Professional Documents
Culture Documents
SERVICE MANUAL
MODEL:
HL-2140/2150N/2170W
Sep 2007
SM-PRN066
84UA0*
(3)
Confidential
Confidential
PREFACE
This service manual contains basic information required for after-sales service of the laser
printer (hereinafter referred to as "the machine"). This information is vital to the service
personnel to maintain the high printing quality and performance of the machine.
This service manual covers the HL-2140/2150N/2170W machines.
This manual consists of the following chapters:
CHAPTER 1: TROUBLESHOOTING
Details of error messages and codes that the incorporated self-diagnostic function of the
machine will display if any error or malfunction occurs. If any error message appears, refer to
this chapter to find which parts should be checked or replaced.
The latter half of this chapter provides sample problems that could occur in the main sections
of the machine and related troubleshooting procedures.
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TABLE OF CONTENTS
REGULATION ..........................................................................................................vii
SAFETY INFORMATION ...........................................................................................xi
CHAPTER 1
1.2
2.2
2.1.2
2.3
3.2
3.3
3.4
3.5
3.6
Waves in the paper / folds in the paper at the eject roller 2 .............................................. 1-19
3.7
4.2
4.3
CHAPTER 2
CHAPTER 3
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8.2
8.3
8.4
8.2.1
8.2.2
8.3.2
8.4.2
8.4.3
8.5
8.6
8.7
8.8
8.9
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CHAPTER 4
CHAPTER 5
1.2
1.3
CHAPTER 6
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REGULATION
<For Europe and Other countries>
Radio interference (220 to 240 volt model only)
This machine follows EN55022 (CISPR Publication 22)/Class B.
This machine has a Class 3B laser diode which produces invisible laser radiation in the laser
unit. You should not open the laser unit under any circumstances.
Caution
Use of controls or adjustments or performance of procedures other than those specified in
this manual may result in hazardous radiation exposure.
Varoitus!
Laitteen kyttminen muulla kuin tss kyttohjeessa mainitulla tavalla saattaa altistaa
kyttjn turvallisuusluokan 1 ylittvlle nkymttmlle lasersteilylle.
Varning
Om apparaten anvnds p annat stt n i denna Bruksanvisning specificerats, kan
anvndaren utsttas fr osynlig laserstrlning, som verskrider grnsen fr laserklass 1.
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10 mW
Wave length:
780 - 800 nm
Laser class:
Class 3B
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Responsible Party:
Model number:
HL-21
complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the end user is
encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
Consult the dealer or an experienced radio/TV technician for help.
Important
A shielded interface cable should be used to ensure compliance with the limits for a Class B
digital device. Changes or modifications not expressly approved by Brother Industries, Ltd.
could void the users authority to operate the equipment.
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10 mW
Wave length:
780 - 800 nm
Laser class:
Class 3B
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SAFETY INFORMATION
Caution for Laser Product (WARNHINWEIS fur Laser drucker)
CAUTION:
When the machine during servicing is operated with the cover open, the
regulations of VBG 93 and the performance instructions for VBG 93 are
valid.
CAUTION:
In case of any trouble with the laser unit, replace the laser unit itself. To
prevent direct exposure to the laser beam, do not try to open the enclosure
of the laser unit.
ACHTUNG:
Additional Information
When servicing the optical system of the machine, be careful not to place a screwdriver or
other reflective object in the path of the laser beam. Be sure to take off any personal
accessories such as watches and rings before working on the machine. A reflected beam,
though invisible, can permanently damage the eyes.
Since the beam is invisible, the following caution label is attached on the laser unit.
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Contents
Warnings tell you what to do to prevent possible personal injury.
Electrical Hazard icons alert you to a possible electrical shock.
Hot Surface icons warn you not to touch machine parts that are hot.
Cautions specify procedures you must follow or avoid to prevent
possible damage to the machine or other objects.
Note
Memo
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Safety Precautions
Listed below are the various kinds of WARNING messages included in this manual.
WARNING
There are high voltage electrodes inside the machine. Before you clean the inside of
the machine or replace parts, make sure that you have turned off the power switch
and unplugged the machine from the AC power outlet.
DO NOT handle the plug with wet hands. Doing this might cause an electrical shock.
The fuser unit becomes extremely hot during operation. Wait until it has cooled down
sufficiently before replacing consumable items. DO NOT remove or damage the
caution label located on or around the fuser.
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WARNING
DO NOT use flammable substances or any type of spray to clean the inside or outside
of the machine. Doing this may cause a fire or electrical shock.
If the machine becomes hot, blows smoke, or generates obscure odor, immediately
turn off the power switch and unplug the machine from the AC power outlet.
If metal objects, water or other liquids get inside the machine, immediately turn off the
power switch and unplug the machine from the AC power outlet.
Caution
Lightning and power surges can damage this product! We recommend that you use a quality
surge protection device on the AC power line, or unplug the machine during a lightning storm.
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CHAPTER 1 TROUBLESHOOTING
1.
INTRODUCTION
Troubleshooting is the countermeasure procedures that the service personnel should follow if
an error or malfunction occurs with the machine. It is impossible to anticipate all of the
possible troubles which may occur in future and determine the troubleshooting procedures,
so this chapter covers some sample troubles. However, those samples will help the service
personnel pinpoint and repair other defective elements.
1.1
Precautions
Be sure to observe and follow all the precautions to prevent any secondary problems from
happening during troubleshooting.
(1) Always turn off the power and unplug the power cable before removing any covers or
PCBs, adjusting the machine and so on. If you need to take voltage measurements with
the power switched on, take the greatest of care not to receive an electric shock.
(2) When connecting or disconnecting cable connectors, make sure that you hold the
connector body and not the cables.
(3) Electronic devices are sensitive to static build up; make sure that you touch a metal
portion of the machine to discharge yourself before accessing the PCBs.
Handle PCBs with care when repairing them.
(4) Follow the warning by all means.
The fuser unit becomes extremely hot during operation. Wait until it has cooled down
sufficiently before replacing consumable items. DO NOT remove or damage the
caution label located on or around the fuser.
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1.2
Initial Check
Check the following items before attempting to repair the machine.
Operating Environment
(1) Put your machine on a flat, stable surface such as a desk that is free of vibration and
shocks.
(2) Use the machine in a well-ventilated room; use the machine within the following ranges
of temperature and humidity: temperature between 10C and 32.5C (50F to 90.5F),
and the relative humidity is maintained between 20% and 80%.
(3) The machine is not exposed to direct sunlight, excessive heat, moisture, or dust.
Power Supply
(1) The AC input power supply described on the rating plate of the machine should be within
10% of the rated voltage.
(2) The AC input power supply is within the regulated value.
(3) The cables and harnesses are connected correctly.
(4) The fuses are not blown.
Paper
(1) A recommended type of paper is being used.
(Refer to 2.6 Paper, Reference 1 of the Service Reference Manual.)
(2) The paper is not damp.
(3) The paper is not short-grained paper or acid paper.
Consumable Parts
(1) The drum unit (including the toner cartridge) is installed correctly.
Others
(1) Condensation
When the machine is moved from a cold place into a warm room, condensation may
occur inside the machine, causing various problems as listed below.
Condensation on the optical surfaces such as the scanner window, lenses, the
reflection mirror and the protection glass may cause the print image to be light.
If the exposure drum is cold, the electrical resistance of the photosensitive layer is
increased, making it impossible to obtain the correct contrast when printing.
Condensation on the charge unit may cause corona charge leakage.
Condensation on the plate and separation pad may cause paper feed failures.
If condensation has occurred, leave the machine for at least 2 hours to allow it to reach
room temperature.
If the drum unit is unpacked soon after it is moved from a cold place to a warm room,
condensation may occur inside the unit which may cause incorrect images. Instruct the
end user to allow the unit to come to room temperature before unpacking it. This will take
one or two hours.
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(2) Cleaning
Use a soft dry cloth.
CAUTION:
DO NOT use flammable substances or any type of spray to clean the inside or outside
of the machine. Doing this may cause a fire or electrical shock.
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2.
2.1
LED indication
LED
LED is ON and
Type of error
LED is blinking.
Error clearance by
pressing the
[Go] button
Refer to:
N/A
1-8
N/A
1-8
N/A
1-8
N/A
1-9
1) Toner low
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LED
Error clearance by
pressing the
[Go] button
Refer to:
N/A
1-9
N/A
1-10
N/A
1-10
N/A
1-12
N/A
1-12
N/A
1-13
Yes
1-15
Yes
1-15
Type of error
5) No paper fed tray 1
7) Drum error
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Type of error
Refer
to:
17) High-voltage
power
supply PCB
failure
1-16
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2.2
Message indication
Error indication
(Printing of Maintenance)
ERROR S01
ERROR S01
ERROR S02
ERROR S02
ERROR S03
ERROR S03
ERROR S04
ERROR S04
ERROR S05
ERROR S05
ERROR S06
ERROR S06
ERROR S07
ERROR S07
ERROR S08
ERROR S08
ERROR S09
ERROR S09
ERROR S10
ERROR S10
ERROR S11
ERROR S11
ERROR S12
ERROR S12
ERROR S13
ERROR S13
ERROR E49
FUSER MALF 2
ERROR E50
FUSER MALF
ERROR FUSER
ERROR FUSER
ERROR E51
LASER BD MALF
1-16
ERROR E52
SCANNER MALF
1-16
ERROR E54
MOTOR MALF
1-16
ERROR E55
1-16
ERROR E60
ERROR E60
1-16
ERROR H61
PROG ERROR
ERROR H63
ERROR H63
ERROR H66
NV-W ERROR
ERROR H67
NV-R ERROR
ERROR H68
NV-B ERROR
Type of error
Refer
to:
1-15
1-15
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2.3
1)
Toner low
Replacing of the toner cartridge
User Check
Gently shake the toner cartridge from side to side and install it again.
Replace the toner cartridge.
Step
Cause
Remedy
2)
3)
Cause
Remedy
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4)
5)
Cause
Remedy
Cause
Remedy
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6)
Cause
Remedy
7)
Drum error
Dirt on drum unit
User Check
Clean the corona wire in the drum unit.
Replace the drum unit with a new one, and reset the drum counter.
Step
Cause
Remedy
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Fig. 1-1
Side surface of
Frame L ASSY inside
Fig. 1-2
1-11
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8)
Remedy
3
4
9)
Cause
Cause
Remedy
1-12
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Cause
Remedy
5
6
7
8
Fig. 1-3
1-13
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Cause
Remedy
3a
3b
3c
1-14
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Cause
Remedy
Cause
Remedy
CAUTION:
This problem will be cleared if leaving the machine power ON for ten minutes.
Turn the power on while pressing the SW supporter, when the front cover is open. And check
that Toner, Drum and Error LEDs light up, and then release the SW supporter.
Check that all LEDs go off and press the SW supporter once, and then this problem may be
cleared by that press the SW supporter once again after all LEDs light up.
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Cause
Remedy
Cause
Remedy
Cause
Remedy
Cause
Remedy
Fan failure
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3.
3.1
No Feeding
Step
Cause
Edge actuator
catching on some
position
No
Roller holder
ASSY catching on
some position
Yes
Registration front
sensor failure
Yes
Yes
Remedy
Pressure plate
gear damage
T1 solenoid
pathway of the
high-voltage
power supply PCB
broken
Yes
Yes
Result
3.2
Check
Yes
No
Yes
Double Feeding
Step
1
Cause
Paper feeding kit
failure
Check
Result
Yes
1-17
Remedy
Replace the paper
feeding kit.
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3.3
Paper Jam
Paper jam in the paper tray and front cover
Step
Cause
Check
Result
Remedy
Registration front
actuator/edge
actuator catching
on some position
Registration front
sensor PCB
(registration front
actuator/edge
actuator failure)
No
Registration
solenoid failure
Yes
Yes
High-voltage
power supply PCB
failure
Registration
ground spring
loose
No
Re-assemble the
registration front actuator/
edge actuator.
Replace the registration
front sensor PCB ASSY.
Yes
No
Yes
Cause
Check
Result
Remedy
Foreign object
around fuser unit
Yes
Paper eject
actuator failure
No
No
No
Eject roller 2
malfunction
1
2
1-18
Yes
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3.4
Dirt on Paper
User Check
Check if the paper is loaded into the paper tray correctly.
Turn over the stack of paper in the paper tray, or try rotating the paper 180 in the paper
tray.
Step
Cause
Fuser unit dirty
3.5
Check
Result
Yes
Yes
Remedy
Clean the entrance of the
fuser unit.
Clean the pressure roller
ASSY.
Wrinkles or creases
User Check
Check if the paper is loaded into the paper tray correctly.
Turn over the stack of paper in the paper tray, or try rotating the paper 180 in the paper
tray.
Step
Cause
Fuser unit dirty
1
Fuser unit failure
2
3.6
Check
Result
Yes
Yes
Remedy
Clean the entrance of the
fuser unit.
Replace the fuser unit.
Cause
Check
Foreign object
Is there a foreign object
around eject roller 2 around the eject roller 2?
Eject roller 2
failure
1-19
Result
Yes
Yes
Remedy
Remove the foreign object.
Replace the top cover
ASSY.
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3.7
Cause
Check
Fuser unit
pressure is high
Result
Yes
Remedy
Replace the position of the
pressure roller.
(1) Turn the Nip release lever of right and left to the direction of the arrow.
(2) Hold and turn the PR stopper plate of right and left.
2
1
PRESSURE ROLLER
Fig. 1-4
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4.
4.1
Light
Faulty registration
Image distortion
All black
Black horizontal
stripes
White vertical
streaks
White horizontal
streaks
Faint print
White spots
Black spots
Black band
Downward fogging
of solid color
Horizontal lines
Ghost
Fogging
Dark
Poor fixing
Completely blank
Vertical streaks
Fig. 1-5
4.2
Diameter of Rollers
Image defects which appear periodically may be caused by failure of a roller. Specify the
cause referring to the diameter of the rollers or pitch which appears in the image as shown in
the table below.
No.
Parts name
Diameter
Develop roller
20.0 mm
41.0 mm
Exposure drum
24.0 mm
75.0 mm
25.0 mm
78.5 mm
25.0 mm
78.5 mm
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4.3
Light
User Check
Check the machine's environment. High temperature and high
humidity conditions can cause this problem.
If the whole page is light, toner save mode may be on.
Replace the toner cartridge or drum unit with a new one.
Step
Cause
Check
Result
Dirt on exposure
drum electrode
Yes
Dirt on scanner
windows of the
laser unit
Toner sensor
failure
Yes
No
Yes
Between the
HVPS PCB/Main
PCB connection
failure
Yes
HVPS PCB
failure
Yes
Yes
Yes
7
Laser unit failure
8
Remedy
1-22
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Faulty registration
User Check
Check that the appropriate media type is selected in the
printer driver.
Step
1
Cause
Check
Result
No
Remedy
Re-assemble the
registration rear actuator.
Dark
User Check
Check the machine's environment. High temperature and high
humidity conditions can cause this problem.
Replace the drum unit with a new one.
Replace the toner cartridge with a new one.
Step
1
Cause
Check
Result
Remedy
HVPS PCB
failure
Yes
Yes
1-23
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Poor fixing
User Check
Replace the drum unit with a new one.
Replace the toner cartridge with a new one.
Step
Cause
Check
Result
Yes
Low-voltage
power supply
PCB failure
Yes
HVPS PCB
failure
Yes
Yes
Remedy
Replace the fuser unit.
Completely blank
User Check
Replace the drum unit with a new one.
Replace the toner cartridge with a new one.
Step
Cause
Check
Result
Remedy
Developing bias
voltage
conduction
failure
Scanner harness
of the laser unit
connection
failure
Yes
HVPS PCB
failure
Yes
Yes
1-24
No
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Image distortion
Step
Cause
Check
Incorrect
radiation angle of
scanner diode of
laser unit.
Scanner motor
rotation failure
1-25
Result
Yes
Remedy
Assemble the laser unit
correctly and secure the
screw.
Yes
Confidential
All black
Step
1
Cause
Corona wire
failure
Check
Are the electrodes on
the drum unit and
machine body dirty?
Yes
Yes
Scanner harness
of the laser unit
connection
failure
FG harness
Is the FG harness ASSY
ASSY connection between the laser unit
failure
and main PCB ASSY
connected securely?
Remedy
Clean both electrodes.
No
No
HVPS PCB
failure
Yes
Yes
Yes
6
Laser unit failure
7
Result
1-26
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Step
Cause
Check
Result
Remedy
Yes
Print approximate 10
pages.
No
Yes
Vertical streaks
User Check
This problem may occur with noise which is caused by dirt
on the corona wire in the drum unit. In this case, clean the
corona wire with the wire cleaner.
Replace the drum unit with a new one.
Replace the toner cartridge with a new one.
Step
Cause
Check
Result
Yes
Yes
Yes
Remedy
Wipe dirt off.
CAUTION:
If the machine prints the same pattern, especially including vertical streaks, continuously,
black vertical streaks may appear on the paper since the electrostatic performance of the
exposure drum is decreased temporally.
Step
1
Cause
Check
Result
Yes
1-27
Remedy
Replace the drum unit.
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Step
Cause
Check
Result
Remedy
Dirt on the
charged
electrode
Paper tray
ground terminal
provided in the
machine body
Toner attached
on the develop
roller
Yes
Yes
HVPS PCB
failure
Yes
Yes
Yes
Bottom surface
of Paper tray
1-28
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Cause
Condensation
2
3
Check
Has condensation
occurred inside the
machine?
Result
Yes
Transfer failure
Yes
Scanner
windows of laser
unit failure
Yes
Remedy
Try to print several pages
or leave the machine 2
hours to allow it to reach
room temperature.
Replace the drum unit.
Replace the laser unit.
Cause
Toner cartridge
electrode
connection
failure
Check
Are the electrodes on
the toner cartridge and
machine body dirty?
1-29
Result
Yes
Remedy
Clean both electrodes
(Refer to Fig. 1-1, Fig. 1-2.).
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Faint print
User Check
Check that the machine is installed on a level surface.
Replace the toner cartridge with a new one.
Clean the scanner windows of the toner unit with a soft
cloth.
Step
Cause
Check
Result
Yes
Yes
1
Laser unit failure
2
Toner empty
sensor failure
3
Remedy
Replace the main PCB
ASSY.
Replace the laser unit.
White spots
User Check
Toner may be empty. Replace the toner cartridge with a new one.
If the problem is not solved after printing a few pages, the drum unit
may have glue from label stock on the exposure drum surface. Refer
to the next page, and wipe it off gently with a cotton swab.
The drum unit may be damaged. Replace the drum unit with a new
one.
Step
Cause
Check
Result
Remedy
Yes
Toner attached
on the develop
roller
Yes
Drum unit
connection
failure
Yes
HVPS PCB
failure
Yes
Yes
1-30
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Fig. 1-7
(2) Turn the drum unit gear to the direction of the arrow of the figure by hand while looking at
the surface of the exposure drum.
Fig. 1-8
(3) When you have found the mark on the drum that matches the print sample, wipe the
surface of the exposure drum with a dry cotton swab until the dust or glue on the surface
comes off.
Fig. 1-9
CAUTION:
DO NOT clean the surface of the photosensitive drum with a sharp object.
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Black spots
User Check
Damp (wet) paper might be used. Try to change to freshly unpacked
paper.
Toner may be empty. Replace the toner cartridge with a new one.
If the problem is not solved after printing a few pages, the drum unit
may have glue from label stock on the exposure drum surface.
Refer to the previous page, and wipe it off gently with a cotton swab.
The drum unit may be damaged. Replace the drum unit with a new
one.
Step
Cause
Check
Result
Remedy
Yes
Toner attached
on the develop
roller
Yes
Drum unit
connection
failure
Yes
Yes
HVPS PCB
failure
Yes
Yes
Black band
User Check
Clean the inside of the machine and the corona wire in the drum
unit. If the same problem occurs after cleaning, replace the drum
unit with a new one.
The paper tray ground terminal provided in the machine body may
be dirty. Clean the contact with a dry cloth.
1-32
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Step
1
Cause
Check
Result
Remedy
HVPS PCB
failure
Yes
Yes
Horizontal lines
User Check
The paper tray ground terminal provided in the machine
body may be dirty. Clean the contact with a dry cloth.
Step
1
Cause
Check
Result
Remedy
Yes
Dirt on charged
electrode
Paper tray
ground terminal
provided in
machine body
Yes
Yes
1-33
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Ghost
User Check
Check the machine's environment, conditions such as high or low
humidity may cause this situation to occur.
Check that the appropriate media type or size is selected in the
printer driver.
Replace the drum unit with a new one.
Step
1
Cause
Check
Result
Remedy
HVPS PCB
failure
Yes
Yes
Fogging
User Check
Replace the toner cartridge with a new one.
Replace the drum unit with a new one.
Do not use acid paper.
Check if there is dust or paper powder in the machine.
Step
Cause
Check
Result
Remedy
Toner sensor
failure (Machine
body)
No
HVPS PCB
failure
Yes
Yes
CAUTION:
This problem often occurs when the drum unit or toner cartridge is nearly at the end of life.
1-34
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5.
Cause
Check
Machine
connection
1-35
Result
No
No
Yes
Remedy
Identify the error type, and
then refer to the specified
section of this chapter.
Verify the product
ID.Product ID:
HL-2140: 0033*
HL-2150N: 0034*
HL-2170W: 0035*
* Hexadecimal
Replace the main PCB
ASSY.
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6.
NETWORK PROBLEMS
User Check
Check the descriptions in the network users guide.
Try resetting the factory settings.
Step
1
Cause
Check
Result
Wireless LAN
PCB failure
(HL-2170W)
Yes
Yes
1-36
Remedy
Replace the wireless LAN
PCB ASSY.
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7.
OTHERS PROBLEMS
The machine is not turned on, or the LED indication does not appear.
Step
1
Cause
Check
Harness
connection
failure of panel
PCB
Panel PCB
failure
Result
No
Yes
Remedy
Reconnect the panel PCB
ASSY harness.
Yes
Yes
Result
Cause
Check
Harness
connection
failure of the fan
motor 60 ASSY.
Toner sensor
PCB failure
Yes
Yes
1-37
No
Remedy
Reconnect the harness of
the fan motor 60 ASSY
correctly.
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WARNING
Always turn off the power switch and unplug the power cord from the power outlet
before accessing any parts inside the machine.
When opening the front cover or back cover to access any parts inside the machine,
never touch the shaded parts shown in the following figures.
1.
CONSUMABLE PARTS
The consumable parts described in this section are parts which are subject to deterioration
or damage and should be replaced at least once during the period of warranty of the product
if any printing quality problem appears.
Parts Name
Toner
Cartridge
Drum Unit
*1
Approximate Life
Starter cartridge
Standard cartridge
2-1
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2.
2-2
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1.
SAFETY PRECAUTIONS
To avoid creating secondary problems by mishandling, follow the warnings and precautions
below during maintenance work.
WARNING
Always turn off the power switch and unplug the power cord from the power outlet
before accessing any parts inside the machine.
When opening the front cover or back cover to access any parts inside the machine,
never touch the shaded parts shown in the following figures.
3-1
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2.
PACKING
Set guide
DEMO Insertion
Accessory bag
AC cord
USB IF cable
Option carton
Pad
Pad
Machine
Carton
Fig. 3-1
3-2
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3.
Screw type
Qty
Tightening torque
N m (kgf cm)
KEY STOPPER
0.40.05 (40.5)
0.60.1 (61)
FUSER UNIT
0.80.1 (81)
0.80.1 (81)
CORNER COVER
0.80.1 (81)
0.80.1 (81)
0.550.05 (5.50.5)
Left side
0.90.05 (90.5)
Right side
0.80.1 (81)
0.50.1 (51)
0.80.05 (80.5)
0.80.05 (80.5)
LASER UNIT
0.80.05 (80.5)
4(2)* Left side of Main
frame
0.80.05 (80.5)
0(2)* Right side of Main
frame
AIR DUCT
0.80.05 (80.5)
0.50.05 (50.5)
0.50.05 (50.5)
SW HOLDER
0.80.1 (81)
0.50.05 (50.5)
0.450.05 (4.50.5)
PS PCB UNIT
0.50.05 (50.5)
LV SHIELD PLATE 2
0.80.1 (81)
0.60.1 (61)
Back Side
0.50.05 (50.5)
Front chute
ground plate side
0.50.1 (51)
0.50.1 (51)
0.50.1 (51)
0.50.1 (51)
3-3
Confidential
Location of screw
UNDER FG WIRE
DRIVE SUB ASSY
Screw type
Qty
Tightening torque
N m (kgf cm)
0.80.1 (81)
0.80.05 (80.5)
0.60.1 (61)
0.80.1 (81)
0.50.1 (51)
REGISTRATION SOLENOID
0.50.1 (51)
T1 SOLENOID
0.50.1 (51)
0.50.1 (51)
0.60.1 (61)
0.80.1 (81)
0.80.1 (81)
0.70.1 (71)
3-4
Confidential
4.
LUBRICATION
The kind of the lubricating oil
(Maker name)
Lubrication point
Quantity of labrication
BG-MU
(Kanto Kasei)
MOLYKOTE EM-D110
(Dow Corning Toray)
BG2
EM2
BG2
4 places
BG2
4 places
BG2
2 places
DEV gear
joint / 53R
BG2
2 places
BG2
24 places
Drive sub ASSY
EM2
4 places
CAUTION:
Be careful not to let lubricants touch the
opposite side of the Separation pad ASSY.
3-5
Confidential
5.
OVERVIEW OF GEARS
EJECTOR GEAR 26
(LU2017001)
REGISTRATION DIFFERENTIAL
GEAR ASSY
(LU2049001)
REGISTRATION GEAR
27 PENDULUM
(LU2048001)
2
3
4
11
8
17
14
15
10
12
16
7
5
13
9
Fig. 3-2
CAUTION:
The part codes of gears are subject to change without notice.
3-6
Confidential
6.
1
HARNESS ROUTING
FUSER UNIT
Fuser unit
FG HARNESS
Laser unit
<Back side>
FG harness
<Left side>
3-7
Confidential
PS PCB unit
SW holder
Wireless LAN PCB ASSY (only HL-2170W) / Toner LED PCB ASSY / PS PCB unit / Main PCB ASSY
Wireless LAN PCB ASSY
(only HL-2170W)
<Back side>
<Right side>
PS PCB unit
Toner LED PCB ASSY
3-8
Confidential
TONER LED PCB ASSY / REGISTRATION FRONT SENSOR PCB ASSY / REGISTRATION REAR SENSOR PCB ASSY
Toner LED PCB ASSY
<Front side>
<Right side>
Registration rear sensor PCB ASSY
Registration front sensor PCB ASSY
PANEL PCB ASSY / TONER SENSOR PCB UNIT ASSY / NEW TONER SENSOR HARNESS ASSY
<Left side>
Panel PCB ASSY
<Front side>
3-9
Confidential
<Left side>
<Front side>
<Bottom side>
<Bottom side>
T1 solenoid
Registration solenoid
<Left side>
Registration solenoid
3-10
T1 solenoid
Confidential
7.
DISASSEMBLY FLOW
FRONT COVER
ASSY / SW KEY
INNER CHUTE
ASSY
BACK COVER
RUBBER FOOT
15s/15s
10s/10s
5s/5s
5s/5s
ROLLER HOLDER
ASSY
FUSER UNIT
OUTER
CHUTE ASSY
15s/15s
30s/30s
5s/5s
SEPARATION PAD
ASSY / SEPARATION
PAD SPRING
10s/15s
FAN MOTOR 60
UNIT
SIDE COVER R
ASSY
CORNER
COVER
FUSER COVER
ASSY
10s/10s
20s/20s
15s/15s
5s/5s
COVER SENSOR
HARNESS ASSY
SIDE COVER L
ASSY
EJECT ROLLER
ASSY 1 / BUSH
10s/10s
20s/20s
EJECT ACTUATOR
SPRING / EJECT
ACTUATOR
5s/10s
WIRELESS LAN
PCB ASSY
EJECT ROLLER
ASSY 2
SW
SUPPORTER
10s/10s
10s/10s
10s/10s
TONER LED
PCB ASSY
/ LED HOLDER
10s/10s
20s/20s
TOP COVER
ASSY
20s/20s
PS PCB UNIT
(LVPS)
PAPER STACK
LEVER
BUSH R /
BUSH L
PANEL PCB
ASSY
40s/40s
10s/10s
5s/5s
15s/15s
LV SHIELD
PLATE 2
SUPPORT FLAP 1 /
SUPPORT FLAP 2
20s/20s
15s/15s
REGISTRATION
FRONT SENSOR
PCB ASSY
15s/15s
NEW TONER
SENSOR
HARNESS ASSY
10s/10s
REGISTRATION
REAR SENSOR
PCB ASSY
MAIN SHIELD
COVER PLATE
15s/15s
10s/10s
FILTER ASSY
HIGH-VOLTAGE
PS PCB ASSY
5s/5s
25s/30s
20s/30s
DRIVE SUB
ASSY
40s/40s
LASER UNIT
TONER SENSOR
PCB UNIT ASSY
35s/35s
10s/10s
35s/35s
DEV JOINT
REGISTRATION
SOLENOID
5s/5s
20s/20s
DEV GEAR
JOINT / 53R
T1 SOLENOID
10s/10s
15s/20s
MAIN FRAME
L ASSY
Fig. 3-3
3-11
Confidential
8.
DISASSEMBLY PROCEDURE
8.1
3b
Separation pad ASSY
2
3a
Paper tray unit
3a
Boss
Fig. 3-4
3-12
Confidential
8.2
1
Front cover ASSY
Hook
Fig. 3-5
3-13
Confidential
(3) Release the Hook of the Front cover ASSY from the Front cover top.
(4) Remove the Boss of the Front chute ASSY, and then remove the Front cover ASSY from
the Main body.
Boss
(Front chute ASSY)
4b
4a
Boss
(Front chute ASSY)
3a
4a
Hook
3b
Front cover ASSY
Fig. 3-6
3-14
Confidential
8.2.2 SW KEY
(1) Remove the two Taptite cup B M3x8 screws, and then remove the Key stopper from the
Front cover ASSY.
(2) Remove the SW key from the Front cover ASSY.
Key stopper
1
Screw installation part
SW Key
Boss
Fig. 3-7
CAUTION:
When operate while having the screw installation part of the SW key, be careful not to
damage it.
3-15
Confidential
Assembling Note:
When operate while having the Screw installation part of the SW key, be careful not to
damage it.
SW key
a
b
Hook
Fig. 3-8
3-16
Confidential
8.3
Boss
1
Boss
2
Back cover
Hook
Back cover
Side cover R ASSY
Fig. 3-9
3-17
Confidential
1a
1b
1a
Fig. 3-10
3-18
Confidential
8.4
2
Boss
2
Fig. 3-11
3-19
Confidential
Eject actuator
1c
Eject actuator
1b
1a
Hook
1a
1b
Eject actuator
Fuser cover ASSY
Fig. 3-12
3-20
Confidential
Bush C
Boss
Hook
Boss
Fig. 3-13
(3) Remove the Bush C, the Bush R and the Bush L from the Eject roller ASSY 1.
Bush C
Bush R
Fig. 3-14
3-21
Confidential
8.5
Fig. 3-15
3-22
Confidential
8.6
FUSER UNIT
(1) Disconnect the Connector.
Housing part
Connector
Fuser unit
Fig. 3-16
CAUTION:
Pull out the Connector from the Housing part of the Main body left side.
(2) Disconnect the two Connectors from the Eject sensor PCB ASSY.
Fuser unit
Connector
Fig. 3-17
3-23
Confidential
(3) Remove the two Taptite pan (washer) B M4x14 screws, and then remove the Fuser unit
from the Main body.
Fuser unit
Fig. 3-18
3-24
Confidential
8.7
Hook
Hook
Fig. 3-19
3-25
Confidential
8.8
CORNER COVER
(1) Remove the Taptite bind B M4x12 screw.
(2) Release the Hook to remove the Corner cover from the Main body.
Hook
Corner cover
Fig. 3-20
3-26
Confidential
8.9
Hook
Hook
Hook
Fig. 3-21
3-27
Confidential
<Bottom side>
Link arm
Boss
2b
1a
2a
Rib
(Paper feed frame
ASSY)
1b
Fig. 3-22
3-28
Confidential
Assembling Note:
When assembling the Roller holder ASSY to the Main body, note the assembling method
referring to the figure below.
Bush 6
Rib
Groove
Fig. 3-23
CAUTION:
When the Separation R shaft bush does not slide, put the Rib of the Bush 6 while
aligning the Groove of the Main body shaft hole from the Main frame L ASSY side.
3-29
Confidential
Hook
Connector
2b
1a
Hook
Fig. 3-24
3-30
Confidential
Fig. 3-25
3-31
Confidential
FFC
Connector
Connector
FFC
Fig. 3-26
Note:
After disconnecting the flat cable(s), check that each cable is not damaged at its end or
short-circuited.
When connecting the flat cable(s), do not insert it at an angle. After insertion, check that
the cable is not at an angle.
Assembling Note:
If the FG harness ASSY which comes from the Laser unit is not connected, the Laser unit
break down.
3-32
Confidential
Hook
Hook
2a
2b
Hook
Fig. 3-27
3-33
Confidential
Boss
1a
1a
Paper stack lever
Fig. 3-28
3-34
Confidential
Support flap 2
2a
2a
2b
1b
Support flap 1
Boss
1a
1a
Boss
Fig. 3-29
3-35
Confidential
2b
Bush L
Eject roller ASSY 2
2b
2a
Bush R
Fig. 3-30
3-36
Confidential
8.15 SW SUPPORTER
(1) Release the Hook to remove the SW supporter from the Main body.
Hook
SW
supporter
1a
1a
Rib
1b
Hole
Panel PCB ASSY
Fig. 3-31
3-37
Confidential
Panel film
Taptite cup B M3x8
4
3
Connector
Fig. 3-32
3-38
Confidential
Hook
Fig. 3-33
Note:
There are procedures for disassembling Main frame L ASSY after this procedure.
(8.31 MAIN FRAME L ASSY)
3-39
Confidential
1b
1a
1a
Hook
New toner sensor harness ASSY
Fig. 3-34
CAUTION:
Be careful not to damage the Hook of the New toner sensor harness ASSY.
3-40
Confidential
Filter ASSY
Fig. 3-35
3-41
Confidential
Laser unit
Fig. 3-36
3-42
Confidential
(2) Remove the Taptite cup S M3x6 SR screw, and then remove the FG harness ASSY from
the Laser unit.
(3) Remove the Taptite cup S M3x6 SR screw, and then remove the Air duct from the Laser
unit.
Taptite cup S M3x6 SR
Air duct
2
FG harness ASSY
Laser unit
Fig. 3-37
CAUTION:
When replacing the Laser unit, replace the Serial label attached on the Drive sub ASSY
with a new one supplied with a new unit. Another Serial label supplied with a new unit is
spare. Make sure to throw it out. When replacing the Laser unit, it is necessary to input
the characteristics information.
(Refer to "3. IF YOU REPLACE THE LASER UNIT" in Chapter 4.)
Serial label
2 to 10mm
Drive sub ASSY
Serial label
Fig. 3-38
3-43
Confidential
8.21 FAN MOTOR 60 UNIT / COVER SENSOR HARNESS ASSY / TONER LED
PCB ASSY
8.21.1 FAN MOTOR 60 UNIT
(1) Disconnect the Connector from the Toner LED PCB ASSY.
(2) Remove the Fan motor 60 unit from the Main body.
Connector
Label
Fig. 3-39
Assembling Note:
When assembling the Fan motor 60 unit, place it so that the attached Label faces outwards.
3-44
Confidential
Connector
2a
1a
Fig. 3-40
CAUTION:
When removing the Cover sensor harness ASSY, remove it as shown in the direction of
the allow 2b. Be careful not to damage the Hook.
3-45
Confidential
Connector
Connector
Hook
2b
2a
1a
Fig. 3-41
3-46
Confidential
(3) Release the Hook to remove the LED holder from the Toner LED PCB ASSY.
Hook
Fig. 3-42
3-47
Confidential
8.22 LVPS
8.22.1 PS PCB UNIT
(1) Remove the Taptite pan (S/P washer) M3.5x6 screw and the two Taptite cup S M3x6 SR
screws, and then remove the LV shield plate cover and the LV insulation sheet from LV
Shield plate 2.
Taptite cup S
M3x6 SR
LV insulation sheet
Fig. 3-43
3-48
Confidential
(2) Remove the Taptite bind B M4x12 screw, and then remove the SW holder from the Main
body.
(3) Remove the Taptite pan (S/P washer) M3.5x6 screw, and then remove the FG harness
ASSY of the Inlet harness ASSY from the LV shield plate 2.
(4) Remove the two Taptite flat B M3x10 screws, and then remove the Inlet harness ASSY
from the Main body.
(5) Remove the two Taptite cup S M3x6 SR screws, and then remove the PS PCB unit from
the LV shield plate 2.
(6) Remove the two Edge holder 3 from the LV shield plate 2.
(7) Disconnect the Connector from the PS PCB unit.
Edge holder 3
LV shield plate 2
Edge holder 3
Inlet harness ASSY
SW holder
2
4
7
LV shield plate 2
Connector
Taptite bind B
M4x12
PS PCB unit
Taptite pan
(S/P washer)
Inlet harness ASSY
M3.5x6
(FG harness ASSY)
Taptite cup S M3x6 SR
Fig. 3-44
3-49
Confidential
LV shield plate 2
Taptite cup S
M3x6 SR
Taptite bind B M4x12
Taptite cup S M3x6 SR
Fig. 3-45
3-50
Confidential
Guide part
Harness
Fig. 3-46
3-51
Confidential
(2) Remove the two Taptite bind B M3x10 screws, and then remove the Actuator holder
ASSY from the Main body.
Fig. 3-47
3-52
Confidential
(3) Remove the Registration actuator spring from the Hook part.
(4) Release the Hook to turn the Registration front actuator.
(5) Slide the Registration front actuator to remove the Registration front actuator from the
Actuator holder ASSY.
5d
Hook part
4a
3
5a
3
Registration actuator spring
Registration front actuator
Hook
Registration
front actuator
4b
Fig. 3-48
3-53
Confidential
(6) Remove the Edge actuator spring from the Actuator holder ASSY.
(7) Release the Hook and Slide the Edge actuator to remove the Edge actuator from the
Actuator holder ASSY.
Edge actuator
7c
6
Actuator holder ASSY
7b
Edge actuator
7a
Hook
Fig. 3-49
3-54
Confidential
(8) Remove the Taptite bind B M3x10 screw, and then remove the Registration front sensor
PCB ASSY from the Actuator holder ASSY.
Fig. 3-50
3-55
Confidential
Harness
Guide part
Fig. 3-51
3-56
Confidential
(2) Remove the two Taptite bind B M3x10 screws, and then remove the Rear actuator holder
ASSY from the Main body.
Fig. 3-52
3-57
Confidential
(3) Remove the Actuator spring rear from the Hook part.
(4) Turn the Registration actuator rear.
(5) Slide the Registration actuator rear to remove the Registration actuator rear from the
Rear actuator holder ASSY.
5b
3
Actuator spring rear
Hook part
Fig. 3-53
3-58
Confidential
(6) Remove the Taptite bind B M3x10 screw, and then remove the Registration rear sensor
PCB ASSY from the Rear actuator holder ASSY.
Fig. 3-54
3-59
Confidential
Main frame L
ASSY
Under FG wire
Fig. 3-55
3-60
Confidential
(2) Remove the Taptite cup S M3x6 SR screw and the nine Taptite bind B M4x12 screws,
and then remove the Drive sub ASSY from the Main body.
Fig. 3-56
CAUTION:
When removing the Drive sub ASSY, put the left side of the Main body as the top as shown in
the above figure because there is risk of the fall of the gears.
3-61
Confidential
8.26
DEV joint
1
DEV gear joint / 53R
Registration
pendulum gear spring
3
2
Fig. 3-57
3-62
Confidential
PT sensor holder
Hook
Fig. 3-58
3-63
Confidential
4a
4
3a
3
Registration gear
25 terminal
Fig. 3-59
CAUTION:
Be carefull, because the inside gear of the Registration differential gear ASSY is easy to fall.
3-64
Confidential
(5) Remove the Registration solenoid lever spring from the Main body and Registration
solenoid lever.
(6) Remove the Harness from the guide part of Main body.
(7) Remove the Taptite bind B M3x10 screw, and then remove the Registration solenoid
from the Main body.
(8) Remove the Registration solenoid lever from the Registration solenoid.
Registration solenoid
lever spring
Registration solenoid
Taptite bind B M3x10
8
Hook
5
Guide part
6
Harness
Fig. 3-60
3-65
Confidential
8.28.2 T1 SOLENOID
(1) Remove the T1 solenoid lever spring from the Main body and T1 solenoid lever.
(2) Remove the Harness from the Guide part of the Main body.
(3) Remove the Taptite bind B M3x10 screw, and then remove the T1 solenoid from the
Main body.
(4) Remove the T1 solenoid lever from the T1 solenoid.
T1 solenoid lever
T1 solenoid
Guide part
2
Harness
Hook
Fig. 3-61
3-66
Confidential
Fig. 3-62
3-67
Confidential
(2) Remove the two Taptite cup S M3x6 SR screws, and then remove the Chute ground
plate from the Main body.
Fig. 3-63
3-68
Confidential
(3) Remove the Main PCB sheet from the Main shield plate.
(4) Remove the three Taptite bind B M4x12 screws, and then remove the Main shield plate
from the Main body.
Fig. 3-64
3-69
Confidential
(5) Release the Hook to remove the Eject sensor PCB ASSY from the Main body.
Hook
Fig. 3-65
3-70
Confidential
Rubber foot
Fig. 3-66
3-71
Confidential
Note:
The procedure for disassembling the Main frame L ASSY after
"8.17 HIGH-VOLTAGE PS PCB ASSY" is described below.
Fig. 3-67
3-72
Confidential
(2) Remove the two Taptite cup S M3x6 SR screws, and then remove the Chute ground
plate from the Main body.
Fig. 3-68
3-73
Confidential
(3) Release the Hook to remove the Registration gear 25 terminal, the two Feeder gear 17
terminals and the Bush 6.
Hook
Registration gear 25 terminal
3b
3a
3a
Bush 6
3b
3c
3d
3c
Fig. 3-69
3-74
Confidential
(4) Remove the Taptite cup S M3x6 SR screw and the Taptite bind B M4x12 screw, and then
remove the Under FG wire from the Main body.
Main frame L
ASSY
Under FG wire
Fig. 3-70
3-75
Confidential
(5) Remove the four Taptite bind B M4x12 screws and the two Taptite cup S M3x6 SR
screws, and then remove the Main frame L ASSY from the Main body.
Memo :
Remove the Main frame L ASSY in the state that the DEV joint link is pulled out.
Main frame L
ASSY
Taptite bind
B M4x12
Fig. 3-71
3-76
Confidential
1.
HL-2150N
HL-2170W
HL-2140
HL-2150N
HL-2170W
4-1
Confidential
4-2
Confidential
4-3
Confidential
(8) Alert warning message of WHQL appears three times. Click Continue Anyway to
proceed.
(9) If the device driver is successfully installed, the following message screen appears.
Click Finish to return.
4-4
Confidential
(12) Alert warning message of WHQL appears. Click Continue Anyway to proceed.
(13) If the Brother Maintenance USB Printer driver is successfully installed, the following
message screen appears. Click Finish to return.
4-5
Confidential
<Procedures>
After the installation procedure of the Brother Maintenance USB Printer driver is
completed, refer to the following steps for the detailed procedures to rewrite the program
files. If the Brother Maintenance USB Printer Driver has already been installed to your PC,
start to rewrite the program files.
(1) Connect the PC and machine with the USB cable.
(2) Open the front cover, and turn the power supply of the machine on while holding down
the SW supporter. Make sure that the Toner/Drum/Error LED lights up, and release the
SW supporter, Make sure that all LEDs are off, and press the SW supporter four times.
Then, make sure that the Toner/Drum/Error LED lights up, and close the front cover.
(The USB serial number is fixed to B01234567890.)
(3) Start the PC. When doing this operation at the first time, the Plug & Play program is
performed, and the driver is installed.
(4) Open the hl2100 folder and double-click the FILEDG32.EXE icon to start. Make sure
that there is the printer icon of the connected machine, and that no error occurs.
(5) Click the Brother Maintenance USB printer driver in FILEDG32 to select.
(6) Drag the firmware (LZ...........) in the same folder and drop it onto the icon of the
applicable model in FILEDG32.
The files in the firmware are sent to the machine so that they are started to write into
the flash ROM automatically. After finishing receiving the files, the machine starts to
rewrite the firmware.
The Ready LED and Error LED blink irregularly while the firmware being rewritten. The
[Go] / Toner / Drum / Error LEDs light up when rewriting the firmware is completed. Be
sure not to disconnect the USB cable or to turn off the power supply of the PC before
the rewriting is completed.
(7) Turn the power supply of the machine off.
4-6
Confidential
4-7
Confidential
(3) Check the port (USB) which the machine is connected through and click Serial No. in
the lower box.
Enter the serial number (the last nine digits) of the machine into the box at the right
hand side. The serial number is shown in the window, and check that it is correct.
Follow the next step without clicking the OK button.
CAUTION:
Refer to Appendix 1 to know how to read the serial number of the machine.
4-8
Confidential
4-9
Confidential
<Procedures>
(1) Select Set Starter count , Set Standard count or Set High Capa count from Menu
according as the currently used toner cartridge.
Note :
It is impossible to set more than two types of the toner cartridge.
It selecting more than two types, the NG message is displayed.
(2) Check ON in the check box at the right hand side.
Click the OK button in the end. All of the settings are completed.
Turn the power supply of the machine off.
4-10
Confidential
2.
4-11
Confidential
3.
4-12
Confidential
1.
CONTROL PANEL
Various modes can be used if the power switch is set to ON while the [Go] button is held.
There are two types of modes: User Mode and Service Mode. Three types of LED display
are used to indicate that present setting.
Toner/Drum/Error LEDs are lighted at the same time to show that transfer to thespecified
mode is completed.
Ready LED is lighted to show that the [Go] button is held when the mode or function is
selected. Ready LED is out if the [Go] button is not held.
All LEDs are lighted for 1 second at the same time to show that initialization or change of
set values is completed.
5-1
Confidential
1.1
Open
Once
Twice
Function
Refer
to:
Once
5-4
Twice
2) Print Fonts
5-4
Three times
5-4
Four times
5-4
Five times
5-4
Six times
5-4
Seven times
5-4
Eight times
5-4
Once
5-7
Twice
5-8
Three times
5-8
Four times
5-8
Five times
5-8
Six times
5-8
Seven times
5-9
Once
5-9
Twice
5-11
Three times
5-15
Four times
5-15
Five times
5-15
5-15
5-15
5-6
Six times
Seven times
5-2
5-4
Confidential
1.2
User Mode
Basically, user mode should be accessed by service personnel only. However, if there is
demand, you can disclose to end users.
<Procedure>
(1) Check that the front cover is closed.
(2) Turn ON the power switch while holding down the [Go] button.
Check that Toner/Drum/Error LEDs are lighted.
(3) Release the [Go] button and check that all LEDs are out.
(4) See accompanying table, press the [Go] button again depending on the necessary
number of times.
Each mode starts 2 seconds.
Press the [Go] button
Mode
Once
Twice
2) Print Fonts
Three times
Four times
Five times
Six times
Seven times
Eight times
CAUTION:
Each mode starts 2 seconds after pressing the [Go] button.
If the [Go] button is pressed, the Ready LED is lighted. If the [Go] button is released,
the LED is out.
Pressing of the [Go] button 2 times (Print Fonts) and 7 times (Network Reset 1) is
ineffective for HL-2140, and pressing of the [Go] button 2 times or 7 times is printed the
(Test Sample page).
5-3
Confidential
<Function>
Functions of each User Mode.
1)
2)
Print Fonts
It is an effective function only for HL-2150N/2170W. The machine prints a list of the
internal fonts. The machine returns to the ready status after printing.
3)
4)
5)
6)
7)
8)
5-4
Confidential
1.3
Service Mode
The service mode is exclusively designed for the purpose of checks, settings and
adjustments, and this function should be accessed by service personnel only. You can
perform a print test and display the log information.
<Procedure>
(1) Check that the front cover is open.
(2) Turn ON the power switch while holding down the SW supporter. Check that Toner/
Drum/Error LEDs are lighted.
(3) Release the SW supporter and check that all LEDs are off.
(4) See accompanying table, press the SW supporter once, twice or for 2 seconds. (long
push), and then shift to each mode.
Press the SW supporter once
Press the SW supporter again depending on the necessary number of times after check
that Toner/Drum/Error LEDs are lighted.
Press the SW supporter
Mode
Once
Twice
Three times
Four times
Five times
Six times
Seven times
5-5
Confidential
Mode
Once
Twice
Three times
Four times
Five times
Six times
Seven times
5-6
Confidential
<Function>
Functions of each Service Mode.
9)
Toner sensor
(Toner LED PCB ASSY)
New toner
sensor
Cover sensor
Toner sensor
(Toner sensor PCB unit ASSY)
Fig. 5-1
5-7
Confidential
5-8
Confidential
Fig. 5-2
5-9
Confidential
Serial Number
Device Status
Drum Information
Error History
Replace Count
Developing Bias*
[00][00][00](XXXX00000XXX)[00101][XX][XXXX]
NVRAM CHECK SAM
Wireless specification Setup (EU/US/JP)
Specification Cord
Language (ENG/USA/CAN/FRA/GER/SPA/ITA/NOR)
DEMO Function (0: OFF, D: ON)
One Push Print (0: OFF, P: ON)
EWS CHN Setup (0: OFF, C: CHN Setup)
ISR Font (0: OFF, I: ISR Font)
Small Size Japan Control (0: OFF, J: ON)
Toner Type (0: Starter, S: Standard, H: High Capacity)
Paper Size (A: A4, L: Letter)
High-Voltage Inspection (0: OK, X: NG)
PCB Inspection (0: OK, X: NG)
Number of Motor Lock Error Occurrence
Number of Fixing Error Occurrence
Number of Electrical Discharge Error Occurrence
CAUTION:
* is displayed only in maintenance information.
Some margin of error must be taken into consideration because coverage for the
printable area of A4-size paper is calculated using video signals.
5-10
Confidential
Fig. 5-3
5-11
Confidential
Page 1
This page includes various setting information of the machine.
Printer information
In the following order
- Controller Version (CONT.ROM VERSION)
- Net work Version (NET ROM VERSION)
But, HL-2140 is not indicated
- RAM SIZE (Mbyte)
Printer settings information
Each term is indicated when if fulfills the condition, and HL-2140 is indicated the
maintenance information to the Page 1.
Page 2
This page includes the printer information and the maintenance information in the
following order.
Maintenance information
(1) Consumable information
The printable pages remained for the consumable part is indicated. Also, the
percentage of life remained over the total printable pages is indicated in numerical
value and bar graph.
Sample indication (DRUM) is as follows.
From the top left, the consumable part name is indicated. The right column is a
band graph separated into 50 scale marks.
Fig. 5-4
5-12
Confidential
CAUTION:
The drum unit life is shown by the band graph at the center of Printer Settings.
Drum Unit Life
How to Read the Drum Unit Life
- It initially indicates 100% and gradually decreases.
- It indicates 0% when the Drum LED is blinking.
- It stays at 0% even if further printing is done.
How to calculate the drum unit life
The drum unit life is based on the drum counter or the number of drum rotations.
The drum counter is based on the total printed pages on the drum unit. This total
printed pages should be reset every time you replace the drum unit with a new one.
(Refer to "2.1 User Maintenance Mode" in Chapter 5.) Basically this amount is equal to
the assured printable pages of the drum unit.
If under the situation with a little print number of sheets per one job, the page counter
based on the number of drum rotation exceeds the drum counter based on the total
printed page.
Refer to the calculation of the drum unit life based on the number of drum rotation
below;
How to calculate the page counter
The number of drum rotations for the first page printed is about 15. The number of drum
rotations per one page for the second or later page printed (continuous printing) is 4.3.
Using these figures, the page counter is calculated as follows:
Page counter based on the number of drum rotations = (Number of drum rotations for
the first page printed + (Number of drum rotations per one page for the second or later
page printed x (Number of pages in continuous printing - 1)) / 15
(* The number of drum rotations per one page continuous printing.)
Example: Starts to print when the machine is in the Ready state.
Continuous printing
1 page/job
2 pages/job
18 pages/job
If you leave the machine without printing for a long time, the number of drum rotations is
increasing. If you print one page per one job every time after leaving the machine
without printing for a long time, the drum unit life is shorter than usual.
5-13
Confidential
Error History
Replace Count
5-14
Confidential
Page 3, 4
These pages include various network settings information of the machine.
HL-2150N/2170W
HL-2170W
20) Developer Roller Counter Reset 1 (For the starter toner cartridge)
21) Developer Roller Counter Reset 2 (For the standard toner cartridge)
22) Developer Roller Counter Reset 3 (For the high-capacity toner cartridge)
Since print density is likely to become darker as toner is getting older, the developing
bias is lowered by degrees according to the number of prints so that an almost fixed
density can be maintained from the start of the use of brand-new toner to the end of it.
The value of the developing bias is printed on the maintenance sheet. The developing
bias is a parameter which depends on the developing assembly, so it needs to be reset
when the developing assembly is replaced. At that time, the developing roller counter
reading is also reset. This mode is to enable to execute these operations (equivalent to
those done when the developing assembly is replaced) manually from the service
mode.
5-15
Confidential
2.
2.1
Fig. 5-5
When replacing the drum unit with a new one, it is required to reset the drum counter
following the steps below:
<Procedure>
(1) Open the front cover while the power supply of the machine is ON, after check the LED
of the above-mentioned, and verify that the Error LED is lit.
(2) Keep the SW supporter pressed down until all LEDs on the control panel light up.
(approx. four seconds)
(3) Release the SW supporter when all LEDs light up and take the old drum unit out of the
machine.
(4) Verify that Error LED is lit, and install a new drum unit into the machine.
(5) Close the front cover.
Note:
When the machine printed out more than 100 pages after the drum counter is reset, the
replace counter for the drum is updated.
5-16
Confidential
<Procedure>
Standard toner cartridge
(1) Open the front cover.
(2) Take the drum unit out of the machine.
(3) Press the SW supporter.
(4) Install the drum unit into the machine.
(5) Press the SW supporter.
(6) Close the front cover.
High-capacity toner cartridge
(1) Open the front cover.
(2) Take the drum unit out of the machine.
(3) Press the SW supporter.
(4) Install the drum unit into the machine.
(5) Press the SW supporter twice.
(6) Close the front cover.
5-17
Confidential
48.00MHz
XTAL
TP225
C 51
TP157
R 66
TP256
TP261
TP247
TP251
TP2 52
10k
10k
10k
10k
10k
R47
@R21
@R29
@R13
R9
@R12
R10
R15
R16
R17
22
TP188
R42
22
R28
22
TP277
22
22
TP262
22
22
22
ADR6
ADR7
TP292
1 00
102
0V
UCKIN
22
TP205
167
TP211
SDCLK
HCM49 48.00000MHz
RA8
4
RA 8
3
RA8
2
25
26
IOWEN
27
C70
IORDN
5
TP112
4
3
0V
CD
SPICSN0
TP164
7 22
TP286
R69
TP155
SPICLK
RSTN
ADR[8]
ADR8
ADR[9]
ADR9
resetsel
ADR10
J TAG
011:-2.0ns 010:-2.5ns
ADR[13]
ADR13
ADR[14]
ADR14
ADR[15]
ADR15
(0:short reset)
1:normal
CMOS
ANALOG
70
ANALOG
71
FB_VC LN
3-1B
ADR16 -
ADR18
ADR1 9
134
ADR[20]
ADR20 PLL
133
ADR[21]
ADR[22]
ADR21 CPU/Video
clksel
ADR22
ADR[23]
ADR23 Debug
0V
0V
0:OFF
32
EXRSTN1
30
28
EXCSN0
EXINTN0
@R182
29
0V
TP141
1
RA8 22 TP169
8
TP185
EXRSTN0
USBDET
USBCTL
TP219
@R186
A0
A1
VCC
VSS
0V
VCC
GND
BLM18PG181SN1
L14
TP222 TP5
138
USBDN
TP272 99
MDCLK
MDRSTN
SEN2
MDDO
guarding
R62
PNLLED1/JRST
PNLLED2/JTCK
87
PNLSW0
VOUT2
G N D145
VOU T1
GND152
PNLLED3/JTMS
L:LD disable
H:LD enable(normal)
PWM:enable(TNRsave)
152
GND163
AVDD5
GND164
164
AVDD1
R68
5V
GND
DATA
C6 3
C104
R71
4 .7 k
C52
C 62
LDHALF
IMSA-9615S-05A-PP-A
C27P
C102
VDD3
3.3V
@CN7
TP269
VDD3
PNLLED0
3E/3-1F
DBRXD
2D/8E
PNLLED2
3E/3-2F
PNLLED3
3E/3-2F
PNLLED1
3E/3-2F
REGULATOR
D1
@R83
R4
1 0k
@S W1
TP287
81
80
GRIDDC
GRIDC
3-1C
@R5
HVPWMDEV
TP150
84
TP153
83
T P151
HVTRCV
@C176
C102
TP149
82
HVPWMCHG
150
ZD1
UDZS6.8B
HVPWMTRCC
79
R8 5
5.6k
R86
RB751V-40
108
TP49
REVIO2 (SDRD)
TP96
R161
0V
10 k
R216
10k
R160
10k
C102
10 9
C102
TP148
TP154
REVIO1 (SDWR)
10k
C683
10%(B)
R1 72
VDD3
FAN_LOCK
3-5E
HVPWMDEV
3 -1 C
HVPWMCHG
3-1C
HVTRCV
3-1D
HVPWMTRCC
3-1C
HVSHTDWN
3-2D
T P1
T P41
TP27 5
TP42
TP80
VDD3
OUT
LD1117S33-TR
C6
C104
C14
C1 04
10k
0
0
HVSHTDWN
0V
0V
GND
WLAN_PWR_ON
4- 7B
0V
5.1k
R88
R87
Q1
IN
@R36 10k
48
TP 6
VDD5
0V
@ CN4
VDD3
RSTICN
JTDO
JTDI
VDD3
3V
0V
GND
B2B-PH-K-PK(LF)(SN)
JTCK
@CN5
JTMS
DBR XD
JTRST
DBTXD
TEST_MODE
GND
DBRXD
2D/6E
DBTXD
3D
B2B-PH-K-Y(LF)(SN)
BM09B-SRSS-TB
0V
6.3(SMT)
105
0V
0V
OT1
FG 5
61
60
REVIO3 (SPI_RD)
REVIO4 (EESDA_OE)
TP147
brahma
R101
10k
R84
10k
VDD3
C94
0V
C95 C93
C92
0V
NAME
CIR B512257
CODE
1
DEBUG
JTAG
CH1
1 Through Hole
RLYOFFN
SKRDLA
0V
BLM18BD221S
(1608)
R 73
HEATERON
3-1A
TNRLED_CTRL
3-7D
49
0V
C103
AGND
TNRLED
C 103
C103
brahma
0V
C104
10%(B)
HEATER_ON
C103
114
BLM18PG181SN1
(1608)
47
HTLIMITN
AC_ZEROX
46
C103
C103
C103
163
AVDD6
NC
HTLIMITN
3-6D/3-8D
AC_ZE ROX
3-2B
C1 03
C103
0V
1%(F)
PNLLED0
6E/3-1F
PNLL ED1
6E/3-2F
PNLLED2
6E/3-2F
PNLLED3
6E/3-2F
90
45
VD D3
0V
C103
127
145
AVD D3
0V
0V
PNLLED0/JTDO
92
112
128
14 1
BD
MDCL K
3-6A
MDRST
3-6A
MDDO
3-6A
88
PNLSW0
3 -2E
GND141
126
91
SEN5
GND128
VOUT3
124
TP223
L15
LD
CN8
SEN3
SEN4
GND127
VOUT4
57
59
GND112
VOU T5
AVDD2
TP160
1.8k
SCAN_CTL
3-6C
39
58
C26
C38
C59
125
C64
C103
MAIN_CTL
3-6B
38
56
C 83
AVDD4
VDD3
VDD5
R70
VDD3
40
SEN0
SEN 1
VOUT 6
118
C49
C104
EESDA
guarding
41
55
GND111
115
3C
100
R63
1k
52
54
FRONT_COVER_SEN
3-6F
REG_REAR_SEN
3-6F
REG_FRONT_SEN
3-6F
EJCT_SEN
3-5E
PEDG_SEN
3-6F
PNEW_SEN
3-2E
VDD1.5
C29
123
R57
TP226
TP152
SCANCTL
SCAN_FGS
PD
122
DBTXD
DCCTL
DCFG S
44
C103
C 103
2D
96
50
C3 9
1 11
113
(2125)
TP221
EEPROM
94
MAIN_FGS2
3-7A
C1 03
C6 0
C68
GND110
TP146
116
VBDN
LD_HALF
SCANNER_FGS
3-8C
C103
C 103
C81
106
117
VDON
VBDN
APLLVSS
C47
GND97
110
BLM18PG181SN1
(1608)
0V
C50
C106
8E
98
4D
GND95
GND106
35
SI
TP273
100
DBTXD
DBRXD/JTDI
guarding
VB DN
APLLVDD
97
C168
C 104
0V
ASIC
1.5V
C103
C1 03
C103
95
36
VDD1. 5
VDD3
TP224
0V
C10 3
89
GND89
TP145
L13 (1608)
0V
VDD3
SDA
C27
GND85
AVREFM
VDD3
@C180
4
C103
A2
C25
C28
C30
C 82
85
73
8
C SN
SCK
VDD3
BR24L64F-WE2
C5 7
76
R197
4. 7 k
C5 8
C67
62
GND62
ADCVSS
11 9
0V
C48
GND51
74
GND76
WPN
TP212
VDD3
37
GN D 37
51
C169
C104
A 0V
S25FL008AM
8
USBCTL
4-1E
USBDP
4-1F
U SBDN
4-1F
1 37
USBDP
DBRXD
6E/8E
TEST
ASIC
23
GND23
121
7
1
14
GND14
ADCV DD
AVDD3
Serial FLASH
135
140
1
G ND1
@U9
C19 0
WLAN_CSN
4-5B
WLAN_RSTN
4-5B
LAN_CSN
4-1B
LAN_RST_N
4-1A
0
USBVCC
4 -2E
13 9
VDD15139
21
5
TP215
22
A0 V
129
64
1:ON
@R50 10k
VDD15129
NTEST
@R49 10k
VDD15104
107
@R48 10k
2170W
AIN7
TSTMODEN
TSTDATA
1:normal
00:165.519MHz(20PPM) 01:170.667MHz(21PPM)
10:173.714MHz(21PPM) 11:181.714MHz(22PPM)
ADR[22-1]
2-1C/4-1C/2-1A/2-1B/4-5D
guarding
TP73
TP48
L12
BLM18PG181SN1
(1608)
168
(0:through mode)
@U10
SCL
BLM18PG181SN1
0V
130
ADR17
VDD3
AVDD3
VDD3
1 04
77
ADR[17]
C103
TP270
VDD1.5
53
78
AD R[19 ]
22
100
TP99
L11(1608)
13
105
@R34 10k
2150N
VDD1553
VDD15105
TP107
CH2
1 Through Hole
@R35 10k
@R178
0V
LAN_INT
4-1B
VDD1513
72
ADR[18]
0V
EESDA
@R65
31
EXCSN1
EXINTN1
AIN5
AIN 6
120
4D
TP144
INTN0
VDD33176
86
132
EESDA
33
176
AIN4
43
FB_DEV
3-1C
SO
R56
EESCL
0V
2140
VDD33153
16 2
VDD1.5
@R188
TP220
RSTN
2-3A
Model INTN1
153
AIN3
FB_GRID
3-1C
1:JTAG Mode
22
1 31
VDD33101
136
68
69
ANALOG
ADR[16]
SPIDAT
C69
C101
Model Select
WLAN_INT
4-5B
101
AIN2
ANALOG
ANALOG
FB_TR
3-1C
1:1/2
0:Normal
ADR11 ROM
ADR12 Select
TP 213
1k
R3112N281C-TR-FA
SII
0:1/3
22
@R189 68
TP217
143
93
@R187
TP218
142
1
VOUT
75
FB_TRCCV
3-1C
ADR[10]
ROMCSN0
2-4A
IOWEN
2-4A/4-1B/4-5B
IORDN
2-4A/4-1B/4-5B
TP165
6 22
VDD3
42
VDD33136
100:-1.5ns
HOLDN
TP216
14 4
VCC
NC
VDD3342
24
TNR_SEN
3-2E
110:-0.5ns 101:-1.0ns
111:-0ns
ADR[12]
TP244
5 22
C103
GND
VDD339
AIN1
66
67
34
68 TP203 guarding
SDCLK
2-1B
R195 22 TP280
SDCSN
2-1A
ROMCSN
VDD3
9
AIN0
VDD3324
TP98
0
ANALOG
GND34
R61
SDCSN
RESET IC
U5
65
0
ANALOG L 6
63
R 67
4.7k
X2
TP159
THM2
3-5D/3-7D
AVREFP
C103
10%(B)
C71
THM1
3-5D/3-7D
(Edge)
VDD3375
SDoutCLK
Delay
ADR[11]
TP158
(Center)
(fro m sysclk )
GND21
TP263
103
C61
C 4P
110:-1.5ns 101:-2.0ns
011:-3.0ns 010:-3.5ns
TMC 2
TP293
R45
ADR4
ADR5
ADR[6]
ADR[7]
111:-1.0ns
100:-2.5ns
TMC 1
TP249
R46
ADR[4]
ADR[5]
S DCLK
Delay
VDD15168
TP279
R40
TP264
ADR3
VDD15130
TP204
R38
R39
U CKOUT
C4P
R18
R19
R20
TP254
TP281
R25
10k
TP255
A DR2
VDD1586
TP283
R202
DATA15
10k
20
DATA[15-0]
2-1C/4-1E/4-5B
T P2 48
@R208
DATA14
A DR1
ADR[2]
VDD1543
TP284
10k
TP129
DATA[15]
DATA12
DATA13
TP282
22
8
@R207
19
TP119
22
10k
18
TP198
22
R24
R 41
RA2 2
22
3
ADR[1]
A DR[3]
VDD33162
TP291
R26
TP253
TP209
10k
TP195
D ATA11
TP257
TP250
10k
17
DATA10
TP242
TP290
10k
TP197
DATA08
DATA0 9
22
R205
16
T P24 3
22
22
@R203
DATA[14]
15
R43
R204
DATA[13]
DATA07
11
12
TP245
R27
@R11
DATA[12]
10
TP207
TP208
TP123
2
1
R44
10k
DATA[11]
Board ID
TP187
TP289
TP259
TP260
TP258
10k
DATA[10]
DATA04
DATA06
10k
DATA[9]
DATA03
DATA05
8
TP288
22
R14
TP240
RA3
10k
TP214
R214
TP206
TP199
: Sensor Interrupt
150
ADR01/SD_A4
151
ADR02/SD_A5
154
ADR03/SD_A6
1 55
ADR04/SD_A7
156
ADR05/SD_A8
157
ADR06/SD_A9
158
ADR07/SD_A11
159
ADR08/SDDQM1
172
ADR09/SD_A0
171
ADR10/SD_A10
170
ADR11/SDBA1
1 69
ADR12/SDBA0
1 66
ADR13/SDRASN
165
ADR14/SDCASN
161
ADR15/SDWEN
16 0
ADR16/SDDQM0
149
ADR17/SD_A12
175
ADR18/SD_A3
174
ADR19/SD_A2
1 73
ADR20/SD_A1
147
ADR21
148
ADR22
1 46
ADR23
10k
DATA[8]
DATA02
TP194
TP196
TP210
DATA[7]
D ATA01
10k
DATA[6]
DATA00
R212
DATA[4]
R213
DATA[3]
DATA[5]
2
3
R215
U4
TP186
TP192
TP193
R206
DATA[2]
U4
TP95
ANALOG L 5
DATA[0]
DATA[1]
10k
10k
10k
10k
10k
10k
10k
10k
VDD3
ASIC,ROM,RAM,LD,Regulator
6-1
CR5000
LV0034-001 (1/4)
7
Confidential
DRAM,ROM
SDRAM
@ U8
1
CS
VDD14
CAS
VDD27
27
17
16
BA0
VSSQ6
BA1
VSSQ12
21
46
C103
C103
C11
VDD3
BYTE
12
VD D3
A0
ADR[2]
ADR[3]
23
ADR[4]
22
TP246
RA1
ADR[19]
25
ADR[18]
26
ADR[1]
29
ADR[2]
30
ADR[3]
31
5
A0
DQ2
A1
DQ3
DQ4
A3
DQ5
A4
DQ6
A5
DQ7
A6
34
ADR[10]
22
TP1 89
@R55
DQ11
A10/AP
DQ12
10
RA4
6
5
68
44
RA5
2
A11
DQ13
NC36
DQ14
45
48
50
51
36
68
3
TP202 4
RA6
NC40
68
53
TP190
TP19 1 4
42
47
40
0
256/512Mbit
DQ9
DQ10
A9
35
ADR[7]
ADR[17]
DQ8
A7
A8
68
13
33
ADR[6]
TP285 4
11
32
ADR[4]
ADR[5]
7
A2
DQ1
A2
DQ2
DQ15
DATA[0]
ADR[7]
19
DATA[1]
ADR[8]
18
DATA[2]
ADR[9]
DATA[3]
ADR[10]
ADR[11]
DATA[5]
ADR[12]
DATA[6]
ADR[13]
ADR[14]
ADR[15]
DATA[8]
DATA[9]
ADR[16]
DQ4
DQ5
A6
DQ6
A7
DQ7
DATA[1]
33
DATA[2]
35
DATA[3]
38
DATA[4]
A8
DQ8
A9
DQ9
A10
DQ10
A11
DQ11
A12
DQ12
A13
DQ13
DQ14
A15
DQ15/A-1
DATA[5]
DATA[6]
44
DATA[7]
30
DATA[8]
32
DATA[9]
USB
HOST
LAN
34
DATA[10]
33 ohm
A14
40
42
33 ohm
DATA[4]
DATA[7]
DATA[0]
31
DQ3
A4
A5
20
ADR[6]
24
A1
21
ADR[5]
0V
2
4
29
DQ0
24
A3
52
DQ0
23
FLASH
Memory
25
ADR[1]
VSSQ46
ADR[9]
68 ohm
VDD 3
WR/ACC
12
DQ1
ASIC
15
RY/BY
0V
VSSQ52
ADR[20]
SDRAM
RESET
C187
C101
46
0V
47
@R193
TP241
1k
RSTN
1-1C
C103
C103
54
VSS54
20
C103
14
41
C8
VSS41
C10
VSS28
C103
CLK
CKE
37
@C188
27
VSS2 7
WE
28
38
VDD3
ADR[12]
1-5B/1C/4-1C
ADR[11]
1-5B/1C/4-1C
C7
C103
49
C103
VDDQ49
C46
43
VDDQ43
UDQM
C45
guarding
SDCLK
1-3C
OE
11
VSS4 6
9
VDDQ9
LDQM
VDD3
VCC
28
VDDQ3
15
39
C9
WE
CE
ROMCSN0
1-3C
I ORDN
1-3C/4-1B/4-5B
IOWEN
1-3C/4-1B/4-5B
14
RAS
37
26
VDD3
VDD1
18
ADR[16]
1-5B/1C/4-1C
ADR[8]
1-5B/1C/4-1C
Parallel FLASH
@U1
19
SDCSN
1-3C
ADR[13]
1-5B/1C/4-1C
ADR[14]
1-5B/1C/4-1C
ADR[15 ]
1-5B/1C/4-1C
36
DATA[11]
39
DATA[12]
41
DATA[13]
43
DATA[14]
45
DATA[15]
48
DATA[10]
ADR[17]
DATA[11]
ADR[18]
17
DATA[12]
ADR[19]
16
A16
A17
A18
9
DATA[13]
ADR[20]
DATA[14]
ADR[21]
10
ADR[22]
13
A19
A20
DATA[15]
ADR1-5
A21
EDS2516AFTA-75-E
S29GL064M90TCIR2
FLASH
Memory
ASIC
22 ohm
ADR[22-1]
1-5B/4-1C/1A/1B/4-5D
SDRAM
DATA[15-0]
1-2B/4-1E/4-5B
LAN
100 ohm
ADR6-23
FG1
TP294
FG2
R37
FG1
ASIC
0V
SDRAM
0
R8
22 ohm
0
TP12
R128
0V
FG2
0
R125
C175
C17 2
C157
FLASH
Memory
C104
0V
0
TP10
24RET
R112
0V
FG3
0
C115
VDD3
R176
0
24RET
VDD24
C3
C2
C1
C8 7
4.7k
C13
LAN
C159
100 ohm
R74
R177
0
R104
0
TP7
C103
4.7k
C103
C103
C 103
C103
R169
VDD5
4.7k
R126
FG4
0V
C116
R151
0
R102
C131
C130
C133
C 132
C72
USB
HOST
C103
100 ohm
4.7k
0V
C103
C103
C103
C103
C103
TP296
0V
C103
C103
C103
R7
FG1
USB_FG
F G3
0
R6
VDD24
0V
0
TP276
@R3
C65
0V
@C5
T P8
(1608)
LAN_FG
C103
2 4RET
@R111
0V
FG_WLAN
0
F
FG5
NAME
FG4
CIR B512257
CODE
1
6-2
CR5000
LV0034-001 (2/4)
7
Confidential
2
LVPS
CN12
Q5
TP163
2.2k
HEATERON
1-3E
C183
C102
B
E
47k
0V
VDD24
C189
C 104
(1608)
TP 231
TP300
TP278 TP304 TP3
24RET
TP301 TP229
TP2
TP2 97 TP30 5
C192
C103
+24V
24RET
0V
C220
10V
6.3(SMD)
105
HU+
HU-
HV+
HW-
GND
10k
1
10k
10
24RET
ANALOG
100
MDRST
1-3E
TP133
R64
11
12
13
14
FG+
15
FG-
16
FB_DEV
C 109
C102
TP88
TP31
TP32
TP29
1.2
TP30
A0V
0V
TP87
A0V
TP103
TP44
TP4 6
TP 43
R120
1k
R121
10 0
R117
100
R116
100
R1 15
5B
C117
3 .3 k
C1 04
8C
MAIN_CTL
1-3D
0V
100
TP138
R157
56k
1%(F)
56k
1%(F)
TP132
22
LPm+
C102
C164
C163 TP79
0V
1 00k
23
R170
C10 2
LPm-
C156
HAm+
C103
30
HBm +
C88
A0V
0V
A0 V
C102
C10 2
13
T P101
1k
TP105
TP100
R89
1k
R90
1k
R81
SCAN_CTL
1-3D
10
HW-
TP97
100k
1%(F)
R82
TP50
GND
COILU
COI LU
PWM_DEV
COILV
PWM_CHG
COILV
PWM_TRCC
COI LW
COI LW
/TRCV
100k
100 k
1%(F)
TP8 9
C66
C1 02
TP90 C158
C102
V DD5
C101
HVSHTDWN
1-3F
C101
17
LPp -
13
T1_SOL
C103
HAp-
8C
63
HBp+
SCANNER_VOUT
8D
C16 7
TP104 TP106
1.5
C103
1
C97
C102
(1608)
C137
C102
14
15
0V
HCp-
TP94
VDD3
ANALOG
S0V
EJECT_SEN
GN D
16
VD D3
VDD3
R135
150
CN14
GND
THM1
1-6A/7D
C177
C103
10k
C178
C 101
R180
18k
1%(F)
0V
GND
FAN
PNLSW0
TNR_SEN
R99
VDD24
TF16SN1.60TTD
VCCsol
C55
C 56
C76
17
26
SGND26
PGND17
35
0V
SGND56
TB6570FG
24 RET
PGND35
C104
(1608)
C104
(1608)
C104
(1608 )
OT3
FG3
150
FAN_LOCK
1-1F
C200
C102
0V
VDD3
TNRLED
8D
L8
0
0
LED_READY
0V
LED_ERROR
PEDGE_SEN
LED_DRUM
LED_TONER
REG_FRONT
REG_REAR
IMSA-9615S-08A-PP-A
F_COVER_SEN
5
4
ZD6
15 0
R148
15 0
R154
10
150
R129
150
R1 42
C162 C147
C 150
TP11
PEDG_SEN
1-2E
REG_FRONT_SEN
1 -2E
REG_REAR_SEN
1-2E
FRONT_COVER_SEN
1-2E
TP114
TP13
TP14
NAME
CIR B512257
0V
6-3
CODE
0V
C102
C101
B10B-PH-K-S(LF)(SN)
UDZS6.8B
C102
L9
L7
C101
C101
C101
C101
C141
C144
C143
C142
VDD
R220
R221
C134
C102
0V
(PITCH=15)
BZX85-C11
(1608)
0V
TNR_LED
0
5
TP54
F1
10
VDD5
18k
1%(F)
VDD3
24RET
C161
TP307
VCCp
0V
C101
4
L10
TP53
FAN
4E
Z D2
NC42
27
C79
C104
FAN
C102
150
0. 3
0.3
FANLOW
VC C m
0 .3
R147 4.7k
150
R136
T1_SOL
F ANH IGH
53
R98
R141 33k
R137
REG_SOL
2D
2D
1.6k
1%(F)
0V
0V
TP156
0. 5
18
TP40
C8 4
C 102
0V
TP55
0. 5
20
19
NC36
C201
C140
C 101
TP84
21
42
VDD5
TP56
TP228
T1_SOL
NC3 4
R164 33k
150
REG_SOL
NC5
34
VDD3
straight
C101
(1608)
180
REGout
NC2
NC9
C40
C102
R153 33k
C 101
R139
R138
50
REGin
2
5
C102
(1608)
24RET
FAN_LOCK
HTLIMITN
1-2E/6D
CompB49
VDD5
36
PNEW_SEN
TP8 5
C101
0V
A0V
THM2
1-6A/5D
33 k
TP113
0V
C101
ZD7
C10 2
UDZS6.8B
C139
VDD3
48
CompB_OUT
46
56
R100
10k
TP115 ANALOG
4.7k
ANALOG
10k
CompA_OUT
CompA-
24RET
C145
TP271
(Edge)
R54
33k
R130
HTLIMITN
1-2E/8 D
TNRLED
4F
0V
CN9
+5V
LEDOUT
47
CompA+
EJCT_SEN
1-2E
150
(Center)
0V
0V
1k
R123
C102
PNLLED1
1-3E/1-6E
PNLLED2
1-3E/1-6E
PNLLED3
1-3E/1-6E
0V
R140
TP52
TP227
SCANNER_VOUT
SCANNER_WOUT
44
CompB+
C102
TP57
R122
330k
R124
10k
PNEW_SEN
1-2E
PNLSW0
1-2E
1 .5
16
LEDIN
43
TP162 ANALOG
THM1
1-6A/5D
45
0V
8E
TP51
(Center)
0V
CN9 10pi n
PANEL
4.7k
SCAN NER_UO UT
1 .5
7
OUTp-C
15
TNRLED_CTRL
1-3E
T P38
R179
R59
TNRLED
R134
680
1 %(F)
18k
1%(F)
C1 73
C103
R174
18k
1%(F)
ANALOG
VCC3
IMSA-9615S-17A-PP-A
R97
R96
THM2 (Edge)
1-6A/7D
10k
R58
33k
IMSA-9615S-05A-PP-A
0V
R173
C174
C101
REG_SOL
C121
C103
24RET
47k
60
VDD3
VDD3
0.5
Q A1
1 .5
4C
C103
0V
24RET
OUTp-B
C165
C102
(1608)
L2 (1608) 0
8E
PNLLED0
1-3E/1-6E
OUTp-A
HCp+
61
0V
C111
HBp-
4C
C112
5
THM 1
(Center)
REG_SOL
2.2k
62
SCANNER_WOUT
8D
GEAR
RN4905
64
TP108 TP110
1. 5
T1SOL
C138
C102
1
HAp+
8E
24RET
RS p
1W
2%(G)
(PITCH=12.5)
SCANNER_UOUT
3
THM2
(Edge)
HVPS
2.2k
SCANNER_FGS
1-2D
R78
0.62
1. 5
C166
TP111 TP109
0V
RN4905
C 78
0V
CN6
VDD 3
HVSHTDWN
C101
TP78
TP143
57
59
0V
EJECT_SEN/THM
C122
TNR_SEN
1-6A
MAIN_UOUT
MAIN_VOUT
MAIN_WOUT
TP86
C221
1.5
C96
IMSA-9615S-15A-PP-A
C101
1.2
4C
C10 1
VDD5
FGp
41
R 152
0V
58
47k
LPp+
33
5B
TP93
11
HW+
FB_TRCC
0V
QA1
OUTm-C
1.2
1.2
5B
C103
0V
TP81
HCm-
37
40
C89
TP102
12
HV-
FB_GRID
C102
(1608)
CONTACT
OUTm-B
5A
HU-
RA9
GRIDC
12
OUTm-A
HCm+
32
C102
C 102
C102
C102
HBm0V
0V
C102
C102
31
R72
HVPWMDEV
1-3E
HVPWMCHG
1-3E
HVPWMTRCC
1-3F
H VTRCV
1-3E
PCB
29
HAm-
C103
MAIN
28
C 75
C98
C105 C106 C107 C110
0V
C221
C90
C104
VCC5
24RET
2W
2%(G)
(PITCH=15)
FGin-
FG-
14
FB_TR
MAIN_FGS2
1 -2 D
R9 5
0.15
2.0
54
1%(F)
R171 TP134
FG+
10
11
TP92
RS m
39
6B
HU+
HV +
ANALOG
ANALOG
A NALOG
38
FGin+
T P91
R7 9
RSSm
MAIN_WOUT
C118
FGm
55
C91
FG-
VDD3
A0V
GRIDC
1-2E
FB_GRID
1-6A
FB_TRCCV
1-6A
FB_TR
1-6A
15
0V
51
52
FGO
5B
MAIN_VOUT
8C
C103
SE NSE
C77
C331
C471
10k
C128
C102
C126
C102
R168
SR_ENB
V DD3
1%(F )
C80
FG +
0V
ANALOG
1 00
TP131
T P76
SR_DATA
C N10
R118
C108
C10 2
25
14
A0V
T P45
FB_DEV
1-6A
OT 4
OSCc
12
T P200
TP33
1.2
C119
OSCr
SR_CLK
11
R80 150k
CONNECTOR:9615S-16A-PP
FB_VCLN
24
SR_RSTN
20k
TP137
6B
24RET
U3
13
C101
C54
MAIN_UOUT
C102
C102
C1 02
(1608)
(1608)
(1608)
VCC24
1k
MDCLK
1-3E
MDDO
1-3E
8B
CN1 3
R119
TP142
TP39
1.2
U
AC_ZEROX
C129
C1 04
TP47
1k
VDD3
HVPS
0V
VDD24
FB_VCLN
1-6B
TP37
R114
TP34
0V
TP35
TP36
+5V
TP83
@C191
C101
TP77
5
1k
C120
C103
@R211
@C193
10k
4
R113
0V
S0V
VDD3
100
3
5
VCC3
@R210
2
4
@R209
TP274
HVHW+
0V
C31
VDD5
AC_ZEROX
1-2E
TP75
TP298 TP306
T P302 TP161
1k
RA10
0V
TP299 TP230
TP1 35 TP 303 TP4
TRDTC123JUA+
cross
CN 3
4
HEATERONN
CR5000
LV0034-001 (3/4)
7
Confidential
TP172
@U7
64
62
@R52
LAN_AVDD3
TP233
RSET_BG
XTALOUT
0V
@R51
1M
LAN
@C17
C104
@C18
C103
@R190
12.1k
1% (F)
SPEED : YELLOW
0V
LEDY_ C
2B
@R2
330
VDD3
XTALIN
HCM49 25.00000MHZ
@C32
TP174
C8P
LEDY_A
(1608)
guarding
guarding
guarding
guarding
TPO+
TD+
TPO-
TD-
17
CT
TPI-
@R201
@R198
49.9
49.9
1%(F) 1%(F)
(2012) (2012)
@ R200
49.9
1%(F)
(2012)
AEN/PSEN
4.7k
@R199
49.9
1%(F)
(2012)
@R1
CSn
TP234
330
11
VDD3
LEDG_A
LE DB
2B
52
12
(1608)
LINK : GREEN
TP232
NC
I_LK/ACT
C104
LEDB
C104
NC
NC5
I_SPEED
NC
LEDA
3A
16
NC6
0V
WLAN_INT
1-1C
ADR[5]
ADR[15]
TP239
EEDIO
LAN_AVDD3
8
100
@C24
C106
(2012)
@C23
C104
@C22
C10 4
2
50
GND3A3
SA0
@RA11
1
DATA[9]
DATA[10]
DATA[11]
4
@RA12
1
DATA[13]
DATA[14]
DATA[12]
5
VCC18A5
47
DATA[15]
SA3
60
DATA[0]
VCC18A60
SA4
45
@C181
C10 4
@C33
C106
(2012)
@C184
C104
63
GND18A63
DATA[4]
8
GND18A8
10
TEST_CK_EN
7
6
23
D7
TEST0
D8
TEST1
D9
TEST2
10
11
GND3R3
0V
ADR[9]
1-5B/2-1C/1C
12
DATA[9]
DATA[10]
DATA[11]
DATA[15-0]
3
2
TEST1
T P116
53
D15
CP_CAP1
40
33
7
8 TP177
38
5 @RA16
37
DATA[14]
36
35
8 T P178
34
DATA[1]
DATA[2]
33
32
31
DATA[4]
8 TP180
30
4
3
5
@RA18
6
33
28
27
DATA[7]
0V
C 104
C104
GND26
@L1
@R144 10k
TP235
Vcc52
58
@R9 4
VCC1.8
TP236
@C35
C106
(2012)
@C 36
C104
SD13
VCCK43
@L3
100k
33
H_SUSPEND/WAKEUP
1
VCC1.8A
@R93
BLM11P300S
(1608)
100k
DGND1
TP27
34
9
D_SUSPEND/WAKEUP
DGND9
19
VCC1.8
TP18
43
29
TP28
VDD3
TP175
VCC1.8
0V
24
52
Vcc58
9
V18F
Vcc40
TP67
LAN_AVDD3
BLM11P300S
(1608)
SD11
D GND1 9
39
27
GL
DGND2 7
59
37
VCCK59
SD14
@R106 10k
SD15
58
@ C34
@C42
@C37
C103
C103
C10 3
DGND37
TP16
45
VDD3
57
OTGMODE
DGND57
TP15
@R108 10k
0V
GND58
1-2B/2-1C/5B
Vcc26
40
DACK2
0V
SD10
26
DACK1
29
VDD3
VCCK24
VDD3
14
C104
SD12
(1608)
Vc c 4
Vcc14
28
VDD3
C106
(2012)
26
SD9
TP66
4
DRE Q 2
@R14910k
C43
SD8
5 @RA17
DATA[3]
@L4
24
TP68
@C44
@C41
SD7
D ATA[5]
33
VDD_5V
7B
VDD3
@C154
C103
@R77 10k
Vbus
25
TP70
VDD3
@C179
SD6
DATA[15]
OT2
TP62
25
SD5
DATA[0]
DATA[6]
44
VCC3IO44
VCC3IO25
SD4
33
@ C151
C823
Vdd_5 V
DRE Q 1
SD3
FG
TP60
56
A1
TP71
SD2
0V
B6B-PH-K-K(LF)(SN)
A0
62
55
39
DATA[13]
C
0V
TP21
TP6 1
61
SD1
DATA[12]
10k
D14
SD0
41
10k
@R7 5
D13
18
42
5 @RA1 5
@R76
FG_WLAN
38
CLKOU T
@R166 10k
0V
RESET
C106
TP126
DATA[8]
D ATA+
17
TP121
100
13
D ATA-
16
0V
TEST2
NC
D11
15
D12
TP120
@R165
G ND
@C114
C47P
@C113
C47P
VDD3
T P117
60
54
11
22
22
TP69
59
D10
CP_CAP2
@C186
C106
(2012)
@C185
C104
@ R110
@R109
@R156 100k
12
33
2
3
TP17
13
TP127
DATA[7]
VDD3
VCC3R3
TP20
47
D6
DATA[6]
TCLK
57
TP167
@CN1 1
+ 3V
D5
TP125
DATA[5]
0V
56
TP166
46
33
H_DP2
7
6
4
@RA14
1
H_DM2
D3
5
D4
DATA[3]
ADR[22-1]
1-5B/2-1C/2-1A/2-1B/5D
D1
D2
3
DATA[2]
0V
TP124
8
4
@RA13
1
DATA[1]
SA5/FIFO_SEL
TP59
64
33
VCC1.8A
46
TP176
TP63
50
OTG_DP1
63
D0
33
SA1
SA2
TP122
DATA[8]
0V
49
49
OTG_DM1
DATA[15-0]
1-2B/2-1C/1E
48
1
@R60
Wireless LAN
(Straight)
(2125)
ADR[4]
VDD_5V
7D
41
@C73
100 3
T P25
H_OC1
H_OC 2
C103
@RA 7 4
INT1
TP72
C103
ADR[3]
42
30
0V
22
C103
TP173
WLAN_PWR_ON
1-3 E
INT2
VCC3A3
TP237
0.5
TP9
TP24
31
ADR[2]
H_PSW1
23
100
0V
TP26
36
T P184
IRQ
@R53
35
H_PSW2
TP181
TP201
ADR[6]
C106
(2125)
@C100
C104
2
GND
19
TP182
@R18 5 47
NC
1
C103
@R18310k
VDD3
1-1D
@C99
3 TP58
C104
TP74
@R150
RJLBC-248TC1
LAN_INT
@ C86
0V
R1170H331B-T1-F
32
20
EECK
PME
@C101
C27P
T P64
TP140
FG14
21
EECS
TP18 3
22
2
@R91
680
TP22
CE
@C148
C104
FG13
14
L AN_FG
1 0k
@R18410k
VDD3
@C85
C106
(2125)
TP1 9
44
X2ou t
WR
VOUT
0V
CS
RD
RESET
WLAN_RSTN
1-3D
13
0V
@R192 10k
TP238
IOIS16n
22
@R143 1k
I_FULL/COL
55
VDD3
20
VDD
3B
15
WRn
1-3C/2-4A/5B
TP170
@R181
RDn
21
TP65
@C170
IOWEN
1-3C/2-4A/5B 54
TP130
TP128
@R155 100
NC4
@C15
1 00
@R167
@U2
4
V DD5
C103
IORDN
@C16
14
53
WLAN_CSN
1-3C
IORDN
1-3C/2-4A/1B
IOWEN
1-3C/2-4A/1B
LEDG_ C
C22P
1
R92
3.3k
@C171
1-3D
X1in
C103
0V
0V
HCM49 12.00000MHZ
@X3 TP 23
43
@U6
RD4
TP168
@R175
51
RB751V-40
@C102
RD+
TP179
TPI+
LAN_CSN
@D2
3
RSTn
@C182
C10 2
@C155
1k
1 -3D
@C136
@R191
LAN_RST_N
@CN1
10
LEDA
61
@C153
TP171
@X1
0V
@C152
@C21
C8P
51
48
ID
0V
AGND
18
GND18
ISP1362B D
0V
@R107 10k
ADRESS,DATA BUS)
VDD3
AX88796BLF
E
TP265
R22
10k
USBVCC
1-2D
R23
1 5k
TP268
USBCTL
1-3D
USB
CN2
C12
R3 3
1.5k
C101
PC5V
DP
0V
0V
TP267
R32
USBDP
1-3D
24
TP266
R31
USBDN
1-3D
C3
@DA1
C2
R30
100k
C68P
C1
C20
C4 NC
24
C19
C68P
0V
0V
0V
DF5A6.8FU(F)
USB_FG
DN
GN D
FG
FG
UBR24-4K2G00
NAME
0V
CIR B512257
CODE
1
6-4
CR5000
LV0034-001 (4/4)
7
Confidential
6-5
Confidential
6-6
Confidential
6-7
Confidential
Wiring Diagram
6-8
Confidential
Serial number
****** A7J111101
Model number
Month of manufacture
A : January
E : May
B : February F : June
C : March
G : July
D : April
H : August
J : September
K : October
L : November
M : December
<Location>
Serial label
Fig. App. 1-2
App. 1-1
Confidential
Y delay
Frame manufacturer
and mold distinction
T1 the 1st mold
Y3 the 3rd. mold
X delay
Inspection machine
Serial number
<Location>
Serial label
Laser unit
Serial label
2 to 10mm
Serial label
App. 1-2
Confidential
Month of manufacture
A : January E : May
B : February F : June
C : March
G : July
D : April
H : August
J : September
K : October
L : November
M : December
Year of manufacture
7: 2007
8: 2008
<Location>
Drum unit
Toner cartridge
Serial label
Serial label
Fig. App. 1-6
App. 1-3
Confidential
Taptite cup B
Taptite cup B
M3x8
Taptite cup B
M4x12
Taptite cup S
Taptite cup S
M3x6 SR
Taptite flat B
Taptite flat B
M3x10
App. 2-1
Confidential
App. 3-1
Confidential
APPENDIX 4 REFERENCES
This page provides the retrieve information. It is possible to get the instruction of the subject
by just clicking on the link below.
1. Message indication
(Refer to 2.2 Message indication, Chapter 1 of the Service Manual.)
2. Diameter of rollers
(Refer to 4.2 Diameter of Rollers, Chapter 1 of the Service Manual.)
3. Machine specification
(Refer to 2. SPECIFICATIONS LIST, Reference 1 of the Service Reference Manual.)
4. Paper specification
(Refer to 2.6 Paper, Reference 1 of the Service Reference Manual.)
App. 4-1
Confidential
APPENDIX 5 GLOSSARY
ACRONYMS AND TECHNICAL TERMS
In this manual and the Service Reference Manual, the manual specific acronyms and
technical terms are used in addition to the generally used ones. The table below contains
typical acronyms and technical terms that are used throughout these manuals.
ASIC
CN
Connector
CO
Collimate
CPU
dB
decibel
DEV
Development
dpi
EEPROM
HEX
Hexadecimal
HVPS
IF
Interface
IPv4
IPv6
LD
Laser Diode
LED
LVPS
N/A
Not Applicable
NC*
Network Circuit
NVRAM
ppm
RAM
SW
Switch
App. 5-1
Confidential