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MAKMAL KAWALAN
KE30501
LAB 1
Open and Close Loop System
Name
: ________________________
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Matrix No.
: ________________________
__________________
Date
: ________________________
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1.1.1 Objectives
Fig. 1.1
1 shows a block diagram of the level process control system discussed so far. The purpose of
block diagrams is to reduce the process control system in many small and simple blocks whose
characteristics are known. The process control system is then analyzed as the interaction of these
blocks. The blocks commonly found in most block diagrams are the controller, the control element,
the process, and the measuring element. All these blocks have been described so far.
However, the block diagram shown in Fig. 1.1 includes a block, called signal conditioner, which has
not been described yet. A signal conditioner converts a control signal into another control signal
having the form and power required to adjust the control element. In the block diagram of Fig. 1.1,
the signal conditioner is an I/P converter which converts a current coming from the controller into a
pressure that adjusts the control element (valve).
Notice that the system shown in Fig. 1.1 forms a loop. Because of this, it is referred to as a closed
loop process control system. Closed loop process control systems will be studied in further details
in the section 1.2 and 1.3.
In the system described by the block diagram of Fig. 1.2,, a valve (control element) is set so that the
inflow of liquid in the tank maintains a certain level of liquid in that tank. However, if the outflow of
liquid from the tank (load) changes from time to
to time in the course of the process, the level of
liquid in the tank also changes since the measured variable (pressure at the bottom of the tank) is
not used to determine how much the valve setting must be modified so that the level of liquid
remains the same. Thus, in open loop control systems, no correction can be made to compensate
for load changes that could disturb the process.
A more in depth discussion about the time proportional power control and the thermocouple
sensor will be introduced in the other experiments. In brief, with time proportional power control
the full power supplied to the HEATER is switched on and off at regular intervals. The higher is the
heating demand, the longer the HEATER remains on. Because this on-off cycle is relatively fast
compared to the process itself, temperature control will be very smooth. The TRIANGLE-WAVE
GENERATOR, the LEVEL COMPARATOR WITH HYSTERESIS, the POWER SOURCE, and the SOLID
STATE RELAY are used to implement time proportional power control. These form a signal
conditioner since they transform a low voltage into an amount of power proportional to the value
of that voltage.
The NOISE GENERATOR, DC SOURCE 1, DC SOURCE 2, the LEVEL COMPARATOR WITH HYSTERESIS,
the SOLID STATE RELAY, the P.I.D. CONTROLLER, and the ALARM blocks allow various process
control loops to be implemented. The DC VOLTMETER is used to measure and adjust voltages in the
process control loop.
Make sure the POWER switch of the Process Control Trainer is set to the O (OFF) position.
Make the appropriate connections on the Process Control Trainer to obtain the circuit
shown in Fig.1.4.
(Note: Access to the radiator is through a hole located in the top cover of the Process Control
Trainer. The thermocouple probe must be inserted in that hole.)
hole.
#2
HEAT EXCHANGER
LOAD
MEASURING ELEMENT
MANIPULATED VARIABLE
PROCESS
HEATER
TEMPERATURE
CONTROL ELEMENT
CONTROLLED VARIABLE
ELECTRICAL POWER
OPEN LOOP
TEMPERATURE SETPOINT
#3
DC SOURCE-1 LEVEL
LEVEL COMPARATOR HYSTERESIS
DC VOLTMETER INPUT SELECTOR
HEATER POWER
FAN SPEED
#4
Set the POWER switch of the Process Control Trainer to the I (ON) position.
posi
Record the initial temperature of the radiator (indicated by the TEMPERATURE
TEMPERATURE TRANSMITTER
display) in the first row of Table 1.1.
Read through steps 5 and 6 before continuing the manipulations. These two steps describe a
sequence of manipulations which must be carried out following predetermined time
intervals.
Table 1.1:
.1: Temperature of the Radiator versus Time
#5
#6
After 15 minutes or when the temperature has stabilized, set the FAN SPEED switch
to the HIGH position to increase the heat loss from the radiator then continue to
record the temperature of the radiator every minute during 10 minutes or until the
temperature stabilizes.
#7
#8
Describe how the temperature of the radiator varies before the fan speed passes from low
to high.
Describe what happens to the temperature of the radiator after the fan speed has passed
from low to high. Briefly explain.
What change could be done in this open-loop temperature control system to improve
temperature stability?
#9
Set the POWER switch of the Process Control Trainer to the 0 (OFF) position then remove all
leads.
1.1.7 CONCLUSION
In this experiment, the primary objective of process control to maintain some controlled variable
near a desired specific value (setpoint) has been introduced. Many key terms related to process
control, such as controller, manipulated variable, control element, load, measured variable, etc
have been studied. It can be seen that the process control systems can be of the closed loop type or
open loop type. The block diagrams can be used to represent process control loops and that these
diagrams facilitate system analysis. Basic principles and operating procedures of the Process
Control Trainer have been carried out. An open loop temperature control system has been used to
observe the temperature fluctuates depending on the heat loss (load).
REVIEW QUESTIONS
1.
2.
3.
Which distinction is made between the controlled variable and the measured variable?
4.
5.
Make sure the POWER switch of the Process Control Trainer is set to the O (OFF) position.
Make the appropriate connections on the Process Control Trainer to obtain the circuit
shown in Fig.1.9.
DC SOURCE-1 LEVEL
LEVEL COMPARATOR HYSTERESIS
TEMPERATURE TRANSMITTER ZERO
TEMPERATURE TRANSMITTER SPAN
DC VOLTMETER INPUT SELECTOR
LEVEL COMPARATOR HYSTERESIS
HEATER POWER
FAN SPEED
PROPORTIONAL AMPLIFIER GAIN
LIMITER LEVEL
#3
Set the POWER switch of the Process Control Trainer to the I (ON) position.
Set the DC SOURCE-1 LEVEL control so that the DC VOLTMETER indicates + 3.5 V dc. This sets
the setpoint voltage (VSP).
Set the DC VOLTMETER INPUT SELECTOR to the B position.
Measure the voltages at the outputs of the TEMPERATURE TRANSMITTER (feedback voltage
VT), ERROR DETECTOR (error voltage VE), and LIMITER (amplified error voltage V0) using the
B INPUT of the DC VOLTMETER. Record these voltages in the following blank spaces.
a.
b.
c.
d.
#4
VSP
VT
VE
VO
= + 3.5 V dc
= ____ V dc
= ____ V dc
= ____ V dc
Connect the 5-V B INPUT of the DC VOLTMETER to the OUTPUT of the ERROR DETECTOR in
order to monitor the error voltage (VE).
Let the system operate until the temperature indicated by the TEMPERATURE TRANSMITTER
display is approximately 35 C (95 F). Observe the error voltage (VE) during this time
interval.
Measure the voltages at the outputs of the TEMPERATURE TRANSMITTER (feedback voltage
VT), ERROR DETECTOR (error voltage VE), and LIMITER (amplified error voltage V0) using the
B INPUT of the DC VOLTMETER. Record these voltages in the following blank spaces.
a.
b.
c.
d.
#5
VSP
VT
VE
VO
= + 3.5 V dc
= ____ V dc
= ____ V dc
= ____ V dc
#6
Table 1.2:
.2: Temperature of the Radiator versus Time
#7
After 15 minutes or when the temperature has stabilized, set the FAN SPEED switch
to the HIGH position to increase the heat loss from the radiator then continue to
record the temperature of the radiator every minute during 10 minutes or until the
temperature stabilizes.
#8
#9
Describe how the temperature of the radiator varies before the fan speed passes from low
to high.
Describe what happens to the temperature of the radiator after the fan speed has passed
from low to high. Briefly explain.
#10
Modify the connections on the Process Control Trainer to obtain the circuit shown in
Fig.1.11. In this circuit, the ERROR DETECTOR is replaced with the SUMMING AMPLIFIER.
#12
Measure the voltages at the outputs of the TEMPERATURE TRANSMITTER (feedback voltage
VT), SUMMING AMPLIFIER (error voltage VE), and LIMITER (amplified error voltage V0) using
the B INPUT of the DC VOLTMETER. Record these voltages in the following blank spaces.
a.
b.
c.
d.
VSP
VT
VE
VO
= 0.0 V dc
= ____ V dc
= ____ V dc
= ____ V dc
#13
#14
Remove the lead connected to the CONTROL INPUT of the SOLID STATE RELAY. Let the
Process Control Trainer operates during a few minutes so that the temperature of the
radiator decreases.
Set the POWER switch of the Process Control Trainer to the 0 (OFF) position then remove all
leads.
1.2.7 Conclusion
In this exercise, a process control system has been studied where feedback consists in feeding the
information on the controlled variable (measured variable) back to the controller in order to
compensate fluctuations of the controlled variable. It has been noticed that the negative feedback
effectively decreases the effect of disturbances and acts in a way to restore the equilibrium
between the setpoint and the measured variable, whereas positive feedback increases the effect of
disturbances and leads to instability. It can be concluded that a minimum error exists in a control
system using negative feedback.
REVIEW QUESTIONS
1.
2.
3.
Briefly describe how positive feedback and negative feedback act on the effect of
disturbances in a process control system.
4.
Describe what should happen in a temperature control system using negative feedback
when the temperature setpoint is decreased.
5.
Introduction
Explain the control theory in a temperature process control system
Explain the control theory applied in the process control trainer
2.
Objectives
State the aim of the experiment open loop process control
State the aim of the experiment closed loop process control
3.
Methodologies
Explain the concept of open loop system
Explain the concept of closed loop system
4.
Results
Record the experiment data required in the lab sheets
Plot the results in other format such as graphs, etc
5.
Discussions
Manipulate the obtained results and findings
Discuss the questions asked in the lab sheets
6.
Conclusion
Summarized the discussions
Concluded the open loop and closed loop process control
7.
References
List out the references used to prepare this report
List out the section from the text book related to this experiment
2. _____________________________
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3.______________
.______________________________
4.. _____________________________
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5.______________
.______________________________
6.. _____________________________
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Table 1.1:
.1: Temperature of the Radiator versus Time
1.2.5 Closed Loop Temperature Control
C
System #1
#3
a. VSP = + 3.5 V dc; b. VT = ____ V dc; c. VE = ____ V dc;
d. VO = ____ V dc
#4
d. VO = ____ V dc
b. VT = ____ V dc;
c. VE = ____ V dc;
#6
Table 1.2:
.2: Temperature of the Radiator versus Time
1.2.6 Closed Loop Temperature Control
C
System #2
#12 a. VSP = + 3.5 V dc; b. VT = ____ V dc; c. VE = ____ V dc;
d. VO = ____ V dc