Customer: Geeco Enercon

QUALITY ASSURANCE PLAN

Manufacturer: OMEEL Coils

Sr.
No
1
1

Component
s&
Operation
2
Design
Review

Legends
P: Perform
W: Witness
V: Verification

Characteristics and
Checks
3
Design Input Review
Review of Design
Calculation
1. Area
calculation
2. Shell Thickness
Calculation
3. Dished Head
Thickness
4. Flange
Standards
5. General
Layout of Oil
Cooler
6. Review of the
Drawing and
BOM

Categ
ory
4
CR

Type/Met
hod of
Check
5
Review
design
calculatio
n and
drawings

Extent
of
Check
6
100%

Reference
Documents

Acceptance
Norms

7
Clients
drawing

8
Clients
drawing

3: Vendor/Manufacturer
2: Customer/Customer Nominated Agency
1: Customer Nominated Agency

Equipment: Oil Cooler

Format of
Record
9
Calculation
sheets and
drawings

MA: Major
CR: Critical

Agency
P

Remarks

10
2

11
Drawing given
by client so
manufacturing
will be done
as per the
drawing, there
is no
interference
of
manufacturer.

Customer: Geeco Enercon

QUALITY ASSURANCE PLAN

Manufacturer: OMEEL Coils

Sr.
No

Components
& Operation

Characteristics and
Checks

1
2

2
Raw Material
Inspection

3
1. Shell
2. Dished End
3. Oil Cooler
Tubes
4. Tube Sheet
5. Baffle Plates
6. Heat
Exchanger
Supporting
leg
7. Nozzles
8. Pipes &
Flanges
9. Tie Rods
10. Hard Wares
Dimensional
Inspection

M/C
Component
Tubesheet and
End Flange
Legends
P: Perform
W: Witness
V: Verification

Categ
ory
4
MA
MA
MA
MA
MA
MA

Type/Met
hod of
Check
5
Visual,
Mechanic
al &
Chemical

Extent
of
Check
6
1 on
Each
Lot

Reference
Documents
7

Acceptance
Norms

Equipment: Oil Cooler

Format of
Record

8
Material
TC/Lab
record

9
TC

As per
Approved
drawing

IR

Visual &
Chemical

MA
MA
MA
MA
MA

Visual &
100%
Measuring

As per
Approved
drawing

3: Vendor/Manufacturer
2: Customer/Customer Nominated Agency
1: Customer Nominated Agency

MA: Major
CR: Critical

Agency
P

W
10

Remarks
V
11

Customer: Geeco Enercon

QUALITY ASSURANCE PLAN

Manufacturer: OMEEL Coils

Sr.
No

Components
& Operation

Characteristics and
Checks

Categ
ory

1
4

2
Layout of
Arrangement

4
MA

In Process
Inspection

3
Fit up of Tube
Dimensional
Inspections
Mock up For Tube
Expansion
1. Fit up of total
system
Dimensional
Inspection
2. Dimensional
Inspection of
After
Completed
Welding
Layout & Total
Assembly

Dimensional
Inspection

Hydro Testing

Surface
Preparation &
Painting
Legends
P: Perform
W: Witness
V: Verification

Type/Met
Extent
Reference
hod of
of Check Documents
Check
5
6
7
Visual &
100%
As per
Measuring
Approved
drawing

Equipment: Oil Cooler

Acceptance
Norms
8
As per
Approved
drawing

Format
of
Record
9
IR

MA

Visual &
100%
Measuring

As per
Approved
drawing

As per
Approved
drawing

IR

MA

Visual &
100%
Measuring

As per
Approved
drawing

As per
Approved
drawing

IR

MA

Visual &
100%
Measuring

CR

Shade & DFT

MA

Visual &
Testing
Visual &
100% at
Measuring Random

As per
Approved
drawing
PQR

IR

Hydro Testing

As per
Approved
drawing
Hydro Test @
PSI
Approved
Paint
Specification

Approved
Paint
Specification

IR

3: Vendor/Manufacturer
2: Customer/Customer Nominated Agency
1: Customer Nominated Agency

IR

MA: Major
CR: Critical

Agency
P

W
10

Remarks
V
11