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Component Identifiers (CID) List

CID No.

Off Machine Switch Specification

Component
Caterpillar Monitoring System MID 30

096
110
177
248
263
271
324
600
601
819
821
830

Part No.

Fuel Level Sensor


Engine Coolant Temperature Sensor
Torque Convertor Oil Temperature Sensor
Data Link
8 Volt Sensor Power Supply
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Brake Air Pressure
Display Data Link
9 Volt Display Power Supply
Brake Oil Temperature

Component Location
Sensor - Left Steer Lever Position

Sensor - Trans Temp

B-2

Auto Downshift Indicator


Autoshift Indicator

3
4

Solenoid - Parking Brake

C-8

Solenoid - Priority Valve

A-11

23

B-8

21

C-8

14

Solenoid - Right Steer Clutch

B-8

15

Engine Intake Air Heater

B-2

16

Solenoid - Second Gear Clutch 4

B-8

15

Fuse

E-11

Solenoid - Secondary Brake

C-8

15

Gauge Cluster

C-4

Solenoid - Third Gear Clutch 3

B-8

15

Horn Forward

F-1

Starter

C-2

26

C-4

A-6

30

A-3

Switch - AIH Extended Post-Heat

B-6

Switch - Auto Kickdown

B-6

Switch - Bi-Directional Mode

B-6
C-6

Switch - ConSole RaiSe/Lower

D-7

Motor - Console Raise/Lower

D-7

Switch - Coolant Temp

D-2

22

Motor - Front Wiper

E-4

Switch - Disconnect

F-12

Switch - Downshift

10

Switch - Engine Oil

11

Switch - Forward Horn

E-7

E-2

24

B-5

Motor - Washer (Front, Rear, Left, Right)

D-11

Switch - Front Wiper

A-7

13

Operator Monitor

B-4

Switch - Key Start

C-6

Radio - 12V or 24V

C-3

12

Switch - Lamp

D-6

Relay - Condensor

A-12

Switch - Left Wiper

B-2

16

Switch - Operator Monitor

A-7

13

Component Description

3E-5239

Relay - Condensor

3E-6332

Solenoid - Start Aid

3E-7842

Resistor - Starter/Diagnostic Conn


Solenoid - Engine Shutdown
Start (Latch) Coil
Stop (Unlatch) Coil
Resistor - Blower Motor

8C-3663
9G-1950
101-7740

Relay - Main Power


Relay - Start

27.5 2.8

134-3999

Solenoid - A/C Clutch

17.6 0.6

Wire Description
Wire
Number

Wire
Color

Description

101

RD
BU

Bat (+)

508

PU

Hd Lmp

509

WH

102

F-7

105

A-11

23

108

BU

Aux Ckt

512

GN

Radio Speaker - Right (Common)

Switch - Rear Wiper

A-8

13

109

OR

Alt Output(+) Term.

513

OR

A/C Compressor/Refrigerant Press. Sw

Resistor - Blower

B-3

Switch - Refrigerant

C-1

22

112

PU

Main Power Rly Output

515

GY

BR

Key Sw

Blower Motor (Hi)

C-2

26

Switch - Right Wiper

A-8

13

113

OR

Opr Mon Panel B+ Switched

516

GN

Blower Motor (Medium)

D-4

Switch - Service Brake

B-5

20

114

GN

Warning Horn (Forward)

517

BU

Blower Motor (Lo)

E-2

25

C-6

116

BR

Aux Ckt

521

YL

A/C Sw to Refrigerant Sw

Sender - Fuel Level

D-12

124

GN

A/C

522

WH

A/C Clutch to Thermostat Sw

Sender - Hydraulic Oil

A-11

Switch - Start Aid


Switch - Transmission Direction Lever
Position
Switch - Upshift

129

17

D-7
E-7

BU

BR

Wiper - Left (Park)

19

Thermostat

140

524

BU

19

Trans Intermediate Speed 1 Sensor

A-9

21

158

BR

Aux Ckt

525

GY

A-5

20

Trans Intermediate Speed 2 Sensor

A-9

21

160

PU

Aux Ckt

526

YL

Wiper - Right (Park)

Sensor - Coolant Temp

D-2

22

Trans Output Speed 1 Sensor

A-9

21

176

OR

Aux Ckt

527

GN

Wiper - Right (Lo)

Sensor - Direction

F-7

Trans Output Speed 2 Sensor

A-9

21

197

GN

Aux Ckt

528

PK

Wiper - Right (Hi)

Sensor - Inching Pedal

A-5

20

198

PK

Aux Ckt

529

WH

199

OR

Aux Ckt

200

BK

Main Chassis

Machine location are repeated for components located close together

Aux Ckt

523

E-2
E-2

Sensor - Brake position

B-3

BU

Aux Ckt

Sender - Power Train Oil


Sender - Trans Input Speed

Ground Circuits

C = Operator Compartment - Right Console

B
4

25

24

9
14
21

23

12

2
6

22

16

17
C

26

11

10

20

19

15

30

13

Washer Right

BU

DC/DC Converter Power Output

GN

Condenser Fan Relay to Motors

A513

PK

DC/DC Converter Memory Output

600

BR

Dash Lamp Basic

BK

Opr Mon Panel


XMSN Ctrl

203

BK

Chassis Diagnostic

207

BK

Starter Diagnostic

608

GN

Flood Lamp - Rear

270

BK

Opr Mon Ident Code 0

610

OR

Head Lamp Basic

271

BK

Opr Mon Ident Code 1

663

GY

Gage Lamps - Smart EMS

272

BK

Opr Mon Ident Code 2

BK

OR

Opr Mon Ident Code 4

751

GN

BK

Opr Mon Ident Code 5

752

YL

XMSN Shift Sol No. 2

BK

XMSN Ctrl Ident Code 0

754

BU

XMSN Shift Sol No.3 or 1

Sensor Power Supply


XMSN Shift Sol No.1 or 3

755

OR

278

BK

XMSN Ctrl Ident Code 2

E707

GN

Display +V

279

BK

XMSN Ctrl Ident Code 3

E708

PK

Display Clock

280

BK

XMSN Ctrl Ident Code 4

E735

PU

Monitor Tack/Serv Mtr/Odometer Select

290

BK

Opr Mon Service

F780

PK

Parking Brake Sw

BK

XMSN Ctrl Ident Code 1

Opr Mon Clear

F781
F782

BR
OR

Starter No.1 Sol

F783

GN

Upshift Sw (N.C.)

Starter No.1 Resistor to Diagnostic

F784

YL

Downshift Sw (N.C.)

WH

Starter Rly No.1 Output

F785

WH

Upshift Sw (N.O.)

F786

GY

GN

Starter Rly Coil to Neut Start Sw or Key Sw

OR

Key Start Sw to Neut Start Sw

308

YL

Main Power Rly Coil

F789

YL

Right Steer Clutch

310

PU

Start Aid Sw to Start Aid Sol

F790

BR

Service Brake Pedal

311

WH

Start Air Sol to Temp Sw

F791

BU

Right Brake Solenoid

321

BR

Bckp Alarm Lamp Travel Alarm

F792

WH

Left Brake Solenoid

F788

PU

Pressure
Symbol

Temperature
Symbol

Flow
Symbol

Left Steer Clutch

322

GY

Horn (Forward)

G730

PK

EPTC II - Park Brake Sol

PU

Key Sw "C" Term.

G731

GY

EPTC II - Secondary Service Brake Sol

334

BU

Start Aid Sol #2

828

WH

Hydrst Left Ster Pedal Sensor

335

BR

Air Inlet Heater

830

OR

Hydrst Right Ster Pedal Sensor

337

WH

851

WH

Hydrst Speed and Direction Sensor

Prelube Pushbutton Sw to Prelube Timer

GN

Air Inlet Heater

GN

Alternator (R) Term.

13

12

30

28

C
4

9
14

11
20

Port/CAT Data Link (-)


Port/CAT Data Link (+)

BU

AIH Post Heat

YL

Hydraulic Oil Temp

F843

YL

405

GY

Opr Mon Oil Press. (Lo Setting)

F846

PU

ECM LED Driver

PU

Coolant Temp

F847

YL

ECM Sw IP1

410

WH

Opr Mon Action Alarm

F848

OR

ECM Sw IP2

411

PK

Opr Mon Master Action Lamp

F849

WH

ECM Sw IP3

F849

WH

25
19

BR

Fuel Pressure

415

Inching Pedal

GN

26

F850

PK

YL

Opr Mon Parking Brake

G848

GN

Auto Indicator

424

GY

Power Train Temp

900

PU

XMSN Shift Sol No.5 or 4

426

BR

Opr Mon Power Train Oil Filter

973

BR

CST Autoshift- Auto/Manual Sw 2

441

OR

Eng Coolant Temp Gage

975

WH

CST Autoshift- Sol Return

442

Wire, Cable, or Harness


Assembly Identification

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

GY

Hyd System Temp Gage

977

YL

CST Autoshift- Auto/Manual Sw 1

YL

Power Train Temp Gage

E900

WH

ECM Trans Output Spd +

447

PK

Fuel Level Gage

E901

GN

ECM Trans Output Spd -

450

YL

Tach Sender(+)

E902

PU

ECM Trans Interm Spd +

C413

YL

Display Data

E903

YL

ECM Trans Interm Spd -

BU

Display Load

500

BR

Wiper - Front (Park)

E904

501

GN

Wiper - Front (Lo)

E905

502

OR

Wiper - Front (Hi)

E906

Accessory Circuits

Machine Harness Connector and Component Locations

BR

Wiper - Rear (Park)

E903
E904

E907

YL

ECM Trans Interm Spd -

BR

ECM Trans Interm Spd Q+

BR

ECM Trans Interm Spd Q+

BU

ECM Trans Interm Spd Q-

OR

ECM Trans Output Spd Q+

GY

ECM Trans Output Spd Q-

504

YL

Wiper - Rear (Lo)

E908

BR

505

BU

Wiper - Rear (Hi)

E909

WH

ECM Trans Intput Spd -

506

PU

Washer - Front

G939

PK

ECM Switch Return

507

WH

Washer - Rear

K977

PK

ECM Trans Oil Temp Sensor

ECM Trans Intput Spd +

K978

BU

ECM Pump Sol

K997

BU

+V Sensor, Monitor

Component
Part Number

Single Wire
Connector

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

A
325-PK-14

Pin

AA
1

9X-1123
325-PK-14

Wire
Color

Socket

Normally closed switch that will open with an increase of a specific condition.
2

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

200-BK-14

Circuit Number
Identification

Wire
Gauge

Electrical Schematic Symbols And Definitions

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

ECM Sw IP4

443

503

D74117

ECM Sw IP3

Operator Monitor Test

419

C414

15
21

413

5
24

29

Form Number

SENR4757

BR
GN

406

22

16

23

Related Electrical Service Manuals

892
893
F842

6
18

404

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number

Reverse Sw (N.C.)

326

403

1
2

1
2
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

Level
Symbol

18

373

AA
1

Downshift Sw (N.O.)
Reverse Sw (N.O.)

BU
OR

304

307

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

XMSN Shift Sol No.4 or 5

302

306

Printed in U.S.A.

1996 Caterpillar
All Rights Reserved

Control Circuits
709

BK

275
276

BK

Opr Mon Ident Code 3

Lighting Circuits

274

301

28

29

Washer Left

592
593

BK

Basic Machine Circuits

OR

Wiper - Left (Hi)

201

291

530

Wiper - Left (Lo)

202

277

SENR3559
SENR3581

Radio Speaker - Right

Sender - Engine Speed

18

3WN1-Up
4JN1-Up
6LR1-Up

Radio Speaker - Left (Common)

Restistor - Panel Lamps

17

Starting Motor: (106-8558)


106-8557 (JE)
106-8559 (41MT)

BR

Resistor - Starter

10

SENR6717

511

D6M Tractor
Electrical Schematic

Radio Speaker - Left

Switch - Parking Brake


Switch - Power Train Filter

SENR8367

Description
Accessory Circuits (Continued)

Failure Description

SENR2947

Wire
Color

Data valid but above normal operational range.


Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.

Caterpillar Monitoring System

Wire
Number

Power Circuits

Failure Mode Identifiers (FMI) List

Starting And Charging Systems

53. 5.3

A-3

Machine
Location

Powertrain Electronic Control

Overall 2.0 0.1

125-1302

Monitoring Circuits

Title

360

150 7.5
1.55 0.15
10.3 1.03

F-11

CONN 1
D-12
28
CONN 2
A-11
14
CONN 3 Powertrain Config.
C-11
B
CONN 4
D-11
3
CONN 5
A-10
3
CONN 6
B-10
3
CONN 7
F-10
3
CONN 8
A-9
21
CONN 9
B-9
29
CONN 10
D-9
3
CONN 11 Starting and Charging Diagnostic
F-9
3
CONN 12
E-7
B
CONN 13
E-7
B
CONN 14
A-6
18
CONN 15 Harness Code
B-5
A
CONN 16
B-5
A
CONN 17 Datalink
C-5
A
CONN 18
B-3
A
CONN 19
D-3
A
CONN 20
E-3
19
CONN 21
F-3
19
The connectors shown in this chart are for harness to harness connectors with a
minimum of four contacts and other special connectors. Connectors that join a
harness to a component are generally located at or near the component.
See the Component Location Chart.

Alternator 132-2156

Resistance (Ohms)

At room temperature unless otherwise noted.

273

0
1
2
3
4
5
6
7
8
9
10
11
12
13

Normally Open

F-12

B-6

SENR8392-01
December 1996

Normally Closed

Resistor - Blower

Connector Location

FMI No.

Normally Closed

110C
(230F)

Relay - Main

A = Operator Compartment - Front Dash

Schematic
Location

Contact Position

27C MIN
(80.6F)

Relay - Start

B = Operator Compartment - Left Console

Connector Number

Deactuate

Resistor, Sender and Solenoid Specifications


Part No.

Switch - Blower

B-6

Power Train Filter

A-12

D-5

9X-7781

Actuate
38 3C
(100 5F)
54C
(130F)
210 70 kPa
(30 10 psi)

275 to 1750 kPa

114-5333
A/C Pressure
Normally Open
(40 to 255 psi)

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.

B-3

Motor - Condensor

D-7

Brake Oil Diverter


Sender Hydraulic Oil

14

Solenoid - Reverse Clutch 1


Solenoid - Right Brake

5
7

6
8

14

Transmission Calibration Mode


Component Data Display

C-8

21

22

Steering Braking Calibration

Charging System Display

Solenoid - Left Steer Clutch

A-5

B-8

B-1

Relay - Engine Intake Air Heater

Service

F-11

Motor - Rear Wiper

14

C-11

C-3

D-10

Motor - Right Wiper

Numeric Readout

21

C-8

Diode

Motor - Left Wiper

B-8

Solenoid - Left Brake

Control - ECM

Motor - Blower

Harness Code

Solenoid - Forward Clutch 2

Converter - 24 to 12 Volt

Solenoid - Engine Shutdown

22

Solenoid - First Gear Clutch 5

E-11

Lamp - Dome

B-1

A
A

Breaker - Aux

Motor - Blower

Mode Number

Solenoid - A/C Clutch

B
21

B-6

E-11

Lamp - Action

Monitoring System Mode

Machine
Location

F-7
A-11

C-6

Breaker - Alternator

Cigar Lighter

Schematic
Location

Component

F-12

Battery

Breaker - Blower

Normal

Tattletale (Log)

D-12

Alternator

Parking Brake Switch


Steering System Oil Temperature Sensor
Electrical System
Transmission Oil Temperature Sensor
Engine Speed Sensor
Data Link
Electronic Control Module
Sensor Power Supply
Service Brake Switch
Direction Selector Position Sensor
Autoshift Switch - Power Train
Service Brake Pedal Position Sensor
Inching Pedal Position Sensor
Parking Brake Switch
Downshift Switch
Upshift Switch
Reverse Switch
Harness Code
Transmission Output Speed 1 Sensor
Torque Converter Output Speed Sensor
Transmission Output Speed 2 Sensor
Transmission Intermediate Speed 1 Sensor
Transmission Intermediate Speed 2 Sensor
Left Steering Lever Position Sensor
Right Steering Lever Position Sensor
Parking Brake Solenoid
Left Steering Brake Solenoid
Right Steering Brake Solenoid
Reverse Clutch Solenoid Valve 1
Forward Clutch Solenoid Valve 2
Speed 3 Clutch Solenoid Valve 3
Speed 2 Clutch Solenoid Valve 4
Speed 1 Clutch Solenoid Valve 5
Priority Valve Solenoid
Left Steering Clutch Solenoid Valve
Right Steering Clutch Solenoid Valve
Transmission Unidentifiable Failure Mode
Secondary Brake Solenoid Valve

Mode Of Operation

Machine
Location

A-4

Alarm - Backup

Component

Power TrainElectronic Control System MID 113


070
075
168
177
190
248
254
269
298
299
368
468
573
618
621
622
623
650
671
672
673
674
675
676
677
681
689
690
691
692
693
694
695
697
698
699
718
722

Schematic
Location

Alarm - Action

Function

3E-6449
4W-9972

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

CONN 19

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