Faurecia Excellence

System
Production System
Employee Empowerment

5S TRANSPARENCIES

5S IN PSE

AN INITIAL APPROACH NECESSARY FOR:

Our safety
Our environment
Our work conditions

Document for internal use only

Our installations
Our performance
Our quality

FAU-S-PS-5008-en version 2

WHAT DOES 5S MEAN?

The term 5S is derived from five Japanese imperatives beginning with the
letter s and having the same underlying principle:
Efficiency starts with good housekeeping.

Document for internal use only

Seiri

Eliminate

Seiton

Straighten up

Seiso

Clean

Seiketsu

Standardize

Shitsuke

Respect
FAU-S-PS-5008-en version 2

ELIMINATE

1S

Separate what you need from what you dont.

Throw out anything that is useless!

How?
Ask yourself the right questions:
- What is this object for?
- Who uses it?
- Is this object the best one
for the job?
This operation must be conducted
everywhere!!!!

Document for internal use only

FAU-S-PS-5008-en version 2

STRAIGHTEN UP

2S

A place for everything and everything in its place !

Used often
- light

How?

Used less often

- heavy

*Put away useful objects according

to frequency of use and respecting
safety rules.
*Organize storage so that you can
find immediately whatever you need.

Used
constantly

Document for internal use only

FAU-S-PS-5008-en version 2

CLEAN

3S

Clean dirty areas, locate problem spots and find solutions for
keeping them clean!

How?

*Stop production momentarily.

*Clean house with all the members of
the GAP.
*Repaint the zone.

Document for internal use only

FAU-S-PS-5008-en version 2

STANDARDIZE

4S

Formalize housekeeping rules!

SOMMER ALLIBERT
Site : MERU

HOUSEKEEPING PROCEDURE
CUTTING MACHINE * AIRBAG- STARTER DAD

Revision No.: 0

Page:1/2

How?
*Edit a housekeeping rule-sheet.
*Define work rules. (management of
stocks, rejects, procurement)
*Display the rule-sheet prominently
at the workstation.

Document for internal use only

FAU-S-PS-5008-en version 2

RESPECT

5S

Stick to the workshop housekeeping rules!

How?
*Follow the machine instructions.
*Control quality.
*Make tidiness a reflex.
*Respect the rules that we ourselves
have established.

Document for internal use only

FAU-S-PS-5008-en version 2

WHY WE NEED 5S
FOR OUR PEOPLE

Messy shop

safety hazards
poor hygiene
poor morale
more fatigue
Document for internal use only

Neat shop

5S
greater safety
proper hygiene
positive atmosphere
less fatigue
FAU-S-PS-5008-en version 2

WHY WE NEED 5S
FOR OUR ENVIRONMENT

Messy shop

Neat shop

5S
fire hazards
unpleasant work environment

Document for internal use only

less fire risk

friendlier work environment

FAU-S-PS-5008-en version 2

10

WHY WE NEED 5S
FOR OUR INSTALLATIONS

Messy shop

Neat shop

5S
problems are covered up,
work deteriorates
and major breakdowns occur
Document for internal use only

easier inspection
elimination of micro-failures

FAU-S-PS-5008-en version 2

11

WHY WE NEED 5S
IMPACT ON PERFORMANCE

Neat shop

Messy shop

5S
subconscious refusal to inspect dirty
machines
wasted time
difficulty consulting technical doc.
Document for internal use only

easier machine inspection and

maintenance
less time wasted
documents easily accessible
FAU-S-PS-5008-en version 2

12

WHY WE NEED 5S
IMPACT ON QUALITY

Messy shop

Neat shop

5S
non-quality and rejects due to
soiled parts
lack of precision

Document for internal use only

no more stained or marked parts

enhanced reliability

FAU-S-PS-5008-en version 2

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