Professional Documents
Culture Documents
www.airliquidewelding.com
Improve your productivity and the quality of your welding and cutting applications with the automatic
solutions that Air Liquide Welding group can offer you. Whatever the welding process
(Submerged Arc, MIG/MAG, TIG, Plasma...) or the cutting process (Oxyflame, Plasma),
our experience is at your service. You will find in the present catalogue not only equipments for your
applications but solutions that provide a better quality and productivity enhancement.
Summary
Automatic cutting
1275-059
2001-254
10
12
13
14
15
16
22
Automatic welding
1311-012
2001-115
3435-032
3
4
6
8
24
28
30
31
32
34
36
38
44
46
48
50
52
53
54
59
60
61
62
64
66
70
72
73
74
76
79
80
81
82
83
Portable carriages
Portable carriages: three practical and functional carriages for ancillary cutting jobs in the
2188-004
2188-006
2188-005
TAGLIATUBI 397
PRATIC
PYROTOME SE
Oxycutting of tubes
to 1 200 mm (48").
manuvrable tool.
of connections).
A versatile and powerful tool.
Cat. no.
Speed
Cutting thickness
Basic
composition
Add-ons
0950-031
NOVITOME C
For easy and economic cutting by using a simple opto-electronic reader.
OUTLINE SPECIFICATION
Dimensions in mm
oxy/plasma
oxy/plasma
300
300
1 250
1 250
1 250
1 250
2 x 750
2 x 750
1 500
1 500
95
95
1 900
1 900
9x3
9x3
220 V 50 - 60 Hz
220 V 50 - 60 Hz
3 280 x 3 100
3 280 x 3 100
Floor area (L x W)
Package dimensions (wooden crate)
Net weight (kg)
300
310
(T. 1030)
(T. 1030)
(D 2.5+)
Numerical control
COMPOSITION - EQUIPMENT
included in basic version
optional
Electric start
Soft start
Plasma power source interface
Manual tool-holder
Motorised tool holder collar
(fixed)
(fixed)
0950-033
0950-032
OXYTOME 5 C
MULTITOME C
OXYTOME 5 C
oxy/plasma
oxy/plasma
oxy/plasma
300
300
300
1 550
1 550
2 500
1 550
1 550
2 500
2 x 1 025
2 x 1 025
2 x 1 250
2 350
2 350
3 000
95
95
95
2 200
2 200
3 000
9x3
9x3
12 x 3
220 V 50 - 60 Hz
220 V 50 - 60 Hz
220 V 50 - 60 Hz
4 450 x 3 000
4 450 x 3 000
6 200 x 4 300
310
385
795
(T. 1503)
(T. 1503)
(T. 1520)
(D 2.5+)
(D 2.5+)
2001-254
MULTITOME C
x1
xN
xN
x1
xN
xN
x1
x1
1275-059
Gantry machines
OXYTOME, OXYTOME HPC: a range of machines destined for
oxycutting and plasma cutting piloted by numerically controlled
machines with the possibility of computer assistance to improve
B/C
700
544
550
flexibility.
OXYTOME
40
OXYTOME 20 OXYTOME 25 OXYTOME 30 OXYTOME
(double drive)
Cat. no. without NC/ single motor/ 1 oxy torch
oxy/plasma
oxy/plasma
oxy/plasma
oxy/plasma
15/04/10
15/04/10
15/-/10
OUTLINE SPECIFICATION
Dimensions in mm.
Speed (m/min.) fast/ single motor work/ double motor work 15/04/10
cutting width with 1 torch without additional torch
2 400
2 900
3 400
4 400
1 625
2 125
2 625
3 625
2 400
2 900
3 400
4 400
155
155
155
155
3 000
3 000
3 000
3 000
12 x 3
12 x 3
12 x 3
12 x 3
A=
Double driven
Cutting solenoid valves on oxy torch
Piloted gas panel
Automatic gas control
D 2.5+, D 510, D 610 numerical control optional or HPC
Gas manifold, cut oxygen valves
Heating kit with solenoid valves, without pilot gas
Uprated heating system with solenoid valves, without pilot gas
COMPOSITION - EQUIPMENT
included in basic version
optional
if piloted gas
if piloted gas
if piloted gas
if piloted gas
xN
xN
xN
xN
Automatic indexation(3)
(2)
nd
(4)
Marker HF*
Pneumatic marker*
Additional track of 3 m
xN
xN
xN
xN
x1
x1
x1
x1
xN
xN
xN
( 1)
( 2)
(3)
(4)
xN
2005-783
0255-043
OXYTOME
OXYTOME HPC
OXYTOME HPC
OXYTOME 35
HPC
OXYTOME 40
HPC
(double drive)
(double drive)
oxy/plasma
oxy/plasma
oxy/plasma
oxy/plasma
15/04/10
15/04/10
15/-/10
15/-/10
2 400
2 900
3 400
3 900
4 400
1 625
2 125
2 625
3 125
3 625
1 900
2 400
2 900
3 400
3 900
4 400
155
155
155
155
155
155
3 000
3 000
3 000
3 000
3 000
3 000
12 x 3
12 x 3
12 x 3
12 x 3
12 x 3
12 x 3
230 V 50 - 60 Hz
230 V 50 - 60 Hz
230 V 50 - 60 Hz
230 V 50 - 60 Hz
230 V 50 - 60 Hz
230 V 50 - 60 Hz
OXYTOME 15
HPC
OXYTOME 20
HPC
OXYTOME 25
HPC
OXYTOME 30
HPC
oxy/plasma
oxy/plasma
15/04/10
15/04/10
1 900
1 125
xN
xN
xN
xN
xN
xN
xN
xN
xN
xN
xN
xN
x1
x1
x1
x1
x1
x1
xN
xN
xN
xN
xN
xN
x1
x1
x1
x1
x1
x1
xN
xN
xN
xN
xN
xN
OPTITOME 15
The OPTITOME 15 is a portal plasma cutting machine (in option single torch
oxy-gas cutting) designed for the cutting applications in the thin sheets
industries, in the ventilation, stove setting and air-conditioning industries.
The design of the installation, the possibilities of equipment, the multi-use
and the cutting capacities on non-alloyed steels, stainless steels and light
alloys make the OPTITOME 15 the ideal tool for small and medium
fabrication series.
OPTITOME 15
NERTAJET 50
NEW
OUTLINE SPECIFICATION
Dimensions in mm
PRESTOJET 4
NERTAJET HP 125
1 500 mm
1 500 mm
1 500 mm
Cutting
thickness
plasma
1 to 8 mm
1 to 40 mm
0.4 to 30 mm
oxy-cutting (option)
3 to 50 mm
3 to 50 mm
3 to 50 mm
Advance
rate
cutting
1 000 cm/min
1 000 cm/min
1 000 cm/min
fast
1 500 cm/min
1 500 cm/min
1 500 cm/min
1 500/3 000 mm
1 500/3 000 mm
3 000 mm
Cutting gas
Compressed air
Compressed air/N2/Ar+H2
O2/Ar+H2/N2+(1)
Pilot gas
Compressed air
Compressed air/N2/Ar+H2
Ar
230 V - 50/60 Hz
230 V - 50/60 Hz
230 V - 50/60 Hz
Numerical control
POC 75
POC 75
POC 100
Electronic sensor
COMPOSITION - EQUIPMENT
included in basic version
optional
Additional track
Smoke extractor
on cutting table
on cutting table
on cutting table
Cutting table
fume extracting
fume extracting
fume extracting
NERTAJET 50
NERTAJET HP 125
Extraction unit
Marker H.F.*
Integrated marker with cutting torch
PRESTOJET 4
OCP 100
CPM 15
OCP 150
1 torch maximum
Oxy-gas cutting
8
( 1)
( 2)
1 torch maximum
With NERTAJET HP 125 you can choose every process except Water vortex.
Either sensor or capacitive sensor.
1 torch maximum
(3)
(4)
0031-045
2004-594
2000-194
OPTITOME 15
ALPHATOME
PLASMATOME
ALPHATOME 20/25/30/35/40
High accuracy installation for plasma cutting. High quality cuts for
PLASMATOME
25
30
20
40
20
ALPHATOME
30
25
W 000 325 390 W 000 325 391 W 000 325 393 W 000 325 394 W 000 236 057 W 000 236 058 W 000 236 059
2 400 mm
2 900 mm
3 400 mm
4 400 mm
2 000 mm
2 500 mm
3 000 mm
0.4 to 70 mmm
1 000 cm/min
1 000 cm/min
1 500 cm/min
2 200 cm/min
3 000 mm (base)
500 mm (base)
Multi-gas
Argon
Argon
230 V - 50/60 Hz
230 V - 50/60 Hz
x 1 (HPC only)
x 1 (HPC only)
per 1.5 or 3 m
per 2 or 3 m
35
40
On request
On request
3 500 mm
4 400 mm
NERTAJET 50 / HP 125/300/420/600/720
B/C
700
544
550
For plates wider than 4 m or for certain equipment, a reinforced structure is used to e
movement stability and precision.
COMPOSITION - EQUIPMENT
included in basic version
optional
OUTLINE SPECIFICATION
Dimensions in mm
35
10
(1)
(2)
3
2
3
3
900
815
745
900
6
5
6
6
(4)
W
Plasma
15/10
400
315
245
400
(size 45 maxi)
12 x 3
230 V - 50/60 Hz
(3)
PLASMATOME R
50
60
5 400
5 245
5 400
155
3 000
(size 45 maxi)
230 V - 50/60 Hz
-
HPC
xN
xN
xN
xN
HPC
-
xN
xN
x1
x1
xN
x1
550
xN
xN
x1
550
xN
(5)
On request.
230
2003-342
2007-361
2006-298
OXYTOME RS
S)
ensure
RS HPC**
60
6 400
6 245
6 400
155
3 000
-
(size 45 maxi)
0 V - 50/60 Hz
HPC
-
PLASMATOME TWIN RS
CYBERTOME
CYBERTOME
CYBERTOME
up to 90 **
CYBERTOME HPC
up to 90 **
ON REQUEST
Oxycutting
Oxy/Plasma
15/10
3000
ON REQUEST
Plasma
15/10
3000
-
ON REQUEST
Oxy/Plasma
15/10 or 30/10
-
ON REQUEST
Oxy/Plasma
15/10 or 30/10
-
12 x 3
230 V - 50/60 Hz
230 V - 50/60 Hz
-
16 x 3
230 V - 50/60 Hz
-
16 x 3
230 V - 50/60 Hz
HPC
xN
xN
xN
xN
HPC
xN
xN
xN
xN
x
x
x
x
N
N
N
N
HPC
xN
xN
xN
xN
xN
xN
xN
xN
xN
xN
x1
x1
x1
x1
x1
xN
x1
550
xN
xN
x1
550
xN
xN
x1
550
xN
xN
xN
xN
150
xN
xN
xN
xN
150
xN
11
1922-038
Additional equipment
E
0031-062
1115-001
1275-049
0255-044
B HF marker pen
This pneumatic vibrator
engraves sheet metal by
slightly scoring the surface
finish. Recommended for
use on thin plates.
C Felt-tip marking
Gravity-operated felt tip for
marking stainless steels
and light alloys.
It operates by gravity and
does not alter the surface
finish of the material.
D Pneumatic marking
For punching or engraving
plates.
The depth of marking is
controlled by varying the
compressed air pressure
and the speed.
Recommended for use on
plates thicker than 5 mm.
1065-001
2007-487
V X K Straight line
bevelling unit
For bevelling along the
machine axes with
mechanical sensing.
V X K endless rotation
bevelling unit
Can be fitted on
Cybertome Numerical
control programs the
blowtorches positions.
It can work V, X, or K type
bevels from 0 to 45 for
plates up to 60mm thick
(other possibilities on
request).
Automatic indexing
The arrival of automatic
indexing has encouraged
an upward trend in multitorch applications. This
option uses the HPC
digital process control to
adjust the spacing
between torches.
This means that the
machine can be
programmed to cut
identical parts or one-off
parts without the need for
operator intervention. This
option also allows entirely
automatic use of a
machine equipped with 2
identical or 2 different
accessories.
Home positioning
(not shown) Used
as a reference point
from which all programs
are started.
2007-720
1507-001
2005-785
Plasma straight
This system is used to
work bevels along the
axes using a plasma torch.
For further details on this
option, please contact us.
2004-071
Plasma longitudinal
This system allows the
operator to manually tilt
the torch in order to work
plasma bevels along the
longitudinal axis.
1507-002
12
0031-028
0031-055
2008-470
Bevelling system
0255-011
1806-064
2002-506
AZURMATIC tables
standard lengths of 3 to 12 m,
and 3 m,
maximum capacity:
sheet thickness 50 mm.
maximum capacity:
Technical characteristics:
air-flow rate.
widths to demand,
Technical characteristics:
Technical characteristics:
Cat. no.
Width
Length*
Cat. no.
Width
Length*
1 500
3 000
2 000
3 000
1 500
6 000
2 000
6 000
2 000
3 000
2 000
9 000
2 000
4 000
2 000
4 000
2 000
6 000
2 000
12 000
2 000
9 000
2 500
3 000
2 500
3 000
2 500
6 000
2 500
6 000
2 500
8 000
2 500
9 000
2 500
12 000
3 000
3 000
3 000
6 000
3 000
6 000
3 000
12 000
3 000
9 000
13
Numerical controllers
Perfectly integrated into Air Liquide Welding machines, the D 2.5+, 510, 610 or HPC
DIGITAL PROCESS offers you even better accuracy, productivity and return on
investment. The diversity of the offer covers all user expectations. Interactive
D 2.5+
D 610
2002-102
D 510
2003-211
2003-638
0255-063
2002-105
Cutting softwares
3638-14
MAGICNEST JUNIOR
Principally designed for small or medium sized cutting machines, MAGICNEST JUNIOR is an
intuitive and easy-to-use CAD software that integrates 2D designing tools. Its cutting
technology, simulation, quote and simplified manual nesting modules complement the
product for the fuss-free control of the machine. It can also read and modify all types of
drawing - DXF, DWG, DSTV etc. The serial transmission module WINRS supplements the
functionalities of the product.
Cat. no.: W 000 325 351
MAGICNEST 01
MAGICNEST 10
Optional MAGICNEST
BEVEL
3
Optional MAGICNEST
table converter ESSI / ISO
(for HPC-D610)
Cat. no.: on request
LOGITRACE
Boiler-making module
Fully compatible with and
complementary to MAGICNEST.
Software for making calculations for
boiler works. Trunk cones, intersections,
cylindrical, cylinders, etc. Complements
MAGICNEST for all your development
needs.
Cat. no.: W 000 325 350
5
CAMDUCT
0.4
0.5
0.6
0.8
1.5
2.5
Carbon steels
10
12
15
16
18
20
22
25
30
35
40
50
60
70
O2
N2 - N2 DUALGAZ
N2 - A r H2 DUALGAZ
A r H2 - N2 DUALGAZ
Stainless steels
A r H2
N2
N2 water vortex
N2 - N2 DUALGAZ
N2 - A r H2 DUALGAZ
Aluminium
and aluminium
alloys
A r H2 - N2 DUALGAZ
A r H2
N2 water vortex
0.4
0.6
0.5
1
0.8
2
1.5
3
2.5
5
4
8
6
10
9
15
12
18
16
22
20
30
25
40
35
60
50
70
0.6
0.8
1.5
2.5
10
12
Carbon steels
15
16
18
20
22
25
30
35
40
45
50
60
70
80
O2 - Air
N2 - N2
Stainless steels
N2 - A r H2
Aluminium
and aluminium
alloys
N2 - N2
N2 - A r H2
0.6
1
0.8
2
1.5
3
2.5
5
4
8
6
10
9
15
12
18
16
22
20
30
25
40
35
50
45
70
60
80
0.6
0.8
1.5
2.5
10
12
Carbon steels
16
18
20
22
25
30
35
40
45
50
60
70
80
O2 - Air
N2 - N2
Stainless steels
N2 - A r H2
Aluminium
and aluminium
alloys
N2 - N2
N2 - A r H2
0.6
1
0.8
16
15
2
1.5
3
2.5
5
4
8
6
10
9
15
12
18
16
22
20
30
25
40
35
50
45
70
60
80
0823-003
2002-439
3357-006
0.8
1.5
2.5
10
12
15
20
22
25
30
35
40
50
60
70
80
90
100
110
120
130
150
O2
Carbon steels
Air
N2 Water vortex
A r H2
Stainless steels
N2
N2 Water vortex
A r H2
Aluminium
and aluminium
alloys
N2 / Air
O2
N2 Water vortex
0.8
1.5
2.5
10
12
15
20
22
25
30
35
40
50
60
70
80
90
100
110
120
130
150
0.8
1.5
2.5
10
12
15
20
22
25
30
35
40
50
60
70
80
90
100
110
120
130
150
O2
Carbon
steels
Air
N2 Water vortex
A r H2
Stainless
steels
N2
N2 or N2 H2 Water vortex
A r H2
Aluminium
and aluminium
alloys
N2 / Air
O2
N2 Water vortex
0.8
1.5
2.5
10
12
15
20
22
25
30
35
40
50
60
70
80
90
100
110
120
130
150
Key:
O2
N2
Air
A r H2
=
=
=
=
oxygen
nitrogen
dry and oil free industrial air
argon - hydrogen
HP cut*
Quality cut
Limit of mid-plate
piercing
Industrial cut
Separation cut
Water vortex
nozzle
melt
plasma jet
molten metal
including mild and low-alloyed steel, stainless steel, aluminium and light alloys,
copper alloys etc...
Air compressed
mechanised manual
installation
Mechanised manual
installation for
multigas plasma
cutting.
PRESTOJET 4
Designed for thin
materials.
NERTAJET 50
Designed for small
and medium scale
fabrication.
NERTAJET HP 125
Adapted for thin and medium thicknesses.
PRESTOJET 4
POC 75
OCP 100
1 to 8 mm
400 V 50/60 Hz
23 kVA
NERTAJET 50
According machine type
CPM 15
0.5 to 40 mm
0.8 to 15 mm
0.5 to 15 mm
6 to 50 mm
6 to 30 mm
230/400/415/440 V - 50 or 60 Hz
43 kVA
Cutting intensity
30/50/70/100 A
20/40/60/100/150 A
15/30/40/60/90/120 A
100%
100%
100%
OPTITOME
NOVITOME / MULTITOME /
OXYTOME 5 C OPTITOME/
OXYTOME / PLASMATOME
CYBERTOME
Thickness* according
to plasma
generating gas
Principal specifications:
With tool-holder
With automatic torch
O2
O2 (Air)
Air
N2
N2 (N2)
N2 (ArH2)
ArH2 (N2)
ArH2
water vortex
Electrical power supply
Absorbed power
Duty cycle
Recommended machines
18
2006-772
2007-281
2007-114R
NEW
Key
= oxygen
O2
Air = dry and oil free industrial air
HP 125
POC 50
Special ROBOT
N2
= nitrogen
Ar H2 = argon - hydrogen
OPTITOME
OXYTOME /
PLASMATOME/
ALPHATOME /
CYBERTOME
0823-003
plasma installations
2006-777
2006-777
2006-772
and, We take great care to propose you the product best adapted to your production needs.
These plasma cutting installations can equip other types of machines:
do not hesitate to consult Air Liquide Welding.
2006-777
NERTAJET HP 300
NERTAJET HP 420
NERTAJET HP 600
NERTAJET HP 300
parallel connected to
NERTAJET HP 125
HP 300
CPM 300
1 to 40 mm
1 to 25
1 to 20
8 to 90
1 to 50
85 kVA
80/100/120/140/
200/260/280 A
HP 300 E
HP 420
POC 250
CPM 720
CPM 360
1 to 40 mm
2 to 45 mm
mm
mm
2 to 20 mm
5 to 70 mm
mm
mm
230/400/440 V - 50 and 60 Hz
122 kVA
PO 251
30/60/90/120/180/240/300 A
80/100/120/140/200/260/280/
360/400 A
power sources
HP 600
PO 251
CPM 720
1 to 40 mm
1 to 25 mm
1 to 20 mm
8 to 150 mm
1 to 80 mm
170 kVA
30/60/90/120/180/240/300/420/510/600 A
100%
OXYTOME/PLASMATOME
ALPHATOME/CYBERTOME
OXYTOME/PLASMATOME
CYBERTOME
19
0823-60
0823-060
2004-522
D CPM 360
E CPM 300
F CPM 720
2.5 m
4m
7m
15 m
PRESTOJET 4
NERTAJET 50
HP 125
HP 300 / HP 420
HP 300
HP 300 E
HP 600
O2
Air
ArH2
N2
N2
N2 + ArH2
O2 + Air
Integrated
FRIOJET 30
FRIOJET 70
FRIOJET 70
N2 = Nitrogen
FRIOJET 10-30-70
OCP 150
Thanks to a soft start
of the pilot arc without
high frequency
(patent),
the installation can go on the
environments
possessing electronic
and informatic material
without interference.
Thanks to a removable
body structure
(patent)
replacing consumable parts
or changing the process
is a simple and quick action.
can of 20 l
Cat. no. W 000 010 168
20
C OCP 150
Torch cooling
Key
O2 = Oxygen
2002-402
Installation
with
DUALGAZ
B CPM 15
Installation
with
water vortex
A OCP 100
Tool-kit
Installation
with
dry gas
2002-290
Torches
Length
of torch
harnesses
0823-057
2007-898
0823-007
Necessary quantity
FRIOJET 10
1 can
FRIOJET 30
1 can
FRIOJET 70
4 cans
GAZ
DUALcess
pro
Advantages to customers
Flexibility: DUALGAZ is suitable for all grades of stainless steel, including titanium
stabilized grades.
Quality: no flashes, even in zones where the machine slows down (angles, etc.)
Cut parts can be used directly without any retouching.
Quality: low surface roughness (less than that obtained by Laser cutting).
Quality: light colour of cut surfaces.
Quality: very good control of relief.
Reproducibility: excellent consistency of cut throughout the life of wearing
components (nozzles and electrodes).
Ease of use: can be employed on all common digitally controlled gantry machines.
Its use on high precision equipment such as ALPHATOME, displays the potential
of the procedure to the full (high quality geometry of parts).
gas 1
O2 or
O2 N2 or
Ar/H2
gas 2
N2 O2 or
N2 or
Ar/H2
Air
Air
Oxygen gives good quality cuts with excellent weldability of cut edges.
The air must be dry and oil-free.
Argon/hydrogen mixtures give cuts of good bright appearance, especially in stainless steel.
Nitrogen is mainly used for small thicknesses and stainless steels.
The use of a water vortex enables cutting under water which strongly attenuates noise,
radiation and fumes.
The use of an annular gas (nitrogen) enables quality improvement of stainless steel plates cutting.
1266-51
1266-52
NERTAJET tool-kit
NERTAJET
case for OCP
NERTAJET
case for CPM
21
Machine oxycutting
Oxycutting of non or low-alloyed steels from 3 mm up to 300 mm, used with OXYCUT G1, IC or MACH
cutting torches, with semi automatic (Cantilever machines) or full automatic machines
(portal machine type OXYTOME HPC). According to your needs, you will choose, mixing nozzles with
the OXYCUT G1 or IC cutting torch, premix nozzles with high speed and high quality with OXYCUT
MACH torch. With the OXYCUT G2 you will be able to cut thicknesses from 200 mm up to 900 mm.
OXYCUT G2
OXYCUT G1
Propane,
Natural gas,
Tetrene
Acetylene,
Crylene
Heating gas
0264-054
1160-002
Oxycutting
is a thermal process
which enables
the cutting
of non-alloyed
and low-alloyed steels.
0876-023
Propane,
Natural gas,
Tetrene
Acetylene,
Crylene
OXYCUT MACH
To be used with:
MACH OXY cutting tips,
Acetylene,
Crylene
Propane,
Natural gas,
Tetrene
200 to 900
3 to 300
6 to 300
350
350
720
580
580
45
32
32
OX cutting
M20 x 150 RH / 14
3/8 G RH / 10
3/8 G right / 10
OX heating
3/8 RH / 10
3/8 G RH / 10
3/8 G right / 10
AD heating
3/8 LH / 10
3/8 G LH / 10
3/8 G left / 10
water cooling
M16 x 150 LH / 10
OX cutting
0712-1637
OX heating
AD heating
7609-0042
Cat. no.
Cutting capacity (mm)
Rack rail track (mm)
Inlet couplings/
Internal hose
diameter (mm)
Options:
Flash back
arrestors
22
1922-029
Gauge
7/10
10/10
12/10
16/10
20/10
25/10
30/10
35/10
40/10
45/10
55/10
G2
Propane
7020-0221
7020-0222
7020-0223
7020-0224
7020-0225
MACH OXY
6-10
10-25
25-50
50-80
80-120
Acetylene
250-300
6-10
10-25
25-50
80-120
200-250
250-300
6-10
10-25
25-50
50-80
Tetrene
120-200
80-120
200-250
Propane
and
Natural gas
120-200
50-80
W
W
W
W
W
W
W
OXYCUT G1
Tetrene
000 325 580
000 325 542
000 325 543
000 325 544
000 325 545
000 325 546
000 325 547
-
2006-527
Thickness
Acetylene
W 000 325 007
W 000 325 536
W 000 325 537
W 000 325 538
W 000 325 539
W 000 325 540
W 000 325 541
-
2002-021
Thickness
(mm)
3-10
10-25
25-50
50-80
80-120
120-200
200-300
300-400
400-550
550-700
700-900
120-200
200-250
250-300
Acetylene
Tetrene Propane
Natural gas
adapter
+ screw
Torch
OXYCUT G1
OXYCUT IC
screw
adapter
+ screw
screw
2356-001
2 - Equipment
3 - Consumables
years of experience.
management. User-friendly
as an additional guarantee
quality.
1647-004
non-stop production.
2007-474
4 mm
2006-176
0109-032
24
al
and associated issues, whilst providing an effective solution that is also easy to operate.
The global offer is based on five major areas above and beyond the simple provision
of equipment. We also provide quality management solutions for any problems you may come
across.
Related Services
Air Liquide Welding offer you a wide range
4 - Quality standards
Just like us, one of your
requirements is customer
Feasibility studies
and testing
management standards.
resources.
2356-006
2356-005
Support
Process-related manufacturing
support.
Equipment-related maintenance
2356-002
5 - Service levels
1806-110
1806-106
2008-311
2008-414
1806-107
1806-109
26
2000-007
0109-022
3100-003
2008-455
2008-465
1202-021
LPG bottles
Heavy duty
(up to 70 mm wall thickness)
2008-457
2008-458
2356-068
2008-456
Strip cladding
2000-150
1881-064
head.
Single
With SUBARC 2:
DC
2004-926
Single
DC AC
With SUBARC 5:
For the most demanding applications, SUBARC 5 is
a compact welding and hard surfacing installation.
Twin
2008-466
DC AC
characteristics.
- alternating current: drooping power source
Tandem
characteristic.
MIG/MAG (spray-arc transfer).
Single, twin and tandem options with flux recycling
2004-928
system.
28
DC AC
2008-459
Submerged Arc
special welding heads
2008-456
2356-015
NEW
1202-023
MIG/MAG
and submerged arc tractors
The submerged arc and MIG MAG processes are used for automatic and semiautomatic welding
of large work pieces. These self-propelled tractors carry the welding equipments and offer
practical, efficient and not expensive solutions
NEW
Outline specifications
MIG / MAG
Welding process
15 to 140 or 5 to 70 cm/min
Speed
Dimensions
250 x 300 x 260 mm
(l x h x w)
10 kg (12 for the SP)
Net weight
Cat. no.
30
Oscillation unit
NV:
W 000 315 589
S NV: W 000 315 588
SP NV: W 000 315 587
W 000 315 474
2008-337
2043-008
WELDYCAR NV
Autonomous carriage with
rechargeable battery. MIG/MAG
welding with manual equipment.
All positions (permanent magnet).
Exists in three models:
WELDYCAR NV:
speed 5 to 70 cm/min
WELDYCAR S NV:
speed 15 to 140 cm/min
WELDYCAR SP NV:
speed 15 to 140 cm/min
with programmation
(continuous welding or not).
In option:
pendular oscillation unit
Applications
2007-693
MIG-MAG tractor
MEGATRAC 5
Modular carriage which can be
adapted to numerous
applications.
Flat and angle assembly
of plates in all grades.
Wire feeding speed 0.2
up to 2.2 m/min.
Adjustable height of cross
beam = 100 mm.
Adjustable range of tractor head
= 100 x 100 x 70 mm.
(vertically, horizontally,
forward and backward).
Rotatable angle of cross
beam = 90.
Flux container volume = 6 l.
Wire spool capacity = 25 kg.
Wire diameters =
3.2 - 4.0 - 5.0 mm
Simultaneous drive of front
and rear wheels.
SUBARC 2 + MECACYCLE S
control box.
Laser spot included.
Flux reclycling system option.
MEGATRAC 6 SUBARC 3C
Modular S.A. carriage which can
be adapted to numerous
applications.
Flat and angle assembly of plates
in all grades and thicknesses.
Wheels diameter: 150 mm.
SUBMERGED ARC
0.2 to 2.2 m/min.
SUBMERGED ARC
0.1 to 2 m/min.
54 kg
100 kg
2000-357
2006-781
2006-780
3670-003
2356-028
STARMATIC 1003 DC
STARMATIC 1303 DC
Cat. no.
650 A - 44 V
1 000 A - 44 V
1 300 A - 44 V
1 000 A - 44 V
Welding range
1 AC - 1 DC
Technology
Thyristors
Thyristors
Thyristors
Thyristors
Primary current
at 100% duty cycle
72 A
95 A
143 A
137 A
34.5 kVA
65.8 kVA
99 kVA
64.6 kVA
External-static characteristics
- flat
- drooping
AC
Protection
IP 21
IP 23
IP 23
IP 21
Insulation
Cooling
AF
AF
AF
AF
Net weight
247 kg
394 kg
483 kg
540 kg
Designation
DC
2006-780
1266-060
* For other primary power supply three-phase, consult Air Liquide Welding.
2356-031
2356-029
Standard flux
recovery system
Cat. no.: W 000 315 097
Angle
suction
device
Cat. no.:
W 000 315 879
2356-032
32
2356-030
2008-460
2007-731
2356-033
2007-495
NEW
Commercial
documentation:
W 000 268 282
1806-105
Single version
2356-037
Double version
2356-041
2005-820
Sensortrack system
33
NEW
Designed by Air Liquide Welding, the 3A welding system is a
major innovation in automatic welding. Based on digital
technology, the 3A welding system modular concept gives
modern industry the quality, the productivity and the
flexibility essential to remain competitive.
dvanced
utomatic
rchitecture
Automatic machine
management
Process management
Machine cycle control
Integrated peripherals
Architecture based
on new concept
Modular and flexible solutions
Full digital control
Ready for networking
and communication
34
The plug & play Mobile Console gives the operator complete mobility and permits the
management of both machine and process. This new generation user-friendly interface is easy
to use and operators are rapidly able to program the machine efficiently. The multipurpose 3A
welding system concept is designed for all arc welding processes, and the equipment remains
upgradable with the open architecture.
Single wire
1 300 A* 100% DC
Twin arc
1 300 A* 100% DC
Tandem arcs
1 300 A* 100% DC
1 000 A 100% AC
* Maximum current with single power source, possibility to connect power sources in parallel
Strip cladding
1 300 A* 100% DC
35
2008-471
2006-178
2006-178
2000-069R
2006-169
1806-114
MIG PRS
1311-018
2003-173
2228-010
Helicodal welding
2001-330
2008-461
Longitudinal welding
37
Short Arc
The Short Arc has a low spatter rate with good wetting and is suited to welding thin steel plate, working in
position and penetration passes This regime is characterized by alternating short circuits and light arc.
NEW
SSA advantages
Pulsed
The pulsed system is recommended for welding stainless steel and aluminium. It guarantees the mechanical
characteristics of the joint and limits spatter. The pulsed regime is a waveform which forces the drops of metal
to become detached, the hot period projects the drop and the cold period allows the weld pool to cool.
NEW
SSP advantages
Reduction of noise
Good wetting of the weld bead
Reduction of spatter
Good weld bead appearance
38
* Soft Silence Pulse and Spray-MODAL are only available on DIGI@WAVE
2006-037
2006-034
2006-032
ions
Spray-MODAL
Fine metalwork
CDP advantages
NEW
MIG Brazing
MIG Brazing is extremely effective on thin sheets and
accepts large joint tolerances.
This process is widely used in the automobile industry
as it gives good mechanical characteristics
and conserves the coating of galvanized sheets.
It is an advantageous replacement for flame brazing
processes with the productivity of semi-automatic
welding.
Metal furniture.
Air conditioning
Spray-MODAL (SM)*
Spray-MODAL is a process that strongly reduces micro
porosity and increases penetration.
It can be used in all positions and is particularly effective
on aluminium sheets greater than 3 mm. SprayMODAL uses a low-frequency modulated current which
has the effect of removing most hydrogen bubbles from
the weld pool before solidification.
Boiler making
Spray-MODAL advantages
Reduces porosity
Increases penetration
All-position welding
Higher travel speed
39
2008-462
2006-110
2006-132R
40
Front panels
2006-011
DIGI@PULS 420
and CITOPULS 420
2004-946
2006-109
2006-110R
DIGI@PULS
and CITOPULS range
2006-132
DIGI@PULS 320
and CITOPULS 320
2000-390R
1311-018
DIGI@WAVE 500
and CITOWAVE 500
Separate, water cooling
Front panels
2006-112
2000-068
2006-113
DIGI@WAVE
and CITOWAVE range
2006-135
DIGI@WAVE 400
and CITOWAVE 400
2008-464
2006-134
2008-463
2006-113R
2006-135R
41
3670-003
0264-013
MIG-MAG
power sources and torches
STARMATIC range
STARMATIC
R and A 450*
Power source using
transistor chopper
technology
for welding steel and
light alloys.
Synergic - Pulsed
Built-in Hot-Start
50 storable programs
Crater filler
Burn back
Display of welding
parameters
Monitoring of welding
parameters
Loading/unloading of
welding parameters
to/from PC.
Dsignation
STARMATIC 650 DC
It has a full use range:
solid wires
flux-cored wires
dia. 0.8 to 1.6 mm,
steel,
stainless steel,
light alloys up to dia.
2.4 mm.
Smooth welding
possible up to 650 A,
100% duty cycle.
3-phase primary
power supply
Welding voltage
No-load voltage
Duty cycle at 100%
Pulse frequency
Power technology
Max primary power
requirement
Protection index
Insulation class
Welding set cooling
Weight
Dimensions
(L x w x h)
Cat. no.
STARMATIC
A A 450*
R 450
230/400/415/440 V
+ 20% 15%
50-60 Hz
14 at 44 V
70 V
450 A
10 to 500 Hz
Transistor
650 DC
230/400/440 V
50-60 Hz
18 at 44 V
72 V
650 A
Thyristor
24 kVA
50 kVA
IP 21
H
AF
230 kg
IP 21
H
AF
247 kg
914 x 565 x 692
mm
W 000 315 877
Torches
TM 250
Performance
Cooling
Straight Cat. no.
42
0725-026
2003-085
0725-050
0725-033
0725-032
0725-034
TM 84R
TM 15
TR 400**
TR 600**
TM 700
250 A - 100%
300 A - 100%
320 A - 100%*
400 A - 100%
400 A - 100%
700 A - 100%
Air
Cooling liquide
Cooling liquide
Cooling liquide
Cooling liquide
Cooling liquide
W 000 315 884 W 000 315 885 W 000 315 886 W 000 315 887 W 000 315 889 W 000 315 892
* Capacity of TM 15 torch can be upgraded to 500 A (100%) when equipped with cooling nozzle option - Cat. no. 9150-3062.
** Available according to different harness lengths (0.5 m to 4.0 m).
Length of harness of TR 400 torches, standard = 2 m.
Advantages D7 auto
2008-464
1806-099
2006-116
2008-462
43
2356-052
2231-044
mode).
TOPMAG TANDEM
Edge-to-edge assembly
on reinforcement flanges.
Thickness: 8 mm.
Solid wire diameter 1.2 mm.
1
2
3
4
5
6
7
1.2 m/min.
STARMATIC R450
TOPMAG master
STARMATIC R450
TOPMAG slave
2 mm
flat lap joint
on support
1.1 m/min
3.2 m/min
electrode wire
gas nozzle
contact tubes
shielding gas
electric arc
molten pool
part to be welded
Thickness
Position
2 mm
4 mm
flat fillet weld
0.5 m/min
2.8 m/min (2.8 mm channel)
Thickness
Position
4 mm
lap joint
4 mm
butt joint
0.9 m/min
2.4 m/min (4.5 mm channel)
0.7 m/min
2.4 m/min
4 mm
44
Material
Thickness
Position
AG 3
1.5 mm
butt (special
profile)
0.85 m/min
1.7 m/min
AG 4
3 mm
1,5 mm
2001-330
roller feed and one double wire torch with coaxial harness to be used on
0264-011
2001-034
Your application:
fire extinguishers,
small tanks,
metal framework,
automotive and railway
construction,
construction vehicles,
mechanically-welded casing,
welded composite girders
and metal framework.
2000-011
4 mm
4 mm
3 mm
2231-52
3356-17
45
Welding speed: 1.5 m/min
Positioning equipment
Since control over the welding process is the key to any systems performance,
Air Liquide Welding offer procedural support in addition to their range of positioning equipment.
2008-393
BEAM-MATIC
2008-402
CB-MATIC
2008-409
ROTAMATIC
2008-391
SEAM-MATIC
2008-412
2008-354
HEADMATIC
POSIMATIC
46
2008-401
MECHANIZATION
2007-311
TURNMATIC
Here, just a few of the most usual configurations available to suit your working and production
areas. We are always happy to develop a new solution to meet your requirements.
2356-055
2356-056
2356-057
2356-058
Circular weld
on rotator
2356-060
2356-059
2356-062
2356-061
47
2008-394
2008-360
Standard Range:
2008-404
2008-402
2008-399
2008-403
48
Cat. no.
Displacement
Vertical travel
mm
Arm speed
cm/min
Horizontal travel
mm
Arm speed
cm/min
Carriage speed cm/min
Height
mm
Maximum load
kg
at end of arm
SF
SM
LF
15 x 10
Medium range
LM
15 x 10
25 x 23
SF
32 x 33
42 x 43
25 x 23
4 SM
32 x 33
42 x 43
W 000 315 225 W 000 315 422 W 000 315 227 W 000 315 229 W 000 315 231 W 000 315 226 W 000 315 228 W 000 315 230
1 500
manual
1 000
manual
2 595
1 500
manual
1 000
manual
57 to 570
2 660
2 500
10 to 100
2 300
12 to 200
4 240
3 200
10 to 100
3 300
12 to 200
4 940
4 200
10 to 100
4 300
12 to 200
5 940
2 500
10 to 100
2 300
12 to 200
10 to 480
4 250
3 200
10 to 100
3 300
12 to 200
10 to 480
4 950
4 200
10 to 100
4 300
70
70
200
175
150
200
175
150
LF
LM
10 to 480
5 950
Please contact our agents for any sizes or specific requirements not shown in the table.
Customized CB-MATIC:
COLUMN AND BOOM BIG SIZE.
Specific size: Consult us
2008-396
Cable chain
on arm and shaft
(for LF and LM only)
2008-407
Bicephale equipment
(for LF and LM only)
2008-454
2008-395
PERIPHERICS INTEGRATION:
Seamer, positioning equipment...
Consult us
Different plateform
for power sources
Different possibilities
of control panel
position (on the side
of the electrical
cabinet or on a
movable foot)
2008-405
Railway 3 m or 6 m
SEAT OPERATOR
WITH CE CERTIFICATION:
Consult us
Heavy range
5
25 x 23
32 x 33
LF
42 x 43
52 x 43
62 x 43
25 x 23
32 x 33
6 LM
42 x 43
52 x 43
62 x 43
W 000 315 247 W 000 315 248 W 000 315 239 W 000 315 240 W 000 315 241 W 000 3152 42 W 000 315 243
2 200
27 to 110
2 300
5 to 480
4 850
3 200
2 to 110
3 300
5 to 480
5 550
4 200
27 to 110
4 300
5 to 480
6 550
5 200
27 to 110
4 300
5 to 480
7 550
6 200
27 to 110
4 300
5 to 480
8 550
2 500
27 to 110
2 300
5 to 480
5 to 480
4 850
3 200
27 to 110
3 300
5 to 480
5 to 480
5 550
4 200
27 to 110
4 300
5 to 480
5 to 480
6 550
5 200
27 to 110
4 300
5 to 480
5 to 480
7 550
6 200
27 to 110
4 300
5 to 480
5 to 480
8 550
520
460
400
400
400
520
460
400
400
400
49
Seamers: SEAM-MATIC
Air Liquide Welding offers a range of seamers specifically designed
for horizontal welding, supporting flat or cylindrical (round or square
section) workpieces with a wide range of dimensions.
5 types of seamers: PL: flat sheet, FIN: small thickness, EX: external
Customized solution:
OPERATOR PLATEFORM
For EX seamer: operator plateform
Consult us
2008-406
2008-397
2008-413
CABLE CHAIN
In standard configuration :
- FIN : cable chain normal
- IT and EXIT: cable chain head
to foot
- PL and EX : cable carrying
garland
Possibility to have cable chain
normal or head to foot in option
(requested for plasma or TIG)
CONTROL PANEL
For all seamers, possibility
to have control panel
on the welding head, or on
a movable foot.
2008-358
In standard solution:
2008-444
2008-405
2008-410
2008-359
1210-067
SHEET SUPPORT
For IT seamer: sheet support
for in and out of the seamer
Consult us
2008-357
OPEN DEVICE
In standard, the open device is
manual. For the EX seamer, there
is the possibility to have
a pneumatic open device.
50
CONTROL PEDAL
Operating pedals used to
open or close the clamps.
Welding direction 1
2008-391
2008-361
Plan (PL)
Designation
PL
PL
PL
PL
PL
Cat. no.
W
W
W
W
W
22
32
42
52
62
000
000
000
000
000
315
315
315
315
315
132
133
134
135
136
Workpiece
Maximum
External
weldable length
welding (mm)*
(included run
on/off plates)
mini maxi
(mm)
2 250
3 250
4 250
5 250
6 250
-
specifications
Internal
welding
(mm)*
Thickness (mm)
mini
-
Finexter (FIN)
FIN 10 v 07
1 050
80
EX 06
EX 12
EX 17
EX 22
EX 22
EX 32
EX 32
EX 42
EX 42
IT 22
W
W
W
W
W
W
W
W
W
W
144
155
165
176
205
188
211
199
212
213
650
1 250
1 750
2 250
2 250
3 250
3 250
4 250
4 250
2 250
180
210
220
270
270
320
320
460
460
-
IT 32
3 250
IT 42
4 250
IT 52
IT 62
IT 72
EXIT 32
EXIT 42
EXIT 52
EXIT 62
700
0,6 to 3
0,6 to 3
000
000
000
000
500
000
500
000
500
-
1450
0.8 to 4
0.8 to 5
0.8 to 5
1 to 5
1 to 5
1 to 5
1 to 5
1 to 5
1 to 5
1 to 5
0.8 to 8
0.8 to 8
0.8 to 8
1 to 8
1 to 8
1 to 8
1 to 8
1 to 8
1 to 8
1 to 10
1450
1 to 5
1 to 10
1450
1 to 5
1 to 10
5 250
1500
1 to 5
1 to 10
6 250
1500
1 to 5
1 to 10
W
W
W
W
W
7
3
4
5
6
380
480
580
600
1450
1450
1500
1500
1600
1450
1450
1500
1500
1
1
1
1
1
1
1
1
1
1
Exter (EX)
Inter (IT)
Exinter (EXIT)
V
V
V
V
V
V
V
V
V
10
10
10
10
15
10
15
10
15
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
315
315
315
315
315
315
315
315
315
315
315
315
315
315
315
218
219
220
221
222
250
250
250
250
250
1
1
1
1
1
1
1
1
1
to
to
to
to
to
5
5
5
5
5
to
to
to
to
to
10
10
10
10
10
51
1589-003
BEAM-MATIC
2 types of Beam-matic are available:
- PRS cantilever: CT
- PRS on base column and boom: LM
The beam-matic allows to weld in MIG or SAW (single or twin wire). In standard, there is push flux and flux recovery.
Possibility to use wire spool or wire drum on the 2 Beam-matics.
The torch level is fix on the beam-matic CT and its possible to lift the torch level on the Beam-matic LM.
BEAM-MATIC CT
2008-393
BEAM-MATIC LM
CLAMPING BENCH:
2008-414
52
2008408R
Web thickness: 4 to 20 mm
Flanges thickness: 10 to 30 mm
3100-002
2000-050
GYRMATIC
The GYRMATIC 350 & 500 are modular systems designed to adapt easily and
quickly to all conditions for circular welding around a horizontal or vertical
axis or in intermediate positions set using a manual tilt device.
2000-017
2000-50/52
They are designed for manual or automatic MIG / MAG or TIG welding
of circular parts secured to the turntable or between tailstocks.
Pneumatic
slide
Mandrel
Torch support
Mast
support
torch
Manual or
pneumatic tailstock
Mandrel
Base
Gyrmatic 350
Mast
support
torch
Base
Gyrmatic
500
Support
Gyrmatic
Support
tailstock
Piece X support
2008-446
2008-445
Pedal
Pneumatic
cabinet
Pedal
control mode.
6
11
12
2000-240
in automatic mode.
10
12
11
Technical specifications:
Turntable
Cat. no.
Weld axis
Rotation speed
Number of earth clips
Back gas
Intermittent welding
Mechanical specifications
Machined turntable diameter
Max. rotation torque
Max. workpiece diameter with tailstock
Max. workpiece length with tailstock
Possible tilt
Dimensions / Power supply
Dimensions (L x H x D)
Power supply
Unloaded weight without welding equipment
350 mm
490 mm
2 m/daN
5 m/daN
300 mm
500 mm
300 mm
800 mm
Manual from 0 to 90 with 7 set positions at 15 intervals
490 mm
10 m/daN
500 mm
800 mm
53
2662-031
Medium-duty rotator: 2 T to 30 T
Single powered (one drive roller) for small
unbalance work piece.
Double powered (two drive rollers) for work
pieces having significant unbalance.
Roller-to-roller center distance adjusting by
screw (except for ST 2: by step).
Remote pendant on all versions.
2008-409
Possible options:
kit auto
kit display
kit 1% speed regulation
kit encoder 5000 pts
lorry and railway
Technical specifications:
Designation
Cat. no.
MT
ST 2
ST 6
ST 15
ST 30
54
Load
capacity
(1 drive
+ 1 idler)
kg
Load
capacity
per section
kg
Shell
diameter
mm
Peripherical
speed
cm/min
Wheel
dimension
OD x width
2000
1000
30 to 2500
12 to 120
150 x 50
Polyuretane
Polyamide
6000
3000
300 to 3500
12 to 120
250 x 75
Polyuretane
15000
7500
300 to 4000
12 to 120
250 x 110
Polyuretane
30000
15000
350 to 4500
12 to 120
350 x 150
Polyuretane
Keys:
M = Single motorization
W = Double motorization
Wheel
material
F = Idler roll
MT = Single motorization with tube system
2041-004
2041-003
Technical specifications:
Designation
Load
capacity
(1 drive
+ 1 idler)
kg
Load
capacity per
section
kg
Shell
diameter
mm
Peripherical
speed
cm/min
Wheel
dimension
OD x width
Wheel
material
Steel
42000
21000
700 to 5000
10 to 100
or
9 to 180
400 x 200
LP42*
400 x 250
polyuretane
10 to 100
or
9 to 180
400 x 250
Steel
400 x 300
polyuretane
10 to 100
or
8 to 160
460 x 250
Steel
460 x 300
polyuretane
10 to 100
or
8 to 160
450 x 250
Steel
460 x 300
polyuretane
LP55*
LP70*
LP100*
55000
70000
100000
27500
35000
50000
700 to 5000
900 to 6000
900 to 6000
LP160*
160000
80000
1200 to 6000
10 to 100
or
9 to 160
450 x 300
Steel
LP200*
200000
100000
1200 to 6000
10 to 100
or
10 to 160
500 x 300
Steel
55
2570-009
2 fit-up rotators, the operators can easily adjust the vessels in order to
make a good adjustment of the shells.
2356-063
Possible options:
automatic hydraulic pump (hydraulic central)
lorry and railway
For a higher capacity rotators: consult us.
Technical specifications:
56
Designation
Load
capacity
(2 fit up)
kg
Lifting
capacity
per section
kg
Shell
diameter
mm
Wheel
dimension
OD x width
Wheel
material
Wheels
adjustment
TR30
TR42
TR55
TR70
TR100
TR160
TR200
30000
42000
55000
70000
100000
160000
200000
15000
21000
27500
35000
50000
80000
100000
700 to 4500
700 to 5000
700 to 5000
900 to 6000
900 to 6000
1200 to 6000
1200 to 6000
300 x 160
350 x 250
350 x 250
400 x 300
400 x 250
450 x 250
45 0 x 300
Polyuretane
Polyuretane
Polyuretane
Polyuretane
Steel
Steel
Steel
Screw
Screw
Screw
Screw
Step
Step
Step
Keys:
= Single roller rotator motorized
= Single roller rotator Idler
= Fit up rotator
1794-052
12 T to 250 T
In standard: Remote pendant, kit auto
and display on all versions.
Possible options:
lorry and railway
2008-356
Technical specifications:
Designation
Load
capacity
(1 drive
+ 1 idler)
kg
LP12-2R*
12000
6000
500
1500 to 4000
LP20-2R*
20000
10000
500
1500 to 4000
LP30-2R*
30000
15000
500
1500 to 4500
LP42-2R*
42000
21000
500
1500 to 5000
LP55-2R*
55000
27500
800
1800 to 5000
LP70-2R*
70000
35000
800
1800 to 6000
LP100-2R*
100000
50000
600
1500 to 6000
LP160-2R*
160000
80000
1000
1500 to 6000
LP200-2R*
200000
100000
1000
1500 to 7000
LP250-2R*
250000
Shell
Load
Mini Shell
diameter
for
capacity
diameter
maximum
per section for 1/2 load
load
kg
mm
mm
125000
1000
1500 to 7000
Peripherical
speed
cm/min
10 to 100
or
10 to 200
10 to 100
or
10 to 200
10 to 100
or
8 to 160
10 to 100
or
9 to 180
10 to 100
or
9 to 180
10 to 100
or
9 to 180
10 to 100
or
8 to 160
10 to 100
or
8 to 160
10 to 100
or
7.5 to 150
10 to 100
or
7.5 to 150
Wheel
dimension
OD x width
Wheel
material
300 x 220
Rubber
350 x 300
Rubber
400 x 300
Rubber
400 x 400
Rubber
500 x 230
Rubber
500 x 400
Rubber
420 x 300
Polyuretane
460 x 300
Polyuretane
500 x 300
Steel
500 x 300
Polyuretane
500 x 300
Steel
550 x 400
Polyuretane
57
ROTAMATIC options
Options are available to make easy the manipulation of pieces
2356-064
with rotators.
2008-448
Lorry
The lorry allows to move the rotators with
or without the piece.
The idler lorry and the motorized lorry
can be mounted on same line.
For Rotators
Idler lorry
ST 6 / ST 15 / ST 30
LP12-2R / LP20-2R / LP30-2R / TR30
LP42 / LP55 / LP42-2R / LP55-2R / TR42 / TR55
LP70 / LP100 / LP70-2R / LP100-2R / TR70 / TR100
LP160 / LP200 / LP160-2R / LP200-2R / TR160 / TR200
LP250-2R
Motorized
lorry
LMC 55
LMC 100
LMC 200
LMC 250
Translation
speed m/min
1,5
1,4
1,2
1,2
Antidrift system
2356-065
Manual
Antidrift
Device
MAD 30
MAD 55
MAD 100
MAD 200
Motorized
rotator
Idler rotator
Fix antidrift
device
MAD 250
Special rotators
Possible to customize rotators
Here example:
2008-355
58
2570-014
Positioners: POSIMATIC
Air Liquide Welding offers a range of positioners tables of
varying capacities. These devices therefore provide significant
improvements in productivity, operator ergonomics and quality
standards, both for manual work and for medium series
production.
The
worktable
comes
with various
fixing slots
and holes
for mounting
various
workpieces.
CE standard
electrical
cabinet.
2008-411
Swept
counterweight
system under
the worktable.
Turntable Remote
height control
mm
or pedal
25
0.2 to 5
385
Pedal
P2E
200
40
0.25 to 5
500
Pedal
3F
400
90
20
0.14 to 2.2
650
Pedal
650
175
75
0.076 to 1.53
896
RC
1600
400
150
0.074 to 1.48
30B
3000
840
250
0.06 to 1.18
975
to 1400
980
to 1380
TP4
Consult us
4000
1100
500
0.045 to 0.45
1110
RC
TP6
Consult us
6000
2500
720
0.03 to 0.3
1150
RC
TP8
Consult us
8000
3600
850
0.025 to 0.25
1000
RC
TP10
Consult us
10000
6750
1450
0.022 to 0.22
1190
RC
Consult us
15000
10300
2100
0.02 to 0.2
1275
RC
TP20
Consult us
20000
14200
2900
0.018 to 0.18
1340
RC
TP30
Consult us
30000
22500
4400
0.015 to 0.15
1450
RC
TPE 1.5
Consult us
1500
375
160
0.06 to 0.6
RC
TPE 2.5
Consult us
2500
600
200
0.06 to 0.6
TPE 4
Consult us
4000
1100
500
0.045 to 0.45
TPE 6
Consult us
6000
2500
720
0.035 to 0.35
TPE 8
Consult us
8000
3600
850
0.025 to 0.25
TPE 10
Consult us
10000
6750
1450
0.022 to 0.22
970
to 1700
1030
to 1850
1060
to 2010
1125
to 2125
1125
to 2125
1150
to 2350
7F
16B
TP15
1
2008-316
100
RC
2
RC
2008-320
P1E
Pictures
2008-412
Rotation
speed
tr/min
2008-398
Load all
Tilt
Rotation
positions torque torque
kg
m.kg
m.kg
RC
RC
2008-449
Cat. no.
RC
RC
59
RC
Turn-tables: TURNMATIC
Air Liquide Welding propose a range of turn-table up to 30 tons. A backing gas
device can complete a welding solution with column and boom and plasma
1467-003
welding.
Turntable 5 T to 30 T
2008-362
2007-311
A circular welding can be done by the movement of the turn table without moving the torch. In the standard
range, a turn table can make the rotation of shells up to 30 tons and up to 4500 mm diameter.
For other sizes, capacities or rotation speed range: consult us.
Load
capacity
kg
Mini Shell
diameter
mm
Maxi Shell
diameter
mm
Rotation
speed
tr/min
Turnmatic 5 T
5000
1200
4500
0,004 to 0,204
Turnmatic 10 T
10000
1000
4500
0,004 to 0,204
Turnmatic 20 T
20000
1000
4500
0,004 to 0,204
Turnmatic 30 T
30000
1000
4500
0,004 to 0,204
Designation
60
2008-450
2008-451
2008-400
Headstock: HEADMATIC
A complete range of headstock allows the rotation piece
in horizontal position.
2 types of headstock:
MINITOP, TOP and SUPERTOP to be integrated
on a mechanization
H range for manual manipulation or integrated on
machine.
F1
2008-354
Headstock:
C1
C2
2008-400
Motorized
Cat. no.
Designation
Idler
Cat. no.
Flat Load
capacity
(F1) kg
Rotation
torque
(C1) m.kg
Tilting
torque
(C2) m.kg
Rotation
speed
tr/min
50
3.6
14
2.7 to 26.8
50
9.4
14
0.82 to 8.25
50
16
14
0.37 to 3.75
MINITOP 26.8 tr
MINITOP 8.25 tr
MINITOP 3.75 tr
TOP
300
15
90
0.05 to 4.5
1000
45
300
0.05 to 5
HM 0.7
HF 0.7
70
210
0.1 to 2
HM 1.5
HF 1.5
150
450
0.07 to 1.4
HM 3
HF 3
300
900
0.06 to 1.2
SUPERTOP
61
Mechanization
Air Liquide welding proposes to design machines with modular elements in order to build the
machine around to piece to be welded or cut. The mechanization allows to safe time for your
project of machine.
Machine realization
2356-066
2008-401
Machine design
Oscillation
mechanism
2356-067
Beam,
carriage,
manual
or
motorized
slides
2008-400
X rotators,
support
blocks,
command box
supports
2008-400
Headstock,
tailstock,
rotation block,
mandrel
62
1806-055
Mecacycle,
electrical
cabinet
1202-055
Sensortrack
probe,
laserprobe,
mechanical
tracking
2008-416
2008-453
Headstock mechanization
on CTP2 beam
2008-417
0200-029
SAW plateform
for school training
2008-415
MIG gantry
for aluminium
train welding
63
2003-670
2004-257
1210-064
1210-067
2228-005
64
1467-003
2000-160
2003-204
2000-343
Vertical solutions
2000-169
65
4775-008
2007-318
1415-014
2008-400
3638-008
Pipework solutions
2003-010
50 welding programs
(voltage, current, wire speed, movement)
2002-469
MEC4
2002-023
1202-043
Basic installation:
NERTAMATIC 450 power source
TIG
plasma
Machine add-ons
Movements, mecacycles, PLCs etc...
66
2006-534
Configuration
Welding
67
2001-438
Equipment
2002-468
2003-029
MEC4
2002-023
1202-043
SP7
TIG
Speed : m/min.
Plasma
1,0
TIG
0,5
plasma + TIG
Welding equipment
The plasma + TIG installation is made up of two NERTAMATIC 450 installations:
a plasma installation with SP7 torch and arc voltage regulation,
a TIG installation with MEC4 torch, arc voltage regulation, wire feed,
arc oscillation and gas protection carriage.
2003-235
Thickness (mm)
Plasma and TIG get its own control unit which stores
all the welding parameters. Then, a PLC unit drives
the complete P+T sequence in order to synchronise
welding torch starts and stops and to control the speed
and length of weld. This digital control memorises
and manages the movement parameters.
2003-462
plasma
HPW
68
0,1
4810-001
installations.
OSCILLARC 3
0704-065
2003-070
stations.
1
2000-287
2000-288
Arc oscillation
AVC SYSTEM
2000-290
2000-291
2000-287
2000-289
6
69
WIRE SYSTEM
2002-468
2008-467
2001-438
2662-031
N450
400i
In line pipe
Monocathode welding
Typical performances
m/
min.
10
TRICATHODE
Possible Recommended
TIG
Possible Recommended
Tube
thickness
0
E 16
E 25
Optional extras
REFRIJET GR5 or FRIOJET 3B cooling unit,
System primary power supply cabinet.
1202-043
TIG
SP7
PLASMA
2002-023
MEC4
Tricathode welding
2008-468
2188-002
Optional extras
REFRIJET GR5 (x3) or FRIOJET 3B cooling unit,
System primary power supply cabinet.
Optional extras
REFRIJET GR5 or FRIOJET 3B cooling unit,
System primary power supply cabinet.
Welding heads
0608-024
0608-025
2008-469
E16
E 25
E 16: Implements the dual flow tricathode process.
200 Amps per electrode (total 600 Amps).
Independent adjustment of each electrode to the shoe
(one piece design). Fit tungsten 2.4 mm.
Typical application (wall thickness) 0.5 to 1.5 mm.
E 25: Implements the dual flow tricathode process.
400 Amps per electrode (total 1200 Amps).
Independent adjustment of each electrode to the shoe
(modular design). Fit tungsten 3.2 and 4.0 mm.
Typical application (wall thickness) 1 to 3.5 mm.
TPT head
TPT head: Two MEC4 TIG torches and one SP7 plasma
torch. ideal for thickness betnesses between 2.5 and 8 mm.
71
2002-023
2002-468
2008-467
1202-043
2002-027
NERTAMATIC 450
A transistorised chopper technology unit for DC TIG
or plasma welding systems (optional AC module for TIG AC).
Power supply: 230/400/415/440 V, 3-phase, 50/60 Hz.
Welding current: 450 A at 100%.
Pulse frequency: 1 to 100 Hz in DC / (1 to 200 Hz in AC).
B
3.2
mm
electrodes
W 000 315 770
W 000 315 770
4 mm
3% (2%*)
W 000 315 771
W 000 315 771
4.8 mm
W 000 315 791
1.5 mm
W 000 315 780
2 mm CD
W 000 315 792
2.5 mm
Nozzles
W 000 315 793
3 mm
W 000 315 794
3 mm CD
W 000 315 795
4 mm
W 000 315 790
Constricting 5 mm
nozzles
W 000 315 796
6 mm
11 mm = S92579701
water = S92579891
water = S93570025
13 mm = S92579698
air = S92579830
Nozzles
18 mm = S92579696
W 000 315 603
W 000 315 616
Trailing shield water
Torches
** Quick interface torch, for quick connectors torch type: W 000 315 574.
1509-001
Robotic solutions
The constant changes in the economic markets in which our
industrial customers operate lead them to a continual commitment
to a rapid response.
Robotisation of welding or cutting processes is one of the possible
option to optimise productivity and flexibility.
The Air Liquide Welding group offers a great number of applications in varied activity sectors:
automotive subcontracting, metal furniture manufacturing, agricultural pieces fabrication etc...
These solutions are often the outcome of a personalized approach leading to a unique proposal,
although some components can be made on our standard JUNIOR and SENIOR installations.
1275-012
0010-021
2002-235
0010-025
0010-023
1275-006
0010-028
1275-023
1275-001
1275-014
0010-022
0010-026
Somes examples of products that have been produced with Air Liquide Welding robotic installations
73
2356-069
Among our complete range of standard robotic cells you will surely find the
perfect solution for enhancing your performance through a simple and flexible
turnkey system.
Highly Productive
Equipped with two workstations thus the operator can
load and unload a work-piece on one side of the cell,
while the robot is welding on the other side. In addition,
our cells are pre-assembled and fork-liftable for reducing
2356-071
2356-070
Flexible
All equipped with two workstations our workcells are
successfully used for welding thousands of different
parts. With or without external axis, they are designed
for making it easy and fast to re-set the cell end resume
welding a different part.
Profitable
Simplicity and flexibility are keystone concepts for
securing your investment. Comparing to highly
complicated custom-tailored thus expensive solutions,
work-cells will boost the profitability of your project
2356-072
Easy to use
Robot programming through teaching, pre-settings for
welding process and finally station changeover through
a simple table rotation; it simply could not be easier and
74
Custom-made solutions
A large choice of kinematics components and manipulators are available to enhance robot reach
and weld-part positioning. We will match your specific needs and we will go beyond offering you
the best suiting solutions.
Double headstock
manipulator
with special
tooling plus robot
on ground track
for plasma
cutting.
Turning overhead
robot working
on two stations
equipped with 2-axis
tilt & rotate
manipulators
2008-135
2008-225
2008-299
2008-198
2008-199
Overhead robot
with extra vertical axis
on ground track.
75
Advantages:
A better accessibility
Charateristics:
2007-101
2005-894
structures;
torch.
Very good
performances
concerning speed,
tolerance and quality
2005-894
2008-132
2147-007
2004-287R
2386-003
(projections free).
Activities sectors:
Subcontracting automation
Fine boiler making
Noble tack welding and metal
furniture
2356-073
Aeronautics subcontracting
76
????-???
2005-894
ality
u
q
G
TI
tter
a
p
s
no
teed
n
a
r
a
gu
Electrode
Filler
metal
Liquid
bridge transfer
Arc
TOPTIG
CONCEPT
Feature
Processes
Speed
Quality
Spatter
PATENTED
Cost
TIG
MIG
LASER
TOPTIG
Good
Fair
Filler
metal
fed
through
the nozzle
Nozzle
D I X SA
S 25 0 0
D I X SA
2005-895
S 25 0 0
Excellent
TOPTIG torch
77
Robot example
Mechanisation example
TOPTIG Installation
A
B
C
D
E
C
B
TOPTIG torch
Torch support
Anti-collision device
Harness L 5 m
Wire feeder
with spool support
TOPTIG 220 DC
power source
Remote control
G
A
2005-892
TOPTIG 220 DC
power source
2005-695
2005-889
2008-138
2008-139
TOPTIG equipment
2008-144
2147-009
78
D
E
T
N
E
T
A
P
2002-469R
2147-302
NERTAMATIC 450
power source
6 electrodes cylinder
for the electrode changer
2006-279
NEW
2006-133
2007-097
2006-113
Ideal for cutting 3D work-parts, our NERTAJET will perfectly match various
applications:
Cutting of holes, slots and saddle-cuts on round and square section tubes of various lengths
Prefabricated I and H-beams cutting.
Cutting of slots on lampposts
Cutting on machinery chassis
2356-074
NERTAJET HP125
Plasma Pack.
High-performance
plasma cutting
through:
Different levels of current
intensity to find the best match
with the thickness of the
work-part to be cut.
NERTAJET can be set either :
- conventionally, to get the
highest cutting speed.
- Or in High-Plasma mode
when looking for
ultimate quality cut
2356-075
Since the energy density of the electron beam may be varied widely, it is
Nowadays, our electron beam power supplies are the most reliable on the
market.
2008-475
2008-474
2008-477
Machine
for pinion welding.
2008-476
technological environment:
Aeronautics
Mechanic, hydraulic, pneumatic components
Armement
Motorcar automobile
Nuclear
Boiler construction.
Machine for gearshift fork welding.
81
2005-832
WINDMILLS:
the global solution of ALW
2041-004
2188-015
Since the beginning, Air Liquide Welding has been involved in most mobile and fixed platform constructions in the cold waters
of the North Sea and in the onshore wind-energy industry. Working closely with engineering departments and major
manufacturers in this sector, Air Liquide Welding is constantly working to develop processes, equipments and consumables
meeting the ever more demanding requirements of increasingly hostile environments. This constant innovation has resulted
in an unsurpassable range of equipment and consumable solutions specially designed for wind-power industries.
1881-064
2356-078
2188-012
2356-077
2188-013
2356-076
2008-473
82
Submerged arc
specific applications
2356-044
2356-053
2356-043
Welding processes:
ASW single wire diameter from 1.6 to 5.0 mm
Machine cycle:
2356-045
SIEMENS controller
Overview and control in real time of the machine,
poles parameters recording, modem connection
A: 3 to 17 m
B: 60 mm mini - 600 mm maxi
C: 3 to 6 mm
Round conical, polygonal (32, 16 and 8 sides)
Conicity maxi: 50%
2043-004
T-MASTER installations
Small size
Flange a min: 160 mm max: 700 mm
thickness: 8 40 mm
Web b min: 200 mm max: 2300 mm (1500 mm maxi)
thickness: 6 25 mm
Length min: 6 m max: 16 m
Angle maxi: 30
Big size
Flange a min: 200 mm max: 1300 mm
thickness: 8 80 mm
Web b min: 300 mm max: 3200 mm (3500 mm maxi)
thickness: 6 30 mm
Length min: 3 m max: 18 m
Angle maxi: 10
1200 kg/m
Other solutions
and possibilities on request.
83
84
Contacts
ROMANIA
DUCTIL
Aleea Industriilor Nr 1 - 120224 BUZAU
Tel.: +40 238 722 058 - Fax: +40 238 716 861
CZECH REPUBLIC
AIR LIQUIDE WELDING CZ S.R.O.
Podnikatelsk 565 - Arel SVUM
190 11 PRAHA 9 - Bchovice
Tel.: +420 274 023 163 - Fax: +420 274 023 233
RUSSIA
AIR LIQUIDE WELDING
17 Vorontsovskaya Str. - 109147 MOSCOW
Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91
SCANDINAVIA
OERLIKON SKANDINAVIEN AB
Krossverksgatan 7 - 216 16 LIMHAMN
Tel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01
FRANCE
AIR LIQUIDE WELDING FRANCE
13, rue dpluches - BP 70024 Saint-Ouen l'Aumne
95315 CERGY PONTOISE Cedex
Tel.: +33 1 34 21 33 33 - Fax: +33 1 34 21 31 30
SLOVAKIA
AIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.
Prazska 35 - 94901 NITRA
Tel.: +421 37 69 24 601 - Fax: +421 37 65 19 919
GERMANY
OERLIKON SCHWEISSTECHNIK GmbH
Industriestrasse 12 - D-67304 EISENBERG/PFALZ
Tel.: +49 6351 4760 - Fax: +49 6351 476 335
SPAIN
OERLIKON SOLDADURA SA
Poligono Industrial la Noria Carretera de Castellon
Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZA
Tel.: +34 976 10 47 00 - Fax: +34 976 10 42 67
SWITZERLAND
OERLIKON - SCHWEISSTECHNIK-AG
Mandachstrasse 54 - CH 8155 NIEDERHASLI
Tel: + 41 44 307 61 11 - Fax: + 41 44 307 61 12
ITALY
AIR LIQUIDE WELDING ITALY
Via Torricelli 15/A - 37135 VERONA
Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536
LUXEMBOURG
AIR LIQUIDE WELDING LUXEMBOURG S.A.
5 rue de la Dportation - BP 1385 - L-1415 LUXEMBOURG
Tel.: +352 48 54 56 - Fax: +352 48 54 57
MALAYSIA
SAF-OERLIKON MALAYSIA SDN BHD
No 10, Jalan TPP 5/1 - Taman Perindustrian Puchong
47100 PUCHONG, SELANGOR
Tel.: +603 8060 8638 - Fax: +603 8061 620
THAILAND
AIR LIQUIDE WELDING THAILAND Co Ltd
40 Moo 6 - Ramindra Road Km. 9.5
KHANNAYAO, BANGKOK 10230
Tel.: +66 2 9432250 - Fax: +66 2 9432256
U.A.E.
AIR LIQUIDE WELDING MIDDLE EAST FZE
Jebel Ali free zone warehouse No. FZS1AH05
P.O. BOX 18734 - Jebel Ali - DUBAI
Tel.: +971(0)48861606 - Fax: +971(0)48861608
NETHERLANDS
AIR LIQUIDE WELDING NETHERLANDS
Rudonk 6 B - NL 4824 AJ BREDA
Tel.: +31 76 541 00 80 - Fax: +31 76 541 58 96
U. K.
AIR LIQUIDE WELDING Ltd
Low March / London Road - DAVENTRY
Northants NN11 4SD
Tel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10
POLAND
AIR LIQUIDE WELDING POLSKA - SP. Z.o.o
UL. Porcelanowa 10 - 40-246 KATOWICE
Tel.: +48 32 609 04 50 - Fax: +48 32 609 04 60
UKRAINE
AIR LIQUIDE WELDING UKRAINE, Llc.
1 rue Proskura - bureau 106A - 61070 KHARKOV
Tel.: +380 577 546 867 - Fax: +380 577 546 867
www.oerlikon-welding.com
www.airliquide.com
Founded in 1902, Air Liquide is the world leader in industrial and medical gases and related services. The company has offices in 75 countries and employs
a work force of 40,000. Drawing on constantly renewed technologies, Air Liquide develops groundbreaking solutions used in making countless everyday
products and in helping to preserve life.
CHINA
SAF SHANGHAI REP. OFF.
Rm. 722. Pine City Hotel
777 Zhao Jia Bang Lu - SHANGHAI 200032
Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97
Air Liquide Welding reserves the right to modify its equipment without prior notice. The illustrations descriptions and characteristics are
provided for information purposes only and are not binding on the manufacturer.
PORTUGAL
AIR LIQUIDE SOLDADURA LDA
Rua Dr. Antnio Loureiro Borges, 4-2 Arquiparque
Miraflores - 1495-131 ALGS
Tel: +351 21 41 64 900 - Fax: +351 21 41 69 40
BELGIUM
AIR LIQUIDE WELDING BELGIUM SA
Z.I. West Grijpen - Grijpenlaan 5 - 3300 TIENEN
Tel.: +32 16 80 48 20 - Fax: +32 16 78 29 22