Professional Documents
Culture Documents
TECf1IR10fI T
LI
DAEWOO E&C
OWNER ID. COD E
II TRRCIIEMIC LCOMPANYLTD
METHOD STATEMENT FO R
PIPING INSTALLATION
IN QCHEM I
Plants :
QChem1
CONTRACTOR ID . CODE
Job-EC-T-N
3412-XH-PM-201 6
Location : Mesaieed
City, Qatar
Client : Q-Chem . II
Issue 0
Page 1 of 18
METHOD STATEMENT
FOR PIPING INSTALLATIO N
IN QCHEM I
ATTRIBUTE TABL E
Unit No .
00
Equip. Cat .
N/A
Doc . Origin .
CON
Discipline
CSTR
Area
N/A
Doc Typ e
(Secondary)
Turnover System
As Built Class
Issue Statu s
PR
MSP
N/A
LR
IF I
Tag Nos :
Issue
Description
Prepared
J. I. Ko / J. H. Kang
Checked
G . Ivaldi
Approved
17-October-07
Date
Q-CHEM I I
O4
9
TECfIIfitOfl T
*U - lriso?*U ?k79
eo DAEWOO E&C
OWNER ID . CODE _
1'*
Client : Q-Chem . II
Location : Mesaiee d
City, Qatar
QC2-00-CSTR-MSP-00002 8
CONT Jo
bE
C-
COD E
INS
3412-XH-PM-201 6
Q
Pabc 2 of 18
Issue 0
CONTENT S
Para .
Description
Page
1 .0
PURPOSE
2.0
SCOPE
3 .0
REFERENCE DOCUMENTS
4.0
DEFINITION OF TERMS
5 .0
RESPONSIBILITIES
6.0
GENERAL
7 .0
PROCEDURE
8.0
ATTACHMENTS
10
Q-CHEM I I
Qatar Chemical Company II, LTD .
Ethylene Derivatives Complex
Project Number : QC2-000 9
4
a* '
OuMa r*
QATARCNEMICALGOMPAt1YlTG.
I; TECf11fI1Df1 T
V DAEWOO E& C
OWNER ID . COD E
Client: Q-Chem . II
Location : Mesaiee d
City, Qatar
QC2-00-CSTR-MSP-00002 8
CONTR
COD E
ob-ECTI N
3412-XH-PM-201 6
Pag e 3 of 18
Issue 0
1 .0 PURPOS E
The purpose of this procedure is to establish the minimum requirement to be carried out lik e
work plan, handling of material, testing and examination requirements, storage an d
documentation, etc . with regards to piping installation for Q-CHEM II Ethylene Derivative s
Project at Q-Chem I Plant .
2 .0 SCOPE
This procedure covers the work plan, material handling, examination and test requirements ,
and documentation etc. with regards to Piping Installation at QCHEM I Plant for Q-CHEM I I
Project.
3 .0 REFERENCE DOCUMENT S
3. 1
3. 2
3. 3
3.4
3.5
3.6
3. 7
3. 8
3. 9
3 .1 0
3 .1 1
3 .1 2
3.1 3
3.1 4
3 .1 5
3.16
M6 .5
M7 .9
M7 .9. 1
M7 .9. 2
M10 . 0
M12 . 0
M3 . 7
QC2-00-GENE-DSS-00001 2
QC2-00-QAQC-CPP-00000 7
QC2-00-QAQC-CPP-00000 8
QC2-00-CSTR-PMP-000062
QC2-00-QAQC-MSP-00000 1
QC2-00-GENE-PMP-00010 1
QC2-00-QAQC-EPQ-000001
QC2-00-QAQC-MSP-00000 2
QC2-00-CSTR-MSP-000008
Materials of Constructio n
Pipin g
Piping Material Class Inde x
Metallic Piping Material Class (Piping Specs )
General Construction Requirements
Quality Managemen t
Health Safety Environmen t
Piping Welding General Specification s
Welder Qualification Procedure
Welding Material Control Procedur e
Site Material Management Procedure
Method Statement for Welding Contro l
Field Design Change Control Procedur e
Receiving Inspection Procedur e
Method Statement for NDE Contro l
Method Statement for PWH T
Q-CHEM I1
Qatar Chemical Company II, LTD .
Ethylene Derivatives Complex
Project Number : QC2-000 9
4
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y k:+
DAEWOO E& C
OWNER ID. COD E
r'
QATAR CREMICaLCOMPAtirMI
TECfII(ilOf1 T
METHOD STATEMENT FO R
PIPING INSTALLATION
IN QCHEM I
Plants :
QCheml
Client : Q-Chem . II
Location' Mesaieed
city, Qatar
QC2-00-CSTR-MSP-00002 8
CONT Jo
b E C- I
CODE
N 6
3412-XH-PM-201
Pabo e 4 of 18
Issue 0
4.10 DW - DAEWO O
4 .11 ITP - Inspection and test pla n
4 .12 RT - Radiographic Test
4 .13 MT/PT - Magnetic Particle Test / Dye Penetrate Tes t
4 .14 WPS - Welding Procedure Specificatio n
4.15 GTAW - Gas Tungsten Arc Weldin g
4.16 QC Assistant -A personnel who is in charge of QC Inspection assistance activities fo r
example, DWR, ND E
4.17 Piping material controller-A personnel who is in charge of controlling pipin g
material at fiel d
5.0 RESPONSIBILITIE S
5.1 Construction Manager is responsible for ;
Management & implementation of this work procedure
5 .2 Field Engineering Manager have the following responsibilities :
1) Coordination with engineering team (DW & TCM) for any engineering problems a t
site .
2) Preparation and issue of piping isometric and as-built drawings for construction .
3) Revision of piping isometric drawings to apply design changes .
5.3 Piping Construction Manager is responsible for ;
1) Implementation of work activity including preparation of work schedule, issue of pipin g
material, welding, storage, etc .
2) Control of welder and spool welding data .
3) Prepare daily welding report (DWR) and submission to Company .
4) Implementation of work activity incorporated in the latest revision drawing and desig n
change .
5) Requisition of NDE and maintenance of NDE report .
6) The implementation of PWHT and maintenance of report concerned .
7) Preparation of Material Requisition for field materials .
8) Control of storage, handling, and preservation of piping materials received from th e
Material Control Team for the process of installation .
9) Clearance of Pre-Test & Post-Test Punch Item(s) .
5 .4 QA/QC Team Manager is responsible for ;
1) Site inspection and test, operation of welding training center and NDE yard, NCR ,
backlog for repair work, etc .
2) Review of all request forms, reports of inspection and record of piping & welding an d
submission to Company for review .
3) Control of welder performance and tracer status and to inform the Construction Team o f
qualification status .
4) Control and maintenance of inspection record for piping and welding .
5) Control of welding consumable .
6) Review Test Pack and submission to Company for review .
5.5 QC Welding Inspector is responsible for ;
1) Visual inspection of fit-up joint .
2) 100% visual inspection of all completed welds .
3) Marking up defect area on weld joints for repair, and ensure that NDE shall be carried ou t
Q-C H EM I I
TECnIrnon T
QATAR CHEMICAL.COMPPHYLTD .
Client : Q-Chem . II
Location : Mesaiee d
City , Qatar
QC2-00-CSTR-MSP-00002 8
CONT Jo EC-
INo
COD E
3412-XH-PM-201 6
p a on e 5 of 1 8
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GENERA L
Q-CHEM I I
(*
TECnIrilOfl T
Client : Q-Chem . II
Location : Mesaiee d
City , Qatar
QC2-00-CSTR-MSP-00002 8
CONT Jo EC-
INo COD E
3412-XH-PM-201 6
Page 6 of 18
Pan
Issue 0
7.0
PROCEDUR E
Q-CHEM I I
Qatar Chemical Company II, LTD .
Ethylen e Derivatives Comple x
Project Number : QC2-000 9
4
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6 DAEWOO E& C
OWNER ID . COD E
1* *Yn
TECfIIriIDfI T
Client : C1-Chem . II
Location : Mesaieed
City , Qatar
QC2-00-CSTR-MSP-00002 8
CONTRACTO R INo COD E
ob EC T
3412-XH-PM-201 6
pane
b 7 of 1 8
Issue
Statement for Welding Control I Piping Welding General Specifications and ASME B31 . 3
para 328 .4.2 .
7.4
Weldin g
.1
The
approved WPS and qualified welder shall be applied to the welding work .
7.4
.2
The
QA/QC
Team Manager shall qualify welders in accordance with Welder Qualificatio n
7.4
Procedure .
7 .4 .3 For stainless steel piping without back welding of the internal side, the root pass shall b e
carried out by the GTAW process with an inert gas purge which shall be maintained until th e
completion of the second pass .
.4
Welder
shall receive welding electrode(s) everyday in the morning from Welding Materia l
7 .4
Control Center with Welding Material Issue Slip prepared by welding foreman and shal l
return the unused welding material upon completion of the day's activities to the Weldin g
Material Control Center .
.5
After
the welder receives electrode(s), he shall use calibrated and fully functioning quiver s
7.4
for coated electrode and only one type electrode shall be kept in the quiver at any give n
time . On no account shall there be SS and CS electrodes in one quiver .
7.4 .6 Fillet welds (including socket welds) may vary from convex to concave . The size of a fillet
weld is determined as shown in ASME B31 .3, Para 328 .5 .2, Fig . 328.5.2A, B and C .
.7
Austenitic
SS welding in accordance with ASME B31 .3 and WPS .
7.4
.8
The
dissimilar
joint shall be welded in accordance with ASME IX and WPS .
7.4
7.4 .9 Weld repair shall be implemented in accordance with the Method Statement for Weldin g
Control and ASME B31 .3 para 328 .6 and shall be approved by Welding Inspector befor e
commencing .
.10
Welding
Inspector shall check NDE criteria for branch or trunnion joint before weldin g
7 .4
reinforcing pads .
7 .4 .11 Detail procedure for back purging shall be followed in accordance with Method Statemen t
for Welding Control .
7.4 .12 QC Assistant shall prepare the request for inspection (AFI) to Piping and Welding Inspector ,
NDE request, Material Traceability Record (MTR), and Daily Welding Report (DWR) .
Post Weld Heat Treatment (PWHT )
7.5
7.5 .1 PWHT shall be implemented as per line specification .
7.5 .2 Detail requirements of PWHT shall be in accordance with Method Statement for Post Wel d
Heat Treatment .
7 .5 .3 Hardness test shall be in accordance with ASME B31 .3 para 331 .1 .7.
7 .6
Non-Destructive Examination (NDE )
7 .6 .1 NDE shall be carried out in accordance with the NDE Procedure for RT, MT, PT & UT .
7 .6 .2 For NDE request, use a form (attachment 1) from Method Statement for NDE Control .
Welding Inspector and NDE Controller shall review the request and send it to NDE Sub contractor.
7.6.3 Random examination selection will be as per Piping Welding General Specification an d
ASME B31 .3 ,
For supports welded directly on pipe in accordance with typical support drawing, RT is no t
7.6.4
required, but 100% PT shall be performed for welds . Welded joints used for fabrication o f
piping supports shall be examined by liquid penetrant test (PT) on 5% of joints unless note d
on support drawings and specifications .
RT & PT shall be applied on 100% of dissimilar welds .
7.6 .5
When welding joints require PWHT, all NDE shall be performed after PWHT as per Pipin g
7.6 .6
Q-CHEM I I
Qatar Chemical Company II, LTD .
Ethylene Derivatives Complex
Project Number : QC2-0009
TECf111T1Df1 T
0 DAEWOO E&C
OWNER ID . COD E
METHOD STATEMENT FO R
PIPING INSTALLATION
IN QCHEM I
Plants :
QChem1
Client : Q Chem . II
Location : Mesaiee d
City, Qatar
QC2-00-CSTR-MSP-00002 8
CONTRACTOR ID . COD E
3412-XH-PM-201 6
Page 8 of 18
Issue 0
Q-CHEM I I
Qatar Chemical Company II, LTD .
Ethylene Derivatives Complex
Project Number : QC2-0009
TECnIfi10r1T
DAEWOO E&C
OWNER ID . COD E
QATAR CNEMICALCOMPAtlYLTD*
Client : Q-Chem . II
Location : Mesaiee d
City, Qatar
QC2-00-CSTR-MSP-00002 8
CONTRACTOR ID . COD E
Job-EC-T-N
3412-XH-PM-201 6
Pa o e 9 of 18
Issue 0
Q-CHEM I I
TECf11fT10f1 T
METHOD STATEMENT FO R
PIPING INSTALLATION
IN QCHEM I
Plants :
QChem1
Client : Q-Chem . II
Location: Mesaiee d
City, Qatar
QC2-00-CSTR-MSP-00002 8
CONTRACTOR I
COD E
NS
3412-XH-PM-201 6
oe
Pas
10 of 18
Issue 0
Torque Ft-l b
35
40
55
85
95
11 0
16 0
220
7.11
Documentation of inspection and tes t
.1
The
QA/QC Team submits a copy of DWR to Company then inputs the data in the pipin g
7.11
data system after review.
7 .11 .2 Documents to be completed prior to testing are as follows .
- As-built Drawing s
MTR : for LTCS and S S
- NDE Report / PMl report : If require d
PWHT Report : If required
inforcing Pad leak test report : If require d
7 .11 .3 Above documents will form a part of the Test Pack which will be submitted to QA/QC Tea m
for review . Control of Test Pack shall be in accordance with Method Statement fo r
Pressure Test of Piping .
8.0 ATTACHMENT S
1.
2.
3.
4.
5.
Q-CHEM I I
* Tecnimonr
410 4
aaeaa* *tyk
QATAR CHEMICAL COMPANY LTD .
?*T
FOR
METHOD STATEMENT
PIPING INSTALLATION
P:a^ts
NAO/PFJOFFSITES
QC2-00-CSTR-MSP-00002 6
CONTRACTOR ID . COD E
Job-EC-T-N
3412-XH-PM-201 6
Location: Mesaiee d
City, Qatar
Client : Q-Chem . II
Page] 1 of 18
Issue 0
Attachment 1 .
(QCHEM II )
DAEWOO E&C
rIsometric No .
Sheet No .
(Drawing No . LSpool
_
No .
Mark
Componen t
Hea t
No .
Description
Number
Size
Sch .
Material
Rev . No .L
Remark s
Cu t
DAEWO O
Q-CHEMI I
Length
QC Sign
Sig n
FIEL D
The Field components have been verified against the erected piping and are complete and accurate .
Prepared By :
Name :
Signature :
Date :
Inspected By :
Name :
Form No . : 3412-X1I-PM-2004- 0 3 (I )
Signature :
Date :
Q-CHEM I I
TECf11f11011 T
OWNER ID . COD E
QC2-00-CSTR-MSP-00002 6
Client : Q-Chem . II
DAEWOO E&C
Drawing No.
Location : Mesaiee d
City, Qatar
o
Pa*e12
of 18
Description of Flange
Description of Damage
Min . Requirement(30 %, mm )
Size of damage(Radically, mm )
Damaged due to
(Handling or Corrosion)
Result of checkin g
Damaged by(DAEWOO
Issue 0
Attachment 2 .
Re-facing or no t
Result of re-facin g
(See Flange Inspection Sheet )
d by DW[Check
Form No . :
a DAEWOO E&C
3412-X11-PM-2004-04(1)
1 Verified by
Remarks
Remarks
Q-CHEM II
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J
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QATAR CHEMICAL COMPANY LTD .
;A
A;
TECf11fi1Df1 T
DAEWOO E&C
OWNER ID . COD E
Client : Q-Chem . II
Location: Mesaiee d
City, Qatar
QC2-00-CSTR-M SP-00002 6
CONTRACTOR ID . COD E
Job-EC-T-N
3412-XH-PM-201 6
o
Pa*el3
of 18
Issue 0
Dwg No .
Sht. No
Pipe Cls
Ins . Cls .
Materia l
Inspectio n
No
Item
Piping
Description
Installation of inline items as
per drawing
Installed valve
- Valve type :
. Valve tag no . :
Valve serial no . :
Flow direction :
Piping
Piping
Piping
Piping
Flange alignment fo r
connection equipmen t
Piping
Flange
Flange
10
Flang e
11
Flang e
12
Flang e
13
Flange
14
Flange
Form No . : 3412-XH-PM-2004-05(1)
Verified By
- ---DAEWOO
COMPAN Y
Rev. N o
Date
Remar k
Q-C H EM I I
TECntmon T
Client : Q-Chem . II
Location : Mesaieed
City, Qatar
r l DAEWOO E& C
QC2
OWNER ID . COD E
ID
CONTRACTOR . COD E
Job-EC-T-N
3412-XH-PM-201 6
NC000026
v
Pase14
of 18
4 HOLE FLANGE
TIGHTENING SEQUENCE
BOLTS No .
1
3
OPP BOLTS No .
2
4
8 HOLE FLANGE
BOLTS No .
1
5
7
OPP BOLTS No .
2
4
Issue 0
Q-CHEM II
04
aa5
r-'*!9
TECnimon T
DAEWOO E&C
OWNER ID . COD E
D S1
QATAR CHEMICAL COMPANY LTD .
rants
NAOIPE/OFFSIrES
Client : Q-Chem . II
Location : Mesaieed
City, Qatar
QC2-00-CSTR-MS P-00002 6
CONTRACTOR ID . COD E
Job-EC-T-N
3412-XH-PM-201 6
p a*e15
of 1 8
a
Issue 0
12 HOLE FLANG E
20 HOLE FLANGE
TIGHTENING SEQUENCE
-BOLTS No .
OPPBOLTS NO .
2
-- 4
6
9
11
13
15
17
19
10
12
14
16
18
20
;I;
Q-CHEM I I
Qatar Chemical Company II, LTD .
Ethylene Derivatives Comple x
Project Number: QC2-000 9
TECfllMOn T
Ie DAEWOO E&C
OWNER ID . COD E
` Y*
aaeaxeLl *is*
Client : Q-Chem . II
Location: Mesaiee d
City, Qatar
Page 16 of 18
Issue 0
28 HOLE FLANG E
TIGI-ITENING SEQUENCE
27
BOLTS No .
1
3
5
OPP BOLT S
NO .
2
4
6
9
11
13
15
17
19
21
10
12
14
16
18
20
22
7
_
3
26
28
--- 23 -
24
25
26
27
28
Q-CHEM II
TECIIImon T
Q,
DAEWOO E&C
OWNER ID . COD E
*aed **i*,r*
QATAR CHEMICAL COMPANY LTD .
Client : Q Chem . II
Location : Mesaiee d
City, Qatar
QC2-00-CSTR-MS P-00002 6
CONTRACTOR ID . COD E
Job-EC-T-N
3412-XH-PM-201 6
Q
Pa gel? of 18
Issue 0
SIN
ACTIVITY
PREVENTIVE ACTION S
HAZARDS
Scaffolding Danger o f
Access and
workers fallin g
Usage
from height .
Danger of fallin g
objects onto
personne l
working /
walking at th e
lower level .
Tripping / fallin g
hazard .
Personne l
injury .
Q-CHEM II
10 4
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TECf11R10f1 T
av DAEWOO E& C
OWNER ID . COD E
441,11
PIPING INSTALLATION
P:a^:s
NAO/PFJOFFSITES
Welding and
Cutting Works
Client : Q-Chem . II
Location: Mesaieed
City, Qatar
Fire, explosion ,
damage to lives
and properties .
Falling weldin g
sparks an d
slags from th e
hangin g
scaffolding .
Burning injuries .
Tripping an d
falling .
QC2-00-CSTR-MSP-00002 6
CONTRACTOR ID. COD E
Job-EC-1--N
3412-XH-PM-201 6
Page
g 18 of 1 8
Issue 0