Crane Girder Design Sheet - ASD 2005

C.ty Nha Thep Tien Che B.M.
B Steel
CONG TRNH:
A IEM:
BM
Ngi Thuyet Minh
CRANE RUN-WAY GIRDER
HANG MUC:
Best
Metal
Buildings
Ngi Kiem:
DESIGN OF CRANE-RUNWAY GIRDER

(ONE CRANE - SIMPLY SUPPORTED)
Input data:
Rate Capacity of Crane:
RC =
3 MT
Span of Crane
15240
A=
15,240 MM
Bridge Weight:
3120
Hoist + Trolley Weight:
CW =
3.12 MT
0.32
HT =
0.32 MT
Wheel base:
1980
W=
1.98 m
End-truck length:
2490
N=
Number of End-truck wheel:
NWb =
Service Classification (CMAA):
2
A
Pendent
Method of Operation:
2.49 m
Pendent
Number of Cycles of crane load:
No.C =
100,000
Depth of Crane rail:
51
dr =
51.00
mm
Weight of Crane rail:
18
wr =
18.00
kg/m
Vertical Impact factor:
I=
Span of Crane-runway girder:
L=
8.00
1.10
Vertical Deflection:
[x/L] =
1/600
Lateral Drift:
[y/L] =
400
Yield Strength of Steel:
Fy =
3,450
Modulus of Elasticity of Steel:
E=
Poission's ratio of Steel:
0.30
Maximium vertical Wheel load:
WLmax =
2,440
kgf
WLmin =
780
kgf
Side thrust in each end-truck wheel:
T1 =
332
kgf
Tractive force:
T2 =
244
kgf
Vertical load on column near trolley
Dmax =
4,276
kgf
Vertical load on column away from trolley
Dmin =
1,367
kgf
kgf/cm2
2,100,000 kgf/cm2
Crane Wheel loads:
Crane lateral load on building columns
T=
582 kgf
428 kgf
Crane longitudinal load on building columns

Cross Section's Dimensions & Properties of Crane Girder:
Web
height
(mm)
Web thickness
(mm)
Top-flange
breadth
(mm)
Top-flange
thickness
(mm)
Bottomflange breadth
(mm)
Bottom-flange
thickness
(mm)
Moment
of Inertia
(cm4)
hw
tw
bft
tft
bfb
tfb
Ix
Iy*
496
212
12
184
33,416
1,629
V steel ( mm)
5
40
DESIGN RESULTS
P=
488
=<
17,604
(kgf)
Flexural about x-x axis Strength:
Mx =
8,990
=<
13,295
(kgf.m)
Flexural about y-y axis Strength:
My =
1,020
=<
4,128
(kgf.m)
Shear Strength:
Vy =
5,019
=<
30,548
Fatigue Strength of tension flange:
Mx/Sx-t =
846
=<
2,277
Combined Strength Ratio:
Axial Compressive Strength:
(kgf)
(kgf/cm2)
C.S.R. =
0.937
=<
1.000
x =
0.740
=<
1.270
(cm)
Lateral Drift:
y =
1.900
=<
2.000
(cm)
Cong Ty Nha Thep Tien Che B.M.B Steel.
Page 1 of 36
C.ty Nha Thep Tien Che B.M.B Steel
CONG TRNH:
A IEM:
BM
Ngi Thuyet Minh
HANG MUC:
Best
Metal
Buildings
Ngi Kiem:
DETAILING CALCULATION
1. Load effects (internal force)
Axial compression:
P=
488
Bending moment about x-x direction:
Mx =
8,990
kgf
kgf.m
Bending moment about y-y direction:
My =
1,020
kgf.m
Maximum Vertical shear force:
Vy =
5,019
kgf
2. Section Properties & Neutral axis

Breadth
(cm)
Element
Thickness
(cm)
Area
Ai (cm2)
Distance
y'i (cm)
Ai * y'i
(cm3)
Ai * y'i2
(cm4)
21.2
1.20
25.4
4.60
117.0
538.3
2 V steel
4.0
0.50
4.0
3.75
15.0
56.3
2 V steel
0.5
3.50
3.5
1.75
6.1
Top flange
32.94
Total
Distance from V steel end to the neutral axis:
Ai yi
A
138.1
4.19
cm
Ix0 =
612.00
cm4
- About x-x axis:
Ix =
33.00
cm4
- About y-y axis:
Iy =
1,628.99
cm4
10.7
605.3
Moment of Inertia of section:

- About x0-x0 axis:
Breadth
(cm)
Element
Thickness
(cm)
Area
Ai (cm2)
Distance
y'i (cm)
Ai * y'i
(cm3)
Ai * y'i2
(cm4)
Top flange
21.2
1.20
32.9
24.99
823.3
Web
49.6
0.60
29.8
0.00
0.0
0.0
Bottom flange
18.4
0.80
14.7
-25.20
-370.9
9347.8
77.4
Total
Distance from midpoint of the web to the neutral axis:
452.3
Ai yi
A
5.84
Ix0 =
36,058.00
cm4
- About x-x axis:
Ix =
33,416.00
cm4
- About y-y axis:
Iy =
2,045.00
cm4
Iy* =
1,629.15
cm4
- About x-x axis - top side:
Sx-c =
1,657.72
cm3
- About x-x axis - bottom side:
Sx-t =
1,062.78
cm3
- About y-y axis:
Sy =
153.69
cm3
20575.1
29922.9
cm

- About x0-x0 axis:
Section Modulus:
Plastic Modulus:
x + tft =
10.82
- About x-x axis:
Zx =
1,438.32
cm3
- About y-y axis:
Zy =
199.80
cm3
Aeff =
44.31
cm2
Aweb =
29.76
cm2
- About x-x axis:
rx =
20.78
cm
- About y-y axis:
ry =
5.14
cm
bft/tft =
17.67
=<
25.00
= [bft/tft]
- Slenderness of Bottom flange:
bfb/tfb =
23.00
=<
25.00
= [bfb/tfb]
- Slenderness of Web:
hw/tw =
82.67
=<
92.80
= [hw/tw]
- Distance from top side to neutral axis of Pls:
cm
Effective Section Area:

- For axial compression
- For vertical shear:
Radius of Gyration:
3. Check of Slenderness of Cross Section:

- Slenderness of Top flange:
4. Check of Deflection & Drift:
Page 2 of 36
CONG TRNH:
A IEM:
BM
Ngi Thuyet Minh
HANG MUC:
Best
Metal
Buildings
Ngi Kiem:
- Vertical Deflection (cm):
x =
0.74
=<
1.27
x]
- Lateral Drift (cm):
y =
1.90
=<
2.00
y]
5. Calculating of Design Strength:

a. Compressive Strength:
* Flexual Buckling case:
- Slenderness ratio of member about x-x axis:
(KL/r)x =
38.51
- Slenderness ratio of member about y-y axis:
(KL/r)y =
155.66
Max(KL/r) =
155.66
bft/tft =
17.67
=<
20.95
bfb/tfb =
23.00
>
20.95
hw/tw =
82.67
>
36.76
Fe =
855.42
- Torsional constant (cm4):
J=
18.99
cm4
- Warping constant (cm ):
Cw =
887,925.50
cm6
- sqrt(ro) (cm ):
r0 =
492.16
cm2
- Elastic cr bl strees about x-x axis (kgf/cm2):
Fex =
13,977.85
kgf/cm2
- Elastic cr bl strees about y-y axis (kgf/cm2):
Fey =
855.42
kgf/cm2
- Elastic critical buckling strees (kgf/cm ):
Fez =
1,157.30
kgf/cm2
Fe =
756.43
kgf/cm2
- Slenderness ratio of member:

- Elastic critical buckling strees <E3-4> (kgf/cm2):
(Compact or Non-compact Fla

Slender Flange
kgf/cm2
* Torsional & Flexural-Torsional Buckling case:
- Elastic critical buckling strees <E4-5> (kgf/cm ):

2
* Slender Coefficient (Q = Qs.Qa):

kc =
0.44
f=
663.39
be-c =
21.20
cm
be-c =
18.40
cm
he =
49.60
cm
Aeff =
69.92
cm2
Qs =
1.00
Qa =
0.90
kgf/cm2
Q = Qs.Qa =
0.90
Fcr =
663.39
Pn2/c =
17,603.59
bft/tft =
17.67
- Slenderness limit for a compact flange:
pf =
18.75
- Slenderness limit for a non-compact flange:
pf =
31.09
hw/tw =
82.67
- Slenderness limit for a compact web:
pw =
92.77
- Slenderness limit for a non-compact web:
rw =
140.63
Yielding of section <F2-1>
Mnx1/b =
29,713.88
kgf.m
Yielding compression flange <F4-1>
Mnx2/b =
29,713.88
kgf.m
Lateral torsional buckling <F4-1,2,3>
Mnx3/b =
13,294.76
kgf.m
Yielding tension flange <F4-14>
Mnx4/b =
29,713.88
kgf.m
Mnx/b =
13,294.76
kgf.m
<F4-9>
Rpc =
0.87
<F4-15>
Rpt =
1.35
- Flexural buckling strees (kgf/cm2):

* Design compressive strength, <E7-1> (kgf):
kgf/cm2
kgf
b. Flexural Strength about x-x axis:

- Slenderness of top flange:
- Slenderness of web:
* Design flexural strength, <F1> (kgf.m):

Where:
<F4-5>
rt =
6.01
Fcr =
1,339.33
kgf/cm2
kgf/cm2
cm
FL =
2,211.82
Lb =
800.00
cm
<F4-7>
Lp =
163.00
cm
<F4-8>
Lr =
606.57
cm
bft/tft =
17.67
<F4-6>
c. Flexural Strength about y-y axis:

Page 3 of 36
CONG TRNH:
A IEM:
HANG MUC:
BM
Ngi Thuyet Minh
Best
Buildings
Ngi Kiem:
- Slenderness for a compact flange:
pf =
- Slenderness for a non-compact flange:
rf =
31.09
Mny/b =
4,127.63
hw/tw =
82.67
Cv =
0.83
- Design flexural strength, <F6> (kgf.m):
Metal
18.75
d. Shear Strength:
- Slenderness ratio web:
- Design shear strength, <G1> (kgf):
kv =
6.36
Vny/v =
30,547.74
kgf
e. Fatigue Strength:
Cf =
1.20E+10
FTH =
1,100.00
kgf/cm2
FSR =
2,277.00
kgf/cm2
- Bearing length (mm):
lbr =
126.00
- Bearing thickness (mm):
tbr =
6.00
- Bearing stress (kgf/cm2):
fbr =
322.75
=<
2,587.50
P=
488.00
=<
17,603.59
= Pn/c
13,294.76
= Mnx/b
4,127.63
= Mny/b
f. Bearing Strength of Web:
= 0.75Fy
6. Check of Strength:
- Axial Compressive Strength (kgf):
- Axial Compressive Strength ratio:
- Flexural about x-x axis strength (kgf.m):
- Flexural Strength ratio:
- Flexural about y-y axis strength (kgf.m):
- Shear stress (kgf/cm2):
- Shear Strength ratio:
- Fatigue Strength of Tension flange (kgf/cm2):
P/(Pn/c) =
Mx =
0.028
8,989.70
Mx/(Mnx/b) =
My =
1,019.66
My/(Mny/b) =
Vy =
=<
0.676
=<
0.247
5,018.81
Vy/(Vny/v) =
Mx/Sx-t =
=<
30,547.74
= Vn/v
0.164
845.87
(Mx/Sx-t)/FSR =
=<
2,277.00
= FSR
0.371
* Combined Strength Ratio (C.S.R.):
0.937
7. Design of Transverse Stiffeners:

- Maximum distance between stiffeners (mm):
a=
950.00
- Breadth of stiffeners (mm):
bs =
89.00
- Minimum thickness of stiffeners (mm):
ts =
6.00
8. Note for Welds:

- All groove welds should be completely penetration;
- Fillet welds for connecting flange to web should be both side continuously weld;
- Leg size of fillet welds equal to minimum thickness of steel plate (web or flange).
Page 4 of 36
BM
Best
Metal
Buildings
Section
Area
(cm2)
Unit weight
of
crane girder
(Kg/m)
Ag
77.4
60.8
= Pn/c
Ok
= Mnx/b
Ok
= Mny/b
Ok
= Vny/v
Ok
= FSR
Ok
Ok
x]
Ok
y]
Ok
Page 5 of 36
BM
Best
Metal
Buildings
Ixi
(cm4)
3.1
0.1
3.6
6.7
Ixi
(cm4)
33.0
Iyi
(cm4)
1629.0
6101.2
0.8
6135.0
(ok)
(ok)
(ok)
Page 6 of 36
BM
Best
Metal
Buildings
(ok)
(ok)
(Compact or Non-compact Flange)

Slender Flange
Slender Web
Page 7 of 36
BM
Best
Metal
Buildings
(ok)
(ok)
(ok)
(ok)
(ok)
(ok)
(ok)
Page 8 of 36
DESIGN OF CRANE-RUNWAY GIRDER

(MULTI CRANES - SIMPLY SUPPORTED)
Input data:
Rate Capacity of Crane:
20
RC =
25.00 MT
Span of Crane
28960
A=
28,960 MM
Bridge Weight:
19750
Hoist + Trolley Weight:
CW =
19.75 MT
2.72
HT =
2.72 MT
Wheel base:
4270
W=
4.27 m
End-truck length:
4980
N=
Number of End-truck wheel:
NWb =
Service Classification (CMAA):
4.98 m
2
A
Pendent
Method of Operation:
Pendent
Number of Cycles of crane load:
No.C =
100,000
Depth of Crane rail:
79
dr =
79.00
mm
Weight of Crane rail:
45
wr =
45.00
kg/m
Vertical Impact factor:
I=
Span of Crane-runway girder:
L=
16.00
1.10
[x/L] =
1/600
Lateral Drift:
[y/L] =
400
Yield Strength of Steel:
Fy =
3,450
Modulus of Elasticity of Steel:
E=
Poission's ratio of Steel:
0.30
WLmax =
18,800
kgf
WLmin =
4,940
kgf
Side thrust in each end-truck wheel:
T1 =
2,772
kgf
Tractive force:
T2 =
1,880
kgf
Vertical load on column near trolley
Dmax =
63,497
kgf
Vertical load on column away from trolley
Dmin =
16,685
kgf
kgf/cm2
2,100,000 kgf/cm2
Crane Wheel loads:
Crane lateral load on building columns
T=
9,362 kgf
6,350 kgf
Crane longitudinal load on building columns
Cross Section's Dimensions & Properties of Crane Girder:

Web
height
(mm)
Web thickness
(mm)
Top-flange
breadth
(mm)
Top-flange
thickness
(mm)
Bottomflange breadth
(mm)
Bottom-flange
thickness
(mm)
Moment
of Inertia
(cm4)
hw
tw
bft
tft
bfb
tfb
Ix
Iy*
1500
20
415
25
415
25
2,075,524
35,381
=<
108,556
(kgf)
>
201,397
(kgf.m)
(kgf.m)
V steel ( mm)
12
150
DESIGN RESULTS
Axial Compressive Strength:
P=
7,520
Flexural about x-x axis Strength:
Mx =
249,801
Flexural about y-y axis Strength:
My =
30,569
=<
45,793
Shear Strength:
Vy =
73,828
=<
345,736
Fatigue Strength of tension flange:
Mx/Sx-t =
1,035
=<
2,277
Combined Strength Ratio:
C.S.R. =
1.943
>
1.000
(kgf)
(kgf/cm2)
Page 9 of 36

x =
1.270
Lateral Drift:
y =
10.139
=<
1.270
(cm)
>
2.540
(cm)
DETAILING CALCULATION
1. Load effects (internal force)
a. Case 1: One crane
Axial compression:
P=
3,760
Mx =
142,789
kgf
kgf.m
My =
16,653
kgf.m
Vy =
39,822
kgf
b. Case 2: Two adjacent crane

* Case 1: N = W + U > L
FALSE
x=
Axial compression:
3.38
P=
kgf
3,760
Mx =
My =
kgf.m
177,011
0
kgf.m
21,203
Vy =
* Case 2: N = W + U =< L < 2W + U
kgf
FALSE
Axial compression:
x=
8.59
x=
3.38
P=
m
kgf
5,640
Mx =
kgf.m
218,240
My =
kgf.m
26,545
Vy =
* Case 3: 2W + U =< L
kgf
TRUE
Axial compression:
x' =
7.82
x=
3.38
P=
7,520
m
kgf
7,520
Mx =
My =
249,801
kgf.m
249,801
30,569
kgf.m
30,569
Vy =

Axial compression:
73,828
kgf
kgf
P=
7,520
Mx =
249,801
kgf.m
My =
30,569
kgf.m
Vy =
73,828
kgf
2. Section Properties & Neutral axis

Breadth
(cm)
Element
Thickness
(cm)
Area
Ai (cm2)
Distance
y'i (cm)
Ai * y'i
(cm3)
Ai * y'i2
(cm4)
41.5
2.50
103.8
16.25
1685.9
27396.5
2 V steel
15.0
1.20
36.0
14.40
518.4
7465.0
2 V steel
1.2
13.80
33.1
6.90
228.5
Top flange
172.87
Total
1576.8
2432.9
36438.3
Distance from V steel end to the neutral axis:
y
Ai yi
A
14.07
cm
Page 10 of 36

- About x0-x0 axis:
Ix0 =
37,022.00
cm4
- About x-x axis:
Ix =
2,782.00
cm4
- About y-y axis:
Iy =
35,336.98
cm4
Breadth
(cm)
Element
Top flange
Web
Bottom flange
Thickness
(cm)
Area
Ai (cm2)
Distance
y'i (cm)
74.07
Ai * y'i
(cm3)
Ai * y'i2
(cm4)
41.5
2.50
172.9
150.0
2.00
300.0
0.00
0.0
0.0
41.5
2.50
103.8
-76.25
-7910.9
603209.0
576.6
Total
12805.1
948519.6
4894.2
1551728.6
Distance from midpoint of the web to the neutral axis:
y
- About x0-x0 axis:
- About x-x axis:
Ai yi
A
8.49
Ix0 =
2,117,065.00
cm4
Ix =
2,075,524.00
cm4
cm
Iy =
50,327.00
cm4
Iy* =
35,381.06
cm4
- About x-x axis - top side:
Sx-c =
30,074.71
cm3
- About x-x axis - bottom side:
Sx-t =
24,137.44
cm3
- About y-y axis:
Sy* =
1,705.11
cm3
- About y-y axis:

Section Modulus:
Plastic Modulus:
x + tft =
60.22
- About x-x axis:
Zx =
31,745.08
cm3
- About y-y axis:
Zy =
2,216.64
cm3
Aeff =
305.89
cm2
Aweb =
300.00
cm2
- About x-x axis:
rx =
60.00
cm
- About y-y axis:
ry =
9.34
cm
- Distance from top side to neutral axis of Pls:
cm
Effective Section Area:

- For axial compression
- For vertical shear:
Radius of Gyration:
3. Check of Slenderness of Cross Section:

bft/tft =
16.60
=<
25.00
= [bft/tft]
bfb/tfb =
16.60
=<
25.00
= [bfb/tfb]
hw/tw =
75.00
=<
92.80
= [hw/tw]
x =
0.76
y =
5.75
=<
1.27
x]
>
2.54
y]
4a. Deflection & Drift:

a. Case 1: One crane
b. Case 2: Two adjacent crane

x =
1.27
y =
10.14
* Case 1: N = W + U > L
FALSE
x =
0.83
y =
6.35
* Case 2: N = W + U =< L < 2W + U
FALSE
x =
y =
* Case 3: 2W + U =< L
0.95
8.20
TRUE
x =
1.27
y =
10.14
- Vertical Deflection (cm):
x =
1.27
- Lateral Drift (cm):
y =
10.14
4b. Check of Deflection & Drift:
5. Calculating of Design Strength:

Page 11 of 36

a. Compressive Strength:
* Flexual Buckling case:
- Slenderness ratio of member about x-x axis:
(KL/r)x =
26.67
- Slenderness ratio of member about y-y axis:
(KL/r)y =
171.26
Max(KL/r) =
171.26
Fe =
706.63
kgf/cm2
- Torsional constant (cm4):
J=
838.96
cm4
- Warping constant (cm ):
Cw =
173,146,112.22
cm6
- sqrt(ro) (cm2):
r0 2 =
3,758.79
cm2
- Elastic cr bl strees about x-x axis (kgf/cm ):
Fex =
29,141.85
kgf/cm2
- Elastic cr bl strees about y-y axis (kgf/cm ):
Fey =
706.63
kgf/cm2
- Elastic critical buckling strees (kgf/cm2):
Fez =
959.42
kgf/cm2
Fe =
675.77
kgf/cm2
- Slenderness ratio of member:

* Torsional & Flexural-Torsional Buckling case:

* Slender Coefficient (Q = Qs.Qa):
- Flexural buckling strees (kgf/cm ):
2
* Design compressive strength, <E7-1> (kgf):
Q = Qs.Qa =
0.88
Fcr =
592.65
Pn2/c =
108,556.04
kgf/cm2
kgf
b. Flexural Strength about x-x axis:

bft/tft =
16.60
- Slenderness limit for a compact flange:
pf =
18.75
- Slenderness limit for a non-compact flange:
pf =
31.86
hw/tw =
75.00
- Slenderness of top flange:
- Slenderness of web:
- Slenderness limit for a compact web:
pw =
92.77
- Slenderness limit for a non-compact web:
rw =
140.63
Yielding of section <F2-1>
Mnx1/b =
655,811.50
kgf.m
Yielding compression flange <F4-1>
Mnx2/b =
655,811.50
kgf.m
Lateral torsional buckling <F4-1,2,3>
Mnx3/b =
201,396.65
kgf.m
Yielding tension flange <F4-14>
Mnx4/b =
655,811.50
kgf.m
Mnx/b =
201,396.65
kgf.m
<F4-9>
Rpc =
1.06
<F4-15>
Rpt =
1.32
rt =
11.00
<F4-5>
Fcr =
1,118.32
kgf/cm2
<F4-6>
FL =
2,415.00
kgf/cm2
Lb =
1,600.00
cm
<F4-7>
Lp =
298.60
cm
<F4-8>
Lr =
1,051.88
cm
* Design flexural strength, <F1> (kgf.m):

Where:
cm
c. Flexural Strength about y-y axis:

bft/tft =
16.60
- Slenderness for a compact flange:
pf =
18.75
- Slenderness for a non-compact flange:
rf =
31.86
Mny/b =
45,792.95
hw/tw =
75.00
Cv =
0.93
- Design flexural strength, <F6> (kgf.m):

d. Shear Strength:
- Slenderness ratio web:
- Design shear strength, <G1> (kgf):
kv =
6.60
Vny/v =
345,735.68
kgf
e. Fatigue Strength:
Cf =
1.20E+10
FTH =
1,100.00
kgf/cm2
FSR =
2,277.00
kgf/cm2
lbr =
208.00
f. Bearing Strength of Web:

- Bearing length (mm):
mm
Page 12 of 36

- Bearing thickness (mm):
tbr =
20.00
- Bearing stress (kgf/cm2):
fbr =
451.92
=<
2,587.50
P=
7,520.00
=<
108,556.04
= Pn/c
201,396.65
= Mnx/b
45,792.95
= Mny/b
mm
= 0.75Fy
6. Check of Strength:
- Axial Compressive Strength (kgf):
- Axial Compressive Strength ratio:
- Flexural about x-x axis strength (kgf.m):
- Flexural about y-y axis strength (kgf.m):
- Shear stress (kgf/cm2):
- Fatigue Strength of Tension flange (kgf/cm2):
P/(Pn/c) =
Mx =
0.069
249,801.34
Mx/(Mnx/b) =
My =
30,569.27
My/(Mny/b) =
Vy =
=<
0.668
73,827.87
Vy/(Vny/v) =
Mx/Sx-t =
>
1.240
=<
345,735.68
= Vn/v
0.214
1,034.91
(Mx/Sx-t)/FSR =
=<
2,277.00
= FSR
0.455
* Combined Strength Ratio (C.S.R.):
1.943
7. Design of Transverse Stiffeners:

- Maximum distance between stiffeners (mm):
a=
2,650.00
- Breadth of stiffeners (mm):
bs =
197.00
- Minimum thickness of stiffeners (mm):
ts =
20.00
8. Note for Welds:

- All groove welds should be completely penetration;
- Fillet welds for connecting flange to web should be both side continuously weld;
- Leg size of fillet welds equal to minimum thickness of steel plate (web or flange).
Page 13 of 36
Section
Area
(cm2)
Unit weight
of
crane girder
(kg/m)
Ag
w0
576.6
452.6
= Pn/c
Ok
= Mnx/b
N/A
= Mny/b
Ok
= Vny/v
Ok
= FSR
Ok
Over-stressed
Page 14 of 36
x]
Ok
y]
N/A
Ixi
(cm4)
54.0
4.3
525.6
584.0
Page 15 of 36
Ixi
(cm4)
2782.0
Iyi
(cm4)
35337.0
562500.0
54.0
565336.0
(ok)
(ok)
(ok)
(ok)
N/A
Page 16 of 36
Page 17 of 36
(ok)
(ok)
N/A
(ok)
(ok)
(ok)
Over-Stressed
Page 18 of 36
12-LB* A.S.C.E.
Nominal Weight
Standard Length
Standard Drilling
Joint Bar Length
Joint Bar Weight
Joint Bar with
Hardware
Bolt Diameter
Head -1"
Base - 2"
Height - 2"
*Subject to mill accumulation
Standard
Hook Bolt
Clip Number
Clamp & Filler
Welded Stud
Heavy Duty
Nominal Weight
Standard Length
Standard Drilling
Joint Bar Length
Joint Bar Weight
Joint Bar with
Hardware
Bolt Diameter
*Subject to mill accumulation
Specifications
16 lbs/yd
30' 0"
2"x 4"
16 1/8"
3.6lbs/pr
Nominal Weight
Standard Length
Standard Drilling
Joint Bar Length
Joint Bar Weight
Joint Bar with
Hardware
Bolt Diameter
3
5
10
15
20
25
30
35
40
24 kg/m
4.4lbs/pr
1/2"
30 mm
60 mm
60 mm
Specifications
20 lbs/yd
30' 0"
2"x 4"
16 1/8"
4.2 lbs/pr
30 kg/m
5.0 lbs/pr
1/2"
Hold Down Devices

Single
1/2"
Welded Holder
Welded U-Bar
Rubber Nose
114
F1
S1
25-LB A.S.C.E.
Nominal Weight
Standard Lengths
Standard Drilling
Joint Bar Length
Joint Bar Weight
34 mm
67 mm
67 mm
Bolted Clip
Welded Clip
Trong lng
cau truc
(kG/m)
20-LB A.S.C.E.
Head -1 11/32"
Base -2 5/8"
Height - 2 5/8"
25 mm
51 mm
51 mm
Hold Down Devices

Single
1/2"
F1
S1
Welded Holder
Welded U-Bar
Standard
Hook Bolt
Clip Number
Clamp & Filler
Welded Stud
Heavy Duty
Loai
cau
truc
3.7 lbs/pr
1/2"
16-LB* A.S.C.E.
Head 1 11/64"
Base -2 3/8"
Height - 2 3/8"
18 kg/m
Hold Down Devices

Single
1/2"
F1
S1
Welded Holder
Welded U-Bar
Standard
Hook Bolt
Clip Number
Clamp & Filler
Welded Stud
Heavy Duty
Specifications
12 lbs/yd
30' 0"
2"x 4"
16 1/8"
2.9lbs/pr
31
91
Specifications
25 lbs/yd
40' 0"*30' 0"
2"x 4"
16 1/8"
5.7 lbs/pr
37 kg/m
Page 19 of 36
18
24
30
37
45
60
90
119
127
12-LB* A.S.C.E.
Nominal Weight
Standard Length
Joint Bar with
Hardware
Bolt Diameter
Head -1 1/2"
Base -2 3/4"
Height - 2 3/4"
Standard
Hook Bolt
Clip Number
Clamp & Filler
Welded Stud
Heavy Duty
Specifications
12 lbs/yd
30' 0"
6.6lbs/pr
1/2"
Hold Down Devices

Single
1/2"
114
F1
S1
Welded Holder
Welded U-Bar
Rubber Nose
31
91
30-LB A.S.C.E.
Nominal Weight
Standard Lengths
Standard Drilling
Joint Bar Length
Joint Bar Weight
Joint Bar with
Hardware
Bolt Diameter
Head -1 11/16"
Base -3 1/8"
Height - 3 1/8"
Specifications
30 lbs/yd
40' 0"*30' 0"
2"x 4"
16 1/8"
7.0 lbs/pr
8.5 lbs/pr
5/8"
114
F1
S1
31
91
40-LB A.S.C.E.
Nominal Weight
Standard Lengths
Standard Drilling
Joint Bar Length
Joint Bar Weight
Joint Bar with
Hardware
Bolt Diameter
Welded Holder
Welded U-Bar
Rubber Nose
Bolted Clip
Welded Clip
43 mm
79 mm
79 mm
Bolted Clip
Welded Clip
Head -1 7/8"
Base - 3 1/2"
Height - 3 1/2"
45 kg/m
Hold Down Devices

Single
5/8"
Welded Holder
Welded U-Bar
Rubber Nose
Standard
Hook Bolt
Clip Numbers
Clamp & Filler
Welded Stud
Heavy Duty
38 mm
70 mm
70 mm
Bolted Clip
Welded Clip
Standard
Hook Bolt
Clip Number
Clamp & Filler
Welded Stud
Heavy Duty
18 kg/m
Specifications
40 lbs/yd
40' 0"*30' 0"
2 1/2"x 5"
20"
15.2 lbs/pr
60 kg/m
18.2 lbs/pr
3/4"
Hold Down Devices

Single
3/4"
103*114*120
F1
S1
48 mm
89 mm
89 mm
31
91
Page 20 of 36
12-LB* A.S.C.E.
Nominal Weight
Standard Length
60-LB A.S.C.E.
Nominal Weight
Standard Lengths
Standard Drilling
Joint Bar Lengths
Joint Bar Weights
Joint Bar with
Hardware
Bolt Diameter
Head -2 3/8"
Base -4 1/4"
Height -4 1/4"
Standard
Hook Bolt
Clip Numbers
Clamp & Filler
Welded Stud
Heavy Duty
Specifications
12 lbs/yd
30' 0"
Specifications
60 lbs/yd
40' 0"*33' 0"
2 1/2"x 5"
20"*24"
27.2 lbs*32.5lbs/pr
30.1 lbs*35.4lbs/pr
3/4"
60 mm
108 mm
108 mm
U1
Bolted Clip
Welded Clip
31
91
80-LB A.S.C.E.
Nominal Weight
Standard Length
Standard Drilling
Joint Bar Length
Joint Bar Weight
Joint Bar with
Hardware
Bolt Diameter
Head -2 1/2"
Base -5"
Height - 5"
90 kg/m
Hold Down Devices

Single
3/4"
103*106
F1
S1
Welded Holder
Welded U-Bar
Rubber Nose
Standard
Hook Bolt
Clip Numbers
Clamp & Filler
Welded Stud
Heavy Duty
18 kg/m
Specifications
80 lbs/yd
39' 0"
2 1/2"x 5"
24"
46.0 lbs/pr
119 kg/m
51.4 lbs/pr
7/8"
Hold Down Devices

Single
7/8"
103*106
F1
S1
Welded Holder
Welded U-Bar
Rubber Nose
64 mm
127 mm
127 mm
U1
Bolted Clip
Welded Clip
31
91
85-LB A.S.C.E.
Nominal Weight
Standard Length
Standard Drilling
Joint Bar Length
Joint Bar Weight
Joint Bar with
Hardware
Bolt Diameter
Head -2 9/16"
Standard
Hook Bolt
Clip Numbers
Clamp & Filler
Specifications
85 lbs/yd
39' 0"
2 1/2"x 5"
24"
49.6 lbs/pr
127 kg/m
55.0 lbs/pr
7/8"
Hold Down Devices

Single
7/8"
103*106
F1
65 mm
Page 21 of 36
12-LB* A.S.C.E.
Nominal Weight
Standard Length
Base -5 3/16"
Height - 5 3/16"
Specifications
12 lbs/yd
30' 0"
Welded Stud
Heavy Duty
S1
Welded Holder
Welded U-Bar
Rubber Nose
U1
Bolted Clip
Welded Clip
18 kg/m
132 mm
132 mm
31
91
Page 22 of 36
Chieu
cao ray
51
60
67
70
79
89
108
127
132
Page 23 of 36
Page 24 of 36
Page 25 of 36
Page 26 of 36
Top Running Single-box Girder Crane Sp

(Capacity: from 3Ton to 5Ton - Span: from
According to: http://www.aceindustries.com
Capacity
(Ton)
3.0 Ton
(2.7 MT)
320kg
Design
Trolley
Wt.
5.0 Ton
(4.5 MT)
410kg
Design
Trolley
Wt.
Span
(mm)
Catalog
Number
15240
16760
18290
19810
21340
22860
24380
25910
27430
28960
15240
16760
18290
19810
21340
22860
24380
25910
27430
28960
A0350300
A0355300
A0360300
A0365300
A0370300
A0375300
A0380300
A0385300
A0390300
A0395300
A0550300
A0555300
A0560300
A0565300
A0570300
A0575300
A0580300
A0585300
A0590300
A0595300
Crane Wt. Max Wheel Wheel Dia.

Wheel(kg)
Load (kg)
(mm)
base (mm)
3120
3780
4110
4570
5570
6040
6560
7920
8520
9070
3480
4120
4480
4980
6090
6600
7160
8650
9290
9880
2300
2470
2550
2660
2910
3030
3160
3500
3650
3790
3340
3510
3590
3720
4000
4120
4260
4640
4800
4940
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
1980
2590
2590
2590
3200
3200
3200
3810
3810
3810
1980
2590
2590
2590
3200
3200
3200
3810
3810
3810
Dim. "D"
(mm)
360
430
480
560
610
660
740
790
860
910
410
430
480
560
610
660
740
790
860
910
Crane Weight: Weight of only Bridge Crane (not include Trol
Top Running Single-box Girder Crane Sp

(Capacity: from 7.5Ton to 10Ton - Span: fro
Capacity
(Ton)
7.5 Ton
(6.8 MT)
860kg
Design
Trolley
Wt.
Span
(mm)
Catalog
Number
15240
16760
18290
19810
21340
22860
24380
25910
27430
28960
15240
A0750300
A0755300
A0760300
A0765300
A0770300
A0775300
A0780300
A0785300
A0790300
A0795300
A1050300
Crane Wt. Max Wheel Wheel Dia.

Wheel(kg)
Load (kg)
(mm)
base (mm)
3960
4640
5210
5690
6790
7290
7880
9430
10110
10740
4610
4820
4990
5130
5260
5530
5660
5810
6190
6360
6520
6160
200
200
255
255
255
255
255
255
255
255
255
1980
2590
2590
2590
3200
3200
3200
3810
3810
3810
1980
Dim. "D"
(mm)
510
510
560
640
610
660
740
790
860
910
560
10 Ton
(9.0 MT)
950kg
Design
Trolley
Wt.
16760
18290
19810
21340
22860
24380
25910
27430
28960
A1055300
A1060300
A1065300
A1070300
A1075300
A1080300
A1085300
A1090300
A1095300
5360
5830
6350
7490
8070
8670
10210
10980
11700
6350
6470
6600
6890
7030
7180
7570
7760
7940
255
255
255
255
255
255
255
255
255
2590
2590
2590
3200
3200
3200
3810
3810
3810
580
640
690
660
710
760
790
860
910
Crane Weight: Weight of only Bridge Crane (not include Trol
x Girder Crane Specifications

5Ton - Span: from 50ft to 95ft)
p://www.aceindustries.com
Dim. "H"
(mm)
Dim. "L"
(mm)
Dim. "M"
(mm)
Dim. "N"
(mm)
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
1245
1550
1550
1550
1855
1855
1855
2160
2160
2160
1245
1550
1550
1550
1855
1855
1855
2160
2160
2160
1245
1550
1550
1550
1855
1855
1855
2160
2160
2160
1245
1550
1550
1550
1855
1855
1855
2160
2160
2160
2490
3100
3100
3100
3710
3710
3710
4320
4320
4320
2490
3100
3100
3100
3710
3710
3710
4320
4320
4320
Capacity
(Ton)
3.0 Ton
(2.7 MT)
320kg
Design
Trolley
Wt.
5.0 Ton
(4.5 MT)
410kg
Design
Trolley
Wt.
Span
(feet)
Catalog
Number
50
55
60
65
70
75
80
85
90
95
50
55
60
65
70
75
80
85
90
95
A0350300
A0355300
A0360300
A0365300
A0370300
A0375300
A0380300
A0385300
A0390300
A0395300
A0550300
A0555300
A0560300
A0565300
A0570300
A0575300
A0580300
A0585300
A0590300
A0595300
Span
(feet)
Catalog
Number
50
55
60
65
70
75
80
85
90
95
50
A0750300
A0755300
A0760300
A0765300
A0770300
A0775300
A0780300
A0785300
A0790300
A0795300
A1050300
dge Crane (not include Trolley)
x Girder Crane Specifications

10Ton - Span: from 50ft to 95ft)
p://www.aceindustries.com
Dim. "H"
(mm)
Dim. "L"
(mm)
Dim. "M"
(mm)
Dim. "N"
(mm)
150
150
150
150
150
150
150
150
150
150
150
1245
1550
1575
1575
1880
1880
1880
2185
2185
2185
1270
1245
1550
1575
1575
1880
1880
1880
2185
2185
2185
1270
2490
3100
3150
3150
3760
3760
3760
4370
4370
4370
2540
Capacity
(Ton)
7.5 Ton
(6.8 MT)
860kg
Design
Trolley
Wt.
150
150
150
150
150
150
150
150
150
1575
1575
1575
1880
1880
1880
2185
2185
2185
dge Crane (not include Trolley)
1575
1575
1575
1880
1880
1880
2185
2185
2185
3150
3150
3150
3760
3760
3760
4370
4370
4370
10 Ton
(9.0 MT)
950kg
Design
Trolley
Wt.
55
60
65
70
75
80
85
90
95
A1055300
A1060300
A1065300
A1070300
A1075300
A1080300
A1085300
A1090300
A1095300
Top Running Double-box Girder Crane Specifications

(Capacity: from 5Ton to 10Ton - Span: from 50ft to 95ft)
Capacity
(Ton)
5.0 Ton
(4.5 MT)
1350kg
Design
Trolley
Wt.
10.0 Ton
(9.0 MT)
2500kg
Design
Trolley
Wt.
Span
(mm)
15240
16760
18290
19810
21340
22860
24380
25910
27430
28960
15240
16760
18290
19810
21340
22860
24380
25910
27430
28960
Catalog Number
Crane Wt. (kg)
A0550500
A0555500
A0560500
A0565500
A0570500
A0575500
A0580500
A0585500
A0590500
A0595500
A1050500
A1055500
A1060500
A1065500
A1070500
A1075500
A1080500
A1085500
A1090500
A1095500
5720
6350
7310
8320
9340
10500
11770
13080
14800
16210
6430
7100
8030
9380
10320
11390
12700
14050
15640
17130
Max Wheel Wheel Dia.

WheelLoad (kg)
(mm)
base (mm)
4380
4540
4780
5030
5280
5570
5890
6220
6650
7000
7390
7560
7790
8130
8360
8630
8960
9300
9700
10070
200
200
200
200
200
200
200
200
255
255
255
255
255
305
305
305
305
305
305
305
2900
2900
2900
3200
3200
3500
3500
3810
4270
4270
2900
2900
2900
3200
3200
3500
3500
3810
4270
4270
Dim. "D"
(mm)
840
890
970
1040
1090
1140
1220
1270
1350
1400
940
990
1040
1090
1120
1140
1220
1270
1350
1400
Dim. "H"
(mm)
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
Dim. "L"
(mm)
1675
1675
1675
1830
1830
2005
2005
2160
2390
2390
1725
1725
1725
1880
1880
2030
2030
2185
2415
2415
Dim. "M"
(mm)
1675
1675
1675
1830
1830
2005
2005
2160
2390
2390
1725
1725
1725
1880
1880
2030
2030
2185
2415
2415
Crane Weight: Weight of only Bridge Crane (not include Trolley)

Capacity
(Ton)
15.0 Ton
(13.5 MT)
2630kg
Design
Trolley
Wt.
20.0 Ton
(18.0 MT)
2720kg
Design
Trolley
Wt.
Span
(mm)
15240
16760
18290
19810
21340
22860
24380
25910
27430
28960
15240
16760
18290
19810
21340
22860
24380
25910
27430
28960
Catalog Number
Crane Wt. (kg)
A1550500
A1555500
A1560500
A1565500
A1570500
A1575500
A1580500
A1585500
A1590500
A1595500
A2050500
A2055500
A2060500
A2065500
A2070500
A2075500
A2080500
A2085500
A2090500
A2095500
7240
8050
9020
10020
11060
12330
13400
14900
16260
17760
7900
8740
9800
10860
12100
13380
14590
16070
17640
19750

WheelLoad (kg)
(mm)
base (mm)
9930
10130
10370
10630
10890
11200
11470
11840
12180
12560
12410
12620
12890
13150
13460
13780
14080
14450
14850
15370
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
380
2900
2900
2900
3200
3200
3500
3500
3810
4270
4270
2900
2900
2900
3200
3200
3500
3500
3810
4270
4270
Dim. "D"
(mm)
1040
1120
1170
1220
1240
1300
1320
1370
1400
1450
1140
1220
1270
1320
1370
1420
1450
1500
1550
1570
Dim. "H"
(mm)
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
180
Dim. "L"
(mm)
1755
1755
1755
1905
1905
2055
2055
2210
2440
2440
1755
1755
1755
1905
1905
2055
2055
2210
2440
2490
Dim. "M"
(mm)
1755
1755
1755
1905
1905
2055
2055
2210
2440
2440
1755
1755
1755
1905
1905
2055
2055
2210
2440
2490

Capacity
(Ton)
25.0 Ton
(22.5 MT)
3050kg
Design
Trolley
Wt.
30.0 Ton
(27.0 MT)
Span
(mm)
15240
16760
18290
19810
21340
22860
24380
25910
27430
28960
15240
16760
18290
19810
Catalog Number
Crane Wt. (kg)
A2550500
A2555500
A2560500
A2565500
A2570500
A2575500
A2580500
A2585500
A2590500
A2595500
A3050500
A3055500
A3060500
A3065500
8670
9580
10690
11930
13110
14510
15930
17490
19100
20630
9180
10130
11400
12600

WheelLoad (kg)
(mm)
base (mm)
15030
15250
15540
15840
16140
16490
16840
17230
17640
18020
17540
17780
18090
18390
380
380
380
380
380
380
380
380
380
380
380
380
380
380
2900
2900
2900
3200
3200
3500
3500
3810
4270
4270
2900
2900
2900
3200
Dim. "D"
(mm)
1220
1300
1350
1420
1470
1520
1570
1630
1650
1700
1300
1370
1450
1500
Dim. "H"
(mm)
180
180
180
180
180
180
180
180
180
180
180
180
180
180
Dim. "L"
(mm)
1805
1805
1805
1955
1955
2110
2110
2260
2490
2490
1805
1805
1805
1955
Dim. "M"
(mm)
1805
1805
1805
1955
1955
2110
2110
2260
2490
2490
1805
1805
1805
1955
Page 31 of 36
3270kg
Design
Trolley
Wt.
21340
22860
24380
25910
27430
28960
A3070500
A3075500
A3080500
A3085500
A3090500
A3095500
14060
16750
19320
21210
23290
25060
18760
19430
20070
20540
21070
21510
380
455
455
455
455
455
3200
3500
3500
3810
4270
4270
1570
1630
1630
1680
1730
1750
180
200
200
200
200
200
1955
2415
2415
2310
2540
2540
1955
2415
2415
2310
2540
2540
Page 32 of 36
Dim. "N"
(mm)
3350
3350
3350
3660
3660
4010
4010
4320
4780
4780
3450
3450
3450
3760
3760
4060
4060
4370
4830
4830
Dim. "N"
(mm)
3510
3510
3510
3810
3810
4110
4110
4420
4880
4880
3510
3510
3510
3810
3810
4110
4110
4420
4880
4980
Dim. "N"
(mm)
3610
3610
3610
3910
3910
4220
4220
4520
4980
4980
3610
3610
3610
3910
Page 33 of 36
3910
4830
4830
4620
5080
5080
Page 34 of 36
Capacity
(Ton)
5.0 Ton
(4.5 MT)
1350kg
Design
Trolley
Wt.
10.0 Ton
(9.0 MT)
2500kg
Design
Trolley
Wt.
Capacity
(Ton)
15.0 Ton
(13.5 MT)
2630kg
Design
Trolley
Wt.
20.0 Ton
(18.0 MT)
2720kg
Design
Trolley
Wt.
Capacity
(Ton)
25.0 Ton
(22.5 MT)
3050kg
Design
Trolley
Wt.
30.0 Ton
(27.0 MT)
Catalog
Number
Span
(feet)
A0550500
A0555500
A0560500
A0565500
A0570500
A0575500
A0580500
A0585500
A0590500
A0595500
A1050500
A1055500
A1060500
A1065500
A1070500
A1075500
A1080500
A1085500
A1090500
A1095500
50
55
60
65
70
75
80
85
90
95
50
55
60
65
70
75
80
85
90
95
Catalog
Number
Span
(feet)
A1550500
A1555500
A1560500
A1565500
A1570500
A1575500
A1580500
A1585500
A1590500
A1595500
A2050500
A2055500
A2060500
A2065500
A2070500
A2075500
A2080500
A2085500
A2090500
A2095500
50
55
60
65
70
75
80
85
90
95
50
55
60
65
70
75
80
85
90
95
Catalog
Number
Span
(feet)
A2550500
A2555500
A2560500
A2565500
A2570500
A2575500
A2580500
A2585500
A2590500
A2595500
A3050500
A3055500
A3060500
A3065500
50
55
60
65
70
75
80
85
90
95
50
55
60
65
Capacity
(Ton)
3
5
7.5
10
15
20
25
30
Hoist + Trolley
Weight (T)
0.32
1.35
2.5
2.63
2.72
3.05
3.27
Page 35 of 36
3270kg
Design
Trolley
Wt.
A3070500
A3075500
A3080500
A3085500
A3090500
A3095500
70
75
80
85
90
95
Page 36 of 36

Crane Girder Design Sheet - ASD 2005

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Crane Girder Design Sheet - ASD 2005

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C.ty Nha Thep Tien Che B.M.

Ngi Thuyet Minh

CRANE RUN-WAY GIRDER

DESIGN OF CRANE-RUNWAY GIRDER

Hoist + Trolley Weight:

Number of End-truck wheel:

Service Classification (CMAA):

Number of Cycles of crane load:

Depth of Crane rail:

Weight of Crane rail:

Vertical Impact factor:

Span of Crane-runway girder:

Yield Strength of Steel:

Modulus of Elasticity of Steel:

Poission's ratio of Steel:

Maximium vertical Wheel load:

Maximium vertical Wheel load:

Side thrust in each end-truck wheel:

Vertical load on column near trolley

Vertical load on column away from trolley

Crane Wheel loads:

Crane lateral load on building columns

Crane longitudinal load on building columns

Flexural about x-x axis Strength:

Flexural about y-y axis Strength:

Fatigue Strength of tension flange:

Combined Strength Ratio:

Axial Compressive Strength:

Cong Ty Nha Thep Tien Che B.M.B Steel.

C.ty Nha Thep Tien Che B.M.B Steel

Ngi Thuyet Minh

CRANE RUN-WAY GIRDER

Bending moment about x-x direction:

Bending moment about y-y direction:

Maximum Vertical shear force:

2. Section Properties & Neutral axis

- About x-x axis:

- About y-y axis:

Moment of Inertia of section:

- About x-x axis:

- About y-y axis:

- About x-x axis - top side:

- About x-x axis - bottom side:

- About y-y axis:

Moment of Inertia of section:

- About x-x axis:

- About y-y axis:

- About x-x axis:

- About y-y axis:

- Slenderness of Bottom flange:

- Distance from top side to neutral axis of Pls:

Effective Section Area:

3. Check of Slenderness of Cross Section:

4. Check of Deflection & Drift:

Cong Ty Nha Thep Tien Che B.M.B Steel.

C.ty Nha Thep Tien Che B.M.B Steel

Ngi Thuyet Minh

CRANE RUN-WAY GIRDER

- Vertical Deflection (cm):

- Lateral Drift (cm):

5. Calculating of Design Strength:

- Slenderness ratio of member about y-y axis:

- Slenderness of Bottom flange:

- Torsional constant (cm4):