TPS-1

1.
2.
3. 3MU
4.
5.
6. 7
7. 7
8.
9.
10.
11.
12.
13.
14.
15.

1.

1967 1982


Direct salaries
Direct social charges
Indirect salaries
Indirect social charges
Indirect other personnel expenses
Personnel Expenses
Utilities (electricity, water, nitrogen) fee
Purchase of material
Fixture
Spare parts
Components
Consumables
Additional molding fee
Office supplies
Hire and rental charge
Repairs and maintenance
Insurance
Fees (temporary staff, auditor)
Technical assistance fee
Travel and entertaining
Post and telecommunication
Depreciation
Sundry
Taxes and Surcharge
Inventory change
Total expenses

3


-
-
-


4 7

Inventory

Producing more, sooner and faster than

required by the next process
Any movement that does not add value
to the product
Maintaining excess inventory

Over processing

Doing more work than necessary

Waiting

Operator or machine idle time

All repairs to product to fulfill customer
requirements
Any wasted motion to pick up parts or
stock parts. Also wasted walking.

Overproduction

Transportation

Correction
Motion

Success way

2.

-
=

EHS

10

11

=-
2.5=18.3-15.8
,
2.5, 14%

,
15.8, 86%

=-
0.5=18.3-17.8
,
0.5, 3%

,
17.8, 97%

=-
0=18.3-18.3
, 0,
0%

,
18.3,
100%

12

13

Success way

14

3. 3MU

3MU
- Muri
- Muda
- Mura

15

120
%

52%--68%

100%

A
B
C
D
4

100
80
60
40
20
0
3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

16

4.
=
10100100

10120

8100

10020

20%

17

5.

18

6. 7

Takt Time

19

ISO9001

20

21

22

23

PM

24

PM

25

7. 7

26

1-6

Success way

27

8.

28

29

--

9.

30

- - - - - - - - -

%= x 100%

31

Lead Time

32

10.

1.
2.
3.
4.
ABC

33

4M+1E

TPM

Lead Time

5S

ABC
A

100

80

34

11.

35

36

Lead Time

37

Success way

38

12.

39

40

41

13.

42

1.Sunny
Sunny100

a. Sunny

b.

c.

d.

7/15 FAX =

2.
83AH
3.

83

43

7/15

AH

Sunny

100

17

17

-83

540

-83

-83

100

100
FAX

83

83

83

7/16
523

7/17

523

540

14.

===

44

No.

15.

45

1.

1. 1
2.
3.

2.

4.
5.

3.

6.

1.

2.

1.

46

Success way

47