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CONTENTS
1. Introduction
1.1. Description
1.2. Advantages and Disadvantages
1.3. Applications
2. Past Work
2.1. Hoopes Cells
2.2. Thermally Regenerative Batteries
2.3. Bimetallic Cells
2.3.1. General Motors Corporation
2.3.2. Atomics International
3.3.3. Argonne National Laboratory
3. Present Work
3.1. Electrodes
3.1.1. Thermodynamics
3.1.2. Economics
3.1.3. Alloying
3.2. Electrolyte
3.3. Cell Performance
3.3.1. NaBi Cells
3.3.2. MgSb Cells
3.3.3. LiPbSb Cells
4. Future Work
4.1. New Chemistries
4.1.1. Lithium
4.1.2. Sodium
4.1.3. Calcium
4.1.4. Barium
4.1.5. Strontium
4.2. Corrosion
4.2.1. Negative Current Collector
4.2.2. Positive Current Collector
4.2.3. Electrical Insulator
4.3. Seals
2012 American Chemical Society
1. INTRODUCTION
The evolution of the liquid metal battery is a story of a novel
technology originally conceived in a dierent economic and
political climate to provide exibility in addressing the
constraints of a society just entering the nuclear age and with
aspirations to electrify the everyday experience. Ironically, it is
these same massive research projects that receded into
obscurity that can now be resurrected and reinvented as an
exciting opportunity for addressing societys ambitions for both
sustainable and environmentally benign energy. In contrast to
the publics demand for the constant improvement of highperformance lithium-ion batteries for portable electronics,1
liquid metal batteries are instead the story of a society catching
up with a technology far ahead of its time.
The story of the all-liquid electrochemical cell begins nearly a
century ago with advances in the electrolytic production of
ultrahigh-purity aluminum. Building upon those early advances
in classical electrometallurgy, four decades later the U.S.
government began to fund pioneering work at a few of the
nations top industrial and national laboratories to develop allliquid cells for energy storage applications. Motivated by the
Cold War battle for technological supremacy, intensive research
on these thermally and electrically rechargeable all-liquid
energy storage cells continued in the U.S. throughout the
next decade, only to be abandoned as eorts shifted toward
higher-energy-density rechargeable cells with immobilized
components better suited for automotive applications. After a
nearly 40-year hiatus, the rapid deployment of renewable
energy technologies, such as wind and solar power, has
hastened the demand for low-cost, long-life, large-scale energy
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storage and renewed interest in the rechargeable three-liquidlayer galvanic cellthe liquid metal battery.
1.1. Description
Chemical Reviews
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Figure 4. (a) Cost of power versus energy for various energy storage
technologies, where CAES stands for compressed air energy storage
(data from refs 810) and (b) globally installed energy storage
capacity versus cycle normalized cost of energy (data from ref 9).
2. PAST WORK
The history of all-liquid electrochemical cells dates back to the
turn of the last century with roots in the development of
classical electrometallurgy and begins with advances resulting in
the development of the three-liquid-layer Hoopes cell at the
Aluminum Company of America (Alcoa) in the 1920s for the
electrolytic production of high-purity aluminum.12 Forty years
later, the three-liquid-layer cell re-emerged as one variant of the
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Chemical Reviews
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Figure 5. Historical timeline of the development of the three-liquid-layer electrochemical cell and liquid metal battery.
Chemical Reviews
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Chemical Reviews
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C
C
cm2
cm
A
Ah
Ah
W
V
V
%
h
NaSn22
KHg22
NaHg2426
NaPb37
NaClNaI
625650
1000
KOHKBrKI
325
Na halidesceramic ller
490
670690
1a
NaFNaClNaI
575
875
45
1.9
5
28
16
1a
0.1
0.050.10
0.025
0.330.43
0.3
16
0.3
GM
0.050.10
0.700.84
35
0.300.80
3b
430
GM
7
1200
AI
0.30.5
0.17
<15
45
ANL
Electrode area was unknown therefore assumed to be unity. bMeasured eciency. cResults obtained at General Motors (GM), Atomic International
(AI), and Argonne National Laboratory (ANL).
C
cm2
cm
A
Ah
Ah
%
V
V
h
NaSn22
KHg22,23
NaBi37
LiTe37,42
NaClNaI
700
1a
KOHKBrKI
325
11.5
1.5
1.0
NaFNaClNaI
580
45
0.4
30
15
8.5
80
0.550.75
0.3
12240
ANL
LiFLiClLiI
480
10
0.5
20
1.55
1.25
90
1.71.8
1.3
>300
ANL
0.7
0.2
9095
0.700.84
0.4
95
0.330.43
744
GM
GM
Unknown electrode area normalized to one. Results obtained at General Motors (GM) and Argonne National Laboratory (ANL).
Chemical Reviews
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3.1. Electrodes
3. PRESENT WORK
This section aims to reintroduce liquid metal battery
technology, provide insight into research challenges, and give
perspective on where new opportunities lie. We endeavor to
present researchers with a thorough introduction to the basic
thermodynamics, economics, and unique properties of liquid
metal battery systems.
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Chemical Reviews
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Table 3. Equilibrium Cell Voltages from Full-Charge to Full-Discharge (V) of AB Electrode Couplesa
A
B
Zn
Cd
Hg
Al
Ga
In
Tl
Sn
Pb
Sb
Bi
Te
Li
Na
Mg
125
0.310.07
0.560.37140b
0.220.0281,114
0.670.1375,82,84,103
0.700.5799,100
0.680.42137
0.920.9291
0.860.7791
1.761.7042,134
0.200.0193,127
0.300.06108,114
0.420.1198
0.450.2278,90,108,109,114
0.470.2086,111
0.860.6180,116,128
0.740.4737,113,116,126
1.751.44110
Ba
76,87
0.210.08
0.210.0971
0.440.17
0.200.0777
0.250.1473,79,94
0.240.1173,79
0.230.1272
0.350.1985,112
0.210.1379,112
0.510.3985,112
0.380.2785,112
0.440.41105
0.720.0722,67
92b
0.300.30
0.590.57101b
0.550.5097
Ca
74,83
0.240.02123,136
0.440.0769
0.510.1570,117
1.010.54121,129
0.900.45116,120
2.101.47119
0.530.15122
0.620.3488
0.770.5195
0.690.5095
1.040.9495
0.900.7989,95,96
1.080.7195
1.020.6695
1.401.1595
1.300.9795
Equilibrium cell voltages as function of mole fraction, Ecell,eq(xA), are estimated from full-charge, Ec(0.10, 0.05), to full-discharge, Ed(0.50, 0.33), as
discussed in the text. bDeviations from this calculation method: (1) LiAl cells, Ed(0.47); (2) LiGa cells, Ed(0.45); (3) LiCd, Ec(0.11) and
Ed(0.45).
+ RT ln aA(in B)
GA(in
B) = GA(l)
+ RT ln aA(l)
GA(l)
= GA(l)
A(l) = Az + + ze
positive
Az + + ze = A(in B)
Gcell
= zFEcell,eq
A(l) = A(in B)
Ecell,eq = Gcell
/(zF ) = (RT /(zF ))ln aA(in B)
(7)
(1)
(2)
(3)
(6)
(5)
(aA(l) = 1)
(4)
Chemical Reviews
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1
i = Pi
(m 1)1 (Pi , jPi ) 2 100%
j
(9)
Cest
E ,
C Eest = (xA,dzFEcell,eq
)1 xiPi
on a
(10)
where the average monthly bulk metal market prices, Pi, are
from Table 4, the average equilibrium cell voltages, E cell,eq, for
Table 4. Average Monthly Metal Prices P i and Volatilities
i.142
Pi ($ mol1)
i (%)
Li
Naa
Ka
Mga
Caa
Baa
Zn
Cd
Hg
Al
Ga
In
Tla
Sn
Pb
Sb
Bi
Te
0.43
0.057
5.1
0.069
0.14
0.82
0.15
0.39
0.27
0.066
51
74
1200
3.2
0.52
1.8
4.9
44
5
15
11
6
19
19
11
6
14
14
22
Pi = m1 Pi , j
metal, i
(8)
Chemical Reviews
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metal electrodes with distributed densities to ensure selfsegregation of the three liquid layers. In Table 6, the liquid
density, m, at the melting temperature, Tm, for each candidate
electrode material is given.143
Li
Zn
Cd
Hg
Al
Ga
In
Tl
Sn
Pb
Sb
Bi
Te
110
65
61
3300
5300
210
64
89
240
950
Na
140
31
18000
15000
170000
370
64
93
300
1000
Mg
Ca
26
100
26
27
9600
16000
250000
440
120
150
560
12
Ba
510
23000
180000
630
330
550
1000
52
electrode
m (g cm3)
Tm (C)
150
40
64
170
A
Li
Na
K
Rb
Cs
Mg
Ca
Sr
Ba
0.51
0.93
0.83
1.46
1.84
1.58
1.38
2.38
3.34
181
98
63
39
28
650
842
777
727
B
Zn
Cd
Hg
Al
Ga
In
Tl
Sn
Pb
Sb
Bi
Te
6.57
8.00
13.53
2.38
6.08
7.02
11.22
6.99
10.66
6.53
10.05
5.70
420
321
39
660
30
157
304
232
327
631
271
450
5600
190
36
69
220
couples, cells based on K, Ga, Ge, In, Tl, and Te are likely
unsuitable for grid-scale liquid metal batteries.
The range of estimated costs including price volatility of
1
promising electrode couples (Cest
E < $100 kWh ) from Table 5
are plotted in Figure 12. Some of the strengths and weaknesses
Chemical Reviews
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Figure 13. Binary phase diagrams of (a) CaMg and (b) PbSb
systems. Reprinted with permission from ref 144. Copyright 2006
ASM International.
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3.2. Electrolyte
Chemical Reviews
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Mg solubility
(mol %)
polarizing powera
(2)
MgCl2MgCl2
MgCl2CaCl2
MgCl2LiCl
MgCl2SrCl
MgCl2BaCl2
MgCl2NaCl
MgCl2KCl
0.87
0.42
0.40
0.37
0.34
0.17
0.15
3.28
1.76
1.64
1.34
0.98
1.04
0.56
halide salt
solubility (mol %)
temp (C)
Li
LiF149,158
LiCl149,158
LiI149,158
NaF149,153,155
NaCl149,153,155
NaBr149,153,155
NaI149,153,155
KF149,152,154
KCl149,154
KBr149,154
KI149,154
RbF149,156
RbCl149,156
RbI149,156
MgCl2148,149
MgI2148
CaF2149,159
CaCl2148,149,157
CaBr2149
CaI2148,149
SrF2148
SrCl2148,149,160
SrBr2148,160
SrI2148,160
BaF2148
BaCl2148,149,160
BaBr2148,160
BaI2148,160
1.0
0.52.0
1.02.5
3.0
2.1
2.9
1.6
4.9
11
19
14
9.0
18
22
0.201.2
1.3
26
2.75.7
2.3
3.89.6
20
5.525
2135
2740
22
1530
1837
39
847
6401000
468950
990
795
740
657
849
751
708
658
773
696
615
714900
9001000
1290
8201000
827
8311000
1000
8391000
9001000
9001000
1050
8901050
9001050
1050
Na
Rb
Mg
Ca
Sr
Ba
Ca solubility (mol %)
1000
7624
7030
6337
5545
4357
3070
2.14
1.80
1.74
1.66
0.82
0.58
0.26
(14)
K(l) K(g)
(15)
= ( (wi /i ))1
i
(16)
Chemical Reviews
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Table 10. Melting Temperature (Tm) and Liquid Density () at Melting Point of Pure AXz Halide Salts143
X
F
Br
Cl
Az+
Tm (C)
(g cm3)
Tm (C)
(g cm3)
Tm (C)
(g cm3)
Tm (C)
(g cm3)
848
996
858
833
703
1263
1418
1477
1368
1.81
1.95
1.91
2.87
3.65
610
801
771
715
645
714
775
874
962
1.50
1.56
1.54
2.25
2.79
1.68
2.09
2.73
3.17
552
747
734
682
636
711
742
657
857
2.53
2.34
2.13
2.72
3.13
2.62
3.11
3.70
3.99
469
660
681
642
621
634
783
538
711
3.11
2.74
2.45
2.90
3.20
3.05
3.44
4.09
4.26
Li
Na+
K+
Rb+
Cs+
Mg2+
Ca2+
Sr2+
Ba2+
2.52
3.47
4.14
Cl
Br
3.41
3.39
3.53
3.62
3.68
2.61
3.38
3.54
3.62
3.03
2.98
3.16
2.73
2.56
2.42
2.59
2.25
2.40
1.62
2.24
2.55
Li
Na+
K+
Rb+
Cs+
Mg2+
Ca2+
Sr2+
Ba2+
2.21
2.88
3.04
3.25
)1 xiPi
C Ereal = (Q dEcell
(17)
Table 12. Properties of Common Low Melting Molten Halide Salt Electrolyte Systems
cation
Li
Na+
Mg2+
Ca2+
electrolyte
164
LiClKCl
LiFLiClLiI165
LiClLiI166
NaFNaClNaI37
NaClKClMgCl257
LiClNaClCaCl2BaCl25759
composition, mol %
Tm, C
(T0), g cm3
41:59
20:50:30
35:65
15:16:53
30:20:50
29:20:35:16
353
430
368
530
396
390
1.63
1.7
476
2.57
2.54
3.5
1.72.0
450
560
2.28
1.9
527
2087
(T0), S cm1
T0, C
Chemical Reviews
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NaBi
MgSb168
LiPbSb
mol %
3961
3070
453817
mol %
NaFNaCl
NaI
15:32:53
MgCl2
NaClKCl
50:30:20
LiF
LiClLiI
20:50:30
560
700
450
cm2
cm
2.1
1.0
2.0
1.0
1.3
1.0
0.53
0.10
0.34
Ah
Ah
%
1.00
0.77
82
3.2
3.2
94
0.77
0.58
98
0.48
0.35
0.66
%
$ kWh1
59
470
73
170
67
62a
$ kWh1
770
230
84
Chemical Reviews
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4. FUTURE WORK
Future research and development of liquid metal battery
technology oers an exciting opportunity to explore rich, new
battery chemistries. The development of a commercially viable
liquid metal battery technology also presents enormous
challenges, particularly with respect to demonstrating the
long-term performance that this technology promises. Major
obstacles to demonstrating long-life liquid metal batteries
center on (1) the identication and verication of corrosion
resistant cell components, (2) the engineering of robust, high
temperature, insulating seals, (3) the development of ecient
thermal management systems, and (4) the signicant investment of time and resources necessary for demonstration.
4.1. New Chemistries
Figure 16. (a) Plot of cell voltage versus capacity upon charge and
discharge at dierent current densities of a Li|LiFLiClLiI|PbSb
cell at 450 C with 0.77 Ah theoretical capacity, 2.0 cm2 electrode area,
and 1.0 cm interelectrode distance. (b) Cost of energy versus power
plot indicating various energy storage technologies (adapted from refs
810), where the real electrode materials costs measured for LiPb
Sb liquid metal battery cell are indicated by orange squares () and
real
1
Chemical Reviews
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Table 14. Promising Liquid Metal Battery Electrode Couples, Estimated Costs, Cell Voltages, And Challenges
AB
1
Cest
AB ($ kWh )
E cell,eq (V)
major challenges
LiCd
LiPb
LiSb
NaHg
NaSb
CaAl
CaPb
CaSb
BaPb
BaSb
66
64
89
31
93
12
36
69
40
64
0.47
0.55
0.92
0.40
0.74
0.43
0.60
0.99
0.84
1.28
low voltage
low voltage
high Tm(Sb)
solubility of Na, low voltage
solubility of Na, high Tm(Sb)
solubility of Ca, high Tm(Ca and Al), low voltage
solubility of Ca, high Tm(Ca)
solubility of Ca, high Tm(Ca and Sb)
solubility of Ba, high Tm(Ba)
solubility of Ba, high Tm(Ba and Sb)
for long-term performance.63 Corrosion-resistant cell construction materials are required to maintain the mechanical
and chemical integrity in order to prevent increased cell
resistance and reduced cell capacity over time.
Corrosion of cell components is a complex phenomenon
inuenced by the combination of operating temperature and
environment. Knowledge of in situ behavior of cell components
is required in order to take into account the eects of any
corrosion products that result from both chemical and
electrochemical processes operative within the device.
Corrosion-resistant, chemically compatible materials with
various liquid metal battery negative electrodes, positive
electrodes, and molten salt electrolytes identied in previous
work are reported in Table 15.
Tmaxa
(C)
800
W, Ta, Mo
800
800
600
800
W, Ta, Mo
800
Ca88,144,175
Electrolyte
NaX37,176
700
600
Mg144
Positive
Bi, Pb173,177
Sn173,177
Sb144,173
refractory
and nonmetals
Li37,173
4.2. Corrosion
ferrous alloys
Tmaxa
(C)
W, Ta, Mo
W, Mo
W, Mo, Nb,
Ta
W, Mo, Nb,
Ta
W, graphite
800
800
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4.3. Seals
A hermetic seal assumes a key role in the development of longlife liquid metal batteries by preventing detrimental secondary
reactions and minimizing corrosion that can be caused by the
ingress of oxygen, nitrogen, and moisture from the ambient
atmosphere. The seal needs to be gastight, electrically
insulating, chemically stable, and thermomechanically robust.
The engineering of a seal is particularly challenging for high
temperature battery applications due to the requirement for
electrical insulation that necessitates the joining of dissimilar
materials with vastly dierent coecients of thermal expansion.
Seals can be broadly classied into two types: compressive
and adhesive. A compressive seal lls the space between two or
more mating surfaces to prevent leakage through the joined
objects while placed under a mechanical load. An adhesive seal
joins two materials by intermolecular forces that can be broadly
categorized into dispersive, chemical, and diusive bonding.
4.3.1. Compressive Seals. Metal/metal compressive seals
are eective high temperature seals; however, this approach
cannot be used for liquid metal batteries because they require
an electrically insulating seal. Compressive elastomeric gaskets
and O-ring seals are employed for moderate temperature
Chemical Reviews
Q rev = nA ( T Scell
)
Review
various ow cell devices on both a cost per energy and cost per
power basis, all before accounting for unknown economies of
scale. This is only possible due to the unique design of the
three-liquid-layer system, which enables rapid chargedischarge
kinetics due to facile charge transfer, molten salt electrolyte
enabled high rate capability, long-life imparted by robust liquid
electrodes, and manufacturing scalability arising from the
natural self-segregation of all-liquid components. All of these
advantages are unique to the liquid metal battery and make it
an attractive candidate for addressing a wide array of energy
market opportunities.
When viewed holistically, the ability of energy storage to
improve so many market segments lends credence to the belief
that the greatest energy bottleneck of the modern day lies in
the ability to store energy, not to generate it. Several authors
have begun to highlight the inability of renewables to be
considered as reliable base-load contributors, as well as the
economic supplydemand vulnerabilities resulting from the
saturation of renewables, without a suitable means of
domestically providing base power during cloudy or windless
periods.188190 Thus, grid-level energy storage opportunities
like the liquid metal battery are truly a bridging technology
between sustainable energy production and consumption.
The future of liquid metal batteries is particularly exciting,
and the space for research is rich with opportunity. The
combination of cost-driven development with a deep knowledge of the work that has proceeded is the formula to turn the
concept of the liquid metal battery into a viable energy storage
solution.
(19)
(20)
(21)
and nally the total rate of heat generation upon charge and
discharge is
Q gen = Q rev + Q irr
(22)
5. CONCLUSIONS
Because liquid metals and molten salts present no major
challenges in terms of materials expenses or fabrication costs,
the development and design of liquid metal batteries can be
constantly guided by a market price point instead of relying
upon economies of scale to reduce costs. Such clarity in
materials input costs allows technologists to employ the
evaluative metric of cost per unit energy ($ kWh1) at each
decision point along the path toward commercialization.
Moreover, by circumventing the electrode solid-state decay
and dendritic growth mechanisms that limit the life of
traditional batteries, liquid metal batteries have the potential
for unprecedented operational life, which makes them
economically attractive for grid-level energy storage when
amortized over their cycle life ( kWh1 cyc1). The
demonstration of long-life liquid metal batteries still remains;
however, based upon similar three-liquid-layer industrial
electrochemical systems, such as the Hoopes cell, one might
expect continuous operational lifetimes in excess of 20 years to
be possible.
It should be emphasized that grid storage is a multidimensional cost-based challenge. In fact, there is a spectrum of
requirements that demand diering types of energy service,
from high-power storage required by frequency response
applications to bulk-energy storage that enables base-load
renewable energy. We believe that liquid metal batteries are
well positioned to simultaneously address multiple end-uses at
a commercially competitive price. Specically, liquid metal
batteries currently produced at the laboratory-scale generally
have cell electrode materials energy costs of $50100 kWh1
and power costs of $50400 kW1 when operated at current
densities between 70 and 1100 mA cm2. Approximating for
battery balance of system costs (typically on the order of four
times the material costs), liquid metal batteries have the
potential to outperform Pb-acid, NaS, NiCd, Li-ion, and
AUTHOR INFORMATION
Corresponding Author
Chemical Reviews
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electrolyte-based fuel cells. This work has led to numerous patents and
for graduate research support and was recently named a 2012 Kremlin
Fellow for his targeted connection between the United States and
and materials for energy storage and conversion. Boysen received his
M.S. (2001) and Ph.D. (2004) in Materials Science at the California
Institute of Technology under Professor Sossina Haile.
Dr. Brice Chung is currently the lead scientist on the liquid metal
battery project for Total, a major partner of the research. Prior to
beginning work on the liquid metal battery project in 2010, Chung
(2010). After studying strongly correlated quantum states for his thesis
in the eld of materials and devices for energy conversion and storage.
Grinnell College, where she earned various awards and also studied
Chemical Reviews
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Dr. Paul Burke currently leads the liquid metal battery energy storage
Jiang worked on the development of liquid metal batteries for gridscale energy storage as a postdoctoral associate in the Department of
University between 2007 and 2009. Jiang received his B.S. (1999) in
Dr. David Bradwell currently serves as the CTO and senior vice
the liquid metal battery project and ultimately took over as the project
TR35 award in 2010 for being one of the worlds top 35 innovators
Chemical Reviews
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to entering the energy sector, Luis was a Six Sigma Black Belt in
electrochemical sensors.
the State Key Laboratory for Powder Metallurgy at the Central South
diusivity in liquid alloys and development of multiphysics computational models for liquid metal battery systems. Barriga previously
from the University of Alberta (2009), Wei joined the Sadoway Group
including the John Wul Award for Excellence in Teaching from his
Chemical Reviews
Review
GLOSSARY
Symbols
carnot
ct
ohm
mt
i
m
i
ai
Cest
E
Creal
E
Creal
P
Ecell
E cell
Ecell,eq
E cell,eq
Ec
Ed
Eth
F
rG
G cell
G i
rH
H cell
I
j
Keq
m
ni
nA
Pi,j
Pi
Qd
Q gen
Q irr
Q loss
Q rev
R
Scell
T
Tb
Tm
Tliquidus
xi
wi
z
Acronyms
SHE
CAES
GM
ANL
AI
MIT
ZEBRA
ACKNOWLEDGMENTS
The authors thank Professor Elton J. Cairns for sharing his
valuable insight, experience, and knowledge with the MIT
research team. The nancial support of the US Department of
Energy, Advanced Research Projects Agency-Energy (Award
No. DE-AR0000047) and TOTAL, S.A., is gratefully acknowledged.
REFERENCES
(1) Chalamala, B. R. Proc. IEEE 2007, 95, 2106.
2096
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