COMPANY OVERVIEW

Autopal group, a 40 years old enterprise with excellence and

pioneer-ship in many engineering and lighting products.
Embedded with many international acclaimed quality & product
certification the company has established world-wide marketing
network with agents, distributors and customers across the
globe. Autopal was the first company to manufacture the
CFL technology in India. It has continued to shape the group
by breaking new grounds & pioneering critical developments in
automotive & lighting industry. The group extends its State-ofArt technology, Avant-garde design in consumer durable goods
like CFL, MHL, domestic use Fan Series. Autopal forays wide
products range of Energy saving lamps CFL , MHL,
Downlighters, LED Series & Tubelight.

Acknowledgement
I would like to express my sincere gratitude and thanks to my
project guide Mr.Rakesh kumar for giving me a opportunity to
work on this topic. I also take this opportunity and thank to our
H.O.D. Mr. Mahendra pratap singh and all the staf
members of the department of Mechanical Engineering for their
continuous support and guidance. I feel it worth mentioning
that it would never have been possible for us to complete this
report in time without the encouragement we got from our
university.

Candidates declaration
We hereby declare that the work presented in this project
report entitled
Manufacturing of glass using SMT
MACHINE in partial fulfilment of the requirements for the
award of degree of Bachelor of Technology, submitted in the
Department of Mechanical Engineering at Jagan Nath
University, Jaipur, is an authentic record of my own
work/study under the supervision of Mr. Mahendra pratap
singh.

Signature of candidate
Enrollment no.:............................
Date:.................................

CERTIFICATE
This is to verify that the above statement made by the
student is correct to the best of my knowledge.
( Rakesh kumar )
Assistant professor
Dept. of
Mechanical Engineering
J
agannath University

User precautions
Safety tips:
The machine can only be operated by professional
maintenance and repair personnal or qualified
trained personnel.
Before energising, confirm whether the externl
input power and the machines rated voltage and
current match.
This machine contains mechanical transmission so
please pay attention to person safety during the
operation.

Precautions:
Do not install the machine near the
electromagnetic interference source.
Use the specified voltage, current and power.
When the machine is not in use, turn of the
power supply and gas supply.
Turn of the machine power supply before
maintainance and repair.
Do periodic machine maintainance according to
the manual.
Do not change the software and hardware
settings in the machine electrical control.

Machine installation and adjustment

Working conditions and adjustment
This device should be placed on a flat and

solid ground;
The operating ambient temeperature should
be between 22 to 28 degree;
The operating ambient humidity should be
between 45 and 75 RH%;
Do not have a strong magnetic field near the
machine;
Use the power supply with three-phase AC220
v (50-60HZ) stable voltage;
Use the gas source 0.5-0.6MPa.
Altitude :1000m or less

Machine installation
1.
After unpacking, the machine falls
smoothly with three-color signal lights.
2.
According to the connection situation
between the machine and next station device,
adjust it to the correct position.

3.

Increase and adjust the fixed foot cup at

the bottom of the rack, making the rack in the
horizontal status and reach the correct height.
4.
Connect the power supply and air source.

Machine adjustment
The device has finished debugging before leaving
the factory, and you can adjust according to the
following methods:
1.Adjust the foot cup at the bottom of the machine
to make the machine in the horizontal status.
2.For other adjustments, please contact our aftersales service department.

Machine equipments
In addition to the machine in the packaging box, if
the following accessories lack, please contact Eton
after-sales service department
Nozzle a lot
Dongle: 1
Toolbox: 1
8 mm electric feeder
Fuse : 3A and 6A for 5 each

Machine instructions:
HT-XF chip mounter( SMT machine ) is the
dedicated full-automatic chip mounter for 1.2 meter
LED light board, according to the regular features of
the
PCB matrix, with the group picking and the group
placing way and the currently fastest and most stable
pick and place speed in the world. The most advanced
visual positioning way can ensure high
precision
requirements of the pick and place.
Main features of the machine:
Visual positioning and industrial computer control
system.
Sound and light alarm function, with the alarm
reason tips, which is convenient for troubleshooting
and handling.
Standard electri feeder with strong universality.
Automatically adjust the width according to PCB
width.
Vacuum detection function for automatically
detecting the lack of the material.
With signal communication interface, which can
connect with other machines online.

Main technical parameters:

1. Overall dimension : 2700*1900*1400 mm
2. Weight : 1240 kg
3. PCB size: maximum 300*1200 mm, minimum
60*300mm.
4. Pick and place accuracy : 0.02 mm
5. Pick and place height:
6. Pick and place speed : 130000-150000 CPH
7. Pick and place method : group picking and group
placing
8. Power supply : AC220/50HZ
9. Power : 6KW
10.
Air source : 0.5 MPa
11.
Service environment :
12.
Guide rail transmission : maximum length
1.2M

ADVANTAGES OF SMT :
Smaller components. Smallest is currently
0.4 x 0.2 mm.
Much higher number of components and
many more connections per component.
Fewer holes need to be drilled through
abrasive boards.
Small errors in component placement are
corrected automatically (the surface tension
of the molten solder pulls the component
into alignment with the solder pads).
Components can be placed on both sides of
the circuit board.
Lower resistance and inductance at the
connection (leading to better performance
for high frequency parts).
Better mechanical performance under shake
and vibration conditions.

 SMT parts generally cost less than throughhole parts.

DISADVANTAGE OF SMT :
The manufacturing processes for SMT are
much more sophisticated than through-hole
boards, raising the initial cost and time of
setting up for production.
Manual prototype assembly or componentlevel repair is more difficult given the very
small sizes of many SMDs.
SMDs can't be used with breadboards ,
requiring a custom PCB for every prototype.
The PCB costs dozens to hundreds of dollars
to fabricate and must be designed with
specialized software.

SMDs' solder connections may be damaged

by potting compounds going through thermal
cycling.