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TECHNICAL SPECIFICATION
Aerial Installation Cable
(Reference:ERQ.f6.0226)
Designer
Senior Technical Manager
Approver
Chief Technical Engineer
1. General
1.1
Scope
This listed specification covers the design requirements and performance standard for the supply of
optical fiber cable in the industry. It also includes ZTT premium designed cable with optical,
mechanical and geometrical characteristics.
1.2
Cable type
Application
OFC-48/96G.652D-ADSS-4500N-LLDPE
Cable Description
ZTT cable possesses high tensile strength and flexibility in compact cable sizes. At the same time, it
provides excellent optical transmission and physical performance.
1.3
Quality
Excellent quality control is achieved through intense in-house quality check and stringent audit
acceptance by ISO 9001.
1.4
Reliability
Initial and periodic product qualification tests for performance and durability are performed rigorously
to ensure product reliability.
1.5
Reference
The cable which ZTT offered are designed, manufactured and tested according to international
standards as follows:
IEC 60793-1
IEC 60793-2
IEC 60794-4
ITU-T G.650
Definition and test methods for the relevant parameters of single-mode fibers
ITU-T G.652
EIA/TIA 598
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2. Optical Fiber
The optical fiber is made of high pure silica and germanium doped silica. UV curable acrylate material
is applied over fiber cladding as optical fiber primary protective coating. The detail data of optical fiber
performance are shown in the following table.
G.652D Fiber
Specifications
Category
Description
Before cabling
After cabling
@1310 nm
0.34 dB/km
0.36dB/km(Average)
0.37dB/km(Max.)
@1550 nm
0.20 dB/km
0.22 dB/km(Average)
0.24 dB/km(Max.)
Attenuation
1300~1324 nm
@1550 nm
0.093 ps/nm2km
@1310 nm
@1550nm
@1625nm
0.05 dB
0.2 ps/km
Mechanical
Specifications
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2.8ps/km.nm
18ps/km.nm
22ps/km.nm
Attenuation inhomogeneity
1100-1320 nm(fiber)
1260nm(cable)
Cutoff Wavelength
Dimensional
Specifications
0.1 dB
@1550 nm
@1625 nm
0.05 dB
0.10 dB
@1310 nm
@1550 nm
9.10.5m
10.30.7m
Cladding Diameter
125 1m
Coating diameter
250 15m
1m(average:0.5m)
Cladding Non-Circularity
2.0%
Coating Non-Circularity
6.0%
12.5m
Proof stress
0.69Gpa
1N-5N
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3. Cable Structure
3.1 Cable Type: OFC-48G.652D-ADSS-4500N-LLDPE
1
2
3
4
5
6
7
8
9
Technical Characteristics
The unique extruding technology provides
the fibers in the tube with good flexibility and
bending endurance
The unique fiber excess length control
method provides the cable with excellent
mechanical and environmental properties
Multiple water blocking material filling
provides dual water blocking function
Aramid yarns can provide good tension
performance
Construction
1. Outer sheath (LLDPE)
2. Strength member (Aramid yarns)
3. Loose tube
4. Fiber and jelly
5. Central strength member (FRP)
6. Water blocking yarns
7. Water blocking tape
8. Inner sheath (LLDPE)
9. Rip cords(4)
48 G.652D
4/2
12
ID:1.70.1mm; OD:2.50.1mm
2.60.1mm
Nom 1.2mm
Strength member
Aramid yarns
Nom 1.5mm
Cable OD
14.30.5mm
Cable weight
Mechanical
15520kg/km
Max. span
200m
4500N
Crush resistance
3000 N/10cm
20 x OD
10 x OD
blue
orange
green
brown
gray
white
red
black
yellow
violet
pink
aqua
Tube color
blue
orange
green
brown
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Technical Characteristics
The unique extruding technology provides
the fibers in the tube with good flexibility and
bending endurance
The unique fiber excess length control
method provides the cable with excellent
mechanical and environmental properties
Multiple water blocking material filling
provides dual water blocking function
Aramid yarns can provide good tension
performance
Construction
1. Outer sheath (LLDPE)
2. Strength member (Aramid yarns)
3. Loose tube
4. Fiber and jelly
5. Central strength member (Coated FRP)
6. Water blocking yarns
7. Water blocking tape
8. Inner sheath (LLDPE)
9. Rip cords(4)
Physical
Mechanical
96 G.652D
8/0
12
ID:1.70.1mm; OD:2.50.1mm
Nom 0.8mm
Strength member
Aramid yarns
Nom 1.5mm
Cable OD
15.00.5mm
Cable weight
17020kg/km
Max. span
200m
4500N
Crush resistance
3000 N/10cm
20 x OD
10 x OD
blue
orange
green
brown
gray
white
red
black
yellow
violet
pink
aqua
Tube color
blue
orange
green
brown
gray
white
red
black
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4. Test Requirements
Approved by various professional optical and communication product institution, ZTT also conduct
various in-house testing in its own Laboratory and Test Center. She also conduct test with special
arrangement with the Chinese Government Ministry of Quality Supervision & Inspection Center of Optical
Communication Products (QSICO). ZTT possess the technology to keep its fiber attenuation loss within
Industry Standards.
The cable is in accordance with applicable standard of cable and requirement of customer. The following
test items are carried out according to corresponding reference.
Routine tests of optical fiber
Mode field diameter
IEC 60793-1-45
IEC 60793-1-20
Cladding diameter
IEC 60793-1-20
Cladding non-circularity
IEC 60793-1-20
Attenuation coefficient
IEC 60793-1-40
Chromatic dispersion
IEC 60793-1-42
IEC 60793-1-44
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Test List
4.1Tension Loading Test
Test Standard
Sample length
Load
Duration time
10 minute
Fiber strain:0.05%; cable strain: 0.6%
Test results
Additional attenuation:0.05dB
No damage to outer jacket and inner elements
Load
Crush load
Duration time
15minute
Test number
3
Additional attenuation:0.05dB
Test results
No damage to outer jacket and inner elements
4.3 Impact Resistance Test
Test Standard
Impact energy
5J
Radius
10mm
Impact points
Impact number
1
Additional attenuation:0.05dB
Test result
No damage to outer jacket and inner elements
4.4Repeated Bending Test
Test Standard
Load
100N
Length
1.0m
Bending radius
Cycles
100 cycles
Additional attenuation: 0.05dB
Test result
No damage to outer jacket and inner elements
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Sample length
1m
Load
100N
Angles
cycles
Test result
Additional attenuation:0.05dB
No damage to outer jacket and inner elements
Bending radius
15 X diameter of cable(r250mm)
Turn number
Number of cycles
Test result
Temperature step
Length
1000m
20hrs
Cycles
Test result
1m
Sample length
3m
Test time
14 days
Test result
Moving length L
Cycles
Test result
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4.10Abrasion Test
Test Standard
Needle diameter
1 mm
Load
4N
Cycles
100
Test result
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Wooden flange
Inner tub
Cable fixing point
Axle hole
Cable trough
5.2 The color of cable marking is white. (The printing shall be carried out at interval of 1 meter on the
outer sheath of cable) The inner end of cable is then sealed with heat shrinkable end cap to prevent
ingress of water and is made available for testing. The outer end of cable is equipped with heat
shrinkable end cap. Outer sheath marking legend can be changed according to users requests.
5.3 Outdoor cable packing
Bakelite & wooden drum
Strong wooden batten protection
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