Professional Documents
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HH125 PUMPSET
FOR
REF: W/O
HH125
150mm x 125mm
370mm
HH125(DV)
Single stage, volute type, 3 bladed fully open
Centrifugal pump
6" Table 'D'
5" Table 'D' complete with 5"-6" adaptor
18mm
50mm
90mm at tip, 76mm at eye
370mm (Outlet Width - 33.6mm)
250mm (Hub Dia. 80mm)
1022.8kg/cm
29mm
REAR: 0.50/0.70mm FRONT: 0.50/0.70mm
2200rpm
81m/hr
50%
110HP
460
MIN: 1600rpm
1800rpm
136m (447Ft)
180m/hr (660GPM)
MIN: -20c
MIN: -20c
MAX: 2400rpm
MAX : +100C
MAX : +177C
Compressor Details:
Ejector Details:
Jet: 23-0415-2016S
Venturi: 23-0414-2036S
DESCRIPTION OF UNIT
The pump is basically a simple end suction pump which has a completely
automatic priming system built into the design. This enables the pump to self
prime from a completely dry condition even with a long suction line. No liquid of
any nature is required to prime the pump and therefore in temporary dry trench
conditions the pump will 'snore' until such time as liquid is available.
The DRI-VAC principal utilises a standard air compressor feeding a pneumatic
ejector mounted above the air/water separation tank. With this device, suction
lifts up to 8.2m (27 ft) can be obtained.
It can handle unscreened sewage, trade effluents, thick slurries and solids up to a
normal limitation of 29mm.
The impeller is a three bladed, stainless steel construction, designed fully open. It
is mounted on a shaft made from 431 stainless steel fitted in a cast iron bearing
bracket; which also provides concentric location for the pump body.
The pump body cast iron construction fitted with stainless steel wearplates.
The mechanical seal is leak tight and suitable for sewage and sludges using a
silicon carbide face on a silicon carbide seat. The arrangement incorporates an
oil-filled seal housing.
The whole unit is mounted on a robust skid base chassis. It is fitted with towing
eyes, lifting frame. The fuel tank has a capacity of 580L.
Guards are fitted as standard to all moving parts.
For any engine details please refer to your engine manual or spare parts manual.
Note: If your HH125 pumpset has been mounted on a trailer chassis it is
recommended that after approx. 5 km of travel that all wheel nuts be inspected
and re-tightened.
Before attempting to start the unit familiarise yourself with the engine controls as
mentioned in the Manufacturers Handbook and also the starting procedure. It is
advisable to turn the unit over slowly by hand before starting, to ensure that all
components are free and easy to turn. Once started the compressor will
automatically come in at the correct speed to prime the pump unit. When the
engine has started the pump requires no adjustment as the engine speeds are set
at WORKS.
Bearing Bracket And Pump
When replacing any castings, before use check for burrs, bruising, foreign bodies,
porosity i.e. Bearing Bracket, Pump Body, Impeller, Shaft, Suction Cover, Seal
Housing and Components.
Check the fit of the inner race for a reasonable transitional fit. When replacing the
inboard ball bearing it is fitted on the inner race only with Loctite "Bearing Fit" and
cured with Loctite Grade T. Check the inner and outer race for excessive wear
and rough spots in rotation and if still present reject the ball race. If alright repack
approximately two thirds with new grease. Shell Alvania RA or No. 2 or near
equivalent grade. Do not over-grease. Check grease cups for condition of grease
and quantity. Check seal are not excessively worn. Check water thrower is
present and in reasonable condition.
The bearings used are ball bearings
Roller bearings (adj to pump)
Examine the shaft end over which the seal is fitted for burrs, bruises, etc. which
are likely to damage the seal during fitting.
Preparation And Seal Fitting Of Mechanical Seal
Inspect seal seat face for blow holes, scores, or wear marks, etc. Ensure that
there is a minimum lead-in radius of 1mm into the seal seat recess on seal
extension housing.
When a seal is reconditioned, it should be ground to a surface finish of 10-20
C.L.A. and lapped to within 3 sodium light bands. Seals with only a ground finish
are unsatisfactory, and will result in excessive wear of the faces.
Check that the lip seal in the rear of the seal housing is not excessively worn,
renew if required.
Extreme care should be taken when fitting the silicon carbide faced seal as this
material is very brittle and easily chipped.
Nozzle
23-0414-2036S
Jet
23-0415-2016S
Clean the jet and nozzle with paraffin or similar cleaner. On no account should stiff
wire be used as this will enlarge the bores.
Check the nozzle and jet bores for any sharp edges, burrs or rough surfaces. If
damaged and no replacement is readily available, smooth and polish as well as possible
to original form.
Alignment of jet and nozzle is important but this is preset by machining tolerances and
the use of standard copper-asbestos washers.
Assemble ejector unit and check performance on test unit. Operation Air Pressure: 40
psi approx. Minimum Pass Vacuum: 24" Mercury (27.24ft)
When the above figure is not obtained, the distance between the nozzle and ejector may
be slightly adjusted by an additional copper washer with one or both to obtain the
vacuum required.
A satisfactory arrangement for carrying out the performance test on the ejector unit is a
plate fitted with a vacuum gauge as illustrated.
GENERAL MAINTENANCE
BEARINGS (GREASE CAPS)
CHECK FOR GREASE QUANTITY AND QUALITY AT EACH START UP
OPERATION. USE SHELL ALVANIA RA OR NO. 2 OR EQUIVALENT
GREASE.
(REFER ITEM BB22 IN PARTS LISTING).
MECHANICAL SEAL
-
Volute
BB
Bearing Bracket
EP
Ejector Pack
ST
Separation Tank
DR
Flywheel Coupling
Non-Return Valve
Chassis
PARTS LISTS
ILLUS.No.
H1
H2
H3
H4a
H4b
H4c
H5
H6
H8
H12
H13
H14
H15
H16
H17
H18
H19
H20
H21
H26
H28a
H28b
H29
H31
H50
H66
H68
H83
DESCRIPTION
Body
Impeller
Front Cover
Joint (Body)
Joint (Body)
Joint (Body)
Wearplate (Front)
Setscrew M12 x 36
Wearplate (Rear)
Seal Unit
Dowel Pin
Seal Extension Joint
Seal Housing
Bolt M6 x 55
Spring Washer M12
Stud M12 x 50
Nut M12
Spring Washer M12
Flat Washer M12
Plug
Impeller Shim
Impeller Shim
O Ring Sealing Washer SS
Viton O Ring
Setscrew M12x35 SS Sockethead
Oil Seal
Seal Spacer
O-ring (Seat)
Hose
PART No.
11-0195-0155
12-0244-3015
11-0196-0000
38-0300-5413
38-0300-5423
38-0300-5433
12-0243-0915
12-0251-0915
38-0814-BJ1S1/D
10-0000-0025
38-0333-5413
14-0303-2911
36-0557-8213
36-0557-8223
38-0785-4412
38-0787-4112V
38-0533-1913
24-0168-6111
38-1067-4112
346-5371
QTY.
1
1
1
A/R
A/R
A/R
1
8
1
1
1
1
1
4
4
12
12
12
2
A/R
A/R
4
4
1
1
1
1
12
VOLUTE
ILLUS.No.
BB1
BB2
BB2a
BB3
BB3a
BB4
BB5
BB6
BB6a
BB7
BB8
BB8
BB9
BB11
BB12
BB13
BB14
BB15
BB16
BB17
BB19
BB20
BB21
BB26
BB10
BB18
Not Shown
DESCRIPTION
PART No.
13-1118-0125
13-0063-0125
13-0063-0135
13-0010-0145
13-0010-0165
39-0009-9912
39-0057-9912
Bracket
Bearing Cover (Inner)
Bearing Cover (Inner Pump End)
Bearing Cover (Outer)
Bearing Cover (Outer Pump End)
Ball Bearing
Roller Bearing
Setscrew Outer Cover M10 x 25
Setscrew Outer Pump End M10 x90
Setscrew Inner Cover M10 x 65
Oil Seal
38-1069-9912
Oil Seal
38-1069-9912
Springwasher M10
Brearing Bracket
27-6000-8211
Oil Reservoir (Removable)
27-5000-8211
Setscrew M10 x 25
Shaft
16-0410-8611
Circlip 2"
345-4520
Stud M12 x 45
Nut M12
Springwasher M12
Springwasher M10
Flatwasher M10
1/8" BSP Grease Nipple
51-0003-8112
Bearing Housing
13-0179-0115
o
10-0000-0024
1/8" BSP x 90 Grease Nipple
Flatwasher
Extension Piece 1/8BSP M/F
10-0000-0025
QTY.
1
1
1
1
1
1
1
3
3
6
1
1
12
1
1
4
1
1
8
8
8
4
4
1
1
1
8
1
BEARING BRACKET
Sykes Group Pty Ltd
.
ILLUS. No.
DESCRIPTION
EP1
Ejector Jet
EP2
Ejector Nozzle
PART No.
QTY
23-0415-2016S
1
23-0414-2036S
1
EJECTOR PACKAGE
Sykes Group Pty Ltd
.
ILLUS. No.
ST1
ST2
ST5
ST6
ST8
ST9
ST10
ST11
ST12
ST13
ST14
ST16/17
ST21
Not Shown
DESCRIPTION
"T" Piece
Tank/Body Joint
Flat Washer M20
Ejector Carrier Plate
Stud M12 x 50
Nut M12
Flat Washer M12
Ball Seat
Ball
Plug 1" BSP
Filter
Elbow BSP FM to 3/4 Hosetail
Bolt M20 x 75
Vacuum Gauge
PART No.
348-4006
500-4051
23-0411-0115
23-0412-2011
39-0641-4113
P16
23-0413-2113
E12SBF
001-0003
QTY
1
2
16
1
4
8
8
1
1
1
1
1
8
1
ILLUS. No.
AC1
AC2
AC3
AC4
AC5
AC6
AC7
AC8
AC9
AC10
AC11
AC13
AC14
AC15
DESCRIPTION
Compressor (Bendix)
Gasket
Setscrew M10 x 25
Springwasher M10
Pulley - Pump ( bored to suit TLB) c/w
2517 x 1-7/8 Taper Lock Bush
Pulley (Compressor)
Belt 38 wide x 78 teeth (1/2 Heavy Pitch)
Fan Washer
Relief Valve
Air Cleaner
Adaptor (Air Cleaner)
Compressed Air Hose
Elbow BSP x BSP
Pulley/Belt Guard
PART No.
49-0523-9915
KX2542/1
10-0000-0039
10-0000-0035
26-0830-0243
26-0840-9912
36-0556--8111
10-0000-0004
54-0556-9912
A1212
42-0000-0009
E1208HMM
QTY
1
1
4
4
1
1
2
1
1
1
1
1
1
1
ILLUS. No.
V1
V2
V3
V4
V5
V6
V7
V8
V9
V10
V11
V12
V13
V14
V15
V16
DESCRIPTION
REFLUX BOX COMPLETE
Reflux Box Body
Stud M20 x 65
Nut M20
Stud M20 x 70
Flat Washer M20
Nut M20
Reflux Box Cover
O-Ring
Reflux Box Seat
Reflux Box Ball
Drain Cock
Joint
Nut M20
Flat Washer M20
Bolt M20 x 70
PART No.
356-2124HH
356-4061HH
356-4062
356-4153
356-4063
313-4169
920-9242
500-4051
QTY
1
1
8
8
4
4
4
1
1
1
1
1
1
8
8
8
ILLUS.No.
C1
C2
C3
C4
C5
C6
C7
DESCRIPTION
Trailer Chassis
Battery Box
Filler Cap 2" BSP
Plug 2" BSP
Fuel Suction & Delivery Pipe
Fuel Hose Return & Delivery
Plug " BSP
PART No.
SPA-400
346-5372
340-6041
QTY.
1
1
1
3
2
2
1
CHASSIS
ACCESSORIES
Description
Part No.
ENGINE