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I-Monitor
Table of Contents
CHAPTE R
Specifications
10
11
13
CHAPTE R
SafetyOverview
CHAPTE R
Introduction
CHAPTE R
InstallationandWiring
CHAPTE R
BackspinDetection
Setup
CHAPTE R
StandAloneBackspin
Setup
APPENDI X
AppendixA
Chapter
Specification
Relay Unit
RX and TX LEDs for indicating transmit and receive on the communication link.
Chapter
Safety Warnings
Overview
Read and follow all Warnings, Precautions, Notes, and Instructions included in this
document.
A Warning identifies an immediate hazard that exists that poses some probability
of causing death or serious injury.
A Caution identifies potential conditions and actions that have the possibility of
death or severe injury.
A Note identifies the need for general safety practices which, if violated, could
cause injury to personnel or damage to equipment.
Caution
Note
Chapter
Introduction
The Backspin Relay and HV Probe is an optional part of the Motor Controller system. The
backspin equipment is generally used in electric submersible pump applications in the oilfield or
water well applications where detection of the backward spin of the pump is desired. When the
motor is shutdown or turned off, the existing fluid in the production tubing causes the
pump/motor to turn backwards as the fluid is falling back into the well. If the motor is started
while this backspin is happening, this could cause damage to the equipment. The Backspin
Relay can detect this backspin and prevent the manual or automatic starting of the pump until
the back spinning has stopped.
120VAC Line
Ground
120VAC Neutral
Relay N/O
Relay N/C
TX
RX
Relay Common
Ground
A Phase Sensing
Ground
B Phase Sensing
Ground
C Phase Sensing
Chapter
Backspin Relay
The backspin relay is connected to the Motor Controller system via the provided patch cord
with the RJ-45 type connectors. All parts of the controller units are tied together in a daisy
chain fashion using these patch cords. Each module on the controller units are equipped
with two receptacles for the RJ-45 connectors to allow this to be done easily. This provides
communication to the controller in order for the controller to prevent starting when backspin
is in motion.
A connector on the backspin relay marked Backspin Probe Connection Only is where the
matching connector is plugged in from the HV probe.
A third connector on the backspin relay is used for external connection and/or stand-alone
operation of the backspin detection. For stand alone operation, the 120VAC power, neutral,
and ground pins must be connected to an external power source. External devices for
detection of the backspin can use the relay common, relay NC, and relay NO pins. When
the motor is turning, the contacts will switch. This is not a standard configuration.
There is one each of RX and TX LEDs for indicating transmit and receive status on the
communication link. One blue LED lights to indicate motor spin, which will blink at the
frequency of the motor spin whether it is running or in backspin.
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Relay N/O
120VAC Neutral
(4) CT - COMMON
(5) CT - B
(7) CT - C
Fuse 8
DI 1 (14)
(8) DI - 2
X1
CONTACTOR (11)
120VAC Line
(3) CT - A
Ground
Primary Voltage PT
Relay Common
Sensing Voltage PT
Relay N/C
TX
X2
120 V AC
Fuse 6
Ground
X1
(1) 120 VAC INPUT
H1
A Phase Sensing
RX
120 V AC
H1
Fuse 5
Ground
Fuse 7
X2
Backspin Probe
Connection Only
Fuse 4
B Phase Sensing
Fuse 3
Fuse 2
Fuse 1
Fuse List
ISOLATION
SWITCH
Ground
L3
C Phase Sensing
L2
L1
***NOTE
Plug in an RJ45 cable
from the Motor
Controller into the
Display and plug in
another RJ45 cable
from the Motor
Controller to the
Backspin Relay for
power.
Main Power
(1100 3300 Volts AC)
50 / 60 Hz Input
CT-A
G
Recording
Ammeter
CT-B
G
CT-C
MOTOR CONTACTOR
COMM 1A
COMM 2
TX
TX
RX
RX
ESP
MOTOR
COMM 1B
BACKSPIN
PROBE
TREVOR HARDWAY
WG BACK SPIN RELAY MANUAL DRAWINGS
SIZE:
DATE:
DWG NO:
N/A
15 DECEMBER - 2009
SCALE:
N/A
REV:
SHEET
N/A
1 of 1
Chapter
The backspin detection is setup using the motor controller display parameters. Under the
Fault Activations Menu, the Backspin Enable parameter is set to yes if backspin detection is
desired.
Once the backspin has been detected, after a motor stop command or shutdown fault, the
Motor Controller Display will show direction CBA/ABC and RPM in HZ this is held in the
controller memory until updated approx every 2 sec, or until the backspin relay detects that
the motor has stopped turning and lockout is cleared. This means if communication between
motor controller and backspin relay is lost it will not reset the backspin speed or direction
and you will be unable to clear lockout without changing the backspin Fault Activation Menu
Enable to NO.
Chapter
The backspin relay system can be used to prevent starting pumps while spinning, using the
120VAC input, the backspin relay output, and a motor controllers Digital or aux input and an
N/C contact on the contactor. The Backspin relay output changes state only while backspin
is present the N/O becomes closed and the N/C becomes open. Using the N/O and
common contacts and going thru the N/C contacts on the contactor into the digital/aux input
to the motor controller, this will allow the unit to start and run if the digital input/aux is set to
N/C to shut down. Once the contactor is pulled the backspin alarm becomes active but the
signal will not go thru the N/C contacts of the contactor until a shut down occurs, then the
backspin alarm will remain closed until the spin stops.
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120 VAC
Backspin Probe
Connection Only
120 VAC
VSD STOP
COMMAND
I-Monitor
VSD RUN
COMMAND
***NOTE
VSD pulls K-1 in when unit is
stopped connecting Backspin Relay
to stop on customer interface board.
When Backspin stops VSD will be
allowed to start. This will drop K-1
and opens Backspin Relay output
until VSD stops again.
ESP
MOTOR
Appendix
Product Warranty
Warrantycoverage:
WoodgroupESP,Inc.(WGESP)warrantsWGESPmanufacturedproducts(Product)tobefreeofworkmanshipand
materialdefectsforaperiodofeighteen(18)monthsfromthedateofshipmenttoBuyerortwelve(12)monthsfrom
thedateofinstallation.
WGESP,atitsoption,willatnochargeeitherrepair,replace,orrefundthepurchasepriceoftheProductduringthe
warrantyperiod,provideditisreturnedinaccordancewiththetermsofthiswarrantyto5500S.E.59thSt.OklahomaCity,
OK73135,atWGESPoption,mayincludethereplacementofpartsorboardswithfunctionallyequivalentreconditionedor
newpartsorboards.Replacedpartsorboardsarewarrantedforthebalanceoftheoriginalapplicablewarrantyperiod.All
replacedparts,boardsorProductshallbecomethepropertyofWGESP.Shippingcostsaretobebornebythepurchasing
party.
ThisexpresswarrantyisextendedbyWGESPtothepartypurchasingtheProduct(Buyer)andisnotassignableor
transferabletoanyotherparty.ThisisthecompletewarrantyfortheProducts,exceptasmodifiedbyseparate
agreementbetweenWGESPandBuyer.
WGESPisnotresponsibleunderthiswarrantyforancillaryequipment,whetherornotmanufacturedbyWGESP,which
isattachedtoorusedinconnectionwiththeProduct,norforoperationoftheProductwithanysuchwithanysuch
ancillaryequipment.
BecauseeachProductsystemisunique,WGESPdisclaimsliabilityforrange,coverage,oroperationofthesystemasa
wholeunderthiswarranty.
Thiswarrantyapplieswithinthefifty(50)UnitedStatesandtheDistrictofColumbia.
WHATTHISWARRANTYDOESNOTCOVER:
DefectsordamageresultingfromuseoftheProductinotherthanitsnormalandcustomarymanner,(b)Defectsor
damagefrommisuse,accidentorneglect,(c)Defectsordamagefromimpropertesting,operation,maintenance,
installation,alteration,modificationoradjustment,(d)Productdisassembledorrepairedinsuchamannerasto
adverselyaffectperformanceorpreventadequateinspectionandtestingtoverifyanywarrantyclaim,(e)Product
whichhashadtheserialnumberremovedormadeillegible.
GENERALPROVISIONS:
ThiswarrantysetsforththefullextentofWGESPsresponsibilitiesandliabilityregardingtheProduct,and
repair,replacement,orrefundofthepurchaseprice,atWGESPsoption,isBuyersexclusiveremedy.
THISWARRANTYISGIVENINLIEUOFALLOTHERWARRANTIES,EXPRESSORIMPLIED,WHICHARE
SPECIFICALLYEXCLUDEDINCLUDING,WITHOUTLIMITATION,IMPLIEDWARRANTIESOFMERCHANTABILITY
ANDFITNESSFORAPARTICULARPURPOSEINNOEVENTSHALLWGESPBELIABLEFORDAMAGESINEXCESS
OFTHEPURCHASEPRICEOFTHEPRODUCT,FORANYLOSSOFUSE,LOSSOFTIME,INCONVENIENCE,
COMMERCIALLOSS,LOSTPROFITSORSAVINGSOROTHERINCIDENTAL,SPECIALORCONSEQUENTIAL
DAMAGESARISINGOUTOFTHEUSEORINABILITYTOUSESUCHPRODUCT.
PATENTANDSOFTWAREPROVISIONS:
WGESPwilldefendatitsownexpenseanysuitbroughtagainstBuyertotheextentthatitisbasedonaclaimthatthe
ProductorpartsinfringesaUnitedStatespatent,andWGESPwillpaythosecostsanddamagesfinallyawardedagainst
Buyerinanysuchsuitwhichareattributabletoanysuchclaim,butsuchdefenseandpaymentsareconditionedonthe
following:(i)thatWGESPwillbenotifiedpromptlyinwritingbyBuyerofanynoticeofsuchclaim;and(ii)thatWGESP
willhavesolecontrolofthedefenseofsuchsuitandallnegotiationsforitssettlementorcompromise;and(iii)should
theProductorpartsbecome,orinWGESPsopinionbelikelytobecome,thesubjectofaclaiminfringementofa
UnitedStatespatent,thatBuyerwillpermitWGESP,atitsoptionandexpense,eithertoprocureforBuyertherightto
continueusingtheProductorpartsortoreplaceormodifythesamesothatitbecomesnoninfringingortograntBuyer
acreditfortheProductorpartsasdepreciatedandacceptitsreturn.Thedepreciationwillbeanequalamountperyear
overthelifetimeoftheProductorpartsasestablishedbyWGESP.
WGESPwillhavenoliabilitywithrespecttoanyclaimofpatentinfringement,whichisbaseduponthecombinationof
theProductorpartsfurnishedbyWGESP,norwillWGESPhaveanyliabilityfortheuseofancillaryequipmentor
softwarenotfurnishedbyWGESP,whichisattachedtoorusedinconnectionwiththeProduct.Theforegoingstates
theentireliabilityofWGESPwithrespecttoinfringementofpatentsbytheProductoranypartsthereof.
LawsintheUnitedStatesandothercountriespreserveforWGESPcertainexclusiverightsforcopyrightedWGESP
softwaresuchastheexclusiverightstoreproduceincopiesanddistributecopiesofsuchWGESPsoftware.WGESP
softwaremaybecopiedinto,usedinandredistributedwithonlytheProductsassociatedwithsuchWGESPsoftware.
Nootheruse,includingwithoutlimitationdisassembly,ofsuchWGESPsoftwareorexerciseofexclusiverightsinsuch
WGESPsoftwareispermitted.Nolicenseisgrantedbyimplication,estoppelorotherwiseunderthepatentrightsof
WGESPoranythirdparty.
14