE
RETURN HOSE
TO FUEL TANK
PAGE 37
FROM
TANK
FOR
VOLUME
CHECKING
123
456
PRESSURE
GUAGE
F020
QUICK RELEASE
TYPE FITTINGS
123
456
FOR
VOLUME
CHECKING
FRONT OF
VEHICLE
PAGE 38
PRESSURE
GUAGE
E&OE
Form ZENGTSFOR92
02/09