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WORKSHOP MANUAL

Agrofarm 85
Agrofarm 100

307.W.0030.en.6.00-AGROFARM 85 81 1

6/21/2007 4:31:21 AM

TABLE OF CONTENTS
0 - INTRODUCTION
0.1 - Introduction
0.1.1 - Safety notes
0.1.2 - General safety rules
0.1.3 - Safety precautions for removal and refitting operations
0.1.4 - Lifting instructions
0.1.5 - Tightening torques
0.1.6 - Threadlockers, adhesives, sealants and lubricants
0.1.7 - Conversion factors

0-2
0-3
0-4
0-6
0-8
0-10
0-14
0-16

10 - TECHNICAL CHARACTERISTICS
10.1 - Transmission
10.1.1 - Transmission (Agrofarm 85)
10.1.2 - Transmission (Agrofarm 100)
10.1.3 - Rear. PTO
10.1.4 - 2 and 4-speed PTO and groundspeed PTO
10.2 - Front axle
10.2.1 - Front axle
10.3 - Hydraulic system
10.3.1 - Hydraulic system (Agrofarm 85)
10.3.2 - Hydraulic system (Agrofarm 100)
10.3.3 - Steering circuit pump - directional control valve circuit
10.3.4 - Power steering
10.3.5 - Auxiliary services directional control valve
10.3.6 - Hydraulic lift directional control valve (Agrofarm 85)
10.3.7 - Hydraulic lift directional control valve (Agrofarm 100)
10.3.8 - Braking system
10.3.9 - Separate-Brake valve
10.3.10 - Trailer braking valve
10.3.11 - Services solenoid valve assembly

10-2
10-2
10-10
10-18
10-23
10-25
10-25
10-28
10-28
10-34
10-39
10-41
10-42
10-43
10-47
10-51
10-52
10-57
10-60

20 - CALIBRATIONS AND ELECTRONIC DIAGNOSIS


20.1 - Diagnostic instrument
20.1.1 - All Round Tester
20.1.2 - Connecting the tester to the lift and engine control units
20.2 - Introduction to the tractor≈s electronic system
20.2.1 - Introduction to the tractors electronic system
20.3 - Putting the tractor into service
20.3.1 - Putting the tractor into service
20.4 - ECU alarms
20.4.1 - Instrument panel alarms

20-2
20-2
20-7
20-8
20-8
20-10
20-10
20-16
20-16

30 - METHOD
30.1 - Engine
30.1.1 - Engine - Separation from the transmission (B0.00.02)

30-2
30-2
I

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TABLE OF CONTENTS
30.1.2 - Engine (B0.00.01)
30.1.3 - Fan belt
30.1.4 - Tensioning the fan drive belt
30.1.5 - Alternator and fuel pump drive belt
30.1.6 - Alternator and fuel pump belt tensioning
30.2 - Engine accessories
30.2.1 - RADIATOR - Tractor without front PTO (C0.01.01)
30.2.2 - RADIATOR - Tractor with front PTO (C0.01.01)
30.2.3 - Changing the coolant and flushing the circuit
30.2.4 - Fuel tank (C0.03.01)
30.2.5 - Starter motor
30.2.6 - Exhaust pipe - Tractor with cab (C0.06.01)
30.3 - Transmission
30.3.1 - Parking brake
30.3.2 - Clutch plate
30.3.3 - Clutch thrust bearing
30.3.4 - Clutch housing - assembly (D0.02.01) (Agrofarm 85)
30.3.5 - Clutch housing - assembly (D0.02.01) (Agrofarm 100)
30.3.6 - Gearbox and shuttle assy. - complete unit (D0.09.03)
30.3.7 - Disassembly of gearbox and shuttle assy. - complete unit
30.3.8 - Gearbox support and gear selector rods
30.3.9 - Shuttle shaft
30.3.10 - Primary shaft
30.3.11 - Secondary shaft (Agrofarm 85)
30.3.12 - Secondary shaft (Agrofarm 100)
30.3.13 - PTO output shaft (4 speed version)
30.3.14 - PTO output shaft disassembly (4 speed version)
30.3.15 - PTO output shaft (2 speed version)
30.3.16 - PTO output shaft disassembly (2 speed versions)
30.3.17 - PTO clutch
30.3.18 - PTO clutch disassembly
30.3.19 - PTO final shaft (2-speed version)
30.3.20 - PTO final shaft (4-speed version)
30.3.21 - Groundspeed PTO final shaft
30.3.22 - Groundspeed PTO engagement device
30.3.23 - Range and differential assembly - complete assembly
30.3.24 - Rear pinion (Agrofarm 85)
30.3.25 - Rear pinion (Agrofarm 100)
30.3.26 - Four-wheel drive output shaft
30.3.27 - Differential - Bevel gear pair
30.3.28 - Range selector assembly
30.3.29 - Changing transmission oil (D0.00.01)
30.3.30 - Pump drive PTO - Outer gear
30.3.31 - Pump drive PTO - Inner gear
30.3.32 - 4WD engagement device

30-7
30-12
30-13
30-14
30-15
30-16
30-16
30-20
30-24
30-26
30-29
30-31
30-32
30-32
30-34
30-36
30-37
30-42
30-47
30-49
30-53
30-56
30-60
30-61
30-66
30-71
30-74
30-77
30-80
30-81
30-85
30-90
30-94
30-98
30-101
30-102
30-103
30-108
30-113
30-116
30-125
30-127
30-129
30-131
30-133

II

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TABLE OF CONTENTS
30.4 - Rear axle
30.4.1 - RH rear axle (E0.02.01) (Agrofarm 85)
30.4.2 - LH rear axle (E0.02.02) (Agrofarm 85)
30.4.3 - RH/LH rear axle (Agrofarm 85)
30.4.4 - RH rear axle (Agrofarm 100)
30.4.5 - Planet carrier assembly (Agrofarm 85)
30.4.6 - LH rear axle (Agrofarm 100)
30.4.7 - RH/LH rear axle (Agrofarm 100)
30.4.8 - Planet carrier assembly (Agrofarm 100)
30.4.9 - Rear differential
30.4.10 - Rear differential disassembly (Agrofarm 85)
30.4.11 - Rear differential disassembly (Agrofarm 100)
30.4.12 - Rear axle brake discs
30.4.13 - Rear axle brake piston (Agrofarm 85)
30.4.14 - Rear axle brake piston (Agrofarm 100)
30.5 - Front axle
30.5.1 - Front carrier (F0.01.01)
30.5.2 - 4WD front axle (F0.03.01)
30.5.3 - Adjusting the front axle end float
30.5.4 - Steering cylinders
30.5.5 - Steering cylinders disassembly
30.5.6 - Final drive reduction unit
30.5.7 - Final drive reduction unit disassembly
30.5.8 - Steering knuckle housing and halfshaft
30.5.9 - Steering knuckle housing and halfshaft
30.5.10 - Differential unit
30.5.11 - Differential disassembly
30.5.12 - Differential unit adjustment
30.5.13 - Bevel gear pair (Agrofarm 85)
30.5.14 - Bevel gear pair disassembly (Agrofarm 85)
30.5.15 - Differential disassembly (Agrofarm 85)
30.5.16 - Bevel gear pair (Agrofarm 100)
30.5.17 - Bevel gear pair disassembly (Agrofarm 100)
30.5.18 - Differential disassembly (Agrofarm 100)
30.5.19 - Front brake discs
30.5.20 - Front axle brake piston
30.5.21 - 4WD shaft
30.6 - Bodywork - Cab - Platform
30.6.1 - Cab (G0.03.01)
30.6.2 - Front hoods (G0.01.01)
30.6.3 - Fenders
30.6.4 - Front instrument panel (G0.06.04)
30.6.5 - Air conditioning
30.6.6 - Compressor
30.6.7 - Clutch master cylinder
30.6.8 - Clutch piston

30-136
30-136
30-139
30-143
30-148
30-152
30-154
30-158
30-164
30-166
30-169
30-172
30-175
30-176
30-178
30-180
30-180
30-184
30-186
30-189
30-191
30-195
30-197
30-203
30-209
30-212
30-214
30-217
30-221
30-226
30-236
30-238
30-243
30-253
30-255
30-256
30-257
30-260
30-260
30-268
30-270
30-271
30-274
30-277
30-278
30-281
III

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TABLE OF CONTENTS
30.6.9 - Clutch control circuit
30.6.10 - Brake master cylinders
30.6.11 - Control levers (Agrofarm 85)
30.6.12 - Control levers (Agrofarm 100)
30.7 - Hydraulic system
30.7.1 - Pump for hydraulic lift and auxiliary services
30.7.2 - Power steering (H0.02.01)
30.7.3 - Pressure relief valve setting:
30.7.4 - Power steering disassembly
30.7.5 - Power steering pump
30.7.6 - Rear 4-way auxiliary services control valve (Agrofarm 85)
30.7.7 - Rear 6-way auxiliary services control valve (Agrofarm 100)
30.7.8 - Braking circuit (Agrofarm 85)
30.7.9 - Braking circuit (Agrofarm 100)
30.7.10 - Services solenoid valve assembly
30.8 - Front PTO
30.8.1 - Front PTO
30.8.2 - PTO assembly.
30.8.3 - Pump assy
30.8.4 - Clutch-brake assembly
30.8.5 - Solenoid valve assy
30.9 - Front lift
30.9.1 - Front lift
30.9.2 - Lift cylinders
30.10 - Rear lift
30.10.1 - Lift - Complete assembly (R0.02.03) (Agrofarm 85)
30.10.2 - Lift disassembly - complete assembly (Agrofarm 85)
30.10.3 - Lift - Complete assembly (R0.02.03) (Agrofarm 100)
30.10.4 - Lift disassembly - Complete assembly (Agrofarm 100)
30.10.5 - Lift cylinder (Agrofarm 100)
30.10.6 - Bushes (Agrofarm 100)
30.10.7 - Hydraulic lift directional control valve (Agrofarm 85)
30.10.8 - Lift control valve disassembly (Agrofarm 85)
30.10.9 - Lift control valve disassembly (Agrofarm 100)
30.10.10 - Mechanical draft sensor (Agrofarm 85)
30.10.11 - Mechanical draft sensor disassembly (Agrofarm 85)
30.10.12 - Mechanical draft sensor (Agrofarm 100)
30.10.13 - Mechanical draft sensor disassembly (Agrofarm 100)
30.10.14 - 3-point linkage
30.11 - Wheels
30.11.1 - Front wheels (S0.01.01)
30.11.2 - Rear wheels (S0.02.01)
30.12 - Ballast - Towing hitches
30.12.1 - Towing hitch slide (Agrofarm 85)
30.12.2 - Towing hitch slide (Agrofarm 100)

30-282
30-283
30-285
30-289
30-294
30-294
30-296
30-298
30-299
30-316
30-318
30-320
30-324
30-326
30-329
30-331
30-331
30-336
30-347
30-349
30-356
30-357
30-357
30-359
30-363
30-363
30-366
30-371
30-375
30-380
30-382
30-383
30-384
30-390
30-396
30-397
30-399
30-400
30-402
30-404
30-404
30-405
30-406
30-406
30-407

IV

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TABLE OF CONTENTS
40 - WIRING DIAGRAMS
40.1 - Introduction
40.1.1 - Structure of the unit
40.1.2 - Wiring and components index
40.2 - Components
40.2.1 - Components
40.3 - Systems
40.3.1 - Earthing points
40.3.2 - Starting and pre-heating
40.3.3 - Lights selector - Tractor with cab
40.3.4 - Lights selector - Tractor with platform
40.3.5 - Diagnostic accessories - Tractor with standard cab
40.3.6 - Diagnostic accessories - Tractor with high-visibility cab
40.3.7 - Instrument panel
40.3.8 - Worklights - Tractor with standard cab
40.3.9 - Wipers - Tractor with standard cab
40.3.10 - Heating system - Tractor with standard cab
40.3.11 - Air conditioning system - Tractor with standard cab
40.3.12 - Worklights - Tractor with high-visibility cab
40.3.13 - Wipers - Tractor with high-visibility cab
40.3.14 - Heating system - Tractor with high-visibility cab
40.3.15 - Air conditioning system - Tractor with high-visibility cab
40.3.16 - Transmission
40.3.17 - PTO
40.3.18 - Brakes
40.3.19 - CAN BUS ELECTRONIC SYSTEM
40.4 - Wiring looms
40.4.1 - Hood lights wiring - 0.014.8107.4/20
40.4.2 - Hood lights wiring connector positions
40.4.3 - Engine wiring - version with front battery - 0.014.8629.4/20
40.4.4 - Engine wiring connector positions - version with front battery
40.4.5 - Engine wiring - version with lateral battery - 0.015.1597.4/10
40.4.6 - Engine wiring connector positions - version with lateral battery
40.4.7 - Battery wiring loom - 0.014.8806.4/20
40.4.8 - Battery wiring connector positions
40.4.9 - Preheating wiring loom - 0.014.9195.4/20
40.4.10 - Pre-heating wiring connector positions
40.4.11 - Power supply wiring - 0.015.1983.4/10
40.4.12 - Power supply wiring connector positions
40.4.13 - Instrument panel wiring - 0.014.8628.4/20
40.4.14 - Instrument panel wiring connector positions
40.4.15 - RH drivetrain wiring - 0.014.8630.4/20
40.4.16 - RH drivetrain wiring connector positions
40.4.17 - LH drivetrain wiring - 0.014.9193.4/20
40.4.18 - LH drivetrain wiring connector positions

40-2
40-2
40-8
40-22
40-22
40-33
40-33
40-35
40-37
40-39
40-41
40-43
40-45
40-47
40-49
40-51
40-53
40-55
40-57
40-59
40-61
40-63
40-65
40-67
40-69
40-70
40-70
40-71
40-73
40-74
40-77
40-78
40-81
40-82
40-86
40-87
40-89
40-90
40-93
40-97
40-101
40-102
40-104
40-105
V

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TABLE OF CONTENTS
40.4.19 - Power supply wiring - Tractor with standard cab - 0.014.9375.4/20
40.4.20 - Power supply wiring connector positions - Tractor with standard cab
40.4.21 - Roof line wiring - Tractor with standard cab - 0.009.7850.4/50
40.4.22 - Roof line wiring connector positions - Tractor with standard cab
40.4.23 - Heating wiring - Tractor with standard cab - 0.010.2147.2
40.4.24 - Heating system wiring connector positions - Tractor with standard cab
40.4.25 - Air conditioning wiring - Tractor with standard cab - 0.010.2153.2
40.4.26 - Air conditioner wiring connector positions - Tractor with standard cab
40.4.27 - Air conditioning cooler fan wiring - Tractor with standard cab - 0.009.7853.3/20
40.4.28 - Air conditioner exchanger fan wiring connector positions - Tractor with standard cab
40.4.29 - Front-rear worklights wiring - Tractor with standard cab - 0.009.7851.4/50
40.4.30 - Supplementary worklights wiring connector positions - Tractor with standard cab
40.4.31 - Supplementary worklights wiring - Tractor with standard cab - 0.015.1435.4/10
40.4.32 - Supplementary worklights wiring connector positions - Tractor with standard cab
40.4.33 - Windscreen wiper wiring - Tractor with standard cab - 0.010.4516.3
40.4.34 - Windscreen wiper connector positions wiring - Tractor with standard cab
40.4.35 - Loudspeaker wiring - Tractor with standard cab - 0.011.0729.4/10
40.4.36 - Loudspeaker wiring connector positions - Tractor with standard cab
40.4.37 - Cab power supply wiring - Tractor with high-visibility cab - 0.014.9376.4/10
40.4.38 - Cab power supply wiring connector positions - Tractor with high-visibility cab
40.4.39 - Roof line wiring - Tractor with high-visibility cab - 0.011.3606.4/50
40.4.40 - Roof line wiring connector positions - Tractor with high-visibility cab
40.4.41 - Heating system wiring - Tractor with high-visibility cab - 0.010.2554.2
40.4.42 - Heating system wiring connector positions - Tractor with high-visibility cab
40.4.43 - Air conditioning wiring - Tractor with high-visibility cab - 0.010.2560.0
40.4.44 - Air conditioner wiring connector positions - Tractor with high-visibility cab
40.4.45 - Air conditioning cooler fan wiring - Tractor with high-visibility cab - 0.011.3610.3/20
40.4.46 - Air conditioning exchanger fan wiring connector positions - Tractor with high-visibility
cab
40.4.47 - Front-rear worklights wiring - Tractor with high-visibility cab - 0.011.3595.3/10
40.4.48 - Worklights wiring connector positions - Tractor with high-visibility cab
40.4.49 - Supplementary worklights wiring - Tractor with high-visibility cab - 0.015.1437.4/10
40.4.50 - Supplementary worklights wiring connector positions - Tractor with high-visibility cab
40.4.51 - Windscreen wiper wiring - Tractor with high-visibility cab - 0.011.3597.3
40.4.52 - Windscreen wiper wiring connector positions - Tractor with high-visibility cab
40.4.53 - Loudspeaker, radio, rear wiper, flashing light and clock wiring - Tractor with highvisibility cab - 0.011.3596.3/40
40.4.54 - Loudspeaker, radio, rear wiper, flashing light and clock wiring connector positions
- Tractor with high-visibility cab
40.4.55 - Wiring for front lights - Tractor with cab - 0.010.8189.3/40
40.4.56 - Front lights wiring connector positions - Tractor with cab
40.4.57 - Wiring for lower front lights - Tractor with cab - 0441.1923.4
40.4.58 - Lower front lights wiring connector positions - Tractor with cab
40.4.59 - Wiring for front lights - Tractor with platform - 0.015.3094.4
40.4.60 - Front lights wiring connector positions - Tractor with platform
40.4.61 - Worklights wiring - Tractor with platform - 0.014.9281.4

40-107
40-108
40-110
40-112
40-115
40-116
40-118
40-119
40-121
40-122
40-124
40-126
40-128
40-130
40-132
40-133
40-135
40-137
40-139
40-140
40-142
40-145
40-147
40-149
40-151
40-153
40-155
40-156
40-158
40-159
40-161
40-162
40-166
40-167
40-169
40-171
40-173
40-174
40-177
40-178
40-180
40-182
40-184

VI

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TABLE OF CONTENTS
40.4.62 - Worklights wiring connector positions - Tractor with platform
40.4.63 - Rotating beacon wiring - 0.012.9909.4
40.4.64 - Position of rotary beacon wiring connectors
40.4.65 - Trailer hydraulic braking wiring - 0.014.1645.4/10
40.4.66 - Trailer hydraulic braking wiring connector positions

40-186
40-188
40-189
40-191
40-192

VII

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TABLE OF CONTENTS

PAGE LEFT INTENTIONALLY BLANK

VIII

307.W.0030.en.6.00-AGROFARM 85 8VIII VIII

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0 - INTRODUCTION

307.W.0030.en.6.00-AGROFARM 85 80-1 0-1

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INTRODUCTION
0.1 - INTRODUCTION
The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality
of repairs. This manual enables repair technicians to acquire a thorough knowledge of the machine, indicating the correct methods
for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate
the products to use, the tightening torques and the adjustment data. The technical material contained in this manual is reserved to
Authorised Dealers and Service Centres who will be duly informed of any technical changes to the machines in question through the
issue of documents regarding modifications, updates and supplements for optional equipment. All technicians and their colleagues
are expressly forbidden from reproducing any part of this manual in any form or from communicating the contents to third parties
without the express written permission of the Manufacturer, who remains the sole owner of this document with all rights reserved in
accordance with applicable laws.

0-2

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INTRODUCTION
0.1.1 - Safety notes
To ensure that machines entrusted to Authorised Service Centres for repair or overhaul continue to function correctly, it is very
important that all repair work is carried out in the prescribed manner. The procedures for checks and repairs indicated in this manual
are safe and effective. Some of the operations described require the use of special tools and equipment; these tools have been
specifally designed for the intended purpose and may be ordered directly from the Manufacturers. DO NOT USE MAKESHIFT
TOOLS; not only is there a risk of personal injury, but such tools are rarely suited to the purpose for which they are used. In potentially
hazardous situations, always give priority to personal safety and take the necessary actions to eliminate the danger

0-3

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INTRODUCTION
0.1.2 - General safety rules

Even if you have a thorough knowledge of the machine as regards its components, operation and controls, always take
special care when carrying out the following operations; Remember that the machine you are working on is in need of repair
or overhaul and consequently may not always behave as expected.

Before starting work, clean the tractor thoroughly to remove all mud, dust and road dirt. Also clean the cab to remove all traces
of oil, snow and ice from the access steps and grab rails.

When climbing up to or down from the cab, always ensure you maintain three points of contact at a time (foot or handholds)
in order to keep your balance and prevent accidental falls.

Always take special care when carrying out fault diagnosis operations; these operations often require two persons, who must
never stand in front of the wheels when the engine is running.

When carrying out checks and repairs, wear close-fitting clothing, safety goggles and protective gloves that are suitable for
the task (cleaning, draining fluids, repairs). When working near moving parts, long hair should be gathered up and tied back
safely under a cap to prevent the risk of entanglement and severe injury.

Do not allow anyone who is not directly involved in the work to come near the tractor; ensure that they remain at a safe
distance.

Keep well clear of moving parts; when the engine is running, some moving parts are not easily visible and therefore present a
risk of entanglement, even if protected by safety guards.

Ensure that the area is well ventilated before starting the engine in order to avoid the formation of dangerous concentrations
of toxic gases; always connect suitable fume extraction equipment to the exhaust pipe.

Do not start the engine with the safety guards removed under any circumstances; all repair and adjustment operations must
be carried out with the engine stopped.

Do not top up fuel, oil or coolant levels when the engine is running.

Never smoke and ensure there are no naked flames nearby when topping up fuel or oil. Always remove the battery from the
machine before recharging.

Before checking or removing the battery, stop the engine and remove the key from the starter switch.

Remove the battery and recharge in a well-ventilated area where the temperature exceeds 0C.

When checking or recharging the battery, do not smoke or allow naked flames in the vicinity as the hydrogen gas given off by
the battery is highly explosive.

The liquid (electrolyte) contained in the battery is very harmful if it comes into contact with the skin and the eyes; for this
reason, always wear gloves and safety goggles with side shields when checking or topping up the battery. Should any
electrolyte accidentally come into contact with your skin, wash the affected areas immediately with plenty of fresh water; if
electrolyte comes into contact with your clothing, this should be removed as soon as possible. In case of accidental ingestion
of electrolyte, drink copious amounts of water, milk or vegetable oil and take antacids such as magnesium, bicarbonate, etc.
and seek medical attention immediately.

Before working on the electrical systems, always disconnect the battery terminals.
DANGER
Always disconnect the negative lead (--) before the positive lead (+); when re-connecting the battery on completion
of the work, first connect the positive terminal (+) and then the negative (--).

Before carrying out any arc welding (permitted only on implements attached to the machine) always disconnect the battery
terminals and unplug all the connectors of the electronic control units and the alternator.

When topping up lubricants, always wear suitable protective gloves.

Do not wear clothing contaminated by engine or hydraulic oil; prolonged contact with the skin can be harmful and may cause
allergic reactions.

0-4

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INTRODUCTION

Used engine oil and hydraulic oil must be disposed of properly; recover used lubricants and dispose of them in accordance
with the applicable regulations.

Before carrying out any work on the hydraulic or pneumatic systems, discharge all residual pressure from the circuits.

Before carrying out any work on the hydraulic system or engine, allow the oil and engine coolant to cool down.

When removing and refitting certain assemblies, it will be necessary to support the tractor; use stands, jacks or blocks capable
of supporting the weight and arrange them in a triangular pattern to prevent the machine from overturning.

To lift heavy components, use a hoist or crane. Check that wire ropes, chains or fibre slings are not worn and that hooks are
not damaged.

Always use lifting equipment of suitable capacity for the weight of the components to be removed. Ensure lifting equipment is
attached correctly.

When lifting or supporting an assembly or component, manoeuvre the parts slowly and carefully to avoid swinging movements
or collision with other components.

Never work on components suspended from a hoist or crane.

When removing the retaining bolts of a component that could fall, always leave two opposing bolts in place for safety; before
removing these last two bolts, attach the component to suitable lifting equipment or position support blocks.

Any oil or fuel spilled during removal or dismantling operations should be cleaned up as soon as possible to prevent the risk
of slipping and fire.

When refitting electrical wiring looms and wires, ensure that they are properly secured with their original retaining straps or
brackets to prevent the possibility of damage caused by vibration.

Never insert your fingers or hands to check the alignment between fixing holes in components; always use a suitable dowel
of soft material.

When refitting assemblies or components, always use the specified tightening torques; the tightening torques indicated in the
paragraphs regarding assembly/refitting operations have been determined through experimentation and must be scrupulously
adhered to.

When refitting parts that are subject to vibration or that rotate at high speed, take particular care when carrying out final
installation checks.

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INTRODUCTION
0.1.3 - Safety precautions for removal and refitting operations
When removing or refitting parts, always take the following safety precautions.

Precautions for removal operations

Unless otherwise indicated, lower the lifting equipment until it the component or assembly rests on the ground.

After disconnecting hydraulic and fuel system pipes, always fit plugs to the open ends of the pipes to prevent ingress of dirt.

Before removing a cylinder, fully retract the piston and secure it in this position using a retaining strap.

Use containers of sufficient capacity when draining oil, coolant or fuel.

Before removing a part from the machine, check for alignment markings indicating the correct assembly position. If necessary,
make new markings to ensure correct assembly.

When unplugging electrical connectors, always grip the connectors firmly to avoid pulling on the wires.

Where necessary, label wires and pipes before removal to avoid confusion when reconnecting.

Check the number and thickness of any shims removed and keep them together in a safe place.

To lift the tractor or any of its main components, use lifting equipment of suitable capacity.

When using eyebolts for lifting components, first check that they are not deformed or damaged; screw them fully home and
then turn the bolt so that the eye is aligned with the lifting hook.

Before removing a part, clean the surrounding area and, after removing the part, cover it to protect it from dirt and dust.

Precautions for refitting operations

Tighten nuts and screws to the specified tightening torques.

When refitting flexible pipes and cables, take care not to twist or tangle them.

Always fit new seals, O-rings, split pins and safety stop rings; make sure that the ends of the cotter pins are separated and
bent back so that the pin cannot be withdrawn from the hole.

Ensure that circlips are correctly installed in their seatings.

When applying threadlocking compound, first clean the part to remove all oil and grease, then cover the thread evenly applying
a few drops of the compound.

When applying sealant, first clean the surface removing all traces of oil and grease and check for dirt or indentations, then
apply the sealant evenly making sure that it forms a continuous film around any fixing holes.

Clean all parts, removing dirt, oxidisation, carbon deposits, burrs and indentations.

Coat all moving parts with a thin film of engine oil.

When reconnecting electrical wiring connectors, first remove all traces of oil, dust and water from the inside of the connector
and then push the two halves together firmly; connectors with locking tabs should be pushed together until the tab engages
the keeper.

Bolt down flanged fittings evenly, tightening the screws gradually in a crosswise pattern.

Precautions to be taken on completion of removal/refitting operations

If coolant has been drained from the engine, refit the drain plug and pour in new coolant to the correct level. Start the engine
to circulate the coolant and then check the level again and top up.

After removing hydraulic components, top up the hydraulic oil to the specified level. Start the engine to circulate the oil in the
hydraulic circuits and then recheck the level and top up as necessary.

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INTRODUCTION

After having removed a variable displacement pump, connect the drain pipe and fill the pump casing with oil through the filler
hole provided.

Grease stub axle housings, cylinder pivot mountings and drive shafts thoroughly after assembly.

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INTRODUCTION
0.1.4 - Lifting instructions
DANGER
Components weighing over 25 kg or of significant size must be supported and removed using suitable lifting equipment
with wire rope or polyester slings.

Wire ropes - slings

Use wire ropes or polyester slings of suitable capacity for the parts to be lifted, referring to the following tables:

Tab.1
WIRE ROPES (standard twisted S or Z type)
rope mm
Capacity (kg)

POLYESTER SLINGS (eye-and-eye - simple loop)


Width (mm)
Capacity (kg)

60

8
10
12
14
16
18

650
1000
1450
2000
2600
3300

620
1740
2500
3460
4500
5710

60

90

500
1420
2050
2820
3670
4660

25
50
62
75
100
150

500
1000
1250
1400
2000
2500

400
800
1000
1120
1600
2000

860
1730
2160
2420
3460
4330

90

700
1410
1760
1980
2820
3530

Lifting capacities are calculated with a safety coefficient.

The lifting hook should be attached to the central part of the rope or sling; if the hook is attached near the ends of the rope/
sling, this could cause the load to slip during lifting.

Never lift a heavy load using a single rope; always use two or more symmetrically arranged ropes.
DANGER
Suspension of a load from a single rope could cause the load to start rotating and consequently cause the rope
strands to untwist or the load to slip; this could lead to serious injury.

Never lift a heavy load when the two legs of the ropes form a wide angle. the permitted load (kg) decreases in inverse
proportion to the angle of suspension; the table below indicates how the permitted load varies according to the angle of
suspension for two 10 mm ropes each with a load capacity of 1000 kg.

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INTRODUCTION

Capacit di carico: kg

2000

1900
1700

2000

1400
1000

1000

500

30

60
90
Angolo di sospensione:

120

150

Fig.1

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INTRODUCTION
0.1.5 - Tightening torques
Bolts and nuts
DANGER
The tightening torques for certain specific components and special tightening methods are indicated in the relative
assembly paragraphs.
The tightening torques indicated below refer to screws and nuts assembled without lubrication and, where applicable, with anaerobic
threadlocking compound. the values apply to tightening on steel or cast iron components; for soft materials such as aluminium,
copper, plastic, sheet metal or panels, the indicated tightening torques must be reduced by 50%.

Tab.2
BOLT SIZE

BOLT CLASS
8.8
Nm
8.0 8.8
19.4 21.4
38.4 42.4
66.5 73.5
106 117
164 182
228 252
321 355
441 487
553 611
816 902
20.8 23.0
40.6 44.8
72.2 79.8
69.4 76.7
114 126
175 194
256 282
355 393
482 532
602 666

COAR- M6x1
SE
M8x1.25
M10x1.5
M12x1.75
M14x2
M16x2
M18x2.5
M20x2.5
M22x2.5
M24x3
M27x3
FINE
M8x1
M10x1.25
M12x1.25
M12x1.5
M14x1.5
M16x1.5
M18x1.5
M20x1.5
M22x1.5
M24x2

lb.ft.
5.9 6.5
14.3 15.8
28.3 31.2
49.0 54.2
78.1 86.2
120.9 134.1
168.0 185.7
236.6 261.6
325.0 358.9
407.6 450.3
601.4 664.8
15.3 17.0
29.9 33.0
53.2 58.8
51.1 56.5
84.0 92.9
129 143
188.7 207.8
261.6 289.6
355.2 392.1
443.7 490.8

10.9
Nm
11.8 13.0
28.5 31.5
56.4 62.4
96.9 107
156 172
241 267
334 370
472 522
647 715
812 898
1198 1324
30.6 33.8
59.7 65.9
106 118
102 112
168 186
257 285
375 415
523 578
708 782
884 978

lb.ft.
8.7 9.6
21.0 23.2
41.6 46.0
71.4 78.9
115.0 126.8
117.6 196.8
246.2 272.7
347.9 384.7
476.8 527.0
598.4 661.8
882.9 975.8
22.6 24.9
44.0 48.6
78.1 87.0
75.2 82.5
123.8 137.1
189.4 210.0
276.4 305.9
385.5 426.0
521.8 576.3
651.5 720.8

12.9
Nm
13.8 15.2
33.3 36.9
67.4 74.4
115 128
184 204
282 312
391 432
553 611
751 830
950 1050
1419 1569
35.8 39.6
71.2 78.6
126 140
121 134
199 220
301 333
439 485
611 676
821 908
1035 1143

lb.ft.
10.2 11.2
24.5 27.2
49.7 54.8
84.8 94.3
135.6 150.3
207.8 229.9
288.2 318.4
407.6 450.3
553.5 611.7
700.2 773.9
1045.8 1156.4
26.4 29.2
52.5 57.9
92.9 103.2
89.2 98.8
146.7 162.1
221.8 245.4
323.5 357.4
450.3 498.2
605.1 669.2
762.8 842.4

Fittings
The tightening torques indicated below refer to fittings assembled on any material.

Tab.3
METRIC

Straight end fittings

T end fittings

L end fittings

90 end fittings

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INTRODUCTION
Thread size

Wrench

M10x1.25

17
19
19
19
22
24
27
30
36
36
41
50
60
17
19
19
22
24
27
30
36
41
46
50
60

M12x1.25
M14x1.5
M16x1.5
M18x1.5
M20x1.5
M22x1.5
M26x1.5
M27x2
M33x2
M42x2
M48x2
G 1/8
G 1/4
G 3/8
G 1/2
G 3/4
G 1
G 1 1/4
G 1 1/2

Torque Nm
10%
14
14
30
40
48
58
65
73
95
100
160
250
305
13
13
37
37
53
73
73
100
160
160
250
305

Wrench
14
17
17
19
22
24
27
30
36
36
41
50
60
14

Torque Nm
10%
14
14
30
40
48
58
65
73
95
100
160
250
305
13

19

Wrench
14
17
17
19
22
24
27
30
36
36
41
50
60
14

Torque Nm
10%
14
14
30
40
48
58
65
73
95
100
160
250
305
13

Wrench
14

Torque Nm
10%
14

17
19
22
24
27
30
36
36
41
50
60
14

30
40
48
58
65
73
95
100
160
250
305
13

37

19

37

19

37

24
27

53
73

24
27

53
73

24
27

53
73

36
41

100
160

36
41

100
160

36
41

100
160

50
60

250
305

50
60

250
305

50
60

250
305

Plugs
Tab.4
Hex plugs

Thread size

Wrench

Threaded plugs with hex socket head

Torque Nm 10%

Wrench

Torque Nm 10%

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INTRODUCTION
METRIC

M6x1
M8x1
M10x1
M10x1.25
M10x1.5
M12x1.25
M12x1.5
M12x1.75
M14x1.5
M14x2
M16x1.5
M16x2
M18x1.5
M18x2.5
M20x1.5
M22x1.5
M24x1.5
M24x2
M27x2
M28x1.5
M30x1.5
M32x1.5
M35x1.5
M40x1.5
G 1/8
G 1/4
G 3/8
G 1/2
G 5/8
G 3/4
G 1

10
13
13
13
13
17
17
17
19
19
22
22
17
17
19

22
22
22

22

14
19
22
19
22
22
22

10
12
14
14
14
30
30
30
40
40
48
48
58
58
65

80
80
100

130

13
37
53
73
85
100
160

10

12
12

17

19
22
24

14

30

40

48

58

73
80

110

150
180
225

Fittings with seal at 37


Tab.5

Thread size
7/16 - 20
1/2 - 20
9/16 - 18
3/4 - 16
7/8 - 14
1 1/16 - 12

Wrench
14
16
17
22
27
32
36

Torque Nm 10%
13
19
28
47
76
110
110

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INTRODUCTION
1 3/16 - 12
1 5/16 - 12
1 5/8 - 12
1 7/8 - 12
2 1/2 - 12

36
38
50
60
75

138
155
215
290
345

Fittings for pipes with banjo union


These tightening torques refer to tightening the fitting with new copper sealing washers.

Tab.6
Unions for one-way fittings

Unions for three-way fittings

Unions for four-way fittings

Thread size

Wrench

Wrench

Wrench

M8x1
M8x1.25
M10x1
M10x1.25
M12x1.25
M12x1.5
M14x1.5
M16x1.5
M18x1.5
M20x1.5
M22x1.5
M24x1.5
M26x1.5
M28x1.5
M30x1.5
M35x2
M38x1.5
M42x2
M45x1.5
M50x2
M52x1.5
M65x2

13

13
17

19
22
22
27

32

36

41

50

60

Torque Nm
10%
14

20
30

40
48
58
65

80

110

180

250

320

12

Torque Nm
10%
14

Torque Nm
10%

14

17
19
22
24

27

32

36

46

55

60
75

20

30
40
48
58

73

95

130

200

280

320
450

14

17
19
22
24

27

32

36

46

55

60
75

20

30
40
48
58

73

95

130

200

280

320
450

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INTRODUCTION
0.1.6 - Threadlockers, adhesives, sealants and lubricants
Tab.7
FUNCTION
THREADLOCKER

NAME
Loctite 222 Colour: opaque fluorescent purple

Loctite 242 Colour: fluorescent blue

Loctite 243 Colour: opaque fluorescent blue


Loctite 270 Colour: fluorescent green

DEGREASERS AND
ACTIVATORS

Loctite 703

Loctite 747

SEALANTS (for faces Loctite 510 Colour: red


and fittings)

Loctite 542 Colour: Brown

Loctite 554 Colour: red

Loctite 572 Colour: White

Loctite 573 Colour: green

Loctite 576 Colour: brown

INSTANT ADHESIVES

Loctite 401 Colour: colourless

Loctite 495 Colour: colourless

DESCRIPTION
Anaerobic product suitable for low-strength locking of retaining,
adjustment and precision fasteners. All traces of lubricant must first be
removed using the specific activator.
Anaerobic product that prevents loosening of all types of nut and bolt;
used in place of conventional mechanical locking systems. Used for
medium-strength locking. All traces of lubricant must first be removed
using the specific activator.
Alternative product to 242 ; oil tolerant and so can be used on lightly
lubricated surfaces without prior use of activator.
Anaerobic product for high-strength locking of bolts and studs that do
not normally require disassembly. Parts must be heated to approximately 80C for removal. All traces of lubricant must first be removed
using the specific activator.
Product used for degreasing and cleaning parts prior to application of
Loctite anaerobic products; after drying, promotes uniform curing of
threadlockers
Product used specifically for treatment of passive metals prior to use of
slow-cure anaerobic threadlockers (series 5 and 6). Can also be used
to increase cure speed at low temperatures or in applications where
there are large gaps between the parts.
Super-rapid anaerobic sealant for sealing between rigid metal faces;
can eliminate the need for conventional gaskets as it can fill gaps up
to 0.4 mm. Does not shrink and therefore fasteners do not need retightening to specified torque values after curing.
Anaerobic product used as a liquid sealant for threaded fittings up to
3/4 gas; rapid curing and parts may be disassembled with ordinary
tools.
Anaerobic sealant and locking compound used for sealing cooling and
industrial fluid circuits. Slow curing, also suitable for use on non-ferrous alloys
Anaerobic sealant and locking compound used for sealing pipes and
threaded fittings up to 2 in diameter. Very slow curing on most metal
surfaces.
Thixotropic anaerobic product used for sealing joints between metal faces. Ensures total contact between surfaces with maximum tolerance
of 0.10 mm, filling microvoids caused by flatness errors. Very slow
curing on most metal surfaces and requires prior application of an
activator.
Anaerobic product used as a liquid thread sealant for large diameter
threaded fittings (up to 2). Very slow curing; also suitable for nonferrous alloys and parts requiring subsequent removal.
Cyanoacrylate instant adhesive suitable for bonding a wide range of
acidic and porous materials including, ceramics, wood, rubber and
plastic (excluding polyolefin). Curing takes place in a few seconds
as an effect of the condensed humidity present on the surfaces to be
bonded, and is independent of environmental conditions.
Cyanoacrylate instant adhesive suitable for bonding a rubber, plastics
and metal in any combination.

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INTRODUCTION
SEALANTS SILICONE

SEALANTS POLURETHANE

RETAINING COMPOUNDS

LUBRICANTS

Silastic 738 (Dow Corning) Colour: milky white One-part silicone adhesive/sealant, non dhrinking, ready for use.
Cures on exposure to air to form a rubbery solid and obviates the need
for conventional seals on flexible joints, filling gaps greater than 1 mm.
Dirko Transparent Colour: transparent
One-part silicone adhesive/sealant, shrinking, ready for use. Cures
rapidly when exposed to humidity in the air to form a rubbery solid;
resistant to high temperatures.
Betaseal HV3 (Gurit Essex) Colour: black
Polyurethane prepolymer based adhesive/sealant, high viscosity, suitable for permanent, high-strength flexible bonding. Slow curing, used
for bonding glass to frames, wire mesh, metal plates, etc. surfaces
must be degreased with primer.
Loctite 601 Colour: fluorescent green
Anaerobic, fast-curing, high-strength adhesive. Suitable for sealing
and retaining cylindrical assemblies with gap clearances of up to 0.10
mm; used for retaining rotors, gears, bearings, pulleys, bushes etc. on
shafts.
Loctite 638 Colour: fluorescent green
Anaerobic structural adhesive, quick-curing, very high strength; suitable for bonding cylindrical parts in non-ferrous alloys.
Loctite 648 Colour: fluorescent green
Anaerobic structural adhesive, quick-curing, high-strength; suitable
for bonding cylindrical parts, permanent retention of threaded parts,
sealing of refrigeration systems, retention of bearings, etc. Alternative
to Loctite 601 in high-temperature applications.
Loctite 986/AVX Colour: Fluorescent red
Anaerobic sealant/retaining compound for metal cylindrical parts.
Slow-curing, high-strength, heat-resistant and resistant to chemical
attack. Parts must be first treated with an activator.
Grease (NLGI 2 EP ASTM D217: 265/295)
Multi-purpose Lithium grease used for lubrication of seals, to prevent
oxidization and to facilitate assembly operations.
Molikote (Dow Corning)
Anti-wear compound, contains Molybdenum bisulphate, used neat or
diluted with engine oil for assembly of main engine bearings.
Vaseline
Neutral pH compound used to protect battery terminals against oxidization and corrosion.
Engine oil 10W - 30
Used to dilute Molikote anti-wear lubricant during assembly of main
engine bearings.

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INTRODUCTION
0.1.7 - Conversion factors
Conversion from British to metric units

Tab.8
inch x 25.40
foot x 0.305
yard x 0.914
Eng.miles x 1.609
Sq.in. x 6.452
Sq.ft. x 0.093
Sq.yard x 0.835
Cu.in. x 16.39
Cu.ft. x 28.36
Cu.yard x 0.763
Imp.gall. x 4.547
US gall. x 3.785
pint x 0.568
quart x 1.137
US.gpm x 3.785
oz. x 0.028
lb. x 0.454
lb.ft. x 0.139
lb.in. x 17.87
psi x 0.070
lb./Imp.gall x 0.100
lb./US.gall x 0.120
lb./cu.ft. x 16.21
lb.ft. x 1.356
psi x 1.379

= mm
=m
= km
= cm
= m
= cm
= m
= litres

= ,/min
= kg
= kgm
= kg/m
= kg/cm
= kg/,
= kg/m
= Nm
= bar

Conversion from metric to British units

Tab.9
mm x 0.0394
m x 3.281
m x 1,094
km x 0.622
cm x 0.155
m x 10.77
m x 1.197
cm x 0.061
m x 0.035
m x 1.311
litres x 0.220
litres x 0.264
litres x 1.762
litres x 0.880
,/min x 0.2642
kg x 35.25
kg x 2.203
kgm x 7.233

= inch
= foot
= yard
= Brit.miles
= Sq.in.
= Sq.ft.
= Sq.yard
= Cu.in.
= Cu.ft
= Cu.yard
= Imp.gall.
= US gall.
= pint
= quart
= US.gpm
= oz.
= lb.
= lb.ft.

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INTRODUCTION
kg/m x 0.056
kg/cm x 14.22
kg/, x 10.00
kg/, x 8.333
kg/m x 0.062
Nm x 0.737
bar x 14.503

= lb.in.
= psi
= lb./Imp.gal.
= lb./US.gal.
= lb./cu.ft.
= lb.ft.
= psi

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INTRODUCTION

PAGE LEFT INTENTIONALLY BLANK

0-18

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10 - TECHNICAL CHARACTERISTICS

307.W.0030.en.6.00-AGROFARM 85 810-1 10-1

6/21/2007 4:31:31 AM

TECHNICAL CHARACTERISTICS
10.1 - TRANSMISSION
10.1.1 - Transmission (Agrofarm 85)
introduction
This tractor series can be supplied in a version with 5 synchronised speeds and 4 ranges (20 FWD + 20 REV).
The rear transmission casing also houses the drive train for the rear PTO, which is supplied in the following versions:
1. 2-speed PTO (540 - 1000)
2. 4-speed PTO (540 - 540E - 1000 - 1000E)
3. Groundspeed PTO supplied with the versions as at points 1 and 2.
All the PTO versions are mechanical with non-synchronized gears and electrohydraulic engagement control while the Groundspeed
PTO is operated by a mechanical control.

Main assemblies
1

24

D0036580

Fig.2
1.
2.
3.
4.
5.

Clutch housing
HI-LO assembly
Gearbox, reverse shuttle, underdrive and ranges assembly
Differential unit
Rear PTO

Description
The transmission receives drive from the engine and transmits it through clutch assembly (1), gearbox and shuttle assembly (2),
HI-LO unit (3) and range gearbox (4) to bevel gear pair (5). Drive is then transmitted to the epicyclic gears (6) and then to the wheels
(7). Between bevel gear pair (5) and final drive reduction unit (6) is installed braking device (8) that acts as the main brake while the
parking brake is fitted on the 4WD output shaft (9).

10-2

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TECHNICAL CHARACTERISTICS

1
REV

FW

8
6
3

1 2

SR

D0036300

Fig.3

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TECHNICAL CHARACTERISTICS
Clutch housing

Fig.4 - Clutch housing


1. Rear PTO drive shaft
2. Flywheel
3. Main clutch plate
4. Main clutch thrust bearing
5. Main clutch sleeve
6. Sleeve support
7. Gearbox drive shaft
8. Main clutch lever
9. Reaction pin
10. Clutch piston

10-4

307.W.0030.en.6.00-AGROFARM 85 810-4 10-4

6/21/2007 4:31:32 AM

TECHNICAL CHARACTERISTICS
Gearbox and shuttle assembly
2

6
7

16

15

14

13

12

11

10

D0036310

Fig.5 - Gearbox and shuttle assembly


1. Cover
2. Gearbox support
3. Reverse travel drive gear
4. Shuttle synchronizer
5. Forward travel drive gear
6. Gearbox input shaft
7. Primary shaft
8. Secondary shaft
9. 5th speed driven gear
10. 4th-5th speed synchronizer
11. 4th speed driven gear
12. 3rd speed driven gear
13. 2nd-3rd speed synchronizer
14. 2nd speed driven gear
15. 1st speed driven gear
16. 1st speed synchronizer

10-5

307.W.0030.en.6.00-AGROFARM 85 810-5 10-5

6/21/2007 4:31:32 AM

TECHNICAL CHARACTERISTICS
Bevel pinion and range gearbox assembly

2
1
L

9
85CV

100CV

D0036340

Fig.6 - Bevel pinion and range gearbox assembly


1.
2.
3.
4.
5.
6.
7.
8.
9.

High-Low range synchronizer


Low-creeper range idler gear
4WD drive gear
Pinion
4WD driven gear
Creeper range driven gear
Medium or creeper range selector
Medium-low range idler gear
4WD shaft

10-6

307.W.0030.en.6.00-AGROFARM 85 810-6 10-6

6/21/2007 4:31:32 AM

TECHNICAL CHARACTERISTICS
Four-wheel drive engagement and parking brake assembly
3

4
A
2

97

87

5
D0036350

A-A

Fig.7 - Four-wheel drive engagement and parking brake assembly


1.
2.
3.
4.
5.
6.
7.
8.
9.

Sleeve
4WD output hub
4WD selector fork
Parking brake cam
Parking brake lever
4WD engagement lever
Friction shoe
Steel disc
Spacer

10-7

307.W.0030.en.6.00-AGROFARM 85 810-7 10-7

6/21/2007 4:31:32 AM

TECHNICAL CHARACTERISTICS
Differential unit

11

12

13 14 15

16

17

10
4

D0025200

Fig.8 - Differential unit


1. Pinion
2. Pinion bearing
3. Differential carrier
4. Differential casing
5. Differential lock sleeve
6. Sun gear
7. Planet gear
8. Differential carrier
9. Sun gear
10. Bevel crown wheel
11. Spring
12. Spacer
13. Spring pin
14. Rod
15. Differential lock fork
16. Spring
17. Piston

10-8

307.W.0030.en.6.00-AGROFARM 85 810-8 10-8

6/21/2007 4:31:32 AM

TECHNICAL CHARACTERISTICS
Brakes and rear axle assembly

Fig.9 - Brakes and rear axle assembly


1. Halfshaft
2. Dust seal
3. oil seal
4. Bearing
5. Bearing
6. Ring gear
7. Pin (Qty. 3)
8. Brake cylinder
9. Piston
10. Friction disc
11. Halfshaft
12. Planet gear
13. Planet carrier

10-9

307.W.0030.en.6.00-AGROFARM 85 810-9 10-9

6/21/2007 4:31:33 AM

TECHNICAL CHARACTERISTICS
10.1.2 - Transmission (Agrofarm 100)
introduction
This tractor series can be supplied in a version with 5 synchronised speeds and 4 ranges (20 FWD + 20 REV).
The rear transmission casing also houses the drive train for the rear PTO, which is supplied in the following versions:
1. 2-speed PTO (540 - 1000)
2. 4-speed PTO (540 - 540E - 1000 - 1000E)
3. Groundspeed PTO supplied with the versions as at points 1 and 2.
All the PTO versions are mechanical with non-synchronized gears and electrohydraulic engagement control while the Groundspeed
PTO is operated by a mechanical control.

Main assemblies

24

D0036580

Fig.10 - Main assemblies


1.
2.
3.
4.
5.

Clutch housing
HI-LO assembly
Gearbox, reverse shuttle, underdrive and ranges assembly
Differential unit
Rear PTO

Description
The transmission receives drive from the engine and transmits it through clutch assembly (1), gearbox and shuttle assembly (2),
HI-LO unit (3) and range gearbox (4) to bevel gear pair (5). Drive is then transmitted to the epicyclic gears (6) and then to the wheels
(7). Between bevel gear pair (5) and final drive reduction unit (6) is installed braking device (8) that acts as the main brake while the
parking brake is fitted on the 4WD output shaft (9).

10-10

307.W.0030.en.6.00-AGROFARM 85 810-10 10-10

6/21/2007 4:31:33 AM

TECHNICAL CHARACTERISTICS

1
REV

FW

8
6
3

1 2

SR

D0036300

Fig.11

10-11

307.W.0030.en.6.00-AGROFARM 85 810-11 10-11

6/21/2007 4:31:33 AM

TECHNICAL CHARACTERISTICS
Clutch housing

Fig.12 - Clutch housing


1. Rear PTO drive shaft
2. Flywheel
3. Main clutch plate
4. Main clutch thrust bearing
5. Main clutch sleeve
6. Sleeve support
7. Gearbox drive shaft
8. Main clutch lever
9. Reaction pin
10. Clutch piston

10-12

307.W.0030.en.6.00-AGROFARM 85 810-12 10-12

6/21/2007 4:31:33 AM

TECHNICAL CHARACTERISTICS
Gearbox and shuttle assembly

56
7

16

15

14

13

12

11

10

D0036320

Fig.13 - Gearbox and shuttle assembly


1. Cover
2. Gearbox support
3. Reverse travel drive gear
4. Shuttle synchronizer
5. Forward travel drive gear
6. Gearbox input shaft
7. Primary shaft
8. Secondary shaft
9. 5th speed driven gear
10. 4th-5th speed synchronizer
11. 4th speed driven gear
12. 3rd speed driven gear
13. 2nd-3rd speed synchronizer
14. 2nd speed driven gear
15. 1st speed driven gear
16. 1st speed synchronizer

10-13

307.W.0030.en.6.00-AGROFARM 85 810-13 10-13

6/21/2007 4:31:33 AM

TECHNICAL CHARACTERISTICS
Bevel pinion and range gearbox assembly

2
L

9
M

SR

D0036330

Fig.14 - Bevel pinion and range gearbox assembly


1.
2.
3.
4.
5.
6.
7.
8.
9.

High-Low range synchronizer


Low-creeper range idler gear
4WD drive gear
Pinion
4WD driven gear
Creeper range driven gear
Medium or creeper range selector
Medium-low range idler gear
4WD shaft

10-14

307.W.0030.en.6.00-AGROFARM 85 810-14 10-14

6/21/2007 4:31:34 AM

TECHNICAL CHARACTERISTICS
Four-wheel drive engagement and parking brake assembly

4
A
2

97

87

5
D0036350

A-A

Fig.15 - Four-wheel drive engagement and parking brake assembly


1.
2.
3.
4.
5.
6.
7.
8.
9.

Sleeve
4WD output hub
4WD selector fork
Parking brake cam
Parking brake lever
4WD engagement lever
Friction shoe
Steel disc
Spacer

10-15

307.W.0030.en.6.00-AGROFARM 85 810-15 10-15

6/21/2007 4:31:34 AM

TECHNICAL CHARACTERISTICS
Differential unit

11

12

13 14 15

16

17

10
4

D0025200

Fig.16 - Differential unit


1. Pinion
2. Pinion bearing
3. Differential carrier
4. Differential casing
5. Differential lock sleeve
6. Sun gear
7. Planet gear
8. Differential carrier
9. Sun gear
10. Bevel crown wheel
11. Spring
12. Spacer
13. Spring pin
14. Rod
15. Differential lock fork
16. Spring
17. Piston

10-16

307.W.0030.en.6.00-AGROFARM 85 810-16 10-16

6/21/2007 4:31:34 AM

TECHNICAL CHARACTERISTICS
Brakes and rear axle assembly

10

12

11

D0025210

Fig.17 - Brakes and rear axle assembly


1. Halfshaft
2. Dust seal
3. Bearing
4. oil seal
5. Bearing
6. Ring gear
7. Brake cylinder
8. Piston
9. Friction disc
10. Halfshaft
11. Planet gear
12. Planet carrier

10-17

307.W.0030.en.6.00-AGROFARM 85 810-17 10-17

6/21/2007 4:31:34 AM

TECHNICAL CHARACTERISTICS
10.1.3 - Rear. PTO
Description
The rear power take-off allows drive to be transmitted to an implement at a predetermined rotation speed. The rotary drive is taken
directly from the engine and the operator controls engagement of the PTO via the push-button on the right-hand side of the driving
seat. The rear PTO, for 540, 540 ECO, 1000 and 1000 ECO, is engaged by way of the electrohydraulic operated PTO cutch, while
the Groundspeed PTO (when present) is engaged by way of a mechanical control. The PTO speed is a selected by mechanical
controls.
The rear PTO is supplied in 2 versions with two or four rotation speeds:

PTO 540-1000

PTO 540 - 540 ECO - 1000 and 1000 ECO

In addition, a further shaft for the Groundspeed PTO may be installed. The speed of the groundspeed PTO is directly proportional to
the rotation speed of the rear wheels with a fixed ratio between PTO shaft and wheel speeds.

Power flow diagram

Fig.18 - Rear. 2 speed

10-18

307.W.0030.en.6.00-AGROFARM 85 810-18 10-18

6/21/2007 4:31:34 AM

TECHNICAL CHARACTERISTICS

Fig.19 - Rear. 4 speed

PTO control clutch assembly


2

1
B

4
A

A-A

9
10
11

12

B-B

D0036360

Fig.20 - PTO control clutch assembly


1. Hub
10-19

307.W.0030.en.6.00-AGROFARM 85 810-19 10-19

6/21/2007 4:31:35 AM

TECHNICAL CHARACTERISTICS

1
B

4
A

A-A

9
10
11

12

B-B

D0036360

Fig.20 - PTO control clutch assembly


2. PTO engagement clutch
3. Clutch drum
4. Housing
5. PTO brake clutch piston
6. PTO brake clutch
7. PTO engagement piston
8. Piston return spring
9. Accumulator cylinder
10. Accumulator spring
11. Accumulator piston
12. Pressure relief valve

Malfunction
The following text describes what happens when the PTO is engaged

When the operator activates PTO engagement, the solenoid valve (1) is energized and the pressurized oil from the regulator
valve (2) flows into the line a.

The pressurized oil from regulator valve (2) is thus introduced into chamber b of accumulator (3).

As the pressure in chamber b, increases, the force exerted by the pressure on piston (4) compresses springs (5). The
increased stroke of piston (4) corresponds to an increase in the pressure in chamber b and chamber c of piston (6). For this
reason, the clutch engagement pressure is modulated in the pressure range between 2 and 12 bar. Simultaneously the oil in
passage d is returned to tank and the pressure acting on piston (7) decreases, thereby allowing the hub to rotate (8).

10-20

307.W.0030.en.6.00-AGROFARM 85 810-20 10-20

6/21/2007 4:31:35 AM

TECHNICAL CHARACTERISTICS

b
2

a
1
d
c

8
7

D0036370

Fig.21
The following text describes what happens when the PTO is disengaged

The PTO is disengaged by de-energizing the solenoid valve (1).

The oil under pressure in the line a is sent into the discharge circuit via the solenoid valve (1).

Because of the decrease in pressure in passage a, piston (4) is pushed to the right by springs (5) and force of spring (9)
pushes piston (6) to the right, bringing it to the rest position. At the same time, the pressurised oil from regulator valve (2) flows
into passage d. This causes piston (7) to shift to the right, thereby operating the PTO brake and stopping rotation of hub (8).

10-21

307.W.0030.en.6.00-AGROFARM 85 810-21 10-21

6/21/2007 4:31:35 AM

TECHNICAL CHARACTERISTICS

Fig.22

10-22

307.W.0030.en.6.00-AGROFARM 85 810-22 10-22

6/21/2007 4:31:35 AM

TECHNICAL CHARACTERISTICS
10.1.4 - 2 and 4-speed PTO and groundspeed PTO
2-speed PTO and GROUNDSPEED PTO
15
1

23

5
6
7

13

15

14

12

16

13

11
8
9
D0036390

10

Fig.23 - 2-speed PTO and GROUNDSPEED PTO


1. Drive shaft
2. Bearing
3. 1000 PTO drive gear
4. Bearing
5. Cover
6. Bearing
7. 540-1000 PTO output shaft
8. Groundspeed PTO output shaft
9. Bearing
10. 540 PTO driven gear
11. 1000 PTO driven gear
12. Bearing
13. Selector sleeve
14. Yoke
15. Speed selector lever
16. Shoe

10-23

307.W.0030.en.6.00-AGROFARM 85 810-23 10-23

6/21/2007 4:31:35 AM

TECHNICAL CHARACTERISTICS
4-speed PTO and GROUNDSPEED PTO
56

7
17

18

19

8
9
12

10

34

20

11
22
21

19

20

12

16

15

14

13

D0036400

Fig.24 - 4-speed PTO and GROUNDSPEED PTO


1. PTO input shaft
2. Normal /ECO PTO selector sleeve
3. ECO PTO drive shaft
4. Flange
5. Normal PTO drive shaft input
6. ECO PTO drive gear
7. Bearing
8. Cover
9. Bearing
10. 540-1000 PTO output shaft
11. Groundspeed PTO output shaft
12. Bearing
13. ECO -1000 PTO driven gear
14. 1000/540 PTO selector sleeve
15. 540 PTO driven gear
16. Bearing
17. Yoke
18. Shoe
19. Normal /ECO PTO selector sleeve
20. 540/1000 PTO selector sleeve
21. Shoe
22. Yoke

10-24

307.W.0030.en.6.00-AGROFARM 85 810-24 10-24

6/21/2007 4:31:35 AM

TECHNICAL CHARACTERISTICS
10.2 - FRONT AXLE
10.2.1 - Front axle

Fig.25 - Steering angle A

Single-acting steering cylinders version: 50


Double-acting steering cylinders version: 55

10-25

307.W.0030.en.6.00-AGROFARM 85 810-25 10-25

6/21/2007 4:31:36 AM

TECHNICAL CHARACTERISTICS
Final drive

Fig.26 - Final drive


1. Planet carrier
2. oil seal
3. Ring gear
4. Brake disc
5. Steering knuckle housing
6. Top pin
7. Gasket
8. Top bearing
9. Halfshaft
10. Roller cage
11. oil seal
12. Lower bearing
13. Gasket
14. Lower pin
15. Brake piston
16. Steel disc
17. Friction disc
18. Bearing
19. Cover
20. Protective disc
21. Planet gear
22. Pin
23. Sensor drive plate
24. Sensor drive pin
25. Steering angle sensor
26. Sensor cover
10-26

307.W.0030.en.6.00-AGROFARM 85 810-26 10-26

6/21/2007 4:31:36 AM

TECHNICAL CHARACTERISTICS
PINION, DIFFERENTIAL AND DIFFERENTIAL LOCK

Fig.27 - PINION, DIFFERENTIAL AND DIFFERENTIAL LOCK


1. Axle housing
2. Bevel crown wheel
3. Planet gear
4. Sun gear
5. Differential carrier
6. Differential lock device
7. Halfshaft
8. Bearing
9. Bearing
10. Spacer
11. Bearing
12. oil seal
13. oil seal
14. oil seal
15. Ringnut
16. Pinion
17. Differential carrier
18. Bearing
19. Sun gear
20. Differential carrier
21. Piston
22. Shock absorber spring
23. Return spring
24. Differential locking engagement lever
25. Shoe

10-27

307.W.0030.en.6.00-AGROFARM 85 810-27 10-27

6/21/2007 4:31:37 AM

TECHNICAL CHARACTERISTICS
10.3 - HYDRAULIC SYSTEM
10.3.1 - Hydraulic system (Agrofarm 85)
Description
The tractors in this series are equipped with a hydraulic system that comprises two main circuits:

Steering and services circuit.

Lift and auxiliary services control valve circuit.

Each of these circuits is supplied with oil by a hydraulic gear pump that converts the power supplied by the engine into hydraulic
energy. The oil flow generated by the pumps is sent to the devices which control the distribution of the oil pressure to the actuators,
where the hydraulic energy is converted into mechanical energy.

10

11

12
13

A
B
6

14
5

15

3
4

17

16

D0025320

Fig.28 - Hydraulic system diagram


1.
2.
3.
4.
5.
6.
7.

Suction line filter


Steering circuit gear pump
Lift gear pump
Suction line filter
Power steering
Steering cylinder
HML solenoid valve assembly

10-28

307.W.0030.en.6.00-AGROFARM 85 810-28 10-28

6/21/2007 4:31:37 AM

TECHNICAL CHARACTERISTICS

10

11

12
13

A
B
6

14
5

15

3
4

17

16

D0025320

Fig.28 - Hydraulic system diagram


8. Hydraulic reverse shuttle solenoid valves assembly
9. 4WD engagement device
10. Differential lock engagement device
11. Rear PTO clutch
12. Services solenoid valve assembly
13. Auxiliary services directional control valve
14. Hydraulic lift directional control valve
15. Lift cylinder
16. HML and secondary shaft assembly lubrication
17. Ejector

10-29

307.W.0030.en.6.00-AGROFARM 85 810-29 10-29

6/21/2007 4:31:37 AM

TECHNICAL CHARACTERISTICS
Hydraulic system diagrams
Hydraulic steering and services diagram
7
5
6

14 cm3
0.8-8 bar

6
R

12 bar

0.5-1 L/min.

150 Bar

1.1

11 bar

1135 cm 3

0.5-1 L/min.

M12x1.5

C1

21 bar

M12x1.5

12 bar

5 bar

P1
T

500 m

500 m

90 m

11
T

10
E

Sx

-0.5 bar

25 m
nom.

D0036480

Rear gear box

Fig.29 - Hydraulic steering and services diagram


1.
2.
3.
4.
5.
6.
7.
8.
9.

Suction filter (25 m)


Hydraulic pump (14 cc/rev)
Resonator
Power steering
Steering cylinders
Oil cooler
Rear PTO clutch
Differential lock devices
Pressure holding valves assembly

10-30

307.W.0030.en.6.00-AGROFARM 85 810-30 10-30

6/21/2007 4:31:37 AM

TECHNICAL CHARACTERISTICS

7
5
6

14 cm3
0.8-8 bar

6
R

12 bar

0.5-1 L/min.

150 Bar

1.1

11 bar

1135 cm 3

0.5-1 L/min.

M12x1.5

C1

21 bar

M12x1.5

12 bar

5 bar

P1
T

500 m

500 m

90 m

11
T

10
E

Sx

-0.5 bar

25 m
nom.

D0036480

Rear gear box

Fig.29 - Hydraulic steering and services diagram


10. Filter
11. Services solenoid valve assembly

10-31

307.W.0030.en.6.00-AGROFARM 85 810-31 10-31

6/21/2007 4:31:38 AM

TECHNICAL CHARACTERISTICS
Hydraulic lift and auxiliary services directional control valve circuit diagram (basic version)

6
3
B1

A1

B2

A2

210 bar
1.2

T
1

190 bar

RV
1

H.P.C.
0

T
Lif

0.7x4

Lower

t
1

0 1

Neutral

6 bar

2
Dx
-0.5 bar

1
25 m

25 m

0.03 bar

D0036490

Rear gear box

Fig.30 - Hydraulic lift and auxiliary services directional control valve diagram (BASIC)
1.
2.
3.
4.
5.

Suction filter (25 m)


Hydraulic pump (22.5 cc/rev)
4-way auxiliary services control valve
Hydraulic lift directional control valve
Lift cylinders

10-32

307.W.0030.en.6.00-AGROFARM 85 810-32 10-32

6/21/2007 4:31:38 AM

TECHNICAL CHARACTERISTICS
Hydraulic lift and auxiliary services control valve diagram (full optional version)
7
v0= 0.7 L
p0= 130 bar

v0= 0.7 L
p0= 130 bar

70 bar

8
Q regol.
16 L/min

5
B1

A1

B2

B3

A2

A3

4
T

T
190 bar

RV
1

H.P.C.

2 0

2 0 1 3

10

11 bar

9
T

1.2

210 bar

Lf Tractor brake

Freno trattore Sx

3
1

N
Y2

Y1

Comando ON/OFF Freno

Rh Tractor brake

T
Lift

0.7x4

Lower

ON/OFF brake control

Neutral

Freno trattore Dx

T
P

6 bar

2
T

Dx
-0.5 bar

1
25 m

25 m

0.03 bar

D0036530

Rear gear box

Fig.31 - Hydraulic lift and auxiliary services directional control valve diagram (FULL OPTIONAL)
1. Suction line filter
2. Hydraulic pump (22.5 cc/rev)
3. Hydraulic trailer braking valve
4. 8-way auxiliary services control valve
5. Free drain
6. Front power-lift
7. Damper valve assembly
8. Rate of drop control valve
9. Electronic lift directional control valve
10. Lift cylinders

10-33

307.W.0030.en.6.00-AGROFARM 85 810-33 10-33

6/21/2007 4:31:38 AM

TECHNICAL CHARACTERISTICS
10.3.2 - Hydraulic system (Agrofarm 100)
Description
The tractors in this series are equipped with a hydraulic system that comprises two main circuits:

Steering and services circuit.

Lift and auxiliary services control valve circuit.

Each of these circuits is supplied with oil by a hydraulic gear pump that converts the power supplied by the engine into hydraulic
energy. The oil flow generated by the pumps is sent to the devices which control the distribution of the oil pressure to the actuators,
where the hydraulic energy is converted into mechanical energy.

10

11

12
13

A
B
6

14
5

15

3
4

17

16

D0025320

Fig.32 - Hydraulic system


1. Suction line filter
2. Steering circuit gear pump
3. Lift gear pump
4. Suction line filter
5. Power steering
6. Steering cylinder
7. HML solenoid valve assembly
8. Hydraulic reverse shuttle solenoid valves assembly
9. 4WD engagement device
10. Differential lock engagement device
10-34

307.W.0030.en.6.00-AGROFARM 85 810-34 10-34

6/21/2007 4:31:38 AM

TECHNICAL CHARACTERISTICS

10

11

12
13

A
B
6

14
5

15

3
4

17

16

D0025320

Fig.32 - Hydraulic system


11. Rear PTO clutch
12. Services solenoid valve assembly
13. Auxiliary services directional control valve
14. Hydraulic lift directional control valve
15. Lift cylinder
16. HML and secondary shaft assembly lubrication
17. Ejector

10-35

307.W.0030.en.6.00-AGROFARM 85 810-35 10-35

6/21/2007 4:31:38 AM

TECHNICAL CHARACTERISTICS
Hydraulic system diagrams
Hydraulic steering and services diagram
9
5

32 cm3

0.8-8 bar

12 bar

0.5-1 L/min.

1.1

150 Bar

11 bar

1135 cm 3

0.5-1 L/min.

M12x1.5

C1

21 bar

M12x1.5

12 bar

5 bar

P1
T

500 m

500 m

90 m

8
T

Sx

-0.5 bar

25 m
nom.

D0036500

Rear gear box

Fig.33 - Hydraulic steering and services diagram


1.
2.
3.
4.
5.
6.
7.
8.
9.

Suction filter (25 m)


Hydraulic pump (11 cc/rev)
Resonator
Power steering
Steering cylinders
Oil cooler
Pressure holding valve
HI-LO engagement solenoid valve
Rear PTO clutch

10-36

307.W.0030.en.6.00-AGROFARM 85 810-36 10-36

6/21/2007 4:31:38 AM

TECHNICAL CHARACTERISTICS
Hydraulic lift and auxiliary services directional control valve circuit diagram (basic version)

6
3
B1

A1

B2

A2

210 bar
1.5

RV

190 bar
1

H.P.C.
T

T
Lif

Lower

Neutral

0 1

6 bar

2
Dx
-0.5 bar

1
25 m

25 m

0.03 bar

D0036510

Rear gear box

Fig.34 - Hydraulic lift and auxiliary services directional control valve circuit diagram (basic version)
1.
2.
3.
4.
5.
6.

Suction filter (25 m)


Hydraulic pump (22.5 cc/rev)
Free drain
4-way auxiliary services control valve
Hydraulic lift directional control valve
Lift cylinders

10-37

307.W.0030.en.6.00-AGROFARM 85 810-37 10-37

6/21/2007 4:31:38 AM

TECHNICAL CHARACTERISTICS
Hydraulic lift and auxiliary services control valve diagram (full optional version)
7
v0= 0.7 L
p0= 130 bar

v0= 0.7 L
p0= 130 bar

70 bar

8
Q regol.
16 L/min

5
B1

A1

B2

B3

A2

A3

4
T

T
190 bar

RV
1

H.P.C.

2 0

2 0 1 3

10

11 bar

9
T

1.2

210 bar

Lf Tractor brake

Freno trattore Sx

3
1

N
Y2

Y1

Rh Tractor brake

T
Lift

0.7x4

Lower

ON/OFF brake control

Neutral

Freno trattore Dx

T
P

Comando ON/OFF Freno

6 bar

2
T

Dx
-0.5 bar

1
25 m

25 m

0.03 bar

D0036530

Rear gear box

Fig.35 - Hydraulic lift and auxiliary services control valve diagram (full optional version)
1. Suction line filter
2. Hydraulic pump (22.5 cc/rev)
3. Hydraulic trailer braking valve
4. Free drain
5. 8-way auxiliary services control valve
6. Front power-lift
7. Damper valve assembly
8. Rate of drop control valve
9. Lift cylinder
10. Lift unit auxiliary cylinder
11. Electronic lift directional control valve
10-38

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6/21/2007 4:31:38 AM

TECHNICAL CHARACTERISTICS
10.3.3 - Steering circuit pump - directional control valve circuit
STEERING CIRCUIT GEAR PUMP

Fig.36 - Steering circuit gear pump

displacement: 14 cc/rev
Maximum operating pressure: 155 bars

10-39

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6/21/2007 4:31:39 AM

TECHNICAL CHARACTERISTICS
Lift circuit gear pump

Fig.37 - Lift circuit gear pump

displacement: 22.5 cc/rev


Maximum operating pressure: 190 bars

10-40

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6/21/2007 4:31:39 AM

TECHNICAL CHARACTERISTICS
10.3.4 - Power steering

Fig.38 - Power steering


OPERATION

The power steering system consists of a directional control valve with a rotary spool; these components have hydrostatic
operation.

When the steering wheel is turned, the rotary spool control valve sends the oil from the pump to one side or the other of the
steering cylinder. The rotary spool ensures that that the volume of oil delivered to the cylinder is proportional to the angle
through which the steering wheel is turned.

In the event of a malfunction of the power steering pump, the rotary spool valve automatically functions as a manual pump to
ensure emergency steering.

Technical characteristics

Relief valve setting: 150-155 bar

displacement: 125 cc/rev

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TECHNICAL CHARACTERISTICS
10.3.5 - Auxiliary services directional control valve
1

4
B1

B1

B2

A1

1
A1

B2

A2
T

190 bar

A2

H.P.C.

1
0

D0036620

Fig.39 - Auxiliary services control valve - 4-way version


1.
2.
3.
4.

Detent element
Double-acting section
Pressure relief valve
Double/single acting conversion screw
1

3
5
1

2
B1

B1

B2

B3

A1

3
B2

A2

B3

190 bar

1
1

A1

A2

A3

0
2

A3

H.P.C.

0
2
1
0
2

2
3
1
0
2

D0036610

Fig.40 - Auxiliary services control valve - 6-way version


1.
2.
3.
4.
5.

Double-acting section
Detent element
Float element
Pressure relief valve
Check valve

10-42

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6/21/2007 4:31:39 AM

TECHNICAL CHARACTERISTICS
10.3.6 - Hydraulic lift directional control valve (Agrofarm 85)
Hydraulic lift directional control valve
B

19

F
A

11

C
D

D
E

E
F-F
F
20
A-A
B

16

15
11

10

19

1.2

20

20

210 bar

14 13

17

12

E-E

21

B-B

7
T
T

Lift

0.7x4

18

Lower

1
1.5
6 bar

21

4
TT

3
18

16
9

2
17

D-D

12

10

C-C

D0032000

Fig.41 - Hydraulic lift directional control valve


Components
1. Pipe union
2. Rate of drop control valve spool (Valvematic)
3. Crankpin
4. Rate of drop regulator valve spring
5. Spacer
6. Lift control spool return spring
7. Lift control spool
8. One-way valve actuator piston
9. Valve stem
10. One-way valve
11. Inlet valve
12. Pilot/enabling valve
13. Pilot/enabling valve spring
14. Spacer
15. Enabling valve spring
16. Enabling valve
17. One-way valve
18. Choke
10-43

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6/21/2007 4:31:39 AM

TECHNICAL CHARACTERISTICS

19

F
A

11

C
D

D
E

E
F-F
F
20
A-A
B

16

15
11

10

19

1.2

20

20

210 bar

14 13

17

12

E-E

21

B-B

7
T
T

Lift

0.7x4

18

Lower

1
1.5
6 bar

21

4
TT

3
18

16
9

2
17

D-D

12

10

C-C

D0032000

Fig.41 - Hydraulic lift directional control valve


19. Relief valve
20. Directional control valve power
21. Lift control

Function
The function of the lift control valve is to direct oil pressure to the lifting cylinder, thereby allowing the linkage to be raised and lowered.
It incorporates the following valves:

One-way valve (1)

Rate of drop control valve (Valvematic) (2)

Inlet valve (3)

Enabling valve (4)

Pilot/enabling valve (5)

Safety valve (6)

10-44

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TECHNICAL CHARACTERISTICS

Fig.42

Malfunction
When the lift control is in neutral position

The pressurised oil from the pump (1) flows to line a. As all the passages are closed, the pressure increases and when the
force exerted on the enabling valve (2) overcomes that of the spring (3), the valve (2) shifts to the right to allow oil to flow
out.

Fig.43
When the lift is raised

When the spool (4) is shifted to the right, lift lowering begins; this can be divided into two stages:

STAGE 1

When the spool (4) is shifted to the right, this connects:

line b with line c thereby allowing the piston (6) to move to the right.

line d to drain line h thereby allowing the pressure in line e to fall.

10-45

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TECHNICAL CHARACTERISTICS
6

c
b
d

4
h

5
g

D0032320

Fig.44
STAGE 2

When the piston (6) moves to the right, the ball (7) is also moved to the right to connect chamber m of the check valve (8)
with line e. Consequently the pressure in chamber m is decreased and the force exerted on the piston (6) by the pressure in
chamber n pushes the valve (8) to right thereby connecting line p with linee and allowing the oil to flow and the lift to be be
lowered. Valve (9) is used to regulate the rate of drop; when moved downwards, it limits the flow of oil between port t and line
p.
t

8
m

9
p

D0032330

Fig.45
When the lift is raised

When the spool (4) is shifted to the left, this opens the connecting passages between lines b and d, f and g, a and e. When
the forces exerted by the pressure in line e overcomes the force exerted by the pressure in chamber m, the valve (8) is shifted
to the right and oil can flow into line p and from there, through the valve (9), to port t and the lifting cylinder (10. To increase
the lifting speed i.e. the flow of oil to the lifting cylinder (10), a one-way valve (11) is installed in parallel with the spool (4); this
ensures that oil is only supplied during the lifting stage

10-46

307.W.0030.en.6.00-AGROFARM 85 810-46 10-46

6/21/2007 4:31:40 AM

TECHNICAL CHARACTERISTICS
10.3.7 - Hydraulic lift directional control valve (Agrofarm 100)
Hydraulic lift directional control valve
E

14

13

12
D

D
C

C
B

A
E
A-A

17

16

15
8

10

11

18

E-E

D-D

11

10

B-B
19

1.5

210 bar

5
1

7
18
T

T
Lift

Lower

1
6 bar

C-C
19

18

16

D0024050

12

Fig.46 - Hydraulic lift directional control valve


Components
1. Relief valve
2. Plug
3. Rate of drop control valve spool (Valvematic)
4. Crankpin
5. Rate of drop regulator valve spring
6. Lift control spool return spring
7. Lift control spool
8. One-way valve actuator piston
9. Valve stem
10. One-way valve
11. Inlet valve
12. Pilot/enabling valve
13. Pilot/enabling valve spring
14. Spacer
15. Enabling valve spring
16. Enabling valve
17. Directional control valve power
18. Exhaust
19. Lift control

10-47

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6/21/2007 4:31:40 AM

TECHNICAL CHARACTERISTICS
Function
The function of the lift control valve is to direct oil pressure to the lifting cylinder, thereby allowing the linkage to be raised and
lowered.
It incorporates the following valves:

One-way valve (1)

Rate of drop control valve (Valvematic) (2)

Inlet valve (3)

Enabling valve (4)

Pilot/enabling valve (5)

Safety valve (6)

Fig.47

Malfunction
When the lift control is in neutral position

The pressurised oil from the pump (1) flows to line a. As all the passages are closed, the pressure increases and when the
force exerted on the enabling valve (2) overcomes that of the spring (3), the valve (2) shifts to the right to allow oil to flow
out.

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6/21/2007 4:31:41 AM

TECHNICAL CHARACTERISTICS

Fig.48
When the lift is lowered

When the spool (4) is shifted to the right, lift lowering begins; this can be divided into two stages:

STAGE 1

When the spool (4) is shifted to the right, this connects:

line b with line c thereby allowing the piston (6) to move to the right.

line d to drain line h thereby allowing the pressure in line e to fall.


6

c
b
d

4
h

5
g

D0032370

Fig.49
STAGE 2

When the piston (6) moves to the right, the ball (7) is also moved to the right to connect chamber m of the check valve (8)
with line e. Consequently the pressure in chamber m is decreased and the force exerted on the piston (6) by the pressure in
chamber n pushes the valve (8) to right thereby connecting line p with linee and allowing the oil to flow and the lift to be be
lowered. Valve (9) is used to regulate the rate of drop; when moved downwards, it limits the flow of oil between port t and line
p.

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6/21/2007 4:31:41 AM

TECHNICAL CHARACTERISTICS
t

8
m

9
p

D0032380

Fig.50
When the lift is raised

When the spool (4) is shifted to the left, this opens the connecting passages between lines b and d, f and g, a and e. When
the forces exerted by the pressure in line e overcomes the force exerted by the pressure in chamber m, the valve (8) is shifted
to the right and oil can flow into line p and from there, through the valve (9), to port t and the lifting cylinder (10. To increase
the lifting speed i.e. the flow of oil to the lifting cylinder (10), a one-way valve (11) is installed in parallel with the spool (4); this
ensures that oil is only supplied during the lifting stage
t

8
m

10

p
d
11

g
a

D0032390

Fig.51

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307.W.0030.en.6.00-AGROFARM 85 810-50 10-50

6/21/2007 4:31:41 AM

TECHNICAL CHARACTERISTICS
10.3.8 - Braking system
Description
The braking system is 4 braking devices (1 for each wheel) operated by two hydraulic pumps with mechanical control. Each pump
supplies oil to the brakes on one side of the tractor (right or left), giving the operator the possibility to apply the brakes on one side
only and thus reduce the turning radius. The Separate-Brakes valve in the braking circuit allows braking on the rear wheel only
when the operator requires.

D0002310

Fig.52 - Braking system diagram


1.
2.
3.
4.
5.

Front axle
Master cylinder for RH side brakes
Master cylinder for LH side brakes
Separate-Brakes valve
Rear axle

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6/21/2007 4:31:41 AM

TECHNICAL CHARACTERISTICS
10.3.9 - Separate-Brake valve
Function
The Separate-Brake valve serves to exclude front wheel braking when the operator presses only one of the brake pedals.
ON

OFF

HS

AR
AL

AR

PL

PR

PL
PR

ON

OFF
AR

AL
Pedale SX

OFF

ON

HS
Pedale DX
PL

Due pedali

PR
L

D0002320

Fig.53 - Separate-Brake valve

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6/21/2007 4:31:41 AM

TECHNICAL CHARACTERISTICS
3

11
HS

10
5
5
6

6
7

7
AL

AR

PL

PR

8
8
9
9
D0002330

Fig.54 - Components
1. Drive shaft
2. End cover
3. Flange
4. Control knob
5. Piston
6. Spring
7. Crankpin
8. Ball
9. Spring
10. Spring
11. Ball

Malfunction
When the valve is not activated

In the following explanation it is assumed that the operator presses just one of the brake pedals; operation with both pedals
is the same.

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TECHNICAL CHARACTERISTICS

Fig.55

When the valve is not activated, piston (1) in the lower position and the force of springs (2) push spools (3) downwards.

When one of the brake pedals is pressed (e.g. the RH pedal), the oil pressure pushes plunger (3) upwards against piston (1),
thereby opening the connecting passage between chambers a and b.

This allows the oil pressure to reach both brakes on the side corresponding to the pedal that is pressed.

When the valve is activated and just one brake pedal is pressed

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TECHNICAL CHARACTERISTICS

Fig.56

When the valve is activated, pistons (1) are in their high position.

When one of the brake pedals is pressed (e.g. the LH pedal), the oil pressure pushes plunger (3) upwards, overcoming the
force of spring (2).

At the same time ball (4) is pushed upwards by spring (5) so that it closes the connecting passage between chambers a and
b.

As a result, the oil flow from the pump is directed only towards the rear wheel brake.

When the valve is activated and both brake pedals are pressed

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TECHNICAL CHARACTERISTICS

Fig.57

When the valve is activated and both brake pedals are pressed, the oil flow is directed to chambers c and d.

As the pressure acting on plungers (3) is the same, they are pushed downward exclusively by the force of springs (2).

As a result, the oil flow from the master cylinders is directed to the front and rear brakes on both sides of the tractor.

Even if the operator forgets to deactivate the valve after finishing field work, as soon as both brake pedals are pressed, braking
on all four wheels is ensured.

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TECHNICAL CHARACTERISTICS
10.3.10 - Trailer braking valve
ITALY version
Function
The trailer braking valve is fitted when hydraulic trailer braking is required.

Operation

1
3

D0021840

Fig.58 - Trailer braking valve - ITALY version


Valve control lever in position 1

When lever (1) is in position 1 (valve activated) and the brake pedals are not pressed, there is a pressure of 12.5 bar (181.3
psi) available at port B.

This pressure is supplied constantly to the trailer to release the parking brake. In this condition, the pressure detected by the
pressure switch (2) is higher than the pressure setting and consequently the indicator light (3) on the instrument panel remains
off.

When the operator engages the parking brake, the lever (4) is operated too. The pressure at port B is thus eliminated and the
pressure switch (2), on detecting the lack of pressure, illuminates the indicator light (3) on the instrument panel.

The pressure at port B is directly proportional to the pressure in the tractor braking circuit.

Valve control lever in position O

When the lever (1) is in position O (valve deactivated), there is no pressure at port B. As a result, the pressure switch (2)
detects the lack of pressure and illuminates the inidcator light (3) on the dashboard. In this condition, the pressure at port B
remains null regardless of the pressure in the tractor braking circuit.

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TECHNICAL CHARACTERISTICS

Y1
P

E
Y2

P
Y1
Y2
N
D0021810

E
B

Fig.59 - Couplers

P - Valve supply
N - To auxiliary services control valve
B - To trailer brake
T - Exhaust
Y1-Y2 - Connection to tractor braking system
E - Parking brake pressure switch
Technical characteristics

Maximum operating pressure at port N: 200 bar (2900 psi)

Minimum constant pressure at port B: 12.52 bar (181.329 psi)

Maximum pressure at port B: 1355 bar (188572.5 psi)

Oil supply flow rate: 2080 ,/min (5.3 79.7 US.gpm)

EXPORT version
Function
The trailer braking valve is fitted when hydraulic trailer braking is required.

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TECHNICAL CHARACTERISTICS
Operation

D0021820

Fig.60 - Trailer braking valve - EXPORT version

When the brakes are not applied there is no pressure at port B.

When the operator applies the tractor brakes, the pressure in the circuit pilots the braking valve and the pressure at port B
increases proportionally to the pressure in the tractor braking circuit.

Y1
P

T
Y1

N
Y2

Y2
B

B
D0021830

Fig.61 - Couplers

P - Valve supply
N - To auxiliary services control valve
B - To trailer brake
T - Exhaust
Y1-Y2 - Connection to tractor braking system
Technical characteristics

Maximum operating pressure at port N: 200 bar (2900 psi)

Minimum constant pressure at port B: 0 bar (0 psi)

Maximum pressure at port B: 130135 bar (18851957.5 psi)

Oil supply flow rate: 2080 ,/min (5.3 - 8.7 US.gpm)

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TECHNICAL CHARACTERISTICS
10.3.11 - Services solenoid valve assembly
B

3
C

B-B

A
H
B
T

11 bar

A-A

2
C

BA

1
A

A
T

500 m

500 m

90 m

D0036590

Fig.62 - Services solenoid valve assembly


Components
1. PTO engagement solenoid valve
2. Differential lock engagement solenoid valve
3. Filter
Couplers

H - Oil supply (from holding valve unit)

T - Exhaust

A - To rear PTO engagement clutch

B - To rear PTO brake engagement clutch

C - To differential lock engagement device

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TECHNICAL CHARACTERISTICS
Pressure holding valve unit

2
T

C-C

P1
C1

A-A

6
P

C
C1

5
21 bar

12 bar

5 bar

P1

2
B-B
H

D0036600

Fig.63 - Pressure holding valve unit


Components
1. Check valve
2. Services circuit supply pressure control valve
3. Cooler by-pass valve
4. Lubrication pressure control valve
5. Pressure control valve test point
6. Cooler by-pass valve pressure test point
Couplers

P1 - Oil supply

T - Exhaust

H - Services solenoid valve supply

L - To lubrication

C1 - To cooler

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TECHNICAL CHARACTERISTICS

PAGE LEFT INTENTIONALLY BLANK

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20 - CALIBRATIONS AND
ELECTRONIC DIAGNOSIS

307.W.0030.en.6.00-AGROFARM 85 820-1 20-1

6/21/2007 4:31:43 AM

CALIBRATIONS AND ELECTRONIC


20.1 - DIAGNOSTIC INSTRUMENT
20.1.1 - All Round Tester
Description
In order to be able to troubleshoot correctly, commission the tractor and check the electrical components of the lift and engine systems
work properly, the Technician has an instrument called the All Round Tester (hereinafter ART). Using the ART, the technician can:

display errors (faults) that have occurred;

carry out sensor calibration or setting procedures;

display data detected by the electronic control units (e.g. status of the sensors) managing the systems.

The exchange of data between the ART and the control units occurs by way of a diagnosis socket incorporated into the wiring
harnesses of the tractor. Accordingly, the ART comes with different types of interface cables for the different models and versions of
tractor being serviced, which must be used as indicated in the relative workshop manuals or on the CD supplied with the kit.

Description of the KIT


The ART is supplied to Authorised Workshops in a carrying case containing:

1
9
7

3
F0057690

Fig.64
Tab.10
POS

CODE

DESCRIPTION

1
2

5.9030.730.6/30
5.9030.730.0
5.9030.681.3/10

3
4
5

5.9030.681.7
5.9030.681.5
5.9030.681.4

Case, complete
All Round Tester
Diagnostic cable for BOSCH EHR4 rear hydraulic lift
Diagnosis and programming cable of electronic regulator, original type
Diagnosis cable of SBA system, original type
Adapter cable for radar connector
Adapter cable for wheel speed sensor connector
Cable for diagnostic socket *

20-2

307.W.0030.en.6.00-AGROFARM 85 820-2 20-2

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CALIBRATIONS AND ELECTRONIC


POS

CODE

DESCRIPTION

6
7

0.011.6178.4
0.011.5445.4

8
9

0.010.2154.2
307.1056.8/60

Adapter cable for diagnosis socket on armrest


Cable for connection to diagnosis socket in engine, gearbox, and lift control units
zone
EPROM port box
CD ROM

* As from 01/01/06 the cable has been modified to allow the All Round Tester to connect to all control units. Contact the Technical
Assistance Service for further information.

Notes on correct use


The ART is protected against battery polarity inversion, and positive or negative overvoltages of momentary duration (1 msec). Do not
attempt to connect the ART to non-dedicated sockets, and do not use trailing connections or extension cables. The display features
permanent backlighting in order to ensure visibility in all light conditions. A knob on the side allows adjustment of the contrast. If no
information appears on the display it may be that the knob is positioned in such a way that data displayed on the screen are not
visible. The tester operates correctly at temperatures between 0 and 40 C, and should be switched off every 30 minutes to maximise
its service life. Before disconnecting the ART from the diagnostic socket, turn the starter key to the O (OFF) position.

Description of the Tester

4
5

F0057700

Fig.65
The ART includes:
1. Liquid crystal display featuring permanent backlighting
2. 16-key alphanumeric keypad
3. Contrast adjustment knob. Used to adjust the contrast. If no information appears on the display it may be that the knob is
positioned in such a way that data reading field on the screen is not visible.
4. Parallel port (used to connect the ART to systems with electronic control units that do not have microprocessors).
5. Serial port (used to connect the ART to systems with electronic control units incorporating microprocessors).

General notes on connecting and powering up the Tester


1 To connect the tester to the tractor electronic system proceed as follows:
2 Switch off the engine and remove the starter key;
3 Connect the ART to a diagnostic socket;
4 Put the key in the starter switch and turn it to I (ON).

20-3

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CALIBRATIONS AND ELECTRONIC


5 When the ART powers up, a page appears showing an internal
test run by the instrument to check the battery charge. If the
voltage registers less than 10V, the ART does not have sufficient
power to connect to the control units, whereas if the value is
higher than 15V the instrument could be damaged. After a few
seconds, the tester attempts to connect to the electronic system
and displays a page (which may vary depending on the tractor or
the connector to which it is plugged), from which the technician
can choose to connect to a given control unit and test the
operation of the components.

Selection of the display language


1 The ART is able to display information in a number of different languages (factory setting: ENGLISH). To change the display
language, proceed as follows.
2 Switch off the engine and remove the starter key
3 Connect the ART to a diagnostic socket
4 While holding pressed key A on the keypad, turn the starter key to I (ON).
5 Enter the password 1 2 3 F.

20-4

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CALIBRATIONS AND ELECTRONIC


6 Press 1 - Language SEL..

7 Press C to change and then the key corresponding to the


desired language. In the example above, key 2 - ENGLISH was
pressed to select English.
Press E EXIT twice to quit
Turn the starter key to O (OFF) and disconnect the ART from
the diagnostic socket.

Configuring the serial ports


1 The tractor electronic systems to which the ART can be connected are different one from another and utilize different pinouts
at the diagnosis socket for interfacing purposes.
For this reason, the serial ports must first be configured so as to guarantee full compatibility of the ART with all SAME
electronic systems.
To change the serial ports configuration, proceed as follows.
2 Switch off the engine and remove the starter key
3 Connect the ART to a diagnostic socket
4 While holding pressed key A on the keypad, turn the starter key to I (ON)

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CALIBRATIONS AND ELECTRONIC


5 Enter the password 1 2 3 F.

6 Press 2 - Serial Ports.

7 Enable all the serial ports by pressing 1 - Port Enable seven


times.
Press E EXIT twice to quit.
Turn the starter key to O (OFF) and disconnect the ART from
the diagnostic socket.

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CALIBRATIONS AND ELECTRONIC


20.1.2 - Connecting the tester to the lift and engine control units
Connecting the tester to the electronic control units
1

WARNING
Before connecting the ART, switch off the engine and remove the key from the starter switch.

Connecting ART to the hydraulic lift and engine control units


1 Connect cable (1) (P/N. 5.9030.861.4) to the ART (2) (code.
5.9030.730.0).
Insert connector (3) in connector X62 located inside the LH
console.

1
3

Check that connectors (3) and X62 are securely connected.

2 Insert the key in the starter switch and turn it to I (ON) to switch on the tester.
3 On power up, the ART(r) will perform the battery level test and
then display the following screen:

4 The technician should now press the key corresponding to the control unit to be tested.
5

WARNING
Do not start the engine unless this is required for subsequent operations.

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20.2 - INTRODUCTION TO THE TRACTOR≈S ELECTRONIC SYSTEM
20.2.1 - Introduction to the tractors electronic system
Instrument panel
The instrument panel installed on these tractors is designed and programmed to manage and display the information needed by
the operator to control the operation of the tractor in various work conditions, displaying the performance values in real time and
signal any faults detected by the ECU and transmission control unit by means of the display located on the right-hand side. The
instrument panel comprises a single unit that mounts three digital displays supplying information by means of a text message display
and analogue instruments showing engine revs, fuel level, etc. The instrument panel also incorporates indicator lights showing the
operating status of various tractor systems, or the presence of faults (e.g. clogged oil filters, etc.). In addition, engine preheating is
controlled from the instrument panel.

Fig.66

Description of the preheating system


The preheating system is managed by a logic system in the instrument panel and it is designed to ensure that the engine starts
correctly when the coolant temperature is below +30C. A special feature of the system is that the preheating cycle is enabled
manually by the operator and only if the coolant temperature is below 30 C. The preheating cycle does not terminate with the starting
of the engine, but continues for a certain time through a so-called postheating phase that heats the combustion air drawn into the
engine in order to reduce the amount of white exhaust smoke typically produced during this stage. The air drawn into the engine is
preheated by a heating element (flange located on the intake manifold containing an electrical resistance). The instrument panel,
powered on when the starter key is turned, indicates the preheating operation by means of a yellow light, and ensures the system
operation by means of a series of sensors and air preheating device. The sensors connected to the control unit are as follows; the
coolant temperature sensor (specific for the preheating system) and the alternator, which transmits the W signal, starter key (which
transmits the engine start signal) and the Preheating pushbutton. The preheating device is comprised of a relay feeding power to
the heating element and the heating element itself.

Operation
Operation of the preheating device is automatic, and the device is activated only when the coolant temperature is below 30C. When
the operator turns the key to I (ON) without starting the engine, the instrument panel reads the temperature of the coolant and, if
lower than +30C, illuminates the yellow indicator light (flashing) thereby alerting the operator to the fact that that the engine should
only be started on completion of the preheating phase. The operator must therefore wait for around 10 seconds before attempting
to start the engine (this is the time required for completion of the preheating phase). On termination of the preheating phase, the
operator can start the engine and, as soon as it receives the W signal from the alternator, the control unit starts the postheating phase
(flashing yellow light). The duration of the postheating phase can vary between 35 seconds to a maximum of 320 seconds, depending
on the the temperature of the coolant.
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Important:
The control unit activates the post-heating phase only after receiving the W signal indicating that the engine is running
and that the battery charging warning light off.
If the red battery charging warning light does not go out, due, for example, to the engine idle speed being too low, the post-heating
phase will not be activated. If the engine start attempt is unsuccessful, in order to repeat the start procedure the operator must
return the starter key to O (OFF) and then repeat the procedure from the beginning. The instrument panel features a self-diagnostic
function and in the event of malfunctioning of the components it manages it informs the operator of the fault by means of a coded
message shown on the right-hand display.

5K

3K
20 15

7 8 13 19

15 21

14

125A

F104

F9

15A

F1

+30

5A

3A

+50

F8

+15

X5

1 2

2 1

RL42

+30

D0036630

Fig.67
1.
2.
3.
4.

Alternator
Preheater power relay
Preheating device
Engine coolant temperature sensor.

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20.3 - PUTTING THE TRACTOR INTO SERVICE
20.3.1 - Putting the tractor into service
introduction
This chapter contains all the information required to establish or restore correct operation of the tractors various electronic systems.
Whenever an electronic control unit of the tractor is changed or a calibration-sensitive electronic component replaced, the tractor
must be put into service as if from new. The necessary procedures must be carried out by a skilled technician, who in turn must follow
the instructions in the manual precisely.

Renewal of the instrument panel


Each time the instrument panel is renewed, the Technician must carry out these operations:

Programming the type of tractor

enter the wheels constant

set speed conversion factors

The tractor type and wheels constant settings serve to inform the ECU of the parameters to be used to display information. To perform
the configuration, connect the ART to the connector on the left-hand side of the instrument panel, then select the instrument panel
(CLUSTER) from the AVAILABLE TESTS menu and proceed as described.

Programming the type of tractor


1 From the opening menu press E to open the MAIN MENU.
2 From the main menu, press 2 - CALIBRATION to open the
PARAMETERS MENU.

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CALIBRATIONS AND ELECTRONIC


3 From the parameters menu press 1- PARAMETERS on the
ART.

4 From the calibrations menu, press 3 - CONFIGURAT..

5 Enter parameter 7 corresponding to the tractor to be


configured.
Press E to save the value and C to confirm and return to the
main menu.

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CALIBRATIONS AND ELECTRONIC


enter the wheels constant
1 From the opening menu press E to open the MAIN MENU.
2 From the main menu, press 2 - CALIBRATION to open the
PARAMETERS MENU.

3 From the parameters menu press 1- PARAMETERS on the


ART.

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CALIBRATIONS AND ELECTRONIC


4 From the calibrations menu, press 1 - WHEELS(mm).

5 Type the WHEELS parameter recording the value corresponding


to the tyre fitted on the rear of the tractor according to the following
table:

6 Tab.11
TYRE

13.6 R38
14.9 R 38
16.9 R30
16.9 R34
16.9 R38
18.4 R30
18.4 R34
230/95 R44
230/95 R48
340/85 R38
380/85 R38
420/85 R30
420/85 R34

CONSTANT
85HP

100 HP

5098
5429
5168
5277
5064
5098
5429
5064

4671
4518
4735
4348
4489
4640
4348
4671
4489
4640

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CALIBRATIONS AND ELECTRONIC


TYRE

420/85 R38
460/85 R30
460/85 R34
480/70 R30
480/70 R34
480/70 R38
520/70 R34
520/70 R34
540/65 R30
540/65 R34
540/65 R38

CONSTANT
85HP

100 HP

5429
5064
5429
5064
-

4348
4489
4640
4348
4489
4489
4640
4348

Press E to save the value and C to confirm and return to the main menu.

set speed conversion factors


1 From the opening menu press E to open the MAIN MENU.
2 From the main menu, press 2 - CALIBRATION to open the
PARAMETERS MENU.

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3 From the parameters menu press 1- PARAMETERS on the
ART.

4 From the calibrations menu, press 4 - SPEED(1=MPH).

5 Enter 0 to display the speed values according to the metric


system (km/h) or 1 to display the speed values according to the
Imperial system (mph).
Press E to save the value and C to confirm and return to the
main menu.

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20.4 - ECU ALARMS
20.4.1 - Instrument panel alarms
The instrument panel signals any malfunctioning of the components it manages to the operator with the display on the right-hand
side. Faults are indicated using a system of coded flash sequences that identify the device affected.

List of alarms signalled on the ALARM light


Tab.12
CODE ON
INSTRUMENT
PANEL

DISPLAY ON ART

ALARM DESCRIPTION

I18
I19
I20
I21

18
19
20
21

I22
I23
I24
I25
I26

22
23
24
25
26

I32
I33
I34
I35
I36
I37
I38
I39
I40

32
33
34
35
36
37
38
39
40

The instrument panel indicates that the coolant temperature sensor is short-circuiting to ground.
The instrument panel indicates that the coolant temperature sensor is shorting to a positive feed.
The instrument panel indicates that the fuel level sensor is short-circuiting to battery positive.
The instrument panel indicates that the alternator is faulty or disconnected (does not receive the W
signal).
Alarm available but not utilized
The instrument panel indicates that the preheating control relay is disconnected.
The instrument panel indicates that the preheating control relay is short-circuiting to ground.
The instrument panel indicates that the preheating control relay is short-circuiting to battery positive.
The instrument panel indicates that the preheating control relay is short-circuiting to battery positive
or disconnected.
Alarm available but not utilized
Alarm available but not utilized
Alarm available but not utilized
Alarm available but not utilized
The instrument panel indicates that the preheating device is on, even though it should be off.
The instrument panel indicates that the preheating device is off, even though it should be on.
Alarm available but not utilized
Alarm available but not utilized
Alarm available but not utilized

List of alarms displayed on the ART@


Tab.13
DISPLAY ON ART

CODE ON
INSTRUMENT
PANEL

ALARM DESCRIPTION

18
19
20
21

I18
I19
I20
I21

22
23
24
25

I22
I23
I24
I25

The instrument panel indicates that the coolant temperature sensor is short-circuiting to ground.
The instrument panel indicates that the coolant temperature sensor is shorting to a positive feed.
The instrument panel indicates that the fuel level sensor is short-circuiting to battery positive.
The instrument panel indicates that the alternator is faulty or disconnected (does not receive the W
signal).
Alarm available but not utilized
The instrument panel indicates that the preheating control relay is disconnected.
The instrument panel indicates that the preheating control relay is short-circuiting to ground.
The instrument panel indicates that the preheating control relay is short-circuiting to battery positive.

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DISPLAY ON ART

CODE ON
INSTRUMENT
PANEL

ALARM DESCRIPTION

26

I26

32
33
34
35
36
37
38
39
40

I32
I33
I34
I35
I36
I37
I38
I39
I40

The instrument panel indicates that the preheating control relay is short-circuiting to battery positive
or disconnected.
Alarm available but not utilized
Alarm available but not utilized
Alarm available but not utilized
Alarm available but not utilized
The instrument panel indicates that the preheating device is on, even though it should be off.
The instrument panel indicates that the preheating device is off, even though it should be on.
Alarm available but not utilized
Alarm available but not utilized
Alarm available but not utilized

Display on ART@: 18
Code on instrument panel: I18
Description

The instrument panel indicates that the coolant temperature sensor is short-circuiting to ground.

Inspection

Check that the contacts on connector 35 of the instrument panel and X5 of the refrigerant temperature sensor are not
oxidized and are firmly secured.

Check that the temperature sensor is functioning correctly (for details, see section 40).

With the starter key in the O (OFF) position and connector 35 disconnected from the instrument panel, connect a test
meter to pin 2 of connector X5 and to the earth on the tractor frame and perform a resistance test to check for shorts (meter
reading: infinity).

Clear all alarms, turn the starter key first to O (OFF) and then back to the I (ON) position again, and if the alarm is still
present, the control unit must be renewed

5K

13 20 21

4 14 15 21

3K

5A

F1

15A

F9

9 3

+12/30

+12/30

+12/15

FUEL RESERVE

FUEL LEVEL

GND

TEMP.

0.014.8628. 4

+15

+30

G2

G3

G1

3 4

X5

1 4 3 2

28

X10

1 2
t

0.014.8629. 4
0.015.1597. 4

0.014.9193. 4

D0036641

Fig.68

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Display on ART@: 19
Code on instrument panel: I19
Description

The instrument panel indicates that the coolant temperature sensor is shorting to a positive feed.

Inspection

Check that the contacts on connector 3K of the instrument panel and X5 of the refrigerant temperature sensor are not
oxidized and are firmly secured.

With the starter key in position I (ON) and connector 3K disconnected from the instrument panel, connect a test meter to pin
2 of connector X5 and to the earth on the tractor frame and perform a resistance test to check for 0 voltage (meter reading:
0 V).

Clear all alarms, turn the starter key first to O (OFF) and then back to the I (ON) position again, and if the alarm is still
present, the control unit must be renewed.

5K

13 20 21

4 14 15 21

3K

5A

F1

15A

F9

9 3

+12/30

+12/30

+12/15

FUEL RESERVE

FUEL LEVEL

GND

TEMP.

0.014.8628. 4

+15

+30

G2

G3

G1

3 4

X5

1 4 3 2

28

X10

1 2
t

0.014.8629. 4
0.015.1597. 4

0.014.9193. 4

D0036641

Fig.69

Display on ART@: 20
Code on instrument panel: I20
Description

The instrument panel indicates that the fuel level sensor is short-circuiting to battery positive.

Inspection

Check that the contacts on connector 5K of the instrument panel and X10 of the fuel level sensor are not oxidized and are
firmly secured.

With the starter key in position I (ON) and connector 5K disconnected from the instrument panel, connect a test meter to
pin 3 of connector X10 and to the earth on the tractor frame and perform a resistance test to check for 0 voltage (meter
reading: 0 V).

Clear all alarms, turn the starter key first to O (OFF) and then back to the I (ON) position again, and if the alarm is still
present, the control unit must be renewed.

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CALIBRATIONS AND ELECTRONIC

5K

13 20 21

+12/30

+12/30

+12/15

FUEL RESERVE

FUEL LEVEL

GND

TEMP.

0.014.8628. 4

4 14 15 21

5A

F1

15A

F9

3K

+15

+30

9 3

G2

G3

G1

3 4

X5

1 4 3 2

28

X10

1 2
t

0.014.8629. 4
0.015.1597. 4

0.014.9193. 4

D0036641

Fig.70

Display on ART@: 21
Code on instrument panel: I21
Description

The instrument panel indicates that the alternator is faulty or disconnected (does not receive the W signal).

Inspection

With the starter key in position O (OFF) and connector 5K disconnected from the instrument panel, connect a test meter to
connector W of the alternator and to pin 24 of connector 5K and perform a resistance test to check for electrical continuity
(test meter reading: 0 Ohm).

Clear all alarms, turn the starter key first to O (OFF) and then back to the I (ON) position again, and if the alarm is still
present, the control unit must be renewed.

13 24

14

GND

5K

15 21

G1

3K

F1
15A

5A

F9

+12/30

Check that the alternator is functioning correctly.

+12/30

+12/15

Check that the contacts on connector 5K of the instrument panel and W of the alternator are not oxidized and are firmly
secured.

+15

+30

0.014.8628. 4

B-

B+

D+

0.014.8629. 4
0.015.1597. 4
D0036651

Fig.71
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Display on ART@: 23
Code on instrument panel: I23
Description

The instrument panel indicates that the preheating control relay is disconnected.

Inspection

Clear all alarms, turn the starter key first to O (OFF) and then back to the I (ON) position again, and if the alarm is still
present, the control unit must be renewed.

13

15

19

14

11

12 9

2 1

+15

+30

0.014.8628. 4

125A

G1

3K

F1
5A

F9
3A

F8

15 21

15A

5K

+12/30

With the starter key in the O (OFF) position and connector 5K disconnected from the instrument panel, connect a test meter
to pin 2 of connector RL42 and pin 19 of connector 5K and test the resistance to check for continuity (meter reading: 0
Ohm).

+12/30

+12/15

Check that the preheating control relay is functioning correctly (for details, see section 40).

PREHEATING RELE

GND

Check that the contacts on connector 5K of the instrument panel and RL42 of the preheating control relay are not oxidised
and are firmly secured.

PREHEATING

+30

RL42

X113
A

0.014.8629. 4
0.015.1597. 4
D0036661

Fig.72

Display on ART@: 24
Code on instrument panel: I24
Description

The instrument panel indicates that the preheating control relay is short-circuiting to ground.

Inspection

Check that the contacts on connector 5K of the instrument panel and RL42 of the preheating control relay are not oxidised
and are firmly secured.

Check that the preheating control relay is functioning correctly (for details, see section 40).

With the starter key in position O (OFF) and connector 5K disconnected from the instrument panel, connect a test meter
to pin 2 of connector RL42 and to the earth on the tractor frame and perform a resistance test to check for shorts (meter
reading: infinity).

Clear all alarms, turn the starter key first to O (OFF) and then back to the I (ON) position again, and if the alarm is still
present, the control unit must be renewed.

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+12/15

15

19

14

11

12 9

2 1

3K

15A

5A

F1

+15

+30

0.014.8628. 4

125A

G1

15 21

F9
3A

F8

+12/30

PREHEATING RELE

13

+12/30

GND

5K

PREHEATING

CALIBRATIONS AND ELECTRONIC

+30

X113

RL42

0.014.8629. 4
0.015.1597. 4
D0036661

Fig.73

Display on ART@: 25
Code on instrument panel: I25
Description

The instrument panel indicates that the preheating control relay is short-circuiting to battery positive.

Inspection

Clear all alarms, turn the starter key first to O (OFF) and then back to the I (ON) position again, and if the alarm is still
present, the control unit must be renewed.

13

15

19

14

11

12 9

2 1

+15

+30

0.014.8628. 4

125A

G1

3K

F1
5A

F9
3A

F8

15 21

15A

5K

+12/30

With the starter key in position I (ON) and connector 5K disconnected from the instrument panel, connect a test meter to
pin 2 of connector RL42 and to the earth on the tractor frame and perform a resistance test to check for 0 voltage (meter
reading: 0 V).

+12/30

+12/15

Check that the preheating control relay is functioning correctly (for details, see section 40).

PREHEATING RELE

GND

Check that the contacts on connector 5K of the instrument panel and RL42 of the preheating control relay are not oxidised
and are firmly secured.

PREHEATING

+30

RL42

X113
A

0.014.8629. 4
0.015.1597. 4
D0036661

Fig.74
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Display on ART@: 26
Code on instrument panel: I26
Description

The instrument panel indicates that the preheating control relay is short-circuiting to battery positive or disconnected.

Inspection

With the starter key in position O (OFF) and connector 5K disconnected from the instrument panel, connect a test meter
to pin 2 of connector RL42 and to the earth on the tractor frame and perform a resistance test to check for shorts (meter
reading: infinity).

Clear all alarms, turn the starter key first to O (OFF) and then back to the I (ON) position again, and if the alarm is still
present, the control unit must be renewed.

13

15

19

14

11

12 9

2 1

+15

+30

0.014.8628. 4

125A

G1

3K

F1
5A

F9
3A

F8

15 21

15A

5K

+12/30

With the starter key in position I (ON) and connector 5K disconnected from the instrument panel, connect a test meter to
pin 2 of connector RL42 and to the earth on the tractor frame and perform a resistance test to check for 0 voltage (meter
reading: 0 V).

+12/30

+12/15

Check that the preheating control relay is functioning correctly (for details, see section 40).

PREHEATING RELE

GND

Check that the contacts on connector 5K of the instrument panel and RL42 of the preheating control relay are not oxidised
and are firmly secured.

PREHEATING

+30

RL42

X113
A

0.014.8629. 4
0.015.1597. 4
D0036661

Fig.75

Display on ART@: 36
Code on instrument panel: I36
Description

The instrument panel indicates that the preheating device is on, even though it should be off.

Inspection

Check that the contacts on connector 5K of the instrument panel and RL42 of the preheating control relay are not oxidized
and are firmly secured.

Check that the preheating control relay is functioning correctly (for details, see section 40).

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CALIBRATIONS AND ELECTRONIC

19

14

11

12 9

2 1

3K

5A

F1

+15

+30

0.014.8628. 4

125A

G1

15 21

F9
3A

F8

+12/30

15

+12/30

13

15A

5K

+12/15

Clear all alarms, turn the starter key first to O (OFF) and then back to the I (ON) position again, and if the alarm is still
present, the control unit must be renewed.

PREHEATING RELE

GND

With the starter key in position I (ON) and connector 5K disconnected from the instrument panel, connect a test meter to
pin 2 of connector RL42 and to the earth on the tractor frame and perform a resistance test to check for 0 voltage (meter
reading: 0 V).

PREHEATING

+30

RL42

X113
A

0.014.8629. 4
0.015.1597. 4
D0036661

Fig.76

Display on ART@: 37
Code on instrument panel: I37
Description

The instrument panel indicates that the preheating device is off, even though it should be on.

Inspection

Check that the contacts on connector 5K of the instrument panel and RL42 of the preheating control relay are not oxidized
and are firmly secured.

Check that the preheating control relay is functioning correctly (for details, see section 40).

Connect a test meter to connector X113 of the pre-heating device and to pin 15 of connector 5K and, with the diodes test,
check that the diode is functioning (place the negative prod of the meter on pin 15 of connector 5K and the positive prod on
connector X113).

Clear all alarms, turn the starter key first to O (OFF) and then back to the I (ON) position again, and if the alarm is still
present, the control unit must be renewed.

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+12/15

15

19

14

11

12 9

2 1

3K

15A

5A

F1

+15

+30

0.014.8628. 4

125A

G1

15 21

F9
3A

F8

+12/30

PREHEATING RELE

13

+12/30

GND

5K

PREHEATING

CALIBRATIONS AND ELECTRONIC

+30

RL42

X113
A

0.014.8629. 4
0.015.1597. 4
D0036661

Fig.77

20-24

307.W.0030.en.6.00-AGROFARM 85 820-24 20-24

6/21/2007 4:31:51 AM

30 - METHOD

307.W.0030.en.6.00-AGROFARM 85 830-1 30-1

6/21/2007 4:31:51 AM

METHOD
30.1 - ENGINE
30.1.1 - Engine - Separation from the transmission (B0.00.02)
Previous operations:
See para. 30.6.2 - Front hoods - Page 30-268 - (G0.01.01)
See para. 30.2.6 - Exhaust pipe - Tra... - Page 30-31 - (C0.06.01)

Separating the engine from the transmission


1

DANGER
Disconnect the lead from the negative terminal () of the battery and apply the parking brake.

2 Remove screw (1) and remove bracket (2).


Disconnect pipes (3).

Label the pipes to avoid confusion on refitting.


1

F0120520

3 For versions with front PTO


Disconnect cable clamp (5) from battery positive terminal (4).
5

Disconnect relay support assy (7) from battery support (6).

4 For versions with air conditioning


Disconnect air conditioning pipes (8) and (9).

30-2

307.W.0030.en.6.00-AGROFARM 85 830-2 30-2

6/21/2007 4:31:51 AM

METHOD
5 For versions with cab
Remove nuts (10) and disconnect pipes (11) and (12) from
bracket (13).
Loosen clamps (14) and disconnect heater pipes (15).

6 For all versions


Disconnect connectors (16), remove screw (17) and move brake
and clutch fluid compensation tank (18) towards the rear of the
tractor.

16

18

17

7 Remove screw (19) and move bracket (13) forwards.

19

13

8 Loosen nut (20) and remove clamp (21).


21

20

30-3

307.W.0030.en.6.00-AGROFARM 85 830-3 30-3

6/21/2007 4:31:52 AM

METHOD
9 Disconnect connector (22) and power connectors (23).

22

23

10 Loosen clamps (24) and (25). Disconnect fuel delivery and return
pipes (26) and (27).

26

25

24
27

11 Disconnect accelerator cable (28).

28

12 Remove screws (29) and tilt hood support (30) towards the front
of the tractor.

30

29

29

30-4

307.W.0030.en.6.00-AGROFARM 85 830-4 30-4

6/21/2007 4:31:54 AM

METHOD
13 Remove surround (31).

31

14 For versions with trailer air braking


32

Remove union (32) and disconnect pipe (33) from compressor


(34).

Renew the copper washers on reassembly.


33
34

15 For versions with front lift control only

35

Disconnect pipes (35), remove screw (36) and overturn valves


assy (37) towards the front of the tractor.

36

Label the pipes to avoid confusion on refitting.


Before disconnecting pipes (35), close valves (37)
(turning counterclockwise) and operate lift control lever to
discharge all residual pressure in the circuit.
Plug the pipes to prevent the entry of impurities.

37

16 Position a trolley jack A under the engine sump and a stand B


under the clutch housing.
Drive two wedges C between the front axle support and the
axle to prevent the engine dropping when it is moved.

30-5

307.W.0030.en.6.00-AGROFARM 85 830-5 30-5

6/21/2007 4:31:55 AM

METHOD
17 Remove screw (38) and nuts (39) (n2) on both sides.
39

38

18 Remove upper screws (40) and separate the engine from the
clutch housing by applying force to both front wheels.

40

Connection
Connect transmission and engine by performing the separation steps in reverse order:
Procedure 22

To facilitate instillation of the shafts, turn the crankshaft slightly in both directions.
Before inserting the transmission input shaft in the clutch assembly, insert the rear PTO control shaft and make sure that it is
correctly engaged in the flywheel.
Screws: M12 = 1025 Nm - M16 = 25412 Nm
Nuts: 25412 Nm
Apply a film of lubricant to the locating dowels and mating surfaces.
Mating surfaces and dowels: oil

Procedure 6

Delivery (5/8-18UNF):

13.620.3 Nm (10-15 lb.ft.)

Return (7/8-14UNF):

35.342.0 Nm (26-31 lb.ft.)

Bleed the air from the hydraulic clutch system.


Bleed the air from the brake circuits.

30-6

307.W.0030.en.6.00-AGROFARM 85 830-6 30-6

6/21/2007 4:31:56 AM

METHOD
30.1.2 - Engine (B0.00.01)
Previous operations:
See para. 30.6.2 - Front hoods - Page 30-268 - (G0.01.01)
See para. 30.2.1 - RADIATOR - Tractor... - Page 30-16 - (C0.01.01)
See para. 30.2.2 - RADIATOR - Tractor... - Page 30-20 - (C0.01.01)
See para. 30.2.6 - Exhaust pipe - Tra... - Page 30-31 - (C0.06.01)
See para. 30.5.1 - Front carrier - Page 30-180 - (F0.01.01)
See para. 30.1.1 - Engine - Separatio... - Page 30-2 - (B0.00.02)

REMOVAL
1 Remove screw (1) and remove bracket (2).
Disconnect pipes (3).

Label the pipes to avoid confusion on refitting.


1

F0120520

2 For versions with front PTO


Disconnect cable clamp (5) from battery positive terminal (4).
5

Disconnect relay support assy (7) from battery support (6).

3 For versions with air conditioning


Disconnect air conditioning pipes (8) and (9).

30-7

307.W.0030.en.6.00-AGROFARM 85 830-7 30-7

6/21/2007 4:31:56 AM

METHOD
4 For versions with cab
Remove nuts (10) and disconnect pipes (11) and (12) from
bracket (13).
Loosen clamps (14) and disconnect heater pipes (15).

5 For all versions


Disconnect connectors (16), remove screw (17) and move brake
and clutch fluid compensation tank (18) towards the rear of the
tractor.

16

18

17

6 Remove screw (19) and move bracket (13) forwards.

19

13

7 Loosen nut (20) and remove clamp (21).


21

20

30-8

307.W.0030.en.6.00-AGROFARM 85 830-8 30-8

6/21/2007 4:31:57 AM

METHOD
8 Disconnect connector (22) and power connectors (23).

22

23

9 Loosen clamps (24) and (25). Disconnect fuel delivery and return
pipes (26) and (27).

26

25

24
27

10 Disconnect accelerator cable (28).

28

11 Remove screws (29) and tilt hood support (30) towards the front
of the tractor.

30

29

29

30-9

307.W.0030.en.6.00-AGROFARM 85 830-9 30-9

6/21/2007 4:31:58 AM

METHOD
12 Remove surround (31).

31

13 For versions with trailer air braking


32

Remove union (32) and disconnect pipe (33) from compressor


(34).

Renew the copper washers on reassembly.


33
34

14 Position a stand A under the clutch housing.

15 Remove screw (35) and nuts (36) (n2) on both sides.


36

35

30-10

307.W.0030.en.6.00-AGROFARM 85 830-10 30-10

6/21/2007 4:31:59 AM

METHOD
16 Position a suitable jack under engine (37).

37

17 Remove the two upper screws (38) (n2) and remove engine
assembly (37).

38

37

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 17

To facilitate instillation of the shafts, turn the crankshaft slightly in both directions.
Before inserting the transmission input shaft in the clutch assembly, insert the rear PTO control shaft and make sure that it is
correctly engaged in the flywheel.

Procedures 15-17

Screws: M12 = 1025 Nm - M16 = 25412 Nm


Nuts: 25412 Nm
Apply a film of lubricant to the locating dowels and mating surfaces.
Mating surfaces and dowels: oil

Procedure 3

Delivery (5/8-18UNF):

13.620.3 Nm (10-15 lb.ft.)

Return (7/8-14UNF):

35.342.0 Nm (26-31 lb.ft.)

Bleed the air from the brake circuits.

30-11

307.W.0030.en.6.00-AGROFARM 85 830-11 30-11

6/21/2007 4:32:00 AM

METHOD
30.1.3 - Fan belt
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Loosen nut (1) and unscrew tie rod (2) to de-tension drive belt
(3).
1

3 For versions with front PTO


Using a pin punch, remove dowel (4) and withdraw PTO drive
shaft (5) towards the rear of the tractor.

4 For all versions


Remove the drive belt.

Installation
1 Refitting is the reverse of removal. Use caution in relation to the following procedures:
2 Procedure 2

Adjust the tension of the fan drive belt.

30-12

307.W.0030.en.6.00-AGROFARM 85 830-12 30-12

6/21/2007 4:32:01 AM

METHOD
30.1.4 - Tensioning the fan drive belt
Tensioning
1

Before adjusting the tension, carefully examine the drive belt for signs of wear. The belt must be renewed immediately
at the first sign of cracking, fraying or separation of the plies.

Always replace both drive belts at the same time.


DANGER
If new drive belts are fitted, re-adjust the tension after approx. 50 operating hours.

2 Loosen nuts (1) and screws (2).

1
2
1

3 Tighten tie-rod (3) forcing it gradually until obtaining belt deflection


of 1015 mm (0.4-0.6 in.) when applying a load of 10 kg (22 lb.)
on the long section of the belt

In the case of a new belt, deflection should be 79 mm


(0.276 - 0.355 in.).

Lock compressor (4) in place and re-check belt tension

30-13

307.W.0030.en.6.00-AGROFARM 85 830-13 30-13

6/21/2007 4:32:02 AM

METHOD
30.1.5 - Alternator and fuel pump drive belt
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Loosen screws (1) and (2) securing the fuel pump, disengage
alternator drive belt (3) and remove it by passing it between the
bottom of the crankshaft pulley and the front axle support.

1
2

Installation
1 Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 2

Adjust drive belt tension.

30-14

307.W.0030.en.6.00-AGROFARM 85 830-14 30-14

6/21/2007 4:32:03 AM

METHOD
30.1.6 - Alternator and fuel pump belt tensioning
Tensioning
1 Tension the belt using a T bar with a 3/4 drive extension, or a
3/4 angle drive bar inserted in the aperture in the support of fuel
pump (1).

Tension the drive belt by turning the bar clockwise and then
tighten down screws (2) and (3).

3
F0078106

2 To check that the tension is correct, use the tool and procedure
indicated in the engine manual.
Static deflection A on first fitting

13 mm belt: 45050 N

Static deflection A after 15 minutes

13 mm belt: 30050 N
DANGER
This check should be carried out with the engine
cold.

F0077882

30-15

307.W.0030.en.6.00-AGROFARM 85 830-15 30-15

6/21/2007 4:32:04 AM

METHOD
30.2 - ENGINE ACCESSORIES
30.2.1 - RADIATOR - Tractor without front PTO (C0.01.01)
Previous operations:
See para. 30.6.2 - Front hoods - Page 30-268 - (G0.01.01)

Removal
1

DANGER
Remove the key from the starter switch and apply the parking brake.

2 Remove screws (1) and remove surround (2).

1
1

2
F0120060

3 Disconnect battery leads (3).

First disconnect the lead from the battery negative terminal


(-) and then from the positive terminal (+).

F0120070

4 Remove screws (4), bracket (5) and battery (6).


6

4
F0120080

30-16

307.W.0030.en.6.00-AGROFARM 85 830-16 30-16

6/21/2007 4:32:05 AM

METHOD
5 Remove screw (7) and remove bracket (8).
7

F0120090

6 Remove screws (9) (n3) and screws (10) (n2) then tilt the
hydraulic oil cooler (11) towards the rear of the tractor.
11

9
10

F0120100

7 Loosen clamp (12) and disconnect pipe (13).


13

12
F0120120

8 Remove screws (14) and tilt fuel cooler (15) towards the rear of
the tractor.

15

14
14

F0120110

30-17

307.W.0030.en.6.00-AGROFARM 85 830-17 30-17

6/21/2007 4:32:06 AM

METHOD
9 Loosen clamp (16) and remove screws (17).

17

17
16
F0120130

10 Loosen clamps (18) and remove air intake hose (19).

18
19
F0120140

11 Remove screws (20).


20

F0120150

12 Loosen clamps (21) and disconnect sleeves (22) from cooler


(23).

22

23

21
F0120160

30-18

307.W.0030.en.6.00-AGROFARM 85 830-18 30-18

6/21/2007 4:32:08 AM

METHOD
13 Remove screw (24) on both sides and remove cooler assy (23).

24
23
F0120170

Installation
Refitting is the reverse of removal.

Fill the engine cooling system with coolant.


Start the engine and run for a few minutes to allow the coolant to circulate; check the system for leaks.
Stop the engine and top up the coolant level.

30-19

307.W.0030.en.6.00-AGROFARM 85 830-19 30-19

6/21/2007 4:32:09 AM

METHOD
30.2.2 - RADIATOR - Tractor with front PTO (C0.01.01)
Previous operations:
See para. 30.6.2 - Front hoods - Page 30-268 - (G0.01.01)

Removal
1

DANGER
Remove the key from the starter switch and apply the parking brake.

2 Remove screws (1) and remove surround (2).

1
1

2
F0120060

3 Remove screw (3) and remove bracket (4).


3

4 Loosen clamp (5).

30-20

307.W.0030.en.6.00-AGROFARM 85 830-20 30-20

6/21/2007 4:32:10 AM

METHOD
5 Loosen clips (6) and remove air intake hose (7).

6 Remove pipes (8) from cooler (9).


9

7 Remove screws (10) (1 per side) and remove the cooler.


10

8 Remove screws (11) (n2) on each side and tip hydraulic oil
cooler (12) towards the rear.

12

11

30-21

307.W.0030.en.6.00-AGROFARM 85 830-21 30-21

6/21/2007 4:32:11 AM

METHOD
9 Loosen clamp (13) and disconnect pipe (14).
14

13

10 Remove screws (15) and tilt fuel cooler (16) towards the rear of
the tractor.

16

15
15

11 Remove screws (17).


17

12 Loosen clamps (18) and disconnect sleeves (19) from cooler


(20).

19

20

18

30-22

307.W.0030.en.6.00-AGROFARM 85 830-22 30-22

6/21/2007 4:32:13 AM

METHOD
13 Remove screw (21) on both sides and remove cooler assy (20).

21
20

Installation
Refitting is the reverse of removal.

Fill the engine cooling system with coolant.


Start the engine and run for a few minutes to allow the coolant to circulate; check the system for leaks.
Stop the engine and top up the coolant level.

30-23

307.W.0030.en.6.00-AGROFARM 85 830-23 30-23

6/21/2007 4:32:14 AM

METHOD
30.2.3 - Changing the coolant and flushing the circuit
Clean the cooling system using a specific detergent.
CAUTION
Do not remove the radiator cap when the engine is still hot. The radiator is under pressure when hot, and if opened,
boiling liquid and steam can escape and cause serious injury to yourself and anyone else in the vicinity. Before
removing the radiator cap, stop the engine and wait for the circuit to cool down.

Procedure for changing the coolant and flushing the circuit


1 Park the tractor on level ground.
The engine must be switched off and the coolant cold.
2 Place a suitable receptacle under the plug.
3 Drain the cooling system by opening the plug on the righthand side of the engine (only for tractors not equipped with air
conditioning).

4 Move the receptacle under the radiator.


5 Drain the radiator by removing the the drain plug on the bottom
left-hand side.
WARNING
Always respect environmental protection
regulations. Any fluid (oil, diesel, coolant) or filters
and batteries must be disposed of in accordance
with the applicable regulations.

30-24

307.W.0030.en.6.00-AGROFARM 85 830-24 30-24

6/21/2007 4:32:15 AM

METHOD
6 Close the plugs opened beforehand, fill the circuit with detergent
mixture via the filler (2) located on the reservoir (1), (if the tractor
is equipped with a cab heating system it is necessary for it to
be set on maximum so that the detergent mixture will circulate
inside it too).

2
1

7 Start the engine and allow to it run for approx. one and a half hours;
IMPORTANT:
When the engine is running, check that the detergent mixture does not drop under the minimum level in the
reservoir.
8 Switch off the engine, drain the system and then fill it with water; then start the engine again bring it up to a speed of approx.
1000 rpm. and leave it running for 5 minutes;
9 Drain the system once again;
10 Refill the circuit with coolant, run the engine for a few minutes and then top up the system if necessary.

30-25

307.W.0030.en.6.00-AGROFARM 85 830-25 30-25

6/21/2007 4:32:15 AM

METHOD
30.2.4 - Fuel tank (C0.03.01)
Previous operations:
See para. 30.11.2 - Rear wheels - Page 30-405 - (S0.02.01)

Removal
1

DANGER
Do not smoke or allow naked flames in the vicinity during the removal, refitting and filling of the fuel tank.

DANGER
Wipe up any spilt fuel immediately before someone slips on it.

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Remove screws (1) and remove cab access left step (2).

F0120550

3 Position suitable lifting equipment under tank (3) and apply a


slight lifting force.

3
F0081230

30-26

307.W.0030.en.6.00-AGROFARM 85 830-26 30-26

6/21/2007 4:32:16 AM

METHOD
4 Remove nut (4) and remove lower tank support pin (5).
4

F0081240

5 Remove screw (6) and pin (7).


6

7
F0081250

6 Remove pin (8) supporting tank (3).


8

F0120560

7 Lower tank (3) slowly by about 10 cm.

3
F0120570

30-27

307.W.0030.en.6.00-AGROFARM 85 830-27 30-27

6/21/2007 4:32:16 AM

METHOD
8 Disconnect fuel level sensor connector (9).
9

Loosen hose clamp (10) and disconnect hose (11).

Plug the pipe and union to prevent the ingress of dirt.

11
10

F0120580

9 Loosen clamp (12), disconnect hose (13) and remove tank (3).

Plug the pipe and union to prevent the ingress of dirt.

13

3
12

Installation
Refitting is the reverse of removal.

30-28

307.W.0030.en.6.00-AGROFARM 85 830-28 30-28

6/21/2007 4:32:18 AM

METHOD
30.2.5 - Starter motor
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Remove nut (1), disconnect lead (2) from starter motor (3) and
remove cover (4).

F0120180

3 Remove extension (5), disconnect cables (6) and remove cover


(7).

F0120190

4 Remove screw (8) and disconnect cable (9).


8
9

F0120200

30-29

307.W.0030.en.6.00-AGROFARM 85 830-29 30-29

6/21/2007 4:32:18 AM

METHOD
5 Remove the two nuts (10) and remove starter motor (3).

10

3
F0120210

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 4

Screw: 11.3 Nm (0.74-0.96 lb.ft.)

Procedure 3

Extension: 1620 Nm (11.76-14.74 lb.ft.)

Procedure 2

Nut: 1620 Nm (11.76-14.74 lb.ft.)

30-30

307.W.0030.en.6.00-AGROFARM 85 830-30 30-30

6/21/2007 4:32:19 AM

METHOD
30.2.6 - Exhaust pipe - Tractor with cab (C0.06.01)
Removal
1 Remove screw (1).

F0120380

2 Slacken off collar (2) and remove exhaust pipe (3).


3

2
F0120390

Installation
Refitting is the reverse of removal.

30-31

307.W.0030.en.6.00-AGROFARM 85 830-31 30-31

6/21/2007 4:32:20 AM

METHOD
30.3 - TRANSMISSION
30.3.1 - Parking brake
Disassembly
1

DANGER
Disconnect the lead from the battery negative terminal (-).

2 Remove circlip (1).

Mark the relative positions of lever (2) and cam (3).

3 Withdraw lever (2) and remove cam (3).

Check the condition of O-ring (4) and renew it if


necessary.

4 Using a slide hammer puller, remove pin (5).

30-32

307.W.0030.en.6.00-AGROFARM 85 830-32 30-32

6/21/2007 4:32:20 AM

METHOD
5 Remove reaction plate (6) and friction plate (7).

6 Remove intermediate friction plates (8) and friction plate (9).

7 Remove circlip (10) and remove steel discs (11).


11
10

F0085770

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedures 5-6

Friction plates: Transmission oil

30-33

307.W.0030.en.6.00-AGROFARM 85 830-33 30-33

6/21/2007 4:32:22 AM

METHOD
30.3.2 - Clutch plate
Removal and renewal of the clutch plate
1

DANGER
Disconnect the lead from the negative terminal () of the battery and apply the parking brake.

2 Insert a suitable dowel into the centre hole of the clutch


assembly.

Remove screws (1).

F0120760

3 Remove clutch assembly (2).

Loosen the bolts gradually in a crosswise sequence.


2

Remove clutch plate (3).

Note that the clutch plate is oriented with the smooth


shoes facing the clutch unit and the grooved shoes facing
the flywheel.

F0120770

Checking clutch plate wear


1 Check that the thickness of the clutch plate is within the prescribed
tolerance limits and there is no sign of burning.

Clutch plate thickness S (for 85HP P/N. 0.014.9016.3):

standard measurement: 8.50.4 mm


Limit: 5.50.4 mm

Clutch plate thickness S (for 100HP P/N. 0.012.7095.3/10):

standard measurement: 10.60.4 mm


Limit: 7.60.4 mm

D0028140

30-34

307.W.0030.en.6.00-AGROFARM 85 830-34 30-34

6/21/2007 4:32:23 AM

METHOD
Refitting the clutch plate
Refitting is the reverse of removal.

30-35

307.W.0030.en.6.00-AGROFARM 85 830-35 30-35

6/21/2007 4:32:24 AM

METHOD
30.3.3 - Clutch thrust bearing
Renewal
1 Withdraw sleeve assy (1).
Position the sleeve assembly under a press and, using a suitable
tool, separate thrust bearing (2) from hub (1).

F0068260

2 Fit thrust bearing (2) on sleeve (1).

Take care to install bearing (2) the right way round.

2
1

F0068271

3 Grease hub (1) and install it on guide sleeve (3), making sure that it is installed the right way round in relation to release fork
(4).

Sleeve: Molikote

30-36

307.W.0030.en.6.00-AGROFARM 85 830-36 30-36

6/21/2007 4:32:24 AM

METHOD
30.3.4 - Clutch housing - assembly (D0.02.01) (Agrofarm 85)
Previous operations:
See para. 30.6.2 - Front hoods - Page 30-268 - (G0.01.01)
See para. 30.11.2 - Rear wheels - Page 30-405 - (S0.02.01)
See para. 30.2.4 - Fuel tank - Page 30-26 - (C0.03.01)
See para. 30.2.6 - Exhaust pipe - Tra... - Page 30-31 - (C0.06.01)

Separating the engine from the transmission


1 Remove the four lower screws (1).

F0120840

2 Position a trolley jack A under the clutch housing and a stand


B under the transmission.
Force a stand C under the towing hitch to prevent the
transmission toppling over.

3 Remove split pin (2), remove pin (3) and disconnect 4WD tie-rod
(4).

3
2
F0120850

30-37

307.W.0030.en.6.00-AGROFARM 85 830-37 30-37

6/21/2007 4:32:24 AM

METHOD
4 Remove screws (5) and (6) and remove support assy (7).

5 Loosen nut (8) and remove cover (9).


8

9
F0120870

6 Disconnect pipe (10) from resonator (11).

Plug the pipe and port to prevent impurities getting in.

11
10

F0120880

7 Loosen union (12).


12

F0120890

30-38

307.W.0030.en.6.00-AGROFARM 85 830-38 30-38

6/21/2007 4:32:25 AM

METHOD
8 Remove nut (13).

13

9 Remove screws (14) and remove relay assy (15).

15

14

F0120910

10 Loosen unions (16).


16

11 Remove union (17).

Renew the copper washers on reassembly.

17

30-39

307.W.0030.en.6.00-AGROFARM 85 830-39 30-39

6/21/2007 4:32:27 AM

METHOD
12 Loosen unions (18) and disconnect brakes pipes (19).

Plug the pipes and ports to prevent the ingress of dirt.

18
19
F0120940

13 Remove the remaining screws (20).

20

14 Separate clutch housing (21) from transmission (22) by pushing


on both front wheels.
21

22
F0120960

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures.
Procedure 14

Mating face: Silastic

D0037040

30-40

307.W.0030.en.6.00-AGROFARM 85 830-40 30-40

6/21/2007 4:32:28 AM

METHOD
Procedures 5-13-18

Nut: 784 Nm (57.53.0 lb.ft.)


Screws: 703 Nm (51.62.2 lb.ft.)

30-41

307.W.0030.en.6.00-AGROFARM 85 830-41 30-41

6/21/2007 4:32:29 AM

METHOD
30.3.5 - Clutch housing - assembly (D0.02.01) (Agrofarm 100)
Previous operations:
See para. 30.6.2 - Front hoods - Page 30-268 - (G0.01.01)
See para. 30.11.2 - Rear wheels - Page 30-405 - (S0.02.01)
See para. 30.2.4 - Fuel tank - Page 30-26 - (C0.03.01)
See para. 30.2.6 - Exhaust pipe - Tra... - Page 30-31 - (C0.06.01)

Separating the engine from the transmission


1 Remove the four lower screws (1).

F0120840

2 Position a trolley jack A under the clutch housing and a stand


B under the transmission.
Force a stand C under the towing hitch to prevent the
transmission toppling over.

3 Remove nut (2), screws (3) and clamp (4).


Remove nuts (5).
4

3
5

30-42

307.W.0030.en.6.00-AGROFARM 85 830-42 30-42

6/21/2007 4:32:29 AM

METHOD
4 Remove screw (6) and tilt resonator (7) towards the rear of the
tractor.
6
7

5 Remove screws (8) and remove cover (9).

8
9

6 Remove split pin (10), remove pin (11) and disconnect tie rod
(12) of the 4WD engagement control.

12

10

7 Remove screws (13) and (14) and remove carrier assembly


(15).

11

14

13

15

14

30-43

307.W.0030.en.6.00-AGROFARM 85 830-43 30-43

6/21/2007 4:32:30 AM

METHOD
8 Loosen union (16).

16

9 Remove nut (17).

17

10 For versions with front lift control only:


Disconnect front lift control pipes (18).

18

11 For versions with trailer air braking

19

Remove union (19) and overturn pipe (20) towards the rear.

20

30-44

307.W.0030.en.6.00-AGROFARM 85 830-44 30-44

6/21/2007 4:32:31 AM

METHOD
12 Remove screws (21) and remove relay assy. (22).

21

22

21

13 Loosen unions (23).


22

14 Remove union (24).

Renew the copper washers on reassembly.

24

15 Loosen unions (25) and disconnect brake pipes (26).

Plug the pipes and ports to prevent the ingress of dirt.

26

25

30-45

307.W.0030.en.6.00-AGROFARM 85 830-45 30-45

6/21/2007 4:32:32 AM

METHOD
16 Remove the remaining screws (27).

27

17 Separate clutch housing (28) from transmission (29) by pushing


on both front wheels.
28

29

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 16

Mating face: Silastic

D0027970

Procedures 5-13-20

Screws: 703 Nm (51.62.2 lb.ft.)


Nut: 784 Nm (57.53.0 lb.ft.)

30-46

307.W.0030.en.6.00-AGROFARM 85 830-46 30-46

6/21/2007 4:32:34 AM

METHOD
30.3.6 - Gearbox and shuttle assy. - complete unit (D0.09.03)
Previous operations:
See para. 30.6.2 - Front hoods - Page 30-268 - (G0.01.01)
See para. 30.11.2 - Rear wheels - Page 30-405 - (S0.02.01)
See para. 30.2.4 - Fuel tank - Page 30-26 - (C0.03.01)
See para. 30.3.4 - Clutch housing - a... - Page 30-37 - (D0.02.01) - (Agrofarm 85)
See para. 30.3.5 - Clutch housing - a... - Page 30-42 - (D0.02.01) - (Agrofarm 100)
See para. 30.2.6 - Exhaust pipe - Tra... - Page 30-31 - (C0.06.01)
See para. 30.3.29 - Changing transmis... - Page 30-127 - (D0.00.01)

Removal
1 Remove screw (1) and nut (2) and remove lever (3).

2
1

3
F0120970

2 Remove screws (4) and remove gear control lever (5).

4
F0120980

3 Remove screws (6) (n10) and remove gearbox assembly (7).

6
6

7
F0120990

30-47

307.W.0030.en.6.00-AGROFARM 85 830-47 30-47

6/21/2007 4:32:35 AM

METHOD
Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 3

Mating face: Silastic 738

D0027990

Procedure 2

Mating faces: Silastic 738

D0027980

Fill the transmission with the required quantity of oil.


Bleed the air from the clutch control circuit.
Bleed the air from the brake circuit.

30-48

307.W.0030.en.6.00-AGROFARM 85 830-48 30-48

6/21/2007 4:32:36 AM

METHOD
30.3.7 - Disassembly of gearbox and shuttle assy. - complete unit
Disassembly
1 Remove the four screws (1) and remove cover (2).

Renew the paper gasket (3) on reassembly.

1
F0096680

2 Engage 1st gear, and using a bar A made of soft material as a


restraint, remove screw (4).

4
F0096690

3 Remove cover (5) and recover O-ring (6).

Check the condition of O-ring (6) and renew it if


necessary.

6
5
F0096700

4 Remove screw (7) and remove 1st speed selector rod (8) and
synchronizer assy (9).

Renew the screw (7) on reassembly.

7
F0096710

30-49

307.W.0030.en.6.00-AGROFARM 85 830-49 30-49

6/21/2007 4:32:36 AM

METHOD
5 Remove circlip (10) and remove 1st speed driving gear (11).

10

11

F0096720

6 Remove sleeve (12) and 1st speed driven gear (13).


13
12

F0096730

7 Remove thrust washer (14).

Note which way round the thrust washer (14) is installed.


14

F0096740

8 Remove plug (15) and recover spring (16) and ball (17).

Renew the copper washers on reassembly.

16
15

17

F0087481

30-50

307.W.0030.en.6.00-AGROFARM 85 830-50 30-50

6/21/2007 4:32:37 AM

METHOD
9 Remove screw (18) and remove reverse shuttle control rod (19)
and relative fork (20).
18

20

19
F0098300

10 Remove screws (21) and (22) securing 1st, 2nd and 3rd speed
selector fork (23) and 4th and 5th speed selector fork (24).

24

Fit new screws on reassembly.

21
22

23
F0096750

11 Open circlip (25) and simultaneously strike input shaft (26) with a
soft mallet to separate bearing (27) from circlip (25).

25

27
26

F0098310

12 Using a soft mallet, strike in sequence input shaft (26), main shaft
(28) and secondary shaft (29) to dislodge them from gearbox
support (30).

26
28
30

29

F0098320

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:

30-51

307.W.0030.en.6.00-AGROFARM 85 830-51 30-51

6/21/2007 4:32:38 AM

METHOD
Procedure 4

Take care to install synchronizer (9) the right way round with
respect to secondary shaft (29).

Procedures 4-10

Screws: 25 Nm (18.4 lb.ft.)


Bolt: Loctite 270

Procedure 2

Bolt: 731 Nm (53.80.74 lb.ft.)


Bolt: Loctite 270

F0098330

30-52

307.W.0030.en.6.00-AGROFARM 85 830-52 30-52

6/21/2007 4:32:40 AM

METHOD
30.3.8 - Gearbox support and gear selector rods
Disassembly
1 Remove plugs (1) and recover springs (2) and balls (3).

Renew the copper washers on reassembly.


3

2
1

3
2

F0083011

2 Remove plug (4) and withdraw 1st speed selector rod (5).
4

F0083020

3 Recover interlock pin (6) and withdraw 2nd/3rd speed selector


rod (7).

F0083030

4 Recover interlock pin (8).

F0083040

30-53

307.W.0030.en.6.00-AGROFARM 85 830-53 30-53

6/21/2007 4:32:40 AM

METHOD
5 Remove bearing (9), recover spring (10) and ball (11) and
withdraw 4th/5th speed selector rod (12).

6 Open circlip (13) and remove bearing (15) from gearbox support
(14).

14
13

15
F0083071

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 5

Take care to install 4th/5th speed selector rod (12) the right way
round.

12
F0086980

Procedure 3

Take care to install 2nd/3rd speed selector rod (7) the right way
round.
7

F0083090

30-54

307.W.0030.en.6.00-AGROFARM 85 830-54 30-54

6/21/2007 4:32:41 AM

METHOD
Procedure 2

Take care to install 1st speed selector rod (5) the right way
round.

F0083080

30-55

307.W.0030.en.6.00-AGROFARM 85 830-55 30-55

6/21/2007 4:32:42 AM

METHOD
30.3.9 - Shuttle shaft

15

14

10

13
11
12
7

5
4
3
2
1

D0023941

Fig.78 - Shuttle shaft

Disassembly
1 Remove circlip (1) and remove spacer (2).
1

F0086911

30-56

307.W.0030.en.6.00-AGROFARM 85 830-56 30-56

6/21/2007 4:32:43 AM

METHOD
2 Using a puller, remove bearing (3).

F0086921

3 Using two screwdrivers as levers, prise off thrust washer (4).

F0086931

4 Remove gear (5), driver ring (6) and synchronizer ring (7).
5

F0086941

5 Remove circlip (8) and remove synchronizer (9) complete with


synchronizer ring (10) and driver ring (11).

Renew the circlip on reassembly.

9
8

11

10
F0086951

30-57

307.W.0030.en.6.00-AGROFARM 85 830-57 30-57

6/21/2007 4:32:43 AM

METHOD
6 Remove circlip (12) and remove gear (13).

Renew the circlip on reassembly.


12

13
F0086961

7 Remove thrust washer (14) and circlip (15).

14

15
F0086971

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures.
Procedure 3

Take care to install synchronizer (16) the right way round.

16

D0024711

Procedure 1

Temporarily fit circlip (8) and, using a feeler gauge, measure


dimension A.
e.g: A = 2.85 mm
From the available spacers, select the one with thickness nearest
to but below the measured dimension A.
e.g: A = 2.85 spacer thickness = 2.80 mm

30-58

307.W.0030.en.6.00-AGROFARM 85 830-58 30-58

6/21/2007 4:32:44 AM

METHOD

Fit spacer (2) and secure it in position with circlip (1).


1

F0086991

30-59

307.W.0030.en.6.00-AGROFARM 85 830-59 30-59

6/21/2007 4:32:44 AM

METHOD
30.3.10 - Primary shaft
3

1
2

D0028200

Fig.79 - Primary shaft

Disassembly
1 Remove circlip (1) and remove spacer (2).

2 Using a puller, remove bearing (3).

Assembly
Refitting is the reverse of removal.

30-60

307.W.0030.en.6.00-AGROFARM 85 830-60 30-60

6/21/2007 4:32:44 AM

METHOD
30.3.11 - Secondary shaft (Agrofarm 85)

1
2

4
7

5
8
9
10
11
12

13
14

15
16

19

17
18

20

21
D0036410

Fig.80 - Secondary shaft

Disassembly
1 Using a puller, remove thrust washer (1) and the 2nd speed
driven gear.

30-61

307.W.0030.en.6.00-AGROFARM 85 830-61 30-61

6/21/2007 4:32:45 AM

METHOD
2 Remove needle roller bearing (3) and remove circlip (4).

Renew the circlip on reassembly.

3 Remove synchroniser (5) complete with driver rings (6).

4 Remove circlip (7) and remove 3rd speed driven gear (8).

Renew the circlip on reassembly.

5 Remove thrust washer (9) and remove circlip (10) and thrust
washer (11).

30-62

307.W.0030.en.6.00-AGROFARM 85 830-62 30-62

6/21/2007 4:32:45 AM

METHOD
6 Remove 4th speed driven gear (12) and remove circlip (13).

Renew the circlip on reassembly.

7 Remove synchronizer (14) complete with driver rings (15).

8 Remove circlip (16) and remove 5th speed driven gear (17).

Renew the circlip on reassembly.

9 Remove circlip (18) and spacer (19).

30-63

307.W.0030.en.6.00-AGROFARM 85 830-63 30-63

6/21/2007 4:32:46 AM

METHOD
10 Remove bearing (20).
20

D0036430

11 Only if necessary:
Withdraw bush (21).

21

D0036420

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 7

Take care to install synchronizer (14) the right way round.

14

D0024880

Procedure 5

Take care to install the thrust washers (9) and (11) the right way
round.

9
11

D0024870

30-64

307.W.0030.en.6.00-AGROFARM 85 830-64 30-64

6/21/2007 4:32:47 AM

METHOD
Procedure 3

Take care to install synchronizer (5) the right way round.

D0024860

30-65

307.W.0030.en.6.00-AGROFARM 85 830-65 30-65

6/21/2007 4:32:47 AM

METHOD
30.3.12 - Secondary shaft (Agrofarm 100)

1
2

4
7

5
8
9
10
11
12

13
14

15
16
19

17
18

20

22
21

D0024820

Fig.81 - Secondary shaft

Disassembly
1 Using a puller, remove thrust washer (1) and the 2nd speed
driven gear.

30-66

307.W.0030.en.6.00-AGROFARM 85 830-66 30-66

6/21/2007 4:32:47 AM

METHOD
2 Remove needle roller bearing (3) and remove circlip (4).

Renew the circlip on reassembly.

3 Remove synchroniser (5) complete with driver rings (6).

4 Remove circlip (7) and remove 3rd speed driven gear (8).

Renew the circlip on reassembly.

5 Remove thrust washer (9) and remove circlip (10) and thrust
washer (11).

30-67

307.W.0030.en.6.00-AGROFARM 85 830-67 30-67

6/21/2007 4:32:47 AM

METHOD
6 Remove 4th speed driven gear (12) and remove circlip (13).

Renew the circlip on reassembly.

7 Remove synchronizer (14) complete with driver rings (15).

8 Remove circlip (16) and remove 5th speed driven gear (17).

Renew the circlip on reassembly.

9 Remove circlip (18) and spacer (19).

30-68

307.W.0030.en.6.00-AGROFARM 85 830-68 30-68

6/21/2007 4:32:48 AM

METHOD
10 Remove bearing outer ring (20) and the thrust washer.
Using a suitable tool, remove bearing inner ring (20).

11 Remove circlip (21) and remove needle roller bearing (22).

22

21
D0024890

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 7

Take care to install synchronizer (14) the right way round.

14

D0024880

Procedure 5

Take care to install the thrust washers (9) and (11) the right way
round.

9
11

D0024870

30-69

307.W.0030.en.6.00-AGROFARM 85 830-69 30-69

6/21/2007 4:32:49 AM

METHOD
Procedure 3

Take care to install synchronizer (5) the right way round.

D0024860

30-70

307.W.0030.en.6.00-AGROFARM 85 830-70 30-70

6/21/2007 4:32:50 AM

METHOD
30.3.13 - PTO output shaft (4 speed version)
Removal
1 Loosen the two nuts (1) and remove lubrication rotary union (2).

F0084140

2 For versions with fixed output shaft


Remove nuts (3) and remove cover (4).

3 For versions with removable PTO output shaft


Remove nuts (5) and remove output shaft (6).
6

5
F0097001

4 Remove nuts (7) and flange (8).

F0097010

30-71

307.W.0030.en.6.00-AGROFARM 85 830-71 30-71

6/21/2007 4:32:50 AM

METHOD
5 Remove screws (9) and nuts (10) and remove cover (11).

10
10

11
F0097020

6 For all versions:


Remove screw (12) and remove lever (13) and shaft (14).

12
14

13

F0084161

7 Move circlip (15) and sleeve (16) towards the front of the tractor.

15

16
F0084171

8 Remove circlip (17) and move crown wheel (18) towards the front
of the tractor.

17
18

F0084181

30-72

307.W.0030.en.6.00-AGROFARM 85 830-72 30-72

6/21/2007 4:32:51 AM

METHOD
9 Using a soft metal punch and mallet, drive out PTO input shaft
(19)

19

F0084191

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 6

Screw: Loctite 270


Screw: 25 Nm (18.4 lb.ft.)

Procedures 2-5

Mating face: Silastic

Procedure 1

Nuts: Loctite 270

Fill the transmission with the required quantity of oil.

30-73

307.W.0030.en.6.00-AGROFARM 85 830-73 30-73

6/21/2007 4:32:52 AM

METHOD
30.3.14 - PTO output shaft disassembly (4 speed version)
7
11

4
3

5
6
8

9
2

10

D0024270

Fig.82 - PTO output shaft (4 speed version)

Disassembly
1 Remove the gear (1).

2 Remove needle roller bearings (2) and (3).

30-74

307.W.0030.en.6.00-AGROFARM 85 830-74 30-74

6/21/2007 4:32:53 AM

METHOD
3 Remove thrust bearing (4) and needle roller bearing (5).

4 Remove circlip (6) and, using a suitable puller, remove bearing


(7).

5 Remove circlip (8) and separate gear (9) from shaft (10).

6 Remove bearing (11) from the transmission casing.

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:

30-75

307.W.0030.en.6.00-AGROFARM 85 830-75 30-75

6/21/2007 4:32:53 AM

METHOD
Procedure 6

Take care to install bearing (11) the right way round.

Procedure 4

Take care to install bearing (7) the right way round relative to the
gear (9).

30-76

307.W.0030.en.6.00-AGROFARM 85 830-76 30-76

6/21/2007 4:32:54 AM

METHOD
30.3.15 - PTO output shaft (2 speed version)
Removal
1 Loosen the two nuts (1) and remove lubrication rotary union (2).

F0096990

2 For versions with fixed output shaft:


Remove nuts (3) and remove cover (4).

3 For versions with removable output shaft - EXPORT USA


version :
Remove nuts (5) and remove output shaft (6).
6

5
F0097001

4 Remove nuts (7) and flange (8).

F0097010

30-77

307.W.0030.en.6.00-AGROFARM 85 830-77 30-77

6/21/2007 4:32:54 AM

METHOD
5 Remove screws (9) and nuts (10) and remove cover (11).

10
10

11
F0097020

6 For all versions


Move circlip (12) towards the front of the tractor.

12

F0097030

7 Using a slide hammer puller, remove PTO input shaft assy (13).

13

F0097040

8 Remove gear (14) and circlip (12).


14
13

12

F0097050

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:

30-78

307.W.0030.en.6.00-AGROFARM 85 830-78 30-78

6/21/2007 4:32:55 AM

METHOD
Procedures 2-5

Mating face: Silastic 738

Procedure 1

Nuts: Loctite 270

Fill the transmission with the required quantity of oil.

30-79

307.W.0030.en.6.00-AGROFARM 85 830-79 30-79

6/21/2007 4:32:57 AM

METHOD
30.3.16 - PTO output shaft disassembly (2 speed versions)
Disassembly
1 Remove circlip (1) and spacer (2).
Using the puller, remove bearing (3).

D0028270

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 1

Take care to install bearing (3) the right way round with respect
to the shaft.

D0028010

30-80

307.W.0030.en.6.00-AGROFARM 85 830-80 30-80

6/21/2007 4:32:57 AM

METHOD
30.3.17 - PTO clutch
REMOVAL
1 Loosen union (1) and disconnect pipe (2).
1

2 Disconnect pipe (3), remove screws (4) and remove pipe (5).
4

5
3

3 Remove screws (6) and remove cover (7).


6

4 Loosen upper and lower unions (8) and remove PTO control
pipes (9)

30-81

307.W.0030.en.6.00-AGROFARM 85 830-81 30-81

6/21/2007 4:32:57 AM

METHOD
5 Using a slide hammer puller, withdraw PTO drive shaft (10)
10

6 Remove screw (11) and remove manifold (12).

Check the condition of O-rings (13) and renew them if


necessary.

12

11

13

7 Remove extension (14) from the transmission.

Check the condition of O-rings (15) and renew them if


necessary.

14

15

8 Dislodge circlip (16) from its seat and insert driver sleeve (17) in
clutch assembly (18).

18

16

17

30-82

307.W.0030.en.6.00-AGROFARM 85 830-82 30-82

6/21/2007 4:32:58 AM

METHOD
9 Fully loosen union (19) and disconnect lubrication pipe (20) from
clutch assembly (18).
20
19

18

10 Remove complete clutch assembly (18).


18

11 Remove sleeve (17) complete with circlip (16) from clutch


assembly (18) and, if present, remove also spacer (20).

18
17

16

20

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 11

18

Install driver sleeve (17) in clutch assembly (18) complete with


circlip (16) and spacer (20).

17

Spacer (20) must always be installed when carrying out the


overhaul or renewal of any of the assemblies or components
associated with operation of the rear PTO.

16

20

30-83

307.W.0030.en.6.00-AGROFARM 85 830-83 30-83

6/21/2007 4:33:00 AM

METHOD
Procedure 5

Move driver sleeve (17) towards the front of the tractor so that it
seats against O-ring (22).

22

17

D0036440

Using a feeler gauge, measure the residual clearance G


between spacer (20) and circlip (16).
If measured clearance G is less than 1.00 mm, remove spacer
(20).
20
16

Procedure 3

Mating face: Silastic

D0024300

Procedure 2

Renew gasket (21) after every removal.


21

30-84

307.W.0030.en.6.00-AGROFARM 85 830-84 30-84

6/21/2007 4:33:00 AM

METHOD
30.3.18 - PTO clutch disassembly
4 5 6 7 16 17

13
21
19

1
20
24
25

26
1
9

22

11

18

8
27

23
12

10

14

15
D0036450

Fig.83 - PTO clutch

Disassembly
1 Using a suitable wrench T7 remove accumulator (1).

Renew the copper washers on reassembly.

2 Remove pressure relief valve (2).

Renew the copper washers on reassembly.

30-85

307.W.0030.en.6.00-AGROFARM 85 830-85 30-85

6/21/2007 4:33:01 AM

METHOD
3 Remove circlip (3) and remove spacer (4).

4 Remove steel disc (5) and then remove all friction discs (6) and
steel discs (7).

F0084460

5 Remove hub (8) and shim (9).


8
9

F0084470

6 Using a press and a suitable tool, lightly compress spring (10)


and remove circlip (11).

30-86

307.W.0030.en.6.00-AGROFARM 85 830-86 30-86

6/21/2007 4:33:02 AM

METHOD
7 Remove disc (12) and spring (10).

8 Turn the assembly over and blow compressed air at low pressure
into the hole on clutch housing (13) to expel piston (14).

9 Remove O-ring (15) from piston (14) and remove O-ring (17)
from hub (16).

10 Remove screws (18) and remove cover (19), friction disc (20)
and steel disc (21).

18
19

21
18

20

30-87

307.W.0030.en.6.00-AGROFARM 85 830-87 30-87

6/21/2007 4:33:02 AM

METHOD
11 Blow compressed air at low pressure through the hole in the side
of clutch housing (13) to expel piston (22).

22

13

Restrain the piston (22) as it could be expelled at high


speed and thus damaged.

12 Remove O-ring (23) from piston (22) and O-ring (24) from clutch
housing (13).

22
13

23

24

13 Remove circlip (25) and thrust washer (26).


26

25

14 Remove clutch assembly (13) from clutch housing (16).

30-88

307.W.0030.en.6.00-AGROFARM 85 830-88 30-88

6/21/2007 4:33:03 AM

METHOD
15 Remove retaining rings (27) from clutch housing (16).

16
27

Assembly
Refitting is the reverse of removal.
Procedure 15

Seal rings: Oil

Procedures 9-12

O-rings: Oil

Procedures 4-10

Friction plates: Oil

Procedure 3

Position the clutch assembly vertically and, using a feeler gauge,


check that the clearance G between circlip (3) and spacer (4)
is within the tolerance limits. If the clearance exceeds tolerance
limits, add another spacer (4).
clearance G: 0.62.0 mm

Procedures 1-2

Accumulator and pressure relief valve:

Loctite 542

30-89

307.W.0030.en.6.00-AGROFARM 85 830-89 30-89

6/21/2007 4:33:04 AM

METHOD
30.3.19 - PTO final shaft (2-speed version)
10
5
14
13 4

12
6
9

11

Fig.84 - PTO final shaft

Disassembly
1 Drive out spring pin (1).

2 Remove PTO speed selector rod (2).

F0109630

30-90

307.W.0030.en.6.00-AGROFARM 85 830-90 30-90

6/21/2007 4:33:05 AM

METHOD
3 Relieve the staking and remove ringnut (3) using a suitable
wrench.

Renew the ringnut on reassembly.


3

F0084601

4 Using a suitable tool, partially withdraw PTO output shaft (4).

F0084611

5 Remove gear (5) complete with bush (6).


5
6

6 Remove PTO speed selector fork (7).


7

30-91

307.W.0030.en.6.00-AGROFARM 85 830-91 30-91

6/21/2007 4:33:05 AM

METHOD
7 Remove selector sleeve (8) and guide sleeve (9).
9

F0084641

8 Remove gear (10) and remove shaft assy (4).


10
4

9 Remove circlip (11) and, using a press, remove thrust washer


(12) and bearing (13).
11

12
13

10 Recover bearing (14).


14

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:

30-92

307.W.0030.en.6.00-AGROFARM 85 830-92 30-92

6/21/2007 4:33:06 AM

METHOD
Procedure 9

13

Take care to install bearing (13) the right way round relative to
shaft (4).

Procedure 3

Ringnut: 881 Nm (64.90.74 lb.ft.)


Stake the ringnut (3).
3

F0084681

Procedure 2

Check the condition of O-ring (15) and renew it if necessary.

15

O-ring: Grease

30-93

307.W.0030.en.6.00-AGROFARM 85 830-93 30-93

6/21/2007 4:33:07 AM

METHOD
30.3.20 - PTO final shaft (4-speed version)
5

10
11

15

14 4

13
6
D0024341

12
8

Fig.85 - PTO final shaft

Disassembly
1 Remove grub screw (1).

2 Remove PTO speed selector rod (2)

F0109630

30-94

307.W.0030.en.6.00-AGROFARM 85 830-94 30-94

6/21/2007 4:33:07 AM

METHOD
3 Relieve the staking and remove ringnut (3) using a suitable
wrench.

Renew the ringnut on reassembly.


3

F0084601

4 Using a suitable tool, partially withdraw PTO output shaft (4)

F0084611

5 Remove gear (5) complete with bush (6).


5
6

F0084621

6 Remove PTO speed selector fork (7)

F0084631

30-95

307.W.0030.en.6.00-AGROFARM 85 830-95 30-95

6/21/2007 4:33:08 AM

METHOD
7 Remove selector sleeve (8) and guide sleeve (9).
9

F0084641

8 Remove gear (10) complete with needle roller bearings (11) and
remove shaft assy (4).

10
11

F0084651

9 Remove circlip (12) and, using a press, remove thrust washer


(13) and bearing (14).
12

13
14

F0084661

10 Recover bearing (15).

15

F0085111

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:

30-96

307.W.0030.en.6.00-AGROFARM 85 830-96 30-96

6/21/2007 4:33:09 AM

METHOD
Procedure 9

14

Take care to install the bearing (14) the right way round relative
to the shaft (4).

4
D0024351

Procedure 3

Ringnut: 881 Nm (64.90.74 lb.ft.)


Stake the ringnut (3).
3

F0084681

Procedure 2

Check the condition of O-ring (16) and renew it if necessary.

16

O-ring: Grease

F0084671

30-97

307.W.0030.en.6.00-AGROFARM 85 830-97 30-97

6/21/2007 4:33:10 AM

METHOD
30.3.21 - Groundspeed PTO final shaft

Fig.86 - Groundspeed PTO final shaft

Disassembly
1

DANGER
Disconnect the lead from the negative terminal () of the battery and apply the parking brake.

2 Remove nuts (1) and remove cover (2).

Label the top of the cover (2) to avoid error on


reassembly.

2
F0084690

30-98

307.W.0030.en.6.00-AGROFARM 85 830-98 30-98

6/21/2007 4:33:11 AM

METHOD
3 Check that groundspeed PTO engagement lever (3) is in position
ON to prevent the engagement sleeve from falling.

4 Withdraw groundspeed PTO output shaft assy (4).

5 Remove circlip (5) and spacer (6).

6 Using a press remove bearing (7) from shaft (4).


Remove spacer (8) and circlip (9).

30-99

307.W.0030.en.6.00-AGROFARM 85 830-99 30-99

6/21/2007 4:33:11 AM

METHOD
7 Remove oil seal (10) from cover (2).

10

D0024381

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 7

Take care to install oil seal (10) the right way round relative to
cover (2).

10

D0024381

Mating face: Silastic 738


Oil seal lip: Oil

Fill the transmission with the required quantity of oil

30-100

307.W.0030.en.6.00-AGROFARM 85 830-100 30-100

6/21/2007 4:33:12 AM

METHOD
30.3.22 - Groundspeed PTO engagement device
Disassembly
1 Remove screw (1), withdraw drive shaft (2) and recover lever (3),
shoe (4) and sleeve (5).

Renew the screw on reassembly.

Assembly
Refitting is the reverse of removal.
Procedure 1

Check the condition of O-ring (6) and renew it if necessary.


Screw: 20 Nm (14.7 lb.ft.)

30-101

307.W.0030.en.6.00-AGROFARM 85 830-101 30-101

6/21/2007 4:33:12 AM

METHOD
30.3.23 - Range and differential assembly - complete assembly
Removal
After having performed the pre-disassembly operations the unit will be already disconnected from the tractor.

Installation
Refitting is the reverse of removal.

30-102

307.W.0030.en.6.00-AGROFARM 85 830-102 30-102

6/21/2007 4:33:13 AM

METHOD
30.3.24 - Rear pinion (Agrofarm 85)
13
16
12

14

17

8
5

11

7
6

18

D0036460

Fig.87 - Rear pinion

Disassembly
1 Remove screws (1) and remove complete range gear selector
assembly (2).
2

30-103

307.W.0030.en.6.00-AGROFARM 85 830-103 30-103

6/21/2007 4:33:13 AM

METHOD
2 Loosen union (3) and remove lubrication pipe (4).

F0084951

3 Remove circlips (5) and (6).


6

F0109300

4 Using a puller, partially withdraw pinion (7) in order to gain access


to ringnut (8).

5 Apply a 46 wrench (for 4 range versions) or 50 wrench (for 2 or 3


range versions) to ringnut (8) and secure in position.
For versions with groundspeed PTO:
Fit a suitable bush on output shaft (9) of the groundpseed PTO
and loosen ringnut (8) by turning output shaft (9) clockwise.

If possible, relieve the staking on the ringnut (8).

30-104

307.W.0030.en.6.00-AGROFARM 85 830-104 30-104

6/21/2007 4:33:13 AM

METHOD
6 For versions without groundspeed PTO:
Remove cover (10), fit special tool T11 (P/N. 5.9030.988.0) and
loosen ringnut (8) by turning clockwise.

If possible, relieve the staking on the ringnut (8).

10
F0098660

7 Proceed with withdrawal of pinion shaft (7) sleeve (11) and


selector (12).

12

11

D0032270

8 Remove gear (13) and rotary union (14).


13

14

D0032280

9 Remove low or high range selector fork (13).

13

30-105

307.W.0030.en.6.00-AGROFARM 85 830-105 30-105

6/21/2007 4:33:14 AM

METHOD
10 Remove ringnut (8) and gear (16)
16
8

11 If the outer ring of the pinion bearing remains in the gearbox


casing, re-insert the pinion shaft and fit a service bush A
(example: 65 x 45 x 18) and ringnut (8).

F0085030

12 Using a puller, remove pinion (7) complete with bearing (17) and
shims (18).

18

17

13 Only if necessary:
Using a press and a suitable puller, remove the bearing (17) from
the pinion (7).
7
17

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:

If the bevel gear pair, the bearings of the pinion or differential or the transmission casing are renewed, adjust the bevel gear
pair.

30-106

307.W.0030.en.6.00-AGROFARM 85 830-106 30-106

6/21/2007 4:33:15 AM

METHOD
Procedure 13

Before fitting bearing (17) on pinion shaft (7) lubricate the inner
rings of the bearing.

Bearing: Transmission oil


During assembly of the bearing (17), rotate the outer ring to bed
in the rollers and ensure smooth rotation.

17

Procedure 6

Mating face: Silastic 738

Procedure 5

Stake the ringnut (8).

Procedure 5

Renew the ringnut on reassembly.


Tighten the ringnut by turning the groundspeed PTO shaft or
service tool T11 (P/N. 5.9030.988.0) counterclockwise and using
special wrench T8 (P/N. 5.9030.979.0).

T8
T11

Ringnut: Loctite 270


Ringnut:
Nominal tightening torque:
46020 Nm (33914.7 lb.ft.) Tightening torque using the output
shaft and the groundspeed PTO tool: 47220.5 Nm (34815.1
lb.ft.)

F0085071

30-107

307.W.0030.en.6.00-AGROFARM 85 830-107 30-107

6/21/2007 4:33:16 AM

METHOD
30.3.25 - Rear pinion (Agrofarm 100)
17
12

11

10

18

14

1
8

19

Fig.88 - Rear pinion

Disassembly
1 Remove screws (1) and remove complete range gear selector
assembly (2).
1

F0084940

2 Loosen union (3) and remove lubrication pipe (4).


4

F0084950

30-108

307.W.0030.en.6.00-AGROFARM 85 830-108 30-108

6/21/2007 4:33:16 AM

METHOD
3 Remove circlips (5) and (6).
6

F0084960

4 Versions with 3 range gears


Using a puller, partially withdraw pinion (7) in order to gain access
to ringnut (8).

5 Apply special wrench T8 (P/N. 5.9030.984.0) to ringnut (8) and


secure it in position.
Fit a suitable bush on output shaft (9) of the groundpseed PTO
and loosen ringnut (8) by turning output shaft (9) clockwise.

If possible, relieve the staking on the ringnut (8).

6 Proceed with withdrawal of pinion shaft (7) and remove


synchronizer (10) complete with driver ring (11) and synchronizer
ring (12).

10
12

11
F0084990

30-109

307.W.0030.en.6.00-AGROFARM 85 830-109 30-109

6/21/2007 4:33:17 AM

METHOD
7 Remove synchronizer ring (13), gear (14) and rotary union (15).
14
13
15

F0085000

8 Remove low or high range selector fork (16).

16

9 Remove ringnut (8) and gear (17)


17
8

10 Install a service bush A on the pinion shaft (7) (example: 65


x 50 x 20) and the ringnut (8).
8

F0085030

30-110

307.W.0030.en.6.00-AGROFARM 85 830-110 30-110

6/21/2007 4:33:18 AM

METHOD
11 Using a puller, remove pinion (7) complete with bearing (18) and
shims (19).

19

18

12 Only if necessary:
Using a press and a suitable puller, remove bearing (18) from
pinion (7).
7
18

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:

If the bevel gear pair, the bearings of the pinion or differential or the transmission casing are renewed, adjust the bevel gear
pair.

Procedure 12

Before fitting bearing (18) on pinion shaft (7), lubricate the inner
rings of the bearing.

Bearing: Transmission oil


During assembly of bearing (18), rotate the outer race to bed in
the rollers and ensure smooth rotation.

18

Procedure 5

Stake the ringnut (8).

30-111

307.W.0030.en.6.00-AGROFARM 85 830-111 30-111

6/21/2007 4:33:19 AM

METHOD
Procedure 5

Renew the ringnut on reassembly.


Tighten the ringnut by turning the groundspeed PTO shaft
counterclockwise and using the special wrench T8 (P/N.
5.9030.984.0).
Ringnut: Loctite 270
Ringnut: Nominal tightening torque:46020 Nm (33914.7 lb.ft.)
Tightening torque using the groundspeed PTO output shaft:
39017 Nm (287.412.5 lb.ft.)

Procedure 1

Mating face: Silastic

30-112

307.W.0030.en.6.00-AGROFARM 85 830-112 30-112

6/21/2007 4:33:19 AM

METHOD
30.3.26 - Four-wheel drive output shaft
13

10
8

16

15

11
12

7
1

14

D0036470

Fig.89 - Four-wheel drive output shaft

Disassembly
1 Remove circlip (1).
1

F0096980

2 Remove pin (2) and remove range selector fork (3).

Renew the copper washers on reassembly.


2

F0085381

30-113

307.W.0030.en.6.00-AGROFARM 85 830-113 30-113

6/21/2007 4:33:20 AM

METHOD
3 Remove circlip (4) and remove spacer (5).
4
5

F0085391

4 Remove retaining half rings (6).


6

F0085401

5 Using a soft metal punch, partially drive out shaft (7) and remove
gear (8).
7

F0085411

6 Continue to withdraw shaft (7) and remove gear (9) complete


with bush (10) and selector sleeve (11) complete with hub (12).

9
10

12

11

F0085421

30-114

307.W.0030.en.6.00-AGROFARM 85 830-114 30-114

6/21/2007 4:33:20 AM

METHOD
7 For all versions:
13

Remove gear (13).


Remove shaft (7).

8 Remove circlip (14) and, using a press, remove thrust washer


(15) and bearing (16).

14

15
16

Assembly
Refitting is the reverse of removal.

30-115

307.W.0030.en.6.00-AGROFARM 85 830-115 30-115

6/21/2007 4:33:21 AM

METHOD
30.3.27 - Differential - Bevel gear pair

Fig.90 - Differential - Bevel gear pair

30-116

307.W.0030.en.6.00-AGROFARM 85 830-116 30-116

6/21/2007 4:33:22 AM

METHOD

Preparation of adjustments
1

All the procedures described in this chapter must be carried out following renewal of the transmission casing, differential
support flanges, bevel gear pair, differential housing or the support bearings of the pinion and differential.

2 Install bearing assembly (2) on pinion shaft (1).

When handling bearing (2), take care not to invert the


inner races.
During assembly of the bearing (2) on the pinion shaft (1),
rotate the outer ring to help seat the rollers.
Bearing: Transmission oil

3 Install a service bush A on the pinion shaft (1) (example: 65 x


50 x 20, for 100hp versions or 60 x 45 x 18, for 85hp
versions) and temporarily tighten the new ringnut (3).

4 Remove bearing outer ring (5) and relative shims (6) from flange
(4) on the crown wheel side.

Note the thickness S of shim pack (6) (e.g., 0.80 mm).

5 Remove bearing outer ring (8) and shims (9) from flange (7) on
the opposite side to the crown wheel.

30-117

307.W.0030.en.6.00-AGROFARM 85 830-117 30-117

6/21/2007 4:33:22 AM

METHOD
6 Heat bearing inner race (5) to 80 C and install it on the crown
wheel side of differential (10).

Check that the bearing seats against the shoulder on the


differential.

5
5

10
4

Install the outer race of bearing (5) in crown wheel side flange (4),
with shim pack (6) approximately 0.5 mm less than the measured
dimension S.

e.g:

Measured dimension = 0.80 mm

6
F0085490

Thickness of shim pack (6) to be installed: 0.30 mm


7 Heat the inner ring of bearing (8) to approx. 80 C and install on
differential (10) on the side opposite to the crown wheel.

Check that the bearing (8) seats against the shoulder on


the differential.

8
10

Install bearing outer race (8) and a 1.00 mm thick shim pack (9)
on flange (7) on the opposite side to the crown wheel.
9
F0087710

Adjustment of the differential bearings preload


1 Locate complete differential (10) in the transmission casing.

2 Install the flanges (4) and (7) and secure in position with screws
(11).

While tightening the screws (11), rotate the differential unit


to help seat the bearings.
Warehouse: Transmission oil
Screws: 3240 Nm (23.6-29.5 lb.ft.)

30-118

307.W.0030.en.6.00-AGROFARM 85 830-118 30-118

6/21/2007 4:33:23 AM

METHOD
3 Position a dial gauge with magnetic stand A on the crown wheel
side of differential carrier (4) and set it to zero on the end face of
the differential while simultaneously forcing the differential with
lever B towards the opposite side.
Force the differential towards the crown wheel side and measure
end float G.

If the end float is zero, adjust shim pack (9) on the


opposite side to the crown wheel to 0.70 mm and repeat
the procedure to measure end float G.

4 Add 0.10 mm to the measured end float value G and round up


to the nearest 0.05 mm to determine the shim thickness to be
added under the outer ring of bearing (8) on the opposite side to
the crown wheel.
e.g:

Measured value: 0.28 mm


Final end float: 0.28 + 0.10 = 0.38 mm
Actual shim thickness to be added: 0.40 mm

5 Remove screws (11) on both sides, leaving just one in position


for safety.

11
11

11
F0084831

6 Using a suitable drift made of soft material, separate differential


flanges (4) and (7) from the transmission casing.

30-119

307.W.0030.en.6.00-AGROFARM 85 830-119 30-119

6/21/2007 4:33:24 AM

METHOD
7 Remove last screw (11) and remove flanges (4) and (7).

8 Attach differential (10) to a hoist and remove it.

Adjustment of the pinion position


1 Make a note of the value E stamped on one of the teeth of
pinion (1).

In this example: + 0.15 mm

2 Install pinion (1) without shims (12) in the transmission casing.


1

F0087720

30-120

307.W.0030.en.6.00-AGROFARM 85 830-120 30-120

6/21/2007 4:33:25 AM

METHOD
3 Locate complete differential (10) in the transmission casing

4 Install the flanges (4) and (7) and secure in position with screws
(11).

Screws: 3240 Nm (23.6-29.5 lb.ft.)


While tightening screws (11), check for the presence of
clearance between the differential and pinion (1). If the
differential is seated against the pinion, adjust the shim
packs installed under the outer races of the bearings
so as to reduce the thickness of the pack on the crown
wheel side and increase the thickness of the pack on the
opposite side by the same amount.

5 Use a feeler gauge to measure the distance D between the end


face of pinion (1) and the 174 section of differential (10) (in this
example 4.85).
Calculate dimension R by adding dimension E previously read
on the tooth of pinion (1) to the design value of 4.00 mm.
If the value E is positive, as in the case reported in the figure, it
should be added to the design value of 4.00 mm:

10

R= 4.00 + E i.e. R= 4.00 + 0.15 = 4.15

If E is negative, subtract it from the design value of 4.00 mm


F0087791

R= 4.00 - E i.e. R= 4.00 - 0.15 = 3.85

If the measured value D differs from the calculated value R,


calculate the difference between D and R. The resulting value
S is the shim thickness to be installed under bearing (2) of
pinion (1).
Formula: S = D - R

which in our example gives: S = 4.85 - 4.15 = 0.70 mm

30-121

307.W.0030.en.6.00-AGROFARM 85 830-121 30-121

6/21/2007 4:33:25 AM

METHOD
6 Remove screws (11) on both sides, leaving just one in position
for safety.

11
11

11
F0084831

7 Using a suitable drift made of soft material, separate differential


flanges (4) and (7) from the transmission casing.

8 Remove last screw (11) and remove flanges (4) and (7).

9 Attach differential (10) to a hoist and remove it.

30-122

307.W.0030.en.6.00-AGROFARM 85 830-122 30-122

6/21/2007 4:33:26 AM

METHOD
10 Using a puller, remove pinion (1) complete with the transmission
casing.

1
1

Remove ringnut (3) and service spacer A from pinion shaft (1).

F0085540

11 Measure dimension R of the shoulder of bearing (2).


e.g:

R = 4.96 mm

Install pinion (1) and shim pack (12) of the previously calculated
thickness S, reversing the removal procedure.

12 Secure pinion (1) in position with suitable circlip (13) selected


from the available sizes.

13

Select circlip (13) by applying the following formula:


Circlip thickness:

Fixed dimension K = 9.5 mm


Shim thickness = S
Dimension R = 4.96 mm (valid measurements: 4.90
5.00mm)

Formula:

F0085550

A = K - S - R which in our example gives:

A = 9.5 - 0.7 - 4.96 = 3.84 mm

The circlip to be used is therefore the one whose thickness


equals 3.80 mm.

Circlip (13) installed should in any case ensure


pinion end float of less than 0.1 mm.

30-123

307.W.0030.en.6.00-AGROFARM 85 830-123 30-123

6/21/2007 4:33:26 AM

METHOD
Adjustment of pinion and crown wheel backlash
1 Locate complete differential (10) in the transmission casing.

2 Install the flanges (4) and (7) and secure in position with screws
(11).

While tightening screws (11), rotate differential assembly


(10) to help seat the bearings.
Warehouse: Transmission oil
Screws: 3240 Nm (23.6-29.5 lb.ft.)

3 Position a dial gauge A on a magnetic stand with the contact


point perpendicular to the side of a tooth on the external diameter
of the crown wheel. Preload the gauge by approx. 3 mm and
check the backlash Z between pinion and crown wheel while
turning the differential (3) in both directions.

Normal backlash:
85 HP: 0.120.18 mm
100 HP: 0.200.28 mm

Take four measurements 90 apart and calculate the


average.

F0085560

4 If backlash Z is less than the minimum value, remove a shim


from shim pack (6) (crown wheel side) and add the same shim
to shim pack (9) (side opposite to crown wheel). If backlash Z
is greater than the maximum value add a shim to (shim pack (6)
(crown wheel side) and remove an identical shim from shim pack
(9) (opposite side to crown wheel).

The sum total thickness of shim packs (6) and (9) should
not be different from the calculated value.

Recheck the backlash Z and, if necessary, continue to adjust


the shims until the backlash is within the specified tolerance
limits.

9
D0024630

30-124

307.W.0030.en.6.00-AGROFARM 85 830-124 30-124

6/21/2007 4:33:28 AM

METHOD
30.3.28 - Range selector assembly
Disassembly
1 Remove springs (1) and pins (2).
2

F0085130

2 Remove screw (3).

Renew the screw on reassembly.


3

F0085140

3 Remove screws (4) and raise lever support assy (5) and creeper
range control rod (6) and remove yoke (7).

4 Remove high speed/low speed range control rod (8).

Recover interlock pin (9).

30-125

307.W.0030.en.6.00-AGROFARM 85 830-125 30-125

6/21/2007 4:33:28 AM

METHOD
5 Remove screw (10) and remove yoke (11).

Renew the screw on reassembly.

10

11

F0085170

6 Remove rod (6) from lever support (5).


6

F0085180

7 Remove O-rings (12).

12

F0087690

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 3

Mating face: Silastic

Procedure 2

Screw: 20 Nm (14.7 lb.ft.)

30-126

307.W.0030.en.6.00-AGROFARM 85 830-126 30-126

6/21/2007 4:33:29 AM

METHOD
30.3.29 - Changing transmission oil (D0.00.01)
CAUTION
Hydraulic accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the
manufacturers manual.
IMPORTANT:
Dispose of the oil and filters in compliance with current regulations. DO NOT dump oil on the ground, in sewers or
containers that are not sealed. Respect the environment.
IMPORTANT:
Change the filters on this occasion too.

Procedure for changing the transmission oil


1 Park the tractor on level ground.
2 Open the plug on top of the lift casing (see Checking the transmission oil level).
CAUTION
If fuel or oil under pressure hits the skin or eyes, it can cause serious injury, blindness or even death. Leaks
of fluid under pressure may not be even visible. Use a piece of cardboard or wood when looking for leaks.
NEVER use your hands! Wear safety goggles to protect your eyes. If any fluid penetrates your skin, seek
immediate attention from medical personnel with experience of this particular problem.
3 Remove the plug (1) located under the gearbox, placing a suitable
receptacle under the hole.
DANGER
When draining off used oil from the engine sump,
take care because if the oil is hot it can cause
burns.
1

30-127

307.W.0030.en.6.00-AGROFARM 85 830-127 30-127

6/21/2007 4:33:30 AM

METHOD
4 Remove the oil plug with dipstick (1).
CAUTION
Never top up with oil of a different type (class or
viscosity) to that already in the engine.

5 Change the oil filters located on the left-hand side of the transmission casing.
6 Fit and tighten the drain plug (1) and fill the gearbox with oil
through the hole on top of the lift casing after removing the plug
(3) to reach the level indicated by the plug with the dipstick (4).

7 After filling, screw in the oil filler plug and run the engine for a few minutes.
8 Check the oil level via the plug with dipstick (4) and top up if necessary.
The tractor is equipped with a gearbox oil cooler, for cleaning it see Cleaning engine front compartment gearbox oil cooler.

30-128

307.W.0030.en.6.00-AGROFARM 85 830-128 30-128

6/21/2007 4:33:30 AM

METHOD
30.3.30 - Pump drive PTO - Outer gear

Fig.91 - Pump drive PTO

Disassembly
1 Remove screws (1) and remove cover (2).

2 Remove front and rear pump drive sleeves (3).

30-129

307.W.0030.en.6.00-AGROFARM 85 830-129 30-129

6/21/2007 4:33:30 AM

METHOD
3 Remove screws (4) and front and rear flanges (5).

Renew paper gaskets (6) on reassembly.

5
F0085590

4 Withdraw sleeve (7), bearings (8), spacer (9) and gear (10) from
the transmission casing.

Insert a tie A in sleeve (7) to prevent spacer (9) from


falling inside the transmission.

9
8

A
F0085600

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 1

Mating face: Silastic 738

D0024400

30-130

307.W.0030.en.6.00-AGROFARM 85 830-130 30-130

6/21/2007 4:33:31 AM

METHOD
30.3.31 - Pump drive PTO - Inner gear

Fig.92 - Pump drive PTO

Disassembly
1 Remove circlip (1).

1
F0085610

2 Using a soft metal punch, drive out driving gear assy (2) and
spacer (3).

2
3

F0085620

30-131

307.W.0030.en.6.00-AGROFARM 85 830-131 30-131

6/21/2007 4:33:32 AM

METHOD
3 Remove bearing (4) from the transmission casing.
4

F0085630

4 Using a puller, remove bearing (5) from gear (2).

5 Only if necessary:
Remove circlip (6) and withdraw spacer (7) and needle roller
bearing (8).
Remove O-ring (9).

Assembly
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 4

For 85 HP versions only:


Install the bearing (5) with the plastic shield on the gear (2).

30-132

307.W.0030.en.6.00-AGROFARM 85 830-132 30-132

6/21/2007 4:33:32 AM

METHOD
30.3.32 - 4WD engagement device

10

11

9
12
13

D0024720

Fig.93 - 4WD engagement device

Disassembly
1 Remove oil seal (1) and circlip (2).

Renew the seal every time the pump is removed.

2 Remove screw (3) and remove retaining plate (4).

30-133

307.W.0030.en.6.00-AGROFARM 85 830-133 30-133

6/21/2007 4:33:33 AM

METHOD
3 Remove screw (5), and withdraw control rod (6) and remove
lever (7).

Check the condition of O-ring (8) and renew it if


necessary.

7
5
6

Renew the screw (5) on reassembly.

8
F0085210

4 Using a suitable drift, drive out hub assembly (9).


Only if necessary:
10

Remove circlip (10).


9

F0085220

5 Withdraw sleeve (11).


11

F0085230

6 Remove circlip (12) and, using a press, remove bearing (13).

12

13

F0085240

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:

30-134

307.W.0030.en.6.00-AGROFARM 85 830-134 30-134

6/21/2007 4:33:33 AM

METHOD
Procedure 3

Bolt: 20 Nm (14.7 lb.ft.)

30-135

307.W.0030.en.6.00-AGROFARM 85 830-135 30-135

6/21/2007 4:33:34 AM

METHOD
30.4 - REAR AXLE
30.4.1 - RH rear axle (E0.02.01) (Agrofarm 85)
Previous operations:
See para. 30.3.29 - Changing transmis... - Page 30-127 - (D0.00.01)

Removal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Remove screws (1) and disconnect bracket (2).


2

3 Remove nut (3) and the relative screw.

4 Using suitable lifting equipment, raise cab (4) so as to be able to


remove support (5).

30-136

307.W.0030.en.6.00-AGROFARM 85 830-136 30-136

6/21/2007 4:33:34 AM

METHOD
5 Remove screws (6) and remove support (5).

6 Disconnect brake pipe (8) from axle (7).


8

7 Attach axle (7) to a hoist and take up the slack in the lifting
rope.

8 Remove screws (9) and remove axle (7).


9

30-137

307.W.0030.en.6.00-AGROFARM 85 830-137 30-137

6/21/2007 4:33:35 AM

METHOD
9 Remove halfshaft (10).

10

10 Blow compressed air at low pressure into hole A of the brake to


disconnect brake cylinder assembly (11).
Remove brake cylinder assembly (11).

11

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedures 9-11

Mating faces: Silastic 738

Procedure 9

Screws and nuts: 703.5 Nm (51.62.6 lb.ft.)

Procedure 6

Bleed the air from the braking system

Fill the transmission with the required quantity of oil

30-138

307.W.0030.en.6.00-AGROFARM 85 830-138 30-138

6/21/2007 4:33:36 AM

METHOD
30.4.2 - LH rear axle (E0.02.02) (Agrofarm 85)
Previous operations:
See para. 30.3.29 - Changing transmis... - Page 30-127 - (D0.00.01)

Removal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Remove screws (1) and disconnect bracket (2).

3 Remove nut (3) and the relative screw.

4 Using suitable lifting equipment, raise cab (4) so as to be able to


remove support (5).

30-139

307.W.0030.en.6.00-AGROFARM 85 830-139 30-139

6/21/2007 4:33:37 AM

METHOD
5 Remove screws (6) and disconnect bracket (7) from support (5).
7

6 Remove screws (8) and remove support (5).


5

7 Remove nuts (9) and (10) and remove support (11).

12

Disconnect brakes pipes (12).


11
9

10

8 Attach axle (13) to a hoist and take the strain with the rope.

13

30-140

307.W.0030.en.6.00-AGROFARM 85 830-140 30-140

6/21/2007 4:33:37 AM

METHOD
9 Remove all the nuts (14) and remove axle (13).

Recover bracket (15).


13

14
15

10 Remove halfshaft (16).

16

11 Blow compressed air at low pressure into hole A of the brake to


disconnect brake cylinder assembly (17).
Remove brake cylinder assembly (17).

17

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedures 9-11

Mating faces: Silastic 738

30-141

307.W.0030.en.6.00-AGROFARM 85 830-141 30-141

6/21/2007 4:33:38 AM

METHOD
Procedure 9

Screws and nuts: 703.5 Nm (51.62.6 lb.ft.)

Procedure 7

Bleed the air from the braking system


Fill the transmission with the required quantity of oil.

30-142

307.W.0030.en.6.00-AGROFARM 85 830-142 30-142

6/21/2007 4:33:39 AM

METHOD
30.4.3 - RH/LH rear axle (Agrofarm 85)
5

11

10

12

2
3
4

Fig.94 - Rear axle

Disassembly
1 Remove anti-rotation plate (1).
1

2 Remove screw (2) and remove spacer (3) and shims (4).
3
2

30-143

307.W.0030.en.6.00-AGROFARM 85 830-143 30-143

6/21/2007 4:33:39 AM

METHOD
3 Remove planet carrier assembly (5).
5

4 Using a puller, apply force on halfshaft (6) to dislodge bearing


inner race (7) from halfshaft (6).
Recover inner bearing ring (7).
7
7
6

5 Attach axle housing (8) to a hoist and remove it.

6 Withdraw bearing outer ring (7) and oil seal (9) from axle housing
(8).

9
8

30-144

307.W.0030.en.6.00-AGROFARM 85 830-144 30-144

6/21/2007 4:33:40 AM

METHOD
7 Withdraw bearing outer ring (10) and disc (11) from axle housing
(8).

10
11

11

10

8 Remove bearing inner ring (10) from halfshaft (6).

10
6

9 Only if necessary:
Remove the back-up ring of oil seal (12) from the axle housing.

12

Renew the oil seal on reassembly.

10 Remove dust seal (12) from axle shaft (6).

Renew the oil seal on reassembly.


Note which way round the oil seal is installed.

6
12

30-145

307.W.0030.en.6.00-AGROFARM 85 830-145 30-145

6/21/2007 4:33:41 AM

METHOD
Assembly
Procedure 8

Fill the area indicated in the figure with grease.

Procedure 5

15

Machining required for assembly of the axle housing ring gear.

14

Simultaneously drill axle housing (8) and ring gear (13).


Fit cylindrical dowels (14) fully down and close the holes with
plugs (15).

13

Procedures 4-6

Lubricate bearing (7) and the lip of oil seal (9).


Take care to install oil seal (9) the right way round.

Procedure 2

Temporarily install spacer (3) and screw (2) without shims and
tighten.
Bolt: 29.4 Nm (21.7 lb.ft.)
After tightening to the specified torque, rotate the axle housing
while holding the axle shaft still to allow the bearings to seat
correctly, then tighten screw (2) again.
Repeat the procedure until screw (2) no longer turns.

30-146

307.W.0030.en.6.00-AGROFARM 85 830-146 30-146

6/21/2007 4:33:41 AM

METHOD

Remove screw (2) and spacer (3) and, using a depth gauge F
measure dimensions A and B.

Calculate thickness S of shim pack (4) to be installed under


spacer (3) with the formula: S = A - B (round off the value obtained
by 0.02 mm)
Calculation example 1:
dimension A: 97.44 mm
dimension B: 95.95 mm
S = 97.44 - 95.95 = 1.49 mm
thus the final thickness S of shims (4) will be 1.50 mm.
Calculation example 2:
dimension A: 97.37 mm
dimension B: 95.95 mm
S = 97.37 - 95.95 = 1.42 mm thus the final thickness S of shims
(4) will be 1.40 mm.

Fit shim pack (4), spacer (3) and secure in positions by tightening
screw (2).

Bolt: 1779 Nm (130.56.6 lb.ft.)

Bolt: Loctite 270

30-147

307.W.0030.en.6.00-AGROFARM 85 830-147 30-147

6/21/2007 4:33:42 AM

METHOD
30.4.4 - RH rear axle (Agrofarm 100)
Removal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Versions with air braking system:


Completely release pressure from the pneumatic circuit

Remove union (1) and disconnect pipe (2).

Renew the copper washers on reassembly.


2

F0083900

3 For trailer air braking export versions:

Label pipes (4) to avoid confusion on refitting.

Renew the copper washers on reassembly.

Remove unions (3) and disconnect pipes (4) from valve (5).
5

4 Versions with air braking system

F0083910

Loosen nut (6), remove screws (7) and remove tank (8) complete
with support.

7
8

7
F0083920

30-148

307.W.0030.en.6.00-AGROFARM 85 830-148 30-148

6/21/2007 4:33:42 AM

METHOD
5 For all versions:
Remove nuts (9) and disconnect bracket (10) from the axle.

6 Remove nut (11) and remove plate (12).

7 Using suitable lifting equipment A, raise the cab slightly on the


right hand side and keep in place.

8 Remove screws (13) and remove cab support (14).

30-149

307.W.0030.en.6.00-AGROFARM 85 830-149 30-149

6/21/2007 4:33:43 AM

METHOD
9 Disconnect brakes pipes (15) and (16).
15
16

F0083940

10 Remove all ten screws (17) and the two nuts (18)

17

18

17

11 Attach axle (19) to a hoist and take up the slack in the lifting
rope.

19

12 Remove screw (20) and using a service screw B (M10x120 with


full-length thread) or a threaded rod, separate axle (19) from the
transmission.

20

Tighten removed screw (20) and repeat the procedure with the
remaining screws until axle (19) is completely detached from the
transmission.

19

30-150

307.W.0030.en.6.00-AGROFARM 85 830-150 30-150

6/21/2007 4:33:44 AM

METHOD
13 Remove axle assembly (19).
19

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 13

Mating face: Silastic

Procedure 10

Screws and nuts: 703.5 Nm (51.62.6 lb.ft.)

Procedure 9

Bleed the air from the braking system


Fill the transmission with the required quantity of oil.

30-151

307.W.0030.en.6.00-AGROFARM 85 830-151 30-151

6/21/2007 4:33:45 AM

METHOD
30.4.5 - Planet carrier assembly (Agrofarm 85)

Fig.95 - Planet carrier assembly

Disassembly
1 Remove circlip (1) and remove pins (2).

2 Remove planet gears (3) with shims (4) and remove needle roller
bearings (5) and spacer (6).

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures.

30-152

307.W.0030.en.6.00-AGROFARM 85 830-152 30-152

6/21/2007 4:33:45 AM

METHOD
Procedure 2

Lubricate the roller cages (4).


Roller cages: oil

30-153

307.W.0030.en.6.00-AGROFARM 85 830-153 30-153

6/21/2007 4:33:46 AM

METHOD
30.4.6 - LH rear axle (Agrofarm 100)
Removal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Versions with air braking system:


Completely release pressure from the pneumatic circuit.

Remove unions (1), (2), (3) and (4) and disconnect pipes (5) and
(6).

Label the pipes to avoid confusion on refitting.


Plug the pipes and ports to prevent dirt getting in.
Renew the copper washers on reassembly.

4
F0087250

3 Unplug connector (7) from pressure sensor (8).


8

7
F0087240

4 Remove retaining clip (9), loosen nut (10) and disconnect cable
(11).

10

11

F0081391

30-154

307.W.0030.en.6.00-AGROFARM 85 830-154 30-154

6/21/2007 4:33:46 AM

METHOD
5 Remove union (12) and disconnect breather pipe (13) from
pressure control valve (14).

14

Renew the copper washers on reassembly.


13

12

F0087260

6 Loosen nut (15), remove screws (16) and remove tank (17)
complete with valves.

7 Remove the three nuts (18), screw (19) and disconnect bracket
(20) from the axle.

8 Remove nut (21) and remove plate (22).

30-155

307.W.0030.en.6.00-AGROFARM 85 830-155 30-155

6/21/2007 4:33:47 AM

METHOD
9 Using suitable lifting equipment A, raise slightly the cab on the
left hand side and keep in place.

10 Remove screws (23) and remove cab support (24).

11 Remove all ten screws (25) and the two nuts (26)

25

26

25

12 Attach axle (27) to a hoist and take up the slack in the lifting
rope.

27

30-156

307.W.0030.en.6.00-AGROFARM 85 830-156 30-156

6/21/2007 4:33:48 AM

METHOD
13 Remove screw (28) and using a service screw B (M10x120 with
full-length thread) or a threaded rod, separate axle (27) from the
transmission.

28

Tighten removed screw (28) and repeat the procedure with the
remaining screws until axle (27) is completely detached from the
transmission.

27

14 Remove axle assembly (27).


27

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 14

Mating face: Silastic

Procedure 11

Screws and nuts: 703.5 Nm (51.62.6 lb.ft.)

Procedure 2

Bleed the air from the braking system


Fill the transmission with the required quantity of oil.

30-157

307.W.0030.en.6.00-AGROFARM 85 830-157 30-157

6/21/2007 4:33:49 AM

METHOD
30.4.7 - RH/LH rear axle (Agrofarm 100)

Fig.96 - Rear axle

Disassembly
1 Position the axle vertically and remove the three screws (1).

2 Using a puller, remove braking flange assy (2).

30-158

307.W.0030.en.6.00-AGROFARM 85 830-158 30-158

6/21/2007 4:33:50 AM

METHOD
3 Using a puller, remove ring gear (3).

4 Remove anti-rotation plate (4).

5 Remove screw (5) and remove spacer (6) and shims (7).

6 Remove planet carrier assembly (8).

30-159

307.W.0030.en.6.00-AGROFARM 85 830-159 30-159

6/21/2007 4:33:50 AM

METHOD
7 Using a puller, apply force on axle shaft (9) to remove bearing
inner ring (10) from axle shaft (9).

10

Recover inner bearing ring (10).


10

F0084060

8 Attach axle housing (11) to a hoist and remove it.

9 Withdraw bearing outer ring (10) and oil seal (12) from axle
housing (11).

10 Withdraw bearing outer ring (13) and disc (14) from axle housing
(11).

30-160

307.W.0030.en.6.00-AGROFARM 85 830-160 30-160

6/21/2007 4:33:51 AM

METHOD
11 Remove bearing inner ring (13) from axle halfshaft (9).

12 Only if necessary:
Remove the back-up ring of oil seal (15).

15

Renew the oil seal on reassembly.

F0071141

13 Remove dust seal (15) from axle shaft (9).

Renew the oil seal on reassembly.


Note which way round the oil seal is installed.

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 11

Fill the area indicated in the figure with grease.

30-161

307.W.0030.en.6.00-AGROFARM 85 830-161 30-161

6/21/2007 4:33:51 AM

METHOD
Procedures 7-9

Procedure 7: Lubricate bearing (10) and the lip of oil seal (12).

Procedure 9: Take care to install oil seal (12) the right way
round.

Procedure 5

Temporarily install spacer (6) and screw (5) without shims and
tighten.
Bolt: 29.4 Nm (21.7 lb.ft.)

After tightening to the specified torque, rotate the axle housing while holding the axle shaft still to allow the bearings to seat
correctly, then tighten screw (5) again.

Repeat the procedure until the screw (5) no longer turns.

Remove screw (5) and spacer (6) and, using a depth gauge
F and calibrated shims G of approximately 25mm, measure
dimensions A and B.

Calculate thickness S of shim pack (7) to be installed under


spacer (6) with the formula: S = A - B (round off the value obtained
by 0.02 mm):
Calculation example 1:
dimension A: 97.44 mm dimension B: 95.95 mm S = 97.44
- 95.95 = 1.49 mm thus the final thickness S of shims (7) will
be 1.50 mm.
Calculation example 2:
dimension A: 97.37 mm Dimension B: 95.95 mm S = 97.37
- 95.95 = 1.42 mm thus the final thickness S of shims (7) will
be 1.40 mm.

30-162

307.W.0030.en.6.00-AGROFARM 85 830-162 30-162

6/21/2007 4:33:52 AM

METHOD

Fit shim pack (7), spacer (6) and secure in position by tightening
screw (5).
Bolt: 1779 Nm (130.56.6 lb.ft.)
Bolt: Loctite 270

Procedure 3

Surfaces: Loctite 510

30-163

307.W.0030.en.6.00-AGROFARM 85 830-163 30-163

6/21/2007 4:33:52 AM

METHOD
30.4.8 - Planet carrier assembly (Agrofarm 100)

Fig.97 - Planet carrier assembly

Disassembly
1 Remove circlip (1) and remove pins (2).

2 Remove planet gears (3) with shims (4) and remove needle roller
bearings (5) and spacer (6).

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures.

30-164

307.W.0030.en.6.00-AGROFARM 85 830-164 30-164

6/21/2007 4:33:53 AM

METHOD
Procedure 2

Lubricate the roller cages (4).

Roller cages: oil

30-165

307.W.0030.en.6.00-AGROFARM 85 830-165 30-165

6/21/2007 4:33:53 AM

METHOD
30.4.9 - Rear differential
Removal
1 Remove union (1) and plug (2).

Renew the copper washers on reassembly.

2 Drive out spring pin (3)

3 Withdraw piston (4) from the transmission casing and partially


withdraw the rod (5).

4 Remove spring (6) and spacer (7).

30-166

307.W.0030.en.6.00-AGROFARM 85 830-166 30-166

6/21/2007 4:33:53 AM

METHOD
5 Finally remove rod (5), selector fork (8), spring (9) and spacer
(10).

6 Remove nut (11), spacers (12) and nut (13) on both sides.

7 Remove brake disc (14) and axle shaft (15).


14

15

F0084820

8 Remove screws (16) on both sides, leaving one in place for


safety.

30-167

307.W.0030.en.6.00-AGROFARM 85 830-167 30-167

6/21/2007 4:33:54 AM

METHOD
9 Using a suitable drift made of soft material, separate differential
support flanges (17) from the transmission casing.

10 Remove the last screw (16) and remove flanges (17) and (18).

Label the flanges to avoid confusion on reassembly.

11 Attach differential (19) to a hoist and remove it from the tractor.

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 8

Screws: 3240 Nm (23.6-29.5 lb.ft.)

30-168

307.W.0030.en.6.00-AGROFARM 85 830-168 30-168

6/21/2007 4:33:55 AM

METHOD
30.4.10 - Rear differential disassembly (Agrofarm 85)
2
3

15
14
10

11
12

13
8

4
7

D0024520

Fig.98 - Rear differential

Disassembly
1 Using a puller, remove bearing (1).

If the bevel gear pair or both bearings are to be renewed,


remove also bearing (2).
1

F0084870

2 Remove differential lock flange (3).


3

F0084880

30-169

307.W.0030.en.6.00-AGROFARM 85 830-169 30-169

6/21/2007 4:33:56 AM

METHOD
3 Remove screws (4) and remove differential crown wheel (5).

4 Remove side gear (6) and its thrust washer (7).


7
6

F0084900

5 Drive out spring pin (8) and remove pin (9).

6 Remove planet pinions (10) and (11) with their respective thrust
washers (12) and (13).

30-170

307.W.0030.en.6.00-AGROFARM 85 830-170 30-170

6/21/2007 4:33:56 AM

METHOD
7 Remove side gear (14) and its thrust washer (15).
14

15

F0084930

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedures 4-6-7

Gears and thrust washers: Transmission oil

Procedures 1-3

Screws: Engine oil


Screws: 1125.5 Nm (82.54.0 lb.ft.)

Procedure 1

If the transmission casing, differential housing or bevel gear pair are renewed, do not install the bearings (1) and (2) at this
stage, but proceed as described in the chapter BEVEL GEAR PAIR.

30-171

307.W.0030.en.6.00-AGROFARM 85 830-171 30-171

6/21/2007 4:33:57 AM

METHOD
30.4.11 - Rear differential disassembly (Agrofarm 100)
2
3

15
14
10

11
12

13
8

4
7

D0024520

Fig.99 - Rear differential

Disassembly
1 Using a puller, remove bearing (1).

If the bevel gear pair or both bearings are to be renewed,


remove also bearing (2).
1

2 Remove differential lock flange (3).

30-172

307.W.0030.en.6.00-AGROFARM 85 830-172 30-172

6/21/2007 4:33:57 AM

METHOD
3 Remove screws (4) and remove differential crown wheel (5).

4 Remove side gear (6) and its thrust washer (7).


7
6

F0084900

5 Drive out spring pin (8) and remove pin (9).

6 Remove planet pinions (10) and (11) with their respective thrust
washers (12) and (13).

30-173

307.W.0030.en.6.00-AGROFARM 85 830-173 30-173

6/21/2007 4:33:58 AM

METHOD
7 Remove side gear (14) and its thrust washer (15).
14

15

F0084930

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedures 4-6-7

Gears and thrust washers: Transmission oil

Procedure 3

Screws: Engine oil


Screws: 1125.5 Nm (82.54.0 lb.ft.)

Procedure 1

If the transmission casing, differential housing or bevel gear pair are renewed, do not install the bearings (1) and (2) at this
stage, but proceed as described in the chapter BEVEL GEAR PAIR.

30-174

307.W.0030.en.6.00-AGROFARM 85 830-174 30-174

6/21/2007 4:33:58 AM

METHOD
30.4.12 - Rear axle brake discs
Renewal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Remove friction disc (1) and renew.

Brake disc: Transmission oil.

F0084821

3 Refit the previously removed axle and repeat the procedure for the brake disc on the other side.
4 On completion of the renewal procedure fill the transmission and bleed the air from the braking circuit.

30-175

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6/21/2007 4:33:59 AM

METHOD
30.4.13 - Rear axle brake piston (Agrofarm 85)
Disassembly
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Blow compressed air at low pressure through hole A to force


out piston (1).
1

A
F0107950

3 Remove O-rings (2) and (3).

2
3

F0107960

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 3

To facilitate installation of O-rings (2) and (3), stretch them slightly


at various points around the circumference so that they are held
in place in their grooves.

2
3

O-rings: Brake fluid

F0107960

30-176

307.W.0030.en.6.00-AGROFARM 85 830-176 30-176

6/21/2007 4:33:59 AM

METHOD
Procedure 2

Fit piston (1), taking care to align anti-rotation pins (4) correctly.

F0107970

30-177

307.W.0030.en.6.00-AGROFARM 85 830-177 30-177

6/21/2007 4:33:59 AM

METHOD
30.4.14 - Rear axle brake piston (Agrofarm 100)
Disassembly
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Position the axle vertically and blow compressed air at low


pressure through hole A to force out piston (1).

A
F0085650

3 Remove O-rings (2) and (3).

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 3

To facilitate installation of O-rings (2) and (3), stretch them slightly


at various points around the circumference so that they are held
in place in their grooves.
O-rings: Brake fluid

30-178

307.W.0030.en.6.00-AGROFARM 85 830-178 30-178

6/21/2007 4:33:59 AM

METHOD
Procedure 2

Fit piston (1), taking care to align anti-rotation pins (4) correctly.

F0085671

30-179

307.W.0030.en.6.00-AGROFARM 85 830-179 30-179

6/21/2007 4:34:00 AM

METHOD
30.5 - FRONT AXLE
30.5.1 - Front carrier (F0.01.01)
Previous operations:
See para. 30.6.2 - Front hoods - Page 30-268 - (G0.01.01)
See para. 30.11.1 - Front wheels - Page 30-404 - (S0.01.01)
See para. 30.2.1 - RADIATOR - Tractor... - Page 30-16 - (C0.01.01)
See para. 30.2.2 - RADIATOR - Tractor... - Page 30-20 - (C0.01.01)

REMOVAL
1 Position a stand A under the engine block.

2 Versions without front PTO


Remove screws (1) and overturn wiring towards the rear.
1

F0120290

3 Remove screws (2) and remove gasket (3).


3
2

30-180

307.W.0030.en.6.00-AGROFARM 85 830-180 30-180

6/21/2007 4:34:00 AM

METHOD
4 Versions with front PTO
Using a pin punch, remove dowel (4) and withdraw PTO drive
shaft (5) towards the rear of the tractor.

5 For versions with front lift control only

Disconnect pipes (6), remove screw (7) and overturn valves assy
(8) towards the front of the tractor.

Label the pipes to avoid confusion on refitting.


Before disconnecting pipes (6), close valves (8) (turning
counterclockwise) and operate lift control lever to
discharge all residual pressure in the circuit.
Plug the pipes to prevent the entry of impurities.

6 For all versions


Loosen and remove lower nuts (9) (2 per side).
9

7 Position a jack B under the front support (10) and drive two
wedges C between axle (11) and front support (10) to prevent
the support from tipping.

10

11

30-181

307.W.0030.en.6.00-AGROFARM 85 830-181 30-181

6/21/2007 4:34:01 AM

METHOD
8 Loosen screw (12) to de-tension fuel pump drive belt (13).

13

12

9 Loosen and remove screws (14) and nuts (15).

14

15

10 Remove front support assembly (10).

Recover shims (16) installed between the front support


and the engine sump, making a note of their positions.

10

Keep the right and left shims separate.

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 10

If the engine or engine sump are to be renewed, or if the shims


have got mixed up or lost, recalculate the shim thicknesses as
follows:

Before installing front support C measure the distance X


between the bottom of the engine block and the face of the
sump.

F0120360

30-182

307.W.0030.en.6.00-AGROFARM 85 830-182 30-182

6/21/2007 4:34:02 AM

METHOD

Form a shim pack (16) to obtain alignment within the tolerance of


0.1 mm (0.004 in.).

16

Procedure 9

Nuts and bolts: 3001.5 Nm (221.11.1 lb.ft.)


Bleed the front brakes circuit.

Procedure 8

Adjust the tension of the fuel pump drive belt.

Procedure 6

Nuts: 3001.5 Nm (221.11.1 lb.ft.)

30-183

307.W.0030.en.6.00-AGROFARM 85 830-183 30-183

6/21/2007 4:34:03 AM

METHOD
30.5.2 - 4WD front axle (F0.03.01)
Previous operations:
See para. 30.11.1 - Front wheels - Page 30-404 - (S0.01.01)

Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Lift the front of the tractor so that the front tyres are clear of the
ground and position a stand A under the engine block.

3 Remove unions (1) and disconnect steering pipes (2).

Plug the pipes and ports to prevent the ingress of dirt.

Renew the copper washers on reassembly

2
2
1

4 Position a jack A under the front axle.

30-184

307.W.0030.en.6.00-AGROFARM 85 830-184 30-184

6/21/2007 4:34:03 AM

METHOD
5 Remove nuts (3) (n4).

6 Remove front axle assembly (4).

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 6

If the front support, axle body, or axle pivot brackets are renewed, adjust axle end float before proceeding with the final fixing
of the axle.

Procedure 5

Nuts: 27013 Nm (1999.6 lb.ft.)

30-185

307.W.0030.en.6.00-AGROFARM 85 830-185 30-185

6/21/2007 4:34:04 AM

METHOD
30.5.3 - Adjusting the front axle end float
1 Install thrust washer (1) and pivot bracket (2) on the rear of the
axle.

2
F0079890

2 Loosen nuts (3) and remove shim packs (4) on both sides. Retighten nuts (3).

3
4

F0079900

3 Fit dust seal (5).

Take care to install the dust seal the right way round.

Dust seal: grease

5
F0079910

4 Fit thrust washer (6) and support (7).

30-186

307.W.0030.en.6.00-AGROFARM 85 830-186 30-186

6/21/2007 4:34:05 AM

METHOD
5 Fit front axle assembly (8) on front support (9).

9
8

6 Tighten nuts (10) and (11).

Nuts: 27013 Nm (1999.6 lb.ft.)

7 Loosen nuts (3) and use two levers to force axle (8) and support
(12) apart.

8 Using a feeler gauge, measure clearance A between axle (8)


and support (12).

30-187

307.W.0030.en.6.00-AGROFARM 85 830-187 30-187

6/21/2007 4:34:06 AM

METHOD
9 Calculate the thickness S of shim packs (4) to obtain a final end
float value G between 0.1 and 0.4 mm.
Example calculation:

measured play A: 3.20 mm


calculated value S: 3.00 mm
residual end float G: 0.20 mm

10 Form two shim packs (4) of the same thickness S and install
them between axle (8) and support (12) then tighten nuts (3).

Nuts: 1206 Nm (88.44.4 lb.ft.)

12
F0086420

30-188

307.W.0030.en.6.00-AGROFARM 85 830-188 30-188

6/21/2007 4:34:06 AM

METHOD
30.5.4 - Steering cylinders
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Remove unions (1) and disconnect steering control pipes (2).

Plug the pipes and ports to prevent the ingress of dirt.

Renew the copper washers on reassembly.

2
2
1

3 Remove screw (3) on both sides and remove guard (4).

Recover spacers (5).


5

3
4

4 Loosen nut (6) and remove set screw (7).


7
6

30-189

307.W.0030.en.6.00-AGROFARM 85 830-189 30-189

6/21/2007 4:34:07 AM

METHOD
5 Withdraw pin (8).

If the cylinder is to be removed with the axle installed on


the tractor, remove grease nipple (9) and extract pin (8)
downwards.

6 Recover oil seals (10) complete with bushes (11).


11

10

7 Remove screw (12) and withdraw pin (13).


12

13

8 Recover seals (14) complete with bushes (15) and remove


steering cylinder (16).

15

14

16

Installation
Refitting is the reverse of removal.
After installing the steering cylinder, start the engine and repeatedly turn the steering to full lock in both directions to expel any air
from the steering circuit.
30-190

307.W.0030.en.6.00-AGROFARM 85 830-190 30-190

6/21/2007 4:34:07 AM

METHOD
30.5.5 - Steering cylinders disassembly
Disassembly
1 Loosen front ringnut (1) by about 5 turns.
1

F0009110

2 With a soft mallet, lightly tap front ringnut (1) to drive in end cap
(2) by about 3 mm (0.118 in.)
1

F0009120

3 Remove ringnut (1) and remove circlip (3) fixing head (2).
3

1
F0009130

4 Withdraw piston assembly (4).

F0009140

30-191

307.W.0030.en.6.00-AGROFARM 85 830-191 30-191

6/21/2007 4:34:09 AM

METHOD
5 Unscrew and remove self-locking nut (5) and remove piston (6).
Withdraw end cap (2) from rod (7).
7

6
5

F0009150

6 Remove outer O-ring (8), rod wiper (9) and rod guide ring (10)
from end cap (2).

7 Remove outer seal (11) and inner O-ring (12) from piston (6).

11
F0009170

Assembly
1 Fit rod guide (10) and rod wiper (9) in end cap (2).

Carefully check correct orientation of ring (10).

Fit O-ring (8).

30-192

307.W.0030.en.6.00-AGROFARM 85 830-192 30-192

6/21/2007 4:34:09 AM

METHOD
2 Fit a suitable installation guide on the piston (6) and fit piston
sealing O-ring (12) by hand.

12

6
F0009160

3 Fit the outer piston seal (11) on the installation guide.


Using a suitable installer, drive the seal into its seat (11).

11
F0009170

4 Using a gauge and suitable support, calibrate the seal passing


the gauge over the entire length of piston (6).

5 Fit end cap (2) and piston (6) on rod (7); Secure piston (6) with
self-locking nut (5).

Cylinder end cap: Gearbox oil.

Nut: 8690 Nm (63.4-66.3 lb.ft.)

6
5

F0009150

30-193

307.W.0030.en.6.00-AGROFARM 85 830-193 30-193

6/21/2007 4:34:10 AM

METHOD
6 Lubricate the seals of the piston and end cap; install the assembly
in the cylinder taking care not to damage the seals.

Seals: Gearbox oil.

Insert end cap (2) approx. 2 mm (0.08 in.) beyond the seat
of circlip (3)

F0009190

7 Fit circlip (3) and tighten ringnut (1).

Ringnut: 40 Nm (29.5 lb.ft.)

To tighten the ringnut pressurise the lower side of the


cylinder with compressed air at 5-8 bar.

1
F0009130

30-194

307.W.0030.en.6.00-AGROFARM 85 830-194 30-194

6/21/2007 4:34:10 AM

METHOD
30.5.6 - Final drive reduction unit
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Remove plugs (1) and (2) and drain off all the oil from steering
knuckle housing (3).

Oil: ~2.5 l (0.66 US.gall.)

3 Remove screw (4), loosen breather valve (5) and remove cover
(6).

4 Unscrew and remove cover (7).


Remove circlip (8).

30-195

307.W.0030.en.6.00-AGROFARM 85 830-195 30-195

6/21/2007 4:34:11 AM

METHOD
5 Using a slide hammer, remove cover (9).
Remove circlip (10).

6 Remove all the nuts (11) and, using two bolts as pullers, dislodge
final drive reduction gear assembly (12).

7 Attach final drive reduction unit assembly (12) to a hoist and lift
it clear off the tractor.

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 7

Check the condition of O-ring (13) and renew it if necessary.


O-ring: grease.

Procedure 2

Fill the steering knuckle housing with oil.


Steering knuckle housing: ~2.5 l (0.66 US.gall.)

30-196

307.W.0030.en.6.00-AGROFARM 85 830-196 30-196

6/21/2007 4:34:12 AM

METHOD
30.5.7 - Final drive reduction unit disassembly

Fig.100 - Planetary end drive

Disassembly
1 Remove screws (1).

2 Remove disc (2).

30-197

307.W.0030.en.6.00-AGROFARM 85 830-197 30-197

6/21/2007 4:34:12 AM

METHOD
3 Extract pins (3).

4 Move planet pinions (5) towards the centre of planet carrier (4).

5 Position the assembly under a press and, using a suitable tool,


separate ring gear (6) from planet carrier (4).

Before starting this operation, make sure the planet


pinions (5) have not moved outwards.

6 Recover ring (7) and ball cage (8).

30-198

307.W.0030.en.6.00-AGROFARM 85 830-198 30-198

6/21/2007 4:34:13 AM

METHOD
7 Remove ring gear (6) and recover ball cage (9).

8 Remove planet pinions (5) and shims (10) from planet carrier
(4).
Remove needle roller bearings (11) from planet pinions (5).

9 Using a puller, remove oil seal (12).

Renew oil seal (12) on reassembly.

10 Only if necessary: Using a puller, remove ring (13).

30-199

307.W.0030.en.6.00-AGROFARM 85 830-199 30-199

6/21/2007 4:34:13 AM

METHOD
11 Only if necessary: extract bearing (14), circlip (15) and O-ring
(16) from planet carrier (4).

16

15

14

D0023880

Assembly
1 Remove all traces of paint from face A of planet carrier (4) and
face B of ring gear (6) to facilitate subsequent installation of oil
seal (12).

4
6
D0023890

2 Only if removed: Heat ring (13) to around 80 C (176 F) and


install it on planet carrier (4).

Make sure that is seated correctly.

3 Fit ball cage (9).

30-200

307.W.0030.en.6.00-AGROFARM 85 830-200 30-200

6/21/2007 4:34:14 AM

METHOD
4 Install planet pinions (5) complete with needle roller bearings (11)
and shims (10) in planet carrier (4) and secure them with pins
(3).

5 Fit ring gear (6).

6 Fit ball cage (8) and ring (7).

7 Locate disc (2) and tighten screws (1).

Screws: 633 Nm (46.42.2 lb.ft.)

30-201

307.W.0030.en.6.00-AGROFARM 85 830-201 30-201

6/21/2007 4:34:15 AM

METHOD
8 Place the final drive reduction unit under a press and, using the
specific tool T4 (P/N. 5.9030.980.0), install new oil seal (12).

30-202

307.W.0030.en.6.00-AGROFARM 85 830-202 30-202

6/21/2007 4:34:15 AM

METHOD
30.5.8 - Steering knuckle housing and halfshaft
3

14

18

15 16
17
19 25

27

23
26
28
24
22
21
11

20

12

D0028080

13

Fig.101 - Steering knuckle housing and halfshaft

REMOVAL
1 Remove split pin (1) and loosen nut (2) without removing it.

F0080221

2 Using a soft mallet, disconnect rod (4) from steering knuckle


housing (3).

F0080232

30-203

307.W.0030.en.6.00-AGROFARM 85 830-203 30-203

6/21/2007 4:34:15 AM

METHOD
3 Remove screw (5) and withdraw pin (6).
5

F0079962

4 Recover oil seals (7) complete with bushes (8).


8

F0079972

5 Remove union (9) and disconnect brake pipe (10).


9

10
F0080241

6 Remove screws (11).

11

F0080251

30-204

307.W.0030.en.6.00-AGROFARM 85 830-204 30-204

6/21/2007 4:34:16 AM

METHOD
7 Tighten screws (11) into the three threaded holes and withdraw
pin (12).
Recover shim (13).
12

11

13
F0080261

8 Remove screws (14).

14

14

F0080271

9 Tighten the three screws (14) into the threaded holes and partially
withdraw pin (15).
15

Recover shims (16).

Note the quantity of shims (16) installed under the upper


pin (15).
14
16
F0080281

10 Attach the steering knuckle housing (3) to a hoist, remove pin


(15) and lift steering knuckle housing (3) clear of the tractor.
3

15

F0080291

30-205

307.W.0030.en.6.00-AGROFARM 85 830-205 30-205

6/21/2007 4:34:17 AM

METHOD
11 Remove seal (17), thrust washer (18), and remove bearing inner
ring (19).

17
18

19
F0080301

12 Remove seal (20) and thrust washer (21) and remove bearing
inner ring (22).
21

22
20
F0080311

13 Remove halfshaft (23).

23

F0080321

14 Only if necessary: Remove the outer races of bearings (19) and


(22).

19

22
D0023442

30-206

307.W.0030.en.6.00-AGROFARM 85 830-206 30-206

6/21/2007 4:34:18 AM

METHOD
15 Only if necessary: Remove oil seal (25), circlip (26) and needle
roller bearing (27) from axle housing (24).
25

24
27

26

D0023901

16 Remove oil seal (28) from steering knuckle housing (3).

Take care to install oil seal (28) the right way round.

28

D0023331

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 17

24

Using a suitable drift, install roller cage (27) in axle housing (24)
and secure with circlip (26).

27

26
F0073202

Using a suitable drift A, install oil seal (25) in the axle housing.

25

F0073215

30-207

307.W.0030.en.6.00-AGROFARM 85 830-207 30-207

6/21/2007 4:34:19 AM

METHOD

Fig.102 - Drift drawing


Procedure 16

Only if the bearings (19) and (22) or the steering knuckle housing (3) or the axle housing (24) are renewed, adjust the bearing
preload.

Procedure 1

Nut: 985 Nm (72.23.7 lb.ft.)


If the slot does not line up with the hole in the pin, tighten the nut further until they are aligned.

Bleed the front brakes circuit.

30-208

307.W.0030.en.6.00-AGROFARM 85 830-208 30-208

6/21/2007 4:34:19 AM

METHOD
30.5.9 - Steering knuckle housing and halfshaft
9

12

5 10

11
6
3

2
4
14
D0028090

15

13

Fig.103 - Steering knuckle housing and halfshaft

Adjusting the bearings preload


1 Fit halfshaft (2) in axle housing (1).
1
2

F0080322

2 Using a suitable tool, fit the outer rings of bearings (3) and (4) in
axle housing (1).

Make sure that the thinner outer ring is installed in the


upper hole and the thicker outer ring in the the lower
hole.

Install, the inner race of bearing (3), shim (5) and seals (6) in axle
housing upper side, and install the inner race of bearing (4), shim
(7) and oil seal (8) on the axle housing lower side.

30-209

307.W.0030.en.6.00-AGROFARM 85 830-209 30-209

6/21/2007 4:34:20 AM

METHOD
3 Locate the steering knuckle housing (9) and secure it in position
with the upper pin (10) without the shim and tighten the screws
(12).

12
10

F0080340

4 Fit the lower pin (13) and an 0.5 mm shim (14) and secure it in
position with screws (15).
14

15

13

F0080350

5 Loosen screws (12), raise upper pin (10) and insert a shim pack
(11) approx.1.5 mm thick; retighten screws (12).

6 Position a dial gauge A with a magnetic stand on the axle


housing oriented so that the contact point is perpendicular to the
lower pin (13) and preload the gauge by about 2 mm.

13

A
F0080370

30-210

307.W.0030.en.6.00-AGROFARM 85 830-210 30-210

6/21/2007 4:34:20 AM

METHOD
7 Apply leverage between axle housing (1) and steering knuckle
housing (9) and measure play G of the bearings.
Calculate the thickness of the shim pack to be inserted between
the upper pin (10) and the steering knuckle housing (9) in order
to preload the bearings between 0.10 and 0.15 mm.

10
1

Example 1: Measured play: 0.07

Final shim pack thickness: 1.5 - 0.10 - 0.07=1.33 mm


which rounds down to: 1.30 with a bearing preload of 0.13
mm

Example 2: Measured play: 0.18 mm

F0080380

Final shim pack thickness: 1.50 - 0.10 - 0.18=1.22 mm


which rounds down to: 1.20 mm with a bearing preload
of 0.12 mm

8 Loosen screws (12), adjust shim pack (11) to the calculated


thickness and fully tighten screws (12).

30-211

307.W.0030.en.6.00-AGROFARM 85 830-211 30-211

6/21/2007 4:34:21 AM

METHOD
30.5.10 - Differential unit
Removal
1 Remove plugs (1) and (2) and drain off all the oil from the axle.

Axle oil: max. 10.5 l (2.77 US.gall.)

2 Remove union (3) and disconnect differential locking pipe (4).

Renew the copper washers on reassembly.


3
4

F0080400

3 Remove all the nuts (5).

Note the positions of the thicker washers.


5

5
F0080422

4 Using two screws as pullers, separate differential assembly (6)


from the axle housing.

6
F0080432

30-212

307.W.0030.en.6.00-AGROFARM 85 830-212 30-212

6/21/2007 4:34:21 AM

METHOD
5 Attach differential unit (7) to a hoist and lift it clear of the tractor.

F0080452

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 5

Mating face: Silastic 738

Bleed the front brakes circuit.

30-213

307.W.0030.en.6.00-AGROFARM 85 830-213 30-213

6/21/2007 4:34:22 AM

METHOD
30.5.11 - Differential disassembly
Disassembly
1 Remove screws (1) and remove cover (2) and O-ring (3).

2
F0080460

2 Remove differential lock control piston (4).

Check the condition of O-rings (5) and renew them if


necessary.

5
F0080470

3 Detach spring (6).

F0080480

4 Remove split pin (7) and remove pin (8) and washer (9).
8

9
7

F0080490

30-214

307.W.0030.en.6.00-AGROFARM 85 830-214 30-214

6/21/2007 4:34:22 AM

METHOD
5 Remove control rod assembly (10).

10

F0080500

6 Drive out spring pin (11) and remove lever (12) and fork (13)
complete with shoes (14).

13

11

12
14
F0080510

7 Remove circlip (15), shims (16) and complete differential lock


assembly (17).

Note the quantity of shims (16).

15

16

17

F0080520

8 Only if necessary: Remove disc (18) and remove the seventeen


balls (19) and shims (20).

Note the quantity of shims (20).

30-215

307.W.0030.en.6.00-AGROFARM 85 830-215 30-215

6/21/2007 4:34:23 AM

METHOD
9 Separate quill (21) from sleeve (22).

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 2

O-ring: oil

30-216

307.W.0030.en.6.00-AGROFARM 85 830-216 30-216

6/21/2007 4:34:24 AM

METHOD
30.5.12 - Differential unit adjustment
Adjustment
1 Insert quill (2) into sleeve (1).
Position the seventeen balls (3) and disc (4).

Do not install any shims at this point.

2 Install differential lock (6) on differential unit (5) and install a


suitable shim pack (7) to eliminate any play between the sleeve
and circlip (8).

3 Remove the differential lock and fit some of the shims (7) between
disc (4) and sleeve (2), then reinstall on the differential unit.

4 Secure the differential lock (6) with the remaining shims (7) and
the circlip (8).

30-217

307.W.0030.en.6.00-AGROFARM 85 830-217 30-217

6/21/2007 4:34:24 AM

METHOD
5 With sleeve (1) moved towards the differential, check that the
flat part A of sleeve (1) is positioned on balls (3) as shown in
the figure.

A
3

If not, repeat the procedure described in points


4, 5 and 6 until the condition described above is
obtained.
D0023460

6 Fit fork (9) complete with shoes (10) and lever (11).

7 Secure lever (11) in position with spring pin (12).

8 Fit the differential lock piston (13).

O-rings: Oil
13

F0080471

30-218

307.W.0030.en.6.00-AGROFARM 85 830-218 30-218

6/21/2007 4:34:25 AM

METHOD
9 Fit cover (14) and relative O-ring (15) and tighten screws (16).
16
15

14
F0080560

10 Fit complete control rod assembly (17).


Fit pin (18) and washer (19) and secure them in position with
split pin (20).

18 19

17
20

F0080570

11 Adjust the length B of differential lock control rod (13) so that,


when sleeve (1) is in the position shown, shoes (10) are not
forced against it.

13

10

18,5
D0022000

30-219

307.W.0030.en.6.00-AGROFARM 85 830-219 30-219

6/21/2007 4:34:26 AM

METHOD
12 Fit spring (21).

21

F0080481

30-220

307.W.0030.en.6.00-AGROFARM 85 830-220 30-220

6/21/2007 4:34:27 AM

METHOD
30.5.13 - Bevel gear pair (Agrofarm 85)
12
3
9

11

7
8

10

5
1

19
15

20
21
18
17

23
22

16
13

14

D0027930

Fig.104 - Bevel gear pair

Disassembly
1 Remove bolts (1) and detach flange (2) and shims (3).
1

1
F0080580

30-221

307.W.0030.en.6.00-AGROFARM 85 830-221 30-221

6/21/2007 4:34:27 AM

METHOD
2 Remove bolts (4) and detach flange (5) and shims (6).
6

4
5

4
F0080590

3 Remove the two opposing screws (7) and, using a very slender
drift, dislodge the inner ring of bearing (8).

8
F0080600

4 Using a puller, completely remove the inner ring of bearing (8).

5 Remove screw (9) and using a very slender drift remove bearing
inner ring (10).

30-222

307.W.0030.en.6.00-AGROFARM 85 830-222 30-222

6/21/2007 4:34:27 AM

METHOD
6 Remove differential assembly (11).

7 Remove the remaining screws (9) and remove crown wheel


(12).

8 Relieve the staking and remove ringnut (13).

To loosen the ringnut turn it clockwise.


Renew ringnut (13) on reassembly.

9 Using a soft mallet, drive pinion (14) out from differential carrier
(15) and recover spacer (16).
14

16

15

F0080660

30-223

307.W.0030.en.6.00-AGROFARM 85 830-223 30-223

6/21/2007 4:34:28 AM

METHOD
10 Recover shims (17) and spacer (18) from pinion (14).

14

17

18

F0080670

11 Remove bearing outer race (19), shims (20) and spacer (21)
from differential carrier (15).

20

21
15
19
F0095450

12 Using a suitable tool, remove oil seal (22) and bearing (23) from
differential carrier (15).

23

Renew the oil seal on reassembly.

15

22
F0080692

13 Remove the inner race of bearing (19) from pinion (14).

Dislodge the bearing using a very thin tool and then use
a puller to remove it completely.

Assembly
Adjust.

30-224

307.W.0030.en.6.00-AGROFARM 85 830-224 30-224

6/21/2007 4:34:29 AM

METHOD
Stake ringnut (13) at the two points corresponding to the locations in
pinion (14).

Using a suitable tool, install oil seal (22) in differential carrier (15).

oil seal: Grease

30-225

307.W.0030.en.6.00-AGROFARM 85 830-225 30-225

6/21/2007 4:34:30 AM

METHOD
30.5.14 - Bevel gear pair disassembly (Agrofarm 85)
Adjusting the position and preload of the bevel pinion
5

2
3

9
4
10
12
11
13
14

D0027931

Fig.105 - Bevel gear pair

Adjustment
1 Note dimension E stamped on the crest of a tooth of pinion
(1).

In the example described: E = -0.15 mm

30-226

307.W.0030.en.6.00-AGROFARM 85 830-226 30-226

6/21/2007 4:34:30 AM

METHOD
2 Install bearing inner race (2) on pinion shaft (1).

3 Install bearing outer race (2) and spacer (4) in differential carrier
(3).

2
4

F0095460

4 Install pinion (1) and flanges (5) and (6) complete with outer
bearing races (7) and (8) in differential carrier (3) and use a depth
gauge A to measure distance X.

A
5

Rotate pinion (1) in both directions to seat bearing (2).


Place onto the outer bearing race (8) on the crown wheel
side a cylindrical pin C 2.5 mm (code 2.1651.109.0) in
diameter to make up the difference between the outside
diameters of the bearings (7) (90) and (8) (85).

C
8
6

F0080741

30-227

307.W.0030.en.6.00-AGROFARM 85 830-227 30-227

6/21/2007 4:34:30 AM

METHOD
5 Calculate distance D from the differentials axis of rotation to
pinion head (1) with the following formula:
D=X-R

2,5 mm

Where: R = 45.00 = radius of bearing (7) on the opposite side to


the crown wheel

e.g:

Dimension X = 107.75 mm

Radius R = 45.00
D = 107.75 - 45.00 = 62.75 mm

2
4
1
D0027940

6 Remove pinion (1), outer bearing race (2) and flanges (5) and (6)
and form a shim pack (9) of thickness S calculated using the
following formula:
S = D - Theoretical value + E

Where: S = final shim pack thickness (8)


D = measurement calculated at point 5

Theoretical value = 61.00


E = dimension stamped on the crest of a tooth of pinion (1)
Example 1 (negative E value)

F0080750

D = 62.75 mm
E = - 0.15 mm
Theoretical value = 61.00

S = 62.75 - 61.00 - 0.15 = 1.60 mm


Example 2 (positive E value)

D = 62.75 mm
E = + 0.15 mm
Theoretical value = 61.00

S = 62.75 - 61.00 + 0.15 = 1.90 mm

30-228

307.W.0030.en.6.00-AGROFARM 85 830-228 30-228

6/21/2007 4:34:31 AM

METHOD
7 Install shim pack (9) and bearing outer race (2) in differential
carrier (3).

3
2

F0080683

8 Install pinion assembly (1) in the differential carrier and install


spacer (10) and a shim pack (11) approx. 1.50 mm thick.

Bearing: oil

11
1

10

F0080761

9 Install bearing assembly (12) in differential carrier (3) and seat it


using a suitable drift.

12

To facilitate assembly, position the differential carrier


vertically and rest the end face of the pinion on a spacer.

F0080771

10 Fit spacer (13) on pinion shaft (1) and secure it by tightening


ringnut (14).

Ringnut: 206226 Nm (151.8-166.6 lb.ft.)

1
13

To tighten the ringnut, turn it anti-clockwise.


When tightening the ringnut, take care not to preload
bearings (2) and (12). If the bearings are preloaded,
increase the thickness of the shim pack (11).

14

F0080781

30-229

307.W.0030.en.6.00-AGROFARM 85 830-229 30-229

6/21/2007 4:34:31 AM

METHOD
11 Position a dial gauge F on a magnetic stand as shown and
place the contact point perpendicular to pinion (1) head. Preload
the gauge by about 2 mm then apply leverage to the pinion and
read play G of bearings (2) and (12).

12 Calculate thickness P of shim pack (11) to be installed under


spacer (10) using the following formula, rounding the value down
to the nearest 0.05 mm.
P = Installed shim thickness - measured play G
Example 1: (measured play = 0.17 mm)

12

10
11

14

P = 1.50 - 0.17 = 1.33 mm which rounds down to 1.30


mm

Example 2: (measured play = 0.13 mm)

P = 1.50 - 0.23 = 1.27 mm which rounds down to 1.25


mm

D0023491

13 Remove ringnut (14) and withdraw the complete pinion, spacer


(10) and the inner race of bearing (12).

Loosen the ringnut by turning it clockwise.


14

F0080801

14 Alter shim pack (11) to the thickness P calculated in point 12


and refit the pinion as described in points 8 - 9 and 10.

While tightening the ringnut, rotate the pinion to ensure


bearings (2) and (12) run smoothly.

Rotate the pinion in both directions, lightly tapping it in an


axial direction to help seat bearings (2) and (12) and check as
described in point 12 that there is no pinion end float.
If end float is detected, repeat the procedure from point 13.

30-230

307.W.0030.en.6.00-AGROFARM 85 830-230 30-230

6/21/2007 4:34:32 AM

METHOD
Adjustment of the differential preload

Fig.106 - Adjustment of the differential preload

Adjustment
1 Fit crown wheel (2) to differential (1) and tighten screws (3).

Screws: 754 Nm (55.33 lb.ft.)

30-231

307.W.0030.en.6.00-AGROFARM 85 830-231 30-231

6/21/2007 4:34:33 AM

METHOD
2 Fit differential assembly (1) in differential carrier (4) and, using a
suitable tool, install the inner race of bearing (5).

Check that the bearing (5) and the differential (1) are
installed the right way round relative to the differential
carrier (4).

F0080830

3 Using a suitable tool, install the inner race of bearing (6).

F0080840

4 Install outer bearing race (5) on the flange of the side opposite
the crown wheel (7).
Fit bearing outer race (6) in the crown-wheel side flange (8).

5 Install an 0.5 mm thick shim pack (9) and flange (7) in differential
carrier (4) and secure in position by tightening screws (10).

10

4
F0080860

30-232

307.W.0030.en.6.00-AGROFARM 85 830-232 30-232

6/21/2007 4:34:33 AM

METHOD
6 Install a 1.5 mm thick shim pack (11) and flange (8) in differential
carrier (4) and secure in position by tightening screws (12).

11

12

4
F0080870

7 Position a dial gauge on a magnetic stand F as shown, with the


contact point perpendicular to the hub of differential (1). Preload
the dial gauge by about 2mm and set it to zero.

Use a lever to apply force under differential (1) and measure play
G
e.g:

Measured play G = 0.37 mm


1
F0088280

8 Calculate the total thickness of shims T to be installed under


the flanges by subtracting measured play G from the thickness
of shims (9) and (11) installed under flanges (7) and (8), rounding
down the value obtained to the nearest 0.05 mm.

11

e.g:

Thickness of installed shims (9) and (11): 2.00 mm


Measured play G = 0.37 mm
Total shims thickness T: 2.00 -0.37 = 1.63 mm which
rounds down to 1.60 mm

F0080890

Remove flanges (7) and (8) and shims (9) and (11).
9 Change the thickness of shim pack (11) to 1.00 mm, and reinstall
it with flange (8).

11

12

Bearing: oil

Tighten screws (12).

F0080871

30-233

307.W.0030.en.6.00-AGROFARM 85 830-233 30-233

6/21/2007 4:34:34 AM

METHOD
10 Calculate thickness H of shim pack (9) by subtracting the
thickness of shims (11) installed under flange (8) from value T
calculated in point 10.

e.g:

H = T - 1.00 = 1.60 -1.00 = 0.60 mm

10

Form a shim pack (9) of thickness H, install it with flange (7) and
secure it by tightening down screws (10).

While tightening the screws, rotate the differential to


ensure that bearings (5) and (6) turn smoothly.

Bearing: oil

F0080861

11 Rotate the pinion and crown wheel in both directions to help seat
the bearings (5) and (6) and check, as described in point 7, that
the differential has no end float.
Using a feeler gauge A, check that dimension D between
the end face of pinion (13) and differential housing (1) is correct
within a tolerance of 0.10 mm.

12 Distance D = theoretical distance+ value E where:


Theoretical distance = 1.00 mm
Value E = value stamped on pinion tooth.
Example 1 (positive value E)

Theoretical distance = 1.00 mm


E = + 0.10 mm
D = 1.00 + 0.10 = 1.10 mm
Acceptable values: 1.001.20 mm

Example 2 (negative value E)

Theoretical distance = 1.00 mm


E = - 0.05 mm
D = 1.00 - 0.05 = 0.95 mm
Acceptable values: 0.851.05 mm

30-234

307.W.0030.en.6.00-AGROFARM 85 830-234 30-234

6/21/2007 4:34:35 AM

METHOD
Adjustment of the pinion and crown wheel
1 Position a dial gauge F on a magnetic stand with the contact
point perpendicular to a tooth flank on the external diameter
of the crown wheel. Preload the gauge by approx. 2 mm and
measure the backlash Z between the pinion and crown wheel
by turning the differential back and forth in both directions.
Normal backlash Z:

85HP version: 0.140.19 mm


Take four measurements 90 apart and calculate the
average.

2 If backlash Z is less than 0.15 mm, remove shims from shim


pack (11) (crown wheel side) and add the same number of shims
to shim pack (9) (opposite side to crown wheel). If backlash Z is
greater than 0.20 mm add shims to shim pack (11) (crown wheel
side) and remove the same number of shims from shim pack (9)
(opposite side to the crown wheel).

11

The sum total thickness of shim packs (11) and (9) should
be the same as the value obtained when checking the
preload of the differential bearings.

Recheck the backlash Z and, if necessary, continue to adjust


the shims until the backlash is within the specified tolerance
limits.
3 Finally tighten down screws (10) and (12) securing flanges (7)
and (8).

D0023500

12

Screws: 452 Nm (33.21.5 lb.ft.)


Screws: Loctite 242
10
8

F0080910

30-235

307.W.0030.en.6.00-AGROFARM 85 830-235 30-235

6/21/2007 4:34:35 AM

METHOD
30.5.15 - Differential disassembly (Agrofarm 85)
10

9
2

12

11
7
8

D0023510

Fig.107 - Differential

Disassembly
1 Remove screws (1) and detach flange (2).

2 Remove thrust washer (3) and side gear (4).

30-236

307.W.0030.en.6.00-AGROFARM 85 830-236 30-236

6/21/2007 4:34:36 AM

METHOD
3 Withdraw spring pin (5).

On more recent versions the spring pin (5)


is installed parallel to the differentials axis of
rotation.

4 Withdraw pin (6) and side gear (7) with relative thrust washer
(8).

8
6

F0080970

5 Remove planet side gear (9) and relative thrust washer (10).
11

Remove side gear (11) and relative thrust washer (12).


9

10

12

F0080980

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedures 2 - 4 - 5

Thrust washers: oil

30-237

307.W.0030.en.6.00-AGROFARM 85 830-237 30-237

6/21/2007 4:34:36 AM

METHOD
30.5.16 - Bevel gear pair (Agrofarm 100)

Fig.108 - Bevel gear pair

Disassembly
1 Remove bolts (1) and detach flange (2) and shims (3).
1

1
F0080580

30-238

307.W.0030.en.6.00-AGROFARM 85 830-238 30-238

6/21/2007 4:34:37 AM

METHOD
2 Remove bolts (4) and detach flange (5) and shims (6).
6

4
5

4
F0080590

3 Remove the two opposing screws (7) and, using a very slender
drift, dislodge the inner ring of bearing (8).

8
F0080600

4 Using a puller, completely remove the inner ring of bearing (8).

5 Remove screw (9) and using a very slender drift remove bearing
inner ring (10).

30-239

307.W.0030.en.6.00-AGROFARM 85 830-239 30-239

6/21/2007 4:34:37 AM

METHOD
6 Remove differential assembly (11).

7 Remove the remaining screws (9) and remove crown wheel


(12).

8 Relieve the staking and remove ringnut (13).

To loosen the ringnut turn it clockwise.


Renew ringnut (13) on reassembly.

9 Using a soft mallet, drive pinion (14) out from differential carrier
(15) and recover spacer (16).
14

16

15

F0080660

30-240

307.W.0030.en.6.00-AGROFARM 85 830-240 30-240

6/21/2007 4:34:38 AM

METHOD
10 Recover shims (17) and spacer (18) from pinion (14).

14

17

18

F0080670

11 Remove the outer ring of bearing (19) and shims (20) from
differential carrier (15).

20

15
19
F0080680

12 Using a suitable tool, remove oil seal (21) and bearing assembly
(22) from differential carrier (15).

22

Renew the oil seal on reassembly.

15

21
F0080690

13 Remove the inner race of bearing (19) from pinion (14).

Dislodge the bearing using a very thin tool and then use
a puller to remove it completely.

Assembly
Adjust.

30-241

307.W.0030.en.6.00-AGROFARM 85 830-241 30-241

6/21/2007 4:34:39 AM

METHOD
Stake ringnut (13) at the two points corresponding to the locations in
pinion (14).

Using a suitable tool, install oil seal (21) in differential carrier (15).

oil seal: Grease

30-242

307.W.0030.en.6.00-AGROFARM 85 830-242 30-242

6/21/2007 4:34:40 AM

METHOD
30.5.17 - Bevel gear pair disassembly (Agrofarm 100)
Adjusting the position and preload of the bevel pinion
4

2
3
8
9
10

11
12
13

D0023471

Fig.109 - Bevel gear pair

Adjustment
1 Note dimension E stamped on the crest of a tooth of pinion
(1).

In the example described: E = -0.05 mm

30-243

307.W.0030.en.6.00-AGROFARM 85 830-243 30-243

6/21/2007 4:34:40 AM

METHOD
2 Install bearing inner race (2) on pinion shaft (1).

3 Install bearing outer race (2) in differential carrier (3).

2
F0080730

4 Install pinion (1) and flanges (4) and (5) complete with outer
bearing races (6) and (7) in differential carrier (3) and, using a
depth gauge A, measure distance X.

Rotate the pinion in both directions to seat the bearing.


Place onto the outer bearing race (7) on the crown wheel
side a cylindrical pin C 2.5 mm (code 2.1651.109.0) in
diameter, to make up the difference between the outside
diameters of the bearings (7) (90) and (6) (85).

30-244

307.W.0030.en.6.00-AGROFARM 85 830-244 30-244

6/21/2007 4:34:40 AM

METHOD
5 Calculate distance D from the differentials axis of rotation to
pinion head (1) with the following formula:
D=X-R
Where: R = 45.00 = radius of bearing (7) on the opposite side to
the crown wheel
e.g:

Dimension X = 107.75 mm
Radius R = 45.00

D = 107.75 - 45.00 = 62.75 mm

6 Remove pinion (1), outer bearing race (2) and flanges (4) and (5)
and form a shim pack (8) of thickness S calculated using the
following formula:
S = D - Theoretical value + E

Where: S = final shim pack thickness (8)


D = measurement calculated at point 5

Theoretical value = 61.00


E = dimension stamped on the crest of a tooth of pinion (1)
Example 1 (negative E value)

F0080750

D = 62.75 mm
E = - 0.05 mm
Theoretical value = 61.00

S = 62.75 - 61.00 - 0.05 = 1.70 mm


Example 2 (positive E value)

D = 62.75 mm
E = + 0.15 mm
Theoretical value = 61.00

S = 62.75 - 61.00 + 0.15 = 1.90 mm

30-245

307.W.0030.en.6.00-AGROFARM 85 830-245 30-245

6/21/2007 4:34:41 AM

METHOD
7 Install shim pack (8) and bearing outer race (2) in differential
carrier (3).

3
2

F0080681

8 Install pinion assy (1) in the differential carrier and install spacer
(9) and a shim pack (10) approx. 1.50 mm thick.

Bearing: oil

10
1

F0080760

9 Install bearing assembly (11) in differential carrier (3) and seat it


using a suitable drift.

To facilitate assembly, position the differential carrier


vertically and rest the end face of the pinion on a spacer.

10 Fit spacer (12) on pinion shaft (1) and secure it by tightening


ringnut (13).

Ringnut: 206226 Nm (151.8-166.6 lb.ft.)

1
12

To tighten the ringnut, turn it anti-clockwise.


When tightening the ringnut, make sure not to preload
the bearings (2) and (11). If the bearings are preloaded,
increase the thickness of the shim pack (10).

13

F0080780

30-246

307.W.0030.en.6.00-AGROFARM 85 830-246 30-246

6/21/2007 4:34:41 AM

METHOD
11 Position a dial gauge F on a magnetic stand as shown and
place the contact point perpendicular to pinion (1) head. Preload
the gauge by about 2 mm then apply leverage to the pinion and
read play G of bearings (2) and (11).

12 Calculate the thickness P of shim pack (10) to be installed


under spacer (9) using the following formula, rounding the value
down to the nearest 0.05 mm.
P = Installed shim thickness - measured play G
Example 1: (measured play = 0.17 mm)

P = 1.50 - 0.17 = 1.33 mm which rounds down to 1.30


mm

Example 2: (measured play = 0.13 mm)

P = 1.50 - 0.23 = 1.27 mm which rounds down to 1.25


mm

13 Remove ringnut (13) and withdraw the pinion assembly, spacer


(9) and the inner race of bearing (11).

Loosen the ringnut by turning it clockwise.

14 Alter shim pack (10) to thickness P calculated in point 12 and


refit the pinion as described in points 8 - 9 and 10.

While tightening the ringnut, rotate the pinion to ensure


bearings (2) and (11) run smoothly.

15 Rotate the pinion both directions tapping it lightly to help seat bearings (2) and (11) and check as described in point 12 that
there is no pinion end float.
If end float is detected, repeat the procedures described in points 13, 14 and 15.

30-247

307.W.0030.en.6.00-AGROFARM 85 830-247 30-247

6/21/2007 4:34:42 AM

METHOD
Adjustment of the differential preload

Fig.110 - Adjustment of the differential preload

Adjustment
1 Fit crown wheel (2) to differential (1) and tighten screws (3).

Screws: 754 Nm (55.33 lb.ft.)

30-248

307.W.0030.en.6.00-AGROFARM 85 830-248 30-248

6/21/2007 4:34:43 AM

METHOD
2 Fit differential assembly (1) in differential carrier (4) and, using a
suitable tool, install the inner race of bearing (5).

Check that the bearing (5) and the differential (1) are
installed the right way round relative to the differential
carrier (4).

F0080830

3 Using a suitable tool, install the inner race of bearing (6).

F0080840

4 Install outer bearing race (5) on the flange of the side opposite
the crown wheel (7).
Fit bearing outer race (6) in the crown-wheel side flange (8).

5 Install an 0.5 mm thick shim pack (9) and flange (7) in differential
carrier (4) and secure in position by tightening screws (10).

10

4
F0080860

30-249

307.W.0030.en.6.00-AGROFARM 85 830-249 30-249

6/21/2007 4:34:43 AM

METHOD
6 Install a 1.5 mm thick shim pack (11) and flange (8) in differential
carrier (4) and secure in position by tightening screws (12).

11

12

4
F0080870

7 Position a dial gauge on a magnetic stand F as shown, with the


contact point perpendicular to the hub of differential (1). Preload
the dial gauge by about 2mm and set it to zero.

Use a lever to apply force under differential (1) and measure play
G
e.g:

Measured play G = 0.37 mm


1
F0088280

8 Calculate the total thickness of shims T to be installed under


the flanges by subtracting measured play G from the thickness
of shims (9) and (11) installed under flanges (7) and (8), rounding
down the value obtained to the nearest 0.05 mm.

11

e.g:

Thickness of installed shims (9) and (11): 2.00 mm


Measured play G = 0.37 mm
Total shims thickness T: 2.00 -0.37 = 1.63 mm which
rounds down to 1.60 mm

F0080890

Remove flanges (7) and (8) and shims (9) and (11).
9 Change the thickness of shim pack (11) to 1.00 mm, and reinstall
it with flange (8).

11

12

Bearing: oil

Tighten screws (12).

F0080871

30-250

307.W.0030.en.6.00-AGROFARM 85 830-250 30-250

6/21/2007 4:34:44 AM

METHOD
10 Calculate thickness H of shim pack (9) by subtracting the
thickness of shims (11) installed under flange (8) from the value
T, calculated in point 9.

e.g:

H = T - 1.00 = 1.60 -1.00 = 0.60 mm

10

Form a shim pack (9) of thickness H, install it with flange (7) and
secure it by tightening down screws (10).

While tightening the screws, rotate the differential to


ensure that bearings (5) and (6) turn smoothly.

Bearing: oil

F0080861

11 Rotate the pinion and crown wheel in both directions to help seat
bearings (5) and (6) and check, as described in point 8, that the
differential has no end float.
Using a feeler gauge A, check that dimension D between
the end face of pinion (13) and differential housing (1) is correct
within a tolerance of 0.10 mm.

12 Distance D = theoretical distance+ value E where:


Theoretical distance = 1.00 mm
Value E = value stamped on pinion tooth.
Example 1 (positive value E)

Theoretical distance = 1.00 mm


E = + 0.10 mm
D = 1.00 + 0.10 = 1.10 mm
Acceptable values: 1.001.20 mm

Example 2 (negative value E)

Theoretical distance = 1.00 mm


E = - 0.05 mm
D = 1.00 - 0.05 = 0.95 mm
Acceptable values: 0.851.05 mm

30-251

307.W.0030.en.6.00-AGROFARM 85 830-251 30-251

6/21/2007 4:34:45 AM

METHOD
Adjustment of the pinion and crown wheel
1 Position a dial gauge F on a magnetic stand with the contact
point perpendicular to a tooth flank on the external diameter
of the crown wheel. Preload the gauge by approx. 2 mm and
measure the backlash Z between the pinion and crown wheel
by turning the differential back and forth in both directions.
Normal backlash Z:

100 HP version: 0.150.20 mm


Take four measurements 90 apart and calculate the
average.

2 If backlash Z is less than 0.15 mm, remove shims from shim


pack (11) (crown wheel side) and add the same number of shims
to shim pack (9) (opposite side to crown wheel). If backlash Z is
greater than 0.20 mm add shims to shim pack (11) (crown wheel
side) and remove the same number of shims from shim pack (9)
(opposite side to the crown wheel).

11

The sum total thickness of shim packs (11) and (9) should
be the same as the value obtained when checking the
preload of the differential bearings.

Recheck the backlash Z and, if necessary, continue to adjust


the shims until the backlash is within the specified tolerance
limits.
3 Finally tighten down screws (10) and (12) securing flanges (7)
and (8).

D0023500

12

Screws: 452 Nm (33.21.5 lb.ft.)


Screws: Loctite 242
10
8

F0080910

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6/21/2007 4:34:45 AM

METHOD
30.5.18 - Differential disassembly (Agrofarm 100)
10

9
12

11
7

D0023510

Fig.111 - Differential

Disassembly
1 Remove screws (1) and detach flange (2).

2 Remove thrust washer (3) and side gear (4).

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6/21/2007 4:34:46 AM

METHOD
3 Withdraw spring pin (5).

On more recent versions the spring pin (5)


is installed parallel to the differentials axis of
rotation.

4 Withdraw pin (6) and side gear (7) with relative thrust washer
(8).

8
6

F0080970

5 Remove planet side gear (9) and relative thrust washer (10).
11

Remove side gear (11) and relative thrust washer (12).


9

10

12

F0080980

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedures 4-5

Thrust washers: oil

30-254

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6/21/2007 4:34:46 AM

METHOD
30.5.19 - Front brake discs
Removal
1 Remove screws (1) and remove reaction flange (2).

2 Remove friction disc (3) and steel disc (4).


3
4

F0085690

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 2

Friction disc: Transmission oil

Procedure 1

Screws: 5965 Nm (43.5-48.0 lb.ft.)

30-255

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6/21/2007 4:34:47 AM

METHOD
30.5.20 - Front axle brake piston
Disassembly
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Using a slide hammer puller, remove piston (1).

To facilitate removal of the piston, loosen the bleed screw


by a few turns.

F0085700

3 Recover seals (2) and (3).


3

F0085710

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 2

Install piston (1), making sure that the side with the slots is oriented outwards.
Seals: Brake fluid

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6/21/2007 4:34:47 AM

METHOD
30.5.21 - 4WD shaft
REMOVAL
1

DANGER
Disconnect the lead from the negative terminal () of the battery and apply the parking brake.

2 Remove screws (1) (3 on the left-hand side and 2 on the righthand side).
1

F0120220

3 Remove screws (2) and (3) and remove guard (4).


3

F0120230

4 Remove clamps (5).


5

F0120240

30-257

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6/21/2007 4:34:48 AM

METHOD
5 Disconnect brake pipes (6) and differential lock pipes (7).

Plug the pipes to prevent the entry of impurities


Label the pipes to avoid confusion on refitting.

F0120250

6 Disconnect steering control pipes (8).

Plug the pipes to prevent the entry of impurities

Label the pipes to avoid confusion on refitting.

F0120260

7 Remove front spring pin (9) and slide sleeve (10) along front axle
drive shaft (11).

11

10

F0120270

8 Remove rear pin (12) and slide sleeve (13) along the front axle
drive shaft (11).

11

12

Remove 4WD shaft (11).

13

F0120280

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:

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6/21/2007 4:34:49 AM

METHOD
Procedure 5

Bleed the air from the brake circuit.

30-259

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6/21/2007 4:34:50 AM

METHOD
30.6 - BODYWORK - CAB - PLATFORM
30.6.1 - Cab (G0.03.01)
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-).

2 For versions with air conditioning


Disconnect the air conditioning pipes (1) and (2).

3 For versions with cab


Remove nuts (3) and disconnect pipes (4) and (5) from bracket
(6).
Loosen clamps (7) and disconnect heater pipes (8).

4 For all versions


Disconnect connectors (9), remove screw (10) and move brake
and clutch fluid compensation tank (11) towards the rear of the
tractor.

11

10
F0120421

30-260

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6/21/2007 4:34:50 AM

METHOD
5 Disconnect connectors (12), loosen screw (13) and move brake
and clutch fluid compensation tank (14) towards the rear of the
tractor.

12

14

13
F0120420

6 Unplug connector (15).

15

F0120041

7 Disconnect the clutch control cylinder pipe (16).


16

F0120620

8 Remove screws (17) (3 on the left-hand side and 2 on the righthand side).
17

F0120221

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6/21/2007 4:34:51 AM

METHOD
9 Remove screws (18) and (19) and remove guard (20).
19

18

20

20

F0120231

10 Disconnect steering control pipes (21).

Plug the pipes to prevent the ingress of dirt.

21

Label the pipes to avoid confusion on refitting.

F0120261

11 Remove screw (22) and bracket (23).

24

Disconnect power steering pressure pipe (24).


22
23

F0120610

12 Remove split pin (25) and remove pin (26).

28

Always renew the split pin.

Lower gaiter (27) and disengage parking brake cable (28).


27

25

26

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6/21/2007 4:34:52 AM

METHOD
13 Remove split pin (29) and disconnect 4WD tie-rod (30).

Always renew the split pin.

30
29

14 Remove circlip (31) and disconnect groundspeed PTO tie-rod


(32).
31

32

15 Remove yoke (33) and retaining spring (34) then disconnect


cable (35) from the PTO selector lever
34
33

35
F0120650

16 Loosen nuts (36) and disconnect auxiliary services directional


control cables (37)
36

37
F0120660

30-263

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6/21/2007 4:34:53 AM

METHOD
17 Disconnect wiring connectors on the left (38) and on the right
(39).
38

39

F0120670

18 Remove pins (40) and disconnect lift tie-rods (41).

41

40
F0120690

19 Remove screw (42) and disconnect ground cable (43).

43
42

F0120680

20 Disconnect pipe (44).

46

Plug the pipes to prevent the ingress of dirt.

Remove screw (45) and disconnect reverse shuttle control lever


(46).

45

44

F0120700

30-264

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6/21/2007 4:34:54 AM

METHOD
21 Remove screw (47) and disconnect gear control lever (48).
48

47

F0120710

22 Disconnect brake pipes (50) from SEPARATE BRAKE valve


(49).

49

50

Label the pipes to avoid confusion on refitting.


Plug the pipes to prevent the ingress of dirt.

F0120720

23 Remove screws (51) and remove cab access steps (52).

51

52
F0120740

24 Remove screws (53) and tilt hood support (54) towards the front
of the tractor.

53

54

53

53

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6/21/2007 4:34:55 AM

METHOD
25 Remove surround (55).

55

26 Attach cab (56) to a suitable hoist and take the strain on the
rope.

56

F0120730

27 Remove front nuts (57) (n2) and rear nuts (58) (n2).

57
58
F0081401

28 Remove cab (56).

56

F0120750

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:

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6/21/2007 4:34:56 AM

METHOD
Procedure 27

Nuts: 170 Nm (125.3 lb.ft.)

Procedure 22

Bleed the air from the brake circuit.

Procedure 12

Adjust the parking brake cable, if necessary.

Procedure 7

Bleed the air from the clutch control circuit.

Procedure 2

Air conditioning pipe fittings:


Delivery (5/8-18UNF):
(7/8-14UNF):
35.342.0 Nm (26-31 lb.ft.)

13.620.3 Nm (10-15 lb.ft.) - Return

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6/21/2007 4:34:57 AM

METHOD
30.6.2 - Front hoods (G0.01.01)
Removal
1

DANGER
Remove the key from the starter switch and apply the parking brake.

2 Press button (1) to raise front hood (2).

1
2

F0120020

3 Remove side panels (3).

F0120030

4 Unplug connector (4).

F0120040

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6/21/2007 4:34:57 AM

METHOD
5 Supporting front hood (2), remove screw (5) and nuts (6) then
remove front hood (2).

5 6

F0120050

Installation
Refitting is the reverse of removal.

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6/21/2007 4:34:58 AM

METHOD
30.6.3 - Fenders
Removal
1 Remove the four screws (1) and remove fender assembly (2).

Make note of the orientation or the anti-rotation brake (3).

2
3

Installation
Refitting is the reverse of removal.

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6/21/2007 4:34:58 AM

METHOD
30.6.4 - Front instrument panel (G0.06.04)
Removal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Remove cover (1).


1

3 Remove nut (2) and remove steering wheel (3).


3

4 Remove knob (4), remove screws (5) and remove guard (6).

30-271

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6/21/2007 4:34:59 AM

METHOD
5 Remove screws (7) and remove guard (8) and disconnect
connector (9).

6 Fully retract screws (10) and remove support (11) complete with
lights selector switch (12).

11
10

12

7 Remove panels (13) on both sides.

13

8 Detach instrument (14) from the instrument panel.

To avoid damaging the instrument panel prise the retaining


clips of the instrument with a screwdriver inserted through
the lateral openings of the instrument panel.

14

30-272

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6/21/2007 4:34:59 AM

METHOD
9 Disconnect wiring connectors (15) and remove instrument (14).
15
14

10 Remove lower screws (16).

16

11 Remove upper screws (17) and move the instrument panel


towards the rear of the tractor.

17

12 Disconnect connectors (18) and (19).


18

19

Installation
Refitting is the reverse of removal.

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6/21/2007 4:35:00 AM

METHOD
30.6.5 - Air conditioning

Fig.112 - Air conditioning


1. Compressor with electromagnetic clutch
2. Condenser
3. Filter-drier tank
4. Four level pressure switch for compressor clutch engagement/disengagement and condenser cooling fans control.
5. Expansion valve
6. Evaporator
7. Evaporator temperature sensor
8. Cab air blowers
9. Air cowling
10. Condenser cooling fans.

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6/21/2007 4:35:01 AM

METHOD
Technical characteristics

Minimum safety pressure: 2.45 bar Maximum safety pressure: 28 bars

Refrigerant type: R134a

Refrigerant quantity: 1400 g

Total quantity of non-freezing oil added at 1st charging: 200 g

Type of oil: SUN-OIL COMPANY SP20

Malfunction
Compressor (1) is driven from the crankshaft via a drivebelt and pulley with an electromagnetic clutch (1a), which is operated from a
switch on the control panel. The system is protected by a safety pressure switch, which performs the following functions:

Inhibits engagement of electromagnetic clutch (1a) when the system pressure falls below 2.45 bar as a result of incomplete
charging or refrigerant leakage.

Disengages clutch (1a) and thereby stops the compressor when the pressure exceeds the permitted maximum of 28 bar (406
psi) (generally as a result of overheating).

A further contact controls operation of fans (10) of condenser (2) in order to maintain normal operating pressure within the range of
1718 bar (246.5-261.0 psi). The refrigerant (in vapour state) is drawn in by the compressor where it is compressed. This compression
causes the temperature of the vapour to rise; the refrigerant flows to the condenser (2) where its heat is transferred to the air flow
generated by cooling fans (10). The refrigerant gas is thus cooled to the point at which it condenses to high-pressure liquid. At this
point the refrigerant is transferred to filter-drier unit (3), which performs three functions: to filter out any impurities, to absorb any
water in the circuit, and finally, to act as a storage reservoir. On leaving the receiver-drier, the clean, dry liquid passes to evaporator
(6) through an expansion valve (5), which meters the flow of refrigerant into the evaporator to ensure optimum evaporation. In the
evaporator, the refrigerant expands to the critical evaporation point with an ambient temperature of around -- 8C (17.6F). The
temperature of the air flow over evaporator (6) generated by centrifugal blowers (8) is significantly higher than -- 8C (17.6F), and
therefore it transfers heat to the refrigerant, causing it to boil and evaporate. On leaving evaporator (6), the refrigerant returns to
compressor (1) to repeat the cycle. The removal of heat from the ambient air flowing over the evaporator causes the moisture in the
air to condense, and the air is thus dehumidified; the moisture condenses on the fins of the evaporator, where, if it is not maintained
at temperature above 0C (32F), it will freeze and comprise the efficiency of the evaporator. The task of maintaining the evaporator
at a temperature above 0C (32F) (and within the optimum temperature for efficient heat exchange), is performed by an electronic
temperature sensor (7); this sensor disengages the compressor clutch (1a) when the temperature falls to the lower limit and engages
the clutch (1a) when the evaporator temperature reaches an upper limit. The condensate that forms on the evaporator fins (6)
contains dust, pollen and other particles suspended in the air; continuous condensation thus has the effect of purifying the air, and
the droplets of condensate are conveyed out of the vehicle via two ducts. A fixed quantity of non-freezing oil is added to the circuit in
order to lubricate all the mechanical components of the system; a certain percentage of this oil continuously circulates in the form of
an oil mist, thereby lubricating the compressor (pistons and bearings) and the expansion valve.

Discharging, flushing and recharging


1

DANGER
Before evacuating, flushing and recharging the air conditioning system, check the system for leaks using a
leak detector.

2 To service the air conditioning system you will require a dedicated servicing machine capable of performing the following
operations:

Aspiration of the refrigerant fluid.

Creation of a high vacuum to purge the system of contaminants.

Filtration of the recovered refrigerant.

Separation of the anti-freeze and lubricating oil from the liquid refrigerant and determination of its quantity by weight.
30-275

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6/21/2007 4:35:01 AM

METHOD

Recharging system with the exactly the same amounts of refrigerant and oil as those recovered.

Measuring the system delivery side pressure and return pressure (low pressure).

Evacuating the system


1

DANGER
Remove the key from the ignition.

2 Connect the service machine to high pressure service connection (1) and follow the specific instructions for the service
machine to discharge the system.
3 Disconnect the system component to be renewed or overhauled immediately after the service machine stops; plug the open
ends of the system pipes as quickly as possible.

Flushing and recharging the system


1 Before each recharging, the system must be purged of all air, moisture and contaminants (oxides, deposits). This entails
creating a high vacuum within the system to evaporate any moisture present. The vapour, when extracted, draws with it any
contaminants present in the system.

For the purging and recharging operations, the service machine must be connected to high (1) and low (2) pressure
service valves.
DANGER
Maximum vacuum must be maintained for at least 10 minutes.

2 After flushing, the moisture-free oil recovered during the discharging operation must be re-introduced into the system, followed
by the refrigerant.

Quantity of refrigerant (R134a): 1400 g Oil quantity: the quantity recovered.


DANGER
If the system has to be discharged and flushed in order to renew a system component, the quantity of oil in
the replaced component must be measured and the same amount of new oil must added to that recovered
with the refrigerant.
DANGER
For details of the oil and refrigerant recharging procedure, refer to the instructions supplied with the service
machine.

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6/21/2007 4:35:01 AM

METHOD
30.6.6 - Compressor
1

DANGER
Remove the key from the ignition

2 Disconnect electromagnetic clutch control connector (1).

Disconnect inlet (3) and delivery (4) lines from compressor (2).

Plug the open ends of the pipes immediately to prevent


moisture getting into the circuit.
4
1

3 Loosen nut (5), remove pivot screw (6) and remove compressor
(2).
6
5

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 2

Remove the plugs and reconnect the pipelines straight away, tightening fully to ensure moisture does not get into the
system.
Inspect the O-rings and renew them if damaged.

Adjust the tension of the compressor/fan drivebelt.

Flush and recharge the system.

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6/21/2007 4:35:01 AM

METHOD
30.6.7 - Clutch master cylinder
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Disconnect connectors (1), loosen screw (2) and remove brake


and clutch fluid reservoir (3) from the support.

2
F0120422

3 Remove screws (4) and tilt hood support (5) towards the front of
the tractor.

4 Remove surround (6).

F0120492

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6/21/2007 4:35:02 AM

METHOD
5 Remove four nuts (7) and move fuse box (8) clear.
7

8
F0120790

6 Remove screws (8) and nut (9) and separate guard (10).

8
8
10

9
F0120800

7 Remove split pin (11) and remove pivot pin (12).

Always renew the split pin.


11

12
F0120810

8 Disconnect connection pipe (13) to the compensation tank and


clutch control pipe (14).

13

14
F0120820

30-279

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6/21/2007 4:35:03 AM

METHOD
9 Remove screws (15) and remove the clutch master cylinder
(16).

15

16

F0120830

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 2

Fill the oil tank and bleed the air from the clutch circuit.

30-280

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6/21/2007 4:35:04 AM

METHOD
30.6.8 - Clutch piston
Removal
1 Loosen adjuster nut (1) and free pipe (2) from clamp (3).
Disconnect pipe (2) from piston (4).
3

1
2
4

2 Remove screws (5) and remove piston assembly (4).


4

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 2

Make sure that plunger (6) of the clutch piston is properly inserted
in the lever (7) then refit plug (8).

Bleed the air from the clutch control circuit.

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6/21/2007 4:35:04 AM

METHOD
30.6.9 - Clutch control circuit
Bleeding the system
1

DANGER
During air bleeding operations, ensure that the fluid in the reservoir is always above the minimum level.

2 Remove the dust cap and attach a length of transparent tubing


A to the bleed valve; insert the other end of the tubing in a
container to collect the fluid.

A
1

Repeatedly depress the clutch pedal until you feel resistance,


then hold the pedal pressed down.
Slowly open bleed valve (1) and allow fluid and air to escape.

F0096250

3 While holding the pedal fully depressed, tighten the bleed screw; release the pedal.
Repeat the previous operations until the fluid flowing from the bleed valve is entirely free of air bubbles.
After bleeding, fit the dust cap to the bleed valve.

30-282

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6/21/2007 4:35:05 AM

METHOD
30.6.10 - Brake master cylinders
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Remove cap (1) and draw off the fluid contained in brake fluid
reservoir (2).

Remove screw (3) and move brake fluid compensation tank (2)
towards the rear of the tractor.

3 Remove screws (4) and tilt hood support (5) towards the front of
the tractor.

4 Remove surround (6).

F0120492

30-283

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6/21/2007 4:35:05 AM

METHOD
5 Withdraw split pins (7) and remove pivot pins (8).

6 Disconnect suction pipes (10), balance pipe (11) and brake pipes
(12) and (13) from brake master cylinders (9).

10

Label pipes (12) and (13) to avoid confusion on


reconnection.
Renew the copper washers on reassembly.
9
9
11

13
12

7 Remove screws (14) (2 per master cylinder) and remove the


brake master cylinders.

14
9

Installation
Refitting is the reverse of removal.

Fill the brake fluid reservoir to the maximum level.


Bleed the air from the braking circuit.
Check the position and alignment of the brake pedals.

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6/21/2007 4:35:07 AM

METHOD
30.6.11 - Control levers (Agrofarm 85)
Adjustment
1
This procedure must be carried out with the lift unit installed on the transmission and with all the oil delivery
and return pipes connected.
2

DANGER
Before starting the tractor, make sure that the yellow lift control lever is in the maximum depth position.

DANGER
When starting the engine, make sure that the hand throttle lever is in the minimum (idle) position.

3 Attach either an implement or a 200 kg weight to the 3-point linkage.


4 Move yellow lever (1) to the maximum height position.
1

5 Check that lever (2) is seated against lift (3).


If not, or if lever (2) is restricting the travel of yellow lever (1),
adjust the length of tie-rod (4) by way of yoke (5).

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6/21/2007 4:35:08 AM

METHOD
6 After making the adjustment, move yellow lever (1) to the control
position and green lever (6) to position 12.
1

7 Start the engine and run at idle speed and slowly move green
lever (6) to position 0.

Take care because the lift arms will rise.


6

8 When the lift stops, check that hole A on right hand arm (7) is
aligned with the hole in lift cover (3).

9 If not, remove plug (8) and adjust the height by way of push rod
(9).

Screw in push rod (9) to raise the arms.


Screw out push rod (9) to lower the arms.
9

Tighten locknut (10) and refit plug (8).

Renew the washer on reassembly.


8
10

30-286

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6/21/2007 4:35:08 AM

METHOD
10 After performing the adjustment, move the yellow lever (1) to the
maximum height position and the green lever to position 12.
1

11 Check that hole A on right hand lift arm (7) is aligned with the
hole on lift (3).
If not, loosen screw (11) to bring the holes into alignment.

Mark a horizontal line on the cylinder rod about 10-12 mm


from the seal.

12 Then slacken off screw (11) another full turn and secure it in
position with locknut (13).

Check that the line marked on the cylinder rod is near the
seal.

13

11

Adjust the length of tie-rod (12) by way of the yoke so that the
yellow lever can move through its entire stroke to maximum lift
position without impinging on screw (11).

12
F0121181

13 Move yellow lever (1) to the control position and green lever (6)
to position 12.

The lift should be lowered to maximum depth position.


1

Slowly move green lever (6) towards position O until the lift
starts to move.

30-287

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6/21/2007 4:35:09 AM

METHOD
14 The lift should start to move when green lever (6) is in position
4.

If it starts to move earlier, (in position 5 or 6), shorten


tie-rod (4).
If it starts to move later, (in position 3 or 2) lengthen
tie-rod (4).

F0120691

30-288

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6/21/2007 4:35:10 AM

METHOD
30.6.12 - Control levers (Agrofarm 100)
Adjustment
1
This procedure should be carried out with the lift unit installed on the transmission and service tool T2 installed
in place of the auxiliary services directional control valve. Furthermore, the level tube installed inside the lift
cover should be replaced with another tube approximately 100 mm long.
2

DANGER
Before starting the tractor, make sure that the yellow lift control lever is in the maximum depth position.

DANGER
When starting the engine, make sure that the hand throttle lever is in the minimum (idle) position.

4 Remove screws (1) and remove cover (2).

1
1

5 Connect service tool T2 to the tractor hydraulic system as


shown.

30-289

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6/21/2007 4:35:10 AM

METHOD
6 Connection to service tool T2.

7 Attach either an implement or a 200 kg weight to the 3-point


linkage.
3

Move yellow lever (3) to the maximum height position.

8 Check that lever (4) is up against stop (5).


If not, or if lever (4) is restricting the travel of yellow lever (3),
adjust the length of tie rod (6).

9 After making the adjustment, move yellow lever (3) to the control
position and green lever (7) to position 12.
3

30-290

307.W.0030.en.6.00-AGROFARM 85 830-290 30-290

6/21/2007 4:35:11 AM

METHOD
10 Start the engine and run at idle speed and slowly move yellow
lever (3) to the maximum lift position.
3

11 When the lift stops, check that the end of piston (8) is flush with
cylinder (9).
9

12 If piston (8) protrudes from the cylinder or stops inside it, adjust
the stroke by way of tie rod (10).

Shorten the tie-rod to make the piston protrude from the


cylinder.

10

Lengthen the tie rod to cause the piston to retract inside


the cylinder.

13 Move yellow lever (3) to the control position and green lever (7)
to position 0

Take care as the lift arms should still rise a little.


3

30-291

307.W.0030.en.6.00-AGROFARM 85 830-291 30-291

6/21/2007 4:35:12 AM

METHOD
14 Check that piston (8) protrudes approximately 5 mm from cylinder
(9).
9

15 If piston (8) does not stop in the correct position, adjust the stroke
by way of screw (11).

Screw in if the piston protrudes too much (7 mm).


Screw out if the piston does not protrude enough (3 mm).
After each adjustment, check by moving green lever (7) to
position 12 and then back to position 0.
11

16 Move green lever (7) to position 12.

The lift should be lowered to maximum depth position.

Slowly move green lever (7) towards position 0 until the lift
starts to move.

17 The lift should start to move when green lever (7) is in position
4.

30-292

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6/21/2007 4:35:13 AM

METHOD
18 If the lift starts to move earlier (near positions 5 or 6) shorten
tie-rod (12).
If it starts to move later (near positions 3 or 2) lengthen tie-rod
(12).

12
12

19 On completion of the adjustments, replace the temporary level tube with the original one, remove special tool T2 and complete
the installation of the lift and the removed components.

30-293

307.W.0030.en.6.00-AGROFARM 85 830-293 30-293

6/21/2007 4:35:14 AM

METHOD
30.7 - HYDRAULIC SYSTEM
30.7.1 - Pump for hydraulic lift and auxiliary services
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-).

2 Remove split pin (1) and remove pin (2).

Always renew the split pin.

Lower gaiter (3) and disengage parking brake cable (4).


3

3 Remove split pin (5) and disconnect 4WD tie-rod (6).

Always renew the split pin.

4 Remove split pin (7), remove pin (8) and disconnect tie-rod (9) of
the 4WD engagement control.

8
7

30-294

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6/21/2007 4:35:14 AM

METHOD
5 Remove screws (10) and (11) and remove support assy (12).

11

12

10

11

6 Loosen nuts (13) but do not remove them.

13

7 Disconnect pressure pipe (14) from master cylinder (15).

17

Plug pipe to prevent dirt from entering the system.

Remove screws (16) and turn pipe (17) counterclockwise to free


pump (14).

16

Remove the two screws (18) and remove pump (14).


18
14
18

15

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 7

Mating face: Silastic 738

Procedure 2

Adjust the parking brake cable, if necessary

30-295

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6/21/2007 4:35:15 AM

METHOD
30.7.2 - Power steering (H0.02.01)
Previous operations:
See para. 30.6.2 - Front hoods - Page 30-268 - (G0.01.01)
See para. 30.6.4 - Front instrument p... - Page 30-271 - (G0.06.04)

Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Remove screw (1) and move brake fluid compensation tank (2)
towards the rear of the tractor.

3 Remove screws (3) and tilt hood support (4) towards the front of
the tractor.

4 Remove surround (6).

30-296

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6/21/2007 4:35:16 AM

METHOD
5 Remove screws (7) and remove power steering support (8).
7

6 Loosen and remove all unions (8).

Renew the copper washers on reassembly.


8
8

7 Remove screws (9) and remove power steering (10).

9
9

10

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 7

Power steering valve bore: Molybdenum grease.

30-297

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6/21/2007 4:35:17 AM

METHOD
30.7.3 - Pressure relief valve setting:
Checking maximum operating pressure
1 Disconnect the rod side pressure connection from one of the
steering cylinders (1) and replace with union B connected in
turn to a 400 bar full scale pressure gauge

2 Start the engine and turn the steering to full lock to expel any air from the steering circuit.
3 Force the steering to full lock on the side to which the pressure gauge is connected and read off the maximum continuous
pressure on gauge A.

Maximum permissible pressure: 150 bar (2175.6 psi)

4 If the pressure reading differs from the specified value, adjust the pressure relief valve of the power steering unit.

Pressure relief valve setting:


1 Remove plug (3) and relative seal (4).
Using a hex key proceed to adjust relief pressure by positioning
setscrew (5).

3
4

To INCREASE, turn the screw CLOCKWISE


To REDUCE, turn the screw COUNTERCLOCKWISE.

Refit plug (3), checking that seal (4) is correctly seated.

Plug: 5060 Nm (36.9-44.2 lb.ft.)


F0012580

30-298

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6/21/2007 4:35:18 AM

METHOD
30.7.4 - Power steering disassembly
26

27

28
29

31

15
18

24

13

"

32

"b

33

"a 19

34

21

35

20
22
16

&)a

12

&)b
10

17

"' a
"' b
a

8
7

"' a

"'

6
11
9
2
5

4
D0029230

2
3

Fig.113 - Power steering

Disassembly
1 Unscrew and remove screws (1) and (3) and washers (2) securing
cover (4) (6 screws plus one special screw).

3
1 2

F0009470

30-299

307.W.0030.en.6.00-AGROFARM 85 830-299 30-299

6/21/2007 4:35:18 AM

METHOD
2 Remove cover (4) by sliding it off sideways.
4

F0009480

3 Lift rotary spool unit (5) complete with O-rings (6) and spacer
(7).

F0009490

4 Remove drive shaft (8).

F0009500

5 Remove distributor plate (9).


9

F0009510

30-300

307.W.0030.en.6.00-AGROFARM 85 830-300 30-300

6/21/2007 4:35:19 AM

METHOD
6 Remove relief valve stop bush (10).
10

F0009520

7 Remove O-ring (11).

11

F0009530

8 Remove ball (12) of the check valve and pins (13) and balls (15)
of the suction valves.
15

12

13

F0009541

9 Checking through the central hole of the spool, position spoolbush assembly cross pin (16) horizontally. Push assembly (17)
and the bearing assembly out of power steering housing (18).
17

18
F0009550

30-301

307.W.0030.en.6.00-AGROFARM 85 830-301 30-301

6/21/2007 4:35:20 AM

METHOD
10 Remove outer ring (19), inner ring (20) and roller bearing (21)
from the spool; remove also ring (22).

It may occur that inner ring (20) (thin) remains in the


steering valve housing; ensure that it is fact removed.

20

22

21
19
F0009560

11 Remove cross pin (16), bush (17b) and spool (17a).

Use special cover screw (3).

17b

16
17a
F0009570

12 Slowly withdraw spool (17a) from bush (17b).


17b
17a

F0009580

13 Press neutral position springs (23) and remove them from spool
(17a).

23

17a

F0009590

30-302

307.W.0030.en.6.00-AGROFARM 85 830-302 30-302

6/21/2007 4:35:21 AM

METHOD
14 Remove dust seal (24) and composite seal (25) (O-ring + seal).

25

24

F0009600

15 For ON versions:
Remove the plugs (26) of the antishock valves.

26 27

F0009611

16 Remove seals (27).

27

F0009620

17 Remove calibration screws (28).

28

F0009630

30-303

307.W.0030.en.6.00-AGROFARM 85 830-303 30-303

6/21/2007 4:35:22 AM

METHOD
18 Remove springs (29) and the two balls (30).

The valve seats are fixed inside the steering valve housing
and cannot be removed.

29
30
28
F0009641

19 Check that the valve components are arranged shown in the


figure.

30

29

28

27

26

30

29

28

27

26
F0009650

20 For all versions:


Remove plug (31) and its seal.

31
F0009660

21 Remove pressure relief adjuster screw (33).

33
F0009670

30-304

307.W.0030.en.6.00-AGROFARM 85 830-304 30-304

6/21/2007 4:35:23 AM

METHOD
22 Turn over the steering valve housing and remove spring (34) and
relief valve (35).

The seat of the relief valve is a force fit in the housing and
cannot be removed.

35
34

F0009680

Assembly
1

Prior to reassembly, lubricate all components with gearbox


oil.

Insert the two flat washers (23a) in the seat and centre them
relative to the diameter of spool (17a). Insert the four curved
washers (23b) in pairs between the two flat washers (23a) and
push them fully home.

23b
23a

23b

23a

17a

F0009690

2 Align spring assembly (23).

23

F0009700

3 Insert spool (17a) in bush (17b).

Check that the position between the bush and the spool is
as described in stage 1.

17b
17a

F0009580

30-305

307.W.0030.en.6.00-AGROFARM 85 830-305 30-305

6/21/2007 4:35:24 AM

METHOD
4 Simultaneously push springs (23) and spool (17a) until the
springs are seated in the slots in bush (17b).

23

17a
17b
F0009710

5 Align springs (23) and make sure they are positioned centrally in
relation to the diameter of bush (17b).

23

17b
F0009720

6 Install ring (22) on its seat on bush (17b).

Ring (22) must be free to rotate without interfering with


springs (23).

22

17b
F0009730

7 Insert cross pin (16).

16
F0009740

30-306

307.W.0030.en.6.00-AGROFARM 85 830-306 30-306

6/21/2007 4:35:25 AM

METHOD
8 Install the thrust bearing components in the order indicated in
point 9.

20

22

21

F0009751

9 Thrust bearing assembly.

17a - Spool
17b - Bush
21- Needle roller bearing
20 - Inner ring
22 - Outer ring
DANGER
The outer ring must be installed with chamfer X
facing the shoulder of the spool.

10 Position steering valve housing (18) so the hole is horizontal.


Insert into the bush/spool assembly bore the guide of special tool
T9 (P/N. 5.9030.480.0).

11 Lubricate oil seal (25a) and O-ring (25b) and fit them on the push
rod of tool T9 (P/N. 5.9030.480.0).

30-307

307.W.0030.en.6.00-AGROFARM 85 830-307 30-307

6/21/2007 4:35:26 AM

METHOD
12 Fit tool T9 (P/N. 5.9030.480.0). and insert it in the guide previously
inserted in the steering valve bore.

13 Push seal (25) into its seat in steering valve housing (18) while
rotating it to ease it into position.

18
F0009790

14 Withdraw from the valve housing (18) the tool T9 (code


5.9030.480.0). and the guide, leaving the tool plunger in the
housing.

15 Insert bush/spool assembly (17) in steering valve bore (18).


Rotate the valve slightly while inserting it to ease it into position.

Keep the cross pin horizontal while inserting the


assembly.

17

18
F0009810

30-308

307.W.0030.en.6.00-AGROFARM 85 830-308 30-308

6/21/2007 4:35:26 AM

METHOD
16 Push in assembly (17) until fully seated so that it forces out the
tool push rod left in the housing in step 14.

18

17
F0009820

17 Rotate steering valve housing (18) until the centre hole is vertical.
Insert ball (12) of the relief valve in the hole indicated by the
arrow.

12

18

F0009830

18 Screw valve retaining bush (10) into the bore of the relief valve.

The top of the retaining bush should be set below the face
of steering valve housing (18).

10

18

F0009521

19 Insert the two balls (15) in the holes indicated by the arrows.

15
F0010310

30-309

307.W.0030.en.6.00-AGROFARM 85 830-309 30-309

6/21/2007 4:35:27 AM

METHOD
20 Insert elements (13) in the same holes.
13

F0009841

21 Lubricate O-ring (11) and fit it in its seat.

11

O-ring: temperature sensor

F0009850

22 Locate distributor plate (9) so that its holes are aligned with the
holes in steering valve housing (18).

18

F0009860

23 Insert drive shaft (8) in the hole so that it engages the cross pin;
check that the engagement with the cross pin is parallel to the
steering column mounting face.
8

F0009870

30-310

307.W.0030.en.6.00-AGROFARM 85 830-310 30-310

6/21/2007 4:35:28 AM

METHOD
24 Position the drive shaft so that it is vertical and hold it in this
position using a suitable tool.

F0009880

25 Lubricate the two O-rings (6) and fit them in the two grooves in
rotary spool unit (5). Fit rotary spool unit (5) to drive shaft (8).

O-rings: temperature sensor

8
5

F0009890

26

DANGER
Install the rotor (5a) on the drive shaft (8) so that
the valley between two lobes is aligned with the
groove in the end of the drive shaft. Then turn the
outer ring (5b) to align the fixing holes.

5a
F0009900

27 Install spacer (7).


7

F0009910

30-311

307.W.0030.en.6.00-AGROFARM 85 830-311 30-311

6/21/2007 4:35:29 AM

METHOD
28 Fit cover (4).
4

F0009920

29 Insert special screw (3) complete with washer (2) in the hole
indicated in the photo.
3

F0009930

30 Insert the six screws (1) complete with washers (2). Tighten
screws (1) and (3) in a crosswise sequence to a torque of 306
Nm (22.14.4 lb.ft.).

3
1 2

F0009471

31 Fit valve (35).

35

F0009940

30-312

307.W.0030.en.6.00-AGROFARM 85 830-312 30-312

6/21/2007 4:35:30 AM

METHOD
32 Fit spring (34).

34

F0009950

33 Fit the pressure adjustment screw (33).

Calibrate maximum working pressure on a test bench.


Pressure: 180+10 bar (2610+145 psi)

33
F0009670

34 Fit plug (31) complete with seal.

Plug: 5010 Nm (36.87.4 lb.ft.)

31
F0009660

35 Locate dust seal (24) in steering valve housing (18).


24

18

F000 9970

30-313

307.W.0030.en.6.00-AGROFARM 85 830-313 30-313

6/21/2007 4:35:31 AM

METHOD
36 Install dust seal (24) in the steering valve housing using a suitable
drift and a soft faced mallet.

F000 9980

37 For ON versions:
Insert balls (30), springs (29) and set screws (28) in their
sockets.

29
30
28
F0009641

38 Lock setscrews (28) in their seats.

28

F0009630

39 Fit seals (27) and screw in plugs (26).

Plugs: 30 Nm (22.1 lb.ft.)

26 27

F0009611

30-314

307.W.0030.en.6.00-AGROFARM 85 830-314 30-314

6/21/2007 4:35:32 AM

METHOD
40 For all versions:
Close off the oil ports with plastic plugs to prevent impurities
getting in.

Fit the plugs by hand pressure alone; do not hammer.

F0009990

41 On completion of the assembly operation, test the operating pressure of the relief valve and calibrate as necessary.

30-315

307.W.0030.en.6.00-AGROFARM 85 830-315 30-315

6/21/2007 4:35:32 AM

METHOD
30.7.5 - Power steering pump
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Remove circlip (1) and disconnect groundspeed PTO tie-rod (2).


2

3 Remove circlip (3) and disconnect groundspeed PTO tie-rod (4).

4 Remove screws (5) and remove linkage (6).

30-316

307.W.0030.en.6.00-AGROFARM 85 830-316 30-316

6/21/2007 4:35:32 AM

METHOD
5 Loosen clamps (7) and move sleeve (8) towards the rear.

8
7

6 Loosen fully union (9), remove screws (10) and remove pipe
(11).

11

Remove screws (12) and remove pump (13).

10
13

12

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 6

Mating face: Silastic 738

30-317

307.W.0030.en.6.00-AGROFARM 85 830-317 30-317

6/21/2007 4:35:33 AM

METHOD
30.7.6 - Rear 4-way auxiliary services control valve (Agrofarm 85)
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Loosen nuts (1) and disconnect auxiliary services directional


control cables (2).

Label the wires to avoid confusion on reconnection.

2
F0120661

3 Disconnect pipes (3) and (4).

Plug the pipes to prevent the ingress of dirt.


3

F0121000

4 Loosen clamps (5) and disconnect oil recovery pipes (6).

5
5

6
6
F0121010

30-318

307.W.0030.en.6.00-AGROFARM 85 830-318 30-318

6/21/2007 4:35:34 AM

METHOD
5 Remove union (7).

Renew the copper washers on reassembly.

F0121020

6 Remove nuts (8) and remove directional control valve assy (9).
9

F0121030

Installation
Refitting is the reverse of removal.

30-319

307.W.0030.en.6.00-AGROFARM 85 830-319 30-319

6/21/2007 4:35:35 AM

METHOD
30.7.7 - Rear 6-way auxiliary services control valve (Agrofarm 100)
Removal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Loosen nuts (1) and disconnect auxiliary services directional


control cables (2).
1

2
F0120661

3 For versions with trailer air braking


4

Disconnect pipes (3) from support (4).

Expel any air from the compressed air circuit.


Label the pipes to avoid confusion on refitting.
3

4 For versions with front lift


Disconnect pipes (5).

Plug the pipes and ports to prevent the ingress of dirt

30-320

307.W.0030.en.6.00-AGROFARM 85 830-320 30-320

6/21/2007 4:35:35 AM

METHOD
5 Remove screw (6) and remove clamps (7).
7

6 Remove unions (8) and remove pipes (9).

Renew the copper washers on reassembly.

7 For all versions


Remove screws (10) and remove bracket (11).

11

10

8 Disconnect delivery pipe (12) from the control valve.

Plug the pipes to prevent the entry of impurities.

12

30-321

307.W.0030.en.6.00-AGROFARM 85 830-321 30-321

6/21/2007 4:35:36 AM

METHOD
9 Remove union (13).

Renew the copper washers on reassembly.

13

10 Remove screws (14) to free pipe (15).

15

14

11 Loosen union (16), remove nut (17) and remove clamp (18).
17

18

16

12 Connect directional control valve (19) to a hoist and take up the


slack in the lifting sling.

19

30-322

307.W.0030.en.6.00-AGROFARM 85 830-322 30-322

6/21/2007 4:35:37 AM

METHOD
13 Remove directional control valve assy (19).

19

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 10

Screws: Loctite 542

30-323

307.W.0030.en.6.00-AGROFARM 85 830-323 30-323

6/21/2007 4:35:38 AM

METHOD
30.7.8 - Braking circuit (Agrofarm 85)
Brake bleeding procedure
1

DANGER
During brake bleeding operations, ensure that the fluid in the brake fluid reservoir is always above the minimum
level.

Remove the dust cap and attach a length of transparent tubing A to the bleed valve; insert the other end of the tubing
in a container to collect the fluid.

2 Fully depress the brake pedal corresponding to the side of the circuit to be bled until you feel significant resistance, at which
point keep pressing the pedal.
3 Slowly open the bleed screw and allow the fluid and air to flow throughout the entire pedal travel.
4 While holding the pedal fully depressed, tighten the bleed screw; release the pedal.
5 Repeat the sequence of steps until the fluid flowing from the bleed screw is entirely free of air bubbles.
6 Bleed all the brakes.

After bleeding, fit the dust caps to the bleed screws.

Bleeding the rear brakes circuit


1 Turn knob (1) of SEPARATE BRAKES valve (2) to the ON
position (horizontal) to enable braking on the rear brakes only.
Disconnect brake pedals (3) by disengaging latch (4).
4

1
2
3
F0085820

2 Versions without trailer braking or with trailer hydraulic


braking system:
Bleed the LH rear brake.

30-324

307.W.0030.en.6.00-AGROFARM 85 830-324 30-324

6/21/2007 4:35:38 AM

METHOD
3 Bleed the RH rear brake.

4 For versions with trailer air braking:


Bleed the pilot circuit of the trailer braking valve.

F0085840

Bleeding the front brakes circuit


1 Turn knob (1) of SEPARATE BRAKES valve (2) to the OFF
position (vertical) to enable braking on all the brakes.

2
3
F0087840

2 Bleed the front brakes circuit.

F0085860

30-325

307.W.0030.en.6.00-AGROFARM 85 830-325 30-325

6/21/2007 4:35:39 AM

METHOD
30.7.9 - Braking circuit (Agrofarm 100)
Brake bleeding procedure
1

DANGER
During brake bleeding operations, ensure that the fluid in the brake fluid reservoir is always above the minimum
level.

Remove the dust cap and attach a length of transparent tubing A to the bleed valve; insert the other end of the tubing
in a container to collect the fluid.

2 Fully depress the brake pedal corresponding to the side of the circuit to be bled until you feel significant resistance, at which
point keep pressing the pedal.
3 Slowly open the bleed screw and allow the fluid and air to flow throughout the entire pedal travel.
4 While holding the pedal fully depressed, tighten the bleed screw; release the pedal.
5 Repeat the sequence of steps until the fluid flowing from the bleed screw is entirely free of air bubbles.
6 Bleed all the brakes.

After bleeding, fit the dust caps to the bleed screws.

Bleeding the rear brakes circuit


1 Turn knob (1) of SEPARATE BRAKES valve (2) to the ON
position (horizontal) to enable braking on the rear brakes only.
Disconnect brake pedals (3) by disengaging latch (4).
4

1
2
3
F0085820

2 Bleed the LH rear brake.

30-326

307.W.0030.en.6.00-AGROFARM 85 830-326 30-326

6/21/2007 4:35:40 AM

METHOD
3 Bleed the RH rear brake.

4 Versions with hydraulic trailer braking:


Bleed the pilot circuit of the trailer braking valve.

5 For versions with trailer air braking:


Bleed the pilot circuit of the trailer braking valve.

F0085840

Bleeding the front brakes circuit


1 Turn knob (1) of SEPARATE BRAKES valve (2) to the OFF
position (vertical) to enable braking on all the brakes.

2
3
F0087840

30-327

307.W.0030.en.6.00-AGROFARM 85 830-327 30-327

6/21/2007 4:35:40 AM

METHOD
2 Bleed the front brakes circuit.

F0085860

30-328

307.W.0030.en.6.00-AGROFARM 85 830-328 30-328

6/21/2007 4:35:42 AM

METHOD
30.7.10 - Services solenoid valve assembly
Removal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Loosen unions (1) on both sides and disconnect pipes (2) and all
connectors (3).
1
2

3 Remove unions (4) and (5).

Renew the copper washers on reassembly.

4 Disconnect pipe (6) and remove control lines (7).


6

30-329

307.W.0030.en.6.00-AGROFARM 85 830-329 30-329

6/21/2007 4:35:42 AM

METHOD
5 Remove screws (8).

Recover the spacers.

6 Remove solenoid valve assy (9).

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 6

Check the condition of O-ring (10) and renew it if necessary.


O-ring: transmission oil.

Fill the transmission with the required quantity of oil.


Start the engine to allow the oil to circulate, then check for leaks.

30-330

307.W.0030.en.6.00-AGROFARM 85 830-330 30-330

6/21/2007 4:35:43 AM

METHOD
30.8 - FRONT PTO
30.8.1 - Front PTO
Removal
1

DANGER
Disconnect the lead from the battery negative terminal (-) and apply the parking brake.

2 Position a stand A in the middle of pivot (1).

3 Disconnect wiring connectors (2) from air cleaner clogging


sensor (3).
3

4 Loosen clamps (4), (5) and (6) and remove air intake hose (7).
7
6

30-331

307.W.0030.en.6.00-AGROFARM 85 830-331 30-331

6/21/2007 4:35:43 AM

METHOD
5 Remove pipes (8) and (9) from cooler (10).

10

Plug the pipes to prevent the ingress of dirt.


Label the pipes to avoid confusion on refitting.

8
9

6 Remove screws (11) (one per side) and remove cooler (10).
11

10

7 Remove screws (12) and remove filter (13) from support (14).
12

14

13

8 Remove screws (15) and remove support assy (14).

14

15

30-332

307.W.0030.en.6.00-AGROFARM 85 830-332 30-332

6/21/2007 4:35:44 AM

METHOD
9 Remove unions (16) and remove clamps (17) (one per side).
Remove union (18) and overturn pipe (19) to the side.

16
17

18

19

10 Loosen and remove clamps (20).


20

11 Remove screw (21), support (22) and batteries (23).

21
22

23

12 Using a pin punch, remove dowel (24) and withdraw PTO drive
shaft (25) towards the rear of the tractor.
25

24

30-333

307.W.0030.en.6.00-AGROFARM 85 830-333 30-333

6/21/2007 4:35:45 AM

METHOD
13 Remove screws (26) and remove guard (27).

26

27

14 Remove screws (28) and remove hitch assy (29).


29

28

15 Remove screw (30) and remove bracket (31).


30

31

16 Remove screws (32) on both sides and tilt the cooler towards the
rear of the tractor.

32

30-334

307.W.0030.en.6.00-AGROFARM 85 830-334 30-334

6/21/2007 4:35:47 AM

METHOD
17 Attach PTO assy (33) to a hoist and take up the slack in the lifting
sling.

33

18 Remove the four fixing screws (34) of assy (33).

34

34

33

19 Slowly lift PTO assy (33) causing it to rotate towards the front.

Take care not to damage the cooler.

PTO assembly: 70 kg

33

Installation
Refitting is the reverse of removal.

30-335

307.W.0030.en.6.00-AGROFARM 85 830-335 30-335

6/21/2007 4:35:48 AM

METHOD
30.8.2 - PTO assembly.

Fig.114 - PTO assembly.

Disassembly
1 Remove screws (1) and remove cover assy (2).

30-336

307.W.0030.en.6.00-AGROFARM 85 830-336 30-336

6/21/2007 4:35:49 AM

METHOD
2 Remove screws (3) and remove solenoid valve assy (4).

3 Using a screw as a puller, remove pipes (5).

Check the condition of O-rings (6) and renew them if


necessary.

4 Remove nuts (7) and remove cover assy (8).

5 Only if necessary
Remove oil seal (9).

Note which way round oil seal (9) is fitted.

30-337

307.W.0030.en.6.00-AGROFARM 85 830-337 30-337

6/21/2007 4:35:49 AM

METHOD
6 Remove input shaft (11) retaining screw (10).

Renew the copper washers on reassembly

Raise oil seal (12).

7 Remove input shaft assy (11).

8 Use a pry bar to dislodge shaft (13) complete with outer bearing
(14).

9 Remove output shaft (15) complete with bearing.

Use a copper hammer, if necessary.

30-338

307.W.0030.en.6.00-AGROFARM 85 830-338 30-338

6/21/2007 4:35:50 AM

METHOD
10 Remove gear (17) and bearings (18) and (19).

11 Remove pin (20) to free clutch assy (21).

Renew the copper washers on reassembly.

12 Remove clutch assy (21) from PTO casing (22).

13 Remove plug (23) and remove mesh filter (24).

30-339

307.W.0030.en.6.00-AGROFARM 85 830-339 30-339

6/21/2007 4:35:50 AM

METHOD
14 Withdraw pump assy (25).

15 Remove circlip (26) and, using a suitable puller, remove bearing


(27).

16 Remove oil seal (12).

Renew the oil seal on reassembly.

17 Position shaft (15) under a press and withdraw the inner race of
roller bearing (16).

30-340

307.W.0030.en.6.00-AGROFARM 85 830-340 30-340

6/21/2007 4:35:51 AM

METHOD
18 Using a puller, remove bearing (14) from shaft (13).
Check the condition of O-ring (28) and renew it if necessary.

19 Only if necessary
Using an internal puller and slide hammer T1 (P/N.
5.9030.618.4/10), disassemble bush (29) from shaft (13).

Assembly
1 Only if removed
Lubricate bush (29) and refit it using a suitable driving tool.

The bush must be inserted approximately 1 mm (0.04 in.)


below the surface of the shaft (13).

2 Heat bearing (14) to approximately 80C (176F) and install on


shaft (13).

Ensure the bearing is seated fully home.

Fit O-ring (28).

30-341

307.W.0030.en.6.00-AGROFARM 85 830-341 30-341

6/21/2007 4:35:52 AM

METHOD
3 Heat the inner race of bearing (16) to approximately 80C (176F)
and fit it on shaft (15).

The thrust washer of the inner race must be facing towards


the splined part of the shaft.

4 Lubricate shaft (11) and the lip of oil seal (12).


Oil seal and shaft: temperature sensor
Fit ring (12) on shaft (11) and drive it fully home.

Note the direction of assembly.

5 Heat bearing (27) and install on shaft (11), driving it fully home.
Fit circlip (26).

6 Fit pump assy (25).

30-342

307.W.0030.en.6.00-AGROFARM 85 830-342 30-342

6/21/2007 4:35:53 AM

METHOD
7 Fit clutch assy (21) in PTO casing (22).

8 Tighten pin (20) taking care to centre the relevant hole in clutch
assy (21).

Renew the copper washers on reassembly.

9 Insert complete input shaft (11), turning it to and fro in both


directions in order to mesh the teeth in the pump and clutch
assy.

10 Tighten screw (10) ensuring it enters the keyway on shaft (11).

Renew the copper washers on reassembly.

30-343

307.W.0030.en.6.00-AGROFARM 85 830-343 30-343

6/21/2007 4:35:53 AM

METHOD
11 Fit roller bearing (19) in PTO casing (22).

The thrust washer of the inner race must be facing the


output of the PTO shaft

Fit ball bearing (18) in PTO casing (22).


Fit gear (17) in PTO casing (22).

12 Fit shaft (15), aligning it with gear (17) and bearing (19).

To fit roller bearing (19), tap lightly with a copper-headed


hammer and rotate shaft (15)

13 Fit bearing outer race (16).

During assembly, tap lightly with a hammer around the


entire circumference.

14 Fit the shaft complete with outer bearing (14).

To insert, use a copper-headed hammer to tap lightly


on the shaft and around the outer circumference of the
bearing.

30-344

307.W.0030.en.6.00-AGROFARM 85 830-344 30-344

6/21/2007 4:35:54 AM

METHOD
15 Using a suitable drift, install oil seal (9) in cover (8).

Note the direction of assembly.

16 Apply sealant to the mating surfaces and fit cover (8).

Sealant: Silastic 738

Tighten nuts (7).

Tighten the screws in an alternate cross-wise sequence.

17 Using a suitable drift T2, seat oil seal (12).

18 Fit mesh filter (24) on pump suction pipe.


Smear sealant on the threads of plug (23) and tighten.

Plug: Silastic 738

30-345

307.W.0030.en.6.00-AGROFARM 85 830-345 30-345

6/21/2007 4:35:55 AM

METHOD
19

Insert extensions (5) complete with O-rings (6).

20 Apply sealant to the mating surfaces of solenoid valve assy (4).

Surfaces: Loctite 510

Fit solenoid valve (4) and secure it with screws (3).

21 Apply sealant to the upper mating surface of PTO housing (22).

Mating face: Silastic 738

Check that the sealant forms a continuous film around the


holes of the cover fixing screws.

Fit cover (2) centring the oil delivery and return unions.

22 Fit cover (2) and tighten screws (1).

23 Fill the PTO with oil.

30-346

307.W.0030.en.6.00-AGROFARM 85 830-346 30-346

6/21/2007 4:35:56 AM

METHOD
30.8.3 - Pump assy

Fig.115 - Pump assy

Disassembly
1 Remove screws (1) and remove suction pipe (2).

Check the condition of O-rings (3) and (4) and renew them
if necessary.

2 Remove screws (5) and remove pump cover (6) from pump body
(7).

Label pump body (7) and cover (6) to avoid confusion on


refitting.

30-347

307.W.0030.en.6.00-AGROFARM 85 830-347 30-347

6/21/2007 4:35:56 AM

METHOD
3 Remove gears (8) and (9) from pump body (7).

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 3

Lubricate pump body (7) and gears (8) and (9).


Gears lubrication: oil

30-348

307.W.0030.en.6.00-AGROFARM 85 830-348 30-348

6/21/2007 4:35:57 AM

METHOD
30.8.4 - Clutch-brake assembly
2

11
23
32

14

17

18

33 34

15

24
10

21

12
27

30 31

29

35
28

26

22 19
13

16

20

D0036660

25

Fig.116 - Clutch-brake assembly

Disassembly
1 Remove circlip (1) and remove steel discs (2) and (3).

30-349

307.W.0030.en.6.00-AGROFARM 85 830-349 30-349

6/21/2007 4:35:57 AM

METHOD
2 Remove friction discs (4) and steel discs (5).

3 Remove hub (6) and spacer (7).

4 Using a puller (or a press) and U frame A, compress spring (8)


and remove circlip (9).

5 Release spring (8) and remove in sequence spring drive ring (10)
and spring (8).

10

F0010231

30-350

307.W.0030.en.6.00-AGROFARM 85 830-350 30-350

6/21/2007 4:35:57 AM

METHOD
6 Blow compressed air at low pressure through the upper hole in
the directional control valve body to expel piston (11).

Restrain piston (11) as it could be expelled at high speed


and thus damaged.

7 Remove piston (11) and O-ring (12).

8 Turn the unit over, remove screws (13) and remove cover (14).
13

9 Remove brake disc (16) and steel disc (17) from clutch assembly
(15).

14

16
17

15

30-351

307.W.0030.en.6.00-AGROFARM 85 830-351 30-351

6/21/2007 4:35:58 AM

METHOD
10 Blow compressed air at low pressure into clutch assembly (15) to
disengage brake piston (18).

18

Restrain the piston as it could be expelled at high speed


and thus damaged.

15

11 Withdraw piston (18).

18

12 Check the condition of O-rings (19) and (20) and renew them if
necessary.

20

19

13 Remove circlip (21) and spacer (22).


21

22

F0007742

30-352

307.W.0030.en.6.00-AGROFARM 85 830-352 30-352

6/21/2007 4:35:58 AM

METHOD
14 Remove clutch assembly (15) and remove retaining rings (24)
from clutch housing (23).

24

15

23

15 Using a suitable wrench T3, remove damper assy (25).

Renew the copper washers on reassembly.


25

16 Compress the spring assembly of damper (25) and remove


circlip (26).
26

25

17 Release the assembly and remove disc (28), spring (29) and
piston (30) complete with O-ring (31) from cylinder (27).

29

31

30

27

28

30-353

307.W.0030.en.6.00-AGROFARM 85 830-353 30-353

6/21/2007 4:35:59 AM

METHOD
18 Remove plug (32) and remove spring (33) and push rod (34)
from clutch housing (15).

Renew the copper washers on reassembly.


33

32
34
15

19 Remove O-ring (35) from clutch piston (11).


35

11

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 17

Lubricate piston (29) with oil.

Procedure 16

Damper assy (24): Loctite 242

Procedure 14

Lubricate retaining rings (23) with oil.

Procedure 9

Lubricate O-rings (19) and (20) and piston (18) with oil.

Procedure 8

Lubricate brake disc (16) with oil

Procedure 7

Lubricate O-ring (12) and piston (11) with oil.

30-354

307.W.0030.en.6.00-AGROFARM 85 830-354 30-354

6/21/2007 4:36:00 AM

METHOD
Procedure 3

Grease spacer (7) and install it on hub (6).

Procedure 2

Fit steel discs (5) and friction discs (4) on housing (15) starting
with steel disc (5)

Lubricate friction discs (4) with oil.

15

15

30-355

307.W.0030.en.6.00-AGROFARM 85 830-355 30-355

6/21/2007 4:36:00 AM

METHOD
30.8.5 - Solenoid valve assy
Disassembly
1 Remove retaining nut (1) and remove solenoid valve (2).

Recover the O-rings.

2 Loosen solenoid valve stem (3) and remove.

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 2

Valve stem: 1520 Nm (11.06-14.74 lb.ft.)


Valve stem: oil

Procedure 1

Nut: 58 Nm (3.69-5.90 lb.ft.)

30-356

307.W.0030.en.6.00-AGROFARM 85 830-356 30-356

6/21/2007 4:36:00 AM

METHOD
30.9 - FRONT LIFT
30.9.1 - Front lift
Removal of lift cylinders
1

DANGER
Remove any implement or ballast from the front lift and raise the link arms completely.

DANGER
Remove the key from the starter switch and apply the parking brake.

2 Position a stand A in the middle of pivot (1).

3 Remove screw (2) and pin (3).

If both cylinders are to be removed, repeat the above


steps also on the cylinder on the other side.

4 Start the engine and run at idle speed and retract cylinder (4).

Pull the lever very slowly and retract the cylinder without
reaching the end of its stroke.

Switch off the engine, remove the key from the ignition
and close the lift control valves.

Recover spacers (5).

30-357

307.W.0030.en.6.00-AGROFARM 85 830-357 30-357

6/21/2007 4:36:01 AM

METHOD
5 Remove screws (6) and remove surround (7).
7
6

6 Remove unions (8) and (9).

Plug the pipes to prevent the ingress of dirt.

7 Remove circlip (10) and extract pin (11).

Support cylinder (4).


10

11

8 Recover seals (12) and remove the cylinder.

12

Installation
Refitting is the reverse of removal.

30-358

307.W.0030.en.6.00-AGROFARM 85 830-358 30-358

6/21/2007 4:36:01 AM

METHOD
30.9.2 - Lift cylinders

Fig.117 - Lift cylinders

Disassembly
1 Remove circlip (1).

2 Using a suitable tool, partially retract end cap (2) and remove
circlip (3).

30-359

307.W.0030.en.6.00-AGROFARM 85 830-359 30-359

6/21/2007 4:36:03 AM

METHOD
3 Withdraw rod (5) complete with end cap (2) and circlips (1) and
(3) and piston (6) from cylinder (4).

4 Remove nut (7) and remove piston assy (6).

5 Withdraw end cap (2) and circlips (1) and (3) from rod (5).

6 Remove guide rings (8), oil seal (9a) and O-ring (9b) from piston
(6).

30-360

307.W.0030.en.6.00-AGROFARM 85 830-360 30-360

6/21/2007 4:36:03 AM

METHOD
7 Remove rod wiper (10), seal (11) and O-ring (12) from end cap
(2).

Note which way round seal (11) is installed.

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 6

Fit a suitable installation guide on piston (6) and fit piston O-ring
(9b) by hand.
Fit oil seal (9a) on the installation guide.

Using a suitable installer, drive oil seal (9a) into its seat.

Using a gauge and suitable support, calibrate the seal (9a)


passing the gauge over the entire length of piston (6).

30-361

307.W.0030.en.6.00-AGROFARM 85 830-361 30-361

6/21/2007 4:36:04 AM

METHOD
Procedure 4

Nut: 20010 Nm (147.47.4 lb.ft.)

30-362

307.W.0030.en.6.00-AGROFARM 85 830-362 30-362

6/21/2007 4:36:05 AM

METHOD
30.10 - REAR LIFT
30.10.1 - Lift - Complete assembly (R0.02.03) (Agrofarm 85)
Removal
1 Remove screws (1) and remove pins (2) on both sides.
2

F0121060

2 Remove split pin (3) and remove pivot pins (4) on both sides.

Fit new split pins every time you disassemble the unit.

F0121070

3 Disconnect pipes (5) on both sides.

Plug the pipes to prevent the ingress of dirt.

5
5

F0121080

4 Remove screws (6) and remove pipe (7).

F0121090

30-363

307.W.0030.en.6.00-AGROFARM 85 830-363 30-363

6/21/2007 4:36:05 AM

METHOD
5 Remove circlips (8) and disconnect lift control linkages (9).

8
9

F0121100

6 Remove oil filler plug (10).


10

F0121110

7 Remove the four screws (11) and the two rear nuts (12).
11

12
F0121120

8 Remove the three screws (13) and the two front nuts (14).

14

13

13

F0121130

30-364

307.W.0030.en.6.00-AGROFARM 85 830-364 30-364

6/21/2007 4:36:06 AM

METHOD
9 Remove nuts (15).
15

F0121140

10 Attach lift (20) to a suitable hoist and remove it.


20

F0121150

11 Remove partition plate (21).


21

F0121160

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedures 10-11

Mating face: Loctite 510

Procedures 7-8-9

Nuts: 784 Nm (57.53 lb.ft.) Screws: 703.5 Nm (51.62.6 lb.ft.)


30-365

307.W.0030.en.6.00-AGROFARM 85 830-365 30-365

6/21/2007 4:36:07 AM

METHOD
30.10.2 - Lift disassembly - complete assembly (Agrofarm 85)
Disassembly
1 Remove the lift and place on a workbench.
2 Remove circlips (1) on both sides.

F0107580

3 Remove lift arms (2) on both sides.

F0107590

4 Remove screws (3) and remove lift control valve (4).


3

F0107600

5 Remove screws (5) and remove directional control valve support


(6).

6
5

5
F0107610

30-366

307.W.0030.en.6.00-AGROFARM 85 830-366 30-366

6/21/2007 4:36:08 AM

METHOD
6 Turn the lift unit over, remove pin (7) and detach springs (8) and
(9).

Take care when detaching spring (8) as it is highly


tensioned.

Withdraw rod (10).


10

7
F0107620

7 Loosen nut (11) and remove set screw (12).

Label cam (13) and shaft (14) to facilitate subsequent


reassembly.
12

11
13
14

F0107630

8 Remove oil seal (15) on one of the two sides.

Renew the oil seal on reassembly.


Only if necessary, remove also the oil seal on the other
side.

15

F0107640

9 Withdraw shaft (14) and remove cam (13).


13

14

F0107650

30-367

307.W.0030.en.6.00-AGROFARM 85 830-367 30-367

6/21/2007 4:36:09 AM

METHOD
10 Remove screws (16) and nuts (17) and remove all levers (18).

18

Label the levers to avoid confusion on reassembly.

16

18

17
F0107660

11 Remove all machine keys (19).


19

F0107670

12 Remove lever (20) complete with spring (9).

20

F0107680

13 Remove lever (21).


21

F0107690

30-368

307.W.0030.en.6.00-AGROFARM 85 830-368 30-368

6/21/2007 4:36:10 AM

METHOD
14 Remove lever (22).
22

F0107700

15 Only if necessary: Remove O-rings (23).


23

F0107710

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 15

Oil seal: Transmission oil

Procedure 12

Check that lever (20) is positioned behind the protrusion in the


lift assembly.

20
F0107730

30-369

307.W.0030.en.6.00-AGROFARM 85 830-369 30-369

6/21/2007 4:36:11 AM

METHOD
Procedure 11

If levers (20), (21) and (22) are fitted correctly, all machine keys
(19) will be oriented in the same direction.

19

F0107670

Procedure 8

Oil seal: Transmission oil


Install the oil seal so that it is fully seated in its housing.

F0107720

Procedure 5

Mating face: Silastic 738

Procedure 4

Mating face: Silastic 738

30-370

307.W.0030.en.6.00-AGROFARM 85 830-370 30-370

6/21/2007 4:36:11 AM

METHOD
30.10.3 - Lift - Complete assembly (R0.02.03) (Agrofarm 100)
Removal
1 Remove screw (1) and remove pins (2) on both sides.

1
F0107250

2 For versions with auxiliary lifting cylinders


Remove split pin (3) and remove pivot pins (4).

Fit new split pins every time you disassemble the unit.

4
3
F0107260

3 Disconnect pipe (5) on both sides.

Plug the pipes to prevent the entry of impurities.

4 For all versions


Disconnect tie rods (6) and (7) from the lift levers.

Note position of tie rod (7).

6
7

30-371

307.W.0030.en.6.00-AGROFARM 85 830-371 30-371

6/21/2007 4:36:12 AM

METHOD
5 Remove unions (8) and remove pipe (9).

11

10

Renew the copper washers on reassembly.

Remove nuts (10) and remove top link rod (11).


10

8
10
9
8

6 Remove screws (12) and disconnect support (13).

12

13

7 Remove screw (14) and the two nuts (15) on the right-hand
side.

14

15

8 Remove the two screws (16) and nut (17).

16

17

16

30-372

307.W.0030.en.6.00-AGROFARM 85 830-372 30-372

6/21/2007 4:36:13 AM

METHOD
9 Remove screw (18) and nut (19).

19
18

10 Remove nuts (20) on the left-hand side.

20

11 Attach lift assembly (21) to a hoist and remove it.


21

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 11

Mating face: Loctite 510

D0024100

30-373

307.W.0030.en.6.00-AGROFARM 85 830-373 30-373

6/21/2007 4:36:14 AM

METHOD
Procedures 7-8-9-10

Nuts: 784 Nm (57.53.0 lb.ft.)


Screws: 703.5 Nm (51.62.6 lb.ft.)

Procedure 6

Nuts: 1115.5 Nm (81.84.0 lb.ft.)

30-374

307.W.0030.en.6.00-AGROFARM 85 830-374 30-374

6/21/2007 4:36:15 AM

METHOD
30.10.4 - Lift disassembly - Complete assembly (Agrofarm 100)
Disassembly
1 Remove all screws (1) and remove bracket (2) and cover (3).

1
1

2
1

2 Remove circlips (4) on both sides.

F0083612

3 Remove lift arms (5) and spacers (6) on both sides.


5

6
F0083622

4 Remove circlips (7) and (8) and remove tie-rods (9) and (10).
7

8
7

10

F0083632

30-375

307.W.0030.en.6.00-AGROFARM 85 830-375 30-375

6/21/2007 4:36:15 AM

METHOD
5 Loosen nut (11) and remove grub screw (12).

12

11
F0083642

6 Loosen nut (13) and remove grub screw (14) securing cam (15).

15
14

13

F0083654

7 Remove oil seal (16) on one side and withdraw shaft (17).

Renew the oil seal on reassembly.

16

17

F0083662

8 Remove lever (18) complete with connecting rod (19) and cam
(20).

18

20

19

F0083672

30-376

307.W.0030.en.6.00-AGROFARM 85 830-376 30-376

6/21/2007 4:36:16 AM

METHOD
9 Only if necessary
Drive out spring pin (21) and separate connecting rod (19) from
lever (18).
21
18
19

F0071623

10 Remove circlips (22) and (23) and remove tie-rods (24) and
(25).

Label the tie-rods to avoid confusion on reassembly.

22

23

24

25

F0083682

11 Remove brake cylinder assembly (26).

26
F0083692

12 Remove the two screws (27).


27

27
F0083702

30-377

307.W.0030.en.6.00-AGROFARM 85 830-377 30-377

6/21/2007 4:36:17 AM

METHOD
13 Remove lift control valve assy (28).

28

F0083712

14 Only if necessary
Renew bushes (29).

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 13

Check the condition of O-rings (30) and renew them if


necessary.

30

Each time the lift control valve is removed from the tractor adjust
the control levers.

30
F0083722

Procedure 9

Grease the seating of connecting rod ball joint (19).

Procedures 7-14

Grease bushes (17) and shaft (29).

30-378

307.W.0030.en.6.00-AGROFARM 85 830-378 30-378

6/21/2007 4:36:17 AM

METHOD
Procedure 6

Grub screw: Loctite 242


Screw grub screw (14) fully into its hole in the shaft and, while
holding the grub screw in position, tighten nut (13).
14

13

F0083655

Procedure 5

Grub screw: Loctite 242


Screw grub screw (12) fully into its hole in the shaft, then back
it off by half a turn. Hold the grub screw in position and secure
with nut (11).

12

11
F0083642

Procedure 1

Mating face: Loctite 510

D0027960

30-379

307.W.0030.en.6.00-AGROFARM 85 830-379 30-379

6/21/2007 4:36:18 AM

METHOD
30.10.5 - Lift cylinder (Agrofarm 100)
Disassembly
1 Remove screws (1) and withdraw cylinder assembly (2).

2 Using a low pressure compressed air jet (max. 2.5 bar), blow
piston (3) out of cylinder (4).

3 Remove seal (5) from piston (3).

Note which way round seal (5) is installed.

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:

30-380

307.W.0030.en.6.00-AGROFARM 85 830-380 30-380

6/21/2007 4:36:18 AM

METHOD
Procedure 3

Fit seal (5), making sure that is positioned the right way round
relative to piston (3).

Procedure 1

Check the condition of O-rings (6) and (7) and renew them if
necessary.

30-381

307.W.0030.en.6.00-AGROFARM 85 830-381 30-381

6/21/2007 4:36:19 AM

METHOD
30.10.6 - Bushes (Agrofarm 100)
Renewal
1 Position the lift cover under a press and, using a suitable tool,
remove bushes (1).

2 Install new bushes (1) making sure that they are inserted flush
with the bores in the lift housing.

1
Install bushes (1) with the split oriented towards
the top of the lift housing.

D0024510

30-382

307.W.0030.en.6.00-AGROFARM 85 830-382 30-382

6/21/2007 4:36:19 AM

METHOD
30.10.7 - Hydraulic lift directional control valve (Agrofarm 85)
Removal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Disconnect the two pipes (1) and pipe (2).

Plug the pipes to prevent the entry of impurities.

3 Remove screws (3) and remove directional control valve (4) and
bracket (5).

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 3

Mating face: Silastic 738

30-383

307.W.0030.en.6.00-AGROFARM 85 830-383 30-383

6/21/2007 4:36:19 AM

METHOD
30.10.8 - Lift control valve disassembly (Agrofarm 85)
Disassembly
1 Remove split pin (1), pivot pin (2) and lever (3).

Always renew the split pin.


3

2
1
F0107770

2 Loosen screws (4) and remove support (5).

Recover spacer (6).

F0107780

3 Loosen screws (7) without removing them and turn directional


control valve (8) over so that the aluminium body is facing
downwards.

Remove screws (7) and separate directional control valve


assemblies (8) and (9).

7
8
F0107790

4 Remove spring (10) and spacer (11).


10

11

F0107800

30-384

307.W.0030.en.6.00-AGROFARM 85 830-384 30-384

6/21/2007 4:36:20 AM

METHOD
5 Remove piston (12).

Check the condition of O-ring (13) and renew it if


necessary.

12

13

F0107810

6 Remove spring (14) and rod (15).


14

15

F0107820

7 Remove piston (16) and spring (17) from directional control valve
assembly (8).

16
17

F0107830

8 Remove spring (18) and valve (19) from directional control valve
assembly (8).

18
8
19

F0107840

30-385

307.W.0030.en.6.00-AGROFARM 85 830-385 30-385

6/21/2007 4:36:20 AM

METHOD
9 Drive out spring pin (20) and withdraw spool (21).
21

20

F0107850

10 Remove plug (22) and remove valve (23).

Renew the copper washers on reassembly.

11 Remove plug (24) and withdraw spring (25) and valve (26).

Renew the copper washers on reassembly.

12 Remove O-rings (27).


27

27

F0107860

30-386

307.W.0030.en.6.00-AGROFARM 85 830-386 30-386

6/21/2007 4:36:22 AM

METHOD
13 Withdraw piston (28).

28

F0107870

14 Remove union (29) and remove valve (30), pin (31) and spring
(32) from directional control valve assembly (9).

9
32

Renew the copper washers on reassembly.

31
29

30

F0107880

15 Remove valve (33).

Renew the copper washers on reassembly.

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 14

Check that valve (30) is installed the right way round.


Check that valve (30) slides freely in its seat.
Pipe union: Loctite 542

30-387

307.W.0030.en.6.00-AGROFARM 85 830-387 30-387

6/21/2007 4:36:22 AM

METHOD
Procedure 13

Check that piston (28) is installed the right way round.

Procedure 11

Hold ball A contained in valve (26) seated against rod (15), and
check that rod (15) protrusion relative to the face of body (11) is
within the specified limits (X = 15.80.05 mm).
Plug: Loctite 542

Procedure 10

Check that valve (23) slides freely.


Plug: Loctite 542

Procedure 9

Check that spool (21) slides freely.

30-388

307.W.0030.en.6.00-AGROFARM 85 830-388 30-388

6/21/2007 4:36:23 AM

METHOD
Procedure 7

Check that piston (16) slides freely.

Procedure 6

Check that rod (15) is installed the right way round.

Procedure 3

While tightening screws (7), check that spool (21) slides freely
without sticking.

21

F0107890

30-389

307.W.0030.en.6.00-AGROFARM 85 830-389 30-389

6/21/2007 4:36:23 AM

METHOD
30.10.9 - Lift control valve disassembly (Agrofarm 100)
Disassembly
1 Remove spring (1).

2 Remove split pin (2) and remove pivot pin (3) and roller (4).

Renew the split pin every time it is removed.

3 Remove circlip (5), remove pin (6) and remove control levers
assembly (7).

6
5

F0083780

4 Remove the three screws (8) and remove lever support (9).

30-390

307.W.0030.en.6.00-AGROFARM 85 830-390 30-390

6/21/2007 4:36:23 AM

METHOD
5 Loosen screw (10) without removing it and turn directional control
valve assembly (11) over so that the aluminium body is facing
downwards.
Remove screw (10) and separate directional control valve
assemblies (11) and (12).

6 Remove spring (13).

7 Remove spring (14) and rod (15).

8 Remove piston (16) and spring (17) from directional control valve
body (11).

30-391

307.W.0030.en.6.00-AGROFARM 85 830-391 30-391

6/21/2007 4:36:24 AM

METHOD
9 Remove spring (18) and spacer (19) from directional control
valve body (11).

10 Drive out spring pin (20) and withdraw spool (21).

11 Remove plug (22) and remove valve (23).

Renew the copper washers on reassembly.

12 Remove plug (24) and withdraw spring (25) and valve (26).

Renew the copper washers on reassembly.

30-392

307.W.0030.en.6.00-AGROFARM 85 830-392 30-392

6/21/2007 4:36:25 AM

METHOD
13 Remove O-rings (27) and withdraw piston (28).

14 Remove union (29) and remove valve (30), pin (31) and spring
(32) from directional control valve body (12).

Renew the copper washers on reassembly.

15 Remove valve (33).

Renew the copper washers on reassembly.

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 14

Check that valve (30) is installed the right way round.


Check that valve (30) slides freely in its seat.
Pipe union: Loctite 542

30-393

307.W.0030.en.6.00-AGROFARM 85 830-393 30-393

6/21/2007 4:36:26 AM

METHOD
Procedure 13

Check that piston (28) is installed the right way round.

Procedure 12

Hold ball A contained in valve (26) seated against rod (15), and
check that rod (15) protrusion relative to the face of body (11) is
within the specified limits (X = 15.80,05 mm).
Plug: Loctite 542

Procedure 11

Check that valve (23) slides freely.


Plug: Loctite 542

Procedure 10

Check that spool (21) slides freely.

30-394

307.W.0030.en.6.00-AGROFARM 85 830-394 30-394

6/21/2007 4:36:26 AM

METHOD
Procedure 8

Check that piston (16) slides freely.

Procedure 7

Check that rod (15) is installed the right way round.

Procedure 5

While tightening screw (10), check that spool (21) slides freely
without sticking.

Procedure 2

Take care to position roller (34) on the top of spool (21).


34

21
F0083841

30-395

307.W.0030.en.6.00-AGROFARM 85 830-395 30-395

6/21/2007 4:36:27 AM

METHOD
30.10.10 - Mechanical draft sensor (Agrofarm 85)
Removal
1 Remove split pin (1) and withdraw pivot pin (2).

12

13

10

5
3

Renew split pin (1) on reassembly.

11

14
1

2 Remove screw (3), loosen screw (4) and remove draft sensor
assembly (5).
2

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 2

Nuts: 727 Nm (53.15.2 lb.ft.)

30-396

307.W.0030.en.6.00-AGROFARM 85 830-396 30-396

6/21/2007 4:36:28 AM

METHOD
30.10.11 - Mechanical draft sensor disassembly (Agrofarm 85)
12

10

13

5
3
4

11

14

1
Fig.118 - Mechanical draft sensor

Disassembly
1 Remove screw (1) and the relative nut and remove plug (2).

2 Remove nut (3) and locknut (4).


3 4

30-397

307.W.0030.en.6.00-AGROFARM 85 830-397 30-397

6/21/2007 4:36:28 AM

METHOD
3 Remove spacer (5) and spring (6).
6
5

4 Remove washer (7), spacer (8) and spring (9).


9
7

5 Remove washer (10), spacer (11) and tie-rod (12) from sensor
body (13).

13
10
12
11

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 3

Liberally grease springs (6) and (9) and insert them in sensor body (13).

Procedure 2

Screw in nut (3) to take up the play in springs (6) and (9) but without preloading them, then immobilise it with locknut.

30-398

307.W.0030.en.6.00-AGROFARM 85 830-398 30-398

6/21/2007 4:36:28 AM

METHOD
30.10.12 - Mechanical draft sensor (Agrofarm 100)
Removal
1 Remove split pin (1) and withdraw pivot pin (2).

Renew split pin (1) on reassembly.


1

F0096870

2 Remove nuts (3) and remove draft sensor assembly (4)


4

3
F0107450

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 2

Nuts: 727 Nm (53.15.2 lb.ft.)

30-399

307.W.0030.en.6.00-AGROFARM 85 830-399 30-399

6/21/2007 4:36:29 AM

METHOD
30.10.13 - Mechanical draft sensor disassembly (Agrofarm 100)

Fig.119 - Mechanical draft sensor

Disassembly
1 Remove screw (1) and the relative nut and remove plug (2).

2 Remove fork (3) and remove spring assembly (4) from sensor
body (5).

30-400

307.W.0030.en.6.00-AGROFARM 85 830-400 30-400

6/21/2007 4:36:29 AM

METHOD
3 Remove nut (6), and remove spacer (7) and disc (8).

4 Remove spring (9), spacer (10) and washer (11).

5 Remove spring (12) and spacer (13) from tie-rod (14).

Assembly
To assemble, follow the disassembly steps in reverse order and use caution in relation to the following procedures:
Procedure 3

Screw in the nut (6) to take up the play in the springs (9) and (12) but without preloading them.

Procedure 2

Liberally grease the spring assembly (4) and insert it in the sensor body (5).

30-401

307.W.0030.en.6.00-AGROFARM 85 830-401 30-401

6/21/2007 4:36:30 AM

METHOD
30.10.14 - 3-point linkage
Removal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Remove screw (1) and pin (2).

3 Remove split pin (3) and remove pin (4) and washer (5).

Always renew the split pin.

4 Remove split pin (6), nut (7) and washer (8).


Remove 3-point linkage assembly (9).

30-402

307.W.0030.en.6.00-AGROFARM 85 830-402 30-402

6/21/2007 4:36:30 AM

METHOD
5 Recover spacer (10).

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 5

Note which way round spacer (10) is installed.

Procedure 4

Tighten nut (7) to the prescribed torque and, if necessary, tighten further to align the slots in nut (7) with the hole in the pin.
Nut: 150 Nm (110.5 lb.ft.)

30-403

307.W.0030.en.6.00-AGROFARM 85 830-403 30-403

6/21/2007 4:36:31 AM

METHOD
30.11 - WHEELS
30.11.1 - Front wheels (S0.01.01)
REMOVAL
1

DANGER
Remove the key from the starter switch and apply the parking brake.

2 Raise the tractor and position two stands A under the front
axle.

Drive safety wedges B between the axle and the front


support.

3 Remove all the screws (1) except one for safety.


Remove the last screw and remove wheel (2).

4 Repeat the above operations for the other wheel.

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 3

Screws: 350 Nm (258 lb.ft.)

30-404

307.W.0030.en.6.00-AGROFARM 85 830-404 30-404

6/21/2007 4:36:31 AM

METHOD
30.11.2 - Rear wheels (S0.02.01)
Removal
1 Position a jack A under the rear gearbox casing.

Position a jack A under the rear gearbox casing.

Raise the tractor sufficiently to eliminate the flexure of the tyre


wall.

2 Remove all the nuts (1) and remove wheel (2).

3 Position a stand B under the rear axle housing and lower the
jack until the axle housing is resting on the stand.
Check that the stand is in exactly the correct position and then
remove the trolley jack.

4 Repeat the above operations to remove the other wheel.

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 2

Nuts: 500 Nm (368.5 lb.ft)

30-405

307.W.0030.en.6.00-AGROFARM 85 830-405 30-405

6/21/2007 4:36:32 AM

METHOD
30.12 - BALLAST - TOWING HITCHES
30.12.1 - Towing hitch slide (Agrofarm 85)
Removal
1

DANGER
Disconnect the lead from the negative terminal (-) of the battery and apply the parking brake.

2 Withdraw pins (1) and remove towing hitch (2).

2
F0121040

3 Remove screws (3) and (4) and remove guard (5) and brackets
(6)

5
4
F0121050

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 3

Screws: 18618 Nm

30-406

307.W.0030.en.6.00-AGROFARM 85 830-406 30-406

6/21/2007 4:36:32 AM

METHOD
30.12.2 - Towing hitch slide (Agrofarm 100)
Removal
1 Remove all the screws (1) except two.

2
F0121040

2 Sling towing hitch (2) to hoist and take up the slack in lifting
ropes.

Remove the last two screws (1) and remove the towing hitch
assembly.

5
4
F0121050

Installation
Refitting is the reverse of removal. Use caution in relation to the following procedures:
Procedure 1

Screws: 186.418 Nm (137.413.3 lb.ft.)

30-407

307.W.0030.en.6.00-AGROFARM 85 830-407 30-407

6/21/2007 4:36:33 AM

METHOD

PAGE LEFT INTENTIONALLY BLANK

30-408

307.W.0030.en.6.00-AGROFARM 85 830-408 30-408

6/21/2007 4:36:33 AM

40 - WIRING DIAGRAMS

307.W.0030.en.6.00-AGROFARM 85 840-1 40-1

6/21/2007 4:36:33 AM

WIRING DIAGRAMS
40.1 - INTRODUCTION
40.1.1 - Structure of the unit
For easier consultation, this unit has been divided into the following chapters:

introduction

Indices

Contains the layouts of the connectors used in the electrical system, descriptions of the components installed on the
tractor,the technical data necessary for functional testing and the pinouts of the electronic control units.

Systems

Contains the indices arranged by connector name, by component code and by component description.

Components

Contains a brief description of the terminology used, the procedures to follow for troubleshooting and repairs, and the
instruments required for troubleshooting.

Contains the electrical diagrams of the tractors systems.

Wiring looms

Contains the layouts, the wiring diagrams and the positioning of connectors on the tractor.

40-2

307.W.0030.en.6.00-AGROFARM 85 840-2 40-2

6/21/2007 4:36:33 AM

WIRING DIAGRAMS
How to consult the unit
A

B
E

2
1
Interruttore avviamento

0441.1512. 4

42

X4

0443.7847
X4
17

X70-X71

Motorino d'avviamento

1
42

Interruttore avviamento

X4
0.012.5957.4/10

F
D

X4

19

X4

0.012.5957.4

Interruttore avviamento

G
19

0.012.5957.4/10

X4

0.012.5957.4/10

Fig.120
How to consult the table
The quickest way to determine the cause of a malfunction of a component (e.g. the starter motor) is to check all the components in
the system in which the component is incorporated. In this example, the problem is a malfunction of the starter motor, which fails to
start the engine.

Find the starter motor in heading Index by part description and identify the system in which the component is incorporated.
The system is indicated in the System column and in this case is 2 (figure A).

Consult heading Starting (figure B), where all system components are shown in the electrical diagram; these components
are accompanied by numbers that correspond to the key on the same page.

Check all the components in the system, starting for example with switch 1.

In heading Index by part description (figure A) find the item Start switch and check in the column Technical Descrn to see
if there is a technical description of the component (in this case it appears at no. 42 in the heading component technical data)
(figure C). Take note also of the name of the connector to which the component is connected (in this case X4).

Only if the position of the component is not known


Only if the position of the component is not known:

40-3

307.W.0030.en.6.00-AGROFARM 85 840-3 40-3

6/21/2007 4:36:33 AM

WIRING DIAGRAMS

In heading Connector index (figure D) find the name of the connector to which the component is connected (in this case
X4) and note down the wiring loom in which it is incorporated (in this case 0.012.5957.4) and the type of connector (in this
case 19).

Find the wiring loom in chapter Plans, wiring diagrams, connector positions using the index at the beginning of the chapter.

Find the name of the connector in the photos attached to the electrical diagrams and establish its position on the tractor using
the drawing (figure E)

Using the data contained in the paragraph Component technical data (figure C) in position no. 42, check the operation of
the switch.
DANGER
In the electrical diagrams (figure F) are indicated the names of the connectors and the descriptions that are used in
all the tables of chapter 2.
DANGER
If the pinout of the connector is not known, look in paragraph Connector layouts (figure G) for the number found in
the column Type of paragraph Connector index.

introduction
This section of the workshop manual is intended as a practical guide to troubleshooting the tractors electrical and electronic systems.
The following pages provide the technician with all the necessary information regarding the tractors systems and components.
Due to the possible time difference between the introduction of technical modifications (in line with our policy of continuous product
improvement) and the corresponding amendment of our printed documentation, we are obliged to state that the data contained in this
document are subject to modification and as such are not binding.

Definition of components and symbols


To prevent any misunderstanding or ambiguity, listed below are definitions for some of the key terms used in this unit.

Tab.14
TERM

DESCRIPTION

Connector
Transmission oil

Element used to connect two components (e.g. wiring-switch, wiring-wiring)


Electrical component that converts the temperature of a medium (air, water, oil, etc.) into a voltage or
resistance
Electrical component that converts the pressure of a medium (air, water, etc.) into a voltage or resistance
Electrical component that converts the angular or linear position of an object into a voltage
Switch that changes state (opens or closes a contact) according to the operating pressure in the circuit in
which it is installed
Switch that changes state (opens or closes a contact) according to the temperature of the medium in which
it is immersed.
Mechanical component that opens or closes one or more electrical contacts.
Valve operated by applying electrical current to a coil (or solenoid)

Main clutch
Accelerator pedal
Pressure switch
Thermostat
Lights switch
HML control

Chapter Components shows the wiring diagrams for certain switches and buttons. The following symbols are used for ease of
interpretation:

Tab.15

40-4

307.W.0030.en.6.00-AGROFARM 85 840-4 40-4

6/21/2007 4:36:35 AM

WIRING DIAGRAMS
SYMBOL

DESCRIPTION
Contact between pins CLOSED (stable switch position)

Contact between pins CLOSED (unstable switch position)

Indicator LED

Indicator lamp

Diode

General rules
The inspection, maintenance, troubleshooting and repair operations are essential to ensure that the tractor continues to operate
correctly over time and to prevent malfunctions and breakdowns. The scope of this paragraph is to describe repair procedures and
to help improve the quality of repairs.

Modification of the tractors electrical/electronic circuits


The manufacturer prohibits any modification or alteration of the electrical wiring for the connection of any non-approved electrical
applicances or components. In particular, if it is discovered that the electrical system or a component has been modified without
authorisation, the Manufacturer will accept no liability for any damage to the vehicle and the vehicle warranty will be invalidated.

Main wiring faults


Bad contact between connectors

The main causes of poor contact between connectors are incorrect insertion of the male into the female connector, deformation
of one or both connectiors, and corrosion or oxidisation of the pin contact surfaces.

Defective pin soldering or crimping

The pins of the male and female connectors make good contact in the crimped or soldered area, but the wires are subjected
to excessive tension, leading to breakage of the insulation or the wire itself and a poor connection.

Disconnecting wiring

If components are disconnected by pulling on the wires, or if components are removed with the wires still connected, or if the
wiring is subject to a heavy impact this could damage the connections at the pins, breaking strands of wire.

Penetration of water inside connectors

The connectors are designed to prevent penetration of liquids (water, oil etc.); however, it is possible that when the tractor is
cleaned using high-pressure water or steam, water could penetrate or condense in the connectors.
As the connectors
are designed to prevent liquid penetration, any water that does get in will not be able to drain out, and thus may cause
shortcircuits across the pins. For this reason it is good practice to dry the connectors with a low pressure jet of compressed air
after washing the tractor.

40-5

307.W.0030.en.6.00-AGROFARM 85 840-5 40-5

6/21/2007 4:36:35 AM

WIRING DIAGRAMS
Oil or dirt on connectors

If the connectors or pin contact surfaces show signs of oil or grease contamination, this will prevent the passage of current
(oil and grease are electrical insulators) creating a poor contact. Clean the connectors thoroughly using a dry cloth or a low
pressure jet of compressed air and use specific products (deoxidising sprays, etc.) to degrease the contacts.
Important
Take care not to bend the pins when cleaning them. Use dry oil-free compressed air.

Removal, refitting and drying of connectors and wiring


When disconnecting wiring, pull on the connectors rather than on the wires themselves. For connectors that are held in position
with screws or levers, fully loosen the screws, then pull on the connector. For connectors that are clipped together, fully depress the
clip then pull the connector apart. After disconnecting connectors, seal them in waterproof material to prevent contamination of the
contacts with dirt or moisture.
Connecting the connectors. Check the condition of the connectors:

Make sure the pin contact surfaces are free of water, dirt or oil.

Check that the connectors are not deformed and that the pins are not corroded or oxidised.

Check that the connector casings are not damaged or split.

If a connector is contaminated with oil or grease, or if moisture has penetrated the casing, clean it thoroughly.

If a connector is damaged, deformed or broken, replace it with a new one.

When connecting connectors, make sure they are properly aligned before applying force. For connectors with clips, insert the two
halves until they clip together.
Cleaning and drying wiring

When wiring is dirty or contaminated with oil or grease, clean it with a dry cloth, or, if necessary, with water or steam. If the
wiring must be cleaned with water, avoid directing the water or steam jet on the connectors; if water penetrates the connector,
clean it thoroughly.

Check that the connector is not short circuited due to the presence of water by testing for continuity across the pins.

After checking that the connector is good condition, degrease the contacts using a deoxidising product.

Renewal of damaged electrical components.

When replacing electrical components (fuses, relays, etc.), use only original parts supplied by the manufacturer.

When replacing fuses, check that the new fuse conforms to DIN 72581 or ISO 8820 standards and in particular:

fuse F1 (100A) DIN 72581/2

bayonet fuse (F2, F3, etc.) DIN 72581/3C

fuse F51 (100A) and F52 (200A) ISO 8820.

The fitting of replacement fuses that do not comply with these standards will invalidate the warranty with immediate effect and
release the manufacturer from any liability.

When replacing relays, make sure that the new relay conforms to the standards marked on the original relay.

Diagnostic instruments
For the correct diagnosis of any faults in the tractors electrical system, the following instruments are required:

Digital multimeter with the following minimum characteristics:

40-6

307.W.0030.en.6.00-AGROFARM 85 840-6 40-6

6/21/2007 4:36:35 AM

WIRING DIAGRAMS

AC VOLT 0-600

DC VOLT 0-600

OHM 0-32M

AC AMP 0-10

DC AMP 0-10

All Round Tester or computer with PCTESTER software installed

Wire colour codes


Tab.16
COLOUR CODES
A
B
C
G
H
L
M
N
R
S
V
Z

Light blue
White
Orange
Yellow
Grey
Dark blue
Brown
black
Red
Pink
green
Purple

40-7

307.W.0030.en.6.00-AGROFARM 85 840-7 40-7

6/21/2007 4:36:35 AM

WIRING DIAGRAMS
40.1.2 - Wiring and components index
List of wiring harnesses
Tab.17
DESCRIPTION

CODE

FRONT WIRING
ENGINE WIRING (VERSION WITH FRONT BATTERY) (1/2)
ENGINE WIRING (VERSION WITH LATERAL BATTERY) (1/2)
BATTERY WIRING
PREHEATING WIRING LOOM
POWER SUPPLY WIRING
INSTRUMENT PANEL WIRING (1/3)
CAB POWER SUPPLY WIRING (VERSION WITH STANDARD CAB)
CAB POWER SUPPLY WIRING (VERSION WITH HIGH-VISIBILITY CAB)
RH DRIVETRAIN WIRING
LH DRIVETRAIN WIRING
TRAILER HYDRAULIC BRAKING WIRING
ROOF LINE WIRING (VERSION WITH STANDARD CAB) (1/2)
ROOF LINE WIRING (VERSION WITH HIGH-VISIBILITY CAB) (1/2)
HEATING WIRING (VERSION WITH STANDARD CAB)
HEATING WIRING (VERSION WITH HIGH-VISIBILITY CAB) (1/2)
AIR CONDITIONING WIRING (VERSION WITH STANDARD CAB)
AIR CONDITIONING WIRING (VERSION WITH HIGH-VISIBILITY CAB) (1/2)
AIR CONDITIONER EXCHANGER FAN WIRING (VERSION WITH STANDARD CAB) (1/2)
AIR CONDITIONER EXCHANGER FAN WIRING (VERSION WITH HIGH-VISIBILITY CAB) (1/2)
WORKLIGHTS WIRING (VERSION WITH STANDARD CAB) (1/2)
WORKLIGHTS WIRING (VERSION WITH HIGH-VISIBILITY CAB)
SUPPLEMENTARY WORKLIGHTS WIRING (VERSION WITH HIGH-VISIBILITY CAB)
FRONT LIGHTS WIRING (VERSION WITH CAB)
WIRING FOR LOWER FRONT LIGHTS (VERSION WITH CAB)
SUPPLEMENTARY WORKLIGHTS WIRING (VERSION WITH STANDARD CAB)
SUPPLEMENTARY WORKLIGHTS WIRING (VERSION WITH HIGH-VISIBILITY CAB)
FRONT LIGHTS WIRING (VERSION WITH PLATFORM)
WORKLIGHTS WIRING (VERSION WITH PLATFORM)
LOUDSPEAKER, RADIO, REAR WIPER, ROTATING BEACON AND CLOCK WIRING (VERSION WITH HIGHVISIBILITY CAB)
ROTATING BEACON WIRING
WINDSCREEN WIPER WIRING (VERSION WITH STANDARD CAB)
LOUDSPEAKER WIRING (VERSION WITH STANDARD CAB)
WINDSCREEN WIPER WIRING (VERSION WITH HIGH-VISIBILITY CAB)

0.014.8107.4/20
0.014.8629.4/20
0.015.1597.4/10
0.014.8806.4/20
0.014.9195.4/20
0.015.1983.4/10
0.014.8628.4/20
0.014.9375.4/20
0.014.9376.4/10
0.014.8630.4/20
0.014.9193.4/20
0.014.1645.4/10
0.009.7850.4/50
0.011.3606.4/50
0.010.2147.2
0.010.2554.2
0.010.2153.2
0.010.2560.0
0.009.7853.3/20
0.011.3610.3/20
0.009.7851.4/50
0.011.3595.3/10
0.015.1437.4/10
0.010.8189.3/40
0441.1923.4
0.015.1435.4/10
0.015.1437.4/10
0.015.3094.4
0.014.9281.4
0.011.3596.3/40
0.012.9909.4
0.010.4516.3
0.011.0729.4/10
0.011.3597.3

Component description index


Tab.18
COMPONENT DESCRIPTION

COMPONENT CODE

Cigar lighter

2.7099.770.0

TECHNICAL
DESCRIPTION OF
COMPONENT

CONNECTOR

SYSTEM

X53

5-6

NOTES

40-8

307.W.0030.en.6.00-AGROFARM 85 840-8 40-8

6/21/2007 4:36:36 AM

WIRING DIAGRAMS
COMPONENT DESCRIPTION

COMPONENT CODE

Alternator
RH loudspeaker
LH loudspeaker
Radio

0118.2173
0.011.5631.3
0.011.5631.3

Horn
Battery

2.8419.007.0

Hazard lights control unit


PTO control unit
Fan speed selector switch
Fan speed selector switch
Air conditioning compressor
Air conditioning compressor
Pneumatic seat air compressor
Instrument panel

2.8639.007.0/10
2.8519.057.0/10
0.009.4743.1
0.010.2528.1
0443.7338
0443.7338
0.014.3061.4/20
2.8339.248.0/40

Lights selector switch


Engine stop device
Overboost device
Preheating device
differential lock control solenoid valve
4WD control solenoid valve
H/L travel control solenoid valve
Front PTO control solenoid valve
Rear PTO control solenoid valve
Electric fan
RH electric fan
LH electric fan
Front right sidelight and direction indicator
Front left sidelight and direction indicator
RH front worklight (on cab roof)

0.015.0359.4
0419.9904

LH front worklight (on cab roof)

RH rear worklight (on cab roof)

LH rear worklight (on cab roof)

Front right sidelight and direction indicator

TECHNICAL
DESCRIPTION OF
COMPONENT

CONNECTOR

SYSTEM

B+ D+ W
X84-X92
X86-X91
X72-X87X88-X90
X28
+30 +30A
+30B
X61
ECU PTO
X102
X95
X9
X9
X37
3K-5K

2
5-6
5-6
5-6
3-4

X112
X7
X6
X113
X22
X20
X24
X3
X21
X100
X99
X98
X127
X126
X76

3-4
18
12-14
13-15
14-15
14-15
5-6
2-3-4-5-6-716-17-18-19
3-4
2
2
2
17
17
17
18
18
12-14
13-15
13-15
4
4
8

2.8039.299.0

X76

2.8029.730.0

X77

2.8039.299.0

X77

2.8029.730.0

X79

2.8039.299.0

X79

2.8029.730.0

X78

2.8039.299.0

X78

0441.1921.4

X74

0425.8670
2.3729.697.0/10
2.3729.697.0/10
2.3729.697.0/10
2.3729.400.0/10
2.3729.250.0/50
0.010.2121.1
0.011.2047.4
0.011.2047.4
2.8019.970.0
2.8019.960.0
2.8029.730.0

37
35
38
1
36

NOTES

With platform
With platform
With standard
cab
With high-visibility cab
With standard
cab
With high-visibility cab
With standard
cab
With high-visibility cab
With standard
cab
With high-visibility cab
With cab

40-9

307.W.0030.en.6.00-AGROFARM 85 840-9 40-9

6/21/2007 4:36:36 AM

WIRING DIAGRAMS
CONNECTOR

SYSTEM

NOTES

0441.1920.4
2.8059.090.0
2.8059.080.0
2.8029.730.0
2.8039.003.0
2.8039.003.0
2.8029.730.0

X75
X45
X40
X123-X125
X25
X31
X132

3
3-4-16
3-4-16
8-9
8-9
8-9
8-9

With cab

2.8039.299.0

X132

2.8029.730.0

X133

2.8039.299.0

X133

16
2-3-4-5-6-78-9-10-11-1213-14-15-1617-18-19
17
17
5
With standard
cab
6
With high-visibility cab
8
With standard
cab
9
With high-visibility cab
8
With standard
cab
9
With high-visibility cab
10
With standard
cab
11
With high-visibility cab
18
18
10
With standard
cab
11
With high-visibility cab
10
With standard
cab
11
With high-visibility cab
2
18

COMPONENT DESCRIPTION

COMPONENT CODE

Front left sidelight and direction indicator


Right tail light
Left tail light
Work light, main beam
RH front worklight
LH front worklight
RH supplementary worklight

LH supplementary worklight

TECHNICAL
DESCRIPTION OF
COMPONENT

Trailer pressure indicator


Starter switch

0.011.9433.0
0441.1512.4

17

X57
X54

Differential lock switch


4WD switch
Rotating beacon on/off switch

2.7659.152.0/10
2.7659.151.0/20
2.7659.126.0

40
41
26

X50
X51
X67

2.7659.159.0

27

X67

2.7659.078.0

30

X71

2.7659.154.0

31

X71

2.7659.079.0

20

X64

2.7659.155.0

21

X64

2.7659.091.0

24

X66

2.7659.223.0

25

X66

2.7659.277.0
2.7659.278.0
2.7659.092.0

39
44
28

X48
X49
X70

2.7659.224.0

29

X70

2.7659.146.0

22

X65

2.7659.192.0

23

X65

2.7659.275.0
2.7659.177.0/20

45
15

X18
X46

Front worklights switch

Rear worklights switch

Windscreen washer pump switch

Front PTO switch


Rear PTO switch
Windscreen wiper switch

Rear screen wiper switch

Start enable switch


RH PTO switch (on fender)

With standard
cab
With high-visibility cab
With standard
cab
With high-visibility cab

40-10

307.W.0030.en.6.00-AGROFARM 85 840-10 40-10

6/21/2007 4:36:36 AM

WIRING DIAGRAMS
COMPONENT DESCRIPTION

COMPONENT CODE

TECHNICAL
DESCRIPTION OF
COMPONENT

CONNECTOR

SYSTEM

Corner lights switch


Low worklights switch
Handbrake switch
Hazard warning lights switch
4WD engagement switch
1000 PTO control switch
540 PTO control switch
ECO PTO engagement switch

2.7659.156.0
2.7659.157.0
2.7659.097.0
2.7659.158.0
2.7659.096.0/10
2.7659.097.0
2.7659.097.0
2.7659.096.0/10
2.7659.202.0
2.7659.096.0/10
0.900.0058.9
2.7659.159.0
2.7659.271.0

33
43
14
18
3
13
12
6
7
8

X110
X111
X44
X55
X11
X43
X42
X14
X14
X15
X94
X52
X109

2.7659.097.0
2.7659.097.0
2.7659.177.0/20
2.6039.017.0
0.014.8800.3
2.8039.005.0
2.8039.005.0
2.8039.004.0
2.8039.008.0
2.8039.004.0
2.8039.008.0
2.8059.526.0
2.9019.200.0/10
2.9019.100.0/20
0118.0928

19
32
11

X56
X73
X39
X80 -124
X47
X26
X30
X27
X27
X29
X29
X41
X81
X108
+30C +50
X69-X89
X63
X34
X35
X62
X38
X23
X104-X107

8-9
8-9
16
3-4
17
18
18
18
18
18
15
5-6
3-4-5-6-8-916-17-18
16
2-17
18
5-6
17
3-4
3-4
3-4
3-4
3-4
3-4
3-4
10-11
10-11
2
5-6
5-6
10-11
10-11
5-6
3-4-16
7
14

X104

15

X16
X12
X13
X8
X101
X96

16
17
17
7
12-14
13-15

GROUNDSPEED PTO engagement switch


A/C switch
Platform rotating beacon switch
Lights switch
Brake pedal switch
Clutch pedal switch
LH rear PTO switch (on fender)
Warning beacon
Range selector lever
RH high beam headlight
LH high beam headlight
RH low beam headlight
RH low beam headlight (GB)
LH low beam headlight
LH low beam headlight (GB)
Number plate light
Windscreen wiper motor
Rear screen wiper motor
Starter motor
Clock
Interior roof light
Windscreen washer pump
Rear screen washer pump
Diagnostic socket
Trailer socket
Services circuit alarm pressure switch
Air conditioning pressure switch

2.7099.750.0/10
0.900.0304.1

Air conditioning pressure switch

0.010.2262.0

Trailer braking low pressure switch


Pressure switch - hydraulic oil filter clogging
Transmission oil filter clogging pressure switch
Engine oil pressure switch
Resistor
RH resistor

2.7099.960.0
2.7099.660.0/10
2.7099.660.0/10

16
42

2.8339.032.0
0.014.9163.2
0.014.9163.2

0.010.2122.0
0.010.2555.0

10

9
4
5

NOTES

85 HP
100 HP

Version with
standard cab
Version with
high visibility
cab

40-11

307.W.0030.en.6.00-AGROFARM 85 840-11 40-11

6/21/2007 4:36:36 AM

WIRING DIAGRAMS
COMPONENT DESCRIPTION

COMPONENT CODE

LH resistor
Air cleaner clogged sensor
Fuel level sensor
Brake fluid level sensor
Engine temperature sensor
Wheel speed sensor
Operator present sensor
Windscreen wiper intermittent timer
Air conditioning temperature thermostat
Air conditioning fan
Supplementary air conditioning fan

0.010.2555.0
2.7059.997.0/10
0.257.6654.3/10
0421.3839
0.010.5612.0/10
0.010.3473.2
2.8639.008.0
0.009.4744.1
0.010.0618.4
0.010.2545.2

TECHNICAL
DESCRIPTION OF
COMPONENT

34

CONNECTOR

SYSTEM

X93
X2
X10
X1
X5
X19
X36
X68
X103
X105
X106

13-15
7
7
16
2-7
17
17
10-11
14-15
14-15
15

NOTES

Index by part code


Tab.19
CODE

DESCRIPTION

0.009.4743.1
0.009.4744.1
0.010.0618.4
0.010.2121.1
0.010.2122.0
0.010.2262.0
0.010.2528.1
0.010.2545.2
0.010.2545.2
0.010.2555.0
0.010.2555.0
0.010.3473.2
0.010.5612.0/10
0.011.2047.4
0.011.2047.4
0.011.5631.3
0.011.5631.3
0.011.9433.0
0.014.3061.4/20
0.014.8800.3
0.014.9163.2
0.014.9163.2
0.015.0359.4
0.257.6654.3/10
0.900.0058.9
0.900.0304.1

Fan speed selector switch


Air conditioning temperature thermostat
Air conditioning fan
Electric fan
Resistor
Air conditioning pressure switch
Fan speed selector switch
Air conditioning fan
Supplementary air conditioning fan
LH resistor
RH resistor
Operator present sensor
Wheel speed sensor
LH electric fan
RH electric fan
RH loudspeaker
LH loudspeaker
Trailer pressure indicator
Pneumatic seat air compressor
Range selector lever
Windscreen washer pump
Rear screen washer pump
Lights selector switch
Brake fluid level sensor
A/C switch
Air conditioning pressure switch

TECHNICAL
DESCRIPTION OF
COMPONENT

34

CONNECTOR

SYSTEM

X102
X97-X103
X105
X100
X101
X104
X95
X105
X106
X93
X96
X36
X19
X98
X99
X84-X92
X86-X91
X57
X37
X47
X34
X35
X112
X1
X94
X104-X107

12-14
14-15
14
12-14
12-14
15
13-15
15
15
13-15
13-15
17
17
13-15
13-15
5-6
5-6
16
5-6
17
10-11
10-11
3-4
16
15
14

NOTES

40-12

307.W.0030.en.6.00-AGROFARM 85 840-12 40-12

6/21/2007 4:36:37 AM

WIRING DIAGRAMS
CONNECTOR

SYSTEM

Starter motor
Alternator

+30C +50
B+ D+ W

2
2

0419.9904

Engine stop device

X7

0421.3839

Engine temperature sensor

X5

2-7

0425.8670
0441.1512.4

Preheating device
Starter switch

X113
X54

0441.1920.4

Front left sidelight and direction indicator

X75

0443.7338

Air conditioning compressor

X9

2.3729.250.0/50
2.3729.400.0/10

Rear PTO control solenoid valve


Front PTO control solenoid valve

36
1

X21
X3

2.3729.697.0/10
2.3729.697.0/10
2.3729.697.0/10
2.6039.017.0
2.7059.997.0/10
2.7099.660.0/10
2.7099.660.0/10
2.7099.750.0/10
2.7099.770.0
2.7099.960.0
2.7659.078.0

4WD control solenoid valve


differential lock control solenoid valve
H/L travel control solenoid valve
Warning beacon
Fuel level sensor
Pressure switch - hydraulic oil filter clogging
Transmission oil filter clogging pressure switch
Services circuit alarm pressure switch
Cigar lighter
Trailer braking low pressure switch
Front worklights switch

35
37
38

9
30

X20
X22
X24
X80-X124
X10
X12
X13
X23
X53
X16
X71

2.7659.079.0

Rear worklights switch

20

X64

2.7659.091.0

Windscreen washer pump switch

24

X66

2.7659.092.0

Windscreen wiper switch

28

X70

2.7659.096.0/10
2.7659.096.0/10

4WD engagement switch


ECO PTO engagement switch

3
6

X11
X14

2.7659.096.0/10
2.7659.097.0
2.7659.097.0

GROUNDSPEED PTO engagement switch


540 PTO control switch
1000 PTO control switch

8
12
13

X15
X42
X43

2
2-3-4-5-6-78-9-10-1112-13-14-1516-17-18-19
3
version with
cab
14-15
Version with
front battery
18
18
Version
with lateral
battery
17
17
17
5-6
7
17
17
7
5-6
16
8
Version with
standard
cab
8
Version with
standard
cab
10
Version with
standard
cab
10
Version with
standard
cab
17
18
85-85GS
version
18
18
18

CODE

DESCRIPTION

0118.0928
0118.2173

TECHNICAL
DESCRIPTION OF
COMPONENT

17

2
4
5
10

NOTES

Version with
front battery
Version with
front battery
Version with
front battery

40-13

307.W.0030.en.6.00-AGROFARM 85 840-13 40-13

6/21/2007 4:36:38 AM

WIRING DIAGRAMS
CODE

DESCRIPTION

TECHNICAL
DESCRIPTION OF
COMPONENT

CONNECTOR

SYSTEM

2.7659.097.0
2.7659.097.0
2.7659.097.0
2.7659.126.0

Handbrake switch
Brake pedal switch
Clutch pedal switch
Rotating beacon on/off switch

14
19
32
26

X44
X56
X73
X67

16
16
2-17
5

2.7659.146.0

Rear screen wiper switch

22

X65

10

2.7659.151.0/20
2.7659.152.0/10
2.7659.154.0

4WD switch
Differential lock switch
Front worklights switch

41
40
31

X51
X50
X71

17
17
9

2.7659.155.0

Rear worklights switch

21

X64

2.7659.156.0
2.7659.157.0
2.7659.158.0
2.7659.159.0
2.7659.159.0

Corner lights switch


Low worklights switch
Hazard warning lights switch
Platform rotating beacon switch
Rotating beacon on/off switch

33
43
18
16
27

X110
X111
X55
X52
X67

8-9
8-9
3-4
5-6
6

2.7659.177.0/20
2.7659.177.0/20
2.7659.192.0

LH rear PTO switch (on fender)


RH PTO switch (on fender)
Rear screen wiper switch

11
15
23

X39
X46
X65

18
18
11

2.7659.202.0

ECO PTO engagement switch

X14

18

2.7659.223.0

Windscreen washer pump switch

25

X66

11

2.7659.224.0

Windscreen wiper switch

29

X70

11

2.7659.271.0

Lights switch

42

X109

2.7659.275.0
2.7659.277.0
2.7659.278.0
2.8019.960.0

Start enable switch


Front PTO switch
Rear PTO switch
Front left sidelight and direction indicator

45
39
44

X18
X48
X49
X126

2.8019.970.0

Front right sidelight and direction indicator

3-4-5-6-8-916-17-18
2
18
18
4
Version with
platform
4
Version with
platform

X127

NOTES

Version with
standard
cab
Version with
standard
cab

Version with
high visibility cab
Version with
high visibility cab

Version with
high visibility cab

Version with
high visibility cab
100-100GS
version
Version with
high visibility cab
Version with
high visibility cab

40-14

307.W.0030.en.6.00-AGROFARM 85 840-14 40-14

6/21/2007 4:36:38 AM

WIRING DIAGRAMS
CONNECTOR

SYSTEM

NOTES

RH front worklight (on cab roof)

X76

2.8029.730.0

LH front worklight (on cab roof)

X77

2.8029.730.0

LH rear worklight (on cab roof)

X78

2.8029.730.0

RH rear worklight (on cab roof)

X79

Version with
standard
cab
Version with
standard
cab
Version with
standard
cab
Version with
standard
cab

2.8029.730.0
2.8029.730.0

Work light, main beam


RH supplementary worklight

X123-X125
X132

8-9
8

2.8029.730.0

LH supplementary worklight

X133

2.8039.003.0
2.8039.003.0
2.8039.004.0

RH front worklight
LH front worklight
RH low beam headlight

X25
X31
X27

8-9
8-9
3-4

2.8039.004.0

LH low beam headlight

X29

3-4

2.8039.005.0
2.8039.005.0
2.8039.008.0

RH high beam headlight


LH high beam headlight
RH low beam headlight (GB)

X26
X30
X27

3-4
3-4
3-4

2.8039.008.0

LH low beam headlight (GB)

X29

3-4

2.8039.299.0

RH front worklight (on cab roof)

X76

2.8039.299.0

LH front worklight (on cab roof)

X77

2.8039.299.0

LH rear worklight (on cab roof)

X78

2.8039.299.0

RH rear worklight (on cab roof)

X79

2.8039.299.0

RH supplementary worklight

X132

2.8039.299.0

LH supplementary worklight

X133

CODE

DESCRIPTION

2.8029.730.0

TECHNICAL
DESCRIPTION OF
COMPONENT

Version with
standard
cab
Version with
standard
cab

For driving
on the right
For driving
on the right

For driving
on the left
For driving
on the left
Version with
high visibility cab
Version with
high visibility cab
Version with
high visibility cab
Version with
high visibility cab
Version with
high visibility cab
Version with
high visibility cab

40-15

307.W.0030.en.6.00-AGROFARM 85 840-15 40-15

6/21/2007 4:36:38 AM

WIRING DIAGRAMS
CONNECTOR

SYSTEM

Left tail light


Right tail light
Number plate light
Interior roof light

X40
X45
X41
X63

3-4-16
3-4-16
3-4
5

2.8339.032.0

Interior roof light

X63

2.8339.248.0/40

Instrument panel

3K-5K

2.8419.007.0
2.8519.057.0/10
2.8639.007.0/10
2.8639.008.0
2.9019.100.0/20
2.9019.200.0/10

Horn
PTO control unit
Hazard lights control unit
Windscreen wiper intermittent timer
Rear screen wiper motor
Windscreen wiper motor

X28
ECU PTO
X61
X68
X85-X108
X81

2-3-4-5-6-716-17-18-19
3-4
18
3-4
10-11
10-11
10-11
Version with
standard
cab

CODE

DESCRIPTION

2.8059.080.0
2.8059.090.0
2.8059.526.0
2.8339.032.0

TECHNICAL
DESCRIPTION OF
COMPONENT

NOTES

Version with
standard
cab
Version with
high visibility cab

Connector index
Tab.20
CONNECTOR

WIRING CODE

+30A

G1

0.014.8806.4/20
0.014.9195.4/20
0.014.8629.4/20
0.014.8806.4/20
0.015.1597.4/10
0.014.8806.4/20
0.015.1983.4/10
0.014.8806.4/20
0.014.8629.4/20
0.015.1597.4/10
0.014.8628.4/20
0.014.8628.4/20
0.014.8629.4/20
0.015.1597.4/10
0.014.8629.4/20
0.015.1597.4/10
0.014.8628.4/20

G2
G3
G5

0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20

+30B

+30C
+30
+50
3K
5K
B+
D+

CONNECTION WIRING OR
COMPONENT CODE

COMPONENT DESCRIPTION
Battery
Battery

0118.0928

Starter motor

0118.0928

Battery
Starter motor

2.8339.248.0/40
2.8339.248.0/40
0118.2173

Instrument panel
Instrument panel
Alternator

0118.2173

Alternator

0.014.8629.4/20
0.015.1597.4/10
0.014.9193.4/20
0.014.9193.4/20
0.014.8630.4/20

40-16

307.W.0030.en.6.00-AGROFARM 85 840-16 40-16

6/21/2007 4:36:39 AM

WIRING DIAGRAMS
CONNECTOR

WIRING CODE

CONNECTION WIRING OR
COMPONENT CODE

G6
G7
G8

0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20

G10

0.014.8628.4/20

G11
G12
G13
G14
G16

G21

0.014.8628.4/20
0.014.9193.4/20
0.014.8628.4/20
0.014.9193.4/20
0.014.9375.4/20
0.014.9376.4/10
0.014.9375.4/20
0.014.9376.4/10
0.009.7850.4/50
0.009.7850.4/50
0.011.3606.4/50
0.009.7850.4/50
0.011.3597.3
0.009.7850.4/50

0.014.8630.4/20
0.014.8107.4/20
0.010.8189.3/40
0.015.3094.4
0.014.9375.4/20
0.014.9376.4/10
0.015.1983.4/10
0.014.1645.4/10
0.014.9281.4

G22
G23
G24
G25

0.011.3606.4/50
0.009.7850.4/50
0.011.3606.4/50
0.011.3606.4/50
0.011.3606.4/50

G17
G18
G19
G20

G26
G28
G29
G30
G31
G32

0.009.7851.4/50
0.011.3596.3/40
0.010.8189.3/40
0.010.8189.3/40
0.010.8189.3/40
0.010.8189.3/40
0441.1923.4

G33

0441.1923.4

G34

G38

0.010.2554.2
0.010.2560.0
0.010.2554.2
0.010.2560.0
0.015.1983.4/10

G39
G40
G41
G42
ECU PTO

0.011.3595.3/10
0.011.3595.3/10
0.011.3595.3/10
0.011.3595.3/10
0.014.8628.4/20

G35

COMPONENT DESCRIPTION

0.009.7850.4/50
0.011.3606.4/50
0.009.7850.4/50
0.011.3606.4/50
0.009.7853.3/20
0.009.7851.4/50
0.011.3595.3/10
0.010.4516.3
0.011.3606.4/50
0.010.2147.2
0.010.2153.2
0.010.2560.0
0.010.2153.2
0.011.3596.3/40
0.011.3610.3/20
0.010.2554.2
0.010.2560.0
0.012.9909.4
0441.1923.4
0441.1923.4
0441.1923.4
0441.1923.4
0.015.1435.4/10
0.015.1437.4/10
0.015.1435.4/10
0.015.1437.4/10

0.014.9375.4/20
0.014.9376.4/10
0.015.1437.4/10
0.015.1437.4/10
0.015.1437.4/10
0.015.1437.4/10
2.8519.057.0/10

Wiring connector
Wiring connector
Wiring connector
Wiring connector
To power supply wiring
To cab power supply wiring
To supplementary worklights wiring
To supplementary worklights wiring
To supplementary worklights wiring
To supplementary worklights wiring
PTO control unit

40-17

307.W.0030.en.6.00-AGROFARM 85 840-17 40-17

6/21/2007 4:36:39 AM

WIRING DIAGRAMS
CONNECTOR

WIRING CODE

CONNECTION WIRING OR
COMPONENT CODE

COMPONENT DESCRIPTION

0118.2173

Alternator
Alternator
Brake fluid level sensor

X10
X11
X12
X13
X14

0.014.8629.4/20
0.015.1597.4/10
0.014.8629.4/20
0.015.1597.4/10
0.014.8629.4/20
0.015.1597.4/10
0.014.8629.4/20
0.015.1597.4/10
0.014.8629.4/20
0.015.1597.4/10
0.014.8629.4/20
0.015.1597.4/10
0.014.8629.4/20
0.015.1597.4/10
0.014.8629.4/20
0.015.1597.4/10
0.014.8629.4/20
0.015.1597.4/10
0.014.9193.4/20
0.014.9193.4/20
0.014.9193.4/20
0.014.9193.4/20
0.014.9193.4/20

X15
X16
X18
X19
X20
X21
X22
X23
X24
X25
X26
X27

0.014.9193.4/20
0.014.1645.4/10
0.014.8630.4/20
0.014.8630.4/20
0.014.8630.4/20
0.014.8630.4/20
0.014.8630.4/20
0.014.8630.4/20
0.014.8630.4/20
0.014.8107.4/20
0.014.8107.4/20
0.014.8107.4/20

X28
X29

0.014.8107.4/20
0.014.8107.4/20

X30
X31
X34
X35
X36
X37
X38
X39
X40

0.014.8107.4/20
0.014.8107.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20

X1
X2
X3
X5
X6
X7
X8
X9

0.257.6654.3/10

Air cleaner clogged sensor


2.3729.400.0/10

Front PTO control solenoid valve

0421.3839

Engine temperature sensor


Overboost device

0419.9904

Engine stop device


Engine oil pressure switch

0443.7338

Air conditioning compressor

2.7059.997.0/10
2.7659.096.0/10
2.7099.660.0/10
2.7099.660.0/10
2.7659.096.0/10
2.7659.202.0
2.7659.096.0/10
2.7099.960.0
2.7659.275.0
0.010.5612.0/10
2.3729.697.0/10
2.3729.250.0/50
2.3729.697.0/10
2.7099.750.0/10
2.3729.697.0/10
2.8039.003.0
2.8039.005.0
2.8039.004.0
2.8039.008.0
2.8419.007.0
2.8039.004.0
2.8039.008.0
2.8039.005.0
2.8039.003.0
0.014.9163.2
0.014.9163.2
0.010.3473.2
0.014.3061.4/20

Fuel level sensor


4WD engagement switch
Pressure switch - hydraulic oil filter clogging
Transmission oil filter clogging pressure switch
ECO PTO engagement switch

2.7659.177.0/20
2.8059.080.0

GROUNDSPEED PTO engagement switch


Trailer braking low pressure switch
Start enable switch
Wheel speed sensor
4WD control solenoid valve
Rear PTO control solenoid valve
differential lock control solenoid valve
Services circuit alarm pressure switch
H/L travel control solenoid valve
RH front worklight
RH high beam headlight
RH low beam headlight
RH low beam headlight (GB)
Horn
LH low beam headlight
LH low beam headlight (GB)
LH high beam headlight
LH front worklight
Windscreen washer pump
Rear screen washer pump
Operator present sensor
Pneumatic seat air compressor
Trailer socket
LH rear PTO switch (on fender)
Left tail light

40-18

307.W.0030.en.6.00-AGROFARM 85 840-18 40-18

6/21/2007 4:36:39 AM

WIRING DIAGRAMS
CONNECTOR

WIRING CODE

CONNECTION WIRING OR
COMPONENT CODE

COMPONENT DESCRIPTION

X41
X42
X43
X44
X45
X46
X47
X48
X49
X50
X51
X52
X53
X54
X55
X56
X57
X58
X59
X60
X61
X62
X63
X63
X64

0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.009.7850.4/50
0.011.3606.4/50
0.009.7850.4/50
0.011.3606.4/50
0.009.7850.4/50
0.011.3606.4/50
0.009.7850.4/50
0.011.3606.4/50
0.009.7850.4/50
0.011.3606.4/50
0.009.7850.4/50
0.011.3606.4/50
0.009.7850.4/50
0.009.7850.4/50
0.011.3606.4/50
0.009.7850.4/50
0.011.3606.4/50
0.009.7850.4/50
0.014.8628.4/20
0441.1923.4
0441.1923.4
0.009.7851.4/50
0.015.1437.4/10
0.009.7851.4/50
0.015.1437.4/10
0.009.7851.4/50
0.015.1437.4/10

2.8059.526.0
2.7659.097.0
2.7659.097.0
2.7659.097.0
2.8059.090.0
2.7659.177.0/20
0.014.8800.3
2.7659.277.0
2.7659.278.0
2.7659.152.0/10
2.7659.151.0/20
2.7659.159.0
2.7099.770.0
0441.1512.4
2.7659.158.0
2.7659.097.0
0.011.9433.0

Number plate light


540 PTO control switch
1000 PTO control switch
Handbrake switch
Right tail light
RH PTO switch (on fender)
Range selector lever
Front PTO switch
Rear PTO switch
Differential lock switch
4WD switch
Platform rotating beacon switch
Cigar lighter
Starter switch
Hazard warning lights switch
Brake pedal switch
Trailer pressure indicator
Not utilised
Not utilised
Not utilised
Hazard lights control unit
Diagnostic socket
Interior roof light
Interior roof light
Rear worklights switch
Rear worklights switch
Rear screen wiper switch
Rear screen wiper switch
Windscreen washer pump switch
Windscreen washer pump switch
Rotating beacon on/off switch
Rotating beacon on/off switch
Windscreen wiper intermittent timer
Windscreen wiper intermittent timer
Clock
Windscreen wiper switch
Windscreen wiper switch
Front worklights switch
Front worklights switch
Radio
Clutch pedal switch
Front right sidelight and direction indicator
Front left sidelight and direction indicator
RH front worklight (on cab roof)
RH front worklight (on cab roof)
LH front worklight (on cab roof)
LH front worklight (on cab roof)
LH rear worklight (on cab roof)
LH rear worklight (on cab roof)

X65
X66
X67
X68
X69
X70
X71
X72
X73
X74
X75
X76
X76
X77
X78

2.8639.007.0/10
2.8339.032.0
2.8339.032.0
2.7659.079.0
2.7659.155.0
2.7659.146.0
2.7659.192.0
2.7659.091.0
2.7659.223.0
2.7659.126.0
2.7659.159.0
2.8639.008.0
2.8639.008.0
2.7659.092.0
2.7659.224.0
2.7659.078.0
2.7659.154.0
2.7659.097.0
0441.1921.4
0441.1920.4
2.8029.730.0
2.8039.299.0
2.8029.730.0
2.8039.299.0
2.8029.730.0
2.8039.299.0

40-19

307.W.0030.en.6.00-AGROFARM 85 840-19 40-19

6/21/2007 4:36:40 AM

WIRING DIAGRAMS
CONNECTOR

WIRING CODE

CONNECTION WIRING OR
COMPONENT CODE

COMPONENT DESCRIPTION

X79

0.009.7851.4/50
0.015.1437.4/10
0.012.9909.4
0.010.4516.3
0.011.3597.3
0.011.3596.3/40
0.011.3596.3/40
0.011.3596.3/40
0.011.3596.3/40
0.011.3596.3/40
0.011.3596.3/40
0.011.0729.4/10
0.011.0729.4/10
0.011.0729.4/10
0.010.2554.2
0.010.2560.0
0.010.2560.0
0.010.2554.2
0.010.2560.0
0.010.2554.2
0.010.2560.0
0.010.2560.0
0.010.2554.2
0.010.2560.0
0.010.2554.2
0.010.2560.0
0.010.2147.2
0.010.2153.2
0.010.2147.2
0.010.2153.2
0.010.2147.2
0.010.2153.2
0.010.2153.2
0.009.7853.3/20
0.011.3610.3/20
0.009.7853.3/20
0.011.3610.3/20
0.011.3610.3/20
0.009.7853.3/20
0.009.7851.4/50
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.8628.4/20
0.014.9195.4/20
0.014.9281.4
0.014.9281.4
0.014.9281.4
0.015.3094.4

2.8029.730.0
2.8039.299.0
2.6039.017.0
2.9019.200.0/10

RH rear worklight (on cab roof)


RH rear worklight (on cab roof)
Warning beacon
Windscreen wiper motor

0.011.5631.3
2.9019.100.0/20
0.011.5631.3

0.011.5631.3
0.011.5631.3
0.010.2555.0

RH loudspeaker
Rear screen wiper motor
LH loudspeaker
Radio
Radio
Clock
Radio
LH loudspeaker
RH loudspeaker
LH resistor

0.900.0058.9
0.010.2528.1

A/C switch
Fan speed selector switch

0.010.2555.0

RH resistor

0.009.4744.1
0.011.2047.4

Air conditioning temperature thermostat


LH electric fan

0.011.2047.4

RH electric fan
RH electric fan
Electric fan
Electric fan
Resistor
Resistor
Fan speed selector switch
Fan speed selector switch
Air conditioning temperature thermostat
Air conditioning pressure switch
Air conditioning pressure switch
Air conditioning fan
Air conditioning fan
Supplementary air conditioning fan
Air conditioning pressure switch
Rear screen wiper motor
Lights switch
Corner lights switch
Low worklights switch
Lights selector switch
Preheating device
Work light, main beam
Warning beacon
Work light, main beam
Front left sidelight and direction indicator

X80
X81
X84
X85
X86
X87
X88
X89
X90
X91
X92
X93
X94
X95
X96
X97
X98
X99
X100
X101
X102
X103
X104
X105
X106
X107
X108
X109
X110
X111
X112
X113
X123
X124
X125
X126

0.010.2121.1
0.010.2122.0
0.009.4743.1
0.009.4744.1
0.900.0304.1
0.010.2262.0
0.010.0618.4
0.010.2545.2
0.010.2545.2
0.900.0304.1
2.9019.100.0/20
2.7659.271.0
2.7659.156.0
2.7659.157.0
0.015.0359.4
0425.8670
2.8029.730.0
2.6039.017.0
2.8029.730.0
2.8019.960.0

40-20

307.W.0030.en.6.00-AGROFARM 85 840-20 40-20

6/21/2007 4:36:40 AM

WIRING DIAGRAMS
CONNECTOR

WIRING CODE

CONNECTION WIRING OR
COMPONENT CODE

COMPONENT DESCRIPTION

X127
X132

0.015.3094.4
0.015.1435.4/10
0.015.1437.4/10
0.015.1435.4/10
0.015.1437.4/10

2.8019.970.0
2.8029.730.0
2.8039.299.0
2.8029.730.0
2.8039.299.0

Front right sidelight and direction indicator


RH supplementary worklight
RH supplementary worklight
LH supplementary worklight
LH supplementary worklight

X133

40-21

307.W.0030.en.6.00-AGROFARM 85 840-21 40-21

6/21/2007 4:36:40 AM

WIRING DIAGRAMS
40.2 - COMPONENTS
40.2.1 - Components
This chapter contains:

Components table: technical and functional description of the components

Pinouts of the electronic control units

Component technical data


Tab.21
NO

DESCRIPTION

CODE

1
2

Front PTO control solenoid 2.3729.400.0/10


valve
Fuel level sensor
2.7059.997.0/10

4WD engagement switch

CHARACTERISTICS

CONNECTOR

See solenoid 0.010.3140.0

X3

Resistance between pin 2 and pin 3:


with tank full: 5 0.8 Ohm
with tank half full:125 8 Ohm
with tank empty: 330 15 Ohm

X10

2.7659.096.0/10
CBA

X11

5
6

Pressure switch - hydraulic 2.7099.660.0/10


oil filter clogging
Transmission oil filter clog- 2.7099.660.0/10
ging pressure switch
ECO PTO engagement
2.7659.096.0/10
switch

CBA

Between pin 1 and pin 2: normally closed contact (NC).


Between pin 2 and pin 3: normally open contact (NO)
Normally open contact. Calibration pressure: 0.4 to 0.5 X12
bar absolute pressure
Normally open contact. Calibration pressure: 0.4 to 0.5 X13
bar absolute pressure
X14

Between pin 1 and pin 2: normally closed contact (NC)


Between pin 2 and pin 3: normally open contact (NO)
Between pin 2 and pin 3: normally closed contact (NC)
Between pin 1 and pin 4: normally open contact (NO).
With switch free of levers

ECO PTO engagement


switch

2.7659.202.0

GROUNDSPEED PTO
engagement switch

2.7659.096.0/10

X15

Trailer braking low pressu- 2.7099.960.0


re switch
Services circuit alarm
2.7099.750.0/10
pressure switch
LH rear PTO switch (on
2.7659.177.0/20
fender)

Between pin 1 and pin 2: normally closed contact (NC)


Between pin 2 and pin 3: normally open contact (NO)
Normally closed contact (NC). Switching pressure: 11
X16
bars
Normally closed contact (NC). Switching pressure: 11
X23
bar 1
Resistance between Pin1 and Pin2 with button pressed: X39
3.9 Ohm

9
10
11

X14

CBA

40-22

307.W.0030.en.6.00-AGROFARM 85 840-22 40-22

6/21/2007 4:36:41 AM

WIRING DIAGRAMS
NO

DESCRIPTION

CODE

12

540 PTO control switch

2.7659.097.0

CHARACTERISTICS

CONNECTOR
X42

4
Between pin 1 and pin 2: normally closed switch (NC)
Between pin 3 and pin 4: normally open switch (NO)
13

1000 PTO control switch

2.7659.097.0

X43

4
Between pin 1 and pin 2: normally closed switch (NC)
Between pin 3 and pin 4: normally open switch (NO)
14

Handbrake switch

2.7659.097.0

X44

15

RH PTO switch (on fender) 2.7659.177.0/20

16

Platform rotating beacon


switch

2.7659.159.0

Between pin 1 and pin 2: normally closed switch (NC)


Between pin 3 and pin 4: normally open switch (NO)
Resistance between Pin1 and Pin2 with button pressed: X46
3.9 Ohm
X52
0

1
7
8
7 4

Pin
Pos

0
1

40-23

307.W.0030.en.6.00-AGROFARM 85 840-23 40-23

6/21/2007 4:36:41 AM

WIRING DIAGRAMS
NO

DESCRIPTION

CODE

17

Starter switch

0441.1512.4

CHARACTERISTICS

CONNECTOR
X54

83
50

30
86s
15

75

Pin

30

Pos

15

50

75

83

0
1
2
18

Hazard warning lights


switch

2.7659.158.0

X55

0
1
5

17
18
10
3

5 1 7 18

Pin
Pos

10

17

18

19

Brake pedal switch

2.7659.097.0

X56

4
Between pin 1 and pin 2: normally closed switch (NC)
Between pin 3 and pin 4: normally open switch (NO)

40-24

307.W.0030.en.6.00-AGROFARM 85 840-24 40-24

6/21/2007 4:36:41 AM

WIRING DIAGRAMS
NO

DESCRIPTION

CODE

20

Rear worklights switch

2.7659.079.0

CHARACTERISTICS

CONNECTOR
X64

0
1
1

Pin

Pos

0
1
21

Rear worklights switch

2.7659.155.0

X64

0
1

Pin
Pos

0
1
22

Rear screen wiper switch

2.7659.146.0

X65

0
1
2

Pin
Pos

0
1
2

40-25

307.W.0030.en.6.00-AGROFARM 85 840-25 40-25

6/21/2007 4:36:41 AM

WIRING DIAGRAMS
NO

DESCRIPTION

CODE

23

Rear screen wiper switch

2.7659.192.0

CHARACTERISTICS

CONNECTOR
X65

0
1

Pin
Pos

7 4

0
1
2
24

Windscreen washer pump


switch

2.7659.091.0

X66

Pin
Pos

0
1

25

Windscreen washer pump


switch

2.7659.223.0

X66

40-26

307.W.0030.en.6.00-AGROFARM 85 840-26 40-26

6/21/2007 4:36:41 AM

WIRING DIAGRAMS
NO

DESCRIPTION

CODE

26

Rotating beacon on/off


switch

2.7659.126.0

CHARACTERISTICS

CONNECTOR
X67

0
1
1

Pin
Pos

0
1
27

Rotating beacon on/off


switch

2.7659.159.0

X67

0
1
7
8
7 4

Pin
Pos

0
1
28

Windscreen wiper switch

2.7659.092.0

X70

0
1
2

Pin
Pos

0
1
2

40-27

307.W.0030.en.6.00-AGROFARM 85 840-27 40-27

6/21/2007 4:36:41 AM

WIRING DIAGRAMS
NO

DESCRIPTION

CODE

29

Windscreen wiper switch

2.7659.224.0

CHARACTERISTICS

CONNECTOR
X70

0
1
2

Pin
Pos

0
1
2
30

Front worklights switch

2.7659.078.0

X71

0
1
1

Pin
Pos

0
1
31

Front worklights switch

2.7659.154.0

X71

0
1

Pin
Pos

0
1
32

Clutch pedal switch

2.7659.097.0

X73

4
Between pin 1 and pin 2: normally closed switch (NC)
Between pin 3 and pin 4: normally open switch (NO)

40-28

307.W.0030.en.6.00-AGROFARM 85 840-28 40-28

6/21/2007 4:36:42 AM

WIRING DIAGRAMS
NO

DESCRIPTION

CODE

CHARACTERISTICS

CONNECTOR

33

Corner lights switch

2.7659.156.0

X110

1
7
8
7 4

Pin
Pos

0
1
34

Wheel speed sensor

0.010.5612.0/10

35

2.3729.697.0/10
2.3729.250.0/50

See solenoid 0.010.2831.1

X21

2.3729.697.0/10

See solenoid 0.010.2831.1

X22

2.3729.697.0/10

See solenoid 0.010.2831.1

X24

39

4WD control solenoid


valve
Rear PTO control solenoid
valve
differential lock control
solenoid valve
H/L travel control solenoid
valve
Front PTO switch

Pin1 = 12V DC power supply; Pin2 = output signal; Pin3 X19


= earth
Between pin 2 and pin 3: 0.02V with sensor far from
metals 12.0V with sensor near to metals (if kept near to
metal, after 5 seconds it must return to 0V)
See solenoid 0.010.2831.1
X20

2.7659.277.0

X48

40

Differential lock switch

2.7659.152.0/10

X50

36
37
38

40-29

307.W.0030.en.6.00-AGROFARM 85 840-29 40-29

6/21/2007 4:36:42 AM

WIRING DIAGRAMS
NO

DESCRIPTION

CODE

CHARACTERISTICS

41

4WD switch

2.7659.151.0/20

X51

42

Lights switch

2.7659.271.0

X109

43

Low worklights switch

2.7659.157.0

X111

44

Rear PTO switch

2.7659.278.0

X49

45

Start enable switch

2.7659.275.0

Normally closed switch (NC) resistance with contact


closed 3.9 Ohm

CONNECTOR

X18

40-30

307.W.0030.en.6.00-AGROFARM 85 840-30 40-30

6/21/2007 4:36:42 AM

WIRING DIAGRAMS
PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS
INSTRUMENT PANEL (P/N. 2.8339.248.0/40)
Tab.22
CONNECTOR 3K
Grub
screw
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Volts

Abbreviation

0V

+12V
+12V

+15
+30

+12V

D+
+30

Description
Not utilised
Not utilised
Not utilised
Input, fuel reserve signal
Input, air cleaner clogged signal
Input signal, engine oil pressure
Input, brake fluid level signal
Battery negative
Input, ECO PTO engaged signal
Input, 1000 PTO engaged signal
Input, 540 PTO engaged signal
Input, trailer brake
Input, rear PTO engaged signal
Battery positive
Battery positive
Not utilised
Input, 4WD activated signal
Input signal, transmission oil filter clogged
Input, transmission oil pressure signal
Input, battery charging signal
Battery positive
Input, parking brake
Not utilised
Input, groundspeed PTO engaged signal
Not utilised
Not utilised

Tab.23
CONNECTOR 5K
Grub
screw
1
2
3
4
5
6
7
8
9
10
11

Volts.

Abbreviation

CANH
CANL
CANRES

+12V

+50

Description
ISO 9141 serial interface
CAN H
CAN L
CAN RES
Not utilised
Not utilised
Input, engine start signal
Input, low beam headlights signal
Input, high beam headlights signal
Input, direction indicators
Input, 1st trailer direction indicators

40-31

307.W.0030.en.6.00-AGROFARM 85 840-31 40-31

6/21/2007 4:36:42 AM

WIRING DIAGRAMS
CONNECTOR 5K
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

0V

Input, 2nd trailer direction indicators


Battery negative
Input, differential lock engaged signal
Input, pre-heating stage activation
Input, front PTO engaged signal
Not utilised
Not utilised
Power (+), preheating relay
Input, coolant temperature sensor signal
Input, fuel level signal
Input, wheel speed signal
Not utilised
Engine speed signal input
Not utilised
Not utilised

40-32

307.W.0030.en.6.00-AGROFARM 85 840-32 40-32

6/21/2007 4:36:43 AM

WIRING DIAGRAMS
40.3 - SYSTEMS
40.3.1 - Earthing points
Version with front battery

GND3
GND7
GND9

F0027371

F0122090

F0027212

GND8

GND4

F0123130

F0122110

GND5
GND1

GND2

GND6
F0122240

F0122270
F0123120

Fig.121

40-33

307.W.0030.en.6.00-AGROFARM 85 840-33 40-33

6/21/2007 4:36:43 AM

WIRING DIAGRAMS
Version with lateral battery

Fig.122

40-34

307.W.0030.en.6.00-AGROFARM 85 840-34 40-34

6/21/2007 4:36:45 AM

WIRING DIAGRAMS
40.3.2 - Starting and pre-heating
4

50 30

87a

87 85 86 30

87a

RL1

87 85 86 30

GENERATOR

+12/30

+12/30

+12V

GND

8 14 15 21 20

5K

1 2 3

3K

X73

GND3

F1 F8 F9
5A

40A

FRL1

G11

3 4 5 6 8 9 1 1 11 4

G1

1 4

G6

60A

0.015.1983.4

PREHEATING

7 19 20 13 15 24

GND4

RL2

3A

75 83 15

X54

15A

0.014.8628.4

5
GND

1 0

+ 50

TEMP.

PREHEATING RELE

RL42B
RL42A

13
2
1
125A

RL42
D+
B+

0.014.8630.4

12

X113

+50

GND2

+30C

0.014.8806.4
10
11

+30

X5
1 2

+30A +30B

GND1

X6
1 2

X7

X18

1 2

1 2

0.014.8629.4
0.015.1597.4

D0036860

BATTERY

Fig.123 - Starting and pre-heating


Key
1. Starter switch
2. Engine starter relay
3. Key positive supply relay
4. Instrument panel
5. Clutch pedal switch
6. Start enable switch
7. Engine stop device
8. Overboost device
9. Engine temperature sensor
10. Starter motor
11. Preheating device
12. Alternator
13. Preheating relay
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

40-35

307.W.0030.en.6.00-AGROFARM 85 840-35 40-35

6/21/2007 4:36:48 AM

WIRING DIAGRAMS

0.014.8630.4/20 - RH drivetrain wiring

See para. 40.4.15 - RH drivetrain wir... - Page 40-101

See para. 40.4.16 - RH drivetrain wir... - Page 40-102

0.014.8629.4/20 - Engine wiring - version with front battery

See para. 40.4.3 - Engine wiring - ve... - Page 40-73

See para. 40.4.4 - Engine wiring conn... - Page 40-74

0.015.1597.4/10 - Engine wiring - version with lateral battery

See para. 40.4.5 - Engine wiring - ve... - Page 40-77

See para. 40.4.6 - Engine wiring conn... - Page 40-78

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

40-36

307.W.0030.en.6.00-AGROFARM 85 840-36 40-36

6/21/2007 4:36:48 AM

WIRING DIAGRAMS
40.3.3 - Lights selector - Tractor with cab

87 86 85 30

31 31b

56d

56b 56a

56

49a

13 8 9 10 11 12

8 14 15 21

5K

X61

5 7

X38

1 3

31

54

4 3 2 1

2 17 18 10 8 5

X55

58

31

54

58

1 3 4

1 6 5 3 2 4

3K

C2

C3

49a

49

31

+12/30

+12/30

6
7

+12V

X112

GND4

4 3 2 1

X45

X40

GND3
F10

F14
15A

F9
15A

F15
7.5A

7.5A

F16

15A

F13

F1
15A

F3
15A

20A

F2

5A

0.014.8628.4

87a

RL2

GND

LEFT

50 30

DIRECTION INDICATOR 2 TRAILER

RIGHT

75 83 15

X54

DIRECTION INDICATOR 1 TRAILER

1 0

GND

3
FULL BEAM

POSITION BEAM

DIRECTION INDICATOR

GND8
5

G10
G7

G29

X28

X29
1 2

1 2

1 2

0.014.8107.4

D0036870
+30

GND1

18

17

16

15

14

X74
58

-31

F.D.

1 2 3
BATTERY

13

9 10

1 2

1 2

10
11

X75
1 2 3
58

1 2

-31

X27

X26
1 2

G30
3 4

7 8

F.S.

X30

0.014.8806.4

G31
3 4

0441.1923.4

X41
2 3 5 6

0.010.8189.3

1 2 3 4 5

0441.1923.4

4 1 0 8 9 13 14

G28

GND2

X109

G8
1 2 5 3

60A

0.015.1983.4

G11

12

Fig.124 - Lights - steering column switch unit


Key
1. Starter switch
2. Key positive supply relay
3. Lights selector switch
4. Instrument panel
5. Hazard lights control unit
6. Trailer socket
7. Hazard warning lights switch
8. Left tail light
9. Right tail light
10. Number plate light
11. Lights switch
12. Front left sidelight and direction indicator
13. Front right sidelight and direction indicator
14. Horn
15. LH low beam headlight
16. RH low beam headlight
17. RH high beam headlight
18. LH high beam headlight
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.010.8189.3/40 - Wiring for front lights - Tractor with cab

40-37

307.W.0030.en.6.00-AGROFARM 85 840-37 40-37

6/21/2007 4:36:48 AM

WIRING DIAGRAMS

See para. 40.4.55 - Wiring for front ... - Page 40-173

See para. 40.4.56 - Front lights wiri... - Page 40-174

0441.1923.4 - Wiring for lower front lights - Tractor with cab

See para. 40.4.57 - Wiring for lower ... - Page 40-177

See para. 40.4.58 - Lower front light... - Page 40-178

0.014.8107.4/20 - Hood lights wiring

See para. 40.4.1 - Hood lights wiring... - Page 40-70

See para. 40.4.2 - Hood lights wiring... - Page 40-71

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

40-38

307.W.0030.en.6.00-AGROFARM 85 840-38 40-38

6/21/2007 4:36:49 AM

WIRING DIAGRAMS
40.3.4 - Lights selector - Tractor with platform

87 86 85 30

31 31b

56d

56b 56a

56

49a

13 8 9 10 11 12

8 14 15 21

5K

X61

X38

5 7

1 3

31

54

4 3 2 1

2 17 18 10 8 5

X55

58

31

54

58

1 3 4

1 6 5 3 2 4

3K

C2

C3

49a

49

31

+12/30

+12/30

6
7

+12V

X112

GND4

4 3 2 1

X45

X40

GND3
F10

F14
15A

F9
15A

7.5A

F15
15A

F16

F13

7.5A

F1
15A

F3
15A

20A

F2

5A

0.014.8628.4

87a

RL2

GND

LEFT

50 30

DIRECTION INDICATOR 2 TRAILER

RIGHT

75 83 15

X54

DIRECTION INDICATOR 1 TRAILER

1 0

GND

3
FULL BEAM

POSITION BEAM

DIRECTION INDICATOR

GND8
5

G10
G7

0.015.1983.4

G11

G8
1 2 5 3

4 1 0 8 9 13 14

1 2 3 4 5

X109

X41
2 3 5 6

7 8

9 10

1 2

1 2

10
60A

11

X126

1 2

1 2 3

0.014.8107.4

X127
1 2 3
F.S.

1 2

58

X28

X29
1 2

-31

X27
1 2

F.D.

1 2

58

X26

X30

-31

GND2

0.014.8806.4

0.015.3094.4

D0036880
+30

GND1

18

17

16

15

14

13

12

BATTERY

Fig.125 - Lights - steering column switch unit


Key
1. Starter switch
2. Key positive supply relay
3. Lights selector switch
4. Instrument panel
5. Hazard lights control unit
6. Trailer socket
7. Hazard warning lights switch
8. Left tail light
9. Right tail light
10. Number plate light
11. Lights switch
12. Right headlamp
13. Left headlamp
14. Horn
15. LH low beam headlight
16. RH low beam headlight
17. RH high beam headlight
18. LH high beam headlight
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.015.3094.4 - Wiring for front lights - Tractor with platform

See para. 40.4.59 - Wiring for front ... - Page 40-180

40-39

307.W.0030.en.6.00-AGROFARM 85 840-39 40-39

6/21/2007 4:36:49 AM

WIRING DIAGRAMS

See para. 40.4.60 - Front lights wiri... - Page 40-182

0.014.8107.4/20 - Hood lights wiring

See para. 40.4.1 - Hood lights wiring... - Page 40-70

See para. 40.4.2 - Hood lights wiring... - Page 40-71

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

40-40

307.W.0030.en.6.00-AGROFARM 85 840-40 40-40

6/21/2007 4:36:49 AM

WIRING DIAGRAMS
40.3.5 - Diagnostic accessories - Tractor with standard cab
1

0.014.8628.4

75 83 15

50 30

1 2

87a

1 13

87 86 85 30

X53

X54

RL2

5K

+12/30

+12/30

GND

GND

1 0

ISO

8 15 21

1 2 10 13

3K

2 3 5 6

X62

7 8

9 10

X109

7 2 3

2 1

X37

1 8

X52

GND4

F15
7.5A

5A

15A

F7
10A

F4

F1

15A

F9

0.014.9375.4

GND3

G10
2

G11
1 4

G13

G9

VERSIONE PIATTAFORMA

60A

60A

G38

G16

GND2

X124
1 2

2 3

0.015.1983.4

0.014.9281.4

0.014.8806.4

GND9

87
85
86
30
F1 F2

F6

X63

17

1
2

16

1
2

GND1

BATTERY

10

X72
G19

0.009.7850.4

18

+30

RL30

X67
2
4
3
1

4 8

1
2

X92

13
X90

X80
1
2

4
3
2
1

2
1 +

11

2
1 +

12

X91
-

15

G26

14

X69
1
2
3
4

D0036890

0.009.7851.4

0.012.9909.4
0.011.0729.4

Fig.126 - Diagnostics accessories


Key
1. Starter switch
2. Cigar lighter
3. Key positive supply relay
4. Instrument panel
5. Diagnostic socket
6. Lights switch
7. Pneumatic seat air compressor
8. Platform rotating beacon switch
9. Warning beacon
10. Roof line supply relay
11. RH loudspeaker
12. LH loudspeaker
13. Radio
14. Warning beacon
15. Clock
16. Radio
17. Interior roof light
18. Rotating beacon on/off switch
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring


40-41

307.W.0030.en.6.00-AGROFARM 85 840-41 40-41

6/21/2007 4:36:49 AM

WIRING DIAGRAMS

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.9281.4 - Worklights wiring - Tractor with platform

See para. 40.4.61 - Worklights wiring... - Page 40-184

See para. 40.4.62 - Worklights wiring... - Page 40-186

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.009.7850.4/50 - Roof line wiring - Tractor with standard cab

See para. 40.4.21 - Roof line wiring ... - Page 40-110

See para. 40.4.22 - Roof line wiring ... - Page 40-112

0.011.0729.4/10 - Loudspeaker wiring - Tractor with standard cab

See para. 40.4.35 - Loudspeaker wirin... - Page 40-135

See para. 40.4.36 - Loudspeaker wirin... - Page 40-137

0.012.9909.4 - Rotating beacon wiring

See para. 40.4.63 - Rotating beacon w... - Page 40-188

See para. 40.4.64 - Position of rotar... - Page 40-189

0.009.7851.4/50 - Front-rear worklights wiring - Tractor with standard cab

See para. 40.4.29 - Front-rear workli... - Page 40-124

See para. 40.4.30 - Supplementary wor... - Page 40-126

0.014.9375.4/20 - Power supply wiring - Tractor with standard cab

See para. 40.4.19 - Power supply wiri... - Page 40-107

See para. 40.4.20 - Power supply wiri... - Page 40-108

40-42

307.W.0030.en.6.00-AGROFARM 85 840-42 40-42

6/21/2007 4:36:49 AM

WIRING DIAGRAMS
40.3.6 - Diagnostic accessories - Tractor with high-visibility cab
1

0.014.8628.4

75 83 15

50 30

1 2

87a

1 13

87 86 85 30

X53

X54

RL2

5K

+12/30

+12/30

GND

GND

1 0

ISO

8 15 21

1 2 10 13

3K

2 3 5

X62

6 7 8 9 10

X109

7 2 3

2 1

X37

1 8

X52

GND4

F15
7.5A

F7
10A

F4
5A

15A

F1

15A

F9

0.014.9376.4

GND3

G10
2

G11
1 4

G13

G9

VERSIONE PIATTAFORMA

60A

60A

G38

G16

GND2

X124
1 2

2 3

0.015.1983.4

GND7

0.014.9281.4

0.014.8806.4

X67
7
4
6
5
1
3
2
8

F1 F2

87
85
86
30

F6

X63
1
2

16

GND1

BATTERY

10
0.011.3606.4

17

+30

RL30

G23

0.011.3596.3

1 3 4

G26

X80

1
2

X89
1 2 4

X84

X86
-

14

1 2

1 2

X87

X88
1 2

11

GND7

1 2 3 4

0.012.9909.4
D0036900

13

15

1
2

12

Fig.127 - Diagnostics accessories


Key
1. Starter switch
2. Cigar lighter
3. Key positive supply relay
4. Instrument panel
5. Diagnostic socket
6. Lights switch
7. Pneumatic seat air compressor
8. Platform rotating beacon switch
9. Warning beacon
10. Roof line supply relay
11. Warning beacon
12. Radio
13. LH loudspeaker
14. RH loudspeaker
15. Clock
16. Interior roof light
17. Rotating beacon on/off switch
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

40-43

307.W.0030.en.6.00-AGROFARM 85 840-43 40-43

6/21/2007 4:36:50 AM

WIRING DIAGRAMS

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.9281.4 - Worklights wiring - Tractor with platform

See para. 40.4.61 - Worklights wiring... - Page 40-184

See para. 40.4.62 - Worklights wiring... - Page 40-186

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.012.9909.4 - Rotating beacon wiring

See para. 40.4.63 - Rotating beacon w... - Page 40-188

See para. 40.4.64 - Position of rotar... - Page 40-189

0.011.3606.4/50 - Roof line wiring - Tractor with high-visibility cab

See para. 40.4.39 - Roof line wiring ... - Page 40-142

See para. 40.4.40 - Roof line wiring ... - Page 40-145

0.011.3596.3/40 - Loudspeaker, radio, rear wiper, flashing light and clock wiring - Tractor with high-visibility cab

See para. 40.4.53 - Loudspeaker, radi... - Page 40-169

See para. 40.4.54 - Loudspeaker, radi... - Page 40-171

0.014.9376.4/10 - Cab power supply wiring - Tractor with high-visibility cab

See para. 40.4.37 - Cab power supply ... - Page 40-139

See para. 40.4.38 - Cab power supply ... - Page 40-140

40-44

307.W.0030.en.6.00-AGROFARM 85 840-44 40-44

6/21/2007 4:36:50 AM

WIRING DIAGRAMS
40.3.7 - Instrument panel
3

50 30

87a

87 85 86 30

RL2

GND

+12/30

+12/30

+12V

SERVICE

AIR FILTER

ENGINE OIL PRESSURE

6 19 14 15 21 8

3K GND4

GND8

5A

15A

4 5

F1

F9

G11

12 7 3 9

G1

G2

3 4

G3

G6

60A

0.015.1983.4

13 20 21

5K

GND2

1 2

X10

X5

X8

X2

1 2

1 2

0.014.8806.4

0.014.8629.4
0.015.1597.4

1 4 3

X23

0.014.8630.4

0.014.8628.4

75 83 15

X54

FUEL RESERVE

1 0

GND

FUEL LEVEL

2
ENGINE TEMPERATURE

0.014.9193.4

D0036910
+30

GND1

BATTERY

Fig.128 - Instrument panel


Key
1. Starter switch
2. Key positive supply relay
3. Instrument panel
4. Services circuit alarm pressure switch
5. Fuel level sensor
6. Engine temperature sensor
7. Engine oil pressure switch
8. Air cleaner clogged sensor
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8630.4/20 - RH drivetrain wiring

See para. 40.4.15 - RH drivetrain wir... - Page 40-101

See para. 40.4.16 - RH drivetrain wir... - Page 40-102

0.014.9193.4/20 - LH drivetrain wiring

See para. 40.4.17 - LH drivetrain wir... - Page 40-104

See para. 40.4.18 - LH drivetrain wir... - Page 40-105

0.014.8629.4/20 - Engine wiring - version with front battery


40-45

307.W.0030.en.6.00-AGROFARM 85 840-45 40-45

6/21/2007 4:36:50 AM

WIRING DIAGRAMS

See para. 40.4.3 - Engine wiring - ve... - Page 40-73

See para. 40.4.4 - Engine wiring conn... - Page 40-74

0.015.1597.4/10 - Engine wiring - version with lateral battery

See para. 40.4.5 - Engine wiring - ve... - Page 40-77

See para. 40.4.6 - Engine wiring conn... - Page 40-78

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

40-46

307.W.0030.en.6.00-AGROFARM 85 840-46 40-46

6/21/2007 4:36:50 AM

WIRING DIAGRAMS
40.3.8 - Worklights - Tractor with standard cab
2

0.014.8107.4

2 1

75 83 15

2 1

X25

X31

19

1 0

50 30

X54

X111

3 7

3 7

X110

87a

87 85 86 30

87a

RL2

87 85 86 30

RL3

2 3 5 6

7 8

9 10

X109

G7

F12

F15

GND3

7.5A

F11
15A

15A

F9

15A

6
7
11
12

0.014.8628.4

18

0.014.9375.4

GND4
G10
2

G11

2 3 5

1 2

0.014.8806.4

10

+30

X78
1 2

1 2

D0036920

GND9

17

16

15

14
X64

X71
2 4 3 1

2 4 3 1

13

12

G 32
1 2

11

X133

X132

1 2

1 2

0.015.1435.4

87
85
86
30

F8

0.015.1435.4

X79

G33
1 2

F7

1 2

GND1

G29
1 2

BATTERY

RL30

0.009.7850.4

0.009.7851.4

6
5
2
1

G31
1 2

0.010.8189.3

X123
1 2

GND2

G19

X77

G8

0441.1923.4

X125

1 2

8 7 4 1

0441.1923.4

G16

0.014.9281.4

0.015.1983.4

60A

60A

G38

X76

G13

VERSIONE
PIATTAFORMA

Fig.129 - Spotlights
Key
1. Starter switch
2. Low worklights switch
3. Corner lights switch
4. Key positive supply relay
5. Worklights supply relay
6. Lights switch
7. RH supplementary worklight
8. LH supplementary worklight
9. Work light, main beam
10. Work light, main beam
11. Roof line supply relay
12. Front worklights switch
13. Rear worklights switch
14. LH rear worklight (on cab roof)
15. RH rear worklight (on cab roof)
16. LH front worklight (on cab roof)
17. RH front worklight (on cab roof)
18. RH front worklight
19. LH front worklight
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

40-47

307.W.0030.en.6.00-AGROFARM 85 840-47 40-47

6/21/2007 4:36:50 AM

WIRING DIAGRAMS

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.010.8189.3/40 - Wiring for front lights - Tractor with cab

See para. 40.4.55 - Wiring for front ... - Page 40-173

See para. 40.4.56 - Front lights wiri... - Page 40-174

0441.1923.4 - Wiring for lower front lights - Tractor with cab

See para. 40.4.57 - Wiring for lower ... - Page 40-177

See para. 40.4.58 - Lower front light... - Page 40-178

0.015.1435.4/10 - Supplementary worklights wiring - Tractor with standard cab

See para. 40.4.31 - Supplementary wor... - Page 40-128

See para. 40.4.32 - Supplementary wor... - Page 40-130

0.014.9281.4 - Worklights wiring - Tractor with platform

See para. 40.4.61 - Worklights wiring... - Page 40-184

See para. 40.4.62 - Worklights wiring... - Page 40-186

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.009.7850.4/50 - Roof line wiring - Tractor with standard cab

See para. 40.4.21 - Roof line wiring ... - Page 40-110

See para. 40.4.22 - Roof line wiring ... - Page 40-112

0.009.7851.4/50 - Front-rear worklights wiring - Tractor with standard cab

See para. 40.4.29 - Front-rear workli... - Page 40-124

See para. 40.4.30 - Supplementary wor... - Page 40-126

0.014.9375.4/20 - Power supply wiring - Tractor with standard cab

See para. 40.4.19 - Power supply wiri... - Page 40-107

See para. 40.4.20 - Power supply wiri... - Page 40-108

0.014.8107.4/20 - Hood lights wiring

See para. 40.4.1 - Hood lights wiring... - Page 40-70

See para. 40.4.2 - Hood lights wiring... - Page 40-71

40-48

307.W.0030.en.6.00-AGROFARM 85 840-48 40-48

6/21/2007 4:36:50 AM

WIRING DIAGRAMS
40.3.9 - Wipers - Tractor with standard cab
1

2
3
2

1 0

0.014.9375.4

75 83 15

50 30

87a

X54

87 85 86 30

RL2

2 1

X34

2 1

X35

GND3

15A

F9

GND4

G10

10

11

2
3
4

G11
31 T I

53M 53S

15

2 7 5 8 6 3

X68

X70
G17
2
1

60A

60A

G38

G16

0.009.7851.4

0.015.1983.4

G19

X81

53a

87
85
86
30

F6

G20
2
6
1
3

23 4

3
2
4
1

53
31
31b

GND1

RL30

3
7

F5

0.014.8628.4

BATTERY

2
1

0.014.8806.4
+30

X108

GND2

GND9

X65
3 7 8 6 4

X66
1 2

0.010.4516.3

0.009.7850.4

D0036940

Fig.130 - Windscreen wipers


Key
1. Starter switch
2. Key positive supply relay
3. Windscreen washer pump
4. Rear screen washer pump
5. Roof line supply relay
6. Windscreen washer pump switch
7. Rear screen wiper switch
8. Windscreen wiper motor
9. Rear screen wiper motor
10. Windscreen wiper intermittent timer
11. Windscreen wiper switch
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring


40-49

307.W.0030.en.6.00-AGROFARM 85 840-49 40-49

6/21/2007 4:36:51 AM

WIRING DIAGRAMS

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.009.7850.4/50 - Roof line wiring - Tractor with standard cab

See para. 40.4.21 - Roof line wiring ... - Page 40-110

See para. 40.4.22 - Roof line wiring ... - Page 40-112

0.010.4516.3 - Windscreen wiper wiring - Tractor with standard cab

See para. 40.4.33 - Windscreen wiper ... - Page 40-132

See para. 40.4.34 - Windscreen wiper ... - Page 40-133

0.009.7851.4/50 - Front-rear worklights wiring - Tractor with standard cab

See para. 40.4.29 - Front-rear workli... - Page 40-124

See para. 40.4.30 - Supplementary wor... - Page 40-126

0.014.9375.4/20 - Power supply wiring - Tractor with standard cab

See para. 40.4.19 - Power supply wiri... - Page 40-107

See para. 40.4.20 - Power supply wiri... - Page 40-108

40-50

307.W.0030.en.6.00-AGROFARM 85 840-50 40-50

6/21/2007 4:36:51 AM

WIRING DIAGRAMS
40.3.10 - Heating system - Tractor with standard cab
1

2
2

0.014.9375.4

75 83 15

1 0

50 30

87a

X54

87 85 86 30

RL2

GND4

15A

F9

G10
2

G11

60A

60A

G38

G16

GND2

0.010.2147.2

0.015.1983.4

0.014.8806.4

0.014.8628.4

G21
2
1

D0036960
+30

F4

X102
1 2 3 4 5
I

II

III

IV

X101
1 2 3

X100

87
85
86
30

BATTERY

RL30

1 2

GND1

GND9

0.009.7850.4

Fig.131 - Heating
Key
1. Starter switch
2. Key positive supply relay
3. Roof line supply relay
4. Electric fan
5. Resistor
6. Fan speed selector switch
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.009.7850.4/50 - Roof line wiring - Tractor with standard cab

40-51

307.W.0030.en.6.00-AGROFARM 85 840-51 40-51

6/21/2007 4:36:51 AM

WIRING DIAGRAMS

See para. 40.4.21 - Roof line wiring ... - Page 40-110

See para. 40.4.22 - Roof line wiring ... - Page 40-112

0.010.2147.2 - Heating wiring - Tractor with standard cab

See para. 40.4.23 - Heating wiring - ... - Page 40-115

See para. 40.4.24 - Heating system wi... - Page 40-116

0.014.9375.4/20 - Power supply wiring - Tractor with standard cab

See para. 40.4.19 - Power supply wiri... - Page 40-107

See para. 40.4.20 - Power supply wiri... - Page 40-108

40-52

307.W.0030.en.6.00-AGROFARM 85 840-52 40-52

6/21/2007 4:36:51 AM

WIRING DIAGRAMS
40.3.11 - Air conditioning system - Tractor with standard cab
1

75 83 15

50 30

87a

X54

87 85 86 30

0.014.8628.4

0.014.9375.4

1 0

RL2

15A

F9

GND4

G10
1
2

G1

G11

13

60A

60A

G38

G16

GND2

X9

1 2 3

0.015.1983.4

G21

0.014.8806.4

2
1
+30

RL53
30 86 85 87

X103

X102
1 2 3 4 5

1 2

II

III

IV

X101
1 2 3

X100
1 2

GND9

9
12

11

F3 F4

G18

10

4
3
2
1

RL30

GND1

BATTERY

87
85
86
30

RL55

X105
D0036980

0.009.7850.4

2 1

30 86 85 87 87a

X107

X104
1 2

0.009.7853.3

0.010.2153.2

G22
1
2
3
4

0.014.8629.4
0.015.1597.4

Fig.132 - Air conditioning system


Key
1. Starter switch
2. Key positive supply relay
3. Air conditioning compressor
4. Air conditioning pressure switch
5. Control relay for air conditioning fan
6. Air conditioning fan
7. Roof line supply relay
8. Electric fan
9. Resistor
10. Fan speed selector switch
11. Air conditioning temperature thermostat
12. Compressor relay
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8629.4/20 - Engine wiring - version with front battery

See para. 40.4.3 - Engine wiring - ve... - Page 40-73


40-53

307.W.0030.en.6.00-AGROFARM 85 840-53 40-53

6/21/2007 4:36:51 AM

WIRING DIAGRAMS

See para. 40.4.4 - Engine wiring conn... - Page 40-74

0.015.1597.4/10 - Engine wiring - version with lateral battery

See para. 40.4.5 - Engine wiring - ve... - Page 40-77

See para. 40.4.6 - Engine wiring conn... - Page 40-78

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.009.7853.3/20 - Air conditioning cooler fan wiring - Tractor with standard cab

See para. 40.4.27 - Air conditioning ... - Page 40-121

See para. 40.4.28 - Air conditioner e... - Page 40-122

0.009.7850.4/50 - Roof line wiring - Tractor with standard cab

See para. 40.4.21 - Roof line wiring ... - Page 40-110

See para. 40.4.22 - Roof line wiring ... - Page 40-112

0.010.2153.2 - Air conditioning wiring - Tractor with standard cab

See para. 40.4.25 - Air conditioning ... - Page 40-118

See para. 40.4.26 - Air conditioner w... - Page 40-119

0.014.9375.4/20 - Power supply wiring - Tractor with standard cab

See para. 40.4.19 - Power supply wiri... - Page 40-107

See para. 40.4.20 - Power supply wiri... - Page 40-108

40-54

307.W.0030.en.6.00-AGROFARM 85 840-54 40-54

6/21/2007 4:36:51 AM

WIRING DIAGRAMS
40.3.12 - Worklights - Tractor with high-visibility cab
19

2 1

2 1

0.014.8107.4

X25

75 83 15

X31

1 0

50 30

X54

X111

3 7 8

3 7 8

X110

87a

87 85 86 30

87a

RL2

87 85 86 30

RL3

2 3 5 6

7 8

9 10

X109

G7

F12

F15

GND3

7.5A

F11
15A

15A

F9

15A

6
7
11
12

0.014.8628.4

18

0.014.9376.4

GND4
G10
2

G11

2 3 5

1 2

10

GND2

0.014.8806.4

4
3
2
1

G40
1 2

+30

87
85
86
30

GND7

X77

X79

F8

X64

X78

1 2

1 2

1 2

1 2

17

16

15

14

X71
7 4 6 5 1 3 2 8

11
0.011.3606.4

F7

X76

GND1

G33

7 4 6 5 1 3 2 8

D0036930

13

G 32

0.010.8189.3

1 2

BATTERY

RL30

1 2

G29
1 2

1 2

G41
1 2

G31
1 2

X133

X132

1 2

1 2

0.015.1437.4

G42
1 2

G8

0441.1923.4

X123
1 2

0441.1923.4

X125

G19

G39

8 7 4 1

0.015.1437.4

0.011.3595.3

G16

0.014.9281.4

0.015.1983.4

GND7

60A

60A

G38

0.015.1437.4

G13

VERSIONE
PIATTAFORMA

12

Fig.133 - Spotlights
Key
1. Starter switch
2. Low worklights switch
3. Corner lights switch
4. Key positive supply relay
5. Worklights supply relay
6. Lights switch
7. RH supplementary worklight
8. LH supplementary worklight
9. Work light, main beam
10. Work light, main beam
11. Roof line supply relay
12. Front worklights switch
13. Rear worklights switch
14. LH rear worklight (on cab roof)
15. RH rear worklight (on cab roof)
16. LH front worklight (on cab roof)
17. RH front worklight (on cab roof)
18. RH front worklight
19. LH front worklight
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

40-55

307.W.0030.en.6.00-AGROFARM 85 840-55 40-55

6/21/2007 4:36:51 AM

WIRING DIAGRAMS

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.010.8189.3/40 - Wiring for front lights - Tractor with cab

See para. 40.4.55 - Wiring for front ... - Page 40-173

See para. 40.4.56 - Front lights wiri... - Page 40-174

0441.1923.4 - Wiring for lower front lights - Tractor with cab

See para. 40.4.57 - Wiring for lower ... - Page 40-177

See para. 40.4.58 - Lower front light... - Page 40-178

0.015.1437.4/10 - Supplementary worklights wiring - Tractor with high-visibility cab

See para. 40.4.49 - Supplementary wor... - Page 40-161

See para. 40.4.50 - Supplementary wor... - Page 40-162

0.014.9281.4 - Worklights wiring - Tractor with platform

See para. 40.4.61 - Worklights wiring... - Page 40-184

See para. 40.4.62 - Worklights wiring... - Page 40-186

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.011.3606.4/50 - Roof line wiring - Tractor with high-visibility cab

See para. 40.4.39 - Roof line wiring ... - Page 40-142

See para. 40.4.40 - Roof line wiring ... - Page 40-145

0.011.3595.3/10 - Front-rear worklights wiring - Tractor with high-visibility cab

See para. 40.4.47 - Front-rear workli... - Page 40-158

See para. 40.4.48 - Worklights wiring... - Page 40-159

0.014.9376.4/10 - Cab power supply wiring - Tractor with high-visibility cab

See para. 40.4.37 - Cab power supply ... - Page 40-139

See para. 40.4.38 - Cab power supply ... - Page 40-140

0.014.8107.4/20 - Hood lights wiring

See para. 40.4.1 - Hood lights wiring... - Page 40-70

See para. 40.4.2 - Hood lights wiring... - Page 40-71

40-56

307.W.0030.en.6.00-AGROFARM 85 840-56 40-56

6/21/2007 4:36:52 AM

WIRING DIAGRAMS
40.3.13 - Wipers - Tractor with high-visibility cab
1

2
2

1 0

0.014.9376.4

75 83 15

50 30

87a

X54

87 85 86 30

RL2

2 1

X34

2 1

X35

GND3

15A

F9

10

11

GND4

G10
2
3
4

2
0
1

G11
53M 53S

15

0.011.3596.3

31 T I

5 2

X68

1 3 6

X70
G17
2
1

60A

60A

G38

G16

GND2

X85

1
4

0.015.1983.4

G23

0.014.8806.4

0.014.8628.4

2
+30

GND1

BATTERY

GND7
RL30

F5

X81

53a

3
2
4
1

3
2
4
1

23 4

31
31b

G20

53

87
85
86
30

F6

GND7

X65
5 2

1 3 6

X66
3 2

0.011.3597.3

0.011.3606.4

D0036950
1
0
2

Fig.134 - Windscreen wipers


Key
1. Starter switch
2. Key positive supply relay
3. Windscreen washer pump
4. Rear screen washer pump
5. Roof line supply relay
6. Windscreen washer pump switch
7. Rear screen wiper switch
8. Windscreen wiper motor
9. Rear screen wiper motor
10. Windscreen wiper intermittent timer
11. Windscreen wiper switch
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

40-57

307.W.0030.en.6.00-AGROFARM 85 840-57 40-57

6/21/2007 4:36:52 AM

WIRING DIAGRAMS

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.011.3606.4/50 - Roof line wiring - Tractor with high-visibility cab

See para. 40.4.39 - Roof line wiring ... - Page 40-142

See para. 40.4.40 - Roof line wiring ... - Page 40-145

0.011.3597.3 - Windscreen wiper wiring - Tractor with high-visibility cab

See para. 40.4.51 - Windscreen wiper ... - Page 40-166

See para. 40.4.52 - Windscreen wiper ... - Page 40-167

0.011.3596.3/40 - Loudspeaker, radio, rear wiper, flashing light and clock wiring - Tractor with high-visibility cab

See para. 40.4.53 - Loudspeaker, radi... - Page 40-169

See para. 40.4.54 - Loudspeaker, radi... - Page 40-171

0.014.9376.4/10 - Cab power supply wiring - Tractor with high-visibility cab

See para. 40.4.37 - Cab power supply ... - Page 40-139

See para. 40.4.38 - Cab power supply ... - Page 40-140

40-58

307.W.0030.en.6.00-AGROFARM 85 840-58 40-58

6/21/2007 4:36:52 AM

WIRING DIAGRAMS
40.3.14 - Heating system - Tractor with high-visibility cab
1

2
2

0.014.9376.4

75 83 15

1 0

50 30

87a

X54

87 85 86 30

RL2

GND4

15A

F9

G10
2

G11

10

0.010.2554.2
9

1
2

1
2

60A

RL50
60A

X98
M

G38
30 85 86 87 87b

X99
G16

GND2

RL51

0.015.1983.4

87b

II
III

IV
C

4
3
2
1

40A

GND1

BATTERY

RL30
87
85
86
30

X96

+30

F130

1
2
3
4
5

4
3
2
1

0.014.8628.4

2
1

X95
I

0.014.8806.4

G25

87
86
85
30

GND7

0.011.3606.4
X93

D0036970

Fig.135 - Heating
Key
1. Starter switch
2. Key positive supply relay
3. Roof line supply relay
4. LH resistor
5. RH resistor
6. Fan speed selector switch
7. Max. fan speed relay
8. RH electric fan
9. LH electric fan
10. 3rd blower speed relay
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81


40-59

307.W.0030.en.6.00-AGROFARM 85 840-59 40-59

6/21/2007 4:36:52 AM

WIRING DIAGRAMS

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.011.3606.4/50 - Roof line wiring - Tractor with high-visibility cab

See para. 40.4.39 - Roof line wiring ... - Page 40-142

See para. 40.4.40 - Roof line wiring ... - Page 40-145

0.010.2554.2 - Heating system wiring - Tractor with high-visibility cab

See para. 40.4.41 - Heating system wi... - Page 40-147

See para. 40.4.42 - Heating system wi... - Page 40-149

0.014.9376.4/10 - Cab power supply wiring - Tractor with high-visibility cab

See para. 40.4.37 - Cab power supply ... - Page 40-139

See para. 40.4.38 - Cab power supply ... - Page 40-140

40-60

307.W.0030.en.6.00-AGROFARM 85 840-60 40-60

6/21/2007 4:36:52 AM

WIRING DIAGRAMS
40.3.15 - Air conditioning system - Tractor with high-visibility cab
1

0.014.9376.4

75 83 15

1 0

50 30

87a

X54

87 85 86 30

0.014.8628.4

RL2

15A

F9

GND4

G10

16

17
18

1
2

19

G1

G11

13

15

1
2

14

1
2

30 85 86 87 87b

RL50

87b

87 86 85 30

RL52

X94

X97
60A

X98
M

G38

60A

0.010.2560.0

X99
G16

RL51

II

12

III
IV
C

X9
1

0.014.8806.4

0.014.8629.4
0.015.1597.4

2
1

G21

X95
I

0.015.1983.4

G25

87
86
85
30

13

GND2

1 2 3

87b

+30

1
2
3

1
2
3
4
5

GND1

BATTERY

X96
4
3
2
1

G24

X93
4
3
2
1

F3 F4

RL30

9
D0036990

F130
40A

10

3
6
8
7
5
4
2
1

87
85
86
30

0.011.3606.4

2 1

RL54

RL55

X105

GND7

30 86 85 87 87a

30 86 85 87 87a

X104
1234

5 6

X106

0.011.3610.3

11

1 2
M

Fig.136 - Air conditioning system


Key
1. Starter switch
2. Key positive supply relay
3. Air conditioning compressor
4. Supplementary air conditioning fan
5. Air conditioning pressure switch
6. Control relay for supplementary air conditioning fan
7. Control relay for air conditioning fan
8. Air conditioning fan
9. Roof line supply relay
10. LH resistor
11. RH resistor
12. Fan speed selector switch
13. Max. fan speed relay
14. RH electric fan
15. LH electric fan
16. 3rd blower speed relay
17. Compressor and starting in 1st blower speed in A/C relay
18. A/C switch
19. Air conditioning temperature thermostat
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

40-61

307.W.0030.en.6.00-AGROFARM 85 840-61 40-61

6/21/2007 4:36:52 AM

WIRING DIAGRAMS

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8629.4/20 - Engine wiring - version with front battery

See para. 40.4.3 - Engine wiring - ve... - Page 40-73

See para. 40.4.4 - Engine wiring conn... - Page 40-74

0.015.1597.4/10 - Engine wiring - version with lateral battery

See para. 40.4.5 - Engine wiring - ve... - Page 40-77

See para. 40.4.6 - Engine wiring conn... - Page 40-78

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.009.3610.3/20 - Air conditioning cooler fan wiring - Tractor with high-visibility cab

See para. 40.4.45 - Air conditioning ... - Page 40-155

See para. 40.4.46 - Air conditioning ... - Page 40-156

0.011.3606.4/50 - Roof line wiring - Tractor with high-visibility cab

See para. 40.4.39 - Roof line wiring ... - Page 40-142

See para. 40.4.40 - Roof line wiring ... - Page 40-145

0.010.2560.0 - Air conditioning wiring - Tractor with high-visibility cab

See para. 40.4.43 - Air conditioning ... - Page 40-151

See para. 40.4.44 - Air conditioner w... - Page 40-153

0.014.9376.4/10 - Cab power supply wiring - Tractor with high-visibility cab

See para. 40.4.37 - Cab power supply ... - Page 40-139

See para. 40.4.38 - Cab power supply ... - Page 40-140

40-62

307.W.0030.en.6.00-AGROFARM 85 840-62 40-62

6/21/2007 4:36:53 AM

WIRING DIAGRAMS
40.3.16 - Transmission

8 14 15 17 18 1 21

5K

F1
5A

F6

1 2 3

3K

GND4

87a

87 85 86 30

7 8 2

X47 RL2

87a

X50

87 85 86 30

2 3 5 6 7 8

9 10

RL4

7 8 2 1 3 5 4

X109

GND3

X51

F15
7.5A

15A

F9

+12/30

HI-LO

OBSTRUCTION

DOUBLE TRACTION

+12/30

+12V

GND

WHEEL SPEED

14 13 18 22

50 30

X54

7.5A

0.014.8628.4

75 83 15

SEAT

21

GND

2
DIFFERENTIAL

GND8

3
2
1

X36

G11
10

G9

G2

G3

1 2 3 4

G5

G6

X73

1 2 3 4

X58

12

X59

11

X60

10

0.014.9193.4

X11

1 2 3

GND2

X12

X13

X19

19

18

2 3

X20

1 2

X22

1 2

X24

0.014.8630.4

60A

13

0.014.8806.4

0.015.1983.4

1 2 3 7 8 9

1 2

freq.

D0037010

20
+30

17

16

15

14

GND1

BATTERY

Fig.137 - Transmission
Key
1. Starter switch
2. Instrument panel
3. H/L lever
4. Key positive supply relay
5. Differential lock switch
6. H/L travel control power supply relay
7. Lights switch
8. 4WD switch
9. Operator present sensor
10. Not utilised
11. Not utilised
12. Not utilised
13. Clutch pedal switch
14. H/L travel control solenoid valve
15. differential lock control solenoid valve
16. 4WD control solenoid valve
17. Wheel speed sensor
18. Transmission oil filter clogging pressure switch
19. Pressure switch - hydraulic oil filter clogging
20. 4WD engagement switch
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring


40-63

307.W.0030.en.6.00-AGROFARM 85 840-63 40-63

6/21/2007 4:36:53 AM

WIRING DIAGRAMS

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.014.9193.4/20 - LH drivetrain wiring

See para. 40.4.17 - LH drivetrain wir... - Page 40-104

See para. 40.4.18 - LH drivetrain wir... - Page 40-105

0.014.8630.4/20 - RH drivetrain wiring

See para. 40.4.15 - RH drivetrain wir... - Page 40-101

See para. 40.4.16 - RH drivetrain wir... - Page 40-102

40-64

307.W.0030.en.6.00-AGROFARM 85 840-64 40-64

6/21/2007 4:36:53 AM

WIRING DIAGRAMS
40.3.17 - PTO
3

87a

87 85 86 30

7 8

9 10

X109

3 7

13 16

X48

PTO SYNCRO

+12/30

+12/30

+12V

REAR PTO

PTO 540

PTO 1000

PTO ECO

GND

GND

GND

REAR PTO EV

FRONT PTO EV

+15

D+

2 3 5 6

GND3

PTO
ECU

8 9 10 11 13 14 15 21 24

3K

5K

3 7

X49

GND8

15A

G1

3 4

0.014.8629.4
0.015.1597.4

60A

0.015.1983.4

2 8 9

GND2

F10

F15

G11

X3
2 1

+30B

REAR PTO SWITCH

GND4

F1
5A

15A

F9

FRONT PTO SWITCH

9 2 17 6 1 15 14 7 12

RL2

X21

D+ B+

G6

3 4 5

0.014.8630.4

50 30

X54

7.5A

0.014.8628.4

75 83 15

1 0

REAR PTO LED

FRONT PTO

2
FRONT PTO LED

2 1

X14

G2

X15
2

X43
2

X42
4

X46

X39
4

1 2

1 2

0.014.9193.4

0.014.8806.4
D0037020
+30

GND1

16

15

14

13

12

11

10

BATTERY

Fig.138 - PTO
Key
1. Starter switch
2. Key positive supply relay
3. PTO control unit
4. Lights switch
5. Front PTO switch
6. Instrument panel
7. RH PTO switch (on fender)
8. LH rear PTO switch (on fender)
9. 540 PTO control switch
10. 1000 PTO control switch
11. GROUNDSPEED PTO engagement switch
12. ECO PTO engagement switch
13. Rear PTO control solenoid valve
14. Alternator
15. Front PTO control solenoid valve
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89


40-65

307.W.0030.en.6.00-AGROFARM 85 840-65 40-65

6/21/2007 4:36:53 AM

WIRING DIAGRAMS

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.014.8629.4/20 - Engine wiring - version with front battery

See para. 40.4.3 - Engine wiring - ve... - Page 40-73

See para. 40.4.4 - Engine wiring conn... - Page 40-74

0.015.1597.4/10 - Engine wiring - version with lateral battery

See para. 40.4.5 - Engine wiring - ve... - Page 40-77

See para. 40.4.6 - Engine wiring conn... - Page 40-78

0.014.8630.4/20 - RH drivetrain wiring

See para. 40.4.15 - RH drivetrain wir... - Page 40-101

See para. 40.4.16 - RH drivetrain wir... - Page 40-102

0.014.9193.4/20 - LH drivetrain wiring

See para. 40.4.17 - LH drivetrain wir... - Page 40-104

See para. 40.4.18 - LH drivetrain wir... - Page 40-105

40-66

307.W.0030.en.6.00-AGROFARM 85 840-66 40-66

6/21/2007 4:36:53 AM

WIRING DIAGRAMS
40.3.18 - Brakes
1

1 2

1 2

1 0

50 30

87a

X54

87 85 86 30

1 2 -

X57

RL2

2 3 5 6

1 2 3

7 8 9 10

X109

X56

X40

3 6

X45

X38

GND4

F15

F9
15A

5A

F5
10A

F1

+ G

7.5A

75 83 15

0.014.8628.4

GND3
GND8

9 10

60A

0.015.1983.4

5K

G1

G11

13

GND

8
7
12
14
15
21
22

GND
BRAKES OIL LEVEL
TRAILER PRESSURE
+12V

+12/30
+12/30
HAND BRAKE

3K

X44

1 2

D0037000
+30

GND1

G2
1 2

0.014.8629.4
0.015.1597.4

12

0.014.9193.4

0.014.8806.4

1 2

11

BATTERY

G14

G12

X16

0.014.1645.4

X1

GND2

10

Fig.139 - Brakes
Key
1. Starter switch
2. Key positive supply relay
3. Trailer pressure indicator
4. Lights switch
5. Brake pedal switch
6. Left tail light
7. Right tail light
8. Trailer socket
9. Instrument panel
10. Trailer braking low pressure switch
11. Handbrake switch
12. Brake fluid level sensor
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

40-67

307.W.0030.en.6.00-AGROFARM 85 840-67 40-67

6/21/2007 4:36:53 AM

WIRING DIAGRAMS

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

0.014.8629.4/20 - Engine wiring - version with front battery

See para. 40.4.3 - Engine wiring - ve... - Page 40-73

See para. 40.4.4 - Engine wiring conn... - Page 40-74

0.015.1597.4/10 - Engine wiring - version with lateral battery

See para. 40.4.5 - Engine wiring - ve... - Page 40-77

See para. 40.4.6 - Engine wiring conn... - Page 40-78

0.014.1645.4/10 - Trailer hydraulic braking wiring

See para. 40.4.65 - Trailer hydraulic... - Page 40-191

See para. 40.4.66 - Trailer hydraulic... - Page 40-192

0.014.9193.4/20 - LH drivetrain wiring

See para. 40.4.17 - LH drivetrain wir... - Page 40-104

See para. 40.4.18 - LH drivetrain wir... - Page 40-105

40-68

307.W.0030.en.6.00-AGROFARM 85 840-68 40-68

6/21/2007 4:36:54 AM

WIRING DIAGRAMS
40.3.19 - CAN BUS ELECTRONIC SYSTEM
3
1

75 83 15

50 30

87a

87 85 86 30

RL2

X54

5A

+12/30

+12/30

+12V

CAN RES

CAN L

GND

8 14 15 21

3K

GND4

F9

G11

4 5

G9

60A

0.015.1983.4

13 2 3 4

5K

15A

F1

CAN H

1 0

GND

0.014.8628.4

GND2

0.014.8806.4

D0037030

+30

GND1

BATTERY

Fig.140 - CAN BUS ELECTRONIC SYSTEM


Key
1. Starter switch
2. Key positive supply relay
3. Instrument panel
Wiring and connectors list

0.014.8628.4/20 - Instrument panel wiring

See para. 40.4.13 - Instrument panel ... - Page 40-93

See para. 40.4.14 - Instrument panel ... - Page 40-97

0.014.8806.4/20 - Battery wiring loom

See para. 40.4.7 - Battery wiring loo... - Page 40-81

See para. 40.4.8 - Battery wiring con... - Page 40-82

0.015.1983.4/10 - Power supply wiring

See para. 40.4.11 - Power supply wiri... - Page 40-89

See para. 40.4.12 - Power supply wiri... - Page 40-90

40-69

307.W.0030.en.6.00-AGROFARM 85 840-69 40-69

6/21/2007 4:36:54 AM

WIRING DIAGRAMS
40.4 - WIRING LOOMS
40.4.1 - Hood lights wiring - 0.014.8107.4/20

X25

X26

X28

X27

X30

X29

G7

X31

X27

2
1

X29

2
1
2

H 1.5
ANABBAGLIANTI DX

LOW BEAM LIGHTS RH

ANABBAGLIANTI SX

LOW BEAM LIGHTS LT

ABBAGLIANTI DX

HIGH BEAM LIGHTS RH

ABBAGLIANTI SX

HIGH BEAM LIGHTS LT

CLACSON

HORN

FARI LAV.MUSETTO SX

CORNER LIGHTS LT

FARI LAV.MUSETTO DX

G7

CORNER LIGHTS RH

-31

-31

-31

-31

+30

+30

-31

-31

-31

-31

-31

-31

-31

-31

10

11

12

13

14

H 1.5

VN 1.5

X26

X30

VN 1.5

1
Z1

X28
1

RV 1.5

X31
1

RV 1.5

X25

2
N 1.5
N 1.5
R1

N 1.5
N 1.5

TABELLA COLORI / COLOURS TABLE


M

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

N 1.5
N 1.5

D0036740

Fig.141 - Hood lights wiring


Connectors list
G7 - To instrument panel wiring
X25 - RH front worklight
X26 - RH high beam headlight
X27 - RH low beam headlight
X28 - Horn
X29 - LH low beam headlight
X30 - LH high beam headlight
X31 - LH front worklight

40-70

307.W.0030.en.6.00-AGROFARM 85 840-70 40-70

6/21/2007 4:36:54 AM

WIRING DIAGRAMS
40.4.2 - Hood lights wiring connector positions
View of wiring

Fig.142

40-71

307.W.0030.en.6.00-AGROFARM 85 840-71 40-71

6/21/2007 4:36:54 AM

WIRING DIAGRAMS

Connector positions
Tab.24
POS.

POS.

40-72

307.W.0030.en.6.00-AGROFARM 85 840-72 40-72

6/21/2007 4:36:55 AM

WIRING DIAGRAMS
40.4.3 - Engine wiring - version with front battery - 0.014.8629.4/20
+30B

X9

B+

X8

RL42

RL42B

X7
X6

G1

1 2

X3

+50
X1

X5
X 2

11
FEEDBACK H.D.

BRAKES OIL
OLIO FRENI

FEED BACH H.D.

SG1

10

14

9
GND
GND

N1

ZN 1

OBSTR.AIR FILTER
INT.FILTRO ARIA

FRONT PTO COM.

H2O TEMPERAT.

+50

TEMP.H2O

+50

COM.PTO ANT.

BN 1

MN 1

R1

MN 1.5

12

5
H.D.RELAY

+50
+50

RELAY H.D.

MR 1

MN 1.5

" W"
"W"

BR 1

D+ ALTERNATORE

13

8
D+ GENERATOR

2-27 BAR FILTER

+15

V 1.5

MB 1

G1

FILTRO 2-27 BAR

+15

B+
OIL ENGINE PRESS.

+30B

PRESS.OLIO MOT.

D+

L1

M1

D0036710

N1

MN 1

SG1

S.U.1

RL42B

TABELLA COLORI / COLOURS TABLE


S.U.2

Grigio/Gray

X7

X3

D+

ZN 1

Rosso/Red

N1

N1

Giallo/Yellow

X1

BN 1

X5

MN 2.5

Rosa/Pink

BR 1

Blu/Dark Blue

L1

Bianco/White

N1

Azzurro/Blue

Nero/Black

MN 1

Viola/Violet

N1

Verde/Green

R1

M1

Arancio/Orange

V 1.5

N1

Marrone/Brown

MB 1

X8

X2

N1

MR 1

X6
X9
1

D0036720

+50
RL42

Fig.143 - Engine wiring - version with front battery


Connectors list
+50 - Starter motor
+30B - Battery
B+ - Alternator
D+ - Alternator
G1 - To instrument panel wiring
RL42 - Pre-heating relay
RL42B - Pre-heating relay
W - Alternator
X1 - Brake fluid level sensor
X2 - Air filter clogging sensor
X3 - Front PTO solenoid valve
X5 - Engine temperature sensor
X6 - Overboost device
X7 - Engine stop device
X8 - Engine oil pressure switch
X9 - Air conditioning system compressor
40-73

307.W.0030.en.6.00-AGROFARM 85 840-73 40-73

6/21/2007 4:36:55 AM

WIRING DIAGRAMS
40.4.4 - Engine wiring connector positions - version with front battery
View of wiring

6
5
4
1

7
3
10

2
X3

11

F0123170

Fig.144

40-74

307.W.0030.en.6.00-AGROFARM 85 840-74 40-74

6/21/2007 4:36:56 AM

WIRING DIAGRAMS

Connector positions
Tab.25

40-75

307.W.0030.en.6.00-AGROFARM 85 840-75 40-75

6/21/2007 4:36:57 AM

WIRING DIAGRAMS

10

11

40-76

307.W.0030.en.6.00-AGROFARM 85 840-76 40-76

6/21/2007 4:37:00 AM

WIRING DIAGRAMS

11

SG1

10

FEEDBACK H.D.
FEED BACH H.D.

BRAKES OIL
OLIO FRENI

ZN 1

2
FRONT PTO COM.

GND

OBSTR.AIR FILTER

COM.PTO ANT.

GND

INT.FILTRO ARIA

BN 1

MN 1

N1

14
+50
+50

MN 1.5

H.D.RELAY

+50

H2O TEMPERAT.
TEMP.H2O

RELAY H.D.

+50

MR 1

R1

"W"
"W"

BR 1

MN 1.5

12

8
D+ GENERATOR
D+ ALTERNATORE

2-27 BAR FILTER

OIL ENGINE PRESS.

+15

FILTRO 2-27 BAR

+15

MB 1

V 1.5

PRESS.OLIO MOT.

G1

L1

B+

M1

+30B

13

40.4.5 - Engine wiring - version with lateral battery - 0.015.1597.4/10

SG1

S.U.1

MN 1

N1

RL42B
S.U.2

N1

BR 1

X3

D+

X5

X7

X1
BN 1

V 1.5

X8

MN 2.5

N1

MN 1

M1

N1

MB 1
1

ZN 1

N1
L1

N1
1

R1

X6

X2

TABELLA COLORI / COLOURS TABLE


Marrone/Brown

Verde/Green

N1

MR 1

X9
1

+50

Arancio/Orange

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

D0037140

RL42

Fig.145 - Engine wiring - version with lateral battery


Connectors list
+50 - Starter motor
+30B - Battery
B+ - Alternator
D+ - Alternator
G1 - To instrument panel wiring
RL42 - Pre-heating relay
RL42B - Pre-heating relay
W - Alternator
X1 - Brake fluid level sensor
X2 - Air filter clogging sensor
X3 - Front PTO solenoid valve
X5 - Engine temperature sensor
X6 - Overboost device
X7 - Engine stop device
X8 - Engine oil pressure switch
X9 - Air conditioning system compressor

40-77

307.W.0030.en.6.00-AGROFARM 85 840-77 40-77

6/21/2007 4:37:02 AM

WIRING DIAGRAMS
40.4.6 - Engine wiring connector positions - version with lateral battery
Wiring views

Fig.146

40-78

307.W.0030.en.6.00-AGROFARM 85 840-78 40-78

6/21/2007 4:37:02 AM

WIRING DIAGRAMS

Connector positions
Tab.26
POS.

POS.

40-79

307.W.0030.en.6.00-AGROFARM 85 840-79 40-79

6/21/2007 4:37:03 AM

WIRING DIAGRAMS
POS.

POS.

10

11

40-80

307.W.0030.en.6.00-AGROFARM 85 840-80 40-80

6/21/2007 4:37:06 AM

WIRING DIAGRAMS
40.4.7 - Battery wiring loom - 0.014.8806.4/20

GND2

GND1

+30B

+30C
+30A

+30

TABELLA COLORI / COLOURS TABLE


M

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

GND5

GND6

D0036750

Fig.147 - Battery wiring loom


Connectors list
+30 - Battery
+30A - Battery
+30B - Battery
+30C - Starter motor
GND1 - Battery
GND2 - Earthing point 2
GND5 - Earthing point 5
GND6 - Earthing point 6

40-81

307.W.0030.en.6.00-AGROFARM 85 840-81 40-81

6/21/2007 4:37:08 AM

WIRING DIAGRAMS
40.4.8 - Battery wiring connector positions
View of wiring
Version with front battery

Fig.148

40-82

307.W.0030.en.6.00-AGROFARM 85 840-82 40-82

6/21/2007 4:37:08 AM

WIRING DIAGRAMS
Version with front battery

Fig.149

40-83

307.W.0030.en.6.00-AGROFARM 85 840-83 40-83

6/21/2007 4:37:09 AM

WIRING DIAGRAMS
For all versions

Fig.150

Connector positions
Tab.27
POS.

POS:

1
- Version
with front
battery

2
- Version
with front
battery

40-84

307.W.0030.en.6.00-AGROFARM 85 840-84 40-84

6/21/2007 4:37:10 AM

WIRING DIAGRAMS
POS.

POS:

3
- Version
with front
battery

7 - Version with
lateral
battery

40-85

307.W.0030.en.6.00-AGROFARM 85 840-85 40-85

6/21/2007 4:37:11 AM

WIRING DIAGRAMS
40.4.9 - Preheating wiring loom - 0.014.9195.4/20

X113

+30A

RL42B

125A

RL42A

D0036760

Fig.151 - Preheating wiring loom


Connectors list
+30A - Battery
RL42A - Pre-heating relay
RL42B - Pre-heating relay
X113 - Preheating device

40-86

307.W.0030.en.6.00-AGROFARM 85 840-86 40-86

6/21/2007 4:37:13 AM

WIRING DIAGRAMS
40.4.10 - Pre-heating wiring connector positions
View of wiring
Version with front battery

Fig.152

40-87

307.W.0030.en.6.00-AGROFARM 85 840-87 40-87

6/21/2007 4:37:13 AM

WIRING DIAGRAMS

Version with lateral battery

Fig.153

Connector positions
Tab.28
POS.

POS.

40-88

307.W.0030.en.6.00-AGROFARM 85 840-88 40-88

6/21/2007 4:37:14 AM

WIRING DIAGRAMS
40.4.11 - Power supply wiring - 0.015.1983.4/10

60A

+30C

D0036770

G38
G11

Fig.154 - Power supply wiring


Connectors list
+30C - Starter motor
G11 - To instrument panel wiring
G38 - To cab power supply wiring

40-89

307.W.0030.en.6.00-AGROFARM 85 840-89 40-89

6/21/2007 4:37:16 AM

WIRING DIAGRAMS
40.4.12 - Power supply wiring connector positions
View of wiring
Version with front battery

Fig.155

40-90

307.W.0030.en.6.00-AGROFARM 85 840-90 40-90

6/21/2007 4:37:16 AM

WIRING DIAGRAMS

Version with lateral battery

Fig.156

40-91

307.W.0030.en.6.00-AGROFARM 85 840-91 40-91

6/21/2007 4:37:17 AM

WIRING DIAGRAMS

Connector positions
Tab.29
POS.

POS.

40-92

307.W.0030.en.6.00-AGROFARM 85 840-92 40-92

6/21/2007 4:37:18 AM

WIRING DIAGRAMS
40.4.13 - Instrument panel wiring - 0.014.8628.4/20
X53

X55

X52

X51

X50

X49

X46

X48

X45
R

X54

1 23 4

GND3

G13

G7

1 23 4

1 23 4

GND4
X47

G6

X56

1 23 4

PTO ECU
X57

G5

X44
5k

5K

3k

X58

3K

1 23
S

X60

X36

G10

1 23 4

X37

GND8

X59

X61
5

G1

G8

GIALLO

X42
X43

X62
G9

X73

X34

X35

X110

1 23 4

X111

1 23 4

X109

G11

G2
G3

X112
X38
FRL1
FM1
RM1

START

7.5A

15 A

X40

5A

20 A

15 A

F1

15 A

10 A

7.5A

3A

10 A

7.5A

10 A

15 A

15 A

15 A
F16

STOP

+15

F12

X39

RL1

+50

F13

15 A

+15

+15

F11-12

F9-10

K7

X41
K1

RL4

RL3
D0037060

RL2

Fig.157 - Instrument panel wiring (1/3)


Connectors list
3K - Instrument panel
5K - Instrument panel
FRL1 - Engine starting relay fuse
G1 - To engine wiring
G2 - To LH drivetrain wiring
G3 - To LH drivetrain wiring
G5 - To RH drivetrain wiring
G6 - To RH drivetrain wiring
G7 - To front wiring
G8 - To front lights wiring
G9 - To reverse shuttle wiring (cab)
G10 - To cab power supply wiring
G11 - To power supply wiring
G13 - To worklights wiring (platform version)
GND3 - Earthing point 3
GND4 - Earthing point 4
GND8 - Earthing point 8
PTO ECU - PTO control unit
RL1 - Engine starting relay
40-93

307.W.0030.en.6.00-AGROFARM 85 840-93 40-93

6/21/2007 4:37:19 AM

WIRING DIAGRAMS

X53

X55

X52

X51

X50

X49

X46

X48

X45
R

X54

1 23 4

GND3

G7

1 23 4

1 23 4

GND4

G13

X47

G6

X56

1 23 4

PTO ECU
X57

G5

X44
5k

5K

3k

X58

3K

1 23
S

X36

G10

1 23 4

X37

GND8

X59

X60

X61
5

G1

G8

GIALLO

X42
X43

X62
G9

X73

X34

X35
5

X109

1 23 4

X110

1 23 4

X111
G11

G2
G3

X112
X38
FRL1
FM1
RM1

7.5A

15 A

X40

5A

20 A

15 A

F1

15 A

10 A

7.5A

3A

10 A

7.5A

10 A

15 A

15 A

15 A
F16

STOP

+15

F12

X39

RL1

+50
START

F13

15 A

+15

+15

F11-12

F9-10

K7

X41
K1

RL4

RL3
D0037060

RL2

Fig.157 - Instrument panel wiring (1/3)

RL2 - Key positive supply relay


RL3 - Worklights supply relay
RL4 - H/L travel control power supply relay
X34 - Windscreen washer pump
X35 - Rear window washer pump
X36 - Operator present sensor
X37 - Pneumatic seat compressor
X38 - Trailer socket
X39 - LH rear PTO switch (on fender)
X40 - LH rear light
X41 - Number plate light
X42 - PTO 540 engagement switch
X43 - PTO 1000 engagement switch
X44 - Handbrake switch
X45 - RH rear light
X46 - RH PTO switch (on fender)
X47 - H/L lever
X48 - Front PTO control switch
X49 - Rear PTO control switch
X50 - Differential lock control switch
X51 - 4WD control switch
X52 - Platform rotating beacon switch

40-94

307.W.0030.en.6.00-AGROFARM 85 840-94 40-94

6/21/2007 4:37:20 AM

WIRING DIAGRAMS

X53

X55

X52

X51

X50

X49

X46

X48

X45
R

X54

1 23 4

GND3

G7

1 23 4

1 23 4

GND4

G13

X47

G6

X56

1 23 4

PTO ECU
X57

G5

X44
5k

5K

3k

X58

3K

1 23
S

X36

G10

1 23 4

X37

GND8

X59

X60

X61
5

G1

G8

GIALLO

X42
X43

X62
G9

X73

X34

X35
5

X109

1 23 4

X110

1 23 4

X111
G11

G2
G3

X112
X38
FRL1
FM1
RM1

7.5A

15 A

X40

5A

20 A

15 A

F1

15 A

10 A

7.5A

3A

10 A

7.5A

10 A

15 A

15 A

15 A
F16

STOP

+15

F12

X39

RL1

+50
START

F13

15 A

+15

+15

F11-12

F9-10

K7

X41
K1

RL4

RL3
D0037060

RL2

Fig.157 - Instrument panel wiring (1/3)

X53 - Cigar lighter


X54 - Starter switch
X55 - Hazard warning lights switch
X56 - Brake pedal pressed switch
X57 - Trailer pressure indicator
X58 - Not utilised
X59 - Not utilised
X60 - Not utilised
X61 - Hazard warning lights control unit
X62 - Diagnostic socket
X73 - Clutch pedal pressed switch
X109 - Lights switch
X110 - Corner lights switch
X111 - Low worklights switch
X112 - Lights selector switch

40-95

307.W.0030.en.6.00-AGROFARM 85 840-95 40-95

6/21/2007 4:37:20 AM

POS.8-9-11-12-13-14 (-31)

G7

307.W.0030.en.6.00-AGROFARM 85 840-96 40-96

G1

X40

X45

X41

G10

G8

X111

X52

X57

X51

G9

LEFT DIRECTIONS 18

INSTRUMENT

11

10

GND

X60

SEAT

REVERSER

+5 VOLT

(GND8) N 0.5

(GND4) N 0.5

(GND4) N 0.5

5-19

HORN

-31

REAR PTO SW
-31

+15 LIGHT

POSIITON OUT
+15 LIGHTS OUT

10

-31

-31

FB/HB OUT
+30 POS.IN

FB/HB COM

REAR PTO SW

+30 FB

-31 HORN

+30 FB/HB

BEAM LIGHTS

56
56d

56b

DIRECTION COM.

LOW BEAM LIGHTS

31

49a

56a

31b

L RIGHT DIRECTIONS

LEFT DIRECTIONS

-31

-31

F.PTO.COMAND

-31

+LIGHT

+LIGHT

-31

R.PTO.COMAND

3
2

D+ GENERATORE

-31

REAR PTO EV

REAR PTO LED


FRONT PTO LED

12

+15

18

11

-31

REAR PTO SW.

13

FRONT PTO EV

FRONT PTO SW.

START CONSENT

1
2

10 INSTRUMENT CLUS.

REVERSER

WHEEL

5-22

13

CAN H

5-3
5-2

CAN RES
CAN L

5-4

5-17

ISO

SEAT
H.D.RELAY

5-18

5-1

REAR PTO

HAND BRAKE

+50

ENGINE TEMPER.

3-22
3-13

FUEL LEVEL

AIR FILTER OBSTRUC.

5-7

3-5

5-20

5-24
5-21

X109

DIG.CLUTCH

GND

SEAT

GND

DIAGNOSTIC

CAN H

GND

CONFORT CLUTCH

N6

(GND3) N 0.5

SERVICE

BRALE OIL LEV.

D+ GENERATOR

RESERVE LIGHT
TRAILER PRESS.

OIL ENGINE PRESSURE

3-7

3-19
3-4

3-20

3-6

HIDR./TRANSM.

3-18

3-12

SYNCRO PTO
FRONT SIDE PTO

5-16

5-9 HIGH BEAM LIGHTS


3-24

X39

CANL

(GND4) N 1.5

-31

N6

N6

+15

N 1 (GND4)

(GND3) N 1

N 1 (GND8)

+58

-31

(GND4) N 0.5

(GND3) N 0.5

(GND3) N 0.5

5-14

X112

+30 REVERSER

Xb
+

(GND4) N 0.5

(GND4) N 0.5

(GND3) N 0.5

(GND3) N 1

DF

3-17

X48

+15 VOLT

EV DT

Xa

+15

Xb
-

+58

Xa

-31

Xb

-31

(GND4) N 0.5

4 WHEEL DRIVE

5-10

X49

TRAIELR PRESS.IND. G

-31

FLASHER

+58

FLASHER

(GND4) N 0.5

DIRECTIONS

5-11

POSITION LIGHTS

I TRAILER LIGHT

5-12

5-8

+12V(+30)
II TRAILER LIGHT

3-21

-31

PTO 540

+12V(+30)

5-13
3-15

PTO
ECU

X59

+15 LIGHT

-31

+58

15A

15A

15A

+12 VOLT

PTO 1000

3-11

-31

HI-LO LAMP

ECONOMIC PTO

3-9

3-8

3-10

X62

LIGHTS COMAND

LOW LIGHTS

(GND4) N 1

RL4

87

K5
85

-31

N 1 (GND3)

LOW LIGHTS

(GND4) N 1

7.5A

7.5A

15A

15A

12

-31

11

RIGHT DIRECT.

16

LEFT DIRECT.

10

15

14

POSITIONS

13

POSITIONS

15A

3A

10A

7.5A

10A

15A

15A

20A

5A

(GND4) N 1

(GND4) N 1

FEDDBACH H.D.

3-1

5K - 3K

X58

+12V CAB U.KEY

BACK WAT.POUMP

COMPRESSOR

FRONT WAT.POUMP

(GND8) N 1

NC 85

-31

K3
3

PLAT LIGHT

86

PLAT LIGHT

RL3

(GND8) N 1

NO

-31

30

POSITION

NC 85

PLAT LIGHT

86

K1

(GND4) N 1

NO

STOP LIGHT

N 0.5 (GND4)
(GND4) N 1

RH DIRECTION

(GND3) N 1

-31

30

POSITION

LH DIRECTION

LO SW

N 0.5 (GND3)

(GND3) N 1

STOP LIGHT

11

HI SW

CONFORT CLUTCH

-31

12

-31

E.C.U. COMAND

+12V U.KEY

FRONT PTO COM.

+12V BATT.

OIL ENGINE PRESS.

FEDDBACK H.D.

DIRECTIONS COM.

"W"

10

+58

-31

-31

14

FRONT WATER P.

H2O TEMPERAT.

H.D.RELAY

-31

OBSTR.AIR FILTER

SEAT

+50

FLASHER

+50

RL2

PLATFORM W.L.

PLATFORM W.L.

D+ GENERATOR

(GND4) N 1

-31

10

50

-31

13

30

START

BRAKES OIL LEV.

15

+12V BATTERY

+15

+12V U.KEY

2-27 BAR FILTER

-31

E.C.U. COMAND

DIRECTIONS LIGHT

COM.DIRECTIONS

II TRAIL.DIR.LIGHT

HORN

X47
I TRAIL.DIR.LIGHT

HIGH BEAM LIGHTS RH

X55
1

CORNER LIGHTS LT

X34
-31

HIGH BEAM LIGHTS LT

X36
4

G13
4

-31

GND4

-31

PTO 1000

LOW BEAM LIGHTS RH

X54
+12V BATTERY
1

LOW BEAM LIGHTS LT

G11
PTO 540

10

X61
2

(GND4) N 1

X43
1

-31

+30 HORN

X42
REAR WATER P.

CORNER LIGHTS RH

X35
3-14

5-15

WIRING DIAGRAMS

Fig.158 - Instrument panel wiring (2/3)

X46

(GND4) N 1
1

2 F RIZIONE

N 1 (GND3)
(GND3) N 0.5

GND

(GND3) N 2.5

(GND3) N 2.5

N 1 (GND3)

RL1

N 1 (GND3)
(GND4) N 0.5

N 0.5 (GND4)
(GND8) N 1.5
2
+15

8
+58
+58

7
COMANDO EV DF EV DF COMAND

-31

GND
-31

2 A CCENDISIGARI
-31

GND3
+58
+58

1
-31
- 31

2
SEDILE

(GND8) N 0.5

2
STOP LIGHTS

3
BRAKE SENSOR

7
+58 LEFT

3
-31
LIGHTER

2
+15 WORK LIGHT

3
LIGHT COMAND

8
+LIGHT

7
-31
CHAIR

-31
HAND BRAKE

30

1
LEFT DIECTIONS

4
RIGHT DIRECTION

5
+58 SINISTRA

6
STOP

X56
(GND3) N 1.5
3

(40A)
86

FRL1
X110
1

(GND8) N 1.5

Marrone/Brown

Verde/Green

X73
-31

4
-31

5
EV DF

START

+ 15
START

GND4- GND3- GND8

GND

X50

N 1 (GND8)

- 31

X53

GND8

GND

X57

+15

X44

1
GEAR START CONSENT

2
SERVICE

Rear PTO

G6

3
WHEEL SIGNAL

4
EV LO

EV DT
+15

G5

RIGHT DIRECTIONS 17

X38

HYDR.TRAILER PRESS.

-31

AIR TRAIELR PRESS.

G2

PTO ECO

PTO Syncro

G3

TRANSM.HYDRAUL

LIGHT

LEVEL

DT LIGHT

TABELLA COLORI / COLOURS TABLE

Arancio/Orange

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink
Rosso/Red

Giallo/Yellow

D0037080

Grigio/Gray

Fig.159 - Instrument panel wiring (3/3)

40-96

6/21/2007 4:37:20 AM

WIRING DIAGRAMS
40.4.14 - Instrument panel wiring connector positions
View of wiring

Fig.160

40-97

307.W.0030.en.6.00-AGROFARM 85 840-97 40-97

6/21/2007 4:37:20 AM

WIRING DIAGRAMS

Connector positions
Tab.30
POS.

POS.

40-98

307.W.0030.en.6.00-AGROFARM 85 840-98 40-98

6/21/2007 4:37:21 AM

WIRING DIAGRAMS
POS.

POS.

10

11

12

13

14

15

16

17

18

40-99

307.W.0030.en.6.00-AGROFARM 85 840-99 40-99

6/21/2007 4:37:24 AM

WIRING DIAGRAMS
POS.

POS.

19

20

21

22

23

40-100

307.W.0030.en.6.00-AGROFARM 85 840-100 40-100

6/21/2007 4:37:28 AM

WIRING DIAGRAMS

X18

G5

G6

40.4.15 - RH drivetrain wiring - 0.014.8630.4/20

X24

-31

-31

EV LO

EV LO

N1
ZN 1

MV 1

OK CAMBIO

FEEDBACK CAMBIO

SERVIZI

SERVICE

PTO POSTER.

Rear PTO

X21
1

-31

-31

PTO POSTER.

Rear PTO

N1

S.U.1

LR 1
GN 1

GN 1
S.U.1

G6

N 1.5
4

-31

-31

EV DF

EV DF

EV PTO POST.

REAR PTO EV

+15

HR 1
SERVICE

SERBIZI

H/L

X23

LR 1

ZN 1

X23
+15

X19

GIRI RUOTE

MB 1.5

MB 1.5

BR 0.5

BR 0.5

+15
WHEEL SIGNAL

N1
1

-31

-31

N1

X19

X20

X21

X22

X20

-31

-31

EV DT

EV DT

X18

X22

AR 1

+15

G5

VEL.RUOTE

WHEEL SIGNAL

EV DT

EV DT

S.U.1

AR 1

X24

S.U.1

MV 1

CONS.MARCIA

GEAR CONSENT

-31

-31

N1

EV DF

EV DF

HR 1

-31

-31

N1

S.U.1

TABELLA COLORI / COLOURS TABLE


M

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

D0036810

Fig.161 - RH drivetrain wiring


Connectors list
G5 - To instrument panel wiring
G6 - To instrument panel wiring
X18 - Start enable switch
X19 - Wheel speed sensor
X20 - 4WD control solenoid valve
X21 - Rear PTO control solenoid valve
X22 - Differential lock control solenoid valve
X23 - Services circuit alarm pressure switch
X24 - H/L travel control solenoid valve

40-101

307.W.0030.en.6.00-AGROFARM 85 840-101 40-101

6/21/2007 4:37:30 AM

WIRING DIAGRAMS
40.4.16 - RH drivetrain wiring connector positions
View of wiring

2
3

F0123230

Fig.162

40-102

307.W.0030.en.6.00-AGROFARM 85 840-102 40-102

6/21/2007 4:37:30 AM

WIRING DIAGRAMS

Connector positions
Tab.31
POS.

POS.

40-103

307.W.0030.en.6.00-AGROFARM 85 840-103 40-103

6/21/2007 4:37:31 AM

WIRING DIAGRAMS

X10

G3

G2

40.4.17 - LH drivetrain wiring - 0.014.9193.4/20

E
1 2 3

G14

G12

1 2 3

1 2 3

X15

X14

X11

G14

V1

FREN.RIM.PNEUM. AIR TRAIELR PRESS.

G12
X13

FREN.RIM.IDR.

S1

HYDR.TRAILER PRESS.

PTO ECO

PTO ECO

-31

-31

PTO Syncro

PTO Syncro

-31

-31

VB 1
N1
X2

X14
X12
X15

GH 1
N1

FREN.RIM.PNEUM. AIR TRAIELR PRESS.

N1

X11

SPIA DT

DT LIGHT

-31

-31

AR 1

FREN.RIM.IDR.

HYDR.TRAILER PRESS. 2

-31

-31

PTO ECO

PTO ECO

PTO Syncro

PTO Syncro

TRASM.IDRAUL.

TRANSM.HYDRAUL

SPIA DT

DT LIGHT

G2

N1

AN 1
-31

X10

-31

SPIA

LIGHT

LIVELLO

LEVEL

V Verde/Green

A Azzurro/Blue

Z Viola/Violet

B Bianco/White

N Nero/Black

L Blu/Dark Blue

S Rosa/Pink

G Giallo/Yellow

R Rosso/Red

H Grigio/Gray

D0036820

HN 1

SPIA

LIGHT

LIVELLO

LEVEL

G3

X12

IDRAULICA

HYDRAULIC

X13

TRASMISSIONI

TRANSMISSION

AN 1

AN 1

X1

C Arancio/Orange

N1

C1

TABELLA COLORI / COLOURS TABLE


M Marrone/Brown

Fig.163 - LH drivetrain wiring


Connectors list
G2 - To instrument panel wiring
G3 - To instrument panel wiring
G12 - To trailer hydraulic braking wiring
G14 - To trailer air braking wiring
X10 - Fuel level sensor
X11 - 4WD engagement control switch
X12 - Hydraulic oil filter clogging pressure switch
X13 - Transmission oil filter clogging pressure switch
X14 - ECO PTO engagement switch
X15 - GROUNDSPEED PTO engagement switch
40-104

307.W.0030.en.6.00-AGROFARM 85 840-104 40-104

6/21/2007 4:37:33 AM

WIRING DIAGRAMS
40.4.18 - LH drivetrain wiring connector positions
View of wiring

Fig.164

40-105

307.W.0030.en.6.00-AGROFARM 85 840-105 40-105

6/21/2007 4:37:33 AM

WIRING DIAGRAMS

Connector positions
Tab.32
POS:

POS

40-106

307.W.0030.en.6.00-AGROFARM 85 840-106 40-106

6/21/2007 4:37:34 AM

WIRING DIAGRAMS
40.4.19 - Power supply wiring - Tractor with standard cab - 0.014.9375.4/20
G17

G38

G16

RL30

G10

R6

RL30

R4

G38

G17

5
1
AR 1
4

G10

TABELLA COLORI / COLOURS TABLE

CN 1
3
LB 1
2
V 1.5
1

G16

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

D0037110

Fig.165 - Power supply wiring - Tractor with standard cab


Connectors list
G10 - To instrument panel wiring
G16 - To roof line wiring
G17 - To roof line wiring
G38 - To power supply wiring
RL30 - Roof line supply relay

40-107

307.W.0030.en.6.00-AGROFARM 85 840-107 40-107

6/21/2007 4:37:36 AM

WIRING DIAGRAMS
40.4.20 - Power supply wiring connector positions - Tractor with standard cab
View of wiring

Fig.166

40-108

307.W.0030.en.6.00-AGROFARM 85 840-108 40-108

6/21/2007 4:37:36 AM

WIRING DIAGRAMS

Connector positions
Tab.33
POS.

POS.

40-109

307.W.0030.en.6.00-AGROFARM 85 840-109 40-109

6/21/2007 4:37:36 AM

WIRING DIAGRAMS
40.4.21 - Roof line wiring - Tractor with standard cab - 0.009.7850.4/50
X65

G18

4
8

X66

X67

G17

G19

5
8

X64

X68

X63
30

85

86
87

RL30

1 2 3 4
2

6 7

4
8

X69

X70

X72

X71

G22

6
5

2
1

4
2

G16

G20

GND9

G21

D0006892

Fig.167 - Roof line wiring - Tractor with standard cab (1/2)


Connectors list
G16 - To cab power supply wiring
G17 - To cab power supply wiring
G18 - To air conditioner heat exchanger fan wiring
G19 - To worklights wiring
G20 - To windscreen wiper wiring
G21 - To heating/air conditioning wiring
G22 - To air conditioner wiring
GND9 - Earthing point 9
RL30 - Roof line supply relay
X63 - Cab courtesy light
X64 - Rear worklights switch
X65 - Rear window wiper switch
X66 - Windscreen washer pump switch
X67 - Rotating beacon on/off switch
X68 - Windscreen wiper intermittent timer
X69 - Clock
X70 - Windscreen wiper switch
X71 - Front worklights switch
X72 - Radio

40-110

307.W.0030.en.6.00-AGROFARM 85 840-110 40-110

6/21/2007 4:37:37 AM

WIRING DIAGRAMS

X71

X64

X67

X70

X65

A-N 1
A-N 1

X69
4 23 1
2
43

3 4
7 8

1 2
5 6

3 4
7 8

H-N 1

A1
H-N 1
C1

A1

N1

R1

A1

AR1

AR1

AN1

A-N 1

G-R 1

V1

V-N 1

R-N 1
M 1.5

N1

M 1.5

R1.5

G-N 1.5

N1

G-N 1.5

G-V 1.5

G1

N1

G1

M-G 1.5

V1

1 2
5 6

X66

H-N 1
M 1.5

G19

N 1.5

N 2.5
G-N 1.5
G 1.5

RN1
GR1

53N

AR1
V1

N 2.5

AN1

G18

V1
N1

V1

N 1.5
N1

G17

X68

T 53S
15 31

A-N 2.5

A-R 1

R4

1
4 3

N1
V1
V-N 1.5
V1

C1

G22

G21

N4

G-R 1

N1

1
4

G20

AN 1

V-N 1

L-B 1

TABELLA COLORI / COLOURS TABLE


M

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

D0006902

30

X72
GND9

RL30

LB 1

M-G 1.5

A-N 1
A1
G-V 1.5

A1

R4

A-N-2.5

R1

R1.5

R1

N1

R1

R1
1

N1

R1

N1
N4
N1
N 2.5
N 2.5
N1
N1
N1
N1
N1

A-N 1

R 2.5

V-N 1.5

G16

85

86
87

X63

M 2.5

R 2.5

10 A

10 A

7.5 A

7.5 A

20 A

30 A

10 A

5 A RADIO

M 2.5

Fig.168 - Roof line wiring - Tractor with standard cab (2/2)

40-111

307.W.0030.en.6.00-AGROFARM 85 840-111 40-111

6/21/2007 4:37:37 AM

WIRING DIAGRAMS
40.4.22 - Roof line wiring connector positions - Tractor with standard cab
View of wiring

1
10

5
3
4

D0007010

Fig.169

40-112

307.W.0030.en.6.00-AGROFARM 85 840-112 40-112

6/21/2007 4:37:38 AM

WIRING DIAGRAMS

Connector positions
Tab.34
POS.

POS.

40-113

307.W.0030.en.6.00-AGROFARM 85 840-113 40-113

6/21/2007 4:37:38 AM

WIRING DIAGRAMS
POS.

POS.

10

40-114

307.W.0030.en.6.00-AGROFARM 85 840-114 40-114

6/21/2007 4:37:40 AM

WIRING DIAGRAMS
40.4.23 - Heating wiring - Tractor with standard cab - 0.010.2147.2

Fig.170 - Heating wiring - Tractor with standard cab


Connectors list
G21 - To roof line wiring
X100 - Fan
X101 - Resistor
X102 - Fan speed selector switch

40-115

307.W.0030.en.6.00-AGROFARM 85 840-115 40-115

6/21/2007 4:37:41 AM

WIRING DIAGRAMS
40.4.24 - Heating system wiring connector positions - Tractor with standard cab
View of wiring

2
1

D0033520

X102

Fig.171

40-116

307.W.0030.en.6.00-AGROFARM 85 840-116 40-116

6/21/2007 4:37:41 AM

WIRING DIAGRAMS

Connector positions
Tab.35
POS.

POS.

40-117

307.W.0030.en.6.00-AGROFARM 85 840-117 40-117

6/21/2007 4:37:41 AM

WIRING DIAGRAMS
40.4.25 - Air conditioning wiring - Tractor with standard cab - 0.010.2153.2

Fig.172 - Air conditioning wiring - Tractor with standard cab


Connectors list
G21 - To roof line wiring
G22 - To roof line wiring
RL53 - Compressor relay
X100 - Fan
X101 - Resistor
X102 - Fan speed selector switch
X103 - Air conditioner temperature control thermostat

40-118

307.W.0030.en.6.00-AGROFARM 85 840-118 40-118

6/21/2007 4:37:42 AM

WIRING DIAGRAMS
40.4.26 - Air conditioner wiring connector positions - Tractor with standard cab
View of wiring

1
G22

G21

X103
RL53

X102
D0032480

Fig.173

40-119

307.W.0030.en.6.00-AGROFARM 85 840-119 40-119

6/21/2007 4:37:42 AM

WIRING DIAGRAMS

Connector positions
Tab.36
POS.

POS.

40-120

307.W.0030.en.6.00-AGROFARM 85 840-120 40-120

6/21/2007 4:37:42 AM

WIRING DIAGRAMS
40.4.27 - Air conditioning cooler fan wiring - Tractor with standard cab - 0.009.7853.3/20

Fig.174 - Air conditioning cooler fan wiring - Tractor with standard cab
Connectors list
G18 - To roof line wiring
RL55 - Control relay for air conditioning cooler fan
X104 - Air conditioning pressure switch
X105 - Air conditioning cooler fan
X107 - Air conditioner pressure switch

Fig.175

40-121

307.W.0030.en.6.00-AGROFARM 85 840-121 40-121

6/21/2007 4:37:42 AM

WIRING DIAGRAMS
40.4.28 - Air conditioner exchanger fan wiring connector positions - Tractor with standard
cab
View of wiring

Fig.176

40-122

307.W.0030.en.6.00-AGROFARM 85 840-122 40-122

6/21/2007 4:37:43 AM

WIRING DIAGRAMS

Connector positions
Tab.37
POS.

POS.

40-123

307.W.0030.en.6.00-AGROFARM 85 840-123 40-123

6/21/2007 4:37:43 AM

WIRING DIAGRAMS
40.4.29 - Front-rear worklights wiring - Tractor with standard cab - 0.009.7851.4/50

Fig.177 - Front-rear worklights wiring - Tractor with standard cab


Connectors list
G19 - To roof line wiring
G26 - To rotating beacon wiring
X76 - RH front worklight (on cab roof)
X77 - LH front worklight (on cab roof)
X78 - LH rear worklight (on cab roof)
X79 - RH rear worklight (on cab roof)
X108 - Rear window wiper motor

40-124

307.W.0030.en.6.00-AGROFARM 85 840-124 40-124

6/21/2007 4:37:44 AM

WIRING DIAGRAMS

Fig.178

40-125

307.W.0030.en.6.00-AGROFARM 85 840-125 40-125

6/21/2007 4:37:44 AM

WIRING DIAGRAMS
40.4.30 - Supplementary worklights wiring connector positions - Tractor with standard
cab
Wiring views

Fig.179

40-126

307.W.0030.en.6.00-AGROFARM 85 840-126 40-126

6/21/2007 4:37:44 AM

WIRING DIAGRAMS

Connector positions
Tab.38
POS.

POS.

40-127

307.W.0030.en.6.00-AGROFARM 85 840-127 40-127

6/21/2007 4:37:44 AM

WIRING DIAGRAMS
40.4.31 - Supplementary worklights wiring - Tractor with standard cab - 0.015.1435.4/10

Fig.180 - Supplementary worklights wiring - Tractor with standard cab


Connectors list
G32 - To lower front lights wiring
G33 - To lower front lights wiring
X132 - RH supplementary worklight
X133 - LH supplementary worklight

40-128

307.W.0030.en.6.00-AGROFARM 85 840-128 40-128

6/21/2007 4:37:45 AM

WIRING DIAGRAMS

40-129

307.W.0030.en.6.00-AGROFARM 85 840-129 40-129

6/21/2007 4:37:45 AM

WIRING DIAGRAMS
40.4.32 - Supplementary worklights wiring connector positions - Tractor with standard
cab
Wiring views
Standard cab version

Fig.181

40-130

307.W.0030.en.6.00-AGROFARM 85 840-130 40-130

6/21/2007 4:37:45 AM

WIRING DIAGRAMS

Connector positions
Tab.39
POS.

POS.

40-131

307.W.0030.en.6.00-AGROFARM 85 840-131 40-131

6/21/2007 4:37:45 AM

WIRING DIAGRAMS
40.4.33 - Windscreen wiper wiring - Tractor with standard cab - 0.010.4516.3

Fig.182 - Windscreen wiper wiring - Tractor with standard cab


Connectors list
G20 - To roof line wiring
X81 - Windscreen wiper motor

40-132

307.W.0030.en.6.00-AGROFARM 85 840-132 40-132

6/21/2007 4:37:46 AM

WIRING DIAGRAMS
40.4.34 - Windscreen wiper connector positions wiring - Tractor with standard cab
View of wiring

Fig.183

40-133

307.W.0030.en.6.00-AGROFARM 85 840-133 40-133

6/21/2007 4:37:46 AM

WIRING DIAGRAMS

Connector positions
Tab.40
POS.

POS.

40-134

307.W.0030.en.6.00-AGROFARM 85 840-134 40-134

6/21/2007 4:37:46 AM

WIRING DIAGRAMS
40.4.35 - Loudspeaker wiring - Tractor with standard cab - 0.011.0729.4/10

Fig.184 - Loudspeaker wiring - Tractor with standard cab


Connectors list
X90 - Radio
X91 - LH loudspeaker
X92 - RH loudspeaker

40-135

307.W.0030.en.6.00-AGROFARM 85 840-135 40-135

6/21/2007 4:37:47 AM

WIRING DIAGRAMS

40-136

307.W.0030.en.6.00-AGROFARM 85 840-136 40-136

6/21/2007 4:37:47 AM

WIRING DIAGRAMS
40.4.36 - Loudspeaker wiring connector positions - Tractor with standard cab
Wiring views

Fig.185

40-137

307.W.0030.en.6.00-AGROFARM 85 840-137 40-137

6/21/2007 4:37:47 AM

WIRING DIAGRAMS

Connector positions
Tab.41
POS.

POS.

40-138

307.W.0030.en.6.00-AGROFARM 85 840-138 40-138

6/21/2007 4:37:47 AM

WIRING DIAGRAMS
40.4.37 - Cab power supply wiring - Tractor with high-visibility cab - 0.014.9376.4/10

G17

G38

G16

RL30

G10

R6

RL30

R4

G38

G17

5
1
AR 1
4

G10

TABELLA COLORI / COLOURS TABLE

CN 1
3
LB 1
2
V 1.5
1

G16

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

D0037120

Fig.186 - Cab power supply wiring - Tractor with high-visibility cab


Connectors list
G10 - To instrument panel wiring
G16 - To roof line wiring
G17 - To roof line wiring
G38 - To power supply wiring
RL30 - Roof line supply relay

40-139

307.W.0030.en.6.00-AGROFARM 85 840-139 40-139

6/21/2007 4:37:47 AM

WIRING DIAGRAMS
40.4.38 - Cab power supply wiring connector positions - Tractor with high-visibility cab
View of wiring

Fig.187

40-140

307.W.0030.en.6.00-AGROFARM 85 840-140 40-140

6/21/2007 4:37:47 AM

WIRING DIAGRAMS

Connector positions
Tab.42
POS.

POS.

40-141

307.W.0030.en.6.00-AGROFARM 85 840-141 40-141

6/21/2007 4:37:47 AM

WIRING DIAGRAMS
40.4.39 - Roof line wiring - Tractor with high-visibility cab - 0.011.3606.4/50
G19

X63

G21

G25
X66

GND7
X68

X67

G20
X65

G17
X70

G16
X64

X71

5A

10A

30A

7.5A

7.5A

10A

7.5A

10A

G23

RADIO

FREON

G24

RL30

D0006852

F130

Fig.188 - Roof line wiring - Tractor with high-visibility cab (1/2)


Connectors list
F130 - Roof line power fuse
G16 - To cab power supply wiring
G17 - To cab power supply wiring
G19 - To worklights wiring
G20 - To windscreen wiper wiring
G21 - To air conditioner wiring
G23 - To loudspeaker, radio, rear wiper, flashing light and clock wiring
G24 - To air conditioner heat exchanger fan wiring
G25 - To heating/air conditioner wiring
GND7 - Earthing point 7
RL30 - Roof line supply relay
X63 - Cab courtesy light
X64 - Rear worklights switch
X65 - Rear window wiper switch
40-142

307.W.0030.en.6.00-AGROFARM 85 840-142 40-142

6/21/2007 4:37:49 AM

WIRING DIAGRAMS

G19

X63

G21

G25
X66

GND7
X68

X67

G20
X65

G17
X70

G16
X64

X71

5A

10A

30A

7.5A

7.5A

10A

7.5A

10A

G23

RADIO

FREON

G24

RL30

D0006852

F130

Fig.188 - Roof line wiring - Tractor with high-visibility cab (1/2)

X66 - Windscreen washer pump switch


X67 - Rotating beacon on/off switch
X68 - Windscreen wiper intermittent timer
X70 - Windscreen wiper switch
X71 - Front worklights switch

40-143

307.W.0030.en.6.00-AGROFARM 85 840-143 40-143

6/21/2007 4:37:49 AM

WIRING DIAGRAMS

Fig.189 - Roof line wiring - Tractor with high-visibility cab (2/2)

40-144

307.W.0030.en.6.00-AGROFARM 85 840-144 40-144

6/21/2007 4:37:49 AM

WIRING DIAGRAMS
40.4.40 - Roof line wiring connector positions - Tractor with high-visibility cab
View of wiring

Fig.190

40-145

307.W.0030.en.6.00-AGROFARM 85 840-145 40-145

6/21/2007 4:37:49 AM

WIRING DIAGRAMS

Connector positions
Tab.43
POS.

POS.

2
G17

GND7

X64

RL30

X66

X65

X67
X71

X70

G16
F0026772

F0026782

4
G25
G21
X68

X130

G19
F0026792

F0026802

G23

X63

G24

F0026822

F0026812

G20
F0026833

40-146

307.W.0030.en.6.00-AGROFARM 85 840-146 40-146

6/21/2007 4:37:49 AM

WIRING DIAGRAMS
40.4.41 - Heating system wiring - Tractor with high-visibility cab - 0.010.2554.2

Fig.191 - Heating system wiring - Tractor with high-visibility cab


Connectors list
G25 - To roof line wiring
G34 - Wiring connector
G35 - Wiring connector
RL50 - 3rd fan speed relay
RL51 - Max. fan speed relay
X93 - LH resistor
X95 - Fan speed selector switch
X96 - RH resistor
X98 - LH fan
X99 - RH fan

40-147

307.W.0030.en.6.00-AGROFARM 85 840-147 40-147

6/21/2007 4:37:52 AM

WIRING DIAGRAMS

Fig.192 - Heating system wiring - Tractor with high-visibility cab (2/2)

40-148

307.W.0030.en.6.00-AGROFARM 85 840-148 40-148

6/21/2007 4:37:52 AM

WIRING DIAGRAMS
40.4.42 - Heating system wiring connector positions - Tractor with high-visibility cab
View of wiring

Fig.193

40-149

307.W.0030.en.6.00-AGROFARM 85 840-149 40-149

6/21/2007 4:37:52 AM

WIRING DIAGRAMS

Connector positions
Tab.44
POS.

POS.

40-150

307.W.0030.en.6.00-AGROFARM 85 840-150 40-150

6/21/2007 4:37:52 AM

WIRING DIAGRAMS
40.4.43 - Air conditioning wiring - Tractor with high-visibility cab - 0.010.2560.0

Fig.194 - Air conditioning wiring - Tractor with high-visibility cab (1/2)


Connectors list
G21 - To roof line wiring
G25 - To roof line wiring
G34 - Wiring connector
G35 - Wiring connector
RL50 - 3rd fan speed relay
RL51 - Max. fan speed relay
RL52 - Compressor and A/C 1st speed start relay
X93 - LH resistor
X94 - A/C switch
X95 - Fan speed selector switch
X96 - RH resistor
X97 - Air conditioning temperature thermostat
X98 - LH fan
X99 - RH fan

40-151

307.W.0030.en.6.00-AGROFARM 85 840-151 40-151

6/21/2007 4:37:53 AM

WIRING DIAGRAMS

Fig.195 - Air conditioning wiring - Tractor with high-visibility cab (2/2)

40-152

307.W.0030.en.6.00-AGROFARM 85 840-152 40-152

6/21/2007 4:37:53 AM

WIRING DIAGRAMS
40.4.44 - Air conditioner wiring connector positions - Tractor with high-visibility cab
View of wiring

Fig.196

40-153

307.W.0030.en.6.00-AGROFARM 85 840-153 40-153

6/21/2007 4:37:54 AM

WIRING DIAGRAMS

Connector positions
Tab.45
POS.

POS.

40-154

307.W.0030.en.6.00-AGROFARM 85 840-154 40-154

6/21/2007 4:37:54 AM

WIRING DIAGRAMS
40.4.45 - Air conditioning cooler fan wiring - Tractor with high-visibility cab 0.011.3610.3/20

Fig.197 - Air conditioning cooler fan wiring - Tractor with high-visibility cab (1/2)

G24 - To roof line wiring


RL54 - Control relay for supplementary air conditioning cooler fan
RL55 - Control relay for air conditioning cooler fan
X104 - Air conditioning pressure switch
X105 - Air conditioning cooler fan
X106 - Supplementary air conditioning cooler fan

Fig.198 - Air conditioning cooler fan wiring - Tractor with high-visibility cab (2/2)

40-155

307.W.0030.en.6.00-AGROFARM 85 840-155 40-155

6/21/2007 4:37:55 AM

WIRING DIAGRAMS
40.4.46 - Air conditioning exchanger fan wiring connector positions - Tractor with highvisibility cab
View of wiring

Fig.199

40-156

307.W.0030.en.6.00-AGROFARM 85 840-156 40-156

6/21/2007 4:37:56 AM

WIRING DIAGRAMS

Connector positions
Tab.46
POS.

POS.

40-157

307.W.0030.en.6.00-AGROFARM 85 840-157 40-157

6/21/2007 4:37:56 AM

WIRING DIAGRAMS
40.4.47 - Front-rear worklights wiring - Tractor with high-visibility cab - 0.011.3595.3/10

G39

G40

G19

GND7

G41

TABELLA COLORI / COLOURS TABLE

GN 1.5

G40

N 1.5

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

G42
GN 1.5

G19
4

N 1.5

G41

G 1.5

G39

N 1.5

GND7
G 1.5

G42

N 1.5

D0036850

Fig.200 - Front-rear worklights wiring - Tractor with high-visibility cab


Connectors list
G19 - To roof line wiring
G39 - To supplementary worklights wiring
G40 - To supplementary worklights wiring
G41 - To supplementary worklights wiring
G42 - To supplementary worklights wiring
GND7 - Earthing point 7

40-158

307.W.0030.en.6.00-AGROFARM 85 840-158 40-158

6/21/2007 4:37:57 AM

WIRING DIAGRAMS
40.4.48 - Worklights wiring connector positions - Tractor with high-visibility cab
Wiring views

Fig.201

40-159

307.W.0030.en.6.00-AGROFARM 85 840-159 40-159

6/21/2007 4:37:57 AM

WIRING DIAGRAMS

Connector positions
Tab.47
POS.

POS.

40-160

307.W.0030.en.6.00-AGROFARM 85 840-160 40-160

6/21/2007 4:37:58 AM

WIRING DIAGRAMS
40.4.49 - Supplementary worklights wiring - Tractor with high-visibility cab 0.015.1437.4/10

G32
G33

X132
X133

30

TABELLA COLORI / COLOURS TABLE


M

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

D0036790

V 1.5

G32
G33

M 1.5

X132
X133

Fig.202 - Supplementary worklights wiring - Tractor with high-visibility cab


Connectors list
G32 - To lower front lights wiring
G33 - To lower front lights wiring
X132 - RH supplementary worklight
X133 - LH supplementary worklight

40-161

307.W.0030.en.6.00-AGROFARM 85 840-161 40-161

6/21/2007 4:37:58 AM

WIRING DIAGRAMS
40.4.50 - Supplementary worklights wiring connector positions - Tractor with highvisibility cab
View of wiring

Fig.203

40-162

307.W.0030.en.6.00-AGROFARM 85 840-162 40-162

6/21/2007 4:37:59 AM

WIRING DIAGRAMS

40-163

307.W.0030.en.6.00-AGROFARM 85 840-163 40-163

6/21/2007 4:37:59 AM

WIRING DIAGRAMS

Fig.204

40-164

307.W.0030.en.6.00-AGROFARM 85 840-164 40-164

6/21/2007 4:37:59 AM

WIRING DIAGRAMS

Connector positions
Tab.48
POS.

POS.

40-165

307.W.0030.en.6.00-AGROFARM 85 840-165 40-165

6/21/2007 4:37:59 AM

WIRING DIAGRAMS
40.4.51 - Windscreen wiper wiring - Tractor with high-visibility cab - 0.011.3597.3

Fig.205 - Windscreen wiper wiring - Tractor with high-visibility cab


Connectors list
G20 - To roof line wiring
X81 - Windscreen wiper motor

40-166

307.W.0030.en.6.00-AGROFARM 85 840-166 40-166

6/21/2007 4:37:59 AM

WIRING DIAGRAMS
40.4.52 - Windscreen wiper wiring connector positions - Tractor with high-visibility cab
View of wiring

Fig.206

40-167

307.W.0030.en.6.00-AGROFARM 85 840-167 40-167

6/21/2007 4:37:59 AM

WIRING DIAGRAMS

Connector positions
Tab.49
POS.

POS.

40-168

307.W.0030.en.6.00-AGROFARM 85 840-168 40-168

6/21/2007 4:37:59 AM

WIRING DIAGRAMS
40.4.53 - Loudspeaker, radio, rear wiper, flashing light and clock wiring - Tractor with
high-visibility cab - 0.011.3596.3/40

Fig.207 - Loudspeaker, radio, rear wiper, flashing light and clock wiring - Tractor with high-visibility cab
Connectors list
G23 - To roof line wiring
G26 - To rotating beacon wiring
GND7 - Earthing point 7
X84 - RH loudspeaker
X85 - Rear window wiper motor
X86 - LH loudspeaker
X87 - Radio
X88 - Radio
X89 - Clock

40-169

307.W.0030.en.6.00-AGROFARM 85 840-169 40-169

6/21/2007 4:38:00 AM

WIRING DIAGRAMS

40-170

307.W.0030.en.6.00-AGROFARM 85 840-170 40-170

6/21/2007 4:38:00 AM

WIRING DIAGRAMS
40.4.54 - Loudspeaker, radio, rear wiper, flashing light and clock wiring connector
positions - Tractor with high-visibility cab
View of wiring

Fig.208

40-171

307.W.0030.en.6.00-AGROFARM 85 840-171 40-171

6/21/2007 4:38:00 AM

WIRING DIAGRAMS

Connector positions
Tab.50
POS.

POS.

40-172

307.W.0030.en.6.00-AGROFARM 85 840-172 40-172

6/21/2007 4:38:00 AM

WIRING DIAGRAMS
40.4.55 - Wiring for front lights - Tractor with cab - 0.010.8189.3/40
D0036840

G28
G29
G8

G30
G31

Fig.209 - Wiring for front lights - Tractor with cab


Connectors list
G8 - To central wiring
G28 - To lower front lights wiring
G29 - To lower front lights wiring
G30 - To lower front lights wiring
G31 - To lower front lights wiring

40-173

307.W.0030.en.6.00-AGROFARM 85 840-173 40-173

6/21/2007 4:38:02 AM

WIRING DIAGRAMS
40.4.56 - Front lights wiring connector positions - Tractor with cab
Wiring views
Standard cab version

Fig.210

40-174

307.W.0030.en.6.00-AGROFARM 85 840-174 40-174

6/21/2007 4:38:02 AM

WIRING DIAGRAMS

Version with high visibility cab

Fig.211

40-175

307.W.0030.en.6.00-AGROFARM 85 840-175 40-175

6/21/2007 4:38:02 AM

WIRING DIAGRAMS

Connector positions
Tab.51
POS.

POS.

40-176

307.W.0030.en.6.00-AGROFARM 85 840-176 40-176

6/21/2007 4:38:02 AM

WIRING DIAGRAMS
40.4.57 - Wiring for lower front lights - Tractor with cab - 0441.1923.4

Fig.212 - Wiring for lower front lights - Tractor with cab


Connectors list
G28 - To front lights wiring
G29 - To front lights wiring
G30 - To front lights wiring
G31 - To front lights wiring
G32 - To supplementary worklights wiring
G33 - To supplementary worklights wiring
X74 - Front RH sidelight and direction indicator
X75 - Front LH sidelight and direction indicator

40-177

307.W.0030.en.6.00-AGROFARM 85 840-177 40-177

6/21/2007 4:38:02 AM

WIRING DIAGRAMS
40.4.58 - Lower front lights wiring connector positions - Tractor with cab
Wiring views
Standard cab version

Fig.213

40-178

307.W.0030.en.6.00-AGROFARM 85 840-178 40-178

6/21/2007 4:38:02 AM

WIRING DIAGRAMS

Version with high visibility cab


Tab.52
POS.

POS.

G32-G33
X74-X75

F0113060

40-179

307.W.0030.en.6.00-AGROFARM 85 840-179 40-179

6/21/2007 4:38:03 AM

WIRING DIAGRAMS
40.4.59 - Wiring for front lights - Tractor with platform - 0.015.3094.4

G8

4
5

AN 1.5

N1
G1

X126

AN 1.5

GN 1

N1

A 1.5

G8
N1

G1
N1
GN 1

X127

A 1.5

TABELLA COLORI / COLOURS TABLE

X126

X127

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

D0037160

Fig.214 - Wiring for front lights - Tractor with platform


Connectors list
G8 - To instrument panel wiring
X126 - Front LH sidelight and direction indicator
X127 - Front RH sidelight and direction indicator

40-180

307.W.0030.en.6.00-AGROFARM 85 840-180 40-180

6/21/2007 4:38:03 AM

WIRING DIAGRAMS

40-181

307.W.0030.en.6.00-AGROFARM 85 840-181 40-181

6/21/2007 4:38:03 AM

WIRING DIAGRAMS
40.4.60 - Front lights wiring connector positions - Tractor with platform
Wiring views

Fig.215

40-182

307.W.0030.en.6.00-AGROFARM 85 840-182 40-182

6/21/2007 4:38:03 AM

WIRING DIAGRAMS

Connector positions
Tab.53
POS.

POS.

40-183

307.W.0030.en.6.00-AGROFARM 85 840-183 40-183

6/21/2007 4:38:04 AM

WIRING DIAGRAMS
40.4.61 - Worklights wiring - Tractor with platform - 0.014.9281.4

X123

X124

G13

X125

CV 1.5

N 1.5
N 1.5

X123

S.U.1

TABELLA COLORI / COLOURS TABLE


N 1.5

G13

N 1.5
CV 1.5

GV 1.5

X124

CV 1.5
GV1.5

N 1.5

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

X125
CV 1.5

D0037170

Fig.216 - Worklights wiring - Tractor with platform


Connectors list
G13 - To instrument panel wiring
X123 - Worklight
X124 - Rotating beacon
X125 - Worklight

40-184

307.W.0030.en.6.00-AGROFARM 85 840-184 40-184

6/21/2007 4:38:04 AM

WIRING DIAGRAMS

40-185

307.W.0030.en.6.00-AGROFARM 85 840-185 40-185

6/21/2007 4:38:04 AM

WIRING DIAGRAMS
40.4.62 - Worklights wiring connector positions - Tractor with platform
Wiring views

Fig.217

40-186

307.W.0030.en.6.00-AGROFARM 85 840-186 40-186

6/21/2007 4:38:04 AM

WIRING DIAGRAMS

Connector positions
Tab.54
POS.

POS.

40-187

307.W.0030.en.6.00-AGROFARM 85 840-187 40-187

6/21/2007 4:38:05 AM

WIRING DIAGRAMS
40.4.63 - Rotating beacon wiring - 0.012.9909.4

Fig.218 - Rotating beacon wiring


Connectors list
G26 - To worklights wiring/To loudspeaker, radio, rear wiper, flashing light and clock wiring
X80 - Rotating beacon

40-188

307.W.0030.en.6.00-AGROFARM 85 840-188 40-188

6/21/2007 4:38:05 AM

WIRING DIAGRAMS
40.4.64 - Position of rotary beacon wiring connectors
View of wiring

Fig.219

40-189

307.W.0030.en.6.00-AGROFARM 85 840-189 40-189

6/21/2007 4:38:05 AM

WIRING DIAGRAMS

Connector positions
Tab.55
POS.

POS.

40-190

307.W.0030.en.6.00-AGROFARM 85 840-190 40-190

6/21/2007 4:38:06 AM

WIRING DIAGRAMS
40.4.65 - Trailer hydraulic braking wiring - 0.014.1645.4/10

X16

X16

G12

G12

TABELLA COLORI / COLOURS TABLE


M

Marrone/Brown

Arancio/Orange

Verde/Green

Azzurro/Blue

Viola/Violet

Bianco/White

Nero/Black

Blu/Dark Blue

Rosa/Pink

Giallo/Yellow

Rosso/Red

Grigio/Gray

D0036830

Fig.220 - Trailer hydraulic braking wiring


Connectors list
G12 - To LH drivetrain wiring
X16 - Trailer braking low pressure switch

40-191

307.W.0030.en.6.00-AGROFARM 85 840-191 40-191

6/21/2007 4:38:06 AM

WIRING DIAGRAMS
40.4.66 - Trailer hydraulic braking wiring connector positions
View of wiring

Fig.221

40-192

307.W.0030.en.6.00-AGROFARM 85 840-192 40-192

6/21/2007 4:38:06 AM

WIRING DIAGRAMS

Connector positions
Tab.56
POS.

POS.

40-193

307.W.0030.en.6.00-AGROFARM 85 840-193 40-193

6/21/2007 4:38:07 AM

WIRING DIAGRAMS

PAGE LEFT INTENTIONALLY BLANK

40-194

307.W.0030.en.6.00-AGROFARM 85 840-194 40-194

6/21/2007 4:38:07 AM

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