Professional Documents
Culture Documents
17
VENDOR's name :
OWNER's name :
PT. JGC INDONESIA AND JGC CORPORATION CONSORTIUM
PURCHASER's name :
Project name
Donggi Senoro LNG Project
Purchase Order No. :
0-5151-P-31A0-001-A
Equipment/Material name : PAINTING WORKS
Item number
Document title:
DSLNG Project
ISSUE PURPOSE
RESULT CODE : A, B, N, F
NEXT STATUS : FA, FI, FC, AB
RESUBMISSION DATE :
FA
FC
(
)
)
RESPONSIBLE DEPT. :
REVIEWED BY :
(
(
Review Date:
A
FC
FQC
S. Kuritsubo
12-SEP-2012
)
)
)
0-5151-20
JOB NO.
V-
A
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1
0
2
N
I 17-SEP 2
31A0-001-A
SERIAL
REV.
043
LIST OF CONTENTS
1.
GENERAL ................................................................................................................
1.1 Purpose .............................................................................................................
1.2 Scope ................................................................................................................
1.3 Reference ..........................................................................................................
1.4 Definition ...........................................................................................................
3
3
3
3
3
2.
PLAN .......................................................................................................................
3.
ATTACHMENT
Attachment-01
Appendix-1
Appendix-2
Appendix-3
Appendix-4
Appendix-5
Appendix-6
Appendix-7
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1
1.
GENERAL
1.1
Purpose
This Inspection & Testing Plan (ITP) desciribes a guide for internal blasting work executors who
assigned to prepared and establish a quality for blasting work and execute the plan to measure
the workmanship compliance to the specified standard and criteria.
The purpose of this ITP is to ensure that internal blasting work are inspected and tested in
accordance with the relevant standard and codes and project specification.
This ITP shall covers the inspection and testing activities during the blasting which applied to the
internal surface of a limited selection of pipe at the fabrication shop yard/Painting shop yard
activities, including the inspection that shall be done by each party involved in the project.
1.2
Scope
This ITP was developed and made after review of JGCs document related to Inspection and test
Plan of Pipe Internal Blasting.
This ITP shall be covered for Pipe Internal Blasting as per commissioning activity.
1.3
References
1.4
Definition
1.4.1. Hold Point (H)
The inspection and test activity is mandatory witness point to Contractor, Company, and
Authority (if applicable) and the subsequent activity beyond this point must not proceed
without the approval by these parties.
1.4.2. Witness (W)
Physically attend the inspection activity to check the correct execution. Witness must
documented using the approval Inspection Form.
1.4.3. Review (R)
Assess adequacy and completeness of Quality Control Document, such as the inspection
and test record, other Quality Qontrol Records and Certificate. Review must be
ducumented using the approved Inspection Form.
1.4.4. Inspection (I)
Implementation of inspection and test activity such as measuring, surveying, examining,
testing and comparing the results with specified requirements, inorder to establish
whether conformity is achieved for ach caracteristic. Inspection and test must be
documented using approved Inspection Form.
1.4.5. Spot Witness (SW)
Witness by sampling ; subcontractor can proceed with the test/inspection when the JGC
inspector is not present at the notified time.
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PLAN
The Detail of Inspection & Testing Plan (ITP) shall be shown in Attachment-01 Inspection &
Test Plan (ITP).
3.
Appendix No.
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IN7-SEP- 2
1
Description
Appendix-1
Appendix-2
Appendix-3
Appendix-4
Appendix-5
Appendix-6
Appendix-7
Blotter Test
0
0.1
1.
1.1
Activity Description
Extent
*3
All construction
drawings are available
at site
Internal Blasting
Equipments in
acceptable condition.
*4
---
01
Rev.No.
Rev.Date 10/04/12
Status
For Construction
Contractor
Responsible
Personnel *8
Verifying
Documents/
QCR's *9
---
As above
Acceptance Criteria *6
[Applicable QC Work
Instruction No.]
Available on site with
Approved For Construction
status.
Frequency *7
Before starting
work
---
---
Responsibility
Category 10
DPS
JGC
DS
---
-----
Workshop, equipments,
facilities and inspection
tools shall be in
accordance with project
specification which
describe in related JGC's
documents
Before starting
work.
QC Inspector,
Supervisor,
Mechanic
DPS-QCPF-TFEC
DPS-QCPF-EQIR
DPS-QCPFMLCA
(*)
Once/ Each
batch at material
receiving
Material
Controller,
QC Inspector
DPS-QCPFMTIA-1
Random
Sampling
A
R
I : Inspection
;1H2 : Hold Point ; R : Review ; W : Witness ; SW : Spot Witness ; S : Surveillance
D
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Activity Description
*3
Extent
*4
1.2
2.
2.1
Weather
Random
Sampling
2.2
Atmospheric
Temperature
Random
Sampling
2.3
Substrate Surface
Temperature
Random
Sampling of all
surface
R
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17-S
Random
Sampling
As above
01
Rev.No.
Rev.Date 10/04/12
Status
For Construction
Contractor
Responsible
Personnel *8
Verifying
Documents/
QCR's *9
Acceptance Criteria *6
[Applicable QC Work
Instruction No.]
Frequency *7
Responsibility
Category 10
DPS
JGC
DS
Depend on Suppliers
instruction to achieve the
required surface roughness &
remove mill scale and/or
preservation material. [QWI102], [QWI-104] [QWI-401]
Once/ Each
batch at material
receiving
Material
Controller,
QC Inspector
DPS-QCPFMTIA-1
S/R
Specified weather
condition must be
required for the
application of Surface
Preparation, check by
visual
Checked and Measured
by Thermometer
Foreman,
QC Inspector
Form-01.
JGC Doc. No.S900-13A0-001
S/R
Foreman,
QC Inspector
Form-01.
JGC Doc. No.S900-13A0-001
S/R
Checked and Measured Surface shall be 3OC above Min. once before
by Substrate Surface dew point and between 10OC surface
and 40OC, Specification for preparation
Thermometer
Painting, JGC Doc. No.S-90013A0-001 Sec. 13 [QWI-003]
Foreman,
QC Inspector
Form-01.
JGC Doc. No.S900-13A0-001
S/R
Activity Description
Extent
*3
*4
As above
01
Rev.No.
Rev.Date 10/04/12
Status
For Construction
Contractor
Responsible
Personnel *8
Verifying
Documents/
QCR's *9
Acceptance Criteria *6
[Applicable QC Work
Instruction No.]
Frequency *7
Responsibility
Category 10
DPS
JGC
DS
2.4
Relative Humidity
Random
Sampling
Checked and Measured RH shall not exceed 85%, Min. once before
by hygrometer.
Specification for Painting, JGC surface
Doc.
No.S-900-13A0-001- preparation
Rev.02 Sec. 13 [QWI-004]
Foreman,
QC Inspector
Form-01.
JGC Doc. No.S900-13A0-001
S/R
2.5
Surface Condition
All Surface
Visual Check
Foreman,
QC Inspector
3.
COMPRESSED AIR/ABRASIVE
3.1
3.2
Pressure of
Compressed Air
3.3
4.
SURFACE PREPARATION
4.1
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Random
Sampling
Random
Sampling
No impurities
Min. once before
[QWI-301], [QWI-401], [QWI- surface
501], [QWI-502], [QWI-503]
preparation
Foreman,
Mechanic
DPS-QCPFBLTC
S/R
Foreman,
QC Inspector
DPS-QCPFEQIR
S/R
Once/ Each
batch at material
receiving
QC Inspector
---
S/R
Once/ Each
batch prior to
use
Foreman,
QC Inspector
DPS-QCPFMTIA-1
S/R
Activity Description
*3
Extent
*4
01
Rev.No.
Rev.Date 10/04/12
Status
For Construction
Contractor
Responsible
Personnel *8
Verifying
Documents/
QCR's *9
Once/ Each
batch prior to
use
Foreman ,
QC Inspector
Acceptance Criteria *6
[Applicable QC Work
Instruction No.]
Responsibility
Category 10
DPS
JGC
DS
DPS-QCPFMTIA-1
S/R
Foreman,
QC Inspector
---
S/R
4.3
Visual check.
4.4
Atmospheric
Temperature
Random
Sampling
Foreman,
QC Inspector
Form-01.
JGC Doc. No.S900-13A0-001
S/R
4.5
Substrate Surface
(steel) Temperature
Random
Sampling
Foreman,
QC Inspector
Form-01.
JGC Doc. No.S900-13A0-001
S/R
4.6
Relative Humidity
Random
Sampling
Foreman,
QC Inspector
Form-01.
JGC Doc. No.S900-13A0-001
S/R
4.7
All Surface
within range of
vision
Min. once/during
& after surface
preparation work
Foreman,
QC Inspector,
Painting
Supervisor
Form-01.
JGC Doc. No.S900-13A0-001
Frequency *7
4.2
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Random
Sampling
As above
Activity Description
*3
Extent
*4
Random
sampling
Controlling Document/
Method *5
Checked using adhesive
tape as ISO 8502-3:1992
5.1
Check Appearance/
Defect etc.
R
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17-S
01
Rev.No.
Rev.Date 10/04/12
Status
For Construction
Contractor
Responsible
Personnel *8
Verifying
Documents/
QCR's *9
5.
All Surface
within range of
vision
As above
Visual Check
Acceptance Criteria *6
[Applicable QC Work
Instruction No.]
Frequency *7
Responsibility
Category 10
DPS
JGC
DS
Min. once/during
& after surface
preparation work
Foreman,
QC Inspector,
Form-01.
JGC Doc. No.S900-13A0-001
Foreman,
QC Inspector
1. Form-01.
JGC Doc. No.S900-13A0-001
SW
2. DPS-QCPFIBPROG
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Activity Description
*3
Extent
*4
As above
01
Rev.No.
Rev.Date 10/04/12
Status
For Construction
Contractor
Responsible
Personnel *8
Verifying
Documents/
QCR's *9
Acceptance Criteria *6
[Applicable QC Work
Instruction No.]
Frequency *7
Responsibility
Category 10
DPS
JGC
Note :
Description of Work/Location The particular work and its general location on site.
DPS Ref. No. The unique Document Registration Number of a specific ITP.
Activity Description Specific and sequential activities or the detailed work elements leading to the completion of the work.
Extent min. extent of the inspection shall complete in order to meet JGC requirement.
Controlling Documents The document(s) applicable to or related to the specific activity, which are used as a reference for conducting of inspections and tests as
mentioned in Project Quality Plan (Doc. No. V-31A0-001-A-041). The specifications, codes & standards, and local regulations, etc. with an identified section
No. to be applied to the inspection and test shall be referred to in conjunction with Inspection and Test Methods.
Acceptance Criteria The specific benchmark defined by the Project Document for acceptance of the work by Company, including the requirements and criteria
associated with local regulations and codes and standards.
Frequency The frequency of inspection, verification or testing that needs to be conducted for a particular activity.
Contractor Responsible Personnel The Contractors personnel directly responsible for the conduct of verification for the particular activity.
Verification Documents / QCRs This identify the QCR pro-forma inspection report form to be used to verify and record acceptance of the work activity.
Responsibility Category Use to identify the extent of involvement of each organization per activity in terms of :
Inspection I;
Review R ;
Hold Point H;
Spot Witness SW ;
Witness W ;
Surveillance S ;
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DS
Appendix-1
FORM NO. DPS-QCPF-IBIRS
Job No
Client
Project Name
Area of Unit
Name of Substrate
( Equipment No. or Line
No. or Identification No.)
:
:
:
:
:
:
:
:
2
3
Others
- Memo
Witnessed/Reveiwed by :
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IN7-SEP- 2
:
:
:
:
C
C
%
:
:
Signature :
Date
Inspected by
Sheet No.
DS
:
:
JGC
PT DPS
Appendix-2
FORM NO. DPS-QCPF-IBPROG
Date:
Other
Reducer
Cap
TEE
Elbow 45
Flange
Blind Flange
(m)
Pipe
Other
Elbow 90
Pipe
Reducer
Cap
TEE
Elbow 45
Elbow 90
Blind Flange
Flange
DIA
Inch
Pipe
Description
HEAT NO.
No
SCH
SIZE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
TOTAL
Prepared by
PT. Dharma Pratama Sejati
Approved by
JGC
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IN7-SEP- 2
1
Work V (M)
Date
Job
Card.
No.
Appendix-3
FORM NO. DPS-QCPF-TFEC
Donggi Senoro LNG Project
PT Dharma Pratama Sejati
Job. No.
Date
Ref. No.
System No.
PCWBS
FWBS
Check Point
[ ] Construction permit
Result
[ ] Accept
[ ] Reject
2. Plan
[ ] Accept
[ ] Reject
[ ] Accept
[ ] Reject
[ ] Abrasive recycle
[ ] Lighting
[ ] Fire prevention/Fire extinguisher
[ ] Paint storage
[ ] Abrasive storage
[ ] .
4. Equipment Condition
[ ] Folk lift(s)
[ ] Accept
[ ] Compressor(s)
[ ] Reject
[ ] Accept
[ ] Reject
FINAL JUDGEMENT
Prepared by,
PT DPS
Approved by,
JGC
Approved by,
DS
________________
Date :
Date :
Date :
2
DR01A
P-2
IN
17-SE
[ ] Accept
[ ] Reject
Remarks
Appendix-4
Date
Ref. No.
System No.
PCWBS
FWBS
NO
QTY
IDENTIFICATION
CAPACITY
CONDITION
REMARKS
PREPARED BY
PT DPS
CHECKED BY
JGC
APPROVED BY
JGC
Date :
Date :
Date :
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IN7-SEP- 2
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EQUIPMENT NAME
Appendix-5
Job. No.
Report No.
Report Date
Sheet No.
No
Equipt. No.
Prepared by
PT DPS
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IN P- 2
Date :
17-SE
Brand Name
Location
Frequency
Calibration
Date
Calibration
Bureau
System No.
PCWBS
FWBS
Calibration Method
Tolerance
Verified by
PT DPS
Date :
Remarks
Appendix-6
:
:
:
:
:
:
:
Sheet No.
DESCRIPTION
No.
Abrasive
Type
Brand Name
Supplier
of
VERIFICATION
Size
Unit
Qty
Packing
Contaminant
Size
Unit
Qty
Total
Qty
Received by
PT DPS
Verified by,
PT DPS
Approved by
JGC
Approved by
DS
Material Control
Date
QA/QC Officer
Date :
QC Manager
Date :
QC Manager
Date :
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Remark
Appendix-7
Job. No.
Report Date
Record No.
System No.
PCWBS
FWBS
BLOTTER TEST
1. Test Date
3. Location
4. Item Test
5. Inspection Tools :
6. Method
8. Test Result
9. Remarks
Date :
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Reject
Not Applicable