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PRE-INSTALLATION GUIDE

CS-200

July 2011

Thank-you for purchasing LECO analytical equipment. Installation by LECO service personnel is
included as part of your purchase. The following information is provided so that the installation site can be
properly prepared prior to the arrival of LECO personnel. Please follow the information for your new
instrument carefully in order to assure proper site preparation. If any questions arise during site
preparation, contact the LECO Service Department (Phone: 269-982-5497 Fax: 269-983-1477).

PRE-INSTALLATION GUIDE INSTRUCTIONS


1. Prepare your installation site according to the information listed (in regards to: floor space, power
requirements, gas supplies, gas tank regulators, and environment characteristics). Complete the
Site Preparation Checklist (page 6) and fax the completed form to the LECO Service
Department at (269) 983-1477.
2. When your instrument arrives, inspect all boxes and crates for outer damage. Carefully unpack all
boxes and crates to cross-check the contents with the packing list accompanying each box.
3. Call your LECO Sales Representative and inform them that you have received your instrument
and would like information sent for your specific application(s).
4. Call the LECO Service Department at 269-982-5497 to arrange an installation date. Keep in mind
that all dates agreed upon are tentative and subject to change. Also, if anything is missing from your
shipment or if anything was damaged during shipping, please inform the Service Department at this
time.
5. Once you have scheduled an installation date, please provide adequate security for the instrument
and the contents of the boxes shipped to ensure nothing is missing when the LECO Service
Technician(s) arrives.
6. After scheduling, make arrangements for the appropriate personnel to be present at the installation
and training sessions. In most cases, installation is completed within the first day and training takes
place for the remainder of the first day and most of the second day.
7. Following all of the above steps will aid the LECO Service Team in providing you with the highest
quality installation and training.
NOTE:

If the above steps are not followed, LECO will not be responsible for delays, cancellations, or
rescheduling of installations.

CS-200

FLOOR SPACE
Before your instrument arrives, make sure you know where it will be installed. When factoring overall
floor space requirements, a minimum 6-inch (15 cm) access area should be factored in around each unit.

COUNTER TOP

23.5-inches
(60 cm)

MONITOR

PC

ANALYZER

PRINTER

OPTIONAL
BALANCE

63-inches
(160 cm)
FLOOR

16.5-inches
(42 cm)

14-inches
(36 cm)

27.5-inches
(70 cm)

*
9-inches
(23 cm)

8-inches
(20 cm)
93-inches
(236 cm)

NOTE: * = 6-inch (15 cm) access area

Height

Width

Depth

Weight

Analyzer

30.5-inches (78 cm)

27.5-inches (70 cm)

23.5-inches (60 cm)

295 lbs. (133 kg)

Computer

17-inches (43 cm)

8-inches (20 cm)

17-inches (43 cm)

29 lbs. (13 kg)

PC Monitor

15-inches (38 cm)

14-inches (36 cm)

16-inches (41 cm)

35 lbs. (16 kg)

Printer (optional)

11-inches (28 cm)

16.5-inches (42 cm)

16-inches (41 cm)

20 lbs. (9 kg)

Balance (optional)

14-inches (36 cm)

9-inches (23 cm)

11.5-inches (29 cm)

16.5 lbs. (7.5 kg)

14.5-inches (37 cm)

16.5-inches (42 cm)

Door Closed: 17.5-inches (44 cm)


Door Open: 25-inches (64 cm)

Not available

Autoloader (optional)*

* not shown in floor plan above.

CS-200

POWER REQUIREMENTS - ELECTRICAL WIRING DIAGRAMS


A female receptacle is provided with each package for 230 VAC operation. Refer to the electrical wiring
diagrams on this page.
Analyzer .............................................

230 VAC 10%, 50/60 Hz, 15 amps, single phase earthed


supply, unit protected by a 20 amp breaker.

Computer ...........................................

115/230 VAC 10%, 50/60 Hz, 5/3 amps

Monitor ...............................................

90 to 264 VAC 10%, 50/60 Hz, single phase

Printer (optional).................................

115 VAC 10%, 50/60 Hz

Balance (optional) ..............................

115 VAC 10%, 50/60 Hz, single phase

Power Purifier (optional) ......................

Model 621-325, 208/240 VAC, 60 Hz, single phase, 60 amp

NOTE:

Outlet must be within 4 feet of the instruments designated area.

DETERMINATOR
POWER CORD

BLACK

POWER
220 VAC

RED

NEUTRAL
0 VAC

GREEN

GROUND

CHASSIS
(CABINET)
GROUND

220 VAC 3 WIRE WIRING DIAGRAM


(INTERNATIONAL)
PLUG

POWER

Y
G

GREEN
GREEN G

115 VAC

230 VAC
POWER

RED

115 VAC
GROUND

RED

WHITE *

BLACK
WHITE

X
BLACK

CHASSIS
(CABINET)
GROUND
765-978 RECEPTACLE
* WHITE WIRE IS CUT OFF INSIDE THE UNIT AND IS NON-FUNCTIONAL

230 VAC 3 WIRE WIRING DIAGRAM (U.S.A.)


PLUG

POWER

Y
115 VAC

GREEN
GREEN G

115 VAC
POWER

WHITE *

BLACK

0 VAC
NEUTRAL

RED

230 VAC

GROUND

RED

WHITE

X
CHASSIS
(CABINET)
GROUND

BLACK

765-978 RECEPTACLE
* WHITE WIRE IS CUT OFF INSIDE THE UNIT AND IS NON-FUNCTIONAL

230 VAC 4 WIRE CENTER TAPPED


WIRING DIAGRAM (U.S.A.)

CS-200

GAS SUPPLIES
Gas supplies will require regulators.
Refer to the Gas Regulator chart. OXYGEN IS NOT
RECOMMENDED FOR USE IN THE PNEUMATIC SYSTEMS OF LECO INSTRUMENTS.
NOTE:

Supply or supply lines must be within 6 feet of the instruments designated area.

Carrier Gas .............................................. Oxygen, 99.5% pure, 40 psi (2.8 kg/cm2) 10%.
Pneumatic Gas........................................ Compressed Air or Nitrogen, 40 psi (2.8 kg/cm2) 10%.
Source must be oil and water free.

GAS REGULATORS
GAS

LECO
PART NO.

VICTOR
PART NO.

DELIVERY
RANGE

INLET
CONNECTION

Oxygen

501-291

VTS450D-540-0781-3905

0 to 125 psi

CGA 540

Nitrogen

764-216

VTS450D-580-0781-3909

0 to 125 psi

CGA 580

Compressed Air

766-036

VTS450D-346-0781-4013

0 to 125 psi

CGA 346

OUTLET
CONNECTION
9
5

/16 - 18 Male R.H.

/8 - 18 Female R.H.
9

/16 - 18 Male R.H.

CS-200

ENVIRONMENTAL CHARACTERISTICS
Nominal Operating Conditions
Operating Temperature .................................

50 to 86oF (10 to 30oC)

Storage Temperature ....................................

32 to 122oF (0 to 50oC)

Relative Humidity ...........................................

20 to 80% (non-condensing environment)

Cleanliness ....................................................

For best performance, area and room should be


kept free of excess dust.

Circulation ......................................................

Good air circulation is recommended due to running


temperature of instrument.

Ventilation ......................................................

Ability to vent the room or instrument depending on


application.

CS-200

CS-200 Site Preparation Checklist


Installation will not be scheduled until all items are ready at the user site. Confirm site preparation by checking
each item and faxing the completed form to the LECO Service department at (269) 983-1477.

FLOOR SPACE
93-inches x 63-inches (236 cm x 160 cm)

POWER REQUIREMENTS
Printer and Balance - 115 VAC 10%, 50/60 Hz, single phase earthed supply
Analyzer - 230 VAC 10%, 50/60 Hz, single phase earthed supply, 20 amps
Power Purifier (optional) - Model 621-325 - 208/240 VAC, 60 Hz, single phase, 60 amp

GAS SUPPLY RECOMMENDATION


Oxygen, 99.5% pure, 40 psi (2.8 kg/cm2) 10%
Compressed Air, Nitrogen or Argon, 40 psi (2.8 kg/cm2) 10%. Source must be oil and water free.

NOMINAL OPERATING CONDITIONS

Temperature 50 to 86oF (10 to 30oC)


Relative humidity 20 to 80% (non-condensing environment)
Ability to vent room or instrument exhaust depending on application
Area clear of excess dust
Good air circulation

GENERAL
Unit has arrived at installation site, been inspected and missing parts (if any) ordered

Name: (please print) ________________________________________________________________________


Company: _________________________________________________________________________________
Address:

_________________________________________________________________________________

City: _________________________________
Phone: (______)________________

State: ________________

Fax: (______)_______________

Zip: __________________

e-mail: ________________________________

By signing below I certify that site preparation is complete. I understand that if the site is not prepared properly and
completely, installation and training will have to be rescheduled. I also understand that if installation and training must
be rescheduled due to incomplete site preparation, my company will be billed at normal LECO service rates for
installation and training.

Signature: _________________________________________

Date: ___________________________

Job Title: __________________________________________________________________________________


Fax this form when completed to the LECO Service Department at (269) 983-1477 and then call (269) 982-5497 to arrange an
installation date.

CS-200

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