Professional Documents
Culture Documents
introduction
This publication is intended for the trained technician who must operate on our tractors.
It contains all general information relating to our tractor range, and in particular it highlights the inspection, overhauling
and adjustment procedures as well as the main instructions for dismantling and reassembling operations.
The workshop manual is a natural summary for the mechanic who has attended the vocational training and specialization courses, which are held every year at our Service School, to permit him to perform a precise and qualified work on
tractor.
Its contents are therefore an exhaustive reference book for the experienced mechanic who desires to refresh his memory on the sequence of the operations to be done. It is then good practice for every authorized dealer mechanic to
have at his disposal this publication, so that it may be consulted quickly when necessary.
We wish to thank in advance for the cooperation all thos people, who will let us have their suggestions in order to make
this publication more complete.
LIST OF CONTENTS
1 - ENGINE
2 - CLUTCH
Gearshift clutch.....................................................................................................................................................110
Spring specifications to Belleville washer for the clutch engagement ..................................................................110
Cecking clutch ......................................................................................................................................................114
Adjusting clutch control pedal ...............................................................................................................................114
Bleeding air from the hydraulic circuit...................................................................................................................114
Stripping the slave cylinder...................................................................................................................................115
Stripping the master cylinder ................................................................................................................................116
Diagnosing malfunctions ......................................................................................................................................118
Powershift unit ......................................................................................................................................................119
Powershift unit detach from the gear box .............................................................................................................122
Assembly of Powershift unit .................................................................................................................................133
Re-assembly of the Powershift unit. .....................................................................................................................135
Fitting the oil manifolds of the Powershift unit ......................................................................................................138
Diagnosing malfunctions ......................................................................................................................................142
3 - TRANSMISSION
4 - AXLES
5 - VEHICLE
Brakes ..................................................................................................................................................................231
Hydraulic pump.....................................................................................................................................................232
Assembly of brake master cylinder.......................................................................................................................234
Checking the front brake disks on 2WD and 4WD front axles and the rear brake disks. .....................................235
Adjusting service brake pedals .............................................................................................................................235
Correct installation of inspection cover for parking brake discs ............................................................................236
Checking parking brake pads ...............................................................................................................................236
Bleeding air from the brake hydraulic system.......................................................................................................237
Valve Separate Brakes ......................................................................................................................................238
Diagnosing malfunctions ......................................................................................................................................242
Hydraulic lift with load sensing .............................................................................................................................243
Installing the lift and front cover plate of the gearbox ...........................................................................................244
Lift mechanism .....................................................................................................................................................244
Checking the safety valves ...................................................................................................................................244
Hydraulic valve .....................................................................................................................................................245
Adjusting the lift ....................................................................................................................................................247
Sensing arm assembly .........................................................................................................................................256
Power-lift distributor valve spring setting specifications .......................................................................................257
Electronic lift .........................................................................................................................................................258
Control level or depth control knob .......................................................................................................................259
Mix position/draft control.......................................................................................................................................259
Lowering speed control knob ................................................................................................................................260
Maximum lift height control knob ..........................................................................................................................260
Up/Down control switch ........................................................................................................................................260
Up control .............................................................................................................................................................260
Control/Float mode ...............................................................................................................................................260
Lift status indicator light ........................................................................................................................................260
Remote pushbuttons for lift operation from ground ..............................................................................................261
Calibration of the AUTOMATIC ............................................................................................................................263
Emergency manual lift control ...............................................................................................................................263
Hydraulic control valve of the electronic lift ..........................................................................................................264
Precautions for electronic equipment ...................................................................................................................275
Checking the electronics system ..........................................................................................................................275
Checking mechanical components .......................................................................................................................275
Front hydraulic lift .................................................................................................................................................276
Hydraulic accumulator and antishock valve for front lift .......................................................................................277
Front power take-off .............................................................................................................................................279
Checking the clutch ..............................................................................................................................................280
Testing the pressure settings of the clutch control valve .....................................................................................280
Instructions for disengaging the drive to the front P.T.O. .....................................................................................283
Fitting the "RING-FEEDER" rings ........................................................................................................................284
Diagnosing malfuntions ........................................................................................................................................288
6 - CONTROLS
Hydrostatic steering..............................................................................................................................................289
Inspections and checks ........................................................................................................................................290
Steering pump ......................................................................................................................................................290
Directional control valve ......................................................................................................................................290
Check the setting of the pressure relief valve.......................................................................................................290
Bleeding the hydraulic circuit................................................................................................................................290
Assembly of orbital pump unit ..............................................................................................................................290
Teering wheel shaft .............................................................................................................................................291
Steering cylinders .................................................................................................................................................291
Instructions for the hydrostatic steering distributor assembly ...............................................................................293
Diagnosing malfuntions ........................................................................................................................................299
Mechanical controls..............................................................................................................................................300
Electro-hydraulic controls .....................................................................................................................................316
Front P.T.O. clutch engagement control...............................................................................................................316
Rear P.T.O. clutch engagement control ...............................................................................................................316
Differential lock engagement control ....................................................................................................................316
Front-wheel drive engagement control .................................................................................................................316
Rear P.T.O. engagement control..........................................................................................................................316
Gearbox................................................................................................................................................................316
Front and rear lift ..................................................................................................................................................316
Electro-hydraulic controls for adjustment of the right-hand lift rod and the lateral stabilisers............................... 316
Piston for hydraulic adjustment of stabilisers .......................................................................................................331
Adjustment of front and rear differential lock control ...........................................................................................332
7 - BODYWORK
Platform ................................................................................................................................................................333
Cab air filter ..........................................................................................................................................................337
Screen wash .........................................................................................................................................................337
Screen wipers (front and rear)..............................................................................................................................337
Remove cab. ........................................................................................................................................................338
Breakage of the top hood release cable ...............................................................................................................338
8 - SYSTEMS
Ventilation .............................................................................................................................................................339
Heating System ....................................................................................................................................................339
Operation and maintenance of the air-conditioning system .................................................................................344
Water dripping from the points at which condensate drain lines are connected to the conditioning unit .............345
Checking system ..................................................................................................................................................347
System safety elements .......................................................................................................................................347
Temperature regulation ........................................................................................................................................347
Charging the system.............................................................................................................................................348
Filling the metering unit ........................................................................................................................................348
Refilling the system with oil ..................................................................................................................................348
Verifying operation of the system after recharging ...............................................................................................350
Directions for tightening air conditioning system pipeline fittings. ........................................................................350
Diagnosing malfuntions ........................................................................................................................................353
Hydraulic system ..................................................................................................................................................354
Oil filters................................................................................................................................................................356
Hydraulic pumps ...................................................................................................................................................356
Checking the relief valves of the hydraulic lift system ..........................................................................................356
Stripping the hydraulic pump ................................................................................................................................357
9 - APPENDIX
Engine electronic unit ................................................................................................................................................I
Power lift tester version ....................................................................................................................................XLVII
TRACTOR CONFIGURATIONS:
AGROCOMPACT F60 - 70F3 - 70F4 - F80 - F90
F60 - 70F3 - 70F4 - F80 - F90
CAB
- ventilation + heating
- with ventilation + heating + air conditioning
GEARBOX
Fully synchronised:
2RM
2RM
4RM
4RM
WITH PLATFORMA
WITH CAB
WITH PLATFORMA
WITH CAB
MAIN EQUIPMENT
- front P.T.O.
- Economy P.T.O.
- front lift
- Electronic lift
- Electronic engine governor
- 3-point linkage with hydraulically adjustable right-hand lift rod and stabilisers
- 4-way or 6-way control valves with Flow Divider
lMax. length
- without front linkage
Without ballast
With ballast
- with front and rear linkage
Without ballast
With ballast
Width min.-max
Max. height.
- at safety frame
- at cab (standard)
Ground clearance
Wheel base
Front track
- standard
- minimum/maximum
Rear track
- standard
- minimum/maximum
Front tyres
Rear tyres
Operating weight (without front lift)
- with driver platform
Without ballast
With ballast
- with cab
Without ballast
With ballast
Operating weight (with front lift)
- with driver platform
Without ballast
With ballast
- with cab
Without ballast
With ballast
Min. turning radius (without brakes)
Weight of front ballast
- front cast iron plates
- monolithic block (4WD only)
(A) mm
(A) mm
(A) mm
(A) mm
(B) mm
(C) mm
(C) mm
(E) mm
(F) mm
(G)
mm
mm
(H)
mm
mm
AGROCOMPACT
F60 70F3
2 WD
4 WD
AGROCOMPACT
70F4 F80 F90
2 WD
4 WD
3431
3671
3686
3801
3431
3671
4036
4036
4136
4136
1207/1507 1207/1507
2210
2220
230
1926
2210
2220
230
1926
1050
954/1476
1050
954/1476
974
974
974/1476 974/1476
7.50-16 320/70R20
420/70R28 420/70R28
3686
3801
4201
4201
4301
4301
1495/1691 1495/1691
2210
2170
230
2056
2210
2170
230
2056
1050
1050
1076/1476 1076/1476
1076
1076
1076/1476 1076/1476
7.50-16 320/70R20
420/70R28 420/70R28
kg
kg
2150
2255
2180
2285
2290
2395
2370
2475
kg
kg
2300
2405
2380
2485
2455
2560
2600
2705
kg
kg
2350
2600
2540
2790
kg
kg
mm
2905
2500
2750
3115
2905
2730
2970
3115
kg
kg
Engine
Oil type
Amt
6,7 *
60-70-80
HP
Oil
type
11 *
90 HP
Viscosity
index
Gearbox and
Rear axle
Power-lift
Auxiliary Systems
Hydrostatic steering
41 **
Front P.T.O.
2,5
Grade API
Grade CCMC
D4
API GL 4
SAE 10W 30
6
1,5 x 2
max.
level
Lubrication points
Fuel tank
ATF DEXRON II
NLGI 2
LITIO/Ca
For tractors F60 - 70F3 - 70F4 - F80 - F90
69 litres
For tractors F60 - 70F3 - 70F4 - F80 - F90
For tractors with frontal P.T.O. and front lift
58 litres
Radiator antifreeze
11 litres
10
TO
cm
inch
m
foot
m
yard
km
Eng. miles
cm2
Sq.ft.
m2
Sq.ft.
m2
Sq.yard
cm3
Cu.in.
Liter
Cu.ft.
m3
Cu.yard
Liter
Imp.gall.
Liter
US gall.
Liter
pint
Liter
quart
kg
oz.
kg
lb.
kgm
lb.ft.
kg/m
lb/in.
kg/cm2
lb/sq.in.
kg/l
lb./Imp.gall.
kg/l
lb./US gall.
kg/m3
lb./cu.ft.
m3/kg
cu.ft./lb.
kgm
Nm
PS
kW
kg/cm2
bar
l
dm3
multiply by:
2.540
0.394
0.305
3.281
0.914
1.094
1.609
0.622
6.452
0.155
0.093
10.77
0.835
1.197
16.39
0.061
28.36
0.035
0.763
1.311
4.547
0.220
3.785
0.264
0.568
1.762
1.137
0.880
0.028
35.25
0.454
2.203
0.139
7.233
17.87
0.056
0.070
14.22
0.100
10.00
0.120
8.333
16.21
0.062
0.062
16.21
0.102
9.81
1.36
0.736
1.014
0.981
1
1
11
To ensure perfect tractor efficiency thus avoiding serious drawbacks, and to optimize your investment and the operational expenses, the use of ORIGINAL SPARE PARTS is recommended.
Spare parts orders must specify the following:
Tractor serial number and engine serial number (if the engine is concerned).
Spare part name and reference code.
TRACTOR IDENTIFICATION DATA PLATE
12
Engine
AGROCOMPACT F60
Engine section
115.5 CORSA
105
ALESAGGIO
13
Engine
Engine section
14
AGROCOMPACT 70F3
Engine
AGROCOMPACT 70F3
Engine section
115.5 CORSA
105
ALESAGGIO
15
Engine
Engine section
16
Engine
AGROCOMPACT 70F4 - F80
Engine section
115.5 CORSA
105
ALESAGGIO
17
Engine
Engine section
18
AGROCOMPACT F90
Engine
AGROCOMPACT F90
Engine section
115.5 CORSA
105
ALESAGGIO
19
Engine
General information
AGROCOMPACT
70F4
F80
F60
70F3
1000.3-W1
diesel
1000.3-WT1
diesel
1000.4-W4
diesel
1000.4-W3
diesel
1000.4-WT1
diesel
strokes
turbocharging
turbo
turbo
DIRECT
DIRECT
DIRECT
DIRECT
DIRECT
IN LINE
IN LINE
IN LINE
IN LINE
IN LINE
105 x 115,5
105 x 115,5
105 x 115,5
105x115,5
105x115,5
1,1
1,1
1,1
1,1
1,1
3000,44
3000,44
4000,44
4000,44
4000,44
Tipo
ciyle
injection
cylinder No
cylinder arrangement
bore and stroke
mm
cm
compression ratio
max. output
peack horsepower speed
max. torque
specific horsepower
F90
17:1
16:1
17:1
17:1
16:1
cv CUNA
60
70
70
80
90
Kw
44
51,5
51,5
58,8
64
r.p.m.
2350
2350
2350
2350
2350
nm
207
250
268
296
325
kgm
21
25,5
21
30
33
cv/l
20
23,3
17,5
20
21,7
by water
by water
by water
by water
by water
cooling
low idling speed
r.p.m.
650-700
650-700
650-700
650-700
650-700
peak speed
r.p.m.
2520/2550
2520/2550
2520/2550
2520/2550
2520/2550
bar
0,5
0,5
0,5
0,5
0,5
bar
3,5
3,5
3,5
3,5
3,5
n.
15
15
15
15
15
20
replaceable cartridge
vertical in-line
Engine
Timing specification
A
B
C
D
a - Intake
b - Exhaust
c - Opening
d - Closing
Timing diagram
Timing
valve arrangement
intake valve
-opening before TDC
-closing after BDC
exhaust valves
-opening before BDC
-closing after TDC
clearance between valves and rockers
(cold engine)
mm
injection advance (geometric)
before TDC
piston stroke as to injection advance
16
2,92
21
Engine
Lubrication system - specifications
engine type
1000.3-W1
1000.4-W3
1000.3-WT1
1000.4-WT1
forced-type, gear pump-dri-ven
by camshaft
010.5481.4
010.5441.4/10
lubrication
oil pump
pump delivery rate at 2500 engine r.p.m.
(dm/60 secretary)
pressure relief valve calibration
piston cooling nozzle calibration
minimum lubricating oil pressure
(hot oil)
at low idling speed
at high idling speed
oil sump capacity
3
22
l/min
bar
bar
bar
bar
(dm3) l
38 42
3,5 4,5
1,5
0,5
0,3
6.7
48 51
3,5 4,5
1,5
0,5
0,3
11
Engine
fuel supply
fuel pump ref. Code
pump delivery when pressure inside the circuit changes
from 0 to 0.4 bar and engine
is at peak speed
(dm /h) l/h
injection
3
- manufacturer
- type
- number of pumps used
- injection order
- plunger diameter
- injection system residual calibrating
pressure
injectors
- manufacturer
- injector type
- injector holder type
- rated calibration pressure
- injection pipe inside diameter
cylinder pressure at sea level
at 150 r.p.m. (with hot oil) measured by
equipment no. 5.9030.500.6/10
dry air filter
- code
fuel filter
- code
- capacity
3 cylinder engine
4 cylinder engine
3 cylinder engine
4 cylinder engine
mm
bar
bar
mm
by diaphragm pump
2.4519.300.0
100
BOSCH
PFR 1K 90 A 543
PFR 1K 90 A 555 (for USA)
3
4
1-3-2
1-3-4-2
9
70
BOSCH
DLLA 150 S 925
KBEL 100S 31
180
1,5
bar
25 30
8"
2.4249.600.0
with replaceable paper cartridge
2.4319.060.0/10
1,5 2
23
Engine
Turbocharging - specifications
Fig. 10 - Turbocharger.
AGROCOMPACT
70F3
type/turbine manufacturer
code
compressor and turbine
impeller shaft
lubrication system
operating revolving speed
r.p.m.
mean pressure in the duct at compressor exit:
- at 1400 engine r.p.m
bar
- at 2500 engine r.p.m.
bar
air flow rate under operating conditions:
- at 1400 engine r.p.m
m/sec
- at 2500 engine r.p.m.
m /sec
air temperature inside intake manifold:
- at 1400 engine r.p.m
C
- at 2500 engine r.p.m.
C
3
24
AGROCOMPACT
F90
GARRETT T25-50/0.68 A/R 76
SCHWITZER S 1B/5309W6/0,81 GG1
007.0720.4
007.1443.4
with radial wheel
on floating bearings with oil seals
linked to engine oil lubrication system
55.000 85.000
0.25
0,60
0,06
0,10
60C
90C
Engine
3 cylinders
Fan
fan diameter
water pump
ratio of transmission between motor
and pomp for basic version
delivery at 2,500 r.p.m.
delivery head
thermostat
quantit
type
start opening temperature
maximum opening temperature
valve stroke
water cooler
manufacturer
type
rated pressure
500
centrifugal blade
1,179
147
0,34
3 cylinders turbo
4 cylinders
6 polypropylene blades
500
500
centrifugal blade
centrifugal blade
1,179
147
0,34
1
952
CURLI
with pipe blunles
0,7
1,179
147
0,34
500
centrifugal blade
1,179
147
0,34
1
WAHLER 4015
85 2
5,5
CURLI
with pipe blunles
0,7
4 cylinders turbo
CURLI
with pipe blunles
0,7
CURLI
with pipe blunles
0,7
Fig. 11 - Cooling system , (in the picture is shown the version for 4 cylinders).
25
Engine
11
Timing case
Engine cylinder block
The one-piece engine cylinder block is a particularly sturdy casting. All oil passages necessary to piston lubrication and cooling
are directly machined in it.
Whenever the engine is stripped, ensure that all passages are not
obstructed. If necessary perform a thorough cleaning by compressed air after the block has been soaked in a water and soda or Diesel oil bath for some time, and all passage caps have been removed.
26
Engine
Timing case
11
Support for hydraulic pumps or air compressor lo cated between engine block and timing cover
The timing cover is made of lightweight aluminium alloy.
To fit the timing cover, it is essential to use tool 5.9030.634.0 to ensure a perfect alignment between the oil seal and the crankshaft
and between the mating surfaces of the auxiliary power take-off.
Fit the oil seal A in the timing cover with the locating tabs oriented
towards the inside of the cover.
Fit the gasket D and timing cover C to the block. Screw in the cover
bolts but do not tighten at this stage.
Fit the hub B.
Align the mating face of the timing cover with that of the engine
block using tool E 5.9030.634.0, which is to be secured with two
bolts to the engine block.
Tighten the timing cover bolts in the sequence 1-2-3 and then the
all remaining bolts to a torque of 24.5 Nm (2.5 kgm).
Remove the tool E and the strip of excess gasket D.
27
Engine
11
Timing case
28
Engine
Cylinder block
11
RED colour
=3,829
-0, 088
-0, 044
YELLOW colour
=3,829
-0, 053
-0, 009
GREEN colour
=3,829
+0, 026
-0, 018
A - Idler gear
B - Cranshaft driving gear
C - Timing driving gear
29
Engine
12
Cylinder
Cylinder
D = Piston protrusion from the bearing surface of the cylinder head gaskets on the cylinder.
Overall cleaning
After removal, clean the cylinders with water and soda or Diesel
oil; also perform a torough cleaning of the cylinder block parts for ming the oil chamber for cylinder cooling.
Checking cylinders
Examine the cylinder surfaces for scoring, ovalization, taper and
excessive wear.
An acceptable cylinder wear gives the cylinder a light tapered shape; but if barrel-shape wear is noticed, the cylinder should be replaced.
Fig. 3 - Measuring cylinder diameter.
Measurements are to be taken on each single cylinder at three dif ferent levels, and also on to planes perpendicular to each other.
If the diameter measured is above the maximum wear limit, the
cylinders should be replaced.
Whenever the piston rings are replaced because of excessive
wear, also inspect the cylinder internal surface; if this is comple tely smooth, cylinder reboring will be necessary to permit the new
piston rings to be properly bedded. Use the special tool to perform
a swift to-and-fro movement along the cylinder internal wall in or der to score the inner cylinder surface as shown in figure 1.
30
Engine
Cylinder
12
Use a press tool to facilitate insertion of the seal rings in the bore.
(Do not use a mallet for this operation).
Fully drive home the cylinder liners and clamp them in position
with specific tool 5.9030.481.4 for about 4 hours.
Before fitting the gasket, carefully clean the contact surfaces B
and C for the O-ring seals located between the cylinder heads and
the block around the coolant passages and for the head gaskets.
Warning: both O-rings must be renewed each time the cylinder liners are removed from the block.
machining
A - inside diameter measured half-way along the cylinder
mm
105,000
B - roundness error
mm
0,020
mm
max wear
-0
+0, 022
105,100
0,080
0,140,78
thickness D reading
gasket thickness
078.1451.0
mm
-0,140,40
078.1452.0
mm
-0,410,60
078.1253.0
mm
-0,610,78
31
123
0.08 A
0.1
116 g7
3.2
0.06 A
-0.012
-0.047
111
0.1
+0.04
3.2
1-0.1
0
2.5
7+0.07
Cylinder
18+0.3
12
0.015B
Engine
3.2
2.5
3.2
R2
120
0.020A
R0
.1-
0.4
50
192-0.3
0
127.50.2
0.1
0-
1380.2
115.6
1.6
+0.2
0
R2
115.5 Js7
15
0.02 C
0.06 A
+0.017
-0.017
R2
0.3
3.2
15
25+1
0
1-
0.
3.6+0.2
3.6+0.2
0
38.5
4
0.
1.6
==
111.2
0.1
R 0.4
0.015
15
6.3
SPAZIO DESTINATO A:
MARCHIO S+L+H SECONDO NORMA 5.1422
LOTTO DI FABBRICAZIONE
NUMERO DI DISEGNO
A
105 H6
+0.022
+0
112.8
115
3.5+0.3
0
30
Space for:
Trade Mark S+L+H as CAP.5.1422
Building lot
drawing number
0.1
0.1
0.1-0.2x45
0.4
.2R0 :
:0.2-0.4
3.2
30
R0
30
.4
115
Cylinder 1000-W
32
0.1
Engine
Crankshaft
12
Main bearings
Fig. 9 - Crankshaft and main bearing dimensions. (The scheme is relative to the motor to 4 cylinders).
a crankshaft main journal and big end journal machining.
b crankshaft tail journal machining.
c main bearing inside diameter
machining
A
max. wear
mm
70,000
-0,020
-0,040
69,900
1st grinding
mm
69,750
-0, 020
-0, 040
69,650
2nd grinding
mm
69,500
-0, 020
-0, 040
69,400
mm
0,020
0,050
mm
0,005
0,050
0
-0, 030
mm
74
mm
63,500
0
-0,020
63,400
1st grinding
mm
63,250
0
-0, 020
63,150
2nd grinding
mm
63,000
0
-0, 020
62,900
mm
0,020
0,050
mm
0,005
0,050
mm
70,000
+0, 018
+0, 068
1st grinding
mm
69,750
+0, 018
+0, 068
69,880
2nd grinding
mm
69,500
+0, 018
+0, 068
69,650
70,130
33
Engine
12
Crankshaft
115.5 CORSA
115.5 CORSA
34
Engine
Crankshaft
12
Crankshaft
The crankshaft is in nodular cast iron.
All operations must be carried out in compliance with the following standards:
35
Engine
12
Crankshaft
Crankshaft end play is adjusted by two-part spacer rings (see also
specifications table) fitted onto the rear main bearing sides (flywheel side); these are provided with a projection preventing faulty assembly, the rings can be mounted after crankshaft installation too.
Each main bearing consists of two shells each being provided with a
small tongue permitting it to be held in position inside the bearing cap
seat. The upper bearing shell is provided with a cavity for oil flow.
Main bearing caps shall be positioned according to the numbering
printed on their bodies and fixed to the block with two special secu ring screws, which can only be replaced with other original screws.
Checking crankshaft
After the crankshaft has been thoroughly cleaned examine it carefully.
Meticulously ascertain the main and big end journals do not show
signs of seizure, otherwise rigrinding will be necessary. If the jour nals are cracked the crankshaft shall be replaced.
Using a micrometer gauge make sure the main journal diameters
are not below the specifications given in the related table, otherwise a regrinding should be performed.
Be very careful when installing the main bearings in order they can
be correctly positioned. The bearing shells provided with a lubricating hole must be placed in the upper side (i.e. into the block forging and not into the main bearing caps).
36
The screws are to be tightened progessively to 1 kgm (9.8 Nm) tor que and subsequently to 3 kgm (30 Nm) torque then using no.
5.9030.640.0 tool furtherly tighten each single screw to an angle
of 551.
Engine
Crankshaft
12
37
Engine
12
Crankshaft
Connecting rods - connecting rod bearings and
bushings (Fig. 26)
machining
connecting rod bearing inside diameter
mm
63,500
1st undersize
mm
63,250
+0, 035
+0, 075
63,370
2st undersize
mm
63,000
+0, 035
+0, 075
63,120
mm
35
+0, 015
+0, 025
38
max wear
+0, 035
+0, 075
63,620
35,060
0,05 mm
Engine
Crankshaft
12
Pistons
machining
max. wear
mm
104,9 0,007
104,680
mm
0,110 0,145
0,250
mm
0,145 0,095
0,250
mm
0,050 0,085
0,150
mm
0,080 0,115
0,200
mm
0,030 0,650
0,150
mm
0,400 0,650
1,500
mm
0,400 0,650
1,500
mm
1,500
mm
0,300 0,600
naturally
aspirated 35 ++00,, 006
012
35,020
mm
turbo
35,020
mm
35
35
0
-0, 006
34,970
Pistons are specially forged hypereutectic aluminium-silicone-al loy. The air-fuel mixing chamber machined in piston crown has to roidal shape. Both the part number and reference A (meaning air)
are printed in piston top, i.e. the piston identification code.
Piston rings
39
Engine
12
Crankshaft
40
Engine
Crankshaft
12
Fig. 30 - Instructions for fitting piston rings to pistons. A - naturally aspirated engines B - turbo engines
41
Engine
12
Crankshaft
Cleaning pistons
Descale piston crown and piston ring grooves using an emery
cloth.
Remove any buildups from gudgeon snap ring seats.
After all parts have been thoroughly cleaned and before further
checking is performed, examine them carefully for cracking or damage which may require replacement.
Light scoring o seizing signs can be removed with very fine emery
cloth.
Checking pistons
Measure piston diameter with a micrometer gauge as shown in figure 28.
If the diameter measured is below the specifications given in table
on page 39, the piston needs to be replaced.
42
Engine
Crankshaft
12
Checking clearance between piston rings and piston ring grooves in piston
This check is to be made with new piston rings, as shown in figure
32, by inserting the piston ring into the groove and then the blade
of no. 5.9030.270.0 thickness gauge. Refer to specifications table
on page 39, for maximum clearance allowance. If the clearance
measured exceeds the maximum allowance, piston shall be replaced.
The big-end caps must be fitted so that the punched number appears on the same side as the number on the connecting rod.
Fig. 36 - Correct orientation of piston and
con-rod assembly
43
Engine
12
Engine section
mm
0,1 0,43
backlash allowance
between counterweight and
crankshaft crown wheel teeth
mm
0,20 0,25
mm
mm
26 ++00,, 050
075
26,150
Checking counterweights
Check counterweight bushing inside surface conditions. Ensure
the inside diameter is not above specifications; otherwise replace
bushings.
With bushing installed perform boring according to specifications
given in the table above.
44
Engine
Crankshaft
12
Engine flywheel
Before dismounting the flywheel it is advisable to remove two dia metrically opposed screws replacing them with two stud bolts.
To replace the flywheel ring gear operate as follows:
Immerse the flywheel into a water-filled container. Keep the
flywheel lifted a few centimeters from the container bottom
using some small iron blocks fitted under the ring gear teeth.
The ring gear should be turned upwards and project a few millimeters from the water surface.
Using a flame heat the ring gear all around the toothed sector
until the flywheel is dropped to the container bottom due to heat
expansion.
27
25,5
Checks
Make certain that the sliding surface of the flywheel is not scored;
material can be removed, if necessary, to a maximum depth of 0,5
mm, (surface roughness 1,6 mm).
The flywheel contact surface should thoroughly be in the same
plane as the clutch plate. This can be verified by fitting a magnetic
base comparator as illustrated in figure 44 and rotating the flywhe el by hand.
45
Engine
12
Crankshaft
46
Engine
Camshaft
13
machining
max. wear
mm
6,86
+0
-0, 087
6,30
exhaust cam
mm
6,71
+0, 05
-0, 05
6,20
injection cam
mm
+0, 05
-0, 05
7,50
mm
55
0
-0, 030
mm
55
+0, 060
-0, 090
55,180
40,125
39,950
mm
40
+0, 025
+0, 064
mm
40
0
-0, 025
54,950
The installation of single-cylinder injection pumps besides ensu ring an even load distribution on the camshaft has permitted two
bearings per camshaft journal to be mounted in the engine block,
thus minimizing camshaft flexure.
All these features guarantee precise cam movement thus providing smooth timing system operation and regular fuel supply as
well.
The engine oil pump and engine governor driving gear is mounted
at the rear camshaft end.
Prior to installing camshaft, the engine block should be turned up side down and the tappets inserted in the related seats in the block
after having been properly lubricated with oil.
47
Engine
13
Camshaft
Checking camshaft
Examine both camshaft journal and cam surfaces: they must be
thoroughly smooth and in perfect operating conditions.
If on the contrary cams show any sizing or scoring, it is convenient
that both the camshaft and the bushings installed in the block be
replaced. Only if a very small evidence of deterioration is noticed,
this might be eliminated using a very fine grain abrasive stone.
To check for wear, place the camshaft on the special cross-sha ped rests and apply a comparator feeler on each single cam then
rotate the camshaft.
If normal conditions are noticed, check the bushing inside diame ters by means of an internal comparator. If the bushing inside diameters measured are in excess of the maximum wear limits specified, these shall be replaced.
Each time the bushings are replaced they must be bored.
Fig. 7 - Camshaft.
48
Engine
Cylinder head
14
B
C
valve diameter
turbo
9 --00,, 013
028
9 --00,, 013
028
intake mm
exhaust mm
8,98
8,96
0, 04
0
0, 02
9
2930
4430
intake mm
exhaust mm
intake
exhaust
intake
exhaust
0
-15
8,940
8,940
9,100
0
-15
4422
7' 30 "
0,8 +-00,,15
1 +-00,,15
1,8
2
1,55
2,20
60 0-15
45 0-15
1,7
2,35
44,2
39,5
44,1
39,4
B
S
E
G
max.wear x
49
Engine
14
Cylinder head
Fig. 7 - Valve recess from the cylinder head gasket bearing face.
50
machining
Valve springs
a inside diameter mm
27,7
b free spring length mm
53,6
c loaded spring length
Kg 15,85 5% mm
Kg 19,60 5% mm
rocker arm bushing inside diameter
(see fig. 10 on page 51)
015
mm
19 +-00,,011
cker arm pin diameter
(see fig. 10 on page 51)
mm
19 0-0, 011
clearance adjustment between
valve and rocker arm (cold)
mm
max. wear
42
39,6
19,060
18,980
0,30
Engine
Cylinder head
14
Checking valves
Descale the valves with the special brush.
Make sure the valve seat is thoroughly intact, otherwise replace.
Check the valve stem for deformation, be sure the stem outside
diameter is not below specifications.
After grinding the valve seats, test valve tightness as follows: plug
the intake and exhaust ports through the related valves and then
pour in some petrol and check for any leaks (if new valves are installed a slight dripping is allowed).
51
Engine
14
Cylinder head
45
40,5
36
31,5
20
9
B
2,2
0
1,
7
A
40
39,11
45
43,63
3.6
44 30'
43,63
30
25
29 30'
Examine rocker arm push rods for deformation and the rocker arm
contact ball seat for signs of seizing or roughness, if any, replace.
Make sure also the other push rod end in contact with the tappet
does not show excessive wear or nicks.
39,1
Make sure the valve springs have not lost their elasticity.
Also inspect valve springs for rust or damaged lacquering.
52
Engine
Cylinder head
14
Fig. 21 - Using alignment plate A to install the cylinder heads and cap
screw tightening order.
Fig. 22 - No. 5.9030.640.0 equipment for tightening the cylinder head securing screws angularly.
53
Engine
15
Lubrication system
Oil pump
Each time the oil pump is removed or installed, ensure the gears
can rotate freely and there is no evidence of tool spalling or wear.
Otherwise the whole pump assembly must be replaced.
To perform a complete oli pump efficiency test insert an oil flow
rate meter along with an oil pressure gauge between cylinder
block and oil filter. Ensure readings correspond to specifications
on page 22.
54
Engine
Lubrication system
15
Fig. 4 - Positions at which to measure the difference in height between the front face of the sump pan and the engine block.
55
Engine
16
Fuel system
Fuel injection nozzles
Checking fuel injection nozzles
The checks on injection nozzle operating conditions include injec tion nozzle spraying efficiency and calibration.
However, it is recommended that the utmost cleanliness rules be
strictly observed and a thorough test on the hydraulic seal of the
different system fittings be performed. As a matter of fact even a
small leakage would invalid the tests carried out.
56
Engine
Fuel system
16
Fig. 5 - No. 5.9030.618.4 tool used to remove injection nozzle from seat.
57
Engine
16
Fuel system
58
Anti-hunting
This device limits the engine speed variation when this turns at
fast idling speed.
Engine
Fuel system
16
Before assembly, apply Loctite 601 to the outer surfaces of bush D, tube E and fitting B.
Before assembly, apply Loctite 601 to the outer surfaces of bush G and bush H.
Before tightening nut C, coat the thread with Loctite 270.
Before assembly, apply Loctite 270 to thread of the control lever retaining bolt F.
Fig. 12 - LOCTITE application points.
59
Engine
16
Fuel system
60
Engine
Fuel system
16
R.P.M.
HP
Fig. 14 - Engine-mounted governor unit. (For engine 4-cylinders with governor mechanical type).
NO OF TIGHTENING
TURNS OF THE
ADJUSTING SCREW
1000.3 W1
2350
60
1000.3-WT1
2350
70
7,25
1000.4- W4
2350
70
1000.4-W3
2350
80
6,75
1000.4- WT1
2350
87
NOTE: This adjustment can be performed at an engine oil temperture not less than 80C.
Tighten the lock nut.
61
Engine
16
Fuel system
62
Engine
Fuel system
16
63
Engine
16
Fuel system
Engine governor control assembly
Installing pinion (Fig. 18)
First insert bearing A in pinion B placing a pack of shims C (ref. codes
2.1589.146.0, 2.1589.147.0, 2.1589.153.0) between both until as sembly clearance has been fully removed.
Position the preinstalled assembly in support D so that pinion
head rests on tool E as shown in figure 18.
Fit a comparator resting its feeler on pinion end and then set it to
zero.
Remove the tool previously fitted and push the pinion until bearing
A stops against ring F, then take comparator reading.
This reading corresponds to the thickness shims H to be placed in
the position indicated in figure 19.
Tighten the ring nut fully and hit in three different points to prevent
it from becoming loose.
64
Engine
Fuel system
16
Engine
16
Fuel system
Specifications
power supply
card electrical input
8 to 15 Vdc
35 mA + actuator current
6A
0,5 4,5 V / 0,5 1 mA
-40 to +120 C
isochronous or with statism
speed range
overspeed
reliability
70 C
The engine governor receives the speed signal in form of electric signal from a pick-up facing the engine flywheel ring
gear and controls the actuator installed on engine by an electronic control unit.
The control unit is fully digital type and contains the mode of operation defined for each engine model in form of permanent storage programs (EPROM).
Communications towards the control unit may be entered by an EXTERNAL PROGRAMMER equipped with specific
functions enabling certain parameters to be diagnosed and set.
66
Engine
Fuel system
16
The engine r.p.m. is selected by the operator through the accelerator pedal:
the potentiometer connected to pedal supplies the card 1 4 V
voltage corresponding to a r.p.m. varying from minimum to maximum r.p.m.
available.
The magnetic pick-up located against the flywheel ring gear teeth generates
a voltage whose frequency is proportional to the engine r.p.m.
The electronic control unit compares the engine r.p.m. from the pick-up
with the potentiometer reference thus setting up a current in the actuator
so that the desired engine r.p.m. may be established.
The adjustment constants are preset in governor storage and for this
reason cannot be altered.
The push-button panel permits further adjusting functions to be selected.
The operator controls the engine speed by depressing the accelerator pedal;
the potentiometer connected to the pedal sends a signal to the ECU in the
range of 1 to 4 volts, which correspond respectively to the minimum and
maximum engine speeds.
The magnetic pickup, located adjacent to the teeth of the flywheel ring gear,
generates a signal at a frequency proportional to the engine rpm.
The ECU compares the information received from the engine pickup and the
accelerator position potentiometer and accordingly supplies a current to the
actuator in order to bring the engine to the required speed. The regulation
constants are preset in the ECU memory and cannot be altered.
Accelerator pedal
This control is permanently activated; the position of the pedal corresponds
to the engine speed.
If a memorised speed setting is active or if the hand throttle is in any position other than the minimum position, the accelerator
pedal will have no effect until it is depressed beyond the position corresponding to the speed determined by the other control
devices; once this position is exceeded, control priority is returned to the accelerator pedal.
Hand throttle
Moving the hand throttle lever controls engine speed in the same way as depressing the accelerator pedal.
Memory button
Pressing this button simultaneously commands:
"Isochronous" operation (constant engine speed maintained regardless of varying load conditions).
Recall of the previously set engine speed from memory
On engine start-up, the "Hold" light is off, and engine speed is determined by the position of the accelerator pedal or hand
throttle lever.
If the button is pressed within 3 seconds of start-up:
the previously set engine speed is recalled;
the "Hold" light is illuminated;
"isochronous" operation is activated.
If the memory button is held pressed for more than three seconds (regardless of whether the "Hold" light is on or off), the following condition is obtained:
the current engine speed is stored in memory;
the "Hold" light comes on (if off);
the "Hold" light flashes for 1 second;
isochronous operation is activated;
the engine speed (now stored in memory) is maintained.
If the "Hold" light is on and the memory button is pressed within 3 seconds, the following condition is obtained:
control of the engine speed is returned to the accelerator pedal/hand throttle;
the "Hold" light is extinguished;
governor droop operation.
67
Engine
16
Fuel system
isochronous operation: depressing push button HOLD/RESET makes the LED light up and the governor keep the r.p.m.
rigorously constant.
operation with statism: if the HOLD/RESET push button is pressed again the LED is switched off and the governor
operates with a r.p.m. droop of about 7% from idling to full-load speed. This engine running mode is useful when driving
tractor on public roads.
fixed-speed hand control: this helps reproduce the hand throttle control.
functions:
isochronous operating mode;
speed statism operating mode;
600 2700 RPM speed adjustment;
hand throttle digital control;
dling speed under variable statism of 600 to 1500 r.p.m.;
speed under variable isochronous operating
mode from previous idling speed to 2500 r.p.m.;
limitation of the peak horsepower varying with the speed;
self-diagnosis of protection intervention and faults
protections:
pick-up signal loss protection;
actuator terminal short-circuit protection;
overspeed protection;
battery polarity reversal protection;
power supply loss protection;
microprocessor fault protection.
actual access.
Installing components
The installation of the various components should be carried
out with battery disconnected.
the positive of the key subsequently supplying power
to the card is directed towards battery +.
the card power supply in-series fuse is 7.5 A.
Note: the metal box housing the card is connected to battery
negative through a card-internal connection.
68
Engine
Fuel system
16
Fig. 28 - Positioning the injection pumps actuator and control rod clevis.
TRACTOR TYPE
ENGINE R.P.M.
HP
ADJUSTING SCREW B
TIGTHENING TURN NO.
F60
70F3
70F4
F80
F90
2100
2100
2100
2100
2100
60
70
70
80
90
3,25
3,75
3,50
2,90
3,25
WARNING: when refitting plug A, take care not to alter the position of adjuster screw B.
69
Engine
16
Fuel system
Fit lever A, and fit potentiometer B on support C securing it in position with plate D and pin S.
Connect the electrical circuit as indicated in the figure and hook up to a 5V battery.
Engine idling speed adjustment
Turn screw V2 to obtain a voltage VU =1000 30 mV, then tighten nut E2.
Move lever A up against screw V1 and turn this screw to obtain a voltage of VU = 4000 30; then tighten nut E1
Attach the sheath of the cable F to bracket G with screw H and position locknuts I. Then connect the other end of the sheath to bracket
T. Then apply spring L. Adjust screw M to obtain a pedal travel of 75 mm as shown in figure 33 (corresponding to an approximate angle of 33) and tighten locknut N. Feed cable P through sheath F and connect it to lever R via the clevis Q. Fully depress the accelerator pedal O (maximum throttle position). Then turn adjuster screw H to move lever A up against the stop screw and tighten locknuts I.
Loosen nut E1, unscrew screw V1 by two turns and then re-tighten nut E1
If the LED on the accelerator control card blinks, decode the fault (refer to SELF-DIAGNOSIS section). Depressing push button
HOLD the LED should illuminate, depressing HOLD button a second time the LED should go out.
Switch on dashboard with the ignition key.
If the LED on the accelerator control card blinks, decode the fault (refer to SELF-DIAGNOSIS section). Depressing push button
HOLD the LED should illuminate, depressing HOLD button a second time the LED should go out.
If the LED does not light up operate as follows:
Make sure the card is properly supplied (12 V, no. 20 fuse in fusebox).
Check for card operation measuring actuator voltage. This voltage should be 0.1 0.6V direct voltage.
Otherwise, either the card is not operating or the actuator is disconnected or defective.
After these checks are concluded and being sure all is in good order, start the engine, remove the upper actuator cap and insert a 5
mm Allen wrench on the injection pump control rod drive pin so that the injection pump control rod may be moved to stop position,
when irregular engine running is noticed after starting the engine.
Keep on checking ensuring the pick-up voltage be at least a 10V alternate voltage and the direct current measured on the actuator
with engine running unloaded at low idling speed be 1.5 1.7A.
If the engine does not start operate as follows:
Ensure pick-up voltage during starting attempt be at least 3V, otherwise check for pick-up correct installation.
Make sure the battery voltage during starting stage never drops below 5.5V.
Ascertain the actuator current during starting stage is at least 2.5A and the actuator moves the injection pump rod.
Check hand control functions through the push-button panel and the hand throttle LED.
Ensure the pedal potentiometer voltage is 1 4V.
Note: The hand throttle control push-button panel LED, besides signalling the HOLD condition also helps in diagnosing malfunctions
70
Engine
Fuel system
16
71
Engine
16
Fuel system
Fit lever A, and fit potentiometer B on support C, securing it in position with the screws D.
Connect the electrical circuit as indicated in the figure and connect a 5V battery.
Bring lever A up against screw V1 and turn the screw to obtain a voltage U 90 = 4.5 V, then tighten locknut E1.
Attach the outer sheath of the cableF to bracket G with bolt H and fit the locknuts I. Then attach the opposite end of the outer sheath to
bracket T. Fit spring L. Adjust the position of screw M to obtain the pedal travel indicated in Fig. 32 (corresponding to an angle of approx. 33*) and tighten locknut N. Feed the cable P through sheath F and attach it to lever R via clevis Q. Fully depress the accelerator
pedal O (maximum throttle position), then turn adjuster screw H to bring lever A up against the stop screw and tighten locknuts I.
Back off the locknut E1, unscrew the screw V1 by two full turns, and then re-tighten the locknut E1.
72
Engine
Fuel system
16
73
Engine
16
Fuel system
Fig. 33 - Pick-up.
Operating as follows the self-diagnosing system is in a position to diagnose any failures and warn the operator through
the led located on the hand throttle control push-button panel.
FAILURE
LIKELY CAUSE
pick-up
actuator
potentiometer pedal
accelerator
overspeed
storage
WARNING:
Should any failure be found take the number of LED blinks from the control push-button;
This LED blink number will permit the repairing technician to readily perform replacement through the correct spare part
needed.
74
Engine
Fuel system
16
60 - 70 - 80 - 90 CV
Pneus
Parameter
320/70 R 24
12.4 R 24
1512
1442
360/70 R 24
13.6 R24
1442
1390
380/70 R 28
12.4 R 28
1390
1320
420/70 R 24
1320
360/70 R 28
13.6 R 28
1320
1276
380/70 R 28
420/70 R 28
1276
1216
380/70R20
11.2 R 24
1448
1448
Press C to confirm the selection, and then press E twice to exit the programme.
75
Engine
16
Fuel system
76
Engine
Fuel system
16
Engine timing
Valve timing
This should be carried out before injection pump calibration.
Raise the first cylinder piston to upper position; remove the rocker
arm support, remove intake valve spring and drop valve onto piston head then insert a snap ring into the valve stem.
Fasten no. 5.9030.616.4 equipment on piston head as shown in figure 4 (the comparator indicating 25 mm stroke reading should be
placed on the engine valve).
After raising piston to T.D.C. position set to zero the comparator fi xed to the valve stem. When the concerned cam rest race has
been located also reset the comparator applied to the intake valve
tappet head.
Turn the crankshaft clockwise until a 17.27 mm piston stroke has
been completed. Then rotate the camshaft until a 3.93 0.1 mm
intake cam lift is obtained.
Fit the timing gear and bring the timing gear marked tooth into con tact with both idler gear marked teeth. Press on the gear anticloc kwise when tightening the securing screws until any backlash between teeth is taken up.
Take the equipment and proceed with the injection pump setting
operations.
77
Engine
16
Fuel system
Injection pump calibration (BOSCH injection
pump equipped with a lock pin for the control rod)
After valve timing has been successfully concluded undertake this
calibration by using no. 5.9030.617.4/10 equipment in addition to
the equipment already positioned on the first cylinder and excepting the comparator on the valve tappet rod.
To each shim pack add a pack of shims equal to the value stam ped on the pumps. (example: +2 must be added a thickness of
0,2mm).
78
Engine
Fuel system
16
79
Engine
16
Fuel system
Positioning the pumps (fig. 10).
Before positioning the pumps, lock the control rod using tool
5.9030.728.0, which is to be positioned with the governor remo ved and as shown in figure 10.
Then position each injection pump (interposing a shim pack of the
predetermined thickness), so that the dog engages the fork in the
control rod.
Rotate the pump clockwise until you feel the dog fully engage the
fork, then tighten the retaining screw.
NB: The pump must be positioned with the injection cams in b.d.c.
position.
Remove tool (B Fig. 10), release the pump by removing the lock
pin A (Fig. 10 - tool SAT 5.9030.728.0); fit the governor and the
rear plug (flywheel end).
Check that the rod moves freely and that the STOP control operates correctly.
Servicing
All the pumps are interchangeable as all the plungers are of the
same type.
N.B: new plungers can be identified from the markings in the positions shown in figure 11.
80
Replacing a pump
The thickness of the shim pack (X +Y) must be corrected by first
removing shims to the thickness indicated on the previous pump
and then adding shims to the value indicated on the new pump.
Engine
Fuel system
16
Calibration specifications
radjustments
60 - 85 HP
test
conditions
r.p.m.
from
X* in mm
delivery
mm /lift
1test
300
-3,5
12,5 13,5
2test
750
99 105
3test
1300
84 90
4test
100
76 95
Spill valve
bar
70
0,5
X+7
*X Reference position for the pawl of the injection pump determined using the BOSCH special tool.
81
Engine
16
Fuel system
Synchronisation of injection pumps using the method of balancing the exhaust gas temperatures
1 - Bring the engine up to operating temperature.
2 - Remove the screws in the lower part of the exhaust manifold.
3 - Run the engine at idling speed (700 rpm).
4 - Insert the probe of the digital thermometer 5.9030.667.4 in the hole of the exhaust manifold corresponding to the first
cylinder and allow the temperature reading to stabilise. Repeat this operation for the other cylinders, noting the temperature readings obtained for each.
5 - The difference in temperature between one cylinder and another must not exceed 20C. If the difference exceeds
this value, it will be necessary to adjust the injection pumps.
6 - To adjust the injection pumps, proceed as follows:
Slightly loosen the 3 retaining nuts of the injection pump so that you can rotate the pump by tapping its sides with a
punch while the engine is running (rotate the pump in a clockwise direction to increase the exhaust gas temperature
and counter-clockwise to decrease it).
NB: after adjusting one of the pumps, you will need to re-check the exhaust gas temperature of the cylinders served by
the other pumps.
7 - Tighten the injection pump retaining nuts to a torque of 1kgm (10Nm) and replace the screws in their holes in the exhaust manifold.
Synchronisation of injection pumps using the method of balancing the exhaust gas temperatures
A - Digital thermometer -30 250 C
B - Screws 10x6x15 exhaust manifold.
82
Engine
Fuel system
16
Fuel prefilter
Strip the fuel prefilter by releasing holding spring A.
Clean cup B and cartridge C with a compressed air jet and ensure
each single component is fully sound, if not replace.
Should any water be found in the glass cup bottom, loosen securing dowel D and wait until fuel comes out without air bubbles.
Fuel filter
To replace the filter cartridge, remove the cartridge retaining
screw in the upper body, remove the old cartridge and replace with
a new cartridge of the original type.
Check the seal between the new cartridge and the cover. Position
the cartridge and replace the retaining screw.
83
Engine
16
Fuel system
84
Engine
Cooling system
17
Water radiator
Removal:
detach the water hoses;
detach the fixing brackes of the upper tank to radiator;
separate the air conveying wall;
remove radiator from the upper fixing bracket;
loosen both scews securing the radiator to the engine front
support through the Silent-blocks.
remove the oil radiator front connected to water radiator.
Make sure the radiator is perfectly efficient by checking for obstructions both internally and externally.
COOLANT AKROS FREEZE
It consists of an antifreeze solution which, besides preventing freezing at temperatures as low as -39C, also has anti-oxidizing,
anti-corrosive, anti-foaming and anti-scaling properties.
Fig - 3 - Installing the alternator pulley tightener and aligning engine, fan, alternator pulleys.
85
1
17
Engine
Cooling system
Fan
Fan is dynamically and statically balanced to prevent vibrations which may result from rotation (about 45% higher than
engine r.p.m.). It is installed on the pump and secured with four fixing screws.
Driving belts
Belt should be replaced as soon as it is suspected not to function properly. No engine part needs to be dismounted for
that purpose:
loosen the the bolt securing the alternator to the belt tightener and then remove the belt fit the new belt and tighten it.
Thermostat
It is placed on the coupling hose at the end of the water manifold.
Removal is performed by simply detaching the rubber couplings.
After taking the cover, access to the thermostat is gained.
The thermostat has fixed setting, so no further adjustment is required.
Whenever it is disassembled, all gaskets should be replaced and any limestone deposits removed.
Aligning fan pulley to engine pulley. Both pulleys should be thoroughly aligned.
Fit a staight rod on the bigger pulley face and ensure it is flush with that of the other pulley.
If this is not the case, remove or add shims to the fan pulley as indicated in figure 3/a.
86
Engine
Cooling system
17
87
Engine
18
Tests
A precise test on turbocharger efficiency can only be performed
on a test bed.
Tests performed with turbocharger mounted on engine can only
give approximate results.
Fig.1 - Turbocharger.
88
Engine
18
If trouble persists, remove turbocharger side covers and check impeller blades for dirt build-up.
All carbon deposits should be removed using a plastic brush.
Ease-off clamps A and remove coupling B connecting turbocharger to intake manifold, (Fig, 4).
Loosen the two coupling fixing clamps placed between air filter
and turbocharger and remove coupling.
Warning: conveniently plug the turbocharger ducts to prevent any
foreign matters from entering.
Unloose the 4 screws securing the turbocharger A manifolds to
exhaust manifold B as well as the nuts fastening the muffler support C both to turbocharger and exhaust pipe, then remove the turbocharger, (Fig, 5).
Fig. 5 - Turbocharger separation.
89
Engine
18
90
Engine
18
91
Engine
18
Tightening torques
Before tightening all screws should be degreased, cleaned and lubricated with engine oil.
engine flywheel securing screws
rocker arm support securing screws
injection nozzle bracket fixing nuts
inejction pipe fixing nuts
securing bolts for pressed steel rocker cover
Kgm
Nm
11
4
108
39
4
2,5 3
0,5
39
24 29
5
4
3
2,5
2,5
39
30
24,5
24,5
see page 36
29
3
3
29
29
3
5
12
29
49
120
92
78
315 350
see page 38
see page 53
Engine
18
Clean the inside of the filter body with a dry cloth and make sure
that the cartridge has not become deformed in any way.
Also check that the paper of the filtering cartridge is not torn by in troducing a light source into the cartridge interior and visually inspecting its outside surface to see if any light shows through. If no
light source is available, carefully examine the external surface of
the cartridge folded paper.
Should any holes or tears be found, regardless of their size, the filter cartridge should be replaced at once.
The inner safety cartridge should never be cleaned but only repla ced every six times the main cartridge is cleaned.
Fig. 14 - Using a light source to check the filter
cartridge folded paper conditions.
93
Engine
Assembly
WARNING: Before refitting the engine you must lubricate the following parts:
cylinders (internal surface);
pistons;
crankshaft (main journals and crankpins);
connecting rods (small end bearing for gudgeon
pin);
valves (stems);
rocker arms (bushes);
oil pump and governor drive shaft;
cam shaft (journals and cams);
oil pump control rod and bevel gear drive.
Fig. 1 - Clean the block, refit all plugs and attach it to the engine stand 5 9030.491.4. Apply PIANERMETIC DENSO 510
sealant around the plugs on the rear of the engine. Fit the piston cooling nozzles as indicated on page 22.
Fig. 3 - Fit the breather unit pipe providing oil return to engine
into the cylinder block;
94
Engine
Assembly
Fig. 5 - Install the piston rings on piston and then connect pi ston to connecting rod;
Fig. 9 - Orient the piston combustion chamber towards the in jection pump side, secure the piston-connecting rod as sembly by means of no. 5.9030.631.4/10 equipment, then
turn the engine upside down;
95
Engine
Assembly
Fig. 11 - Fit the tappet plates into their seats in the block after
lubricating with engine oil;
Fig. 13 - Install the crankshaft in the engine block. We recommend using a hoist for accomplishing this operation;
Fig. 14 - Fit the two crankshaft half shoulder rings into the rear
block support;
Fig. 15 - Oil the crankshaft main journals and big end journals;
Fig. 16 - Fit the main bearing shells into the crankshaft main
bearings. (All main bearing shells are provided with a ratchet.
This ratchet should be completely engaged in its seat);
96
Engine
Assembly
Fig. 18 - Fit the big end cap bearing shells in the related seats
and then install the big end caps;
Fig. 19 - Install the intermediate crankshaft main bearing ta king care the numbers stamped on the bearing correspond to
those stamped on the crankcase. (Numbers should all be
oriented in the same direction);
Fig. 20 - Install the main bearing shells in the front and rear
crankshaft bearings. Shoulder half rings shall be secured in
the rear bearing after applying some grease;
Fig. 21 - Install the gaskets in the front and rear main bea rings; then fit bearings easing them into the engine block
using sheet metal slides and tapping gently;
Fig. 22 - The main and big end bearings securing screw threads should be covered with LOCTITE 242. Thereafter tighten
the securing screws using tool no. 5.9030.640.0; following
the instructions on pages 36 - 38.
97
Engine
Assembly
Fig. 23 - Protruding gaskets should be cut flush with the engine block at the front and rear side;
Fig. 24 - Using a suitable tool cut the rubber gaskets protru ding from block oil sump face according to specifications gi ven on page 37. Smear some sealant on the rubber gaskets
in the block;
Fig. 27 - Turn the crankshaft and make sure it can rotate freely and no interference between pistons and spray nozzles
occur, then measure the crankshaft end play;
Fig. 28 - Fit the oil pump and after securing to engine block
check gears for free sliding. Install the oil pipe rose;
98
Engine
Assembly
99
Engine
Assembly
Fig. 35 - Insert the injection pump control rod in the its seat in
the cylinder block along with pressure spring and stop cap.
Make sure it is free to move inside the guide supports;
100
Engine
Assembly
Fig. 41 - If the timing gear has been removed from the shaft
carry out valve timing for timing the engine as indicated on
page 77;
Fig. 42 - After smearing the shim faces with some sealing adhesive place the shim packs between pumps and block. Subsequently perform injection pump installation;
Fig. 43 - After the timing gear has been secured to shaft, fit
the idler gear taking care the chiselings on teeth be in the
same line. If one of these three gears must be replaced, valve
timing procedure shall be repeated;
101
Engine
Assembly
Fig. 47 - Remove excess gasket from the face used to fix external applications;
Fig. 48 - Insert all timing case securing screws but do not tig hten fully;
102
Engine
Assembly
Fig. 53 - Insert the tappet rods, fit the rocker arms and the roc ker arm supports;
Fig. 55 - Using a special tool fit the rod cover pipes and the po sitioning springs;
103
Engine
Assembly
Fig. 60 - Install pump-to-injector pipes as well as the fuel re covery pipes from injection pumps and injectors;
104
Engine
Assembly
Fig. 70 - Fitbthe oil fuel filter and engine oil filters; then fit the
fuel filters and the fuel prefilter. Connect the fuel lines
105
Engine
Assembly
Fig. 71 - Fit the head vapour breather pipe and the rear deflector;
Fig. 76 - Install the fuel pump and the fuel filters and when re quired the fuel prefilter.
Fit the fuel system lines;
106
Engine
Assembly
Fig. 78 - Fit the injection pump cover; where required, fit the
auxiliary power take-off, interposing shims to obtain the specified gear backlash (see instruction of p. 29). Fit the engine
flywheel; on engines with electronic governor, fit the speed
sensor pickup in its location of the governor housing and secure with the specific screw.
107
Engine
Diagnosing malfunctions
check battery
charge
mengine wont
when started
run
starter failure
charged battery
battery terminals
oxidized
discharged battery
recharge battery
out-of-adjustment
pumps, excessive
advance
fuel
out-of-calibration
injection nozzles
Check
thermostarter
Insufficient
compression
check
injection
pump setting
108
recalibrate
pumps
the
replace
parts
defective
calibrate
clean or replace
restore correct backlash
grind or replace
valves,
cylinder
head gaskets and
piston rings
replace
parts
check
clearance
between
valves
and rockers
clean scrupulously
replace
parts
worn-out
worn-out
Engine
Diagnosing malfunctions
check air filter cartridge for blocking
clean or replace
check injectors for
proper efficiency
adjust
governor
and provide a new
calibration
check
clearance
between
valves
and rockers
restore calibration
according to specifications
grind or replace
valves,
cylinder
head gaskets and
piston rings
bleed air
system
from
check
cooling
system efficiency
clean carefully
retime as necessary
engine overheating
inspect pumps for
proper timing
measure pressure
in the duct at compressor exit
clean the
charger
restore specified
calibration
turbo-
109
23
Clutch
Gearshift clutch
General specifications
The clutch, a single stage type, comprises a friction disc, a pressure plate and a diaphragm spring.
The hydrostatic control is self-adjusting: a master cylinder operated by the pedal directs oil to the slave cylinder mounted to the left hand side of the intermediate housing, which in turn operates the clutch release lever.
Technical specifications
AGROCOMPACT
F60 - 70F3
Type of clutch
AGROCOMPACT
70F4 - F80 - F90
AGROCOMPACT
Type of operation
Disc p/n
Disc diameter
mm
mm
mm
009.6913.3
279,4
009.6924.3/20
310
009.9770.3
310
6
8,5 +-00,,33
TEXTAR T385
6
8,5 +-00,,33
TEXTAR T385
9,7
10 +-00..22
UA 330 DX
Benditalia 3/4"
AKROS MATIC
Nm
11000
st
IIMPORTANT: In the event of the friction disc being removed, care must be taken during refitment to position
the components correctly, as indicated, since the disc is not symmetrical.
110
Clutch
23
111
23
Clutch
Clutch unit for AGROCOMPACT F60 - 70F3 - 70F4 - F80 - F90 (USA) 6 blades
112
Clutch
23
113
23
Clutch
Cecking clutch
Check the disk lining for signs of chipping and the disk friction face
for scoring which may prevent the clutch from operating properly.
Check that the sliding surface of the engine flywheel is not scored;
if signs of scoring are evident, machine the surface as indicated on
page 45.
Check the disk thrust plate for scoring or bluish areas caused by
tempering and also ensure the diaphragm-type spring has not lost
its efficiency; if so the whole clutch assembly shall be replaced.
Fig. 6 - Clutch assembly hydraulic operating
cylinder.
Be sure the clutch disk is free to move in its housing and the friction
lining securing rivets are duly riveted.
Should any wear be found on the thrust bearing or the diaphragm-type spring, an exhaustive check over the spring operating
conditions installed in the disk thrust lever operating cylinder (see
Fig. 6) shall be performed; replace if necessary.
On reassembly ascertain dimension A (see Fig. 6) between the
operating cylinder fixing face and the push rod contacting the en gagement lever is 195 mm.
NOTE: To facilitate correct clutch disk assembly the use of no.
5.9030.256.4/10 centering tool is recommended.
Warning: With engine running, never ride the clutch pedal with
your foot to prevent the clutch disk from being damaged because
of overheating.
Important: The thrust bearing is prelubricated, and must never on
any account be cleaned with fuel oil or other solvents as these will
render the prelubrication treatment ineffective.
114
A
B
C
Bleed screw
Hydraulic pipe fitting
Slave cylinder body
D
E
F
Clutch
23
Spring
Seal ring
Piston
G
H
Push rod
Rubber boot
Inspections
Check both internal and external piston surfaces for scratching.
Replace if required.
Make sure the seal ring grooves are duly clean; blow the grooves with compressed air if necessary.
Inspect seal ring, dust boot conditions as well as spring efficiency, worn-out parts should be replaced.
Ensure the air bleeding hole is free from impurities.
Notes on refitment
When reconnecting the transmission housing, check that the clutch
fork remains correctly positioned and free to rock on its fulcrum pivot.
This can be ensured by removing the side plug from the flange of the
intermediate housing and viewing the fork through the hole. In the
event of the fork pivot being unseated, reposition correctly with the
aid of a screwdriver inserted through the hole vacated by the plug.
Before refitting the slave cylinder, fill with the recommended oil
so as to facilitate the subsequent bleeding procedure.
Once all components are correctly and securely in place, bleed
the hydraulic circuit.
A - Control lever
B - Dust boot
C - Pushrod
D - Union
E - Piston
F - Seal ring
G - Cylinder casing
H - Spring
Fig. 11 - Clutch operating cylinder cutaway view.
115
A
B
C
D
E
23
Clutch
Hydraulic pump
- Delivery pipe union
- Delivery pipe
- Clamp
- Union
F
G
H
I
L
- Spring
- Spring holder
- Screw
- Shoulder ring
- Seal ring
M - Spacer ring
N - Piston
O - Seal ring
P - Rod
Q - Support disk
R
S
T
U
- Snap ring
- Guard boot
- Nut
- Yoke
116
Clutch
23
Reassembly
Reassemble the cylinder, repeating the disassembly steps in reverse order and observing the following directions:
Lubricate surfaces engaged in relative sliding contact, using the recommended oil (see page 110).
Verify correct operation of the cylinder, making certain that the piston is able to complete its full stroke unimpeded.
In the event that the fork linking the master cylinder with the pedal has been removed, check that with the push rod fully
extended, the distance between the reference surface of the cylinder and the centre of the hole in the fork is as indicated
in figure 15.
If not (referring to fig 13), remove the boot, loosen the lock nut A and screw or unscrew the fork B to obtain the prescribed clearance, then retighten the lock nut and reposition the boot.
117
23
Diagnosing malfunctions
lubricant in clutch
housing
replace disk
clutch worn
check condition of
clutch disk
check condition of
the spring disk
replace disk
hydraulic pump
inefficient
clutch slips
clutch jerks
118
replace parts
Powershift
27
Powershift unit
The Powershift unit is composed of an epicyclic speed reducer and three oil-immersed multiple disc clutches
(LOW - MED - HIGH).
The unit is located between the clutch-coupled shaft and the gearbox.
The speed reducer is engaged and disengaged selectively by way of the three clutches, which are operated electrohydraulically from a button mounted to the knob of the shift lever.
Selecting the control,
the MED clutch releases as the force of the belleville discs is overcome by hydraulic pressure; at the same time, the HIGH clutch engages, locking the planet carrier of the epicyclic train to the relative housing so
that drive is transmitted to the range input shaft with no speed reduction whatever.
Selecting the control,
the MED clutch releases as the force of the belleville discs is overcome by hydraulic pressure; at the same time, the LOW clutch engages, and the shaft carrying the sun wheel is locked to the structure of the transmission housing. As a result, the planet carrier is made to rotate as one with the epicyclic housing and drive is transmitted to the layshaft at a speed reduction of 0.687 (the ratio between the annulus and the sun wheel gear teeth).
Selecting the control,
the Powershift unit is isolated from hydraulic pressure altogether and the belleville discs are
able to engage the MED clutch, with the result that the shaft in mesh with the larger planet wheel is locked to the transmission housing. This gives a reduction of 0.825, by reason of the compound ratio between the planet wheels and the
flange of the speed reducer in mesh with the range input shaft.
Technical specifications
Clutch
maker
7
129,5
4
129,5
2
129,5
mm
25,2 25,4
17,50 17,60
11,70 12,14
bar
3+1
5
2+1
5
2+1
5
maximum pressure
Bar
16
16
16
piston thrust
Kg
Nm
1986
19463
1986
19463
1986
19463
1 + (30/66) = 1,4545
- MEDIUM
- HIGH
SLOW
MEAN
FAST
119
27
Powershift
Parts in movement
120
In rotation (idling)
Powershift
27
Parts in movement
In rotation (idling)
Parts locked to epicyclic speed reducer Oil circuit for operation of clutches
In rotation (idling)
121
27
Powershift
POWERSHIFT UNIT DETACH FROM THE GEAR BOX
Fig. 7 - Detach the driving platform (or the cab, if fitted) from
the tractor.
Fig. 8 - Detach the front part of the tractor complete with engine from the gearbox.
Fig. 9 - Remove the internal clutch control from the front gearbox and then remove the entire gearshift control.
122
Powershift
27
Fig. 14 - Using a drift as shown in the figure, drive the Powershift unit out of the front of the gearbox.
Fig. 15 - Remove the Powershift unit from the front end of the
gearbox.
123
27
Powershift
Fig. 18 - Remove the circlip and the thrust washer. On re-assembly, the thrust washer must be fitted with the lubrication
channels facing inwards towards the planet carrier flange.
124
Powershift
27
Fig. 23 - Unscrew the screws securing the LOW clutch housing to the Powershift unit.
125
27
Powershift
126
Powershift
27
Fig. 37- MEDIUM clutch discs (4 friction discs+3 counterdiscs+2 thrust plates).
Fig. 38 - The control piston of the LOW clutch may be removed from the MEDIUM-LOW bell-housing using a press of
the type illustrated below.
127
27
Powershift
Fig. 41 - Check that the oil ways in the shaft are not obstructed.
128
Powershift
27
Fig. 50 - Remove the MEDIUM clutch hub and then the relative housing.
129
27
Powershift
Fig. 55 - If necessary, remove the circlip and remove the bearing from the MEDIUM clutch housing.
130
Powershift
27
131
27
Powershift
A - Cover
B - LOW clutch
C - LOW clutch control piston
D - Clutch housing
MEDIUM - LOW
E - LOW clutch belleville springs
F - MEDIUM clutch belleville springs
G - Actuator disc
H - MEDIUM clutch
132
I - Seeger
L - Clutch hub
M - Thrust plate
N - Bearing
O - Thrust plate
P - MEDIUM clutch control piston
Q - HIGH clutch housing
R - HIGH clutch control piston
S - HIGH clutch
Powershift
27
The Powershift unit requires that the basic gearbox, with respect top the standard version, is equipped with a secondary shaft A and a range input shaft B, of specific type (A = code 010.0307.3 and B = code 009.9925.3/30).
Warning: no special tools are required to re-assemble this unit, just an M8x1.25x30 screw to hold the central shaft C in
position during Powershift play adjustment.
Assemble the unit as follows:
Fit the input ring gear D code 008.0266.0/30 to the secondary shaft, securing it with circlip E;
Separately assemble LOW gear F 008.0311.0 with the planet carrier flange G code 008.0263.0. When fitting gear
F, the planets must be positioned so that their punch marks are aligned with the position reference marks on the carrier flange, (Fig. 67).
timing reference countermark
133
27
Powershift
Timing marks on gear teeth of the epicyclic reduction of the Powershift unit.
134
Powershift
27
Fig. 70 - Assemble the HIGH clutch. Fit the bearing with the
relative snap rings in the MEDIUM clutch housing; fit the hub
securing it with the relative circlip and fit the three service circlips to the housing. Fit the O-ring seals to the piston , then fit
the piston.
Fig. 71 - Fit the LOW shaft, the relative roller bearings, and
position the snap ring.
Fig. 74 - Fit the circlip and check that the shaft has certain
amount of play.
135
27
Powershift
Fig. 76 - Join the two housings together; the studs will locate
in the 3 holes to ensure the correct relative positions of the
two housings. Rotate the shaft during this operation so as to
centre the clutch discs.
Fig. 77 - Note that a small space will be left between the two
housings; this is to allow preloading of the Belleville springs
when the screws are tightened.
Fig. 78 - Fit the LOW clutch, first positioning the circlip on the
shaft as indicated in the figure.
Fig. 79 - Then fit the clutch hub and position the second circlip.
136
Powershift
27
values measured
X = 191,88
Y = 188,24
137
27
Powershift
Fit the manifolds in their respective seats so that they protrude 12 mm relative to the upper face of the gearbox, as indicated in the figure.
Lubrificaz.
Lubrif.
Medium
High
A
A
Low
138
Alimentaz.
Powershift
27
GUIDA IDROSTATICA
4 Wd
Main shaft
32 cc
Rear
P.T.O.
Inn.
Front
Dis.
Diff.look
Dis.
Inn.
1.1
Sec. shaft
M1
T
11 bar
2.4419.480.0
15 Micr.
16 bar
5 bar
M2
M1
F
1
11 cm
27 L/min.
A
M
V max
11.6 cm
V max
14.7 cm 3
Lf
150 Micr.
V max
13.9 cm 3
N
O
P
Q
R
S
T
hydrostatic steering
4-wheel drive
1 - disengaged
2 - engaged
front differential lock
1 - disengaged
2 - engaged
rear differential lock
1 - disengaged
2 - engaged
P.T.O.
primary shaft
lubrication
139
27
Powershift
140
Powershift
27
141
replace
defective parts
clutch slips
for
replace
parts
check piston
free stroke
defective
burnt disks
clutch wont
disengage
jammed disks
piston jammed in
seat
142
Transmission
Gearbox
31
General specifications
The basic transmission utilizes 5 speed synchromesh gearbox with 2 or 3 speed ranges.
A shuttle, fitted as standard, makes the tractor easy to handle and manoeuvre.
Options include Creeper, and Underdrive (in place of or in addition), giving a total of:
For tractors equipped with driving position with footplates only
16 FWD + 8 REV: 4 gears x 2 ranges + mini-reduction + reverser shuttle
24 FWD + 12 REV: 4 gears x 3 ranges + mini-reduction + reverser shuttle
For tractors equipped with platform or cab
20 FWD + 10 REV: 5 gears x 2 ranges (L-V) + mini-reduction + reverser shuttle
30 FWD + 15 REV: 5 gears x 3 ranges (SR-L-V) + mini-reduction + reverser shuttle.
45 FWD + 45 REV: 5 gears x 3 ranges (SR-L-V) + reverser shuttle + POWERSHIFT
Each version is also available with 30 or 40 km/h top speed.
Technical specifications
number of speeds
16 AV + 8 RM
20 AV + 10 RM
19/59 = 1/3,1053
24/47 = 1/1,9583
34/42 = 1/1,2353
41/32 = 1/0,7805
-
19/59 = 1/3,1053
23/50 = 1/2,1739
29/44 = 1/1,5172
35/38 = 1/1,0857
42/30 = 1/0,7143
gearbox ratios
1st gear
2nd gear
3rd gear
4th gear
5th gear
shuttle:
range ratios:
rear axle ratios
bevel gear pair
- with tyres 380/79R20 and 240/70R16
- with tyres 380/79R20 and 240/70R16
forward
reverse
29/37 = 1/0,7838
23/19 = 1/0,8261
low
high
30 km/h
40 km/h
30 km/h
40 km/h
(19/50)x(22/46)= 1/5,5024
1
8/36 = 1/4,5000
12/45 = 1/3,7500
9/32 = 1/3,5556
12/45 = 1/3,7500
9/32 = 1/3,5556
(12/12+69) = 1/6,7500
30 km/h
40 kmIh
mm
Mini-reduction
1/30,3750
1/25,3125
1/25,3125
0,18 - 0,24
32/34 = 1/0,9412
Super-reduction
(19/50)x(22/46)x(19/50)x(20/48) = 1/34,7520
mm
0,09
mm
0,15 0,30
mm
2,5 0,1
143
Transmission
31
Gearbox
Gearshifting
Control
Reversing
Control
NO. OF SPEED
(forward + reverse)
16 + 8
24 + 12
20 + 10
30 + 15
45 + 45
144
Fig. 1 - Ratios of 4-speed x 2 range transmission with mini-reduction (16 FWD + 8 REV).
Transmission
Gearbox
31
Ratios of 4-speed x 2 range transmission with mini-reduction and super-reduction (12 FWD + 12 REV).
145
Transmission
31
Gearbox
Fig. 2 - Ratios of 5-speed x 2 range transmission with mini-reduction (20 FWD + 10 REV).
146
Ratios of 5-speed x 2 range transmission with mini-reduction and super-reduction (30 FWD + 15 REV).
Transmission
Gearbox
31
Fig. 3 - Ratios of transmission with 3 ranges (Super-reduction) + POWERSHIFT (45 FWD + 45 REV).
147
Transmission
31
Gearbox
Assemble the front and rear gearboxes and the rear hydraulic lift,
after having applied PIANERMETIC 510 to surfaces A
and LOCTITE 636 to bushes B.
148
Transmission
Gearbox
31
149
Transmission
31
Gearbox
150
Transmission
Gearbox
31
151
Transmission
31
Gearbox
H7
z 69-m 3.25
z 28
z 12
152
Gearbox
31
MEDIUM/HIGH
smontaggio
LOW
77100.0
LUBRIF.
Transmission
Dx
30
77796.0
140 g7
(10 1')
(933')
756'
815'
82
0
3' (1
81
3')
7' (9
84
8')
INVERSORE
CAMBIO
smontaggio
59.5
LOCTITE 638
153
Transmission
31
Gearbox
626'
1024'(121029')
Sez.
A-A
Section
B-B
Sez.
Section
RIDUTTORE
12
4'(
2
10
RIDUTTORE
9
2
10
I
MIN
MIN
I
107
+40'
0
smontaggio
')
INVE
SAUER 11 cc
RSOR
RSOR
0.05
INVE
8.5
L-SR
SR
L-V
LATO DESTRO
E
E
655
' (76
22')
105170
.0
RIDUTTORE
653'
653
'
INVERSORE
E-E
Sez.
Section
smontaggio
smontaggio
CAMBIO
SAUER 11 cc
Sez.
Asse motore
Engine axle
Section
V
D
L-SR
C
2.0112.206.2
2.1011.405.2
2.0432.003.2
1/21
2/32
3/43
4/54
LATO DESTRO
2.1475.002.2
2.0112.206.2
Sez.
Section
LATO DESTRO
Sez.
Section
SR
A-A
Sez.
Section
154
C-C
D-D
B-B
7"
80
80
35
183
6'
148
8
4'
16
201
8 fori M16
holes
85
120
7'
60
42
Asse ruota
Wheel axle
58
68.5
113.5
105
72
20
92
140
'
57
Asse motore
Engine axle
152.4
Asse motore
Engine axle
Sez. D-D
Section
32
"
32
28
'52
225
0"
20
148
125
0
1
414
100
243
2'3
31
9'2
225
43
Gearbox
42
6'
109.5 -0.4
-0.2
75
1
12
3"
6'5
FOLLE
750
6 fori M16
holes
20
540
'
815
20
Transmission
8 fori M16
holes
190
3'
M18x1.5
679
124
10
332
211
D
70
409
624
==
1114
PIK UP
583
317
70
==
116
1262
Albero presa di potenza D.T. ANSI B92.1-1970 e28.28 Z17 m1.5875/0.79375 c.f.
4 W.D. shaft
Vista parziale da B
Partial view from
182
165
25
70
L SR
238
232
2 spine 12 B8
58
85
340.5
Albero P.T.O. sincronizzata
Ground speed P.T.O.
70
70
70
74
holes
56
24
110
162
4 fori M14
holes
70
Asse motore
Engine axle
192
108.5
142
114
35
435
374
325
624
==
516
==
==
265
12 fori M16
114
135
105
3 fori 15
holes
M R
INVERSORE
Vista parziale da A
Partial view from
85
25
215
RIDUTTORE
4
2
1 3 5
3
1
2 4
CAMBIO
dowels
2 fori 13
holes
69
Livello olio
Oil level
155
Transmission
31
Gearbox
'
735
1024'
75
0'
K
4'
2
10
197
K
E
G
185
45
638'
Sez.
E-E
Section
Sez.
H-H
Section
28
82
82
holes
35
158
156
holes
220
2 fori M16
Asse motore
Engine axle
4 fori M12
118
208
holes
8 fori M12
8'
118
K-K
Section
63
4 fori M16
'
holes
2 fori M16
5
65
Sez.
holes
62
6
'
Transmission
Gearbox
31
Asse ruota
( 15.5
)
0.010.9881.0
0.010.9882.0
0.010.9883.0
( 15.8
)
0.010.9884.0
( 14.9
)
( 15.2
)
47.6
+0.2
0
2/2.96
1.6
97080.2
0.05
0.74/1.99
1.1
4 marce
0
-0.06
4 marce
2.5
60.65
57
10
2.2
+0.2
0
0
-0.06
+0.2
3.2
VERSIONE STANDARD
127
4 marce
-0.06
M16x1.5
1.5
1.5
0.25-0.75
0.05
0.1
1.95/2.87
0.4
70.7
0.1
VERSIONE RISAIA
17.2
7.5
0
-0.1
157
Transmission
31
Gearbox
158
Transmission
Gearbox
31
L SR
RIDUTTORE
2
1 3 5
M R
direction of travel
shuttle lever
range lever
gear lever
2 4
1
A
B
C
1
A
INVERSORE
CAMBIO
Hydraulic actuator and position sensor for clutch control with hydraulic shuttle.
159
LOW
4.67 Corsa
6.4 corsa
40 0.1
Gearbox
MEDIUM/HIGH
31
26
Transmission
25
INNESTO AVANTI
Contatto chiuso/aperto
il sensore puo' indicare "innesto marcia avvenuto"
70.8
Da 4.67 a 6.4:
intervallo corrispondente alla fase di incertezza
del sensore, (contatto aperto-contatto chiuso)
0.15
FOLLE (azionamento
folle)
INNESTO AVANTI
Mandata (16 bar)
2 fase: innesto avvenuto 7+2
Sez. A-A
Section
22 0.125
4.5
CAMBIO
0.1
26
52
0.15
A-R
A-R
121
27
52
0.1
24 0.2
Servono strozzatori, solo in mandata
+0.090
+0.120
20 f7/
Inversore
110422.0
C
LOCTITE 638
160
2-3
4-5
Removal of the rear gearbox without removing the platform (tractors equipped with platform or
cab only).
Jack up the tractor, place wedges under the front axle support and the rear axle and remove the rear wheels;
Transmission
Gearbox
31
Position tool 5.9030.002.0 (mobile stands on tracks to support the front and rear gearboxes, then remove all the bolts connecting the two gearboxes together.
Put the range gear lever in neutral and loosen the two bolts securing the hub complete with the rod which enters the gearbox and remove this hub.
Loosen the hex socket screw (or the two hex socket screws on tractors equipped with mini-reduction) securing the gear
selector rod (see fig. 33 p. 166).
While holding the rear gearbox in position, move the front wheels to separate the two gearboxes (time required 3.5 to 4
hours).
If the tractor is equipped with an auxiliary fuel tank, disconnect the fuel pipes and the fuel level sensor lead and then remove the tank;
WARNING: under no circumstances undo union B Fig. 19 (hex head), located on the left-hand side of the gearbox.
Disconnect the rear brake pipes from the separate brakes valve and also from the rear gearbox, loosening the support
bracket attached to the front gearbox (position a suitable container to collect the brake fluid as all the fluid in the reservoir
will drain out during this operation).
This union holds the oil manifold D Fig. 19 for engagement of the front-wheel drive transmission shaft. If this union is
removed, the manifold would rotate downwards, thereby making it necessary to dismantle the gear hub in order to reposition
it and refit the union.
Disconnect the hydraulic unloader pipe and the oil transfer pipe from under the two gearboxes.
The delivery pipe C Fig. 19 of the front-wheel drive engagement actuator is connected at the opposite end, inside the
gearbox, to the group of solenoid control valves for the hydraulic services E Fig. 19; if this group is to be removed, undo union
A Fig. 19, to prevent deformation of the internal pipe.
Disconnect the intermediate section of the front differential control pipe on the right-hand side of the tractor.
Recover the cover of the platform tunnel, then loosen off the two uppermost bolts securing the two gearboxes.
On four-wheel drive models, to remove the front-wheel drive transmission shaft, release the sleeve coupling the shaft to
the gearbox by removing the circlip securing the lock pin and then removing the pin. Move the shaft towards the front of the
tractor to disengage it from the output shaft of the gearbox.
Using a pair of long-nose pliers, remove the circlip securing the front-wheel drive output shaft, thereby allowing the shaft to
be withdrawn from the front gearbox when the gearbox is removed.
Disconnect the oil delivery and return pipes form the oil cooler located underneath platform and to the left of the rear gearbox.
Disconnect the oil line between the POWERSHIFT control unit and the electro-hydraulic services control valves.
Disconnect the oil delivery pipe from the solenoid valve block of the electro-hydraulic controls to the front gearbox (Power shift).
Loosen the oil drain plug located under the rear gearbox (a container of at least 33 litres will be required to collect the oil).
Disconnect all the electrical leads from the starter motor and the lead connected to the engine oil pressure switch.
Unplug the bulkhead connector for the wires to the group of indicator lights on the dashboard.
Disconnect the front lift delivery line from the valve located above the rear lift.
On tractors equipped with an auxiliary hydraulic control valve mounted centrally on the left-hand side of the tractor, di sconnect the intermediate sections of the three pipes connected to the valve. Also disconnect the intermediate sections of
the pipes of the hydraulic lines located centrally on the right-hand side of the tractor and connected to the rear hydraulic
control valve.
161
Transmission
31
Gearbox
Dismantling the gearbox
Remove the 8 screws securing the top cover and then remove the cover itself.
Remove the gearbox clutch control located in the spacer housing as follows:
Remove the thrust bearing.
Remove the lock pin and withdraw the control lever.
Undo the union and remove the oil delivery pipe to the POWERSHIFT unit.
Unscrew the 2 screws and the 2 nuts securing the POWERSHIFT unit;
NOTE: one of the screws has an extension with a small plate to support the clutch control lever; these parts are to be removed together with the screw.
Remove the circlip attaching the gearbox input shaft to the inversor shaft coupling sleeve.
Withdraw the 2 shafts from the front of the spacer housing (the shafts should be withdrawn together to prevent damage to the seal
ring positioned between them).
NOTE: To replace the seal on the gearbox input shaft, it will be necessary to remove the cab or platform to gain access to
the upper cover of the gearbox, from which the seal housing may be accessed.
Remove the engine pick-up from the top of the gearbox (in the area of the spacer housing).
Place wedges under the front axle support.
On four-wheel drive models, to remove the front-wheel drive transmission shaft, release the sleeve coupling the shaft to
the gearbox by removing the circlip securing the lock pin and then removing the pin. Move the shaft towards the front of the
tractor to disengage it from the output shaft of the gearbox.
Disconnect the oil delivery and return pipes form the oil cooler.
Disconnect the two front brake pipes and the differential lock control pipe.
Loosen the oil drain plug located under the rear gearbox (a container of at least 33 litres will be required to collect the oil).
Disconnect all the electrical leads from the starter motor and the lead connected to the engine oil pressure switch.
Unplug the bulkhead connector for the wires to the group of indicator lights on the dashboard.
NOTE: for instructions on dismantling the POWERSHIFT unit, see page 122.
Remove the 10 screws securing the front gearbox to the engine flange, then detach the gearbox.
162
Transmission
Gearbox
31
Before proceeding with the removal of the gear train, it is necessary to remove the selector rods and forks. These
operations are only possible after having separated the rear gearbox from the front; before separating the two
gearboxes, remove D fig. 5 on page149.
Detach the front gearbox from the rear gearbox. To do this, it will be necessary to remove the 5 speed relay hub together
with the intermediate support, located on the right-hand side of the rear gearbox. Remove screw A (fig. 14) screws B
(fig. 15) and screw D (fig. 16).
NB: Remove the selector rod detent balls and springs by unscrewing the relative plugs located on the right-hand side of
the gearbox. Then proceed with the separation of the two gearboxes.
The 3 gearbox shafts (inversor, primary and secondary) and the gear selector and inversor control rods and forks will
remain attached to the front gearbox. To remove these rods, it will first be necessary to remove the 3 shafts by removing
the 3 circlips A - B - C fig. 5 on page 149 and then moving all 3 shafts simultaneously backwards to disengage them from
their housings; the first shaft to be detached will be the primary shaft, followed by the secondary, and then the input shaft
located at the uppermost part of the gearbox is to be withdrawn. Each selector rod will come away together with its shaft.
M16x1.5
Fig. 19 - Oil pipe from the solenoid control valve to the hydraulic actuator responsible for engaging/disengaging front-wheel drive.
A Pipe union on solenoid valve end
B Pipe union on actuator ende
C Connection pipe.
D Manifold
E Solenoid valve assembly
163
Transmission
31
Gearbox
164
Transmission
Gearbox
31
Fig. 25 - Detach the rod with forks from the secondary shaft
by moving it laterally
Fig. 26 - Remove the screw securing the rod hub and remove
the hub from the rod.
Fig. 30 - Rotate the 4th and 5th gear the two forks. so that the
hole on the fork is aligned with the retaining pin, then using a
drift and a hammer as shown in figure 23, drive the pin out of
the hole (the figure shows the components of the selector rods
and forks assembly).
165
Transmission
31
Gearbox
166
Transmission
Gearbox
31
Removal of the shaft with the actuator for engagement/disengagement of the front-wheel drive
Separate the rear gearbox from the front gearbox, (it is first necessary to remove circlip (A fig 37). Unscrew union B ( fig
19 page 163) located on the left-hand side of the rear gearbox and remove the front shaft complete with the front-wheel
drive actuator.
IMPORTANT: Only unscrew union B fig. (19 page 163) located on the left-hand side of the rear gearbox when the two
gearboxes are separated, as refitting is only possible in this condition.
Disassemble the unit, removing the circlip securing the oil manifold and the circlip securing the thrust plate of the helical
spring; then disassemble the unit into its component parts, inspecting for wear the two oil seals (on the shaft and in
contact with the control piston) and the areas in contact with the oil manifold.
WARNING: the valve located inside the shaft must be positioned as shown on page 173.
DE F
CB
167
Transmission
31
Gearbox
Examining parts removed
Gearbox case
Gearbox case should show no cracks, bearing seats must not be
worn or damaged.
If seriuos damage or excessive wear is occured replace the parts
concerned.
Whenever the gearbox is disassembled clean all sealing surfaces
removing old adhesive and applying some new on all surfaces
evenly when reassembling.
Shafts
Examine shafts for excessive wear and shaft splines for pitting,
these should allow the gears to slide freely.
Gears
Examine gear teeth for wear or damage and make sure these
work on the whole contact surface.
Check also the gear-mounted bushings for seizing: if so replace
them.
Synchronizers
Fig. 39 - Visual control of the tooth of the gears.
Bearings
168
Transmission
Gearbox
31
ADJUSTING PLAY OF THE GEARBOX SHAFTS BY MEANS OF THE THRUST PLATES ON THE
MINI/INVERSOR SHAFT AND THE SECONDARY SHAFT
MINI/INVERSOR SHAFTS
Adjusting the play of the minireduction gear mounted on the inversor shaft.
Obtain an play X of 0.15 0.30 mm of minireduction gear (z=35) by selecting the thrust plate R of the appropriate thickness from among those available:
cod.
008.0251.0
010.0629.0
010.0630.0
010.0631.0
010.0632.0
Play X is to be measured by pushing the spacer B in the direction indicated by the arrow up to the point where the
synchroniser is pushed up against point Y, while simultaneously pushing the forward speed gear (z=37) in the direction
indicated by the arrow up against circlip A.
Adjusting the play of the forward speed gear on the inversor shaft (version with minireduction).
Obtain an play X of 0.15 0.30 mm of the forward speed gear (z=35) by selecting the thrust plate R of the appropriate
thickness from among those available:
cod.
008.0251.0
010.0629.0
010.0630.0
010.0631.0
010.0632.0
Play X is to be measured by pushing the gear (z=23) in the direction indicated by the arrow so that the synchroniser is
pushed up against point Y, while simultaneously pushing the minireduction gear (z=35) in the direction indicated by the
arrow up against circlip A.
169
Transmission
Gearbox
REVERSE SHAFT
Adjusting the play of the reverse gearwheel mounted on the shuttle shaft.
Obtain play X of 0.15 to 0.30 mm of reverse gearwheel (z = 23) by selecting and fitting a thrust washer R of suitable
thickness from those available:
code
008.0251.0
010.0629.0
010.0630.0
010.0631.0
010.0632.0
Play X is measured by pushing the forward gearwheel (z=37) in the direction indicated by the arrow, thereby pushing
the synchronizer up against point Y and pushing the circlip A as indicated in the detail.
008.0251.0
010.0629.0
010.0630.0
010.0631.0
010.0632.0
Play X is to be measured with a feeler gauge while pushing spacer B in the direction indicated by the arrow so that the
synchroniser is pushed up against point Y, while simultaneously pushing the 2nd speed gear (z=50) in the direction
indicated by the arrow up against circlip A.
170
Transmission
Gearbox
31
008.0251.0
010.0629.0
010.0630.0
010.0631.0
010.0632.0
Play X is to be measured using a feeler gauge while pushing the 3rd speed gear in the direction of the arrow, thereby pu shing the synchronizer up against point Y and pushing the circlip A as indicated in the detail.
008.0251.0
010.0629.0
010.0630.0
010.0631.0
010.0632.0
Play X is to be measured using a feeler gauge while pushing the 3rd speed gear in the direction of the arrow, thereby pushing the synchronizer up against point Y and pushing the circlip A as indicated in the detail.
171
Transmission
31
Gearbox
008.0251.0
010.0629.0
010.0630.0
010.0631.0
010.0632.0
Play X is to be measured using a feeler gauge while pushing the 3rd speed gear in the direction of the arrow, thereby
pushing the synchronizer up against point Y and pushing the circlip A as indicated in the detail.
SECONDARY SHAFT
Fitting the bush joining the input shaft to the inversor shaft
Fit bush A oriented as shown in the figure to facilitate subsequent
removal.
172
Transmission
Gearbox
31
Fitting the spacer determining the stroke of the valve for hydraulic disengagement of front-wheel drive.
To allow correct disengagement of the front-wheel drive, bush A must be installed as shown in the figure above.
WARNINGS RELATED TO ASSEMBLY OF THE GEARS OF THE P.T.O. UNIT, THE RANGE
REDUCTION UNIT AND THE SYNCHRONISED P.T.O. SHAFT
Assembly of the P.T.O.
Install:
The synchronised P.T.O. output shaft (to be installed after the range reduction unit);
The P.T.O. output shaft and relative gears;
The rear P.T.O. shaft.
Installation of the range reduction unit, the gear for the front-wheel drive shaft and the
parking brake discs
Position on the bottom of the gearbox the L-V range reduction unit (complete with bushes and roller cage) and the
super-reduction gear (complete with roller cage).
Slide the shaft, complete with circlip, through the front end of the gearbox, and fit the previously positioned gears
onto the shaft.
Fit the thrust washer and 2 circlips.
Position the drive gear of the front-wheel drive complete with parking brake discs.
Fit the ball bearing for the rear end of the shaft, inserting it in its housing in the gearbox.
Insert the thrust washer and position the circlip.
Position the bearing and the bearing circlip in the housing;
Fit the thrust washer and the circlip;
Install the synchronised P.T.O. shaft in the rear end of the gearbox, and fit the control sleeve to the shaft.
Fit the bevel pinion and the gears of the range reduction unit with the relative synchroniser;
Fit the differential housing complete with the crown wheel and the internal diff. lock control.
Warnings:
The spacer installed on the rear output shaft is fitted with an O-ring on the outer surface and an internal oil seal.
To remove this spacer requires the use of a puller to be attached to the spacer using the two holes provided.
At each dismantling of the pins of the brake and clutch control levers, check the bushes for wear.
173
Transmission
31
Gearbox
174
Transmission
Gearbox
31
175
Transmission
31
Gearbox
176
Transmission
Gearbox
31
177
Transmission
31
Gearbox
CAMBIO
Lato Destro
Right Side
Lato Sinistro
Left Side
A
LEVA INVERSORE
SHUTTLE LEVER
LEVA CAMBIO
GEAR LEVER
A
Fig. 55 - Tightening the bolts of the gear selector linkage.
After fully tightening the bolts A indicated in the figure, check that distance K is equal to 3 mm.
178
Gearbox
31
Transmission
CAMBIO
80 *
80 *
Fig. 57 - Silastik and grease application. Apply a coating of Silastik between the face of the front gearbox and the retaining face of the
rubber gasket. Apply grease to the sections of the selector rods indicated * in the figure.
179
Transmission
31
Gearbox
11"
12"
Fig. 58 - Correct installation of the support tube for the clutch control sleeve.
Position the gearbox vertically with side A facing upwards. Apply Loctite 601 to the seat of the tube and fit the tube.
Wait about 1 hour before returning the gearbox to the horizontal position.
180
Transmission
Gearbox
31
IMPORTANT INSTRUCTIONS
Fig. 63 - The POWERSHIFT unit is to be installed in the gearbox and the shaft end-float adjusted with the shaft engaged
with the epicyclic reduction unit.
181
Transmission
31
Gearbox
182
Transmission
Differential gear
35
99x2,8
99x2,9
99x3,0
99x3,1
99x3,2
99x3,3
99x3,4
99x3,5
99x3,6
183
Transmission
35
Differential gear
Fig. 4 - Checking the backlash between the crown wheel and pinion.
Servicing operations
Installation of the bevel drive without renewing any parts.
New adjustment is not required; make sure that the same shims packs are refitted in the same places, and check that
the distance between the head of the pinion and the differential housing is as prescribed.
Renewal of crown wheel bearings
Shim the bearings to obtain a preloading of 0.1 mm; then adjust backlash between the crown wheel and pinion.
Renewal of pinion bearings
The bevel drive will require adjustment.
Installing the rear differential lock
The rear differential lock system does not require any adjustment.
Tightening torques
Degrease and clean all bolts/screws before tightening.
Kgm
Nm
7 to 8
68 to 78
58
58
9,2 to 10,3
90 to 100
10 to 12
98 to 115
9 to 12
88 to 107
28 to 30
274 to 294
10 to 12
98 to 107
78
68 78
184
Transmission
Power take-off
36
14/53
13/50
16/50
45/46
20/46
=
=
=
=
=
1/3,7857
1/3,8462
1/3,1250
1/3,0660
1/2,3000
P.T.O. r.p.m.
engine r.p.m.
P.T.O. r.p.m.
P.T.O. r.p.m.
P.T.O. r.p.m
620/2350
3,7857
(657/2490) (665/2520)
(171/650) (184/700)
611/2350
3,8462
(647/2490) (655/2520)
(169/650) (181/700)
1022/2350
2,3000
(1082/2490) (1095/2520)
(282/650) (304/700)
752/2350
3,1250
(797/2490) (806/2560)
(208/650) (224/700)
766/2350
3,0660
(812/2490) (822/2520)
(212/650) (228/700)
power take-off
for 60 HP with
ECO P.T.O.
540 r.p.m.
(2045 engine r.p.m.)
for 60 HP without ECO
P.T.O. 70-80-90 HP
540 r.p.m.
(2077 engine r.p.m.)
for 60 - 70
- 80 - 90 HP
1000 r.p.m.
(2033 engine r.p.m.)
for 70-80-90 HP
750 r.p.m.
(2343 engine r.p.m.)
for 60
- 90 HP
750 r.p.m.
(2300 engine r.p.m.)
Synchronised P.T.O.
185
Transmission
36
Power take-off
186
Transmission
Power take-off
36
Fig. 2 - P.T.O. controls and output shafts (2-speed version) for 60 HP models
187
Transmission
35
Power take-off
Fig. 3 - P.T.O. controls and output shafts for 60 HP models (3-speed version)
188
Transmission
Power take-off
36
9 kgm
(90 Nm)
Fig. 4 - P.T.O. controls and output shafts for 70 - 80 - 90 HP models (3-speed version).
189
Transmission
36
Power take-off
540-1000 + SINCRO
30x72x19
C.51.2
Sx
z13
z20
z50
Dx
z46
z 38
30 Km/h
30x72x19
C.51.2
9 kgm
(90 Nm)
z 22
Fig. 5 - P.T.O. controls and output shafts for 70 - 80 - 90 HP models (2-speed 540/1000 + groundspeed version).
190
Transmission
Power take-off
36
540-750 + SINCRO
Sx
z13
z50
Dx
z16
z50
z 38
30 Km/h
C.R.
9 kgm
(90 Nm)
Fig. 6 - P.T.O. controls and output shafts for 70 - 80 - 90 HP models (3-speed version).
Fig. 7 - Fitting the P.T.O. shaft with interchangeable output shaft (on certain models only).
In the event of interference between shaft B and flange A, heat the flange to allow coupling. Before fitting plate D, apply Pianermetic
510 to the surfaces E of shaft B. Tighten bolt C to a torque of 68 Nm (7 kgm).
191
Transmission
36
Power take-off
P.T.O. clutch
General characteristics
The P.T.O. clutch is a wet-type multidisc clutch and is operated by hydraulic pressure.
The oil required for the P.T.O. hydraulic control is drawn from the gearbox and filtered before it arrives at the gear pump
located on the right-hand side of the gearbox.
The clutch control is electro-hydraulic. The electro-hydraulic system controls the circuit by means of a solenoid valve,
which supplies oil under pressure to the clutch control piston. In both cases, the driving discs and driven discs are forced
together, thereby transmitting drive to the output shaft.
The P.T.O. clutch brake is operated mechanically by the piston during the return stroke determined by the helical clutch
release spring. Three pins connected to the piston press against the brake counter disc.
192
Transmission
Power take-off
36
Technical specifications
P.T.O. Clutch
Clutch
diameter of discs
thickness of assembled friction discs
minimum
maximum
105
mm
mm
27.32
29.90
5
bar
bar
11
bar
restrictor valve
mm
16
+2
0
1.1
C - 2-speed P.T.O.
mm
external diameter
mm
52,5
spring relaxed
mm
50
spring compressed
kg 82 (808 Nm ) mm
kg 98 (978 Nm ) mm
28
23,4
193
Transmission
36
Power take-off
194
Transmission
Power take-off
36
Clutch inspection
Inspect the contact surfaces of the clutch friction discs. If worn or torn, the discs must be replaced.
Inspect the control piston and replace if scored.
Inspect the clutch hub. If depressions are worn into the tops of the splines on which the friction discs slide, the hub must
be replaced.
Check the efficiency of the piston return spring. The spring characteristics should match those specified in the relative
table; if not, replace the spring.
Examine the seals of the clutch control piston and the clutch brake piston and the brake disc. Replace if worn.
At each assembly of the P.T.O. clutch, carefully clean the oil ways in the clutch housing; use a compressed air jet if necessary.
L SR
RIDUTTORE
2
1 3 5
M R
CAMBIO
2 4
Warning: Apply IDRAULERMETIC 542 to the threads of the three screws A before fitting; fully tighten the screws and
then back off each screw a 1/4 turn to obtain a clearance of 0.25 mm between the head of the pin and the piston.
INVERSORE
195
Transmission
36
Power take-off
Fig. 11 - Checking the operating pressure in the P.T.O. clutch control circuit.
196
Transmission
Power take-off
36
Fig. 12 - Checking the end-play of the front shaft of the P.T.O. clutch.
197
Transmission
36
Power take-off
The P.T.O. clutch unit can be removed without having to remove the driving platform.
proceed as follows:
WARNING: on re-assembly, after having positioned the clutch unit complete with the front shaft, refit the two oil unions
in order to ensure that the unit is positioned correctly, then insert the rear shafts and complete the assembly.
198
Transmission
Power take-off
36
Fig. 14 - The rear P.T.O. clutch may be removed without having to remove the cab from the tractor.
Disconnect the controls of the auxiliary control valves.
Fig. 15 - Remove the lift and the front cover of the rear gearbox to gain access to the P.T.O. clutch unit.
Fig. 16 - Release the rear shaft of the P.T.O. towards the rear.
Fig. 18 - If necessary, push the rear shaft support bearing forward and withdraw the sleeve coupling the 2 rear shafts of the
P.T.O. together.
Fig. 19 - Disconnect the oil supply pipes and remove the complete P.T.O. clutch unit from the gearbox.
199
Transmission
36
Power take-off
OPERATIONS FOR REMOVAL OF THE REAR P.T.O. UNIT
Fig. 21 - Check that the clutch hub slides freely in its housing.
Fig. 22 - Check the condition of the lube pipe and nozzle for
the hydraulic pumps drive gears.
200
Transmission
Power take-off
36
Fig. 26 - Inspect the piston; note the three pins of the clutch
brake, which is engaged by the action of the clutch release
spring in the absence of hydraulic pressure.
201
Transmission
36
Power take-off
Fig. 36 - Check the manifold oil ways and check the manifold
for wear.
Fig. 37 - Remove the snap rings and check for signs of wear.
202
Transmission
Power take-off
36
Fig. 43 - Extract the two thrust plates together with the brake
disc.
203
Transmission
36
Power take-off
Diagnosing malfunctions
check the hydraulic
system of the solenoid valve block
plates burned
204
incomplete control
valve stroke, sole noid valve faulty
piston stuck
plates jammed
Rear axle
44
Rear axle
205
44
Rear axle
206
Rear axle
44
207
44
Rear axle
208
Fig. 9 - Removing the bearing from the epicyclic reduction unit flange.
Rear axle
44
Fig. 10 - Before installing the trumpet housing, position slee ve A of the synchronised P.T.O..
Fig. 13 - Install the thrust plate of the brake disc. The side
shown in the figure is to be positioned in contact with the brake disc.
Fig. 14 - View showing the side of the brake disc thrust plate
to be positioned in contact with the ring gear of the epicyclic
reduction unit.
209
42
Tecnical specifications
front axle
tread
- minimum
- base
- maximum
toe-in
wheel caster angle
axle swinging angle
tyre inflating pressure
lubricating grease type
steering angle
210
AGROCOMPACT
F60 - 70F3 - 70F4 - F80 - F90
mm
mm
mm
mm
bar
993
1050
1271
2-6
3
12
2,4
803
853
1079
2-6
3
12
2,4
NLGI 2 LITIO/Ca
70
70
42
211
42
Fig. 3 - Place some suitable vessels beneath the steering control cylinders, then loosen unions A of control cylinders C from
hoses B side.
Fig. 6 - Fig. 6 - By way of both levers A withdraw pin B forward and recover the shims interposed between flange and
front support.
Ensure the securing pin surface shows no flattening, craking or chipping, replace the pin if necessary.
212
Fig. 8 - Ensure that bushes A of the centre axle are not worn,
checking for well-evident indentations, remove the bushes
by hammer and punch if necessary.
42
A - Front carrier
B - Front thrust plate
C - Axle bushes
D - Rear thrust plate
E - Pin
F - Spacer
G - Shims
H - Bolt
213
42
D - Spacer
E - Ball bearing
F - Hub
G - Ball bearing
Wheel hub
214
42
Make sure the wheel shaft has suffered no damage and the threa ding is whole, replace if required.
Be sure no signs of oxidation are visible on the wheel shaft, if so
remove with very fine abrasive paper.
Check the shaft for either warp or damage, if so replace the shaft.
Carefully inspect the axial bearing making sure no grinding, sco ring or marking are evident either on the rolling members or on the
bearing races, otherwise replace the worn parts.
Check side axle upper and lower bushes A for wear, ascertaining
they still show evidence of the purpose-made indentations, otherwise replace.
215
42
216
43
FRONT-WHEEL DRIVE
Specifications
front drive axle ratios
reduction gear-front-wheel drive
bevel gears
final epicyclic reducer
total reduction
30 km/h
40 km/h
21/47 = 1/2.2381
28/47 = 1/1.6786
30 km/h
40 km/h
15/33 = 1/2.2000
(13/13+50)=1/4.8462
1/23.8618
1/17.8966
mechanical ratio
( number of front wheel turns for each rear wheel turn)
30 km/h
40 km/h
bevel gear teeth backlash
mm
front drive axle end play
mm
front drive axle swinging
steering angle
toe-in
wheel caster angle
camber
Check value for the adjusting the bevel gears
mm
1.3790
1.3830
0.15 0.20
0.1 0.4
10
50
(508 mm)
(509 762 mm)
A-B mm
2RM
4RM
2 to 6
02
2 to 6
03
2 to 6
03.5
217
43
Place suitable containers under the steering cylinders, then unscrew the fittings A of the cylinders C on the side of
the flexible hoses B.
Unscrew the two bolts securing the pivot pin A to carrier B.
Using a hammer and a drift made of soft material.
WARNING: keep the two shim packs separated so that the correct position can be restored on reassembly.
Using two levers A withdraw the pivot pin B towards the front of the tractor and recover the shims from between the
flange and the front carrier.
Inspect the pivot pin for wear, cracks, or nicks and renew if necessary.
Detach the axle from the front carrier by tapping the central part of the axle with a hammer.
Slowly lower the axle A, making sure that it does not contact other components; remove the thrust plates B.
Inspect the bushes A for wear and that the indentations are still present; if necessary, remove the bushes using a
hammer and drift.
NB: On models equipped with front P.T.O., the pin securing the front axle to the front axle is held in position by
bolt A (fig. 5). To remove the pin, first remove the bolt and then withdraw the pin from the rear of the carrier (towards the engine).
23.1
A
Fig. 5 - Front axle pivot pin for models equipped with front P.T.O..
218
0.010.0978.0
43
......
......
.....
spa
MADE
IN ITALY
.....
219
43
80346.4
100977.0
80345.0
0.010.0974.3
0.010.0979.2
0.010.037.0
30.63
Linea dei centri
Center line
0.010.0976.0
2.1499.164.7
23.1
0.010.0978.0
-0.3
25.8-0.2
28.28
2.1549.309.0
2.1589.363.0
43
Press fit the hub in the brake housing flange I; position flange D
and secure with the 6 bolts C.
WARNING: if the hub seal ring is to be renewed, install the seal in
its seating using a suitable tool as shown in figure 8.
N.B. the sun wheel of the epicyclic reduction unit must be inserted
dry into the seal: do not apply grease.
221
43
222
43
Side hubs
Disassemble the twin universal joints if required, keeping to the following procedure:
Remove both snap rings A from one cross journal B. A non-ferrous metal hammer and punch may help in carrying
out this operation, (see Fig. 13).
Fix the joint fork in a vice provided with protective jaws.
Tap with a hammer on wheel shaft fork A (see Fig. 15), so that the bearing may be removed upwards from its seat in
fork A. Separate cross joint D from the fork.
Following the same procedure separate the cross joint from the universal joint fork as well as from the axle shaft fork.
223
43
Axle shafts
Check for excessive wear: splines should not be nicked and permit a free gear movement.
Spider forks should not be warped and bearings should slide freely.
Gears
Make sure all gear toothing is neither worn nor damaged, teeth should work on the whole contact face.
Bearings
Examine bearings for proper working conditions, ensure they show neither excessive radial nor end play.
Pressing the bearings by hand and simultaneously turning them in both directions, they should slide freely.
TIGHTENING TORQUES
224
kgm
7,5
21 23
9,7
5,5
12
5
11.5 12
Nm
73
206 226
95
54
119
49
113 118
43
225
43
226
43
Adjustment of the internal control of the mechanical differential lock (Fig. 23).
(For adjustment of the external control see chapter controls).
1 - Assemble the parts, installing shims A on the side of circlip B to
obtain play of spacer C equal to 0 0.05 mm.
2 - Move a number of the shims in pack A to position G in order to
move sleeve D into the engaged position.
WARNING - shims of packs equal to or less than 0.20 mm are to
be moved. Sleeve D is correctly engaged when it is able to overcome balls F without forcing to occupy the position E in Fig. 23.
Fig. 21 - Checking the difference between the bevel pinion head and the
differential housing ground surface.
A - Thickness gauge
B - Bevel pinion head
C - Differential planetary carrying pin
227
43
228
43
Fig. 26 - Adjusting the steering angle on models equipped with front fenders.
229
Diagnosing malfunctions
Wear on the universal front axle overloa- only use front loa- fit rear ballast
ded
ders
recommenjoints
ded by the tractor
manufacturer
Clean
Oil leaks
Tyre wear
even wear
uneven wear
Wheel oscillation
check steering joints for wear
check hub bearings
230
Check wheels
toe-in
Adjust
replace if necessary
replace if necessary
adjust or replace if
necessary
Vehicle
Brakes
54
Brakes
General information
The service brakes are located between gearbox and final
epicyclic reducers and assure a precise and safe braking action.
In addition, the four-wheel drive tractor models are also equipped
with integral braking system providing braking on all tractor wheels.
The braking system is sintered-lining, oil-immersed disk type. The
right-hand brake control is completely independent from the
left-hand brake control; this allows the tractor turning radius to be
conveniently reduced (this operation is only possible when working on farm land and never during transport operations on public
roads). The braking system is provided with the SEPARATE
BRAKES valve which enables the front wheel braking to be excluded.
Each brake pedal controls a hydraulic pump which delivers oil under pressure to a disk thrust plate, which causes the brake disk to
lock.
Operating both brake pedals simulteneously by coupling them
with the special joining latch, opens an oil duct connecting both
hydraulic circuits to balance the baking pressure on the wheels.
Brake maintenance is limited to an easy adjustment and a system
air bleeding if necessary.
The parking brake has mechanical control and acts on transmission downstream of gearbox. Pulling the control lever upwards
makes the brake disks pack together thus locking the shaft being
constantly meshed with the wheels.
Maintenance is very easy and consists of replacing the friction
pads when worn or adjusting the control lever travel.
Fig. 2 - Parking brake parts.
Specifications
service brakes
front
rear
4RM
SAME - DEUTZ FAHR GROUP
oil-immersed disks
2 (each side) 1 (each side)
1 (each side)
223,4
223,4
280
4,80
4,80
7
2RM
Manufacturer
brake type
number of disks each brake
brake disk outside diameter mm
original brake disk thickness mm
brake disk minimum thickness
allowable
mm
brake pedal free travel
mm
braking piston max. Play
mm
hydraulic pump type
parking brake
brake type
number of braking pads
double braking surface
single braking surface
original braking pad thickness double
single
braking pad minimum
thickness allowable
double
single
brake disk number
parking brake control lever travel
mm
4,40
4,40
6
40
1,15
benditalia 1
mm
mm
mm
mm
oil-immersed disks
n 2
n 2
5
3,5
4,3
3,2
3
100
231
Vehicle
54
Brakes
Hydraulic pump
Disassebly and checking procedure
Referring to fig 4:
Remove guard boot A, take snap ring B and withdraw rod C
along with the support disk.
Referring to fig 6:
Fix the pump in a vice provided with protective jaws and pushing pistons into the pump partly, as shown in figure 6, loosen
the piston retaining screws and then remove the pistons together with the spring down below.
Fig. 4 - Brake pump control unit.
232
A - Pump
B - Delivery pipe
union
C - Delivery pipe
D - Clamp
E - Pipe fitting
F- Spring
G - Snap ring
H - Spacer
I - Seal ring
L- Intermediate piston
M - Spring
N - Seal ring
O - Washer
Vehicle
Brakes
54
P - Piston
Q - Seal ring
R - Rod
S - Support disk
T - Snap ring
U - Guard boot
V - Nut
Z - Fork
X - Stop screw
Y - Gasket
K - Pump union pipe
Examine the cylinder interior and the pistons for either scoring
or rust. Replace if necessary.
Check cylinder and pistons for wear. If excessive plays are noticed replace either the whole piston or the whole cylinder assembly.
Inspect sealing rings and dust guard boot, replace any worn
parts.
Inspect all pump internal compartments, apertures and passages and make sure all is properly clean and free from foreign
matters.
Ensure the springs are neither yielded nor warped. Replace if
necessary.
233
Vehicle
54
Brakes
1 - Spring
2 - Pump
3 - Intermediate piston
4 - Spring
5 - Pipe fitting
6 - Gasket
7 - Seal ring
8 - Washer
9 - Piston
10 - Seal ring
11 - Support disk
12 - Guard boot
13 - Rod
14 - Nut
15 - Fork
16 - Snap ring
17 - Gasket
18 - Stop screw
19 - Seal ring
20 - Seal ring
21 - Spacer
22 - Snap ring
234
Vehicle
Brakes
54
235
Vehicle
54
Brakes
Correct installation of inspection cover for parking
brake discs
Before fitting the cover, apply the sealant
PIANERMETIC 510 to the surfaces in contact with the
gearbox (marked A in the figure), then tighten the three
screws marked B in the figure to a torque of 5.8 kgm
(55 Nm).
Check that with the control lever positioned at angle of
approx. 40 relative to the horizontal, the brake play is
that indicated in the figure. If the play exceeds this va lue, replace disc C with the single braking surface with
a discs with a double braking surface (to recover 1mm
of play). Alternatively insert a shim (code 009.9648.0)
between the disc C and the reaction plate (to recover
2mm of play).
236
Vehicle
Brakes
54
Follow the same procedure on the front and rear left-hand brakes
making use of the related air bleeding valves.
237
Vehicle
54
Brakes
Separate Brakes valve
The SEPARATE BRAKES valve permits the front wheel side-slip to be removed when performing independent braking.
(This prevents cultivation damage as the front wheel is under no
braking action).
The valve operation can be stopped by operating the special control tap A.
When both brake pedals are operated at the same time (coupled
pedals), the braking of the four wheels will be always obtained.
IMPORTANT: The idrostop sensor must be installed in the
SEPARATE BRAKES valve housing, smearing Loctite 542 on the
screw thread.
Hydraulic
connections
PR
L
AL
R
AR
PL
NS
- Rear RH brake
- LH brake pedal pump
- Front LH brake
- RH brake pedal pump
- RH front brake
- Rear LH brake
- STOP pressure switch
238
A = LH brake pedal
B = RH brake pedal
C = Both when coupled
Vehicle
Brakes
239
Vehicle
54
Brakes
Fig. 22 - Brake hydraulic system schematic diagram with tap in position ON.
A - oil pressure
B - discharge oil
Hydraulic connections
PR - Rear RH brake
L
- LH brake pedal pump
AL - Front LH brake
240
R
AR
PL
HS
Vehicle
Brakes
54
Fig. 23 - Brake hydraulic system schematic diagram with tap in position OFF
A - oil pressure
B - discharge oil
Hydraulic connections
PR - Rear RH brake
L - LH brake pedal pump
PL - Front LH brake
241
Vehicle
54
Diagnosing malfunctions
Diagnosing malfunctions
poor braking
adjust
replace
replace
uneven braking
check for correct
adjustment
adjust
replace
replace
noisy braking
242
Vehicle
Hydraulic power-lift
59
Technical characteristics
manufacturer
lift type
safety valve setting
minimum operating pressure
minimum permissible piston diameter
maximum permissible cylinder diameter
lifting capacity with load concentrated
on lower link ball ends at height of
rear wheel centres
tightening torque for cylinder retaining bolts
bar
bar
mm
mm
kg
kgm
Nm
1600
15 -16,5
150 - 165
243
Vehicle
59
Hydraulic power-lift
Fig. 2 - Fixing the front lift and the front cover to the gearbox
Lift mechanism
Inspect the splines for grooves or excessive wear; replace the levers if necessary.
Inspect the splines of the lift shaft for excessive wear and check
that the machined surfaces in contact with the supports are not damaged; carefully clean the lubrication slots for the shaft supports.
At each dismantling, remove the seals and gaskets. Check that
there are no oil leaks from the lift cylinder.
Checking the safety valves
Check that the safety valve incorporated in the auxiliary control
valves is set to 190 bar.
Remember that to ensure the correct operation of the lift, the operating pressure in the lift circuit must not exceed 150 bar.
244
Vehicle
Hydraulic power-lift
59
D
F
15.80.05
G
E
245
Vehicle
59
246
Vehicle
Hydraulic power-lift
59
247
Yellow =
Blue =
Green =
Red =
Vehicle
59
Hydraulic power-lift
1 - Valvematic
2 - Anti-shock valve
3 - Down valve
4 - Control valve
5 - Pilot valve
6 - Enabling valve
7 - Inlet valve
P - Pump
T - Return
248
Vehicle
Hydraulic power-lift
59
249
Vehicle
59
Hydraulic power-lift
250
Vehicle
Hydraulic power-lift
59
251
Vehicle
59
Hydraulic power-lift
252
Vehicle
Hydraulic power-lift
59
Fig. 16 - Control linkage for draft control and stop screw for the position control lever
253
Vehicle
59
Hydraulic power-lift
254
Vehicle
Hydraulic power-lift
59
255
Vehicle
59
Hydraulic power-lift
Install on screw A:
ring B,
spacer C,
spring D,
ring E,
screw in nut F to take up all play.
Fit eye H and tighten nut F against it to a torque of 100 105 Nm (~10 Kgm), taking care that nut F does not turn on
screw A.
Screw plug I into spring holder G to prevent axial movement of the previously assembled pack.
256
C D
Vehicle
Hydraulic power-lift
59
valvematicspring
no. of springs used
wire diameter
external diameter
released spring
loaded spring
n.
mm
mm
mm
mm
mm
1
1,4
7,8
54
47,5
43,37
(N 21) - kg 2,133
(N 28,5) - kg 2,899
n.
mm
mm
mm
mm
mm
1
0,9
7,8
25,5
15,2
11,5
(N 43) - kg 4,4
(N 39) - kg 4
n.
mm
mm
mm
mm
mm
1
1,2
10,4
110
65
60
(N 29) - kg 2,96
(N 43) - kg 4,43
n.
mm
mm
mm
mm
mm
2
1,1
8,8
25
17
13
(N 41,3) - kg 4,2
(N 54,3) - kg 5,5
N
mm
mm
mm
mm
mm
1
1,2
9,5
57,3
35
25,8
257
Vehicle
59
Electronic power-lift
ELECTRONIC LIFT
The electronic lift is controlled by an electronic control unit and a control panel.
The electronic control unit processes the signals from the input devices and generates the output signals for the electro-hydraulic control of the lift control valve.
The system provides Draft and Position control functions.
IMPORTANT
The "ALL ROUND TESTER" provides the interface for electronic control unit self-diagnostic and programming
operations. All the display messages are given in the chapter "LIFT TESTER Control unit version 1.24A" of the
Appendix (see table of contents).
258
Vehicle
Electronic power-lift
59
Control panel
The control panel comprises a series of potentiometers, lights and switches which serve to set the system operating
mode, raise or lower the lift and to provide information about system status.
The control panel is separate from the electronic control unit, to which it is connected by way of a multi-pin connector.
259
Vehicle
59
Electronic power-lift
Up control
Pressing this button for at least 0.2 seconds raises the lift to the maximum lift height.
Control/Float mode
If the Down button is pressed for less than 0.2 seconds, Control mode is activated.
If the button is held pressed for longer, Float mode is activated. In the latter case, the implement will be lowered at the
rate set by the lowering speed control knob and the lowering solenoid valve will be operated for as long as the button is
held pressed.
The moment the button is released, the system will exit Float mode and automatically resume Control mode.
Lock/release
Activates/deactivates total lock out of the control panel. When the lock is activated, the warning light illuminates.
On starting, the system is always locked; to release the lock, hold the Up control button pressed for 3 seconds until the
light goes out. The light will flash rapidly while the button is pressed.
To activate the lock, hold the Up control button pressed for 3 seconds after which the light will illuminate; again, the light
will flash rapidly while the button is being pressed.
On activating the lock, the linkage is immediately raised to the height determined by the maximum lift height control
knob. Any subsequent alteration to the position of the lift controls (including the maximum lift height control knob) will
have no effect on the position of the linkage until the lock is released.
WARNING: only use the Up control button located on the solenoid valve of the lift control valve in cases of extreme necessity and when the engine is running at idle speed. Release the button before the linkage reaches the maximum height, as the automatic stop determined by the both position sensor and the safety switch is excluded during this operation.
260
Vehicle
Electronic power-lift
59
A - Up B - Down
Fig. 4 - Flow control valve used to regulate the rate of oil flow to the lift cylinder.
261
Vehicle
59
Electronic power-lift
Lift operation
On starting the engine, the lift is in Lock condition; to release the lift, press the UP switch for at least 3 seconds.
The lift control system enters STOP status in which condition the lift may be raised to the maximum lift height by pressing the switch for at least 0.5 seconds but no more than 3 seconds.
To activate the lift control system, press the DOWN switch for less than 0.3 seconds; if the switch is held pressed for longer, FLOAT mode is activated and CONTROL mode will only be resumed when the switch is released.
The functions of the three potentiometers are as follows:
1 - MAXIMUM LIFT HEIGHT (used to set the maximum height to which the linkage can be raised)
2 - LOWERING SPEED (used to set the rate at which the implement is lowered).
3 - CONTROL (used to select the control type: when turned fully to the left POSITION control is selected, when turned
fully right DRAFT control is selected).
When turned to the intermediate sector, mixed draft and position control is selected.
LIFT ALARMS
CODE
MESSAGE ON TESTER
Alarm description
11
UPSV DISCONN.
UP SOLENOID DISCONNECTED
12
UPSV S.C.
13
DWSV DISCONN.
14
DWSV S.C.
15
21
POS.SENS.S.C.
22
POS.SENS. DIS.
23
GEN.FAIL.CPU
24
25
31
41
42
45
EEPROM CHECK
EEPROM ERROR
0.3 0.3
0.3
1,2
off
262
Electronic power-lift
59
PIN OUT
+Vcc Sensors
Main Control
L. Speed
Draft
11
10
Mix
Max H.
12
Position
Electrovalve DOWN
Electrovalve UP
ISO 9141
GND
1
Vcc
1 Vdc
2 UP solenoid valve
3 - DOWN solenoid valve
4 GND
5 Sensor Vdc
6 Position
7 Draft
8 Lowering speed
9 Maximum height
10 Mix
11 Main control
12 ISO 9141
Vehicle
1K2
Lock/Alarm
Extern up
Extern down
A - UP solenoid valve
B - DOWN solenoid valve
C - Tester IN/OUT
D - Position sensor
E - Draft sensor
F - Lowering speed
G - Maximum height
H - DRAFT/POSITION mix control
I - Main control
L - DOWN/UP control
Up
Down
V
+
EVup
EVdown
Tester
In/Out
Position
Sensor
Draft
Sensor
Lowering
Speed
Maximum
Height
Mix
Draft/Pos
Main
Control
Down/Up
Control lever
263
Vehicle
59
Electronic power-lift
264
A - Up
B - Down
Vehicle
Electronic power-lift
59
(V=0.84 dm )
Rear lift
210 Bar
5
Fig. 8 - Functional diagram of the lift control valve.
1 - UP valve
2 - DOWN valve
3 - Enabling valve
4 - Antishock valve
5 - Check valve
6 - Lifting cylinder
265
Vehicle
59
Electronic power-lift
266
Vehicle
Electronic power-lift
59
267
Vehicle
59
Electronic power-lift
268
Vehicle
Electronic power-lift
59
269
Vehicle
59
Electronic power-lift
270
Vehicle
Electronic power-lift
59
2
1
3
271
Vehicle
59
Electronic power-lift
272
Vehicle
Electronic power-lift
59
A
B
27 L/min MAX.
(ALIMENTAZIONE DA POMPA
O DA FRENATURA IDRAULICA)
27 L/min
2630'
Corsa sensore
10
8.43
7330'
2630'
273
Vehicle
59
Electronic power-lift
(discesa)
FLOAT
AT
E S
. E L
DETENT.
KICK-OUT
274
Vehicle
Electronic power-lift
59
Elements to check:
Sensors
Electronic control units
Actuators
275
Vehicle
59
276
bar
mm
mm
mm
kg
removable arms
single-acting
from the rear auxiliary
hydraulic distributor
180
50
170
865
1500
Vehicle
59
277
Vehicle
59
A - TO LIFT CYLINDERS
B - RATE OF DROP VALVE
C - ANTI-SHOCK VALVE
D - ACCUMULATOR
E - LOWERING SPEED
CONTROL VALVE
F - DIRECTIONAL CONTROL VALVE
Fig. 3 - Oil pressure accumulator and anti-shock valve. (The directional valve to which is connecting, is convertable into single-acting. For the operations to see auxiliary systems chapter).
278
Vehicle
59
specifications
power take-off clutch
Clutch
number of plates
diameter of plates
thickness of clutch plate pack
Minimum
Maximum
105
mm
mm
N of thrust plates
27.32
29.90
5
bar
bar
16
+2
0
bar
16
+2
0
Restrictor orifice
mm
1.1
wire diameter
mm
outside diameter
mm
52,5
free length
mm
50
kg 82 (808 Nm) mm
kg 98 (978 Nm) mm
28
23,4
279
Vehicle
59
Inspect the clutch plate contact surfaces and replace the plates if worn or damaged.
Check the efficiency of the piston return spring; the spring characteristics should correspond to those specified in the
relative table; replace the spring if necessary.
The seal rings of the clutch piston and brake piston must be replaced if worn, as should the brake disc itself.
At each disassembly, carefully clean the oil ways in the clutch housing; use a compressed air jet if necessary.
280
Vehicle
59
Allow the oil to flow through the valve block, take the following pressure readings:
SOLENOID EV.4 NOT ENERGISED
SHUT-OFF VALVE OPEN
Pressure M bar
5 max.
Pressure M bar
15 min. 18 max.
Fig. 2 - Testing the operating pressure in the P.T.O. clutch supply circuit.
281
Vehicle
59
Lubrication pipe
Restrictor
to P.T.O. clutch
Return
pump delivery
suction
282
Vehicle
59
Proceed as follows:
Remove cover E, then remove spacer B (fig. 4) and place in the bottom of cover E in position D, as indicated in the diagram on the right-hand side of figure 2 (drive shaft disconnected). Now pull the shaft F forward to disengage it from the
drive coupling and position washer A in the groove G.
Replace cover E.
To re-connect the front P.T.O. drive, remove cover E and washer A and push the drive shaft in. Replace washer A as
shown in the diagram on the left of the figure (drive shaft connected), then replace cover E.
283
Vehicle
59
284
Vehicle
59
Z 22
Z 50
285
59
mandata
Vehicle
lubrif.
90
90
85
95
M42x1.5
M42x1.5
286
Vehicle
59
287
Vehicle
59
Diagnosing malfuntion
Diagnosing malfuntions
Verify activation of
the solenoid valve
recheck pressure
inspect O-rings on
piston and manifold
verify movement of
piston
replace discs
Check
engagement pressure
check piston
free stroke
for
clutch slipping
piston jammed
288
Controls
Hydrostatic steering
63
Hydrostatic steering
Code 290.6310.4/10 Danfoss type for 4WD
Code 009.3141.4/10 for 2RM
General information
Turning the steering wheel operates a rotary distributor connected to an oil flow control shutter permitting the pressure
oil to be directed to the hydraulic cylinder in the amount necessary to provide the desired steering action.
The steering system is an open-centre reactive type: the user can directly feel the steering response on the steering
wheel and perform a prompt correction of the driving direction.
In addition, the remarkable wheel caster angle will help increase the wheel self-centering effect as the wheels will automatically get in a straight line when the steering wheel is released.
The hydraulic circuit is fully independent. The oil drawn from the gearbox flows first through a high-delivery filter before
being routed under pressure to the distributor by a pump constantly in mesh driven by the engine and fitted on gearbox
left-hand side.
Two powerful single-acting cylinders, connected to the front wheel hubs, ensure the thrust necessary to steering under
any working conditions.
Oil returning from the power steering unit is cooled by a radiator in the engine compartment and then directed to the unit
piloting the electrohydraulic controls and sole function to lubricate the gearbox.
Moreover this system offers the advantage that the tractor can be driven also in the event of either a pump failure or an
engine stop. A valve within the distributor will allow the oil to be drawn from the discharge circuit through the oil control
shutter, whenever a pressure drop occurs in the pump delivery circuit.
bar
bar
mm
mm
mm
mm
number
142
22
48
2,17
mm
mm
mm
number
tightening torques
control valve cover bolts
cylinder retaining bolts
kgm
kgm
3
16
Nm
Nm
2
155
289
Controls
63
Hydrostatic steering
Inspections and checks
Steering pump
Clean all component parts of the pump thoroughly, using petrol.
Check that the gears are not unduly worn, otherwise replace.
Start the engine and allow to idle for a few minutes; then, with the
steering on full right hand lock, turn the wheel further until the hand
of the gauge stabilizes at around the maximum pressure. If this is
different to the maximum operating pressure (150 bar), adjust the
setscrew (A - fig 10, page 300) of the valve until the requisite value
is re-established in the circuit.
Repeat the same sequence of operations with the pressure gauge
and adaptor fitted to the right hand steering cylinder, this time on
the left hand lock.
290
Controls
Hydrostatic steering
63
Steering cylinders
Hold the cylinder in a vice, unscrew ring nut B and withdraw the piston L by pulling the rod N (fig. 7).
If necessary, remove the circlip F (fig. 8) from its groove with the
aid of a suitable tool to allow withdrawal of the ball end G (fig. 8).
If necessary, remove the seal (F - fig. 7) from the cyilinder with the
aid of a screwdriver from the piston.
291
Controls
63
Hydrostatic steering
H - Ball end
I - Circlip
L - Piston
M - Seal
N - Rod
Servicing
Verify the integrity of the O-ring and wiper seals. Replace any
components showing signs of wear or damage.
Inspect the sliding surfaces both of the rod and of the cylinder
for signs of scoring, heavy wear or any kind of damage; if any
of these are discernible, replace the affected component.
Check for correct operation of the ball end, ensuring that it betrays no signs of heavy wear, scoring or oxidation, the presence of which dictates replacement.
Lubricate the wiper seals and ball end with care.
Reassemble the cylinder, repeating the dismantling operations in reverse sequence.
Fig. 8 - Ball joint
F - Circlip
292
G - Ball joint
Controls
Hydrostatic steering
63
2 -Insert first the two external spring blades into the rotary distributor and subsequently the two internal ones.
293
Controls
63
Hydrostatic steering
15 - Insert the distributor from the bottom trying to make installation easier alternately rotating in both directions.
22 - Fit the spacer in such a way the holes in it are in the same line as the corresponding grooves.
23 - Insert the drive shaft in the distributor so that the notching may engage into
the pin in a position being parallel to the
distributor face.
294
Controls
Hydrostatic steering
63
25 - After inserting the two O-rings properly lubricated into the oil flow control
shutter fit the stator positioning as
shown in figure.
26 - The rotor should be placed to the stator and then swiveled with regard to the
drive shaft as shown in figure.
27 - Place the spacer ring, (only for those models which the spacer is fitted).
295
Controls
63
Hydrostatic steering
296
F - return flow
L - to left hand cylinder
R - to right hand cylinder
P - pump
T - discharger
Controls
Hydrostatic steering
63
297
Controls
63
Hydrostatic steering
Greasing the steering shaft
On assembly, grease the areas shown on the left with Molikote
GN-PLUS
8 Bar
L
OSPC 80 OR
100 Bar 2 WD
0.009.3141.4/11
150 Bar 4 WD
0.290.6310.4/10
T
298
Controls
Diagnosing malfunctions
63
Diagnosing malfunctions
Check oil level in
tank
Restore level
Check for air
in system
Replace pin
Reset or replace if
necessary
Hard steering
Clean distributor
and replace oil
Blocked distributor
Wheels oscillation
Adjust
299
Controls
64
Mechanical controls
Mechanical controls
Given the constructional simplicity of these controls, we present a series of figures illustrating the individual components of the controls.
Only some of these controls require adjustment; for instructions for these adjustments, refer to the chapter dealing with
corresponding unit.
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23
Fig. 24
Fig. 25
Fig. 26
Fig. 27
Fig. 28
Fig. 29
Fig. 30
Mini-reduction/shuttle control
Gearshift controls
Range gear control
Internal gear controls
Internal shuttle control
Differential lock control
Internal differential lock control
Handbrake control
Handbrake control (part under footplate)
4WD - Front differential lock
4WD - Drive shaft
4WD - Power take-off
4WD engagement control
2-speed P.T.O.
3-speed P.T.O. - 60 HP
3-speed P.T.O. - 70 - 80 - 90 HP
2-speed + groundspeed P.T.O.
2-speed + groundspeed P.T.O. (internal controls)
Groundspeed P.T.O. control
Groundspeed P.T.O. internal control
Front P.T.O.
Throttle controls
Hand throttle control
Electronic hand throttle control
Accelerator pedal control
Lift control levers
Auxiliary service control valve - flow control valve
Lift control levers under footplate
Auxiliary service control valves - 6-way
Auxiliary service control valves - 4-way
WARNING: It is important that those tie-rods fitted with adjustable forks are adjusted so that their respective control levers can be moved through their entire range from min. to max. without obstruction.
300
Controls
Mechanical controls
64
301
Controls
64
Mechanical controls
302
Controls
Mechanical controls
64
303
Controls
64
Mechanical controls
304
Controls
Mechanical controls
64
305
Controls
64
Mechanical controls
306
Controls
Mechanical controls
64
307
Controls
64
Mechanical controls
308
Controls
Mechanical controls
64
309
Controls
64
Mechanical controls
310
Controls
Mechanical controls
64
311
Controls
64
Mechanical controls
312
Controls
Mechanical controls
64
313
Controls
64
Mechanical controls
314
Controls
Mechanical controls
64
315
Controls
68
Electro-hydraulic controls
Electro-hydraulic controls
Front P.T.O. clutch engagement control
The front P.T.O. can only be engaged when the engine is running. Pressing the pushbutton engages the front P.T.O..
The integral light illuminates to indicate that the P.T.O. is engaged.
Rear P.T.O. clutch engagement control
The rear P.T.O. can only be engaged when the engine is running. Pressing the pushbutton engages the rear P.T.O..
The integral light illuminates to indicate that the P.T.O. is engaged.
Differential lock engagement control
Pressing the pushbutton engages the front and rear differential locks. The integral light illuminates to indicate that the
locks are engaged. Pressing the pushbutton again disengages the locks.
Front-wheel drive engagement control
Pushbutton with integral indicator light.
Press to engage front-wheel drive; press again to disengage.
N.B. Engagement of the above devices is also signalled by indicator lights on the console.
Rear P.T.O. engagement control
Pushbutton with integral indicator light.
Press to engage the rear P.T.O.; press again to disengage.
The P.T.O. may only be engaged when the engine is running.
Gearbox
The POWERSHIFT transmission offers the possibility to select each speed in
,
or
(using the gear and range
lever) without having to depress the clutch pedal simply by pressing the electro-hydraulic control switch.
This is achieved by way of three multi-plate clutches.
Electro-hydraulic shuttle
As an alternative to the mechanical shuttle, all transmission types may be equipped with an electro-hydraulically controlled shuttle. This comprises an electronically controlled system, where two hydraulically controlled actuators act on
the gearbox clutch and the direction selector rod. The shuttle control lever is located on the left below the steering column.
Front and rear lift
The front lift is operated by way of the control lever of the auxiliary service control valves located on the right of the driving seat, after first opening the shut-off cock in the oil delivery line to the front lift.
The mechanical rear lift is operated by controls located to the right of the driving seat.
For tractors equipped with electronic lifts, see p. 258 for a description of the controls.
Electro-hydraulic controls for adjustment of the right-hand lift rod and the lateral stabilisers.
The adjustable lift rod consists of a double-acting hydraulic cylinder, while the stabilisers are single-acting hydraulic
cylinders.
In the version in which the oil is drawn from the auxiliary service control valves, the control system is equipped with a
flow divider valve which, operated by a solenoid valve controlled from a switch, sends oil to the lift rod or the stabilisers.
The linkage can then be adjusted using the first control valve lever.
In the version with full electro-hydraulic control, the system is equipped with a specific control unit, which allows direct
adjustment of the linkage.
316
Electro-hydraulic controls
68
R
F
210 Bar
4RM
Rear lift
(V=0.84 dm )
2RM
8 Bar
L
R
T
OSPC 80 OR
Lift
6 Bar
100 Bar 2 WD
0.009.3141.4/11
Lower
Neutral
Controls
150 Bar 4 WD
0.290.6310.4/10
P
Dis.
4 Wd
Sec. shaft
1.1
T
T
H.P.C.
190 Bar
L
A
Inn.
Rear
Dis.
Inn.
Front
Main shaft
Diff.look
P.T.O.
32 cc
2.3719.730.0
11 bar
2.4419.480.0
15 Micr.
16 bar
5 bar
H
11 cm 3
27 L/min.
19 cm 3
47 L/min.
Rh
Lf
14 cm 3
35 L/min.
N.giri/min.pompe:2522
Rapp. 1/1.0732 (44/41)
150 Micr.
317
Controls
68
Electro-hydraulic controls
Rh side
Lf side
0.011.3671.4/10
1
2RM
4RM
8 Bar
L
210 Bar
2.3729.320.0
C2
C1
C3
V2
P2
32 cc
Dis.
Main shaft
4 Wd
Free return
Rh side
0.35
bar
A
T
J2
190 bar
P-Ecc.
Rh side
Inn.
Rear
Dis.
Inn.
J1
P.T.O.
Front
6/20 L/min.
O
N
A
B
P1
G1
Diff.look
0.010.5140.4
P
0.009.9020.4
Y
2.3719.730.0
Trailer brake
1.1
Sec. shaft
P-Reg.
T
G
11 bar
Y Tractor brake
2.4419.480.0
15 Micr.
16 bar
5 bar
A
1
11+11 cm 3
27+27 L/min.
A
H
Rh
L
Rh
V max
11.6 cm
150 Micr.
A
V max
14.7 cm 3
F to A2
Fig. 2 - Hydraulic circuit diagram (version with full complement of optional equipment).
V max
13.9 cm 3
2.3719.810.0/10 (Italia)
2.3719.550.0/20 (Francia)
11 cm 3
27 L/min.
Lf
J3
318
150 Bar 4 WD
0.290.6310.4/10
T
V1
190 Bar
100 Bar 2 WD
0.009.3141.4/11
0.011.3468.4
70 Bar
OSPC 80 OR
Rear lift
C2
(V=0.84 dm )
700 cc
N.giri/min.pompe:2522
Rapp. 1/1.0732 (44/41)
2.3719.740.0/10
Controls
Electro-hydraulic controls
68
Tasto basculante
Joystick
B1
A1
Rh side
Rh side
A2
B2
B3
A3
Right Stabilizer
Priority flow
OSPC 80 OR
P
1
Rear lift
Spinta tirante
Tie-rod press
210 Bar
RV1
190bar
190 Bar
2.3729.320.0
Tiro tirante
Tie-rod pull
V1
185 Bar
2.3729.500.0
150 Bar 4 WD
0.290.6310.4/10
Agli utilizzi
To implements
V2
6 Bar
From Pump
Dalla Pompa
1.8
70 Bar
DSE
100 Bar 2 WD
0.009.3141.4/11
700 cc
Residual flow
6/20 L/min.
1 1
O
P.T.O.
Rear
Dis.
Front
N
4 Wd
Main shaft
J
1
2 2
3
A
3 3
A
A
T
J2
190 bar
P-Ecc.
Rh side
Inn.
Inn.
Diff.look
32 cc
0.35
bar
Rh side
J1
(V=0.84 dm )
Trailer brake
1.1
A
T
16 bar
P-Reg.
5 bar
K2
11 cm3
27 L/min.
M12x1.5
M12x1.5
AV
Lf
Rh
150 Micr.
M12x1.5
M12x1.5
RM
Y Tractor brake
2.3719.740.0/10
15 Micr.
2.4419.480.0
D
A
Sec. shaft
11 bar
VDP
Stabilizzatore Sx
Left Stabilizer
Pr
Stabilizzatore Rx
Dis.
Lh side
Rh
2.3719.810.0/10 (Italia)
2.3719.550.0/20 (Francia)
11+11 cm 3
27+27 L/min.
N.giri/min.pompe:2522
Rapp. 1/1.0732 (44/41)
A
Azionam.
Frizione
K3
K1
V max
11.6 cm 3
V max
14.7 cm3
V max
13.9 cm 3
Fig. 3 - Hydraulic circuit diagram (version with H-M-L and hydraulic shuttle).
319
Controls
68
Electro-hydraulic controls
A - Check valve
B - Check valve
C - Gearbox lubrication pressure control valve (5 bar)
D - Sequence valve (16 bar)
P - Pump
T - Oil return
L1 - Gearbox lubrication
L2 - P.T.O. lubrication
1 - Rear P.T.O.
2 - Differential lock
3 - 4WD
320
Controls
Electro-hydraulic controls
68
MINI
CAMBIO
A
R
INVERSORE
ASSE MOTORE
0
z
N2 viti M12x55
2.3719.670.0
SMONTAGGIO
ASSE MOTORE
Lubrif.
Lubrificaz.
Lubrif.
Medium
High
Low
Alimentaz.
N6 viti M12x30
2.3719.670.0
ASSE MOTORE
Fig. 5 - Hydraulic components on upper part of gearbox casing - Version with POWERSHIFT.
321
Controls
68
Electro-hydraulic controls
0.010.5263.0/20
0.0
12 V - 21 W
10
.41
89
Invers.
.3
0.011.1338.3/10
N2 viti M12x55
ASSE MOTORE
m N5
m N5
32
N1 vite M12x40
Invers.
ASSE MOTORE
Lubrif.
RM
AV
12 V - 21 W
CAMBIO
HIGH
Alimentaz.
12 V - 21 W
0.008.1646.0
sensore velocita
Low
5 Nm
12 V - 21 W
Alimentaz.
ASSE MOTORE
322
Electro-hydraulic controls
68
ON EV
To tank (T)
Controls
Funzione
ELEMENTO
Bloccato
Spostamento SX
STABILIZZATORE
12 V - 21 W
12 V - 21 W
Spostamento DX
Flottante
Bloccato
**
TIRANTE
Spinta
Spinta tirante
Tie-rod press
Sez. B-B
Section
Stabilizzatore Sx
Stabilizzatore Rx
Right Stabilizer
Left Stabilizer
Stabilizzatore Sx
Left Stabilizer
5
Stabilizzatore Dx
Right Stabilizer
Tiro tirante
Tie-rod pull
12 V - 21 W
Tiro
Spinta tirante
Tie-rod press
8
1
Tiro tirante
Tie-rod pull
1.8
185 Bar
T
Agli utilizzi
To implements
6 Bar
A-A
Sez.
Section
Dalla Pompa
From Pump
323
Controls
68
Electro-hydraulic controls
45
206.27
34
195
129
134
73.77
114
19.5 mm=3Kg
43
32.99x2.62
21.89x2.62
530
16
26
105
50x1.5
31
22
55
50h11
38
15
110
114
Tubo 8x1
42
42.5
41
200
89.2
215
4.5
77.5
88
46.07
65
170
60
20
80.62
435
240
0.5
435
324
80.24
Electro-hydraulic controls
68
to
tank
from
control valve
Controls
3
from Pump
SX
DX
Fig. 9 - Hydraulic system for adjustment of stabilisers and right-hand lift rod.
1 - From trailer braking control valve
2 - Return oil (from pressure control valve)
3 - Version with hydraulic trailer braking
4 - From oil pump
325
Controls
68
Electro-hydraulic controls
LUBRIC.
Low
High
Medium
High
LUBRICATION
FEED
326
Low
Controls
Electro-hydraulic controls
68
LUBRIFIC.
Low
High
Medium
High
LUBRIFICATION
Low
FEED
Fig. 11 - POWERSHIFT solenoid valves - MEDIUM clutch engagement
327
Controls
68
Electro-hydraulic controls
LUBRIC.
Low
High
Medium
High
LUBRICATION
Low
FEED
Fig. 12 - POWERSHIFT solenoid valves - HIGH clutch engagement.
328
Controls
Electro-hydraulic controls
68
2
1
RM
AV
12 V - 21 W
HIGH
Alimentaz.
12 V - 21 W
Low
12 V - 21 W
3
5
329
Controls
68
Electro-hydraulic controls
The hydraulic injector A inserted in the transfer pipe B equalises the oil levels in the front and rear gearboxes.
The injector allows oil in the front gearbox to flow easily into the rear gearbox.
TECHNICAL CHARACTERISTICS
Flow used
pressure of jet
flow transferred
1,8 l/min
16 bar
25 l/min
A - Hydraulic injector
B - Transfer pipe
C - Front gearbox
D - Rear gearbox
E - Venturi pipe
Fig. 14 - Details of front and rear gearboxes.
330
Controls
Electro-hydraulic controls
68
29.5
M12x1.25
38
Tightening torque Nm
Corsa 26
Stroke
331
Controls
68
Electro-hydraulic controls
332
Body
Driving position
71
Platform
Fig. 4 - Platform.
333
Body
71
Driving position
334
Body
Driving position
71
335
Body
71
Driving position
336
Body
Driving position
71
Screen wash
Periodically (as dictated by operating conditions):
check the level of screenwash liquid in the plastic container located at the rear of the machine.
In the event of the jet being rendered defective by an obstruction, this will be remedied generally by freeing the nozzle
outlet with a pin.
If necessary, reposition the nozzle so that the jet strikes the screen at the top of the sweep made by the wiper blade.
It is good policy during winter months to add antifreeze solution to the screenwash liquid, or methyl alcohol.
Warning: it is important that all glass in the cab is kept thoroughly clean.
The rear view mirrors must always be kept clean and properly positioned.
337
Body
71
Driving position
Remove cab.
To open the hood, insert a screwdriver between the hood and the
grille to operate the hood catch.
Push the screwdriver to the left (relative to the driving position) to
release the hood.
338
Systems
Air conditioning
86
Ventilation
The ventilation unit is housed in the cab ceiling.
To switch it on and adjust it, turn the electrical fan switch to the desired speed.
The cab becomes slightly pressurized when the ventilation system is in operation, so that fresh air can enter only by way
of the filter installed in the rear section of the cab roof.
The fan switch can be operated only after the ignition key is inserted.
The air flow can be regulated and directed by suitably positioning the air diffusers.
Air can be taken in fresh from outside or recirculated from within the cab by way of the relative side inlets.
Recirculation inlets fully closed: air is taken in entirely from outside the cab through the rear grille and filtered through a paper element positioned behind the grille.
Either fully or partially open air recirculating grille: now the air is recirculated inside the cab.
N.B. - It is very important that the air diffusers never be completely closed so as to allow for a steady air flow.
To obtain a greater pressurization inside the cab, it is necessary to take the air from the outside, therefore the inside air
recirculating grille should be fully closed.
Heating System
The heater is switched on and adjusted by rotating the control knob at the roof console, then switching on the blower
and setting the selector at the preferred speed.
To warm the cab up quickly, the knob should be rotated fully clockwise and the blower set to speed III.
The screen is demisted or defrosted by air directed through a slot vent.
For defrost or fast demist, all other vents should be closed off.
IMPORTANT: ventilation is provided by a single blower unit serving both the heating system and the air-conditioning
system.
After reaching the desired temperature adjust the system to suit your needs.
N.B. - For ideal system operation, the engine must run at 1600 r.p.m.
WARNING: Before starting the engine, make sure the system is off (by turning off the ventilation fan) so as not to overload the battery.
After using the system at full power for a long period of time, never turn it off suddenly but let it first idle for about 20 seconds.
339
Systems
86
Air conditioning
System configuration
The heating system consist of two units:
1 - Electric heater 3 (3 fig. 1) and blower unit (4 fig. 1) installed behind roof console.
2 - Power supplyng set, consisting of an auxiliary alternator (1 fig.1) located front of the engine and driven by a belt di rectly linked to the engine pulley.
If the air does not come out from the diffusers right away as soon as the system is started, turn off immediately and identify the fault.
N.B. Never turn on the heating system when working in dusty environments.
In the event of the system failing to operate, check the fuse in the roof terminal box.
340
Ventilation
switch
Systems
Air conditioning
86
Water radiator
Blower motor
Temperature control
potentiometer
341
Systems
86
Air conditioning
Control of the excitation relay is achieved using as a reference the disabling due to intervention of the protective devices i.e. over-temperature and NTC circuit open. The voltage drop between the excitation relay output and earth (with relay on) is less than or equal to 1.5 V.
Excitation control
Excitation control is achieved by a closed loop by predicting the voltage supplied by the alternator and thereby controlling the excitation level in a linear way.
The voltage supplied by the alternator is therefore a function of the excitation level and the heating element connected to it.
The characteristics relative to Vc (START) and Vc (SAT) relative to variations in the supply voltage (keyswitch +) with the voltage drops are indicated in the
following tables:
at normal temperature
keyswitch + = 10.0 V
Vc (start) 8%
Vc (sat) 8%
keyswitch + = 13,5 V
keyswitch + = 16.0 V
0,666
0,657
0,651
3,65
4,69
5,43
VOLTAGE DROPS
Between Vecc outputs and GND with: I=4.7 A; Vc=MAX; keyswitch + = 13.5 V
Between relay outputs and GND with: I=200 mA; keyswitch + = 13.5 V
less than 10 V
Connector pin-out
Pin-out of the AMP Multilock 040 12-way 90* connector:
Terminal n
Function
3300
0 to keyswitch+
3300
0 to keyswitch+
keyswitch+
100
0 to keyswitch+
Electronic GND 1
13350
Electronic GND 2
23350
0,1
0V po
Over-voltage (Vc)
0 to 50
NTC sensor
0 to 7
10
Potentiometer GND
0,7
11
280
0 to keyswitch+
12
0,8
-3 to 6
Keyswitch+ 10 to 16 V
Over-voltage protection
Due to the variable factors related to the heating element and the alternator rpm, the voltage may rise to potentially dangerous levels.
To protect against this possibility, the ECU employs a closed loop control system for control of the alternator, with voltages
above 43 Vc to the maximum excitation, thereby relating the excitation voltage to the current produced.
In order to prevent susceptibility of the control, the protection intervention delay time in the event of a variation in the Vs signal is 70 20 msec.
Excitation relay control
342
Operating voltage
range (V)
View of terminals
Systems
Air conditioning
86
high bar
normal bar
low bar
bar
g
cc
bar
bar
kgm (Nm)
R 134 a
2,5
0,8 2,5
0,8
see page 350
950
110
Suniso SP20
2
27
close at 15 bar - open at 11 bar
6 (58)
(*) Pressure is influenced by ambient temperature; in normal operating conditions, with a temperature of 27 C, pressure in the delivery circuit will be 12 bar.
Pressure in the same system will register at around 16 bar with an ambient temperature of 38 C.
1
2
3
4
5
6
7
8
- Electromagnetic coupling
- Compressor
- Condenser
- Fan
- Filter
- Sight glass
- Minimum pressure switch
- Electric fan control
pressure switch
9 - Maximum pressure switch
10 - Expansion valve
11 - Evaporator
12 - Bulb
13 - Potentiometer
343
Systems
86
Air conditioning
The conditioned air undergoes a humidification process, as the low temperature inside the cooler causes a great deal of
condensate to deposit on the external walls of the cooler. This condensate is subsequently conveyed under liquid state
outside the cab through a special drainage system.
The coolant at the cooler exit is still under gaseous state and has a temperature of 5 to 10C, in spite of the thermal exchange that has taken place, and then it is aspirated by the compressor again.
344
Systems
Air conditioning
86
Electromagnetic coupling
Pressure switches
Expansion valve
Temperature sensor
Electric fan unit
By-pass the pressure switch (place jumpers across the two terminals of the pressure switch and the 2 leads of the fan
unit).
If the fan operates:
Causes
Action
Defective relay
Replace relay
Water dripping from the points at which condensate drain lines are connected to the conditioning unit
The problem can be overcome by loosening the clip that fastens the drain line to the cab upright and pulling the tube
downwards, so that the water can run away freely.
345
Systems
86
Air conditioning
346
Systems
Air conditioning
86
Checking system
Check belt tension: under finger pressure applied to the mid point between the two pulleys, belt should not deflect more
than 8 to 10 mm maximally.
Always keep condenser fins duly clean.
Cleaning should be carried out by a water or air jet (be careful not to bend the fins, use the special combing tool to straighten them again).
Ascertain the compressor is firmly secured to tractor and the pulleys are properly aligned.
Warning: When removing the strainer or the air-conditioning unit it is required to plug the inlet and the outlet pipes at
once, this is to prevent both dust and moisture from entering.
Even a few minutes exposure to the environmental humidity makes it necessary to replace the filter.
Temperature regulation
Temperature regulation is obtained through the potentiometer, which automatically regulates the temperature of the air
flow from the radiator according to the environmental temperature, through a combined action with the fan.
A pressure switch located on the electric circuit opens and closes the electric circuit of the compressor electromagnetic
coupling as a consequence of the potentiometer operation. When the circuit is open the pulley will be idling, on the other
hand, when the circuit is closed, this will operate integrally with the compressor shaft.
347
systems
86
air conditioning
348
Systems
Air conditioning
86
Fig. 8 - Valves for connection of the tractor to the air conditioning recharge and service station.
A - HIGH PRESSURE valve
B - LOW PRESSURE valve
Final checks
Once all the refrigerant has been put into the air conditioning circuit, check (with the engine running and the system in
operation) that the high pressure gauge shows a value of between 15 and 20 bar, and the low pressure gauge a value
between 1.5 and 2.5 bar.
349
Systems
86
Air conditioning
12 bar
14 bar
15 bar
17 bar
18 bar
20 bar
The temperature values indicated are those likely to be encountered in the course of a typical twelve month period.
Having established that the system is operating correctly, detach the high and lower pressure hoses of the station from
the tractor and check again with the leak detector that there is no escape of fluid from any part of the system.
350
Type
Thread
5/8 - 18 UNF
Tightening torque
3/4 - 16 UNF
7/8 - 16 UNF
1 1/16 - 16 UNF
Systems
Air conditioning
86
351
Systems
86
Air conditioning
COMPONENTS LIST
N4
C4
M - BLOWER FAN
RV - FAN SPEED RESISTOR
C - FAN SPEED CONTROL SWITCH
RC - AIR CONDITIONING RELAY
F - POWER FUSE
T - AIR CONDITIONING PRESSURE SWITCH
CO - COMPRESSOR
S - DEFROSTING THERMOSTAT
B - POWER SUPPLY CONNECTOR
A - CLIMATE CONTROL CONNECTOR
BV 0.5
NZ 0.5
CR 1
B 0.5
A
T
2
3
4
B 0.5
B 0.5
N4
R4
CR 1
NZ 0.5
M 2.5
BV 0.5
C1
RV
TF
R4
B 0.5
C4
R 2.5
LR 1.5
2
1
0
352
87
86
85
30
RC
CO
Systems
Environnement control
86
Diagnosing malfunctions
LOW PRESSURE CIRCUIT
excessive pressure
in the high pressure
circuit
compressor not
operatin smoothly
overcharged circuit
pressures inside
both high and low
pressure
circuits
tend to balance
expansion
jammed up
excessive pressure
in the high pressure
circuit
normal pressure in
the high pressure
circuit
expansion
jammed up
excessive pressure
normal pressure
normal pressure in
the high pressure
circuit
poor system
efficiency
blocked circuit
discharged system
recharge system
burnt fuse
disconnected wires
coolant leaks
excessively low
pressure
system fails
to operate
valve
release
system
pressure through
the compressor needle valves
353
Systems
82
Hydraulic system
Hydraulic system
KEY TO FIGURE 1:
1 - Delivery line pressure test point
2 - Hydrostatic steering - maximum hydrostatic steering pressure (see instructions on p. 290).
3 - 4WD steering cylinder pressure test point
4 - 2WD steering cylinder pressure test point
5 - Gearbox oil cooler
6 - Electro-hydraulic control unit (see instructions on p. 196)
7 - Hydraulic power unit pressure test point (see instructions on p. 263)
8 - Lubrication oil pressure test point
9 - H-M-L
10 - Hydraulic unloader for equalising oil level in gearboxes
11 - Gearbox lubrication
12 - Rear P.T.O. (see instructions on p. 196)
13 - Diff. lock hydraulic actuators
14 - 4WD engagement hydraulic actuator
15 - Trailer braking hydraulic control valve
16 - Pressure test point for trailer braking hydraulic control valve
17 - 8-way auxiliary control valve (see instructions on pages 362-376)
18 - Pressure relief valve oil pressure test point
19 - Kick-out oil pressure test point (see instructions on page 365)
20 - Hydraulic ways oil pressure test point
21 - Connected implement
22 - Rear lift
23 - Front lift antishock valve and accumulator
24 - Implement coupled to rear lift
25 - Lifting cylinder
26 - Rear lift antishock valve
27 - Front lift (see instruction on p. 362)
28 - Lifting cylinder pressure test point
29 - Front lift antishock valve
30 - Shut-off valve for oil supply to front lift
31 - Supplementary hydraulic control valves
32 - Operating pressure test point for supplementary hydraulic control valve
33 - Pressure test point for kick-out of supplementary hydraulic control valve
34 - Implement connected to supplementary hydraulic control valve
35 - Pressure relief valve setting pressure test point
36 - Supplementary flow divider valve
37 - Hydraulic power unit for 3-point linkage with hydraulic adjustments
38 - Rh lift rod with hydraulic adjustment
39 - Rh stabiliser
40 - Lh stabiliser
41 - Free oil return line on right-hand side of tractor (for hydraulic motors)
42 - Hydraulic ways on right-hand side
43 - Free oil return line on rear of tractor (for hydraulic motors)
44 - Front P.T.O. control valve (see instructions on p. 281).
354
Systems
t
lif
Hydraulic
system
return
Pressione Max
valvola di sicurezza
32 33
Pressione diiFree
esercizio
40
35
39
22
B
t
T
36
return
SOLLEVATORE
POSTERIORE
30
6/20 L/min.
ATTREZZO COLLEGATO
150 bar
free
19
20
190 bar
26
27
701 Bar
SOLLEVATORE
ANTERIORE
N
6 Bar
150 Bar 4 WD
210 Bar
29
25
Rear
Pressione di esercizio
100 Bar
190 bar
t
lif
0.7
CENTRALINA
IDRAULICA
DI COMANDO
PDELLATTACCO
T
T
P
A 3 PUNTI CON
REGOLAZIONI
1.8
IDRAULICHE
100 Bar 2 WD
190 Bar
DISTRIBUTORI IDRAULICI
SUPPLEMENTARI
2
GUIDA
IDROSTATICA
31
OSPC 80 OR
37
0.7
700 cc
STABILIZZ.SX
100 bar
L
1.2
(V=0.84 dm )
Sollevatore anteriore
con attrezzo collegato
28
STABILIZZ.DX
8 Bar
38
TIRANTE DX
SPINTA
TIRO
150 bar
23
150 bar
Rh
Rear
24
ATTREZZO COLLEGATO
side
190 bar
34
ATTREZZO COLLEGATO
shaf
f.look
Dis.
Inn.
4 Wd
Dis.
Inn.
Dif
Front
13
14
A
32 cc
Rear
12
PTO
shaf
11
side
43
0.35
bar
brake
Rh
1.1
16 bar
P-Ecc.
Rh
17
DISTRIBUTORE IDRAULICO
Sec.
brake
T
190 bar
railer
T
42
side
Main
21
Rear
41
82
15
DISTRIBUTORE IDRAULICO
PER LA FRENATURA DEL RIMORCHIO
18
P-Reg.
190 bar
ractor
YT
11 bar
15 Micr.
16 bar
16
5 bar
16 bar
5 bar
H-M-L
AGROSHIFT
11+11 cm 3
27+27 L/min.
A
H
Rh
Rh
11 cm 3
27 L/min.
Lf
PTO
N.giri/min.pompe:2522
Rapp. 1/1.0732 (44/41)
16 bar
10
V max
11.6 cm
V max
14.7 cm 3
V max
13.9 cm
150 Micr.
44
VALVOLA DI COMANDO
PTO anteriore
F.to A2
Fig. 1 - Points provided for measurement of oil pressures in the tractors hydraulic system (see references on page 354).
355
Systems
82
Hydraulic system
Oil filters
The tractor is equipped with 15 micron filter installed on the delivery line from the hydraulic pump to the hydrostatic steering
system. This filter is located on the right-hand side of the tractor and has an interchangeable cartridge.
This filter cartridge must be renewed:
after the first 50 operating hours;
after the first 150 operating hours;
and every 300 operating hours thereafter.
In any case, the filter cartridge must be renewed when the "filter clogging" warning light on the console stays on after the engine has reached normal operating temperature.
It is, however, perfectly normal for the light to stay on for a few minutes after starting the engine.
The tractor is equipped with a second filter with a filtration capacity of 160 microns. This second filter is located on the first
section of the oil suction line on the right-hand side of the tractor.
This filter cartridge is to be renewed after the first 150 operating hours and thereafter every 1200 operating hours.
To renew the suction line filter cartridge, loosen the two straps securing the filter.
To renew the filter cartridge on the hydrostatic steering delivery line, simply unscrew the old cartridge and fit a new one.
The filter clogging pressure switch is set to 2.4 bar; if the pressure switch loses its setting it must be replaced with another
switch with the same characteristics. Check that the calibration setting of 2.4 bar is stamped on the body of the new switch.
IMPORTANT - If the "filter clogging" warning light comes on during operation of the tractor, replace the filters.
Fig. 2 - Component parts of the hydraulic pump assembly
A - Snap-ring
B - Seal ring
C - Cover
D - Gasket
E - Gasket
F - Gasket
G - Feather key
H - Bearing
I - Bushes
L - Driver gear
M - Pump case
N - Gasket
O - Driver gear
P - Cover
Hydraulic pumps
The hydraulic pumps require no servicing or adjustment even after a long period of operation, although the splines of the
pump shaft must be inspected with care: there must be no signs of wear or damage.
356
Systems
Hydraulic system
82
C - Housing
D - Bearing
G - Gear
H - Bush
Fig. 7 - Pump gears.
B - Pump case
C - Base
D - Bearings
G - Gears
I - Screw
C - Base
F - Snap ring
Fig. 5 - Pump disassembly.
357
Systems
82
Hydraulic system
Inspections and checks
After removing all gaskets, both on the covers and in the pump casing, carefully clean all parts using a proper solvent.
Carefully dry all parts with compressed air; this is to avoid that any
solvent residuals may damage the gaskets on reassembly.
Visually check the pump case internally and ascertain it is not damaged.
Check both pinions and bearings for wear, abrasion due to foreign
matters or cavitation.
A - Stop ring
B - Gasket
C - Bearings
Fig. 9 - Inside seals.
NOTE:Should any damage, wear or in any case a component replacement be required, with the exception of the gaskets, the entire pump must be replaced.
WARNING:Do not press onto the stop ring to prevent any damage.
+ 0, 05
Use a dial gauge to make sure the stop ring height be 21
, - 0,15 mm,
otherwise replace taking care the new stop ring installed be measured accordingly.
If reading is above specification fit the new ring in reversed position and perform a grinding using a very fine emery cloth.
Assembly
Before assembly all parts shall be oiled.
Correctly position the gaskets in their seats paying particular attention stop ring A and gasket B be correctly fitted into bearings C.
Coat the cover inner side with a slight grease layer then apply to
pump case and tightening the four securing screws to the recommended torque.
WARNING:The securing screws should be tightened gradually
making also sure that rotors are not hampered in their movements.
Tightening torques
Pump cover securing screws:
- M8 2 kgm (20 Nm)
- M10 5 kgm (49 Nm)
Restore the recommended oil level and then bleed the air from the
hydraulic circuit.
A - Seal ring.
Fig. 10 - Seal ring.
358
Fig. 11 - For tractors with flow control; fit the check valve observing the direction of the arrow in the figure.
Systems
Auxiliary systems
88
Furthermore, there is a special version for those users who require additional controls for a wider range of applications.
Version 4: 12 ways (version 2 + 6-way control valve) located in the middle of the tractor on the right-hand side with
electro-hydraulically operated control valve.
6 ways connected to the control valve located at the rear of the tractor and operated by way of the levers mounted on the mudguard to the right of the driver (two double-acting 1-1 ways convertible to single-acting and
with kick-out, two double-acting 2-2 ways convertible to single-acting and with detent, two double-acting 3-3
ways with float position).
2 ways controlled by rocker switch with float position (mid-mounted ways number 4-4 on right-hand side of tractor) connected to the electro-hydraulically controlled control valve located in the middle of the tractor on
right-hand side.
4 ways controlled by joystick (mid-mounted ways number 6-6 on left-hand side of tractor and mid-mounted
ways number 5-5 on right-hand side of tractor) The joystick is equipped with a lock-release button; when this
button is released when the joystick is in the position with the yellow marker, Float position is obtained. The
ways are connected to the electro-hydraulic control valve located in the middle of the tractor on the right-hand
side.
NB:with the auxiliary spool valve in use (unless a Flow Divider is incorporated), the operation of the hydraulic lift system
remains inhibited (except in FLOAT position).
Important: the lever should be recentred to the neutral position as soon as the external actuator has reached its stroke
limit, to ensure that the hydraulic circuit does not remain pressurized any longer than strictly necessary; prolonged pressure will result ultimately in the hydraulic system being subjected to hazardous levels of stress.
Auxiliary spool valves levers must always be in the neutral position when external services are not in use.
359
Systems
88
Auxiliary systems
360
Systems
Auxiliary systems
88
NOTE : The 6-way auxiliary spool valve incorporates a FLOW DIVIDER which ensures that oil can be delivered at a
constant flow rate of between 3 and 42 l/min to the 2-way kickout section (first valve alongside the flow divider).
The tap has set in the cab, to left hand of the place of guide.
NB: Even when the flow divider is shut off by turning the knob fully in the direction marked (-), a residual flow of oil will
continue to reach the valve at a steady rate of 3 l/min.
5 5
5 5
5 5
Float
A
B
KICK-OUT
B
DETENT.
FLOAT
A
T
190 bar
P-Ecc.
P-Reg.
361
Systems
88
Auxiliary systems
Checking the pressure relief valve setting
The setting of the pressure relief valve must always be 190 bar,
and can be checked by fitting gauge p/n 5.9030.513.0 to either of
the valve work ports and operating the relative lever. If the gauge
reading is not correct, adjust the pressure relief valve see pages
360 - 361.
NOTE: Remember that the purpose of the relief valve is to maintain pressure in the hydraulic lift circuit within a given safety limit, in
this instance 190 bar.
362
Systems
Auxiliary systems
88
3
2
363
Systems
88
Auxiliary systems
Giallo
Rosso
Giallo
Rosso
Giallo
Yellow
Red
Yellow
Red
Yellow
6
5
Rosso
Red
Giallo
Giallo
Giallo
Yellow
Rosso
Red
78
Yellow
Yellow
C
1C
C1 x
C
1
D
1
Dx
B
HPC
T
P
364
GEA
R
BOX
Systems
Auxiliary systems
88
RV1
4
4
DSE2
VDP2
365
Systems
88
Auxiliary systems
HPC
T
B1
A1
B2
A2
B3
A3
Priority flow
HPC
Residual flow
Pr
VDP
E
0
RV1
190bar
DSE
Fig. 10 - Solenoid valves for control of auxiliary service control valves (control valve located in centre of tractor on right-hand side)
HPC Oil flow to electrohydraulic control unit for stabilisers and lift rod adjustment.
366
Systems
Auxiliary systems
89
P
N
B
T
Y
E
Supply
Constant pressure in B
(only for distributor ITALY version)
Maximum pressure in B
(only for distributor ITALY version)
Maximum operating pressure in N
Working temperature
Supply in P
Pilot Y (supplied from below)
supply
services connections
trailer brake connection
oil discharge
trailer braking system connection (in series)
parking brake signaling pressure switch
l/min
bar
20 80
12,5 2
bar
135 5
bar
C
200
-20 +100
with hydraulic mineral oil
with hydraulic mineral oil
367
Systems
89
Auxiliary systems
Connection to handbrake
368
Systems
Auxiliary systems
89
369
Systems
89
Auxiliary systems
Starting
No special precautions are required, simply start the engine and allow time(10-15 seconds) for the hydraulic pipes to fill
with oil before operating the brake pedal.
Checking operation
The red indicator light illuminates when the pressure at the trailer brake coupling is less than 10 bar; the light therefore
gives an indication of whether the system is functioning correctly.
During normal operation, providing the handbrake is released and the brake pedal is not depressed, the red light should
be off.
When the handbrake is applied, the light will stay on even if the brake pedal is pressed.
The light also comes on if the engine stalls under load, as there will be no pressure at the trailer brake coupling.
In normal operation with the handbrake released, on pressing the brake pedal it is possible to hear the pump as it increases the pressure.
To test the pressures, apply a pressure gauge with a minimum full-scale value of 160 bar to the trailer brake coupling.
370
Systems
Auxiliary systems
89
371
Systems
89
Auxiliary systems
Malfunctions
Insufficient pressure
Check the position of the valve by-pass lever, which should be aligned with the axis of the valve.
372
Clean the holes of the main piston; to access the piston, remove
the plug on the opposite side to the pilot side (27 mm wrench).
Withdraw the piston and blow clean.
Close the hex socket adapter screw (France type).
Clean the holes (by washing and blowing) the rapid discharge piston, which can be accessed by first removing the solenoid valve
and the adapter.
Warning: the valve has been tested and calibrated correctly
prior to delivery.
Before attempting to adjust the springs and the shims, to solve
pressure problems, clean all the holes of the piston and solenoid
valve with petrol and compressed air.
The pressure settings are regulated by way of shims, which can
be accessed by removing the pilot valve and withdrawing the 25
mm diameter piston.
The internal spring regulates the pressure of 12.5 2.5 bar, while
the outer spring regulates the pressure of 130 10 bar.
Systems
Auxiliary systems
89
373
Systems
89
Auxiliary systems
Installing the hydraulic braking valve for trailers equipped with safety brake
(ITALY version)
For correct valve and related controls installation, it is necessary to proceed as follows:
Secure the distributor to the tractor and connect the various oil tubes;
Bring the tractor parking brake lever to position A (4th notch of the toothed sector) and carry out the parking brake adjustment so that, in this position, the tractor is braked. Then bring the parking brake lever to position B
(stop notch).
Keeping the parking brake lever in position B, hook the hose fork to lever Y, pushing it against stop screw X.
Then connect the hose to lock plate C by means of the special adjusting nuts. Under these conditions, acting on
the parking brake hand lever of the tractor synchronizes the tractor and trailer stationary braking.
Connect the wiring of the pressure switch, that is screwed on the distributor, to the specific warning light installed on the instrument panel of the dashboard.
Then, when engaging the parking brake, the tractor warning light and the trailer warning light will light up at the
same time.
CAUTION:
When the trailer is hitched to the tractor the knob on the control valve must always be turned counter-clockwise to position "1". When a trailer is not hitched or during trailer hitching/unhitching operations, the lever on the control valve must
always be in the position "0".
On the hydraulic distributor is placed a sensor (E Fig, 5). This sensor active the warning light on the dashboard, when
the trailer brakes is operated.
Fig. 5 - Diagram illustrating adjustment of brake control valve for trailer equipped with safety brake (ITALY version)
374
Systems
Auxiliary systems
89
375
Systems
89
Auxiliary systems
376
Systems
Electrical system
84
General specifications
The electrical system is fully equipped for use on the road, with sidelights, main/dipped beam headlamps, direction indicators doubling as hazard warning lights, and work lights, all fully in compliance with legal requirements as embodied in
the highway code.
There are four essential components and assemblies: battery, alternator, starter motor, and auxiliaries.
The system operates at a nominal 12 Volts (the maximum voltage in operation is 14,3 0,5 V).
The battery charge level is indicated by a relative meter on the instrument panel.
specifications
battery
type
voltage
discharge capacity over 20 hours
rated current
maintenance free
12
100
470
V
Ah
A
starter motor
code
voltage
nominal rated power
(BOSCH)
V
cv
electromagnetic control
alternator
RECHARGE SYSTEM
code
type
nominal rated voltage
pulley nut tightening torque
60 - 70 CV
2.9619.300.0/10
80 - 90 CV
2.9619.290.0/10
12
12
4 (3 kW)
65A MARELLI
65A BOSCH
65A ISKRA
ISKRA 85A
V
kgm
2.9439.400.0
2.9439.410.0
2.9439.420.0/10
2.9439.460.0/10
three-phase
12
5,5 (62 Nm)
377
Systems
84
Electrical system
IMPORTANT REMINDERS
The maker declines all liability in respect of any damages resulting from operations performed other than in the recommended manner and/or by unskilled hands.
To ensure smooth operation of the machine, use only genuine replacement parts.
378
Systems
Electrical system
84
Separate
Batteries
connected batteries
STEP 1
STEP 4
STEP 5
STEP 2
STEP 6
STEP 3
connected batteries
separate batteries
379
Systems
84
Electrical system
PRACTICAL HINTS
Before installing a battery, and periodically thereafter:
Check over the electrical system, giving particular attention to connections; make certain there are no traces of oxidation and that there is no loss of current.
Check the alternator and the voltage regulator setting. If the charging voltage is inordinately high, distilled water will
be consumed at a high rate, whereas a low voltage will not charge the battery sufficiently.
Check the charge level of a new battery with a density indicator or voltmeter; if the density is less than 1.25 kg/l or the
no-load voltage after at least 3 - 4 hours at rest is lower than 12.5 V, proceed to recharge.
Install the battery in the machine with care, utilizing the anchorages provided.
When connecting the battery to the system:
secure the clamp.
before connecting the negative, make certain there is no sparking on contact with the corresponding terminal of the
battery. Sparks are due to insulation defects that must be located and eliminated.
Tighten the clamps on the terminals, smearing with petroleum jelly.
TABLE OF WIRING COLOUR CODES
BK = BLACK
BL = BLUE
BR = BROWN
DK BL = DARK BLUE
DK GN = DARK GREEN
GN = GREEN
GY = GREY
OR = ORANGE
PK = PINK
RD = RED
VL = VIOLET
WH = WHITE
YL = YELLOW
EXAMPLE:
DK BL/WH 1 680
DK BL/WH
1
680
=
=
380
Systems
Electrical system
84
RECHARGE SYSTEM
65A ALTERNATOR
COD. 29439.400.0 Marelli
COD. 29439.410.0 Bosch
COD. 29439.410.0 Iskra
RECHARGE SYSTEM
65A ALTERNATOR
ISKRA AAK5114 14V 85A
COD. 29439.460.0/10
1 - Regolator
381
Systems
84
Electrical system
STARTING SYSTEM
ISKRA
COD. 2.9619. 360.0 for 60 - 70 CV
2.9619. 350.0 for 80 - 90 CV
BOSCH
COD. 2.9619.300.0/10 for 60 - 70 CV
2.9619.3290.0/10 for 80 - 90 CV
382
Systems
Electrical system
84
36
35
27
34
18
26
17
25
33
16
24
32
15
23
31
ETICHETTA ADESIVA
ADESIV LABEL
14
22
30
13
21
29
12
28
20
11
19
10
10N DIGIT
ACQUA
VCC Spie
VCC lights
33
32
14
20
10
12
15
26
27
11
17
13
28
16
29
18
30
25
22
21
3
34
35
36
2
5
4
23
Velocita' ruote
P1
P2
P3
24
MICRO CONTROLLO
DISPLAY
ILLUMINAZIONE
GND Spie
19
31
Velocita' motore
Livello carburante
STRUMENTI
Temperatura mot.
INDICATORI
Ignition switch
Electtrical system deenergized - Key removable
(On version with electronic RPM control, the engine shuts off automatically;
On versio with machanical throttle linkage, the engine is stopped by pulling the knob on the right of the instrument panel).
Active electric circyit: - Lamps indicating operation of the alternator and low engine oil pressure light up on the
instrument panel. A lamp indicating pre-heating lights up when ambient temperature is below 10C; wait until
the lamp has gone out (approx. 55 seconds) before turning the key to the next position. If the ignition key is turned to the start position with the thermostart indicator still alight, the heater cuts out and power is supplied to
the starter motor.
Engine starting
383
Systems
84
Electrical system
IGNITION KEY
machines with mechanical throttle
linkage
p/n 2.7659.071.0/30
machines with electronic rpm
cod. 2.7659.127.0
VENTILATION CONTROL
machines with cab
384
Systems
Electrical system
84
P.T.O. CLUTCH
CODE 2.7659.108.0/10
DIFFERENTIAL LOCK
CODE 008.1335.0
4WD COUPLER
CODE 007.5945.0/20
2-SPEED WINDSCREEN
WIPER SWITCH
CODE 2.7659.092.0
385
Systems
84
Electrical system
WORK LIGHTS
FRONT
CODE 2.7659.078.0
REAR
COD. 2.7659.079.0
386
Systems
Electrical system
84
RELAY
CODE 010.2089.2
Schema-funzionale
Functional diagram
C C2 C3
49a
SCHEMA DI COLLEGAMENTO
WIRING DIAGRAM
49
Spie
warning lights
Rimorchio 1 Rimorchio 2
Trailer
trailer
CC2
C3
1
0
49a
31
49a
R
L
49
15
31
30
destra
right
Motrice
Tractor
49a
sinistra
left
31
interruttore degli
indicatori di direzione
side lamps
switch
49
15/49 30
TB83
BLINKGEBR
4DN 006 208-01
12V21W2+1+1(8)P
49a
C2
31
A 71458
C3
interruttore per
lampegg.d'emmergenza
emergency
main switch
lampade motrice
Made In Germany
49
lampeggiatore di
direzione e d'emergenza
tractor lamps
lampade rimorchio 1
trailer 1 lamps
lampade rimorchio 2
trailer 2 lamps
387
Systems
84
Electrical system
SWITCH CONTROLLING: differential lock - P.T.O. clutch - 4RM - 540 1000 rpm/min P.T.O. speed selector Economy P.T.O. - Live P.t.o. - electric starter system.
CODE 2.7659.097.0
388
CODE 2.7659.501.0
Systems
Electrical system
84
FUSE BOX
F1 - Thermostart
F2 - Side/tail lights - horn
F3 - Hazard warning lights
F4 - Work light - 12V socket
F5 - Engine RPM control unit
F6 - Thermostart/panel/HML
F7 - Engine STOP
F8 - Flashers
F9 - Side/tail light
F10 - Side/tail light
F11 - Dipped beam
F12 - Main beam
F1
F2
F3
F4
F5
F6
F7
F8
- Flasher unit
- Radio
- Air conditioning
- Blower/heater
- Front wiper
- Rear wiper
- Front work lights
- Rear work lights
389
Systems
84
Electrical system
The basic panel is the same as described above, except that the dial is replaced by a 4-digit display showing:
There are also 4 high brightness Leds which indicate the function currently being displayed.
Any specifications not individually listed below will be the same as for the basic panel.
Operation
The selection and content of the functions displayed are governed by pressing buttons, denoted P1, P2 and P3.
Button P1 - Red - Positioned to right of panel.
Button P2 - Red - Positioned to right of panel.
Button P3 - Red - Positioned near fuse box (cover must be removed to gain access).
, when the engine is started, the display sets itself to indicate ground speed
To display a function other than ground speed, simply press P1 repeatedly to select the function required.
390
Systems
Electrical system
84
IMPORTANT: If a function other than speedometer is currently selected, the panel will revert automatically to displa ying ground speed if 20 km/h is exceeded.
391
Systems
84
Electrical system
DIAGNOSTICS
To enable the operator to identify the problem which caused the intervention of the engine stop, the control unit provides
a diagnostic code by means of the oil pressure warning light, but only when the handbrake is released.
The diagnostic code is only given after the engine has been re-started and the control unit has given the first acoustic signal, typically 7 seconds after the alternator warning light goes out.
The diagnostic code consists of a series of flashes each with a duration of 0.3 seconds at 1 second intervals.
The oil pressure input does not provide a diagnostic code as the illumination of the warning light is forced by the pressure switch.
392
Systems
Electrical system
84
Diagnostic codes
Below is a list of the diagnostic codes and their meanings:
flashes
WARNING LIGHT
2
3
4
5
example of code 2
ON
OFF
Description of faults
This chapter provides useful information for fault tracing.
Code 2 - Broken fanbelt sensor
This fault is signalled when the input signal from the fanbelt sensor fails to arrive at the control unit.
If this fault occurs :
- Check that the battery voltage is present between pins 1 and 2 of the sensor connector.
- Check that pin 3 of the sensor connector is connected to pin 6 of the alarm control unit.
Code 3 - Alternator signal D+
This fault is signalled when the alternator signal D+ is no longer present after the alarm control unit has entered into
operation.
If this fault occurs:
- Check the alternator warning light: if on, the problem concerns the alternator itself; if off, the wire carrying the signal to
the control unit may have come disconnected.
Code 4 - Auxiliary input
This fault is signalled when the voltage on pin 8 of the control unit falls below 12V.
This input is not currently utilised, consequently if this fault is signalled, check that pin 8 of the control unit is at +12V. If
necessary, remove the contact from the connector and test again.
Code 5 - Engine STOP output
This fault is signalled when the control unit does not detect any connection to its STOP output.
If this fault occurs:
- Check that pin 5 of the alarm control unit is connected to pin 11of the engine control unit.
Broken belt alarm system and diagnostic codes. (If the light stays on continuously this indicates low engine oil pressure).
393
Systems
84
Electrical system
ELECTRICAL WIRING
PLATFORM WIRING DIAGRAMS
DIAGRAM 1 - functional diagram of tractor electrical system
010.4368.4/30 dwg. 6
010.4368.4/30 dwg. 5
DIAGRAM 3 - central wiring for tractors with electronic governor - 1st version
010.4368.4/30 dwg. 4
DIAGRAM 4 - central wiring for tractors with electronic governor - 1st version
010.4368.4/30 dwg. 3
DIAGRAM 5 - central wiring for tractors with electronic governor - 1st version
010.4368.4/30 dwg. 2
DIAGRAM 6 - central wiring for tractors with electronic governor - 1st version
010.4368.4/30 dwg. 1
DIAGRAM 7 - central wiring for tractors with electronic governor - 2nd version
011.4347.4/40 dwg. 6
DIAGRAM 8 - central wiring for tractors with electronic governor - 2nd version
011.4347.4/40 dwg. 5
DIAGRAM 9 - central wiring for tractors with electronic governor - 2nd version
011.4347.4/40 dwg. 4
DIAGRAM 10 - central wiring for tractors with electronic governor - 2nd version
011.4347.4/40 dwg. 3
DIAGRAM 11 - central wiring for tractors with electronic governor - 2nd version
011.4347.4/40 dwg. 2
DIAGRAM 12 - central wiring for tractors with electronic governor - 2nd version
011.4347.4/40 dwg. 1
DIAGRAM 14 - rear lights wiring (codes: 1st version with roll bar 010.9058.3, with cab 010.9057.3)
010.6410.3/10
010.5582.3
010.5582.3
010.8388.3 (dwg. 1)
010.8388.3 (dwg. 2)
TRACTOR WIRING
DIAGRAM 19 - complete front wiring
010.6411.4/40 dwg. 1
010.6411.4/40 dwg. 2
010.6708.3
011.2025.4/20 dwg. 1
011.2025.4/20 dwg. 2
012.0101.4 dwg. 1
012.0101.4 dwg. 2
012.0102.4 dwg. 1
012.0102.4 dwg. 2
010.7262.4/20 dwg. 1
394
Systems
Electrical system
84
010.7262.4/20 dwg. 2
010.7262.4/20 dwg. 3
010.7263.4/20 dwg. 1
010.7263.4/20 dwg. 2
010.7264.4/10
010.7265.4
011.0644.3/20 dwg. 1
011.0644.3/20 dwg. 2
COMPONENTS
DIAGRAM 38 - steering column switch unit
010.1173.4
2.7099.740.0
009.7620.4
DIAGRAM 41 - engine control unit with belts alarm, HML and preheating
- engine control unit with belts alarm, HML and preheating (010.7260.4 for 30 km/h 1st version)
- engine control unit with belts alarm, HML and preheating (010.7261.4 for 40 km/h 1st version)
011.4353.4/10
010.8869.4/20
2.7659.194.0
2.7659.218.0
2.7659.219.0
2.7659.220.0
2.7659.221.0
011.2991.0
395
396
Systems
84
Electrical system
Systems
Electrical system
84
STARTER SWITCH
STARTER MOTOR
ELECTRONIC GOVERNOR CONTROL UNIT
BELTS ALARM CONTROL UNIT
65A ALTERNATOR WITH SOCKET W
HORN AND DIRECTION INDICATORS SWITCH
DIRECTION INDICATORS CONTROL UNIT
TRAILER SOCKET
LIFT SOCKET
LINK ARMS VERSION
PREHEATING RELAY
RELAY FOR ENABLING STARTING
RELAY CONTROLLED BY IGNITION SWITCH
2
3
4-5
7
8
9
10
11
12
13
14
15
16
17
32
33
34
35
36
37
38
39
40
41
42
PLATFORM WIRING
43
44
45
46
47
48
49
50
51
52
53
54
55
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
83
84
85
86
87
88
89
90
93
94
010.4368.4/30 dwg. 6
397
Systems
84
Electrical system
+12 VCC
R
4
F5
F1
15A
40A
L
4
F6
40A
20A
L
4
30
30/1
MB1
H
R
1
.
5
15
50
R
4
40
42
46
48
CENT.
PRERIS.
7
R2
C
R
N
1
.
5
x
2
REG.
ELECT.
M
V
1
H
2
.
5
10
B
1
AN
37
16
N
1
R
B
0
.
5
S
1
41
45
H
G
ZN
43
63
M
1
49
47
55
30
30b
MN1
56
15
49
57
22
61
24
V
B
62
A
G
23
44
59
G
R
1
N
V
25
60
30
R 30b
B
R
1
15
O
49
MB 1
17
6
8
18
20
50
52
30
HR
H
N
1
19
1
4
CENTR.
H-M-L
R1
21
L
R
51
54
AR
30
30b
53
32
Z
R
35
B
R
1
B
Z
33
15
30
49
R 30b
L
1
ALTER
15
49
-VCC
TO RPM
34
CENTR.
CINGHIE
REG
ELECT.
R1
M
1
M
4
36
M4
R.MECC
a2
AR4
FM1
GN1
a3
MV1
+12 VOLT
a2
1
F2
F8
F7
20A
10A
F3
10A
15A
R 2.5
B
N
1
.
5
R 2.5
F
15
1
V-N
1.5
V
B
1
.
5
30
H1.5
G 2.5
49
49a
30
SG1.5
G
V
1
.
5
G
V
1
.
5
91
L
Z
1
10
11
12
20A
CENTR. FRECCE
L
B
1
F4
30b
R1
R2
15
49
FM1
M1
B1.5
3
F9
F10
10A
RN1
66
F12
10A
G
N
1
67
G
N
1
68
G
1
69
V
1.5
G
1
70
R
N
0
.
5
N
1
10A
G1.5
GN1
G
N
1
F11
10A
G
1
71
H
1
72
H
1
73
V
1
74
V
1
75
A
R
0
.
5
Z
1
AN1
F
A1
V
1
76
M
1
.
5
N
1
AN1
83
77
84
85
86
87
88
89
93
94
PRESA
LAMP.
95
PRESA
SEDILE
TABELLA COLORI / COLOURS TABLE
GN1
LUCI POSIZIONE
DIR.
RN1
STOP
DIR.
G1
a3
PLATFORM WIRING
398
LUCI DI POSIZIONE
N1
AN1
A1
M
V
Marrone/Brown
Verde/Green
C
A
Arancio/Orange
Azzurro/Blue
Z
N
S
R
Viola/Violet
Nero/Black
Rosa/Pink
Rosso/Red
B
L
G
H
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Grigio/Gray
010.4368.4/30 dwg. 5
Systems
Electrical system
84
EV L
EV PTO
EV DIFF
EV DT
SERVICE
FILTRO OLIO
H EV
L EV
PTO EV
DIFF EV
EV DT
SERVICE
OIL FILTER
V7
V8
N1
CN 1
AMP
AMP
CN 1
MB 1
GR 1
HR 1
MB 1
E3
AMP
E4
AMP
AMP
ZV 1
ZB 1
MB 1
AL CENTRALE
TO CENTRAL
E5
RV 1
MB 1
MB 1
Arancio/Orange
Azzurro/Blue
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Grigio/Gray
C
A
B
L
G
H
AMP
Marrone/Brown
Verde/Green
Viola/Violet
Nero/Black
Rosa/Pink
Rosso/Red
OIL FILTER/SERVICE
6
7
PRESS.RIMORCHIO
TRAILER PRESS.
FRENO MANO
HAND BRAKE
VELOCITA'RUOTE
VEL.RUOTE GND
SPEED
SPEED GND
SPIA DT
EV PTO
LIGHT DT
EV PTO
13
EV DF
EV DF
14
15
EV DT
COM DT/DF/PTO
EV DT
COM DT/DF/PTO
17
18
EV H
EV H
EV L
EV L
20
GALL RISERVA
SPIA RISERVA
EMPTY SENSOR
EMPTY LIGHT
GND
GND
9
10
11
12
16
X2
GV 1
ZB 1
ZV 1
HN 1
HM 1
N1
X1
HM 1
N1
HN 1
AR05
N1
GV 1
MV 1
N1
1
N1
G1
PLATFORM WIRING
V12
HM 1
8
14
20
25
29
9
15
21
26
V13
AMP
AMP
AMP
H1
G1
21
22
AR05
GR 1
HR 1
RV 1
MB 1
X4
V14
V10
P4
P2
FRENO A MANO
V.RUOTE
PTO SYNCRO
HANDE BRAKE
SPEED
SYNCRO PTO
AN 1
ECONOMIC PTO
F.OLIO/SERVICE
N1
PTO ECONOMICA
AG 1
4
5
PTO 540
PTO 1000
VB 1
PTO 540
PTO 1000
G1
AG 1
VN 1
VB 1
CN 1
AN 1
H1
MV 1
GV 1
VN 1
SYNCRO PTO
PTO SYNCRO
P3
DOPPIA TRAZIONE
4WDT
V5
V2
V6
V11
SYNCRO
PTO 540
PTO ECONOMICA
PTO 1000
PRESS.RIMORCHIO
SYNCRO
540 PTO
ECONOMY PTO
1000 PTO
TRAILER PRESSURE
II RISERVA
II EMPTY
DIAGRAM 3 - CENTRAL WIRING FOR TRACTORS WITH ELECTRONIC GOVERNOR - 1ST VERSION
010.4368.4/30 dwg. 4
399
Systems
84
Electrical system
PLATFORM WIRING
400
DIAGRAM 4 - CENTRAL WIRING FOR TRACTORS WITH ELECTRONIC GOVERNOR - 1ST VERSION
010.4368.4/30 dwg. 3
N1
N1
N1
N1
N1
N1
N05
N05
N05
N1
N1
ALLARMI
Allarm
RN 1.5
RN 1.5
BN1
MN 1
VN 1.5
C 0.5
5
3
V1
GR05
1
2
6
5
CHECK PANEL
MN05
MG05
G3
N1
INT. DIFF.
Diff. s.
AR05
G4
AR05
N1
N 05
N1
N1
N1
N1
N1
N1
N1
MB 0.5
INT. DT
4wt s.
AR05
B1
MASSA
Gnd
N1
N1
I4
PRESA 12V
GV1,5
6
7
8
N1
GN1
MN 0.5
6
5
N3
MN1
N1
M1
M1
VN1.5
I7
G1
G1
X12
/60
RN1
AN1
HN 0.5
HM 0.5
N1
22
A1 4
GN1
GN1
G1
G1
I1
PRESA RIMORCHIO
Trailer soket
7
5
GND
20
21
EMPTY II LIGHT
EMPTY II SIGN.
ZB 1
ZV 1
18
19
16
13
15
17
EV H
EV L
EV DT/SPIA DT
EV DF/SPIA DF
2
N1 3
9 8
CB 0.5(RPM OUT)
Z 0.5(POT+)
HG 0.5(LED HOLD)
GV 0.5 (SPEED)
HV 0.5(POT.C)
B 0.5(PICK UP)
RV1 (ALL.STOP)
G 0.5 (UP)
1 14
2 15
3 16
4 17
5 18
6 19
7 20
8 21
9 22
10 23
11 24
12 25
13 26
GND
GALL. RISERVA
SPIA RISERVA
EV L
EV H
EV DT/DT LIGHT
EV DF/DF LIGHT
B2
10 A
10 A
10 A
10 A
10 A
10 A
ACC. MANO
Hand acc.
STOP
ELECT.2 20 A
LN 0.5
O5
ELECT.1 15 A
SERVIZI 20 A
N1
15 A
G 0.5
20 A
HN 0.5
40 A
HR1
N 1.5(-VCC)
GND
S 1(ATTUATORE)
X22
V 0.5(-VCC E.)
A1
5 4
HG 0.5 1
S 1(ATTUATORE)
REAR
VN1
X6
HR 1.5(+12 VOLT)
COM DT/DF/PTO
EV PTO
SPIA DT
VELOCITA'
GND VELOCITA'
N1
FRENO MANO
HR1
PRESS.RIMORCHIO
PTO ECONOMICA
H1
F.OLIO/SERVICE
13
DIAGNOSTICA
12
Test
PTO 1000
7 6
PTO 540
O2
14
GV0.8
HR1.5
HG05
RV1
O7
1 1
1 0
PTO SYNCRO
/70
POSTERIORE
30/1
PLATFORM WIRING
14
AR 05
GR 1
HR 1
RV 1
MB 1
12
11
10
B1
A2
LEVA H-M-L
HML LEVER
COM DT/DF/PTO
STOP FRENI
LIGHT STOP
EV PTO
START
H1
G 0.5
AG 0.5
VN 0.5
VB 0.5
CN 0.5
AN 0.5
H 0.5
GV08
V 0.5
Z1
H1
1
CONSENSO FRIZIONE
Clutch consent
SPEED
O6
RELE AVV.
Start rele'
LIGHT DT
R2
ALLA CABINA
TO CAB
GND SPEED
4
TRAILER PRESS.
HAND BRAKE
GV0.8
V0.5
CB0.5
RV1
ECONOMIC PTO
OIL FILTER/SERVICE
PTO 540
PTO 1000
HG05
BR1
3
0
SYNCRO PTO
TAPPO
BG1
TAPPO
TAPPO
O8
MV1
M4
V0.5
17
50
85
M1
M4
L4
19
CB0.5
INTERR.
AVVIAMENTO
Start switch
30
AR4
L4
15
40A
FMAX
HR1.5
86
LB 1
VN 1.5
R4
G 1,5
LB 1
H 1,5
H2,5
8
7
RN 1.5
VN1,5
H 2.5
F12
MV 1
F11
N1
10A
H1
H1
G1
F10
10A
F9
10A
BN 1,5
LB 1
LB 1
GN 1,5
10A
GN 1
G 1,5
10A
F8
RN1,5
FARO LAVORO
Work light
I2
RN1
N1
G 1,5
AR 4
Dia.10mm
+12Vcc
F7
15A
MB 1,5
F6
20A
HR1.5
GV 1,5
F5
15A
GV 1,5
F4
20A
VB 1,5
F3
15A
R 1,5
R 1,5
20A
R4
F2
R6
N1
FANALINI POSTERIORI SX
Left rear light
G1
40A
F1
N1
M1
AN1
X3
X8
N2
N1
X4
9 AN1,5
10
I3
RN1
MN 0.5
PTO
ANT. 3
Front pto
INT. FARI
LAVORO
Work lights
FANALINI POSTERIORI DX
Right rear light
A1
N1
A1
MB 1
N1
M1
G2
5
3
A1,5
MB1.5
B1,5
2
6
GV 1.5
M1
R1,5
Z1
3
4
5
6
VB 1.5
SG 1.5
5
3
MB 1x5
X1
N4
N1
B 1.5
MB 0.5x4
EMERGENZA
2
Emergency
85
3
0
MB05
VR. STEGOLI
Optional
BN 1.5
87
1
2
MB1
N1
HG05
/70
X7
AN 1
14 15 16 17
GV1,5
GV1,5
I5
87
R4
RV1
H1,5
VN1,5
MB 0.5
ZV05
MB1
ZB05
ZB1
86
R1,5
G1.5
E6
N 0.5
B1
RB05
DEVIOLUCI
Light com.
Gnd
RELE'PRER
Cold Start rele'
MASSA
N1
N1
HML PRED.
RN 1.5
RN 1.5
R1
G1 PREDISP.HML
1
N1
ZN1
ZN05
10 11 12 13
Z1
H1
H1
MB 1
INT. PTO
POSTERIORE MB 1
Rear pto s.
GN05
HR05
AR05
RN05
ZR05
Z05
G05
ZB05
ZV05
HR05 HR05
7
8
9
10
19
20
21
22
23
24
25
26
27
HR1
14 15 16 17
H1
H1
V1
V1
X2
HV05 10
ZN05 11
HM05 12
AN05 13
L05
14
CN05 15
MN05 16
GR05 17
V05 18
X5
N1
RB05
MB1
HB1
HV 0.5
HN 0.5
GN1
AN1
G1
A1
SELEZIONE
Selection
N 0.5
N1
GR05
BR1
29
28
20
18
21
22
23
24
AZZERAMENTO
START
P3
H1
D1
MV1
R05 1
M05 2
B05 3
L05 5
Z1 6
11
12
13
14
15
S1
X9
ANTERIORE
Front side
N1
GR1
X13
N 0.5
P2
CB05
DISPLAY
M05
B05
S1
MB05
C05
R05
GV08
CB05
N1
9
8
7
6
5
4
3
2
1
P1
MN05 36
MG0535
CB05 34
33
MB1 32
N1 31
VB05 30
VN05 29
AG05 28
MB1
17
N 0.5
4 BR1
N1
ZR 0.5
1
SG 1.5
LAMPEGG.
Flash light
B 1.5
B 1.5
RN 0.5
L05
M05
M05
PRERIS.
COLT START
10 11 12 13
N1
6
8
BG1
L05
H1
N1
HB1
Z 0.5
MB1
RV1
V 0.5
HV 0.5
O1
POTENZIOMETRO
Potentiometer
Z 0.5
HN 0.5 (DW)
LN 0.5 (HOLD)
N 0.5(SEL.SOFT.)
GV 1 (SCHERMO)
S1
S1
O4
40 A
Marrone/Brown
Arancio/Orange
Verde/Green
Azzurro/Blue
Viola/Violet
Bianco/White
Nero/Black
Blu/Dark Blue
Rosa/Pink
Giallo/Yellow
Rosso/Red
Grigio/Gray
ATTUATORE
Actuator
H 1(TX)
VN 1(RX)
CENTRALINA
MOTORE
Engine regulator
X 24
V 0.5
O3
B 0.5
PIK-UP
DIAGRAM 5 - CENTRAL WIRING FOR TRACTORS WITH ELECTRONIC GOVERNOR - 1ST VERSION
010.4368.4/30 dwg. 2
401
PULSANTI DISPLAY
STOP FRENI
PRED.HML
(Switch display)
(Stop light)
(HML Predisp.)
P1
P2
P3
(Electronic unit)
POSIZIONE PEDALE
(GND)
(Pedal position)
G2
G4
GN05-X8
HR05-G3
AR05-G4 V1
RN05-C
ZR05-C
Z05-C
G05-A1
ZB05-G1
ZV05-G1
AG05-A1
VN05-A1
VB05-A1
N1-B
MB1-X1
AMP
BR1-X13
GIRI MOT. 3 BG1-Z
REG MECC5
1
2
1
2
3
4
7
GND
GND
+12V
TXD
RXD
RXD
ENGINE SPEED
ACTUATOR
ACTUATOR
S1
S1
6 5 4 3 2 1
2 1
2 1
BG1
BR1
VELOCITA'
GND VEL.
GIRI MOT.
+12VCC
ALLARMI
TX-RX
AMP
AMP
O7
/70
1
2
3
4
5
6
GV08-X7
V05-A1
CB05-V1
HR1.5-F5
RV1-Z
HG05-N4
VELOCITA'
GND VEL.
GIRI MOT.
+12VCC
ALLARMI
TX-RX
1
2
3
4
5
6
GV08
V05
CB05
HR1.5
RV1
HG05-02
250
X8
X9
X10
X7
CB05-P1
MG05-P2
MN05-P3
X1
X3
X5
X2
X4
/70
/70
40 A
d.10
B1
N1-B1
I5
+12V SEDILE
GND
+12V F4
1 2 3
1 2 3 4
AMP
AMP
(Consent)
CONSENSO
CONSENSO
TAPPO
1 2
E
+12Vcc
R4-FM
R6-F
L
START
H2.5-M
D
ALLA CABINA
(To cab)
COMPRESSORE
+12V (15)
1
2
VN1.5-A
LB1-F8
2
3
1
MV1-R2
MV1-E6
DEVIOGUIDA
(Switch light)
+12V F2
POSIZIONI
ANABBALIANTI
ABBAGLIANTI
+12V F2
CLACSON
COM.DIREZ.
DIREZ.DX
DIREZ.SX
1
2
3
4
5
6
7
8
9
A1
AL POSTERIORE
LEVA H-L
(Start switch)
(Lever H-L)
30
30/1
15
50
L4-FM
L4-FM
AR4-F
M4-R1
PTO SYNCRO
PTO 540
PTO 1000
PTO ECONOMICA
F.OLIO/SERVICE
PRESS.RIMORCHIO
FRENO MANO
VELOCITA'RUOTE
VEL.RUOTE GND
PTO POSTERIORE
(GND)
(REAR PTO)
PRESA 12V
PRESA RIMORCHIO
FANALINI SX
FANALINI DX
FARO LAVORO
VR. STEGOLI
PTO POSTER.
N1-I4
N1-I1
N1-I2
N1-I3
N1-N3
N1-N4
N05-E6
PRESA 12V
1
2
3
6
CONSENSO
+12V SPIA
+12V SPIA
4
7
7
N05
N1-B1
GR1-A1
GR05
GR05-V1
MV1-V
MB1-N4
MB1-X1
GND
+12V F4
(OPT.)
N1-B1
GV1.5-I5
I3
N2
VR.STEGOLI
(12V SOCHET)
GND
GND
PTO
SPIA PTO
N3
2 N1-B1
1 M1-N
/70
1 HG05-N4
TX-RX
2 N1-B1
GND
3 MB1-E6
+12V
(LIGHT DX)
1 2
STOP
POSIZIONI
DIR.DX
GND
I2
I1
FANALINI DX
RN1-X12
GN1-I1
A1-X4
N1-B1
PRESA RIMORCHIO
FANALINI SX
(TRAILER)
(LIGHT SX)
DIR.SX
GND
DIR.SX
POSIZIONI
STOP
POSIZIONI
/70
AN1-X3
1
3 N1-B1
A1-X4
4
G1-I2
5 G1-F10
6 RN1-X12
GN1-X8
7 GN1-I2
STOP
POSIZIONI
DIR.SX
GND
I7
LUCE TARGA
(LIGHT PLATE)
RN1-X12
G1-I1
AN1-X3
N1-B1
N1-B1
G1-I1
G1-I2
A2
QUADRO AVV.
R1.5-F2
+12V FM
G1.5-F
+12V FM
H1.5-F
+12V SOTTO CHIAVE
VN1.5-F
AVVIAMENTO
R1.5-F2
Z1-A
B1.5-C
A1.5-X4
AN1.5-X3
MASSA
N4
SYNCRO PTO
PTO 540
PTO 1000
ECONOMIC PTO
OIL FILTER/SERVICE
TRAILER PRESS.
HAND BRAKE
SPEED
SPEED GND
LO 1
COM2
COM3
HI 4
Z 1-G1
H 1-G1
H 1-G1
B 1-G1
500
V
CONSENSO
N1-B1
GV1.5-F4
GV1.5-I4
I4
AMP
(+12V SEAT)
E6
AMP
AMP
NOTA1
GV1.5-F4
GV1.5-I4
20 A
15 A
15 A
ELECT.1
20 A
SERVIZI
20 A
ELECT.2
10 A
10 A
STOP 10 A
10 A
10 A
D1
10 A
Z ALLARMI(Allarm)
1 MB1-X1
+12V
2 N1-B
GND
SPIA GEN. 3 L05-A
L05-V1
PRESS.OLIO M.
4 M05-A
M05-V1
5 RV1-O6
ALLARMI
RPM VENTOLA
6 HB1-A
7 H1-D1
GND
RIC.MECC. 8 BG1-O8
R1
3 2 1
R2
402
O2
X6
40 A
PLATFORM WIRING
O3
O6
FM1
CENT.DIREZIONI (Direct.light)
GND
1 N1-B
I RIMORCHIO2 ZR05-V1
II RIMORCHIO
3 Z05-V1
COM.DIREZ. 4 B1.5-Q
B1.5-I
DIREZIONI 5 RN0.5-V1
+12V
6 SG1.5-Q
O4
X24
/60
O8
ILLUMINAZIONE 19
DIFFERENZIALE 20
21
DOPPIA TRAZIONE
DIREZIONI
22
I RIMORCHIO 23
II RIMORCHIO 24
25
SYNCRO
26
HI
MEDIUM
27
28
540
29
1000
ECONOMICA 30
GND
31
32
+12 VCC
33
34
P1 DISPLAY
35
P2 AZZERAMENTO
P3 SELEZIONE 36
CHECK PANEL
1 N1-B
GND
VELOCITA' MOTORE
2 CB05-O6
VEL. RUOTE
3 GV05-X7
R05-A
TEMP.MOTORE 4 C05-A
5
INDIC.CARBURANTE
ABBAGLIANTI 6 V05-X2
PRERISCALDO 7 S1-H
8 B05-A
FILTRO ARIA
PRESSIONE OLIO9 M05-Z
FRENO A MANO/O.F.
10 HV05-D1
LO
11 ZN05-G1
/70
RISERVA
12 HM05-A1
PRESS. RIMORCHIO
13 AN05-A1
GENERATORE 14 L05-Z
CN05-A1
15
INTAS/SERVICE ID.
PTO ANTERIORE 16 MN05-G2
PTO POSTERIORE17 GR05-E6
18
(Test)
O5
X22
6 5 4 3 2 1
DIAGNOSTICA
G3
PIK-UP
(Pick-up)
1 2 3 4 5
6 HR05
HR05-V1
7 MB05-X1
1 2 3 4
+12 SPIA
ATTUATORE
(Actuator)
2 1
SPIA
ACCELERATORE A MANO
(Hande Acelerator)
O1
1 2 3
DIFFERENZIALE (Dif.lock)
GND
2 N1-B
DIFFERENZIALE
3 HR1-A1
1
2
1
2
3
4
5
6
MASSA
B2
LED HOLD
HOLD
GND
UP
DW
+12V
+5 V
PEDAL POSIT.
GND
1
2
3
H 1(TX)
VN 1(RX)
CENTRALINA MOTORE
(Cold start)
G1
HN05 (DW)
LN 0.5 (HOLD)
N05 (SEL.SOWTWARE)
GV1(SCHERMO)
GV05
HR05
HB05
VN05
HG05
PRERISCALDO
MASSA
(GND)
GV0.5 (SPEED)
HV0.5(POT.C)
B 0.5(PICK UP)
RV1 (STOP MOT.)
G05 (UP-A)
MB1-X1
S1-V1
RB05-R1
N1-B
BR1-X13
HG05
LN05
N1
G05
HN05
HR1
LEVA COM
13
GND
14
15
LO
+12VCC
1
3
SPIA
COMANDO RELE' 7
MASSA
10
GIRI "W"
16
Z05
HV05
V 05
+12V F10
LUCI STOP
LB1-F
RN1.5-X12
LEVA LO 12
N 1.5(-VCC)
S 1(ATTUATORE)
V 0.5 (-VCC PICK UP)
B05
V05
(Front wiring)
B 1-A2
ZV05-V1
MB1-X1
ZB05-V1
ZB 1-A1
Z 1-A2
H 1-A2
H 1-A2
N1-B
ZN05-V1
ZN 1-A1
3
5
6
7
14
15
16
17
18
19
20
21
22
23
24
25
26
AMP
ANTERIORE
(Emergency)
LEVA H
M
+12V
HI
1
2
3
4
5
6
7
8
9
10
11
12
13
AMP
EMERGENZA
(Light job)
AMP
FARO LAVORO
N1-N
INT FARO LAVORO
PTO ANTERIORE N1-G2
N1-A1
AL POSTERIORE
N1-G1
HML
SELEZIONE
GND
BN1.5-F7
VB1.5-F3
SG1.5-C
B1.5-C
AN1-X3
A1-X4
1
3
4
5
6
7
1
2
+12V (15)
+12V (30)
OUT 12V
COM DIREZ.
DIREZ.DX
DIREZ.SX
N1-Z
ALLARMI
N1-H
COLD START
N05-P1
SWITCH DISPLAY
SWITCH DISPLAYN05-P2
N05-P3
SWITCH DISPLAY
CHECK PANEL N1-V1
N1-C
CENT.DIREZIONI
N1-G4
DT
N1-G3
DIFF
MN05-V1
N05-B
3
GV1.5-F4
+12V
2 M1-N3
FARO LAVORO
3 M1
SPIA
6 N1-B
7
GND
R05-V1
M05-V1
B05-V1
BR1-X13
L05-V1
Z1-I
H1-F
H1-F
V1-X2
V1-X2
RN1,5-H
RN1,5-H
BN1-R2
MN1-G2
VN1.5-D
C05-V1
HN05-A1
HV05-D1
GN1-F9
AN1-X3
G1-F10
A1-X4
HB1-Z
MB1-X1
AZZERAMENTO
GND
M1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
20
21
22
23
24
28
29
1
2
TEMPERATURE
ENGINE OIL PRESS.
AIR FILTER
RPM GENERATOR
GENERATOR
HORN
DIPPED HEAD LIGHTS
DIPPED HEAD LIGHTS
FULL BEAM HEAD LIGHTS
FULL BEAM HEAD LIGHTS
PREHITING
PREHITING
ELECT.PREHITING
FRONT PTO
COMPRESSOR
GALLEGGIANTE
RISERVA
BRAKES OIL
POSIZ.SX
DIREZ.SX
POSIZ.DX
DIREZ.DX
PIK-UP VENTOLE
+12 VOLT
MG05-V1
N05-B
Electrical system
DISPLAY
GND
84
1
2
Systems
CB05-V1
N05-B
20
N1
M1
G 0.5-V1
AG 0.5-V1
VN 0.5-V1
VB 0.5-V1
CN 0.5-V1
AN 0.5-V1
H 0.5-D1
GV08-X8
V05-O6
SPIA DT
EV PTO
EV DF
EV DT
COM DT/DF/PTO
DT LIGHT
EV PTO
EV DF
EV DT
COM DT/DF/PTO
EV H
EV LO
EV H
EV LO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
SENSORE RISERVA II
SPIA RISERVA II
GND
EMPTY II
EMPTY II
GND
HN-05-A
20
21 HM-05-V1
N 1-B
22
N1
FARO LAVORO
(LIGHT job)
AR05-V1
GR 1-E6
HR 1-G3
RV 1-G4
MB 1-X1
ZB 1-G1
ZV 1-G1
/60
/70
DIAGRAM 6 - CENTRAL WIRING FOR TRACTORS WITH ELECTRONIC GOVERNOR - 1ST VERSION
010.4368.4/30 dwg. 1
Systems
Electrical system
84
2
3
4-5
7
8
17
18
19
20
21
22
23
24
25
30
32
33
34
35
36
37
40
41
42
PLATFORM WIRING
43
44
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
64
65
66
67
68
69
72
73
74
75
76
77
83
84
85
86
87
88
89
91
93
94
95
DIAGRAM 7 - CENTRAL WIRING FOR TRACTORS WITH ELECTRONIC GOVERNOR - 2ND VERSION
011.4347.4/40 dwg. 6
403
Systems
84
Electrical system
a2
R
4
F1
F6
F7
F8
F2
20A
40A
15A
10A
40A
L
4
L
4
30
30/1
MB1
15
50
H
R
1
.
5
M4
R
B
0
.
5
R
4
R3
R4
7
R1
S1
H
2
.
5
VARIANTE
N
1
MOTORE PRERISCALDO
ALLARME CINGHIE
STEGOLI
SOLLEVATORE
46
48
55
30
B
1
45
41
H
G
ZN
43
63
M
1
49
47
30b
MN1
56
57
61
22
24
44
R
N
1
.
5
x
2
CAMBIO H-L
M
V
1
2
59
15
49
V
B
A
G
23
62
G
R
1
N
V
25
C
UNITA' ELETTRONICA
ELETTRONICO
N
1
42
AN
37
R2
40
M M
4 1
36
N
1
60
30
30b
15
49
MB 1
17
18
50
52
30
HR
H
N
1
8
20
19
R1
C
1
21
54
AR
51
30
15
30b
49
32
Z
R
34
35
B
B
Z
L
1
33
53
30
15
30b
49
ALTER
-VCC
a3
GN1
MV1
+12 VOLT
a2
F3
F9
F10
20A
10A
F4
10A
R 2.5
B
N
1
.
5
R 2.5
F
15
10
11
12
20A
15A
V
B
1
.
5
F5
15A
G
V
1
30
G
V
1
.
5
14
13
CENTR. FRECCE
1
L
B
1
V-N
1.5
H1.5
G 2.5
49
49a
R
R1
SG1.5
Z
1
R2
R3
R4
B1.5
3
F12
F11
G
N
1
CABINA
66
G
N
1
G
N
1
67
68
G
1
69
PLATFORM WIRING
404
N
1
10A
V
1.5
G
1
70
G
1
71
H
1
72
H
1
73
V
1
V
1
74
75
A
R
0
.
5
R
N
0
.
5
AN1
Z
1
M
1
.
5
A1
V
1
76
AN1
83
77
84
85
86
87
88
89
96
VAR.
IDRAU.
G1
a3
F14
10A
G1.5
GN1
RN1
F13
10A
10A
LUCI DI POSIZIONE
GN1
LUCI POSIZIONE
RN1
STOP
3
I
93
94
PRESA
LAMP.
95
Marrone/Brown
Arancio/Orange
V
Z
N
S
Verde/Green
Viola/Violet
Nero/Black
Rosa/Pink
A
B
L
G
Azzurro/Blue
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Rosso/Red
Grigio/Gray
PRESA
SEDILE
N1
DIR.
DIR.
AN1
A1
DIAGRAM 8 - CENTRAL WIRING FOR TRACTORS WITH ELECTRONIC GOVERNOR - 2ND VERSION
011.4347.4/40 dwg. 5
Systems
Electrical system
84
EV L
EV PTO
EV DIFF
EV DT
SERVICE
FILTRO OLIO
H EV
L EV
PTO EV
DIFF EV
EV DT
SERVICE
OIL FILTER
V7
V8
CN 1
N1
CN 1
AMP
AMP
MB 1
RV 1
HR 1
MB 1
E3
AMP
E4
AMP
AMP
ZV 1
ZB 1
MB 1
AL CENTRALE
TO CENTRAL
E5
MB 1
GR 1
Arancio/Orange
Azzurro/Blue
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Grigio/Gray
MB 1
C
A
B
L
G
H
AMP
Marrone/Brown
Verde/Green
Viola/Violet
Nero/Black
Rosa/Pink
Rosso/Red
PRESS.RIMORCHIO
TRAILER PRESS.
7
8
FRENO MANO
HAND BRAKE
VELOCITA'RUOTE
SPEED
9
10
VEL.RUOTE GND
SPEED GND
11
SPIA DT
LIGHT DT
12
EV PTO
EV PTO
13
EV DF
EV DF
14
15
EV DT
COM DT/DF/PTO
EV DT
COM DT/DF/PTO
EV H
EV L
EV H
EV L
GALL RISERVA
EMPTY SENSOR
EMPTY LIGHT
GND
16
17
18
20
SPIA RISERVA
22
GND
X2
GV 1
ZB 1
ZV 1
HN 1
HM 1
N1
X1
N1
HN 1
HM 1
AR05
N1
GV 1
MV 1
N1
1
N1
G1
PLATFORM WIRING
V12
HM 1
8
14
20
25
29
9
15
21
26
V13
AMP
AMP
AMP
H1
G1
21
AR05
GR 1
HR 1
RV 1
MB 1
X4
V14
V10
P4
P2
FRENO A MANO
V.RUOTE
PTO SYNCRO
HANDE BRAKE
SPEED
SYNCRO PTO
N1
OIL FILTER/SERVICE
AN 1
F.OLIO/SERVICE
AG 1
PTO 1000
ECONOMIC PTO
4
5
PTO 540
PTO 1000
PTO ECONOMICA
VB 1
PTO 540
G1
AG 1
VN 1
VB 1
CN 1
AN 1
H1
MV 1
GV 1
VN 1
SYNCRO PTO
PTO SYNCRO
P3
DOPPIA TRAZIONE
4WDT
V5
V2
V6
V11
SYNCRO
PTO 540
PTO ECONOMICA
PTO 1000
PRESS.RIMORCHIO
SYNCRO
540 PTO
ECONOMY PTO
1000 PTO
TRAILER PRESSURE
II RISERVA
II EMPTY
DIAGRAM 9 - CENTRAL WIRING FOR TRACTORS WITH ELECTRONIC GOVERNOR - 2ND VERSION
011.4347.4/40 dwg. 4
405
EV L
EV H
FILTRO OLIO
L EV
H EV
OIL FILTER
EV PTO
EV DIFF
EV DT
SERVICE
RISERVA II
PTO EV
DIFF EV
EV DT
SERVICE
II EMPTY
E4
E3
E5
V7
HM1
CN1
ZB1
R1
RV1
HR-T 1
V8
HR1
HR-T 1
Electrical system
GR1
HR-T 1
84
CN1
N1
Systems
ZV1
R1
2 1
2 1
2 1
Arancio/Orange
Azzurro/Blue
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Grigio/Gray
2 1
2 1
2 1
2 1
1
HM1
AMP
C
A
B
L
G
H
AMP
Marrone/Brown
Verde/Green
Viola/Violet
Nero/Black
Rosa/Pink
Rosso/Red
AMP
AMP
M
V
Z
N
S
R
AMP
2 1
AMP
2 1
2 1
N1
HN1
V14
G1
AR05
GR 1
HR 1
RV 1
HR-T 1
X3
R1
ZB 1
ZV 1
HN 1
HM 1
N1
X2
X2
X3
X6
HR-T 1
HR-T 1
HR-T 1
Targhetta di controllo
CONTROL LABEL
X1
Vedi note
SEE NOTES
X4
P2
+VCC
-VCC
PTO SYNCRO
SYNCRO PTO
PLATFORM WIRING
406
P3
DOPPIA TRAZIONE
4WDT
VB1
AG1
G1
P4
VELOCITA'
SPEED
AN1
V10
/60
N1
1
3 2
GV08
TAPPO
N1
G1
HM1
VN1
AMP
GALLEGGIANTE
EMPTY SWITCH
AMP
II EMPTY
AMP
COLLEGAMENTO RISERVA II
H1
N1
N1
N1
N1
N1
V1
X1
N1
R1
R1
AR05
GALL RISERVA I
SPIA RISERVA
GND
COM EV H-L
EV H
EV LO
EMPTY SENS.1
EMPTY LIGHT
GND
11
TAPPO
N1
COM EV H-L
To central wiring
3 2 1
16
17
18
20
21
22
V13
AL CENTRALE
3 2 1
LIGHT DT
EV PTO
EV DF
EV DT
COM DT/DF/PTO
CN1
X4 CN1
2 1
SPIA DT
EV PTO
EV DF
EV DT
COM DT/DF/PTO
X6
3 2 1
SYNCRO PTO
PTO 540
PTO 1000
ECONOMIC PTO
OIL FILTER/SERVICE
TRAILER PRESS.
HAND BRAKE
SPEED
GND SPEED
3 2 1
PTO SYNCRO
PTO 540
PTO 1000
PTO ECONOMICA
F.OLIO/SERVICE
PRESS.RIMORCHIO
FRENO MANO
VELOCITA' RUOTE
MASSA VELOCITA'
G1
2 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
G1
AG 1
VN 1
VB 1
CN 1
AN 1
H1
GV08
V1
V11
V6
FRENO A MANO
PRESS.RIMORCHIO
PTO 1000
HANDE BRAKE
TRAILER PRESSURE
1000 PTO
DIAGRAM 10 - CENTRAL WIRING FOR TRACTORS WITH ELECTRONIC GOVERNOR - 2ND VERSION
V2
PTO ECONOMICA
ECONOMY PTO
V5
V12
PTO 540
PTO SYNCRO
540 PTO
SYNCRO PTO
011.4347.4/40 dwg. 3
N 0.5
MB1
HB05
HV 0.5
HN 0.5
GN1
AN1
G1
A1
N 0.5
MB 0.5
N1
MASSA
Gnd
N1
INT. PTO
POSTERIORE
Rear pto s.
GR 1
GR 1
HR 1
2
3
V1
CHECK PANEL
HR1
E6
6
5
1 7
2
6 AR05
5
G4
3 4
AR05
G3
INT. DIFF.
Diff. s.
N 1.5
N1
N 05
N1
N1
N1
N1
N1
N1
N1
MB 0.5
RV1
HR05
MV1
HR05
GN05
HR05
AR05
RN05
ZR05
Z05
G05
ZB05
ZV05
N1
C 0.5
19
20
21
22
23
24
25
26
27
10
11
12
13
14
15
16
17
18
1 2 3
HV05
ZN05
HM05
AN05
L05
CN05
MN05
GR05
X5
N1
N1
9
8
7
6
5
4
3
2
1
29
28
20
18
21
22
23
24
RN 1.5
RN 1.5
BN1
MN 1
VN 1.5
11
12
13
14
15
X2
D1
MN05 36
MG05 35
CB05 34
33
HR1 32
N1
31
VB05 30
VN05 29
AG05 28
R05 1
M05 2
B05 3
L05 5
Z1 6
H1 7
H1 8
V1 9
V1 10
P3
SELEZIONE
Selection
H1
17
ANTERIORE
Front side
N 0.5
M05
B05
S05
V05
C05
BN05
GV08
CB05
HG05
X9
SG 1.5
B 1.5
B 1.5
RN 0.5
4 5 6
P2
AZZERAMENTO
START
MN05
P1
DISPLAY
MG05
2 3
CB05
Z 0.5
N1
ZR 0.5
C
LAMPEGG.
Flash light
N1
N1.5
N1
N05
N05
N05
N1
N1
N1.5
INT. DT
4wt s.
AR05
N1
MASSA
Gnd
B1
N1
N1
I4
PRESA 12V
GV1,5
X15
BN 1.5
N1
GV1.5
N1
1
N1
GV1.5
FARO LAVORO
Work light
O
59
21
RB05 56
RN05 68
M05 66
R05
3
BN05 43
ZV05 60
ZN1
54
ZB1
53
S05
57
HB05 12
H05
64
HG05 61
Z1
B1
3 V05
2 V05
BELT ALLARM
ALLARM CODE
RELE'PRERISCALDO
PRES.GLOW PLUG
PRESS. ENGINE OIL
TEMP.INPUT
TEMP.OUTPUT
SPIA M
EV L
EV H
PRERISCALDO
RPM VENTOLA
HAND BRAKE
(LED HOLD)
63 LEVA LO
62 LEVA HI
A2
LEVA H-M-L
HML LEVER
PREIT.RELE' ELECT. 58
ELECTROV.PRESENCE65
COM EV HML
52
11
(SPEED)
(RX)
27
29
(TX)
+12 VOLT
23
+12 VOLT
45
6
HAND GAS
28
+5VCC
22
(RPM OUT)
(-VCC)
1
(-VCC)
25
(-VCC E. SCHERMO)33
X12
RN1
I2
G1
G1
A1 4
GN1
GN1
G1
G1
3 H1
2 HR1
1 N1
U
STOP FRENI
LIGHT STOP
D
ALLA CABINA
TO CAB
Y1
VAR.IDRAUL.
YDRAULIC OPZ.
POSTERIORE
REAR
A1
I1
PRESA RIMORCHIO
Trailer soket
7
5
N 1.5
MN 1.5
Z1
Y
VAR.IDRAUL.
YDRAULIC OPZ.
EMPTY II SIGN.
EMPTY II LIGHT
GND
LIGHT DT
EV PTO
EV DF/SPIA DF
EV DT/SPIA DT
COM DT/DF/PTO
COM EV H-L
EV H
EV L
ACCENDISIGARI-LIGHTER
G1
Z2
N1.5
N1 3
RV1.5
LB 1
2 1
VN 1.5
AR 05
GR 1
HR 1
RV 1
HR-T 1
R1
ZB 1
ZV 1
HN 0.5
HM 0.5
N1
/60
RN1
AN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
2
G 0.5
AG 0.5
VN 0.5
VB 0.5
CN 0.5
AN 0.5
H 0.5
GV08
V 0.5
N1.5
H 2.5
MV 1
3
GALL. RISERVA
SPIA RISERVA
GND
11
10 7 6
14
O2
13
DIAGNOSTICA
12
Test
M05
V
L
CONSENSO FRIZIONE START
Clutch consent
X6
CENTRALINA
MOTORE
Engine regulator
R2
RELE AVV.
Start rele'
M4
30/1
LB 1
3
0
SPIA DT
EV PTO
EV DF/DF LIGHT
EV DT/DT LIGHT
COM DT/DF/PTO
COM EV H-L
EV H
EV L
R4
RELE'EV
Preiting
RN1.5
M1
M4
SYNCRO PTO
PTO 540
PTO 1000
ECONOMIC PTO
OIL FILTER/SERVICE
TRAILER PRESS.
HAND BRAKE
SPEED
GND SPEED
17
50
HR05
HN05
19
85 MV1
86
85
3
0
PTO SYNCRO
PTO 540
PTO 1000
PTO ECONOMICA
F.OLIO/SERVICE
PRESS.RIMORCHIO
FRENO MANO
VELOCITA'
GND VELOCITA'
INTERR.
AVVIAMENTO
Start switch
86
RV 1.5
30
R3
RELE'CHIAVE
Rele' key
15
N1
3
0 R4
87
H2,5
8
7
HG05
L4
85
CB0.5
86
87
M1
HR1.5
30
87
V0.5
G 1,5
L4
H4
AR 1.5
M1
VN1,5
FANALINI POSTERIORI SX
G1
BN1
F15
AN1
N1
RN1,5
ZN1
GV0.5
HR1.5
F14
15A
F13
H2.5
F12
RV1.5
15A MN1.5
F11
10A VN1.5
F10
H1
10A H1
LB 1
LB 1
GN 1,5
10A
GN 1
G 1,5
10A G 1
BN 1,5
F9
10A
15A
F8
15A
F7
10
M1.5
M1
MB 1,5
HR2.5
15
F6
AR 4
GV 1,5
GV 1,5
F5
20A
VB 1,5
F4
15A
R 1,5
R 1,5
20A
40A
F3
R4
R6
L4
N2
N1
X8
F2
I3
1 2
A1
MB 1
N1
N3
MN1
X3
H 1,5
98 54
VN1
HR05
HN05
R1
GV 0.5
VN 1
H1
HR 1.5
HR 1
G 0.5
Z 0.5
CB 0.5
N 1.5
N1
V1
N1
N1
N1
Z 0.5
V 0.5
2
3
G 0.5
4
5
O5
ACC. MANO
Hand acc.
V 0.5
O6
(HOLD MEMORY)
67 LN 0.5
LN 0.5
MEMORY HOLD
PEDAL SENSOR
(ATTUATORE)
(ATTUATORE)
(PICK UP)
HV 0.5
5
47 S 1
46 S 1
10 B 1
HV 0.5
X22
Z 0.5
V 0.5
2
3
O1
POTENZIOMETRO
Potentiometer
S1
S1
Marrone/Brown
Verde/Green
C
A
Arancio/Orange
Azzurro/Blue
Z
N
S
Viola/Violet
Nero/Black
Rosa/Pink
B
L
G
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Rosso/Red
Grigio/Gray
O4
ATTUATORE
Actuator
2
1
1 2 3
V1
B1
PLATFORM WIRING
RN1
VN1,5
F1
E
Dia.10mm
+12Vcc
X4
9 AN1,5
10
L4
H1,5
N1
A1,5
R4
R4
MB1.5
40A
G2 2
PTO
3
ANT.
Front pto
FANALINI POSTERIORI DX
Right rear light
GN1
1 7 MN 0.5
6
B1,5
7
8
3 4
5 R1,5
6 Z1
N4
A1
2 1
1
G1.5 2
6
5
X1
VR. STEGOLI
Optional
MN 0.5
3
0
DEVIOLUCI
Light com.
R1,5
N1
N1
AN 1
R4
R1
RELE'PRER
Cold Start rele'
1 7
Q
EMERGENZA
2
Emergency
VB 1.5
SG 1.5
B 1.5
M 1
85
MB 0.5x4
87
RB05
86
M1.5
N1.5
HG05
/70
X7
RN 1.5
RN 1.5
87
3 2 1
RN 0.5
GV1,5
GV1,5
I5
O3
PIK-UP
DIAGRAM 11 - CENTRAL WIRING FOR TRACTORS WITH ELECTRONIC GOVERNOR - 2ND VERSION
011.4347.4/40 dwg. 2
407
(ATTUATORE)
(ATTUATORE)
(PICK UP)
DIFFERENZIALE (Dif.lock)
2 N1-B
GND
HR1-A1
DIFFERENZIALE 3
TEMP.OUTPUT
SPIA M
EV L
EV H
PRERISCALDO
RPM VENTOLA
HAND BRAKE
(LED HOLD)
1
2
4
3
SPIA
+12 SPIA
6
7
RV1-A1
N1
N1-B
AR05-V1
AR05
AR05-A1
MB05-X1
62
1
2
3
4
7
GND
+12V
TXD
RXD
RXD
ENGINE SPEED
GND
S1
S1
B1
V1
GV05
HR05
HB05
VN05
HG05
1
2
1
2
ACTUATOR
ACTUATOR
MEMORY HOLD
GND
1
2
+5VCC
GND
SIGNAL
1
2
4
(Test)
O3
O2
50
Z1
B1
63
LEVA LO
LEVA HI
O4
06
DIAGNOSTICA
80
PIK-UP
(Pick-up)
400
ATTUATORE
(Actuator)
AMP
RB05
56
RN05
68
M05
66
R05
3
BN05
43
ZV05
60
ZN1
54
ZB1
53
S05
57
HB05
12
H05
64
HG05
61
RELE'PRERISCALDO
PRES.GLOW PLUG
20
HR05
HR05-V1
MB05-X1
M05
59
21
O5
250
BELT ALLARM
ALLARM CODE
ACCELERATORE A MANO
(Hande Acelerator)
O1
B2
200
POSIZIONE PEDALE
(Pedal position)
(Electronic unit)
+12 SPIA
(GND)
CENTRALINA MOTORE
SPIA
MASSA
300
LN05
HV05
5
47 S1
S1
46
B1
10
AMP
67
PEDAL SENSOR
LN05
V05
(HOLD MEMORY)
Z05
V05
G05
GND SPIA
MN05
MN05-V1
N1-B
50
250
SPIA
MB1-X1
MN1-A
AMP
2
3
SUPPLY FREE
+5 V
GND
PEDAL POSIT.
1
2
LB1-F
RN1.5-X12
G2
+12V
PTO ANT.
(-VCC)
(-VCC E. SCHERMO)
HAND GAS
+5VCC
(RPM OUT)
(-VCC)
FORNIRE SCIOLTO
1
2
4
+12V F10
LUCI STOP
SELEZIONE
GND
(Stop light)
(TX)
+12 VOLT
+12 VOLT
G1
(Switch display)
1
2
1
2
MG05-V1
N05-B
PULSANTI DISPLAY
(GND)
MN05-V1
N05-B
AZZERAMENTO
GND
DISPLAY
GND
MASSA
(SPEED)
(RX)
N1
ANTERIORE
(Front wiring)
HN05
65
R1
52
GV05
11
VN1
27
H1
29
HR1.5
23
HR1
45
G05
6
Z05
28
CB05
22
N1.5
1
N1
25
V1
33
ELECTROV.PRESENCE
COM EV HML
ACCENDISIGARI-LIGHTER
HR05
58
PREIT.RELE' ELECT.
Z05
V05
HV05
N1-N
INT FARO LAVORO
N1-G2
PTO ANTERIORE
N1-A1
AL POSTERIORE
N1-G1
HML
N1
GND
CENTRALINA
MOTORE
Engine regulator
MN 1.5
EMERGENZA
(Emergency)
N1-Z
N1-H
N05-P1
N05-P2
N05-P3
N1-V1
N1-C
N1-G4
N1-G3
1
2
BN1.5-F7
VB1.5-F3
SG1.5-C
B1.5-C
AN1-X3
A1-X4
ALLARMI
COLD START
SWITCH DISPLAY
SWITCH DISPLAY
SWITCH DISPLAY
CHECK PANEL
CENT.DIREZIONI
DT
DIFF
CB05-V1
N05-B
1
3
4
5
6
7
R05-O
M05-V1
B05-V1
BR1-X13
L05-V1
Z1-I
H1-F
H1-F
V1-X2
V1-X2
RN1,5-H
RN1,5-H
BN1-R3
MN1-G2
VN1.5-D
C05-V1
HN05-A1
HV05-D1
GN1-F9
AN1-X3
G1-F10
A1-X4
HB1-Z
MB1-X1
1 2 3
+12V (15)
+12V (30)
OUT 12V
COM DIREZ.
DIREZ.DX
DIREZ.SX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
20
21
22
23
24
28
29
TEMPERATURE
ENGINE OIL PRESS.
AIR FILTER
RPM GENERATOR
GENERATOR
HORN
DIPPED HEAD LIGHTS
DIPPED HEAD LIGHTS
FULL BEAM HEAD LIGHTS
FULL BEAM HEAD LIGHTS
PREHITING
PREHITING
ELECT.PREHITING
FRONT PTO
COMPRESSOR
GALLEGGIANTE
RISERVA
BRAKES OIL
POSIZ.SX
DIREZ.SX
POSIZ.DX
DIREZ.DX
PIK-UP VENTOLE
+12 VOLT
X6
400
CHECK PANEL
GN05-X8
HR05-G3
AR05-G4
RN05-C
ZR05-C
Z05-C
G05-A1
ZB05-X
ZV05-O
AG05-A1
VN05-A1
VB05-A1
N1-B
HR1-X15
CB05-P1
MG05-P2
MN05-P3
15 A
15 A
15
N1-B1
ALLA CABINA
(To cab)
AMP
COMPRESSORE 1
+12V (15)
2
PLATFORM WIRING
408
GV1.5-F4
GV1.5-I4
1
2
H2.5-M
VN1.5-A
LB1-F8
(REAR PTO)
N1-B1
GV1.5-F4
GV1.5-I4
MV1-R2
MV1-E6
DEVIOGUIDA
(Switch light)
+12V F2
POSIZIONI
ANABBALIANTI
ABBAGLIANTI
+12V F2
CLACSON
COM.DIREZ.
DIREZ.DX
DIREZ.SX
1
2
3
4
5
6
7
8
9
R1.5-F2
G1.5-F
H1.5-F
VN1.5-F
R1.5-F2
Z1-A
B1.5-C
A1.5-X4
AN1.5-X3
QUADRO AVV.
AL POSTERIORE
LEVA H-L
(Start switch)
(Lever H-L)
30
+12V FM
+12V
30
+12V
30/1
+12V SOTTO CHIAVE
15
AVVIAMENTO 50
L4-FM
L4
L4
AR4-F
M4-R1
LO
COM
COM
HI
1
2
3
4
Z 1-G1
H 1-G1
H 1-G1
B 1-G1
START
PTO POSTERIORE
(GND)
N1-I4
PRESA 12V
N1-I1
PRESA RIMORCHIO
N1-I2
FANALINI SX
N1-I3
FANALINI DX
N1-N3
FARO LAVORO
N1-N4
VR. STEGOLI
N05-E6
PTO POSTER.
+12 SPIA
PTO
PTO
CONSENSO
COMUNE
PRESA 12V
VR.YD.
(12V SOCHET)
1
2
3
4
5
GND
+12V F4
HR 1 (X15)
GR 1 (X)
GR 1 (X)
MV 1 (V)
N 1 (B1)
GR 1 (A1)
VR.STEGOLI
(OPT.)
N1-B1
GV1.5-I5
AMP
CONSENSO 2
CONSENSO 3
TAPPO
1
R4-FM
R6-F
MASSA
(+12V SEAT)
AMP
CONSENSO
+12Vcc
1 2 3
AMP
HR05
V05
BN1
HR1.5
(Consent)
2 N1
1 GV1.5
+12V SEDILE
GND
+12V F4
AMP
RELE' EV PRERISCALDO
COMANDO
85
GND
86
87
EV PRERISCALDO
+12VCC
30
AMP
N1-B
ZR05-V1
Z05-V1
B1.5-Q
B1.5-I
RN0.5-V1
SG1.5-Q
CENT.DIREZIONI (Direct.light)
AMP
10 A
AMP
40 A
15 A
40 A
20 A
10 A
1
15 A
15 A
5
6
SERVIZI 20 A
DIREZIONI
+12V
10 A
1
2
3
4
10 A
GND
I RIMORCHIO
II RIMORCHIO
COM.DIREZ.
10 A
ELECT.1 15 A
STOP
N1.5
RV1.5
10 A
1
2
X15
ELECTROVALVE
10 A
GND
+12VCC
X2
X4
X5
X
START
ELECT.1 STOP
R4
X1
X3
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
ILLUMINAZIONE
DIFFERENZIALE
DOPPIA TRAZIONE
DIREZIONI
I RIMORCHIO
II RIMORCHIO
SYNCRO
HI
MEDIUM
540
1000
ECONOMICA
GND
+12 VCC
ALLARM CODE
P1 DISPLAY
P2 AZZERAMENTO
P3 SELEZIONE
HG05-0
CB05-O6
GV05-X7
BN05-O
C05-A
V05-X2
S05-H
B05-A
M05-Z
HV05-D1
ZN05-X
HM05-A1
AN05-A1
L05-Z
CN05-A1
MN05-G2
GR05-X
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
HOLD
VELOCITA' MOTORE
VEL. RUOTE
TEMP.MOTORE
INDIC.CARBURANTE
ABBAGLIANTI
PRERISCALDO
FILTRO ARIA
PRESSIONE OLIO
FRENO A MANO/O.F.
LO
RISERVA
PRESS. RIMORCHIO
GENERATORE
INTAS/SERVICE ID.
PTO ANTERIORE
PTO POSTERIORE
ALLARME CINGHIE
(OPT.)
1 N1.5
2 RV1.5
TX-RX
GND
+12V
/70
1 HG05-N4
2 N1.5-B1
3 M1.5
FANALINI DX
PRESA RIMORCHIO
(LIGHT DX)
(TRAILER)
STOP
POSIZIONI
DIR.DX
GND
RN1-X12
GN1-I1
A1-X4
N1-B1
/70
FANALINI SX
LUCE TARGA
(LIGHT PLATE)
(LIGHT SX)
DIR.SX
GND
DIR.SX
POSIZIONI
1
3
4
5
STOP
POSIZIONI
6
7
AN1-X3
N1-B1
A1-X4
G1-I2
G1-F10
RN1-X12
GN1-X8
GN1-I2
STOP
POSIZIONI
DIR.SX
GND
RN1-X12
G1-I1
AN1-X3
N1-B1
N1-B1
G1-I1
G1-I2
GR O.5 (V1)
N1
FARO LAVORO
GV1.5
(LIGHT job)
G 0.5-V1
AG 0.5-V1
VN 0.5-V1
VB 0.5-V1
CN 0.5-V1
AN 0.5-V1
H 0.5-D1
GV08-X8
V05-O6
PTO SYNCRO
PTO 540
PTO 1000
PTO ECONOMICA
F.OLIO/SERVICE
PRESS.RIMORCHIO
FRENO MANO
VELOCITA'RUOTE
VEL.RUOTE GND
SYNCRO PTO
PTO 540
PTO 1000
ECONOMIC PTO
OIL FILTER/SERVICE
TRAILER PRESS.
HAND BRAKE
SPEED
SPEED GND
SPIA DT
EV PTO
EV DF
EV DT
COM DT/DF/PTO
COM EV H-L
EV H
EV LO
DT LIGHT
EV PTO
EV DF
EV DT
COM DT/DF/PTO
COM EV H-L
EV H
EV LO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
RISERVA II
RISERVA II
GND
EMPTY II
EMPTY II
GND
HM-05-A
20
HN-05-V1
21
N 1-B
22
GR 1 (E6)
GR 1 (E6)
AR05-V1
GR 1-X
HR 1-G3
RV 1-G4
HR-T 1-X15
R1-O
ZB 1-X
ZV 1-X
/60
/70
DIAGRAM 12 - CENTRAL WIRING FOR TRACTORS WITH ELECTRONIC GOVERNOR - 2ND VERSION
011.4347.4/40 dwg. 1
EMERGENZA
ANTERIORE
(Front wiring)
B 1-A2
ZV05-V1
MB1-X1
ZB 1-X
R1-A1
Z 1-A2
7
2
12
11
3
6
H 1-X
N1-B
ZN 1-X
N1-B
LEVA COM8
1
GND
9
LO
GND
4
MASSA
STOP FRENI
PRED.HML
(GND)
(Stop light)
(HML Predisp.)
+12VCC
SPIA
COMANDO RELE'
MASSA
GIRI "W"
1
3
7
10
16
MB1-X1
S1-V1
RB05-R1
N1-B
BR1-X13
PRERISCALDO
(Cold start)
AMP
(Emergency)
LEVA H
M
+12V
HI
COM EV
LEVA LO
GND
+12V
ALF-D
N1-N
INT FARO LAVORO
PTO ANTERIORE N1-G2
N1-A1
AL POSTERIORE
N1-G1
HML
3
2
1
GND SPIA
MN05
MN05-V1
N1-B
/30
N1
M1
HG05
SPIA
1
3
4
5
6
7
+12V (15)
+12V (30)
OUT 12V
COM DIREZ.
DIREZ.DX
DIREZ.SX
+12V F10
LUCI STOP
MB1-X1
MN1-A
MN1-G2
VN1.5-D
C05-V1
HN05-A1
HV05-D1
GN1-F9
AN1-X3
G1-F10
A1-X4
HB1-Z
MB1-X1
N1-Z
ALLARMI
N1-H
COLD START
N1
GND
N1
GND
N1
GND
N1-V1
CHECK PANEL
N1-C
CENT.DIREZIONI
N1-G4
DT
N1-G3
DIFF
1
2
2
3
BN1.5-F7
VB1.5-F3
SG1.5-C
B1.5-C
AN1-X3
A1-X4
R05-V1
M05-V1
B05-V1
BR1-X13
L05-V1
Z1-I
H1-F
H1-F
V1-X2
V1-X2
RN1,5-H
RN1,5-H
BN1-R2
LB1-F
RN1.5-X12
+12V
PTO ANT.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
20
21
22
23
24
28
29
TEMPERATURE
ENGINE OIL PRESS.
AIR FILTER
RPM GENERATOR
GENERATOR
HORN
DIPPED HEAD LIGHTS
DIPPED HEAD LIGHTS
FULL BEAM HEAD LIGHTS
FULL BEAM HEAD LIGHTS
PREHITING
PREHITING
ELECT.PREHITING
FRONT PTO
COMPRESSOR
GALLEGGIANTE
RISERVA
BRAKES OIL
POSIZ.SX
DIREZ.SX
POSIZ.DX
DIREZ.DX
PIK-UP VENTOLE
+12 VOLT
DIFFERENZIALE (Dif.lock)
N1-B
GND
2
DIFFERENZIALE 3 HR1-A1
SPIA
+12 SPIA
HR05
HR05-V1
MB05-X1
1
2
4
3
SPIA
+12 SPIA
6
7
RV1-A1
N1
N1-B
AR05-V1
AR05
AR05-A1
MB05-X1
CHECK PANEL
1
2
3
TEMP.MOTORE
4
INDIC.CARBURANTE 5
6
ABBAGLIANTI
7
PRERISCALDO
8
FILTRO ARIA
9
PRESSIONE OLIO
FRENO A MANO/O.F. 10
11
LO
12
RISERVA
PRESS. RIMORCHIO 13
14
GENERATORE
INTAS/SERVICE ID.
15
PTO ANTERIORE
16
17
PTO POSTERIORE
18
GND
VELOCITA' MOTORE
N1-B
BR05-X13
R05-A
C05-A
V05-X2
S1-H
B05-A
M05-Z
HV05-D1
ZN05-G1
HM05-A1
AN05-A1
L05-Z
CN05-A1
MN05-G2
GR05-X
/40
ILLUMINAZIONE
DIFFERENZIALE
DOPPIA TRAZIONE
DIREZIONI
I RIMORCHIO
II RIMORCHIO
SYNCRO
HI
MEDIUM
540
1000
ECONOMICA
GND
+12 VCC
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
GN05-X8
HR05-G3
AR05-G4
RN05-C
ZR05-C
Z05-C
G05-A1
ZB05-G1
ZV05-G1
AG05-A1
VN05-A1
VB05-A1
N1-B
MB1-X1
ACCENDISIGARI-LIGHTER
V1
N1.5
RV1.5
15A
1
2
3
AMP
CLOSE
GND
+12VCC
X7
X1
X2
X3
X5
X4
X
15A
R1
GV1.5-I4
GV1.5-F4
N1-B1
PTO POSTERIORE
(GND)
(REAR PTO)
AMP
AMP
N1-I4
PRESA 12V
N1-I1
PRESA RIMORCHIO
N1-I2
FANALINI SX
N1-I3
FANALINI DX
N1-N3
FARO LAVORO
N1-N4
VR. STEGOLI
N05-E6
PTO POSTER.
GR 1 (A1)
CONSENSO
(Consent)
CONSENSO 2
CONSENSO 3
TAPPO
1
+12Vcc
R4-FM
R6-F
START
H2.5-M
ALLA CABINA
(To cab)
COMPRESSORE 1
+12V (15)
2
PLATFORM WIRING
VN1.5-A
LB1-F8
MV1-R2
MV1-E6
DEVIOGUIDA
(Switch light)
+12V F2
POSIZIONI
ANABBALIANTI
ABBAGLIANTI
+12V F2
CLACSON
COM.DIREZ.
DIREZ.DX
DIREZ.SX
1
2
3
4
5
6
7
8
9
R1.5-F2
G1.5-F
H1.5-F
VN1.5-F
R1.5-F2
Z1-A
B1.5-C
A1.5-X4
AN1.5-X3
QUADRO AVV.
AL POSTERIORE
LEVA H-L
(Start switch)
(Lever H-L)
L4-FM
30
+12V FM
L4
30
+12V
30/1 L4
+12V
AR4-F
15
+12V SOTTO CHIAVE
M4-R1
AVVIAMENTO 50
LO
COM
COM
HI
G 0.5-V1
AG 0.5-V1
VN 0.5-V1
VB 0.5-V1
CN 0.5-V1
AN 0.5-V1
H 0.5-D1
PTO SYNCRO
PTO 540
PTO 1000
PTO ECONOMICA
F.OLIO/SERVICE
PRESS.RIMORCHIO
FRENO MANO
SYNCRO PTO
PTO 540
PTO 1000
ECONOMIC PTO
OIL FILTER/SERVICE
TRAILER PRESS.
HAND BRAKE
SPIA DT
EV PTO
EV DF
EV DT
COM DT/DF/PTO
COM EV H-L
EV H
EV LO
DT LIGHT
EV PTO
EV DF
EV DT
COM DT/DF/PTO
COM EV H-L
EV H
EV LO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
SENSORE RISERVA
SPIA RISERVA
GND
EMPTY SENSOR
EMPTY LIGHT
GND
HN 0.5
20
21 HM 0.5
22 N 1-B
1
2
3
4
Z 1-G1
H1
H1
B 1-G1
MASSA
(+12V SEAT)
N1-B1
GND
GV1.5-F4
+12V F4
GV1.5-I4
+12V SEDILE
VR.SOLL.
PRESA 12V
(OPT.)
(12V SOCHET)
+12V SPIA
PTO
SPIA PTO
CONSENSO
GND
2-GV1.5
1 M1-N
(OPT.)
1 N1.5
2 RV1.5
1
2
3
4
5
MB 1 X1
GR 1 X
GR 1 X
MV 1 V3
N 1 B1
GND
+12V F4
AMP
5
6
VR.YD.
AMP
DIREZIONI
+12V
N1-B
ZR05-V1
Z05-V1
B1.5-Q
B1.5-I
RN0.5-V1
SG1.5-Q
AMP
1
2
3
4
AMP
GND
I RIMORCHIO
II RIMORCHIO
COM.DIREZ.
CENT.DIREZIONI (Direct.light)
AMP
40 A
40 A
20 A
10 A
10 A
1 2 3 4 5
15 A
15 A
SERVIZI 20 A
10 A
10 A
5
6
7
8
START
STOP
ELECT.1 15 A
ALLARMI
RPM VENTOLA
GND
RIC.MECC.
10 A
STOP
PRESS.OLIO M.
R4
MB1-X1
N1-B
L05-A
L05-V1
M05-A
M05-V1
BG1
HB1-A
H1-D1
BG1
10 A
1
2
3
10 A
+12V
GND
SPIA GEN.
Z ALLARMI(Allarm)
15
ELECT.1
N1-B1
GV1.5-I5
DUP
GND
+12V
1 HG05
2 N1-B1
3 M1
FANALINI DX
PRESA RIMORCHIO
FANALINI SX
(LIGHT DX)
(TRAILER)
(LIGHT SX)
STOP
POSIZIONI
DIR.DX
GND
RN1-X12
GN1-I1
A1-X4
N1-B1
DIR.SX
GND
DIR.SX
POSIZIONI
STOP
POSIZIONI
AN1-X3
N1-B1
A1-X4
G1-I2
G1-F10
RN1-X12
6
GN1-X8
7 GN1-I2
1
3
4
5
STOP
POSIZIONI
DIR.SX
GND
LUCE TARGA
(LIGHT PLATE)
RN1-X12
G1-I1
AN1-X3
N1-B1
N1-B1
G1-I1
G1-I2
GR O.5 (V1)
H 1-G1
N1
X
GR 1 (E6)
GR 1 (E6)
GV1.5
FARO LAVORO
(LIGHT job)
AR05-V1
GR 1-X
HR 1-G3
RV 1-G4
MB 1-X1
R1-G1
ZB 1-G1
ZV 1-G1
/40
Systems
84
Electrical system
AL CABL.SOTTOTAPPETO (DX)
TO UNDER-CARPET WIRING (RIGHT)
4
3
I-3
A1
GN 1
POSIZIONE
A1
RN 1
RN 1
I-3
GN 1
A1
I-3
Vedi note
SEE NOTES
N1
Targhetta di controllo
CONTROL LABEL
RN 1
I-3
(POSITION)
(TOTAL QUOTA)
CONNETTORE
QUOTA TOTALE
(CONNECTOR
POSIZIONE
(POSITION)
CONNETTORE
(CONNECTOR
I-3
AMP
N1
GN 1
N1
AL FARO POSTERIORE DX
TO RIGHT BACK LIGHT
I-2
S.U.2
G1
AN 1
N1
S.U.3
G1
RN 1
4
AMP
B
N1
N1
RN 1
AN 1
POSIZIONE
(POSITION)
CONNETTORE
G1
G1
AN 1
N1
I-2
Vedi note
SEE NOTES
N1
RN 1
Targhetta di controllo
CONTROL LABEL
I-2
(TOTAL QUOTA)
I-2
QUOTA TOTALE
(CONNECTOR
POSIZIONE
I-2
(POSITION)
CONNETTORE
(CONNECTOR
AL CABL.SOTTOTAPPETO (SX)
TO UNDER-CARPET WIRING (LEFT)
G1
AL FARO POSTERIORE SX
TO LEFT BACK LIGHT
N1
G1
PLATFORM WIRING
410
Marrone/Brown
Arancio/Orange
V
Z
Verde/Green
Viola/Violet
A
B
Azzurro/Blue
Bianco/White
N
S
R
Nero/Black
Rosa/Pink
Rosso/Red
L
G
H
Blu/Dark Blue
Giallo/Yellow
Grigio/Gray
DIAGRAM 14 - REAR LIGHTS WIRING (CODES: 1ST VERSION WITH ROLL BAR 010.9058.3, WITH CAB 010.9057.3)
010.6410.3/10
Systems
Electrical system
84
AL CABL.CENTRALE/SOTTOSTRUTTURA
1
2
A 1.5
G1
GN 1
AN 1.5
N1
N1
TO CENTRAL/SUBSTRUCTURE WIRING
NASTRARE-BANDING
N1
GN 1
AN 1.5
N1
G1
A 1.5
PLATFORM WIRING
010.5582.3
411
Systems
84
Electrical system
Z 0.5
PLATFORM WIRING
412
Targhetta di controllo
CONTROL LABEL
3
2
AMP
H 0.5
B 0.5
GUAINA-Scheat d.4
Vedi note
SEE NOTES
B 0.5
HI
Z 0.5
LO
H 0.5
010.8400.3
COM.
X1
4
5
Z-V 1 650
L
8
Z-B 1 1550
1
GUAINA(Sheath) 7
GUAINA(Sheath) 7
10 11 12 13
B 1 750
4
VEDI NOTE
See notes
M B 1 530
TARGHETTA DI CONTROLLO
Control label
M B 1 120
M B 1 1030
M B 1 1030
GTR.
M-B 1 1030
AMP
AMP
GUAINA(Sheath) 7
AMP
6
7
8
M-B 1 530
Z-B 1 650
Z-B 1 1550
14 15 16 17
3 LEVA HI
5 SPIA M
6 +12 Vcc
7 EV HI
84
Z-N 1 1550
Z 1 750
N 1 650
Z-N 1 650
Z-N 1 1550
Electrical system
M-B 1 1030
B 1 750
H 1 750
Z-1 750
H 1 750
M-B 1 120
Z-V 1 650
Z-N 1 650
Z-B 1 650
N 1 650
8 76 5 4
3
21
X1
Systems
12 LEVA LO
13 LEVA COM.
14 -Vcc
15 EV LO
Marrone/Brown
Verde/Green
Viola/Violet
C
A
B
Arancio/Orange
Azzurro/Blue
Bianco/White
N
S
Nero/Black
Rosa/Pink
L
G
Blu/Dark Blue
Giallo/Yellow
Rosso/Red
Grigio/Gray
PLATFORM WIRING
010.8388.3 (dwg. 1)
413
LEVA H/M/L
H/M/L LEVEWR
ZN 1 1550
ZB 1 650
N 1 650
ZV 1 650
ZN 1 650
3
12
45 6 78
B 1 750
4
5
6
7
8
ZV 1 650
MB 1 530
ZB 1 650
ZB 1 1550
X1
414
Arancio/Orange
Azzurro/Blue
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Grigio/Gray
PLATFORM WIRING
14 15 16 17
N 1 650
ZN 1 650
ZN 1 1550
C
A
B
L
G
H
EV HI
10 11 12 13
Z 1 750
H 1 750
Marrone/Brown
Verde/Green
Viola/Violet
Nero/Black
Rosa/Pink
Rosso/Red
MB 1 120
M
V
Z
N
S
R
MB 1 1030
EV LO
B 1 750
H 1 750
Z 1 750
AMP
CABL.SOTTOSTR.
SUBSTR.WIRING
AMP
Electrical system
ZB 1 1550
84
MB 1 1030
Systems
AMP
010.8388.3 (dwg. 2)
Systems
Electrical system
84
Targhetta di controllo
CONTROL LABEL
8
14
20
G.T.R.
G.T.R.
G.T.R.
12
RN 1.5 1150
ELETTROVALVOLA
13
FRONT PTO
PTO ANT.
14
MN 1 1350
15
VN 1.5 1150
V 1 1600
RPM VENT.
28
+12 VOLT
+12 VOLT
29
RPM FAN
24
DIRECT. R
Z 1 1350
N 1 1400
GUAINA IN PVC i 7
GUAINA IN PVC i 7
GUAINA IN PVC i 7
CAPPUCCIO
23
DIREZ. DX
POS. DX
L 1 1700 (D+)
LIGHT R
OLIO FRENI
BRAKES OIL
BR 1 1700 (W)
22
SX
N 16 2050 (B+)
21
DIREZ. SX
ZN 1 750
POSIZ.SX
DIRECT. L
N 1 2150
LIGHT L
ZN 1 1750
AN 1 450
18
20
HN 1 1250
N 1 2350
reserve
OLIO FRENI
AI FANALINI
TO LIGHT
C 1 1250
GN 1 450
RISERVA
BRAKES OIL
A 1 250
TRACTOR WIRING
17
G 1 250
DX
16
Fuel level
N 1 2150
BN 1 1250
N 1 1100
V 1 1600
VENTOLE
FANS
N 1 2350
N 1 1400
N 1 1100
N 1 1100
N 1 1400
N 1 1350
N 1 1600
N 1 2150
N 1 2150
N 1 2350
1
2
H 1 1600
CANDELETTA
ELECKTROVALVE
Grigio/Gray
HB 1 1750
PLUG
Blu/Dark Blue
Giallo/Yellow
MB 1 1700
RN 1.5 1150
L
G
Rosso/Red
N 1 2350
11
GALLEGGIANTE
GUAINA IN PVC i 7
GUAINA IN PVC i 6
CANDELETTA
COMPRESS.
PLUG
10
Nero/Black
Rosa/Pink
AMP
ABBAGLIANTI
N
S
G.T.R.
PTO ANT.
FRONT PTO
ABBAGLIANTI
Azzurro/Blue
Bianco/White
MN 1 1350
V 1 1600
Arancio/Orange
A
B
N 1 1400
HN 1 1600
AMP
AMP
H 1 1600
COMPRESSOR
CORRUGATO 10
Z 1 1350
1
GUAINA IN PVC i 5
L 1 1700
Verde/Green
Viola/Violet
GENERATORE
Marrone/Brown
V
Z
W CONTAGIRI
GENERATOR
BR 1 1700
AMP
RPM INDICATOR
GUAINA IN PVC i 7
B 1 1600
M 1 1300
AIR FILTER
R 1 1350
AVV. ACUSTICO
GUAINA IN PVC i 10
CORRUGATO 6.7
AL CABLAGGIO CENTRALE
TO CENTRAL WIRING
FILTRO ARIA
G.T.R.
GUAINA IN PVC i 12
25
29
TEMPERAT.
GUAINA IN PVC i 7
G.T.R.
CORRUGATO 17
Vedi note
SEE NOTES
21
26
4
9
15
CAPPUCCIO
GUAINA IN PVC i 6
GUAINA IN PVC i 4
G.T.R.
GUAINA IN PVC i 4
AMP
GUAINA IN PVC i 14
HORN
2
1
R 1 1350
TEMPERATURE
V 1 1600
TEMPERATURA
TEMPERATURE
M 1 1300
N 1 1100
PRESS.OLIO MOTORE
ENGINE PRESSURE
FARO ANTERIORE
FRONT LIGHTS
AMP
(OCCH. 10)
AVV.ACUSTICO
HORN
N 1 1350
MB 1 1200
N 1 1600
VN 1.5 1150
G.T.R. L=30
GALLEGGIANTE
Fuel level
HN 1 1600
MOTORINO AVVIAMENTO
N 16 2050
START ENGINE
FILTRO ARIA
AIR FILTER
HN 1 1250
COMPRESSORE
COMPRESSOR
(OCCH. 5.2)
C 1 1250
CANDELETTA
START PLUG
B 1 1600
BN 1 1250
ELETTROVALVOLA
ELCKTROVALVE
FARO ANTERIORE
FRONT LIGHTS
MASSA
GROUND
(OCCH. 10.)
GENERATORE
GENERATOR
GN 1 450
AN 1 450
G 1 250
A 1 250
HB 1 1750
MB 1 100
MB 1 1700
MB 1 1200
010.6411.4/40 dwg. 1
415
Systems
84
Electrical system
H
MOTORINO AVVIAMENTO
START ENGINE
TEMPERATURA
TEMPERATURE
ELETTROVALVOLA
ELCKTROVALVE
(OCCH. 10)
F
GENERATORE
GENERATOR
PRESS.OLIO MOTORE
ENGINE PRESSURE
CANDELETTA
START PLUG
FILTRO ARIA
AIR FILTER
8
14
20
25
29
N 16
B1
N1
N1
P. OLIO MOT.
AIR FILTER
FILTRO ARIA
RPM INDICATOR
W CONTAGIRI
GENERATOR
GENERATORE
HORN
AVV. ACUSTICO
ANABBAGL.
ANABBAGL.
10
PLUG
CANDELATTA
11
PLUG
CANDELATTA
12
ELECKTROVALVE
ELETTROVALVOLA
13
FRONT PTO
PTO ANT.
14
COMPRESSOR
COMPRESS.
15
L1
V1
FARI ANTERIORI
FRONT LIGHTS
Z1
H1
H1
HN 1
HN 1
N1
V1
V1
V1
RN 1.5
RN 1.5
BN 1
N1
N1
MN 1
N1
N1
VN 1.5
MASSA
GROUND
(OCCH. 10.)
N1
GALLEGGIANTE
Fuel level
17
C1
RISERVA
Reserve
18
HN 1
BRAKES OIL
OLIO FRENI
20
LIGHT L
POSIZ. SX
21
GN 1
DIRECT. R
DIREZ. SX
22
AN 1
LIGHT R
POSIZ. DX
23
DIRECT. L
DIREZ. DX
24
RPM FAN
RPM VENT.
28
+12 VOLT
+12 VOLT
29
N1
N1
G1
N1
A1
HB 1
MB 1
MB 1
AMP
HN 1
VENTOLE
FANS
C1
PTO ANT.
FRONT PTO
N1
MB 1
OLIO FRENI
BRAKES OIL
AMP
COMPRESSORE
COMPRESSOR
I
HB 1
N1
MB 1
L2
FANALINI
LIGHT
AMP
AMP
AMP
SX
MN 1
N1
N1
ZN 1
VN 1.5
AN 1
GN 1
N1
A1
G1
N1
L2
MB 1
FANALINI
LIGHT
416
N1
ZN 1
SX
TRACTOR WIRING
L1
BR 1
N1
B1
M1
R1
TEMPERAT.
AVV.ACUSTICO
HORN
Z1
BR 1
N 16
AL CABLAGGIO CENTRALE
TO CENTRAL WIRING
TEMPERATURE
N1
RN 1.5
M1
RN 1.5
9
15
21
26
AMP
R1
1
4
BN 1
(OCCH. 5.2)
Marrone/Brown
Verde/Green
Viola/Violet
Nero/Black
Rosa/Pink
Rosso/Red
C
A
B
L
G
H
Arancio/Orange
Azzurro/Blue
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Grigio/Gray
GALLEGGIANTE
FUEL LEVEL
I
010.6411.4/40 dwg. 2
Systems
Electrical system
84
TRACTOR WIRING
010.6708.3
417
Systems
84
Electrical system
4 5
P1
AMP
UP-DW
2 3
M1
HR1
L05
S05
MB1
P2
AMP
POSIZIONE
P
1 2 3
REGOLAZIONE
COMANDO
N05
V05
X8
M05
X2
X4
X5
X1
X3
M05
AMP
AB1
B1
N1
AN1
AMP
A1
MB1
H05
MB1
V05
HR1
MB1
A2
M05
N1
M1
BN1
7
MIX
12
REGOLAZIONE
2 3
S05
1 2
3 2 1
N1
VELOCITA'
DISCESA
AMP
2 3
AMP
5 4
AMP
2 3
N05
AMP
H05
M05
2 1
AMP
1 2 3
V
N05
MB1
AMP
MASSIMA
1 2 3
ALZATA
Targhetta di controllo
CONTROL LABEL
Vedi note
SEE NOTES
H
N05
L05
UP
X9
DW
X10
VARIANTE
ALIMENTAZIONE
INTERR.
INTERR.
STEGOLI
AL SOTTOST.
SALITA
DISCESA
C1
ISO 9141
MIX
POSIZIONE
VEL.DISCESA
MAX ALZATA
SFORZO
V05
HR1
S05
H05
8 9 10 11 12
L05
+10VCC
POSIZIONE
BN1
6 7
B1
EV DW
N1
M1
GND
+12 VCC
3 4
AB1
AN1
MB1
EV UP
AL CARRO
CENTRALINA SOLLEVATORE
M1
Marrone/Brown
Arancio/Orange
Verde/Green
Azzurro/Blue
Viola/Violet
Bianco/White
Nero/Black
Blu/Dark Blue
Rosa/Pink
Giallo/Yellow
Rosso/Red
Grigio/Gray
EV DW
P3
POSIZIONE
B1
M1
1 2 3
N1
BN1
M1
DW
1 2 3
N1
UP
EV UP
C2
150
2
N1
AN1
N1
AB1
1 2
F.to A2
150
UP
DW
B1
2 1
AB1
N1
AN1
5 4
X7
BN1
X6
S
SFORZO
ALZATA
TRACTOR WIRING
418
011.2025.4/20 dwg. 1
+10VCC
GND
M05
N05
2 3
MIX
+10VCC
GND
POSIZIONE
+10VCC
+10VCC
ISO 9141
DW
S05
N05
L1
M05
M1
HR1
N1
M05
2 3
1
C1
V
M
MASSIMA
VELOCITA'
REGOLAZIONE
ALZATA
DISCESA
MIX
2 3
1
P2
REGOLAZIONE
COMANDO
ALIMENTAZIONE
POSIZIONE
UP-DW
AL SOTTOST.
1
2 3
A2
A1
VARIANTE
STEGOLI
UP
EV UP
1 2
1
2
DW
EV DW
1 2 3
P3
POSIZIONE
AN1
AV1
B1
EV DW
EV UP
SFORZO
AMP
Electrical system
84
M1
M1
N1
+10VCC
+12 VCC
ISO 9141
POSIZIONE
B1
N1
M1
X3
GND
BN1
HR1
5 4
N1
AN1
X1
BN1
X2
POSIZIONE
X5
N1
L1
N1
S05
MB1
H05
AV1
+12 VCC
ISO 9141
HR1
2 1
MB1
GND
N1
GND
+12 VCC
MB1
4 5
N1
UP
2 3
COMUNE
12
L05
11
M1
VEL.DISCESA
10
MIX
MAX ALZATA
SFORZO
EV UP
EV DW
GND
V05
B1
AV1
AN1
+10VCC
AMP
AMP
MAX ALZATA
V05
X4
AMP
H
1
GND
GND
N05
2 3
AMP
AL CARRO
1
AMP
TRACTOR WIRING
2 1
N05
SFORZO
B1
VEL.DISCESA
EV UP
AV1
5 4
+10VCC
EV DW
AN1
N1
POSIZIONE
2 7
H05
GND
N1
M1
M05
+10VCC
M1
BN1
5 4
AMP
AMP
AMP
POSIZIONE
BN1
6
Systems
CENTRALINA SOLLEVATORE
C2
2 1
X6
X7
1 2 3
SFORZO
ALZATA
011.2025.4/20 dwg. 2
419
5
4
1
5
2
1
EV5
EV3
SPIAAMP
5
4
3
2
1
5
4
3
4
3
5
EV1
COM.
SPIA+
Arancio/Orange
Azzurro/Blue
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Grigio/Gray
COM.
C
A
B
L
G
H
EV1
Marrone/Brown
Verde/Green
Viola/Violet
Nero/Black
Rosa/Pink
Rosso/Red
EV7
AMP
M
V
Z
N
S
R
AMP
EV6
EV5
SPIAEV3
COM
SPIA+
EV2(sx)
L1
HN1
H1
RV1
L1
HN1
EV3(dx)
COM.
N1
EV4(dx)
AMP
N1.5
EV5(sx)
AMP
EV6
EV7
EV1
COM
EV1
AMP
RV1.5
AMP
C1
Z1
M1
RV1
M1
ALIMENTAZIONE
EV5
EV4
EV3
COM
EV2
L1
G1
H1
RV1
V1
Electrical system
84
Systems
G1
G1
V1
V1
GV1
RV1
RV1
RV1
RV1.5
X1
RV1
M1
M1
M1
X5
M1
L1
AMP
AMP
AMP
AMP
AMP
AMP
AMP
H1
H1
T
EV4
EV2
EV5
H1
N1
L1
N1
V1
N1
M1
N1
G1
N1
C1
N1
Z1
N1
X3
EV1
EV6
EV7
N1
N1
N1
N1
N1
HN1
N1
X7
X2
L1
H1
N1.5
L1
L1
X6
EV3
N1
N1
N1
N1
TRACTOR WIRING
420
012.0101.4 dwg. 1
Systems
Electrical system
84
N1.5
1
AMP
RV1.5
L1
G1
AMP
S
H1
RV1
C1
Z1
V1
AMP
T
RV1
M1
M1
L1
HN1
AMP
H1
RV1
GV1
N1
L1
85 BOBINA
86 BOBINA
R1
M1
RV1
87 CONTATTO
30 CONTATTO
G1
G1
V1
D1
V1
GV1
N1
G1
N1
2
N1
V1
1
M1
N1
2
N1
L1
1
C1
N1
2
Z1
H1
1
AMP
EV2
AMP
EV4
AMP
EV1
AMP
EV6
AMP
TRACTOR WIRING
AMP
AMP
EV7
EV5
N1
Marrone/Brown
Arancio/Orange
Verde/Green
Azzurro/Blue
Viola/Violet
Bianco/White
Nero/Black
Blu/Dark Blue
Rosa/Pink
Giallo/Yellow
Rosso/Red
Grigio/Gray
EV3
012.0101.4 dwg. 2
421
84
Electrical system
1 2
1 2
RV1-100
RV1-100
1A
1B
2A
2B
N1.5
RV1.5
L1
STAB.
AMP COM
INST.
AMP
3 2
M1
RV1
1 2 3
Systems
AMP
ALIMENTAZIONE
Z1
G1
C1
V1
RV1-100
RV1
G1
V1
4
2
RV1-100
Z1
1
C1
ROSSO
5
2 1
2 1
AMP
AMP
2 1
2 1
AMP
2 1
2 1
2 1
2 1
2 1
2 1
2 1
2 1
2 1
2 1
EV1A
RV1
EV3A
EV1B
EV2B
N1
L1
N1
V1
G1
N1
M1
EV2A
N1
N1
Z1
N1
GIALLO
C1
RV1
X2
RV1
AMP
AMP
RV1
RV1.5
AMP
AMP
2 1
AMP
AMP
EV3B
RV1
2 1
2 1
2 1
TRACTOR WIRING
AMP
N1
N1
N1
N1
N1
N1
422
AMP
AMP
N1.5
X1
Marrone/Brown
Verde/Green
Viola/Violet
C
A
B
Arancio/Orange
Azzurro/Blue
Bianco/White
N
S
R
Nero/Black
Rosa/Pink
Rosso/Red
L
G
H
Blu/Dark Blue
Giallo/Yellow
Grigio/Gray
012.0102.4 dwg. 1
Systems
Electrical system
84
RV1.5
AMP
N1.5
M1
3
N1
N1
2
M1
G1
1
N1
N1
2
C1
V1
1
N1
N1
2
Z1
L1
1
EV6R
1A
G1
1B
C1
2A
V1
2B
RV1
EV5R
Z1
AMP
EV4G
AMP
AMP
AMP
AMP
AMP
TRACTOR WIRING
EV6G
L1
EV5G
AMP
RV1
EV4R
012.0102.4 dwg. 2
423
Systems
84
Electrical system
AL TERGI ANTERIORE
INT. TERGI POSTERIORE
To glass washer
(53)
T3
(31)
(31b)
(53Aa)
ALIMENTAZIONE
G-R 1
VN macc. 0.8
3 4
7 8
N1
V-N 1
2 1
P.Supply
A-N 1
R1
1 2
5 6
INTERUTTORE LAMPEGGIANTE
C1
A 1 80
D1
F1
H-N 1
2
3
H-N 1 80
R 2.5
C1
V1
Ground
F5
F6
F7
F8
7.5 A
7.5 A
10 A
10 A
F3
F4
30 A
20 A
F1
F2
10 A
5 A RADIO
A-N 1
80
M1
M1
M1
N1
N1
MASSA
1.5
N1
N1
MR
1
3
A-N 2.5
N1
N1
N1
Tar
g
COhett
NT a d
RO i c
L L ont
V
AB roll
SE edi
E N no
EL o
OT te
ES
N 2.5
N1
N1
G-N 1
N 2.5
N4
T1
GN1
80
R1
G-N 1
6 5
H-N 1
2 1
M 1,5
1.5
G-V
GN 1
A-R 1
8 7
GN 1
4 3
10 9
G1
R1
V-N 1.5
AR 1
G1
VN macc.0.8
L-B 1
HV 1
AL CABlAGGIO CONDIZIONATORE
M-G 1.5
A1
G-V 1.5
R4
A-N 1
MR 1
A-N 2.5
R1
R 1.5
G 1 80
G 1.5
1.5
M-G
LB 1
N1
R 2.5
30
M 2.5-200
87
86
M 2.5-150
85
N1
HV 1
CONDIZIONAMENTO BORLETTI
Arancio/Orange
Verde/Green
Azzurro/Blue
Viola/Violet
Bianco/White
Nero/Black
Blu/Dark Blue
Rosa/Pink
Giallo/Yellow
Rosso/Red
Grigio/Gray
V1
RN1
VN1
GR1
H1
4 3
V1
V-N 1.5
AL GRUPPO RISCALDAMENTO
1 2 3 4 5
Marrone/Brown
2 1
N1
N1
1 2 3
1 2 3 4
5 6 7 8
R4
H1
A-N 1
A-N 1
V1
R-N 1
N4
N1
PLAFONIERA
R1
Roff lamp
R1
OROLOGIO DIGITALE
DIGITAL WATCH
A1
TRACTOR WIRING
424
4 3 2 1
N1
010.7262.4/20 dwg. 1
INTERUTTORE LAMPEGGIANTE
Flash light switch
CENTRALINA TERGI
OROLOGIO DIGITALE
Elect. tergi
DIGITAL WATCH
T1
T2
T4
T5
10 9
8 7
6 5
2 1
4 3
3 4
7 8
VN macc. 0.8
H-N 1
A1
H-N 1
3 2
5 4
4 3 2 1
3 2 1
A1
R1
R1
N1
A1
VN1
RN1
V1
GR1
N1
H1
C1
A-N 1
A-R 1
G1
F1
A1
1 2
5 6
Grigio/Gray
H1
RN1
Rosso/Red
A-N 1
Giallo/Yellow
INT
Blu/Dark Blue
A-N 1
V1
Rosa/Pink
A1
3 4
7 8
N1
Nero/Black
M 1.5
1 2
5 6
M 1.5
Bianco/White
R1.5
G-N 1
Viola/Violet
N1
G-N 1
Azzurro/Blue
G-V 1.5
Arancio/Orange
N1
Verde/Green
G1
Marrone/Brown
G1
G1
AR 1
C1
MR 1
HN 1
M 1.5
GN 1
GN 1
2 1
R1
VN macc. 0.8
A-N 2.5
N 2.5
1
3
AL CABlAGGIO CONDIZIONATORE
2
4
4 3
B1
V1
V-N 1.5
HV 1
R4
AL GRUPPO RISCALDAMENTO
CONDIZIONAMENTO BORLETTI
To group Borletti air
N1
2 1
V1
HV 1
N4
A-N 1
G-R 1
AL TERGI ANTERIORE
To glass washer
N1
T3
V-N 1
V-N 1.5
L-B 1
LB 1
N1
A-N 1
A-N 1
A1
A1
G-V 1.5
R4
A-N-2.5
MR 1
R1
R1.5
N1
M-G 1.5
R 2.5
R1
2
3
R1
N1
D1
N1
N4
N1
To power supply
N 2.5
N1
N1
N1
N1
N1
N1
AL CABLAGGIO ALIMENTAZIONE
30
A
85
86
87
R 2.5
M 2.5
TRACTOR WIRING
10 A
10 A
7.5 A
7.5 A
30 A
RELE'
20 A
PLAFONIERA
Roff lamp
5 A RADIO
Ground
10 A
MASSA
M 2.5
010.7262.4/20 dwg. 2
425
Systems
84
Electrical system
R6
+12VCC
+12VCC
R2.5
LB
CH 15
2xM2.5
F1
R1
F3
F2
10A
30A
5A
M
R
A
N
AN
15
C
R
V
N
1
L
G
R
D+
D-
B+
B-
A V
N N
AN
2
6
G
V
A
M
G
18
15
1
20
R V
G (53)
R
H
N
R V G
(31)
22
H
N
A
R
3 2 1 5 43 2 1
(53a)
12
HV
F8
10A
A
H
M
10
F7
10A
7.5A
(31b)
N
L
F6
7.5A
11
1
+12V
3
F5
20A
F4
19
P
13
16
G
N
G
21
P
17
TRACTOR WIRING
426
Marrone/Brown
Arancio/Orange
Verde/Green
Azzurro/Blue
Viola/Violet
Bianco/White
Nero/Black
Blu/Dark Blue
Rosa/Pink
Giallo/Yellow
Rosso/Red
Grigio/Gray
010.7262.4/20 dwg. 3
Systems
Electrical system
84
5
1.
GN 1,5
GN 1,5
G 1,5
G 1,5
Vedi note
SEE NOTES
10
N 1.5
2
1
N1
N1,5
N1
N1,5
D.8
N1
.5
M 1,5
C1
HV 1
G 1.5
To cab wiring
N 1.5
AR 1
R1
V1
N1,5
N1,5
N1,5
N 1.5
(GND)
Arancio/Orange
Azzurro/Blue
Viola/Violet
Bianco/White
Nero/Black
Blu/Dark Blue
Rosa/Pink
Giallo/Yellow
Rosso/Red
Grigio/Gray
V1
AL LAMPEGGIANTE
AL TERGI POSTERIORE
To flash light
N1
R1
AR 1
H-N 1
TRACTOR WIRING
Verde/Green
(+AZZ)
C1
(+MOT)
Marrone/Brown
(AZZ.)
N1
N1
5
1.
1.
5
N1
1.5
010.7263.4/20 dwg. 1
427
Systems
84
Electrical system
N1
N1
N1,5
N1,5
N1,5
N1,5
N1,5
F2
R1
V1
HV 1
4 3
10 9
F1
C1
AR 1
G1,5
G1,5
V1
R1
(AZZ)
(+AZZ.)
N1
Rear
AL TERGI POST.
N1,5
M 1,5
N1,5
G1,5
N1,5
G1,5
N1,5
GN 1,5
N1,5
GN 1,5
Front
C1
N1
(GND)
To cab wiring
HV 1
(+MOT)
M 1,5
AR 1
GN 1,5
N1
GN 1,5
AI FARI DI LAV.POSTERIORI
To rear side work light
TRACTOR WIRING
428
AI FARI DI LAV.ANTERIORI
To front side work light
Marrone/Brown
Arancio/Orange
Verde/Green
Azzurro/Blue
Viola/Violet
Bianco/White
Nero/Black
Blu/Dark Blue
To flash light
Rosa/Pink
Giallo/Yellow
Rosso/Red
Grigio/Gray
010.7263.4/20 dwg. 2
Systems
Electrical system
84
AL CABLAGGIO
AL TERGI ANTERIORE
AEREO
FORNIRE SCIOLTI
To cab wiring
0.010.7262.4/20
P.M. M-L 4VIE-WIRES
AMP 0-925075-0
CA. AMP163300-2
R-N 1
G-R 1
G-R 1
R-N 1
(+AZZ)
(+MOT)
(+MOT)
(+AZZ)
V-N 1
M-N 1
M-N 1
V-N 1
(AZZ.)
(GND)
(GND)
(AZZ.)
GUAINA (SHEATH) 7
TRACTOR WIRING
Marrone/Brown
Verde/Green
Viola/Violet
Nero/Black
Rosa/Pink
Rosso/Red
C
A
B
L
G
H
Arancio/Orange
Azzurro/Blue
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Grigio/Gray
CABLAGGIO
WIRES
G-R
(+MOT)
M-N
(GND)
R-N
(+AZZ)
V-N
V-N
(AZZ.)
MOTORINO
TERGI
Wiper
010.7264.4/10
429
Systems
84
Electrical system
L1
4 3
G-R 1
N-L 1
To Heating Group
B1
L1
G-R 1
N-L 1
B1
2
AMP
3
4
N 16
N 16
Targhetta di controllo
CONTROL LABEL
N 16
Vedi note
SEE NOTES
N 16
G-R 1
B1
2
4
12
AMP
N 16
N-L 1
13
16
5
N 16
N 16
TRACTOR WIRING
430
G-R 1 100
B 1 100
N 16
L1
AMP
N-L 1
B1
L1
G-R 1
AMP
AL GRUPPO RISCALDAMENTO
TABELLA COLORI
M
V
Marrone/Brown
Verde/Green
C
A
Arancio/Orange
Azzurro/Blue
Z
N
Viola/Violet
Nero/Black
B
L
Bianco/White
Blu/Dark Blue
S
R
Rosa/Pink
Rosso/Red
G
H
Giallo/Yellow
Grigio/Gray
010.7265.4
Systems
Electrical system
84
AL CABLAGGIO CABINA
To cab wiring
L-B 1
R6
R 2.5
2
3
Vedi note
SEE NOTES
AMP
V-N 1.5
R 2.5
LB1
V-N 1.5
1 2
Targhetta di controllo
CONTROL LABEL
AL CABLAGGIO SOTTOSTRUTTURA
To sottostrutture wiring
AL POSITIVO
To positive
TRACTOR WIRING
M
V
Marrone/Brown
Verde/Green
C
A
Arancio/Orange
Azzurro/Blue
Z
N
Viola/Violet
Nero/Black
B
L
Bianco/White
Blu/Dark Blue
S
R
Rosa/Pink
Rosso/Red
G
H
Giallo/Yellow
AL RELE'
To rele'
Grigio/Gray
010.7266.4/10 dwg. 1
431
Systems
84
Electrical system
Al Blocc. 4 vie
AN 1.5 1350
AN 1.5 1150
AN 1 70
AN 1 70
Imp.Aereo Cabina
AL FILTRO DISIDRATATORE
4 Wires Connector
Dehydrator Filter
V 1 2550
3
2
5
6
C 1 1850
85
9
30
86
8
CB 1 1650
85
9
5
87
87
N 2.5 100
30
87
87
N 1.5 2700
A 1.5 1800
C1 1850
AN 1.5 1350
N 1 2500
AN 1.5 1150
N 1.5 2700
A
N 1.5 2700
A
VN 1 2550
A 1.5 1800
L 1.5 2000
L 1.5 2000
N 1 2500
86
7
VN 1 2550
N 1.5 2700
ALLE VENTOLE
TO CONDITIONER FAN
V 1 2550
86
87
30
ITALAMEC 037
TRACTOR WIRING
432
85
87
86
ITALAMEC 037
87
30
TARGHETTA DI CONTROLLO
Control label
VEDI NOTE
See notes
85
Marrone/Brown
Arancio/Orange
Verde/Green
Azzurro/Blue
Viola/Violet
Bianco/White
Nero/Black
Blu/Dark Blue
Rosa/Pink
Giallo/Yellow
Rosso/Red
Grigio/Gray
011.0644.3/20 dwg. 1
87
87
30
30
AL FILTRO DISIDRATATORE
ALLA VENTOLA
Dehydrator Filter
Dehydrator Filter
ITALAMEC 037
AN 1.5
AN 1
84
87
86
ITALAMEC 037
AN 1.5
87
Electrical system
AN 1
A
A 1.5
N 2.5
3/28BAR
A 1.5
87
VN 1
86
20BAR
87
C1
85
COM.
87
CB 1
N1
86
3/28B
87
V1
85
CB 1
C1
30
15BAR
30
N 1.5
86
85
L 1.5
85
Systems
L 1.5
V1
N 2.5
N 1.5
N1
N 1.5
Marrone/Brown
Arancio/Orange
AN 1.5
Verde/Green
Azzurro/Blue
Viola/Violet
Bianco/White
Nero/Black
Blu/Dark Blue
Rosa/Pink
Giallo/Yellow
Rosso/Red
Grigio/Gray
VN 1
TRACTOR WIRING
011.0644.3/20 dwg. 2
433
Systems
84
Electrical system
(9
)
)
(3
30
FORO SU CRUSCOTTO
74 +-3
MONTARE PIASTRA
11
4 10
3 9
8
7
2 6
1 5
11
SCHEMA ELETTRICO DEVIOGUIDA
Electrical diagram switch
F.S.
F.D.
COMPONENTS
434
57/58
30
56b 56a
010.1173.4
Systems
Electrical system
84
-45
+45
SENSORE 1
+
OUT
POS.1
POS.2
POS.4
SEZ.A-A
A
A
Ua %
U 90 U
OUTPUT CARACTERISTIC
B
SENSORE-SENSOR
50
3 2 1
6 5 4
SEDE SI APPLICAZIONE
SITE OF APPLICATION
M4
U 110 U
-45
+45
Rotation Angle
SEZ.B-B
COMPONENTS
2.7099.740.0
435
Systems
84
Electrical system
TERMOFORMATURA TASTI
VISTA FRONTALE
KEYS EMBOSSING
FRONT VIEW
R1.6 -0.25
SEZIONE "A"
MARCHIO-LOGO 03
PAROLE-WORDS 06
VISTA POSTERIORE
SECTION "A"
BACK-SIDE VIEW
11.4
MARCHIO-LOGO 03
49
0.3
ELECTRONIC
RPM CONTROL
SUPERFICIE-AREA 05
SIMBOLO-SYMBOL 01
MAX
LINEA-LINE 06
40
4.5
14.2 -0.5
SEZ."A"
SUPERFICIE-AREA 04
SIMBOLO-SYMBOL 01
R2.5
85.5
H/O
MEM
SUPERFICIE-AREA 04
SIMBOLO-SYMBOL 01
60
104
TRASPARENTE-TRANSPARENT
SUPERFICIE-AREA 03
SIMBOLO-SYMBOL 02
92
LINEA-LINE 04
LINEA-LINE 04
SUPERFICIE-AREA 05
SIMBOLO-SYMBOL 01
MIN
SUPERFICIE-AREA 04
SIMBOLO-SYMBOL 01
32
R7
5.5
FONDO-BOTTOM AREA 09
R10
2
O
19
CODICE
SIMBOLI
SPECIFICA COLORI - COLOURS SPECIFICATION
SIMBOLS
CODE
09
08
07
06
05
04
03
02
01
5 ZB-0.5
4 AG-0.5
3 BR-0.5
2 GN 0.5
1 HG-0.5
5
AMP
4
3
2
1
FIL.7
9
Back light
6
1
3
Hold
Gnd
COMPONENTS
436
19
Max
Hold/Off
Memo
Min
Marrone/Brown
Verde/Green
Viola/Violet
Nero/Black
Rosa/Pink
C
A
B
L
G
Arancio/Orange
Azzurro/Blue
Bianco/White
Blu/Dark Blue
Giallo/Yellow
Rosso/Red
Grigio/Gray
ST
009.7620.4
COMPONENTS
Electrical system
84
2 1 4
V
Throttle
Pedal
1 2 3
F
F
1 2 3
F
F
1 2
t
- + s
F
F
+10 volt
1 2 3
V
TxD
RxD
EV Pto
Electrovalve L
GND
21
33
Relay
12V
1.2W
+ -
2 1 4
V
29 27
12V
1.2W
N
1 2
F
F
55
12V
1.2W
12V
1.2W
1 2
M
54
GND
Electrovalve H
Common HML
+VCC
+VCC
Lamp HOLD
61 44 45 24 25 53 52
3 4
12V
1.2W
Relay
60
Lamp M
59
Belt alarm lamp
57
68
Glow Plug presence
56
Pre-Heating Glow-Plug
65
Electrovalve presence
58
Pre-Heating electrovalve
HML Dwn
Hand brake
HML Up
Pto auto
Memory Hold
Rear Pto
Low engine pressure
4 9 67 35 66 64 62 63
Rear lift position(on-off)
43
Wheel speed input
3
Engine Temperature input
11 36
26
Vpp
12
Engine Belt Frequency
22
Engine Speed Output
28 5
+5Vcc OUT
6
Hand Gas Position
37
33 10
Sensors GND
Engine Speed Frequency
46 47
Actuator +
Actuator -
46 Alternator+
47 Alternator33 Sensors GND
10 Engine speed frequency
37 Dual Power selection (GND)
6 Hand throttle position
28 +5 Vdc OUT
5 Accelerator pedal position
22 Engine speed output
12 Belts rotation frequency
26 Vpp
11 Wheel speed input
36 P.T.O. selection (P.T.O. GND)
3 Engine temperature input
43 Wheel speed input
4 Rear lift (ON-OFF)
9 Auto P.T.O.
67 Memorised engine speed
35 Rear P.T.O.
66 Low engine oil pressure
64 Parking brake
62 HML - UP
63 HML - DOWN
58 Preheating solenoid
65 Solenoid
56 Preheating Glow-plug
68 Glow-plug solenoid
57 Preheating light OUT
59 Broken belt light
60 M light
61 Hold light
44 +Vdc
45 +Vdc
24 GND
25 GND
53 H solenoid
52 HML control
54 L solenoid
55 P.T.O. solenoid
29 TxD
27 RxD
21 Alarm code output
Systems
To Pre-Heating
electrovalve
To Glow plug
12V
1.2W
12V
1.2W
Battery
1 2
1 2
1 2
Ev H
Ev L
Ev PTO
Position
Sensor
DIAGRAM 41 - ENGINE CONTROL UNIT WITH BELTS ALARM, HML AND PREHEATING
011.7027.4/10 (011.4353.4/10 for some models only)
ENGINE CONTROL UNIT WITH BELTS ALARM, HML AND PREHEATING (010.7260. 4 for 30 km/h 1st version)
ENGINE CONTROL UNIT WITH BELTS ALARM, HML AND PREHEATING (010.7261. 4 for 40 km/h 1st version)
437
Systems
84
Electrical system
PIN OUT
H-M-L E.C.U.
4
CONFIGURAZIONE
(NOTA)
POTENZA/HARD SOFT
-VCC
+12 VCC
COMANDO
H-M-L
EV "H"
EV "M"
EV "L"
9 10 11 5
COM EV
SPIA "H"
SPIA "M"
SPIA "L"
HML-
8
COM HML
HML+
12
NOTA
CONFIGURAZIONE: HML (2 EV) POS.4 CHIUSO.
CONFIGURAZIONE: HML (3 EV) POS.4 APERTO.
1 2 3 4 5 6
12 11 10 9 8 7
CONNETTORE
COMPONENTS
438
010.8869.4/20
Systems
Electrical system
84
SEDE DI APPLICAZIONE
Application seat
8 1 2 3
7 4
5 6
SCHEMA ELETTRICO
Electrical draw
- 7
BLOCCO IN POSIZIONE 0
1 POSIZIONE STABILE
1 Stable position
O POSIZIONE STABILE
O Stable position
+8
COMPONENTS
2.7659.194.0
439
Systems
84
Electrical system
SERIGRAFIA BIANCA (White serigraphy)
SEDE DI APPLICAZIONE
3 4
1 POSIZIONE INSTABILE
1 Momentary position
DX
STAB.
2 POSIZIONE INSTABILE
2 Momentary position
SX
SIGILLARE (SEALED)
2.7659.218.0
SCHEMA ELETTRICO
Electrical draw
INTERRUTTORE+COPERCHI0 NERO
SIGILLARE (SEALED)
EV5(sx)
EV4(dx)
EV3(dx)
1 2 3 4 5
AMP
AMP
COM.
EV2(sx)
0 POSIZIONE STABILE
0 Stable position
G.T.R. (T.S.S.)
Application seat
Systems
Electrical system
84
SEDE DI APPLICAZIONE
3
2
SCHEMA ELETTRICO
Electrical draw
SIGILLARE (SEALED)
AMP
G.T.R. (T.S.S.)
0 POSIZIONE STABILE
0 Stable position
EV6
EV7
AMP EV1
COM.
EV1
1
INTERRUTTORE+COPERCHI0 NERO
Application seat
1 POSIZIONE INSTABILE
1 Momentary position
2 POSIZIONE INSTABILE
2 Momentary position
COMPONENTS
2.7659.219.0
441
Systems
84
Electrical system
21.1
-LAMP
+LAMP
G.T.R. (T.S.S.)
SIGILLARE (SEALED)
COMPONENTS
442
SIGILLARE (SEALED)
FLOAT
STAB.
1 POSIZIONE STABILE
1 Stable position
2.7659.220.0
DOWN
AMP
EV5
SPIA-
EV3
SCHEMA ELETTRICO
Electrical draw
UP
AMP
COM.
SPIA+
1
0 POSIZIONE STABILE
0 Stable position
COM
INTERRUTTORE+COPERCHI0 NERO
36.8
Systems
Electrical system
84
SEDE DI APPLICAZIONE
G.T.R. (T.S.S.)
UP
STAB.
0 Stable position
AMP
SIGILLARE (SEALED)
INST.
AMP COM
0 POSIZIONE STABILE
SCHEMA ELETTRICO
seat
INTERRUTTORE+COPERCHI0 NERO
Application
Electrical draw
1 POSIZIONE STABILE
1 Momentary position
2
2 POSIZIONE INSTABILE
2 Momentary position
SERIGRAFIA ROSSA (RED serigraphy)
COMPONENTS
2.7659.221.0
443
21.1
Systems
84
Electrical system
SEDE DI APPLICAZIONE
Application seat
36.8
AMP
UP
COM
SCHEMA ELETTRICO
Electrical draw
COM
AMP
DOWN
-LAMP
UP
+LAMP
7 3
DOWN
3
-LAMP
2
+LAMP
1
0 POSIZIONE STABILE
0 Stable position
49.1
2
2 POSIZIONE INSTABILE
2 Momentary position
23.9
COMPONENTS
444
011.2991.0
APPENDIX
Appendix
Engine electronic control unit
Appendix
Engine electronic control unit
CONTENTS
Presentation screen...............................................................................................................................III
Functional diagram................................................................................................................................IV
1 Main Menu ..........................................................................................................................................V
1 Engine menu ......................................................................................................................................VI
1 Configuration .................................................................................................................................VII
1 Engine type ...............................................................................................................................VIII
2 Hand throttle calibration ...............................................................................................................X
3 Accelerator pedal calibration .......................................................................................................XI
4 Idle speed calibration .................................................................................................................XII
2 Calibration....................................................................................................................................XIV
3 Monitor ..........................................................................................................................................XV
2 HML menu .......................................................................................................................................XVI
1 Configuration ...............................................................................................................................XVII
2 Tests ..........................................................................................................................................XVIII
3 Monitor ..........................................................................................................................................XX
3 Preheating menu .............................................................................................................................XXI
1 Configuration ...............................................................................................................................XXII
2 Tests ..........................................................................................................................................XXIV
3 Monitor.......................................................................................................................................XXVI
4 Alarms menu ................................................................................................................................XXVII
1 Initialisation ..............................................................................................................................XXVIII
2 Monitor........................................................................................................................................XXX
5 Belts control system menu ............................................................................................................XXXI
1 Configuration ............................................................................................................................XXXII
2 Tests ........................................................................................................................................XXXIII
3 Monitor ....................................................................................................................................XXXIV
6 Wheels menu (maximum speed limiting system).........................................................................XXXV
1 Configuration ...........................................................................................................................XXXVI
2 Monitor ..................................................................................................................................XXXVIII
7 P.T.O. menu................................................................................................................................XXXIX
1 Calibration .....................................................................................................................................XL
2 Tests .............................................................................................................................................XLI
3 Monitor.........................................................................................................................................XLII
Engine Type/Wheels Constant tables ...............................................................................................XLIII
Alarms list .........................................................................................................................................XLIV
II
Appendix
Engine electronic control unit
Scope
The scope of this document is:
To present the diagnostic information that can be accessed through the All Round Tester (ART)
To list the alarm conditions that the electronic control unit is able to diagnose, along with the possible causes of the alarms and the relative actions of the electronic control unit.
Electronic Controller
1 2
2 1
F
Fuel Pumps Engine Speed
Actuator
Sensor
2 1
V
Hand
Gas
Throttle
Pedal
1 2
F
3
F
1 2
1 2
- +
21
TxD
29 27
RxD
Output temperature
Electrovalve L
GND
43
33
12V
1.2W
Relay
12V
1.2W
+ Battery
1 2
54
Electrovalve H
Common HML
+VCC
+VCC
GND
61 44 45 24 25 53 52
12V
1.2W
12V
1.2W
12V
1.2W
Relay
60
Lamp HOLD
59
Lamp M
57
68
56
Pre-Heating Glow-Plug
65
Electrovalve presence
58
Pre-Heating electrovalve
HML Up
HML Dwn
35 9 66 64 62 63
PTO
PTO auto
Low Engine Oil Pressure
Hand brake
36 67
43
PTO Selection
Memory Hold
Engine Temperature
11
Vpp
12
22
28 5
+5Vcc OUT
Throttle Pedal Position
37
33 10
Sensors GND
Engine Speed Frequency
Actuator +
Actuator -
46 47
12V
1.2W
1 2
1 2
Ev H
Ev L
t
F
Engine belt Wheel speed Engine
Teperature
Temperature Instrument
speed sensor sensor
To Pre-Heating
electrovalve
To Pre-Heating
Glow plug
28 - 5Vdc OUT
43 - engine temperature OUT PWM
III
Appendix
Engine electronic control unit
Presentation screen
The presentation screen displays preliminary information about the electronic control unit:
Software version
Date of software issue
The screen appears as follows:
Where:
Version:
Date:
Type:
Eng:
HB:
PL:
IV
software version
date of software issue
engine table
type of engine installed on tractor
hardware batch
production launch
Appendix
Engine electronic control unit
Main Menu
From this menu you can select the component on which diagnosis is to be performed or display the general list of alarms
detected up until that point.
W H
By selecting one of these options you access the menus described in the following pages.
Appendix
Engine electronic control unit
Engine menu
From this menu you can check the operation of the engine.
O N
O N
VI
Appendix
Engine electronic control unit
Engine menu
Configuration menu
From this menu you can configure and calibrate the following parameters:
1
2
3
4
engine type
hand throttle calibration
accelerator pedal calibration
idle speed calibration
O N
S
E
C
D
VII
Appendix
Engine electronic control unit
Engine menu
Configuration menu
Engine type
This screen p. lists all the possible engine types that can be controlled by the ECU. The operator should select the type
of engine installed on the tractor.
E
1
VIII
Appendix
Engine electronic control unit
Once you have selected the engine type, the program automatically displays the parameters menu which contains the
parameters stored in memory for the selected engine type:
O O
O G
M M
IX
Appendix
Engine electronic control unit
Engine menu
Configuration menu
Hand throttle calibration
In this menu you can calibrate the potentiometer of the hand throttle.
The following menu is displayed on the ART:
T
E
O N
Value
potentiometer voltage in mV
2-
Move the hand throttle to the correct position, as instructed on the screen.
Appendix
Engine electronic control unit
Engine menu
Configuration menu
Accelerator pedal calibration
In this menu you can calibrate the potentiometer of the of the accelerator pedal.
P
E
Value
Potentiometer voltage in mV
the value in mV corresponding to the selected position will be highlighted in reverse video.
2
Move the accelerator pedal to the correct position, as instructed on the screen.
XI
Appendix
Engine electronic control unit
Engine menu
Configuration menu
Idle speed calibration
In this menu you can calibrate the engine idle speed.
S W
O N
8
T
O N
Where:
Engine rpm
Rpm diff.
This operation, as indicated on the ART screen, must be carried out with the engine in no-load condition, i.e. without hydraulic or electrical loads.
XII
Appendix
Engine electronic control unit
Calibration procedure:
1
2
3
If the electronic control unit has problems writing to the EEprom, the calibration operation is not performed and the
following message is displayed:
XIII
Appendix
Engine electronic control unit
Engine menu
Calibration menu
In this menu you can calibrate the operating parameters of the Engine Governor.
The following menu is displayed on the ART:
O N
Once an engine type has been saved in memory, it is possible to permanently modify certain parameters.
Min. rpm:
Min. curr:
Droop:
The selected parameter is highlighted in reverse video. Press "B" to scroll through the parameters. Press "F" or "D" to
respectively increase or decrease the value of the selected parameter. Press "A" to restore the default factory-set value
for the selected parameter.
XIV
G R
Appendix
Engine electronic control unit
Engine menu
Monitor menu
From this menu you can monitor the operating parameters of the engine governor.
The following menu is displayed on the ART:
O O
P M
E N
O W
E
E
m
X
Where:
Engine type
Min rpm
Max rpm
Min. Curr..
MAX. CURR..
Droop
Actual rpm
Actuator I
Acc. Pedal.
Eng. Temp.
Engine temperature
Battery
Battery voltage
XV
Appendix
Engine electronic control unit
HML menu
From this menu you can
configure
test
monitor
the HML clutches control system.
The following menu is displayed on the ART:
O N
O N
S
E
XVI
Appendix
Engine electronic control unit
HML menu
Configuration menu
H
H
O N
.
E
O N
E
E
XVII
Appendix
Engine electronic control unit
HML menu
Tests menu
From this menu you can test the operation of the HML system.
The following menu is displayed on the ART:
O W
SV
V
A
XVIII
Appendix
Engine electronic control unit
DOWN pushbutton
O W N
O W N
O N
H SV
Solenoid de-energised
M lamp
XIX
Appendix
Engine electronic control unit
HML menu
Monitor menu
From this menu you can monitor the operating status of the HML system.
The following menu is displayed on the ART:
M O
O W
O R
P
S
The screen is similar to that described in the previous paragraph, the sole difference being that this menu does not provide the possibility to control the solenoid valves.
This screen displays the operating status of the HML system components.
XX
Appendix
Engine electronic control unit
Preheating menu
From this menu you can
configure
test
monitor
the preheating system.
The following menu is displayed on the ART:
G U
O R
XXI
Appendix
Engine electronic control unit
Preheating menu
Configuration menu
From this menu you can configure the preheating function.
The following menu is displayed on the ART:
O N
Thermostarter configuration.
Press "B" to select the thermostarter configuration parameter:
XXII
Appendix
Engine electronic control unit
The type of engine cooling (water or air) determines the type of sensor used to measure the engine temperature.
Press "B" to select the engine cooling configuration parameter. The ART screen appears as follows:
XXIII
Appendix
Engine electronic control unit
Preheating menu
Tests menu
From this menu you can test the operation of the preheating system.
The following menu is displayed on the ART:
2
3
O W
E N
C
S
Glowplug rel.
XXIV
Appendix
Engine electronic control unit
Relay energised
Preheat. SV
O N
Preheat. lamp
WARNING: all these tests are to be performed with the engine switched off, as indicated on the ART display.
XXV
Appendix
Engine electronic control unit
Preheating menu
Monitor menu
In this menu you can monitor the operation of the preheating system.
The following menu is displayed on the ART:
C
R
The screen is similar to that described in the previous paragraph, the sole difference being that this menu does not provide the possibility to control the various functions.
This screen displays the operating status of the preheating system components.
XXVI
Appendix
Engine electronic control unit
Alarms menu
O R
XXVII
Appendix
Engine electronic control unit
Alarms menu
Initialisation menu
This operation is only required as part of the putting into the service procedure, generally after installing a later version
of the software.
If the new and previous software versions are compatible, the ART will display the following screen:
O M
Otherwise:
A
O M
M
C
On pressing "C" on the ART, the electronic control unit will reset this alarm.
XXVIII
Appendix
Engine electronic control unit
O M
O R
XXIX
Appendix
Engine electronic control unit
Alarms menu
Monitor menu
This screen displays the list of alarms detected by the system. The most recent alarm is first in the list.
Pressing "A" cancels the list and resets the alarm log.
The screen displayed on the ART is as follows:
C
.
Heading 4 contains a list of all the alarms that can be detected by the electronic control unit.
XXX
Appendix
Engine electronic control unit
Belts menu
From this menu you can
configure
test
monitor
the drive belts control system.
S
G U
O R
XXXI
Appendix
Engine electronic control unit
Belts menu
Configuration menu
From this menu you can configure the Belts Alarm function.
The following menu is displayed on the ART:
O N
.
D
On pressing "F"
Saving:
Press "C" to confirm and save the new configuration.
XXXII
Appendix
Engine electronic control unit
Belts Menu
Tests Menu
From this menu you can test the operation of the Belts Alarm system.
The following menu is displayed on the ART:
O N
A M
Belts rpm
Belts lamp
A M
A M
Lamp energised
XXXIII
Appendix
Engine electronic control unit
Belts menu
Monitor menu
N
0
The screen is similar to that described in the previous paragraph, the sole difference being that this menu does not provide the possibility to control the various functions.
This screen displays the operating status of the belts alarm system components.
XXXIV
Appendix
Engine electronic control unit
Wheels menu
From this menu you can:
configure
monitor
the Wheel Speed system.
The following menu is displayed on the ART:
G U
O R
XXXV
Appendix
Engine electronic control unit
Wheels menu
Configuration menu
From this menu you can configure the Maximum Speed Control function.
The following menu is displayed on the ART:
O N
A
F
Only if the 30 km/h limit is enabled will it be necessary to calibrate the wheel diameter by following either the putting into
service procedure or the following instructions.
XXXVI
Appendix
Engine electronic control unit
W H
Enter the wheel parameter value K, which is listed in the paragraph "Engine type and Wheels Parameter" in this manual.
Press "C" to confirm and save the change.
Then press "E" to exit.
XXXVII
Appendix
Engine electronic control unit
Wheels menu
Monitor menu
In this menu you can monitor the operation of the Maximum Speed Control function.
The menu displayed on the ART is as follows:
W H
S
SPEED
XXXVIII
Tractor speed
Where:
Appendix
Engine electronic control unit
P.T.O. menu
calibrate
configure
monitor
the Automatic P.T.O. control system.
The following menu is displayed on the ART:
O
R
O R
XXXIX
Appendix
Engine electronic control unit
P.T.O. menu
Configuration menu
From this menu you can configure the Automatic P.T.O. function.
G U
O R
XL
N
X
Appendix
Engine electronic control unit
P.T.O. menu
Tests menu
From this menu you can test the operation of the Automatic P.T.O. system.
The menu is displayed on the ART as follows:
O
S
P.T.O. menu
Monitor menu
In this menu you can monitor the operating status of the Automatic P.T.O. system.
The menu is displayed on the ART as follows:
XLI
Appendix
Engine electronic control unit
The screen is similar to that described in the previous paragraph, the sole difference being that this menu does not provide the possibility to control the various functions.
This screen displays the operating status of the belts alarm system components.
ENGINE
55 A/W-60W
1000.3A7
11
55 A/W-60W
1000.3W2
11
55 A/W-60W
1000.3A2
11
55 A/W-60W
1000.3W1*E
11
63-A/63-W
1000.3AT2
26
63-A/63-W
1000.3WT2
26
67 CV A (3C)
1000.3AT1
29
70 CV W (4C)
1000.3WT1*E
29
70 CV W (3C)
1000.4W4
21
75 CV A (4C-DO)
1000.4A3*E
10
80 CV W (DO)
1000.4W3
24
85 CV A (GO)
1000.4AT1*E
16
85 CV A (DO)
1000.4AT3
46
85 CV W (DO)
1000.4WT4
44
87 CV W
1000.4WT1*E
31
Wheels Constant
XLII
TYRE model
320/70 R24
1512
12.4 R24
1442
360/70 R24
1442
13.6 R24
1390
380/70 R24
1390
12.4 R28
1320
420/70 R24
1320
360/70 R28
1320
13.6 R28
1276
380/70 R28
1276
420/70 R28
1216
380/70 R20
1448
11.2 R24
1448
Appendix
Engine electronic control unit
Fault signalling by flashing of the HOLD indicator light
code
ALARM TYPE
EFFECT
OVER SPEED
- SHORT CIRCUIT
- OPEN CIRCUIT
- normal operation
- fault signalled
- SHORT CIRCUIT
- OPEN CIRCUIT
- OPEN CIRCUIT
- INTERMITTENT PULSES
ACTUATOR
ACCELERATOR PEDAL
ENGINE PICKUP
EEPROM
WHEELS PICKUP
BELTS
HAND THROTTLE
ECU action
3200 RPM
- OPEN CIRCUIT
- INTERMITTENT PULSES
- handbrake applied:
- BELT BROKEN
- NO PULSES FROM BELT
- NORMAL OPERATION
- FAULT SIGNALLED
SENSOR
- SHORT CIRCUIT
- OPEN CIRCUIT
CORRESPOND TO OUTPUT
STATUS
- NO VOLTAGE ON HML
COMMON
XLIII
Appendix
Engine electronic control unit
Tester alarm messages and possible causes of malfunction
Tester message
ECU action
Overspeed
Actuator O.C.
WIRING ERROR.
CHECK PINS 46 47
Actuator S.C.
ACTUATOR FAULTY.
WIRING ERROR
PICKUP FAULTY.
POOR CONTACT.
CHECK PINS 46 47
RPM sensor O.C.
RPM sensor interm.
WIRING ERROR.
CHECK PIN 6
Wiring error.
CHECK PIN 6.
Acc. pedal S.C.
Wiring error.
CHECK PIN 5.
Tester message
ECU action
Wiring error.
CHECK PIN 5.
Hold lamp O.C.
Lamp disconnected.
No limitations.
Lamp faulty.
Speed limited.
Sensor faulty.
Check pin 11.
Sensor faulty.
Speed limited.
Poor contact.
Relay faulty.
ECU faulty.
Glowplug O.C.
Relay faulty.
ECU faulty.
XLIV
Appendix
Engine electronic control unit
Tester message
ECU action
Preheat.rel. O.C.
Relay faulty.
ECU faulty.
Solenoid faulty.
ECU faulty.
Check pin 65.
Preheat.rel. fault
Relay faulty.
ECU faulty.
No limitations.
Lamp faulty.
ECU faulty.
Temp.sens. O.C.
Lift.pos.sens. O.C.
Tester message
Temp.sens. S.C.
ECU action
Not utilised.
Electrical system fault.
No limitations.
H SV S.C.
H SV O.C.
L SV S.C.
L SV O.C.
XLV
Appendix
Engine electronic control unit
Tester message
ECU action
M lamp O.C.
No limitations.
M lamp faulty.
ECU faulty.
Check pin 50.
P.T.O. SV S.C.
P.T.O. SV O.C.
HL P.T.O. SV lock
Solenoid faulty.
ECU faulty.
Check pin 52.
Flash fault
ECU faulty.
Software error.
EEPROM fault
ECU faulty.
Updated software version.
General alarm
ECU faulty.
ECU faulty.
Updated software version.
Tester message
ECU action
No limitations.
Sensor faulty.
ECU faulty.
Check pin 43.
EEPROMparamLimit
ECU faulty.
XLVI
Appendix
Power lift tester
CONTENTS
Functional diagram .............................................................................................................................IL
Presentation screen .............................................................................................................................L
Initialisation menu ...............................................................................................................................LI
1 Main menu......................................................................................................................................LIII
1 Calibrations menu .........................................................................................................................LIII
2 Monitor menu................................................................................................................................LVI
1 Lift menu...................................................................................................................................LVII
2 Draft menu.................................................................................................................................LIX
3 Position menu.............................................................................................................................LX
3 Position menu............................................................................................................................LXI
3 Tests menu ..................................................................................................................................LXII
1 Sensors menu .........................................................................................................................LXIII
2 Power supply menu ................................................................................................................LXIV
3 Inputs menu
4 Alarms menu ..............................................................................................................................LXVI
Scope
The scope of this document is:
Pto present the diagnostic information that can be accessed through the All Round Tester (ART);
Pto list the alarm conditions that the electronic control unit is able to diagnose, along with the possible causes of the
alarms and the relative actions of the electronic control unit.
XLVIII
Appendix
Power lift tester
PIN OUT
REAR LIFT ECU
5
11
10
Mix
Main Control
L. Speed
Draft
Position
+Vcc Sensors
Max H.
12
ISO 9141
Electrovalve DOWN
4
GND
2
Electrovalve UP
Vcc
1K2
Lock/Alarm
Extern up
Extern down
Down
V
+
Up
EVup
EVdown
Tester
In/Out
Position
Sensor
Draft
Sensor
Lowering
Speed
Maximum
Height
Mix
Draft/Pos
Main
Control
Down/Up
Control lever
A - UP solenoid valve
B - DOWN solenoid valve
C - Tester IN/OUT
D - Position sensor
E - Draft sensor
F - Lowering speed
G - Maximum height
H - DRAFT/POSITION MIX control
I - Main control
L - UP/DOWN control
IL
Appendix
Power lift tester
Presentation screen
The presentation screen displays preliminary information about the electronic control unit:
Software version
Date of software issue
The screen appears as follows:
Where:
Version
Date:
t
=
O R
m m
O N
software version
date of software issue
Appendix
Power lift tester
Initialisation menu
From the Initialisation menu you can configure the lift in accordance wit the type of tractor.
Where:
Current parameters defines the configuration currently saved in memory
To change and save the configuration, press "1" or "2".
Press "1" to configure the lift for the 10N tractor.
Press "2" to configure the lift for the 10S tractor.
Press "C" to pass to the main menu.
LI
Appendix
Power lift tester
1 - Main menu
From this menu you can select the component on which diagnosis is to be performed or display the general list of alarms
detected up until that point.
LII
Appendix
Power lift tester
1 - Calibrations menu
From this menu you can calibrate the lift system.
The menu displayed on the ART is as follows:
LIII
Appendix
Power lift tester
Where:
Current
New
Press:
"A" to cancel the operation;
"C" to save the new value in the Eeprom.
LIV
Appendix
Power lift tester
O N
Where:
Current
New
Press:
"A" to cancel the operation;
"C" to save the new value in the Eeprom.
LV
Appendix
Power lift tester
2 - Monitor menu
From this menu you can display the operating parameters of the lift system.
The menu displayed on the ART is as follows:
LVI
Appendix
Power lift tester
2 - Monitor Menu
1 - Lift menu
From this menu you can display the following values:
Set Point
Position
Draft
Maximum height
O R
P W M
P
u
E
O U
T
x
POTENTIOMETERS
Set Point
Reference value for automatic control of the lift.
On turning the potentiometer, the value displayed varies between 0 and 1000
(this operation must be performed with the lift lock released).
Max. height
Lowering speed
Mix
This parameter allows you to select the type of control, passing continuously from position
to draft control.
On turning the potentiometer, the value displayed varies between 0 and 1000.
LVII
Appendix
Power lift tester
SENSORS
Position
Signal read by the position sensor; values range from 0 to 100.
Draft
Signal read by the draft sensor; values range from 0 to 1000.
PWM OUTPUT
PWM
Value that controls the current supplied to the proportional solenoid valves.
Value ranges 290 to 600.
LIFT STATUS
Status
Displays the operating status of the lift system.
Press the control button to view the following status information
LOCK
lift locked
STOP
lift operative awaiting command
CNTRL
lift operating in automatic control mode
FLOAT
lift in float mode
LVIII
Appendix
Power lift tester
2 - Monitor menu
2 - Draft menu
From this menu you can display the following values:
Pwm Base Up
PWM Base Down
PWM Max Up
PWM Max Down
Gain Up
GainDown
P W
M M
P W
M M
w
w
n
n
These are the characteristic values of the electronic lift control system.
All these values range between 290 and 600.
The default values are as follows:
Values
10N
10S
PWM BaseUp
390
360
PWM BaseDown
400
420
PWM MaxUp
600
600
PWM MaxDown
600
600
Gain Up
25
18
Gain Down
45
35
LIX
Appendix
Power lift tester
2 - Monitor Menu
3 - Position Menu
From this menu you can display the following values:
Pwm Base Up
PWM Base Down
PWM Max Up
PWM Max Down
Gain Up
GainDown
The menu displayed on the ART is as follows:
W M
W M
W M M
W M M
These are the characteristic values of the electronic lift control system.
All these PWM values range between 290 and 600 and the gain values range from 1 to 99.
The default values are as follows:
LX
Values
10N
10S
PWM BaseUp
315
315
PWM BaseDown
310
320
PWM MaxUp
600
600
PWM MaxDown
600
600
Gain Up
10
10
Gain Down
50
50
Appendix
Power lift tester
3 - Tests Menu
From this menu you can test the operation of the sensors and actuators connected to the ECU.
The menu displayed on the ART is as follows:
T
LXI
Appendix
Power lift tester
3 - Tests Menu
1 - Sensors menu
Where:
Position
Draft
LXII
Appendix
Power lift tester
3 - Tests Menu
2 - Power supply
Where:
+10V
LXIII
Appendix
Power lift tester
3 - Tests menu
3 - Inputs
In this menu you can check the operation of the ECU inputs.
D W
Where:
Up/Down rocker switch on console
LXIV
e.
On pressing the UP side of the rocker switch with the lift lock released, the display will appear as follows:
U
On pressing the DOWN side of the rocker switch with the lift lock released, the display will appear as follows:
U
On pressing the button with the UP arrow when the lift lock is released, the display will appear as follows
E
On pressing the button with the DOWN arrow when the lift lock is released, the display will appear as follows
E
Set Point on turning the potentiometer, the value varies in the range 0 to 1000
Max. height on turning the potentiometer, the value varies in the range 0 to 100
Lowering speed on turning the potentiometer, the value varies in the range 0 to 100
CONTROL TYPE on pressing the control pushbutton, the following conditions are displayed
C
Appendix
Power lift tester
5 - Alarms menu
Displays alarm log.
M S
LXVI
Appendix
Power lift tester
Tester message
ECU action
N of flashes
UPSV DISCONN.
11
UPSV S.C.
12
DWSV DISCONN.
13
DWSV S.C.
14
15
21
EPROM CHECK
EPROM error.
- ECU faulty.
POS.SENS.S.C.
LXVII
Appendix
Power lift tester
Tester message
POS.SENS. DIS.
GEN.FAIL.CPU
ECU action
N of flashes
22
23
41
42
EEPROM CHECK
EEPROM error.
- ECU faulty
45
NO V. SENSOR
No voltage at sensor.
- Wiring error.
Check electrical continuity.
- ECU faulty.
Check using Tests menu on
ART.
50
LXVIII
Der Nachdruck des Textes und der Abbildungen ist, auch auszugsweise, verboten.
La reproduction du prsent ouvrage, du texte et des llustratons, mme partelle est interdite.
Text and illustrations herewith enclosed may not be reproduced, not even in part and by any means.
E vietata la riproduzione, anche parziale, del testo e delle illustrazioni.
Se prohibe la reproduccin total o parcial del texto y de las ilustraciones.
A proibida a reproduo, at mesmo parcial, do texto e das ilustraces.
Der zeitliche Unterschied zwischen der Aktualisierung der Druckschriften und der Durchfhrung technischer Vernderungen (die stndig vorgenommen werden, um immer hochwertigere Erzeugnisse auf den Markt zu bringen) erfordern
aus Grnden der Korrektheit des Hinweises, dass die in dieser Ausgabe enthaltenen Daten jederzeit gendert werden
knnen und deshalb unverbindlich sind.
Le temps qui scoule entre la mise jour en impression et les modifications techniques (ces dernires changeant continuellement afin doffrir aux utilisateurs des produits toujours plus qualifis) nous oblige a vous signaler que les
donnes de la prsente publication pourraient tre susceptibles de variations. Elles sont donnes sans engagement de
notre part.
Because of the possible time lag between the introduction of technical modifications (an on-going process the aim of
which is to offer products which are being continually improved) and the latest update of the manual, we must point out,
for the sake of correctness,that the data contained in this edition are liable to change at any time and are therefore not
binding.
La differenza tra i tempi di aggiornamento in stampa e i tempi delle modifiche tecniche (variando queste ultime continuamente, ci al fine di offrire prodotti sempre pi qualificati) impongono di dichiarare, per correttezza, che i dati contenuti nella presente edizione sono suscettibili di variazione in qualsiasi momento e che quindi non sono impegnativi.
La diferencia entre los tiempos necesarios para poner al dia la impresin y los tiempos de las modificaciones tcnicas
(las que se verifican continuamente, con el objeto de ofrecer productos cada vez ms calificados) nos imponen
declarar, por correccin, que los datos contenidos en la presente edicin estn sujetos a variaciones en cualquier momento y que portanto no son obligativos.
A diferena entre os tempos necessrrios para actualizar a impresso e os tempos das modificaces tcnicas (que se
verificam continuamente, a fim de oferecer um produto cada vez mais qualificado), obrigam-nos a declarar, que os dados contidos neste manuel so susceptiveis de variaco em qualquer momento e que portanto no so vinculatrios.
NOTES
NOTES
05 - 2001
By Personal computing
cod. 307.1069.3.6
Technical Publications Dep.
307. 1069. 3. 6