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g r a p h i c a l a b s t r a c t
100
l
A
YH
/2
0%
NiMo/
Al203-zeo
sulfided
Pd
80
HDO of phenol:
T =250 C
P =1.5 MPa
WHSV =0.5 h -1
H
0%
40
Y-
60
/1
/H
Pd
20
Pd
h i g h l i g h t s
/A
Pd
Catalyst
a r t i c l e
i n f o
Article history:
Received 1 December 2011
Received in revised form 7 October 2013
Accepted 8 October 2013
Available online 23 October 2013
Keywords:
Phenol
HDO
HY zeolite
AluminaHY
Alumina
a b s t r a c t
This contribution describes the effect of the support (zeolite ultrastable HY, alumina (Al) and mixed
HYAl carriers) on the catalytic activity of Pd catalysts in the phenol hydrodeoxygenation (HDO) reaction
carried out in a ow xed-bed reactor at T = 523573623 K, P = 15 bar and WHSV = 0.5 h1. Phenol
dissolved in n-octane was used as model compound of bio-oil species derived from fast pyrolysis of lignocellulosic biomass. The catalysts were characterized by N2 physisorption, XRD, TPR, TPD-NH3, DRIFT
spectroscopy of adsorbed CO, HRTEM, X-ray photoelectron spectroscopy (XPS) and TPO/TGA techniques.
The largest phenol conversion (63%) achieved at 523 K over the reduced Pd/20%HYAl catalyst was similar to that obtained on a commercial NiMo/Al2O3zeolite hydrocracking sample (HCK) activated by sulfidation. Regardless of the reaction temperature, the only products detected in the HDO of phenol over all
catalysts studied were four O-free compounds: benzene, cyclohexene, cyclohexane, and methylcylopentene. Both reduced Pd/20%HYAl and sulded commercial HCK catalysts produced similar yields of O-free
products. From the catalyst activity-structure correlation, it can be concluded that the HDO of phenol is
favoured on the bifunctional Pd/20%HYAl catalyst which possesses moderate acidity and improved Pd
dispersion on the support surface. The contributions of the acid sites to the catalyst activity and deactivation by coke are discussed.
2013 Elsevier Ltd. All rights reserved.
Corresponding authors. Tel.: +34 915854769; fax: +34 915854760 (B. Pawelec),
Tel.: +34 946017282; fax: +34 946014179 (P.L. Arias).
E-mail addresses: bgarcia@icp.csic.es (B. Pawelec), pedroluis.arias@ehu.es (P.L.
Arias).
0016-2361/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2013.10.011
1. Introduction
Mitigating greenhouse gases (GHGs) is one of the biggest challenges in the 21st century and requires long-term planning as well
1062
1063
where SBET ox and SBET sup are the values of BET areas of the oxide
catalyst and support, respectively, and y is the Pd loading.
2.2.4. Chemical analyses
The metal loading of the calcined catalysts was determined by
Inductively Coupled Plasma Atomic Emission Spectroscopy (ICPAES), Perkin Elmer Optima 3300DV. The solid samples were rst
digested (in a mixture of HF, HCl and HNO3) in a microwave oven
for 2 h. Then, aliquots of solution were diluted to 50 mL using
deionized water (18.2 mX quality). The metal loadings of calcined
catalysts are given in Table 1.
2.2.5. Temperature-programmed techniques
Temperature-programmed reduction (TPR) was performed on
the oxide precursors using a semiautomatic Micromeritics TPD/
TPR 2900 apparatus interfaced to a microcomputer. Prior to reduction, the catalyst (0.05 g) was dried in a TPR cell at 573 K for 1 h in
a stream of helium to remove water and other contaminants. TPR
proles were obtained by passing a 10% H2/Ar ow (50 mL min1)
through the sample. The temperature was increased from room
temperature to 1273 K at a rate of 15 K min1, and the amount of
H2 consumed was determined with a thermoconductivity detector
(TCD). The efuent gas was passed through a cold trap before the
TCD in order to remove water from the exit stream.
The acidity of the fresh reduced catalysts was determined by
temperature-programmed desorption (TPD) of ammonia using
the same equipment employed for TPR experiments. A sample
(0.05 g) was dried in a TPD cell at 573 K for 1 h in a stream of helium, reduced with H2 at the same temperature for 1 h, cooled
down in He ow to 373 K, and then exposed to ammonia for
0.5 h. TPD measurements were started from 373 K at a heating rate
of 15 K min1 till 873 K using helium as a carrier gas
(50 mL min1). In order to determine the total acidity of the catalyst from its NH3 desorption prole, the area under the curve
was integrated. A semiquantitative comparison of the strength distribution was archived by Gaussian deconvolution of the peaks.
Weak, medium and strong acidities were dened as the areas under the peaks at the lowest, medium and highest temperatures,
respectively.
Table 1
Palladium contenta and textural propertiesb,c of pure supports and oxide precursors.
Catalyst
Pda (wt%)
NSBETc
dc (nm)
Pd/Al
Pd/10%HYAl
Pd/20%HYAl
Pd/HY
0.81
0.77
0.80
0.77
154
179
194
476
0.96
0.99
0.91
0.81
0.49
0.41
0.37
0.35
12.7 (7.5)
11.0 (11.4)
10.2 (12.0)
8.9 (7.1)
(163)
(185)
(216)
(594)
(0.33)
(0.44)
(0.46)
(0.29)
As determined by ICP-AES.
As determined by N2 adsorptiondesorption isotherms at 77 K (values in parentheses correspond to bare support); SBET: specic BET surface area; Vtotal: total pore
volume, d: average pore diameter.
c
NSBET: normalized SBET calculated from equation NSBET = (SBET of oxide catalyst/[(1 y) SBET of support], where y is the Pd loading determined by ICP-AES.
b
1064
1065
350
(a)
Pd/Al
Pd/10%HY-Al
Pd/20%HY-Al
Pd/HY
250
Al
10%HY-Al
20%HY-Al
HY
250
(b)
300
300
200
type I - H4 hysteresis
150
100
50
200
0.41
150
100
50
0
0.0
0.2
0.4
0.6
0.8
1.0
0
0.0
0.2
0.4
0.6
0.8
1.0
Fig. 1. N2 adsorption-desorption isotherms at 77 K of bare supports (a) and oxide catalyst precursors (b).
of HY content in mixed HYAl2O3 substrates. Considering the average pore diameter compiled in Table 1, the pore diameter follows
the trend: Pd/Al (12.7 nm) > Pd/10%HYAl (11.0 nm) > Pd/20%HY
Al (10.2 nm) > Pd/HY (8.9 nm). This trend clearly indicates that
loading HY zeolite into alumina leads to a decrease of the average
pore diameter, as it could be expected.
To evaluate the inuence of Pd loading on the location of Pd species within the support structure, the normalized SBET (NSBET) was
calculated employing Eq. (1). For the Pd/Al and both Pd catalysts
supported on mixed HYAl2O3 materials, NSBET values in 0.910.99
range suggest the presence of Pd species on the support surface.
For the Pd/HY sample, the NSBET value of 0.8 suggests the presence
of Pd species on the support surface as well as their location within
the inner supports porous structure (probably in the supercages of
the HY zeolite). Thus, the comparison of the normalized SBET values
indicates that, regardless of the support, most of the palladium species are accessible for reactant molecule (phenol).
Pd/HY
Pd/10%HY-Al
Pd/20%HY-Al
Pd/Al
17.0 nm
o o
o
o
Al2O3
HY
o
14.3 nm
13.7 nm
o
Pd/HY
45.8
66.9
39.4
*
*
37.5
o o oo
60.8
85.0
o
o o o
Pd/20%HY-Al
10.9 nm
Pd/10%HY-Al
Pd/Al
20
40
60
80
100
120
20
40
60
80
100
120
2 Theta ()
Fig. 2. BJH pore size distribution of Pd-based oxide precursors (from adsorption
branch) calculated by the Harkins and Jura equation.
1066
Table 2
Hydrogen consumption during TPR of calcined Pd catalysts.
Catalyst
(d)
x 10
Pd/HY
Amount of H2 (mmol/gcat)
Pd/Al
Pd/10%HYAl
Pd/20%HYAl
Pd/HY
289 K
358 K
473573 K
Total
0.89
0.24
0.26
0.21
1.68
1.82
1.96
2.44
1.44
1.56
1.75
3.33
444
358
x 10
Pd/
20%HY-Al
511
(d)
x 10
(b)
497
Pd/
10%HY-Al
H2 consumption (a.u.)
(c)
(c)
(b)
x 10
(a)
Pd/Al
(a)
200
300
400
500
600
Temperature (K)
Fig. 4. TPR proles of bare supports (doted line) and Pdbased oxide precursors
(solid line) Pd/Al, (b) Pd/10%HY-Al, (c) Pd/20%HY-Al, (d) Pd/HY.
100
200
300
400
500
600
Temperature (C)
Fig. 5. TPD-NH3 proles of bare supports (doted line) and reduced Pd-based
catalysts (solid line): (a) Pd/Al, (b) Pd/10%HY-Al, (c) Pd/20%HY-Al, (d) Pd/HY.
3.2.2. HRTEM
HRTEM was employed to reveal Pd distribution on the different
supports. The HRTEM images of the fresh reduced catalysts are displayed in Fig. 6. Examination of HRTEM images show that, in general, Pd crystallites are heterogeneously distributed on the support
surface but they become more homogeneous upon increasing zeolite content. The surface density of the Pd0 particles, expressed as
Pd0 particles per 50 nm2, is presented in Table 4. As seen in this table, the surface density of the Pd0 particles follows the trend: Pd/
HY Pd/Al > Pd/20%HYAl > Pd/10%HYAl (Table 4). Unfortunately, the poor contrast between HY and alumina substrates does
not allow to unambiguously discriminate the preferential location
of palladium particles on either HY or alumina phase. In this sense,
the EDX/SEM elemental analysis gave information that Pd is deposited preferentially on the HY surface rather than on alumina (data
not shown).
The inuence of support on the Pd crystallite size distribution
was determined by statistical analysis of various HRTEM images
(see Fig. S2 in the Supporting Information). For the all catalysts,
the Pd particle sizes are distributed over the range of 210 nm
yielding the average Pd size in the range 3.25.7 nm (Table 4).
For the Pd particle size, the observed trend is: Pd/HY
(3.2 0.7 nm) < Pd/20%HYAl
(4.6 1.2 nm) < Pd/10%HYAl
(5.0 1.7 nm) < Pd/Al (5.7 2.2 nm). Thus, in good agreement with
TPR results (Fig. 4), the Pd/HY catalyst shows the lowest Pd particle
size among the catalysts studied. It is emphasized that information
on the Pd particle sizes obtained by TEM is different from XRD results (Fig. 3). This is due to difference in the detection limit and
associated error to XRD and TEM measurements. The XRD technique is not able detect regular crystal particles with size lower
than 4 nm whereas the TEM technique can do it. In addition,
Pd/Al
Pd/20%HY-Al
1067
Pd/10%HY-Al
Pd/HY
Pd
Pd3d
3d5/2
3d3/2
Pd/Al
Pd/10%HY-Al
Pd/20%HY-Al
Pd/HY
330
335
340
345
BE (eV)
Fig. 7. Pd 3d3/2 core-level spectra of in-situ pre-reduced (300 C, H2) Pd catalysts.
100
(a)
Phenol conversion (%)
Pd/Al
Pd/10HY-Al
Pd/20HY-Al
Pd/HY
sulfided NiMo
Reference
80
60
40
20
0
523 K
573 K
623 K
Temperature (K)
1068
0,6
(b)
Benzene
Cyclohexene+cyclohexane
Methylcyclopentane
0,5
0,2
0,0
Pd/Al
Pd/10%HY-Al
Pd/20%HY-Al
Pd/HY
NiMo
Catalyst
Fig. 8. (a) Comparison of the steady-state phenol conversions at different temperatures and yields of products (b) in HDO of phenol at 250 C over supported Pd
catalysts and NiMo reference sample (P = 1.5 MPa, WHSV = 0.5 h1).
perature favours hydrogenation of the aromatic ring of Ocontaining compounds [25] leading to preferential phenol transformation via hydrogenation reaction route, the catalyst activity
was not studied at temperatures lower than 523 K. Indeed, only a
small amount of benzene was formed in the HDO of phenol at
473 K and 4 MPa over a Pt/HY catalyst [46].
Regardless of the reaction temperature, the highest phenol conversion was achieved for the Pd catalyst supported on the 20% HY/
Al2O3 catalyst. Incorporation of a smaller amount of HY (10 wt.%)
into alumina generated less active catalysts, and when pure HY
zeolite was used as support activity was the lowest with the exception of the test at 623 K. At 523 K, the Pd/20%HYAl catalyst
showed similar phenol conversion than the sulded NiMo/Al2O3
zeolite hydrocracking catalyst (63% vs. 62%) selected as reference
(HCK).
Table 5 shows the selectivity obtained on the different Pd catalysts in HDO of phenol reaction at 523, 573 and 623 K. Regardless
of the reaction temperature, the only products detected in the HDO
of phenol over all palladium catalysts were four O-free compounds: benzene, cyclohexene, cyclohexane and methylcyclopentane. Based on the selectivity data shown in Table 5, the possible
HDO reaction pathways for phenol HDO on Pd-based catalysts is
shown in Scheme 1. The proposed reaction scheme is based not
only in product distributions but also in literature information
[1419 and references within]. For all catalysts, the HDO of phenol
might occur via two parallel pathways: a hydrogenation (HYD) of
phenols aromatic ring followed by cleavage of the CO r bond
leading to the formation of cyclohexane and a direct cleavage of
the CO r bond leading to the formation of benzene [1419]. This
reaction scheme suggests that the use of hydrogen for phenol
transformation over HY-containing Pd has two effects with respect
1069
Scheme 1. Scheme of the phenol HDO reaction over Pd/Al, Pd/10%HYAl, Pd/20%HYAl and Pd/HY catalysts.
signicant thermodynamic limitations depending on the temperature (at higher temperatures benzene formation is favoured). Another reason could be the variation of the hydrogenation activity
of the catalyst sites associated to their deactivationmodication
along the time-on-stream. Similarly to Pd/Al, Pd/HY catalyst shows
strong selectivity-temperature dependence. On the contrary, the
stability in the product distribution of the Pd/20%HYAl catalyst
is remarkable even if it suffered some deactivation along the tests.
Another interesting comparison is the product yields obtained
at 523 K for the Pd-based catalysts and the sulded NiMo/Al2O3
zeolite one (Fig. 8(b)). Both Pd/20%HYAl and sulded NiMo catalysts produced similar yields of O-free products. However, the Pd/
HY catalyst produced exclusively cyclohexene and cyclohexane
whereas the reference one yields equal amount of benzene and
cyclohexene + cyclohexane. Thus, it can be concluded that less
hydrogen is required for phenol transformation over commercial
NiMo catalyst than on the Pd/20%HYAl one. Finally, the Pd/HY
catalyst showed the lowest yield of all O-free products linked with
the lowest phenol conversion on this catalyst.
3.4. Catalyst deactivation by coke
In order to shed light on the origin of catalyst deactivation during phenol HDO over reduced Pd catalysts, the quantity of coke
deposited was evaluated by TGA analysis. The amount of coke
formed in the spent catalysts after 16 h on stream was evaluated
by temperature-programmed oxidation in a 20% O2/N2 mixture.
The weight change during oxidation together with DTG proles
are shown in Fig. 9. Regardless of the support, all DTG proles
show one intense peak at temperatures below 773 K, which is
due to burning of carbonaceous residues. For the Pd/10%HYAl
and Pd/20%HYAl catalysts, this peak shows a shoulder located
on the higher temperature region indicating the presence of more
polymerized-type of coke species. On the contrary, the DTG peak of
spent Pd/HY catalyst shows some shoulder at lower temperatures
suggesting the formation of carbonaceous residues with higher degree of hydrogenation, which are easier to burn off. The percentages of total mass loss corresponding to all types of burnt coke
species follows the trend: Pd/HY (16.3%) Pd/20%HYAl (8.4
%) > Pd/10%HYAl (7.1%) > Pd/Al (6.4%).
3.5. Catalyst activity-structure correlation
In this study, mixed aluminazeolite HY was successfully used
as supports for the catalytic response of palladium catalysts in
the phenol HDO reaction. Under the reaction conditions employed
1070
Pd/Al
100
Pd/10%HY-Al
100
0.00
Coke: 6.4%
Coke: 7.1%
95
90
-0.04
-0.02
90
-0.04
dw/dT [mg/C]
-0.02
95
dw/dT [mg/C]
0.00
85
85
-0.06
436 C
-0.06
438 C
80
200
400
600
800
80
1000
200
Pd/20%HY-Al
100
400
600
800
1000
Temperature (C)
Temperature (C)
Pd/HY
100
0.00
-0.02
90
-0.04
85
-0.05
95
Coke: 16.3%
-0.10
90
-0.15
dw/dT [mg/C]
Coke: 8.4%
95
dw/dT [mg/C]
0.00
85
-0.20
-0.06
502 C
80
200
400
600
800
1000
Temperature (C)
80
200
400
600
800
-0.25
1000
Temperatue (C)
Fig. 9. TPO/TGA proles of spent palladium catalyst.
(T = 523623 K, P = 15 bar, WHSV = 0.5 h1), the best catalytic response was achieved on the Pd catalyst supported on mixed
20%HY80%Al2O3 carrier. At a rst glance, three interesting observations can be put forward to describe the most interesting features of this work:
(1) Upon the reaction conditions studied, the phenol transformation over Pd/Al2O3, Pd/HYAl2O3 and Pd/HY catalysts
using n-octane as solvent proceeds according to the same
reaction routes as those observed for sulded NiMo/Al2O3
catalysts [1419]: (i) direct hydrogenolysis to benzene, and
(ii) hydrogenation to cylohexanol followed by direct cyclohexanol hydrogenolysis to cyclohexane.
(2) All catalysts studied shows 100% selectivity toward O-free
products
(3) The large extent of benzene formation on the Pd/HY catalysts suggests that the excessive H2-consumption could be
avoided using HY carrier. This catalyst shows hydrocracking
and isomerization functions, as revealed by the methylcyclopentane formation.
Considering the catalysts characterization data, several explanations can be advanced to explain the greater intrinsic activity
of the Pd/20%HYAl catalyst in the HDO of phenol at steady-state:
(i), the optimized support acidity, as evidenced by TPD-NH3
1071
Pd/Al
Pd/10%HYAl
Pd/20%HYAl
Pd/HY
a
Moderate T = 523773 K
Total
0.9
0.9
1.8
1.8
0.4
0.8
0.7
3.0
1.3
1.7
2.5
4.8
(0.9)
(1.8)
(1.8)
(3.4)
(1.1)
(1.9)
(3.6)
(7.7)
(2.0)
(3.7)
(5.4)
(11.1)
Table 4
Binding energy (eV) and surface atomic ratios (from XPS), and HRTEM parameters (statistics analysis) of the reduced (573 K) Pd/Al, Pd/HYAl and Pd/HY catalysts.
Catalyst
Pd/Al
Pd/10%HYAl
Pd/20%HYAl
Pd/HY
XPS
TEM
Pd 3d5/2 (eV)
Si/(Si + Al) at
Pd/(Si + Al) at
334.5
334.9
334.9
335.0
0.044
0.092
0.654
0.0140
0.0139
0.0084
0.0024
5.7 2.2
5.0 1.7
4.6 1.2
3.2 0.7
26 5
11 2
20 6
48 6
Table 5
Inuence of temperature on the phenol conversion and selectivity in HDO of phenola over Pd/Al, Pd/HYAl, Pd/HY catalysts.
Catalyst
a
b
T (K)
Conv. (%)
Selectivity (%)
Benzene
Cyclohexene + cyclohexane
Methyl-cyclo-pentane
Pd/Al
523
573
623
28
35
22
0
2
13
100
98
85
0
0
2
Pd/10%HYAl
523
573
623
21
22
29
1
2
4
99
97
95
0
1
1
Pd/20%HYAl
523
573
623
63
57
46
4
7
7
95
93
93
1
0
0
Pd/HY
523
573
623
11
20
35
38
25
42
62
58
25
0
17
33
Sulded NiMob
523
62
46
50
1072
20
Coke (%)
15
0.9
R=
10
5
-1
compounds, but not too high that would result in fast deactivation.
The lowering of catalyst activity due to undesirable oxygenation
function of residual chloride ions could be excluded since both
XPS and EDX/SEM techniques did not detect the chloride impurity
in the reduced catalysts.
4. Conclusions
As a general conclusion, the use of mixed HYAl2O3 (20 wt.% of
HY) as support is benecial for HDO reaction over palladiumbased catalysts.
Conversion results showed that, upon reaction conditions
employed (ow reactor, T = 523 K, PH2 = 15 bar, solvent:
n-octane; WHSV = 0.5 h1), the HDO of phenol over Pd/
20%HYAl catalyst led to similar yields of O-free products as
those obtained using the sulded NiMo/Al2O3zeolite hydrocracking catalyst.
The largest activity of Pd/20%HYAl catalyst in the HDO of phenol
was explained as due to the hydrogen spillover phenomenon and
largest active phase dispersion on the carrier surface. Catalysts
further developed from this one could be used in the nal stage
of bio-liquid transformation into high quality and O-free bio-oil.
A drastic decrease in activity going from Pd/20%HYAl to Pd/HY
sample indicated that the high catalyst acidity would result in
fast catalyst deactivation.
Acknowledgements
Financial support by the Community of Madrid (Spain) and
European Union (Project S2009/ENE-1743) is gratefully acknowledged. S.E. acknowledges nancial support from the Spanish Ministry of Science and Innovation (ENE2010-21198-C04-03) and the
Basque Autonomous Government (IE09-263-IE10-288-VALCAPEF).
The authors acknowledge the technical assistance of Dr. M.A. Pea
in TPO/TG measurements.
Appendix A. Supplementary material
Supplementary data associated with this article can be found, in
the online version, at http://dx.doi.org/10.1016/j.fuel.2013.10.011.
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