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TECHNOLOGY UNIVERSITY
SCHOOL OF MECHANICAL AND
MANUFACTURING ENGINEERING
CHAPTER THREE: FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.FUNDAMENTAL OF
CASTING PROCESS
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF
CASTING
1.2.1 PERMANENT MOLD OR GRAVITY
DIE CASTING
Advantages
Fine and dense grained structure is achieved
in the casting.
No blow holes exist in castings produced by
this method.
The process is economical for mass
production.
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF
CASTING
1.2.1 PERMANENT MOLD OR GRAVITY
DIE CASTING
Applications
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF
CASTING
1.2.1 PERMANENT MOLD OR GRAVITY
DIE CASTING
1.2.2 SLUSH CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF
CASTING
1.2.1 PERMANENT MOLD OR GRAVITY
DIE CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF
CASTING
1.2.1 PERMANENT MOLD OR GRAVITY
DIE CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF
CASTING
1.2.1 PERMANENT MOLD OR GRAVITY
DIE CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF
CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF
CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
Advantages
The main advantages of shell molding are:
Very suitable for thin sections like petrol
engine cylinder.
Excellent surface finish and dimensional
accuracy
Good Negligible machining and cleaning
cost.
Occupies less floor space.
Molds can be stored until required.
Mass production.
Disadvantages
Specialized equipment is required.
Resin binder is an expensive material.
Limited for small size.
Applications
Suitable for production of casting made up of
alloys of Al, Cu and ferrous metals, Bushing,
Valves bodies, Rocker arms, Bearing caps,
Gears.
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF
CASTING
1.2.1 PERMANENT MOLD OR GRAVITY
DIE CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF
CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS
1.1 INTRODUCTION
1.2 TYPES AND CLASSIFICATION OF CASTING
1.2.1 PERMANENT MOLD OR GRAVITY DIE
CASTING
1.2.2 SLUSH CASTING
1.2.3 PRESSURE DIE CASTING
1.2.3.1 hot chamber die casting
1.2.3.2 cold chamber die casting
1.2.4 SHELL MOLDING
1.2.5 CENTRIFUGAL CASTING
1.FUNDAMENTAL OF
CASTING PROCESS