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NonDestructive Testing Mechanical (overview)

ISO9000(1994)
ISO9000(2000)
QAProcedures
ConstructionProcedures

Thesuccessfulapplicationofmechanicalnondestructivetestinginspectionmethodsrequiresthat

QCCheckSheets
InspectionPlan

1Thetestsystemandprocedurebesuitedtobothinspectionobjectivesandtypesofflaws.
2Theoperatorhassufficienttraining,experienceandisqualified.
3Thestandardforacceptanceisdefined.

AuditDocumentation
VendorInspection
PipingHydrotesting

Themostcommonlyusednondestructivetestingmethodsusedfortheinspectionofferrousandnoneferroussteelsonconstructionsite's
comprisethefollowing:

NonDestructiveTesting
Calibration

Thisinspectionmethodisusedfortheinspectionofcarbonsteelforthe
investigationofweldingdefectsonthesurfaceandsubsurface.The
advantagesofthismethodisthatthereisapermanentrecordforasbuilt
purposes.Approvalcertificationisrequiredtousethisequipmenton
site.

Thisinspectionmethodcanidentifythe
followingweldingdefects,pipemismatch,lack
ofpenetrationlackoffill,undercut,cavities.
burnthrough,slaginclusions,lackoffusion,
porosity,cracking,tungsteninclusions.

Liquid
Penetrant
Testing

Thisinspectionmethodisusedfortheinspectionofcarbonsteelforthe
investigationofweldingsurfaceandsurfacecracking.Theadvantages
ofthismethodisthatitiseasytouseandveryportable.Operatorsare
requiredtobecertified.

Thisinspectionmethodcanidentifythe
followingdefects,alltypeofsurfacecracks
,porosity,shrinkageareas,laminations.

Magnetic
Particle
Testing

Thisinspectionmethodisusedfortheinspectionofcarbonsteelforthe
investigationofweldingsurfaceandsurfacecracking.Theadvantages
ofthismethodisthatitiseasytouseandveryportable.Thismethodis
especiallysuitableforsurfacecarbonsteelmicrocracking.Operators
arerequiredtobecertified.

Thisinspectionmethodiscanidentifythe
followingdefects,subsurfacedefects.

Ultrasonic
Inspection
Testing

Thisinspectionmethodisusedfortheinspectioncarbonsteelforthe
investigationofweldingdefects.Operatorapprovalcertificationis
requiredinordertousethisequipmentonsite.

Thisinspectionmethodcanidentifythe
followingdefects,crackslaminations,cavities,
flakesporesbondingfaults,inclusions,internal
flaws,measurethicknessandcorrosion.

Hardness
Testing

Thisinspectionmethodisusedforcheckingthehardnessoftheheat
effectedzoneafterpostweldheattreatmentofweldedconnections.

Itisnormallystatedinthecontract
specificationsthehardnessvaluethis
inspectionmethodhastomeet.

Radiographic
Testing

WeldingProcedures
QA/QCJobDescriptions
OrganisationCharts

PHOTOS
Video&Photos
Posters
Rejected/Nonconforming
Work
ConstructionProject
Overview
FiberGlassReinforced
Piping
StructuralSteel
PilingWork
EarthWork

CivilWork
FabricationShop

WeldingPowerPiping

WeldingPipeLines
PostWeldHeatTreatment
NondestructiveTesting
CoatingWork
ElectricalWork
InstrumentationWork
StaticEquipment
Boilers
StorageTanks
HVAC

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