1

Solutions for marine

and offshore applications

Solutions for marine

and offshore applications
The Bonfiglioli Group offers a wide and
diverse range of products for lifting,
pulling and slewing machinery in
marine and offshore applications like
shipboard cranes, offshore cranes,
deck machinery, azimuth thrusters and
pipe layers. Products include planetary
gearboxes, bevel helical and parallel
shaft gearboxes, electric motors and
frequency controllers.
The design of specific groups of products
and jacking gears has been assessed
with the major Classification Societies
like ABS, DNV, LR, etc. These products
can be delivered with 3.2 Certification

in all major Classes, and are Classed

with full traceability of the load carrying
components.
Bonfiglioli has also developed a
specific range of gearboxes for
jacking machinery with rack and
pinion design, intended for jackup drilling rigs, service liftboats,
accommodation
and
windmill
installation vessels.

Bonfiglioli Marine
Drives for marine and offshore machines

Solutions for Shipboard Cranes

Winch gears and slewing gears are offered by Bonfiglioli for marine
cranes such as cargo cranes, utility cranes, hose handling cranes, etc.
Winch gears are typically developed from the wheel hub gear
Trasmital series 700C design with hydraulic drive, which has been and
still is the strength of Bonfiglioli Group in the mobile machinery for
construction, road building and mining. This powerful background
enables Bonfiglioli to deliver almost unlimited variations and options.
The plug-in 700C design is compact and light with gear train integrated
into the winch drum. The brake can be integrated inside the gearbox
or mounted externally, with common lubrication of the gears. Compact
electric-driven variations have been developed as well.
Slewing gears are offered from the Trasmital 700T and 300 series,
with integrated pinion and detached pinion, respectively.
Many variations of pinions and interfaces are available. Many
variations of pinions.
The modular design of these two product series allows almost
unlimited product configurations, one to four gear stages, and
hydraulic and electric driven variations, as well as in-line or right
angle configurations.
The 700T is offered with integrated carburized pinion and eccentric
mount for allowing gear play adjustment with the slewing ring toothing.
The 700TF design, with single spigot installation, and 700N design, with
double support points, are available throughout the full range.
Selection of suitable products is in compliance with FEM
classification rules of the mechanism.

Products:

700C series

700T series

700C
Winch drives

700T
Slew drives

FEM classification T5 - L2 - M5 at
OUTPUT SPEED 25 rpm:

FEM classification T5 - L2 - M5 at
OUTPUT SPEED 15 rpm:

Type

Type

703 C2
705 C2
706 C3
707 C3
709 C3
710 C3
711 C3
713 C3
715 C3
716 C3
717 C3
718 C3
720 C3
722 C3

Torque (Nm)
2000
5300
10000
16000
23000
29500
31000
48500
64500
77500
105900
111500
164500
260000

705 T
706 T
707 T
709 T
710 T
711 T

Torque (Nm)
4000
6600
10000
15000
20000
25000

Solutions for Deck Machinery

Several applications like mooring & tugger winches, anchor handling
systems, traction & storage winches, capstans and windlasses offer
a bench test for the 700C series in medium-light power cases, and
HDP/HDO series in medium-high power cases.
The 300 series and 700T series are used for pinion ring transmission
systems.
The winch drum is generally supported on the opposite side of the
gearbox, but strong bearings in the 700C series enables it to have a
console set-up as well.
Hydraulic and electric driven variations, as well as in-line or right
angled configurations, are available throughout the Bonfiglioli
range.

Products:

700C series with hydraulic motor, with

electric motor and with right angle

700C series with hydraulic motor or

electric motor, in-line configuration

HDP/HDO series

300
Planetary drives

700C
Winch drives

HDP/HDO
Parallel shaft gear units
and bevel helical

Type

Type

Type

300
301
303
304
305
306
307
309
310
311
313
314
315
316
317
318
319
321
323
325

Torque (Nm)
1000
1750
2500
3600
5000
8500
12500
18000
25000
40000
55000
80000
100000
135000
170000
250000
350000
500000
800000
1100000

700 C1 H
701 C1
703 C2 H
705 C2 H
706 C3 B
707 C3 B
709 C3 B
710 C3 B
711 C3 B
713 C3 B
715 C3 B
716 C3 B
717 C3 H
718 C3 H
720 C3 H
722 C3 H
724 C4 H
726 C4 H

Torque (Nm)
1000
2200
4000
10000
18000
26000
30000
36000
45000
60000
85000
100000
130000
180000
220000
330000
450000
625000

HD_ 60
HD_ 70
HD_ 80
HD_ 90
HD_ 100
HD_ 110
HD_ 120
HD_ 125
HD_ 130
HD_ 140
HD_ 150
HD_ 160
HD_ 170
HD_ 180

Torque (Nm)
5190
7080
12600
17900
28200
31700
41000
49000
69500
87000
117000
147000
190000
210000

10

Solutions for Offshore Cranes & Winches

Oil and gas applications like cranes and winches for supply vessels
(PSV, OSV), FPSO, drilling rigs, anchor handling sytems, riser pull-in
systems, turret winches, ROV winches with AHC function and A&R
systems have bigger demands for power. Bonfiglioli products for
winches are often designed with multiple pinions to drive a toothed
ring fixed to the drum. The Trasmital series 700T responds very well,
with the same versatility of the shipboard cranes.
Where power is excessive for planetary gear systems, Bonfiglioli
offers heavy duty series HDP/HDO or a combination between input
bevel helical units and final planetary gear stages.
Bonfiglioli has special units for AHC winches using secondary
control motors, with a flywheel integrated in the gear train. The
static brake is in the same oil bath with the gears to allow better
heat dissipation due to continuous duty during heavy compensating
work mode. Visual oil monitoring systems are available.
Backstop wheel is an available option for preventing sudden load
descend after startup.
Slewing gears are offered from the Trasmital series 700T and 300,
for the shipboard cranes.
ATEX compliance is available for 700T, 300 and 700C series
products.
C5M coating systems are available in conformity with Norsok M501
prescriptions.
Selection of suitable products is in compliance with Class
requirements and FEM classification rules.

Products:

700T series

3/HD series

11

700C
Compact winch drives

700T
Slew drives and winch drives

FEM classification T5 - L2 - M5 at
OUTPUT SPEED 25 rpm:

FEM classification T5 - L2 - M5 at
OUTPUT SPEED 15 rpm:

Type

Type

703 C2
705 C2
706 C3
707 C3
709 C3
710 C3
711 C3
713 C3
715 C3
716 C3
717 C3
718 C3
720 C3
722 C3

Torque (Nm)
2000
5300
10000
16000
23000
29500
31000
48500
64500
77500
105900
111500
164500
260000

705 T
706 T
707 T
709 T
710 T
711 T

Torque (Nm)
4000
6600
10000
15000
20000
25000

12

Solutions for Azimuth Thrusters

Bonfiglioli gears are used for steering the azimuth thrusters on
tug boats, drilling rigs and cruise vessels. Gear and bearings
life is calculated based on Class requirements for both dynamic
positioning mode as well as cruise mode operation.
Solutions are available with integrated pinion 700T Series and 3.2
Class certified pinion and 300 series with female spline connection
to the steering block.
Units are delivered under approval and certification of all major
Classes.
Electric and hydraulic versions are available, with pinion eccentricity
for gear play adjustment, or with eccentric ring on the gearbox body
for maintaining the motor alignment in right angled configurations.

Image courtesy of ABB Marine.

Products:

300 series

700T series

13

300
Planetary steering gear

700T
Steering gear with pinion

Type

Type

306
307
309
310
311
313
314
315
316
317

Torque (Nm)
8500
12500
18000
25000
40000
55000
80000
100000
135000
170000

706 T
707 T
709 T
710 T
711 T
712 T
713 T
714 T
715 T

Torque (Nm)
10000
15000
20000
30000
35000
45000
55000
65000
80000

14

Solutions for Jacking Machinery

For many years, Bonfiglioli has been developing and supplying
gearboxes of jacking machinery for offshore platforms.
Specific design of the 700T and 300 series have been assessed by
ABS to work in lifting and lowering legs and hulls of drilling and
service jack up rigs, lift boats and windmill installation vessels.
Units can be in-line design or with a drop box for offsetting the
motor installation. They can be electric or hydraulic driven, with or
without negative parking brake.
Bonfiglioli can deliver integrated pinion from m50 to m100 and
lantern piece with integrated torque arm for easy installation.
Units have class approval with ABS and DNV/GL, and full 3.2
certification of the load carrying parts of the gear transmission with
full traceability from raw material to final machined component.

Products:

700T series

Image courtesy of GUSTO MSC.

15

700T
Jacking gears
Type

Kips Max jacking (Nm)

718 T
721 T
723 T

200
400
600

150000
650000
1150000

Max holding (Nm)

Storm holding (Nm)

270000
780000

395000
1430000

1000000
2100000

16

Solutions for Pipelayers

Bonfiglioli track gears of the 700C series represent a perfect
solution for the most demanding pipe tensioners in terms of torque,
life and power.
The cooling system is provided with forced lubrication of the gear
train and bearings.
A torque range up to 600 kNm covers almost all known
applications.
Modular gearboxes of the 300 series are capable of torque up to
2000 kNm.

Products:

700C series

300 series

17

300
Planetary drives

700C
Track tensioner gear

Type

Type

315
316
317
318
319
321
323
325

Torque (Nm)
100000
135000
170000
250000
350000
500000
800000
1100000

710 C3 B
711 C3 B
713 C3 B
715 C3 B
716 C3 B
717 C3 H
718 C3 H
720 C3 H
722 C3 H
724 C4 H
726 C4 H

Torque (Nm)
36000
45000
60000
85000
100000
130000
180000
220000
330000
450000
625000

18

Bonfiglioli Worldwide
Canada

USA

France

Brazil

United Kingdom

Spain

Germany

South Africa

Slovakia

India

Italy

Singapore

Turkey

Vietnam

Australia

China

New Zealand

Headquarters

Production facilities

Resellers

Italy Lippo di Calderara, Bologna

Italy Calderara di Reno, Bologna

Casting and gearcutting plant
Assembly HDP, HDO, 300 series
Italy Vignola, Modena
Gearmotor assembly plant
Precision gearbox manufacturing and
assembly plant
Italy Forl
Planetary gearboxes manufacturing and
assembly plant
Italy Rovereto, Trento
Brushless motor and precision gearboxes production
Germany Krefeld
Inverter plant
Slovakia Povask Bystrica
Large gearboxes manufacturing plant
INDIA Chennai
Planetary gearbox manufacturing and
assembly plant
INDIA Mannur
Gearmotors manufacturing and
assembly plant
INDIA Bangalore
Photovoltaic Inverter assembly
Vietnam Ho Chi Minh
Electric motor plant
China Shanghai
Photovoltaic Inverter assembly
BRAZIL So Paulo
Planetary gearboxes manufacturing and
assembly plant
USA Hebron
Planetary gearboxes manufacturing and
assembly plant

Africa Algeria, Egypt, Kenya, Morocco,

South Africa, Tunisia

Branches
Australia Sydney
Brazil So Paulo
Canada Toronto
China Shanghai
France Paris
Germany Neuss
Germany Krefeld
India Chennai
India Mannur
India Bangalore
Italy Milano
Italy Rovereto
New Zealand Auckland
South Africa Johannesburg
Singapore Singapore
Spain Barcelona
Turkey Izmir
United Kingdom Redditch
United Kingdom Warrington
USA Cincinnati
Vietnam Ho Chi Minh

Asia Bahrain, China, Emirates, Japan,

Jordan, Hong Kong, India, Indonesia, Iran,
Israel, Kuwait, Malaysia, Oman, Pakistan,
Philippine, Qatar, Saudi Arabia, Singapore,
South Korea, Syria, Thailand, Taiwan, Vietnam
Europe Albania, Austria, Belgium, Bielorussia,
Bulgaria, Cyprus, Croatia, Czech Republic,
Denmark, Estonia, Finland, France, Holland,
Hungary, Germany, Great Britain, Greece, Ireland,
Italy, Lettonia, Lituania, Luxemburg, Malta,
Montenegro, Norway, Poland, Portugal, Romania,
Russia, Slovakian Republic, Serbia, Slovenia, Spain,
Sweden, Switzerland, Turkey, Ucraina
Latin America Argentine, Bolivia, Brasil,
Chile, Colombia, Costa Rica, Ecuador, Guatemala,
Honduras, Mexico, Peru, Uruguay, Venezuela
North America Canada, United States
Oceania Australia, New Zealand

19

Bonfiglioli worldwide network.

Bonfiglioli Australia
2, Cox Place Glendenning NSW 2761
Locked Bag 1000 Plumpton NSW 2761
Tel. (+ 61) 2 8811 8000 - Fax (+ 61) 2 9675 6605
www.bonfiglioli.com.au
Bonfiglioli Brasil
Travessa Cludio Armando 171
Bloco 3 - CEP 09861-730 - Bairro Assuno
So Bernardo do Campo - So Paulo
Tel. (+55) 11 4344 2323 - Fax (+55) 11 4344 2322
www.bonfigliolidobrasil.com.br
Bonfiglioli Canada
2-7941 Jane Street - Concord, Ontario L4K 4L6
Tel. (+1) 905 7384466 - Fax (+1) 905 7389833
www.bonfigliolicanada.com
Bonfiglioli China
Bonfiglioli Drives (Shanghai) Co., Ltd.
#68, Hui-Lian Road, QingPu District,
Shanghai, China, 201707
Ph. (+86) 21 6700 2000 - Fax (+86) 21 6700 2100
www.bonfiglioli.cn
Bonfiglioli Deutschland
Industrial, Mobile, Wind
Sperberweg 12 - 41468 Neuss
Tel. +49 (0) 2131 2988 0 - Fax +49 (0) 2131 2988 100
www.bonfiglioli.de
Industrial, Photovoltaic
Europark Fichtenhain B6 - 47807 Krefeld
Tel. +49 (0) 2151 8396 0 - Fax +49 (0) 2151 8396 999
www.vectron.net
Bonfiglioli Espaa
Industrial, Mobile, Wind
Tecnotrans Bonfiglioli S.A.
Pol. Ind. Zona Franca sector C, calle F, n6
08040 Barcelona
Tel. (+34) 93 4478400 - Fax (+34) 93 3360402
www.tecnotrans.bonfiglioli.com
Bonfiglioli France
14 Rue Eugne Pottier
Zone Industrielle de Moimont II - 95670 Marly la Ville
Tel. (+33) 1 34474510 - Fax (+33) 1 34688800
www.bonfiglioli.fr
Bonfiglioli India
Industrial
Bonfiglioli Transmission PVT ltd.
Survey No. 528, Perambakkam High Road
Mannur Village, Sriperambudur Taluk,
Chennai - 602105, Tamil Nadu
Tel. +91(0) 44 6710 3800 - Fax +91(0) 44 6710 3999
www.bonfiglioli.in
Mobile, Wind
Bonfiglioli Transmission PVT ltd.
PLOT AC7-AC11 Sidco Industrial Estate
Thirumudivakkam - Chennai 600 044
Tel. +91(0) 44 24781035 - 24781036 - 24781037
Fax +91(0) 44 24780091 - 24781904
www.bonfiglioli.in
Photovoltaic
Bonfiglioli Renewable Power Conversion India (P) Ltd
No. 543, 14th Cross, 4th Phase,
Peenya Industrial Area, Bangalore - 560 058
Tel. +91 80 2836 1014/15 - Fax +91 80 2836 1016
www.bonfiglioli.in

Bonfiglioli Italia
Industrial, Photovoltaic
Via Sandro Pertini lotto 7b - 20080 Carpiano (Milano)
Tel. (+39) 02 985081 - Fax (+39) 02 985085817
www.bonfiglioli.it
Bonfiglioli Mechatronic Research
Via F. Zeni 8 - 38068 Rovereto (Trento)
Tel. (+39) 0464 443435/36 - Fax (+39) 0464 443439
www.bonfiglioli.it
Bonfiglioli New Zealand
88 Hastie Avenue, Mangere Bridge, Auckland
2022, New Zealand - PO Box 11795, Ellerslie
Tel. (+64) 09 634 6441 - Fax (+64) 09 634 6445
www.bonfiglioli.co.nz
Bonfiglioli South East Asia
24 Pioneer Crescent #02-08
West Park Bizcentral - Singapore, 628557
Tel. (+65) 6268 9869 - Fax. (+65) 6268 9179
www.bonfiglioli.com
Bonfiglioli South Africa
55 Galaxy Avenue,
Linbro Business Park - Sandton
Tel. (+27) 11 608 2030 OR - Fax (+27) 11 608 2631
www.bonfiglioli.co.za
Bonfiglioli Trkiye
Atatrk Organize Sanayi Blgesi,
10007 Sk. No. 30 Atatrk Organize Sanayi Blgesi,
35620 igli - Izmir
Tel. +90 (0) 232 328 22 77 (pbx)
Fax +90 (0) 232 328 04 14
www.bonfiglioli.com.tr
Bonfiglioli United Kingdom
Industrial, Photovoltaic
Unit 7, Colemeadow Road
North Moons Moat - Redditch,
Worcestershire B98 9PB
Tel. (+44) 1527 65022 - Fax (+44) 1527 61995
www.bonfiglioli.co.uk
Mobile, Wind
3 - 7 Grosvenor Grange, Woolston
Warrington - Cheshire WA1 4SF
Tel. (+44) 1925 852667 - Fax (+44) 1925 852668
www.bonfiglioli.co.uk
Bonfiglioli USA
3541 Hargrave Drive Hebron, Kentucky 41048
Tel. (+1) 859 334 3333 - Fax (+1) 859 334 8888
www.bonfiglioliusa.com
Bonfiglioli Vietnam
Lot C-9D-CN My Phuoc Industrial Park 3
Ben Cat - Binh Duong Province
Tel. (+84) 650 3577411 - Fax (+84) 650 3577422
www.bonfiglioli.vn

20

Bonfiglioli has been designing and developing innovative

and reliable power transmission and control solutions
for industry, mobile machinery and renewable energy
applications since 1956.

HeadquarterS
Bonfiglioli Riduttori S.p.A.
Via Giovanni XXIII, 7/A
40012 Lippo di Calderara di Reno
Bologna (Italy)

TR_CAT_MRIN_STD_ENG_R00_0
tel: +39 051 647 3111
fax: +39 051 647 3126
bonfiglioli@bonfiglioli.com
www.bonfiglioli.com