ANPQP - SUPPLIER PRODUCTION PREPARATION MONITORING PLAN AND STATUS REPORT

R / N Project:

Nissan Important Part

X78

Supplier Name:
Supplier Plant:
Part Name:
Part No. & Issue Level:
Design Note No. / DEVO:

ABC Corporation Ltd.

Barcelona
Widget A
12345 XXXXX
T0F789

Renault - CSR
OBD

Supplier Code:
Author:
Milestone:

R
A010
P Leader

Production Preparation Influencing Factors (All numbers below are cumulative numbers
Planned Target
% of Personnel at Full Volume Condition

Manning Requirement
M
A
N

Number of Personnel

Achievement
% of Planned Target
% of Full Volume Condition
Planned Target

Number of Personnel Fully

Trained

Skill Level

Test Achievement

Number of Tests Passed

% of Personnel at Full Volume Condition

Achievement
% of Planned Target
% of Full Volume Condition
Planned Target
% of Supplier Test Plan
Achievement
% of Planned Target
% of SOP Target
Planned Target
% of Process Capability Study Plan

Process Capability

Straight Through Ratio

K
E
Y

M
A
T
E
OK Ratio
R
I
A
L
Approval of Subcomponents

M
E
A
S
U
R
A
B
L
E
S

Part Graining

Part Marking for Mass

Production

Production Tooling
Completion

M
A
C
H
I
N
E

Production Gauging
Completion

Facilities
Commissioned

Production Cycle Time

Achievement

M Packaging Availability
E
T
H
O
D Work Instructions

Name
Signature

Number of Features Capable Achievement

% of Planned Target
% of SOP Target
Planned Target
% of SOP Target
% of Product Straight Through Achievement
% of Planned Target
% of SOP Target
Planned Target
% of SOP Target
% of OK Product
Achievement
(Including Rework)
% of Planned Target
% of SOP Target
Planned Target
Number of Sub-components
fully approved

% of Components approved by SOP

Achievement
% of Planned Target
% of SOP Target
Planned Target
Number of Components with % of SOP Target
Achievement
Graining Approval
% of Planned Target
% of SOP Target
Planned Target
Number of Components with % of SOP Target
Achievement
Mass Production Marking
% of Planned Target
% of SOP Target
Planned Target
Number of Production Tools
Complete

% Planned at Full Volume Condition

Achievement
% of Planned Target
% of Full Volume Condition
Planned Target
% Planned at Full Volume Condition

Number of Gauges Complete Achievement

% of Planned Target
% of Full Volume Condition
Planned Target

0
0%

2
8
8
8
25% 100% 100% 100%

0
0%

5
5
5
100% 100% 100%

92% 98% 98%

94% 100% 100%

94%
94%

98% 100%
98% 100%

0
0%

1
1
1
100% 100% 100%

0
0%

1
1
1
100% 100% 100%

0
0%

2
2
2
100% 100% 100%

2
2
2
2
100% 100% 100% 100%

2
2
2
2
100% 100% 100% 100%

% Planned at Full Volume Condition

0.15 0.15 0.15

100% 100% 100%

Achievement
% of Planned Target
% of Full Volume Condition
Planned Target

Production Control
A N Other
A N Other

QA
P Smithe
P Smithe

Copyright (C) 2011 Renault/NISSAN All Rights Reserved

Comments

1
2
2
50% 100% 100%

2
2
2
100% 100% 100%

% Planned at Full Volume Condition

Purch / Sales
N E Body
N E Body

Project Milestones
S-Lot
PT1
PT2
SOP
0
2
2
2
0% 100% 100% 100%

0
0%

Quantity of Packaging Available Achievement

% of Planned Target
% of SOP Target
Planned Target
% of SOP Target
Number of Work Instructions
Achievement
Complete
% of Planned Target
% of Full Volume Condition
Average Score

Project Leader
P Leader
P Leader

Doc. Ref. No./Ver ABC-010-8/Ver. 9

Doc Rev. Date:
Doc. Origin Date:
2011/1/31
pleasder@abc.co.jp
E-mail:
Tel:
+44 7895 156 456
Plan

% Planned at Full Volume Condition

Number of Facilities
Achievement
Commissioned in Final Location
% of Planned Target
% of Full Volume Condition
Planned Target
Cycle Time Achievement

5
5%

10
10%

50
100
50% 100%

1
50%

1
2
2
50% 100% 100%

###

###

Engineering
A Jones
A Jones

###

Design
S O Else
S O Else

###
Production
N E One
N E One

ANPQP - SUPPLIER PRODUCTION PREPARATION MONITORING PLAN AND STATUS REPORT

R / N Project:

Nissan Important Part

X78

Supplier Name:
Supplier Plant:
Part Name:
Part No. & Issue Level:
Design Note No. / DEVO:

ABC Corporation Ltd.

Barcelona
Widget A
12345 XXXXX
T0F789

Renault - CSR
OBD

Supplier Code:
Author:
Milestone:

R
A010
P Leader

Production Preparation Influencing Factors (All numbers below are cumulative numbers
Planned Target
% of Personnel at Full Volume Condition

Manning Requirement
M
A
N

Number of Personnel

Achievement
% of Planned Target
% of Full Volume Condition
Planned Target

Number of Personnel Fully

Trained

Skill Level

Test Achievement

Number of Tests Passed

% of Personnel at Full Volume Condition

Achievement
% of Planned Target
% of Full Volume Condition
Planned Target
% of Supplier Test Plan
Achievement
% of Planned Target
% of SOP Target
Planned Target
% of Process Capability Study Plan

Process Capability

Straight Through Ratio

K
E
Y

M
A
T
E
OK Ratio
R
I
A
L
Approval of Subcomponents

M
E
A
S
U
R
A
B
L
E
S

Part Graining

Part Marking for Mass

Production

Production Tooling
Completion

M
A
C
H
I
N
E

Production Gauging
Completion

Facilities
Commissioned

Production Cycle Time

Achievement

M Packaging Availability
E
T
H
O
D Work Instructions

Name
Signature

Number of Features Capable Achievement

% of Planned Target
% of SOP Target
Planned Target
% of SOP Target
% of Product Straight Through Achievement
% of Planned Target
% of SOP Target
Planned Target
% of SOP Target
% of OK Product
Achievement
(Including Rework)
% of Planned Target
% of SOP Target
Planned Target
Number of Sub-components
fully approved

% of Components approved by SOP

Achievement
% of Planned Target
% of SOP Target
Planned Target
% of SOP Target
Number of Components with
Achievement
Graining Approval
% of Planned Target
% of SOP Target
Planned Target
Number of Components with % of SOP Target
Achievement
Mass Production Marking
% of Planned Target
% of SOP Target
Planned Target
Number of Production Tools
Complete

% Planned at Full Volume Condition

Achievement
% of Planned Target
% of Full Volume Condition
Planned Target
% Planned at Full Volume Condition

Number of Gauges Complete Achievement

% of Planned Target
% of Full Volume Condition
Planned Target
% Planned at Full Volume Condition

Number of Facilities
Achievement
Commissioned in Final Location
% of Planned Target
% of Full Volume Condition
Planned Target

% Planned at Full Volume Condition

Cycle Time Achievement

Achievement
% of Planned Target
% of Full Volume Condition
Planned Target
% Planned at Full Volume Condition

Quantity of Packaging Available Achievement

% of Planned Target
% of SOP Target
Planned Target
% of SOP Target
Number of Work Instructions
Achievement
Complete
% of Planned Target
% of Full Volume Condition
Average Score

Project Leader
P Leader
P Leader

Purch / Sales
N E Body
N E Body

Production Control
A N Other
A N Other

QA
P Smithe
P Smithe

Copyright (C) 2011 Renault/NISSAN All Rights Reserved

Doc. Ref. No./Ver ABC-010-8/Ver. 9

Doc Rev. Date:
2011/2/28
Doc. Origin Date:
2011/1/31
pleasder@abc.co.jp
E-mail:
Tel:
+44 7895 156 456
PT1 Status Report

Project Milestones
S-Lot
PT1
PT2
0
2
2
0% 100% 100%
0
1
100% 50%
0%
50%
1
2
0
50% 100%
0%
1
0
100% 100%
0%
50%
2
8
8
25% 100% 100%
6
2
100% 75%
25% 75%
0
5
5
0% 100% 100%
0
4
100% 80%
0%
80%
92% 98%
94% 100%
90%
98%
92%
94% 98%
94% 98%
93%
99%
93%
0
1
1
0% 100% 100%
0
1
100% 100%
0% 100%
0
1
1
0% 100% 100%
0
0
100% 0%
0%
0%
0
2
2
0% 100% 100%
0
2
100% 100%
0% 100%
2
2
2
100% 100% 100%
2
2
100% 100%
100% 100%
2
2
2
100% 100% 100%
2
2
100% 100%
100% 100%
0
2
2
0% 100% 100%
0
2
100% 100%
0% 100%
0.15 0.15
100% 100%
0.25
60%
60%
5
10
50
5%
10% 50%
10
5
100% 100%
5%
10%
1
1
2
50% 50% 100%
1
1
100% 100%
50% 50%
100% 84% ###
Engineering
A Jones
A Jones

Design
S O Else
S O Else

SOP
2
100%

Comments

Person not in
place, starts
wk 10

2
100%

8
100%
Re-testing,
results wk 15

5
100%
Tool modification
pending,
Completion wk 14

98%
100%

100%
100%

1
100%

1
100%

Awaiting
judgement by
customer

2
100%

2
100%

2
100%

2
100%

0.15
100%
Cycle time to be
reduced by including
3rd operator

100
100%

2
100%

###
Production
N E One
N E One