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The object of pressure sensing is to produce a dial indication, control operation or a standard (4
- 20 mA) electronic signal that represents the pressure in a process. To accomplish this, most
pressure sensors translate pressure into physical motion that is in proportion to the applied
pressure. The most common pressure sensors or primary pressure elements are described
below.
They include diaphragms, pressure bellows, bourdon tubes and pressure capsules. With these
pressure sensors, physical motion is proportional to the applied pressure within the operating
range.
For large industrial process plants such as generating stations where central control
Readout devices which are either current or voltage sensitive provide a signal indication.
To get a direct indication of the current signal, a milli-ammeter can be connected in
PNEUMATIC 20-100kPa
Valves require little pressure to operate and usually double or triple the input force. The larger
the size of the piston, the larger the output pressure can be. Having a larger piston can also be
good if air supply is low, allowing the same forces with less input. These pressures are large
enough to crush objects in the pipe. On 100 kPa input, you could lift a small car (upwards of
1,000 lbs) easily, and this is only a basic, small pneumatic valve. However, the resulting forces
required of the stem would be too great and cause the valve stem to fail.
This pressure is transferred to the valve stem, which is hooked up to either the valve plug
(see plug valve), butterfly valve etc. Larger forces are required in high pressure or high flow
pipelines to allow the valve to overcome these forces, and allow it to move the valves moving
parts to control the material flowing inside.
Valves input pressure is the "control signal." This can come from a variety of measuring devices,
and each different pressure is a different set point for a valve. A typical standard signal is 20
100 kPa. For example, a valve could be controlling the pressure in a vessel which has a
constant out-flow, and a varied in-flow (varied by the actuator and valve). A pressure transmitter
will monitor the pressure in the vessel and transmit a signal from 20100 kPa. 20 kPa means
there is no pressure, 100 kPa means there is full range pressure (can be varied by the
transmiters calibration points). As the pressure rises in the vessel, the output of the transmitter
rises, this increase in pressure is sent to the valve, which causes the valve to stroke downward,
and start closing the valve, decreasing flow into the vessel, reducing the pressure in the vessel
as excess pressure is evacuated through the out flow. This is called a direct acting process.
OPERATIONAL AMPLIFIER
The basic operation of the op amp can be easily summarized. First we assume that there is a
portion of the output that is fed back to the inverting terminal to establish the fixed gain for the
amplifier. This is negative feedback. Any differential voltage across the input terminals of the op
amp is multiplied by the amplifiers open-loop gain. If the magnitude of this differential voltage is
more positive on the inverting (-) terminal than on the noninverting (+) terminal, the output will
go more negative. If the magnitude of the differential voltage is more positive on the
noninverting (+) terminal than on the inverting (-) terminal, the output voltage will become more
positive. The open-loop gain of the amplifier will attempt to force the differential voltage to zero.
As long as the input and output stays in the operational range of the amplifier, it will keep the
differential voltage at zero, and the output will be the input voltage multiplied by the gain set by
the feedback.
An operational amplifier (or an op-amp) is an integrated circuit (IC) that operates as a voltage
amplifier. An op-amp has a differential input. That is, it has two inputs of opposite polarity. An opamp has a single output and a very high gain, which means that the output signal is much
higher than input signal. An op-amp is often represented in a circuit diagram with the following
symbol:
These amplifiers are called "operation" amplifiers because they were initially designed as an
effective device for performing arithmetic operations in an analog circuit. The op-amp has many
other applications in signal processing, measurement, and instrumentation.