Bedienungsanleitung ATH 2xxH3 - HL3 - HX3 24-02-2016 GB

Users manual 2 post lifts
ATH 2.28H3 / 2.32H3 / 2.30H3 / 2.35H3 / 2.40H3 / 2.40H3-L

ATH 2.28HL3 / 2.32HL3 / 2.30HL3 / 2.35HL3 / 2.40HL3 / 2.40HL3-L
ATH 2.28HX3 / 2.32HX3 / 2.30HX3 / 2.35HX3 / 2.40HX3 / 2.40HX3-L
ATH 2.50H3 / 2.50H3-L
ATH 2.50HX3 / 2.50HX3-L
Copyright ATH-Heinl GmbH & Co. KG, 2012, All rights reserved. / Misprints and technical changes reserved / Stand: 10/2013
Content
INTRODUCTION .................................................................................................................................................................. 3
General Information ......................................................................................................................................................... 3
Description of the 2 post lift ............................................................................................................................................ 4
Main components ............................................................................................................................................................. 5
Safety devices .................................................................................................................................................................. 5
Operation ........................................................................................................................................................................... 7
Technical Data .................................................................................................................................................................. 8
Scope of delivery ............................................................................................................................................................ 13
INSTALLATION .................................................................................................................................................................. 15
Floor foundation ............................................................................................................................................................. 15
Place of installation ........................................................................................................................................................ 17
Installing of the lift .......................................................................................................................................................... 19
OPERATION ....................................................................................................................................................................... 26
Warning symbols ............................................................................................................................................................ 26
Operating instructions ................................................................................................................................................... 27
Utilization ......................................................................................................................................................................... 28
MAINTENANCE ................................................................................................................................................................. 30
Care references .............................................................................................................................................................. 30
Troubleshooting .............................................................................................................................................................. 30
Maintenance schedule .................................................................................................................................................. 32
Lubrication schedule ...................................................................................................................................................... 33
Maintenance and service instructions ......................................................................................................................... 33
DECLARATION OF CONFORMITY ............................................................................................................................... 37
SPARE PARTS LIST ......................................................................................................................................................... 39
APPENDIX .......................................................................................................................................................................... 51
Electrical circuit diagram ............................................................................................................................................... 51
Hydraulic circuit diagram............................................................................................................................................... 52
WARRANTY REGISTRATION CARD ............................................................................................................................ 53
CHECKING BOOK............................................................................................................................................................. 55
NOTES................................................................................................................................................................................. 68
INTRODUCTION
General Information
THE USER OF THE LIFT HAVE TO READ AND UNDERSTOOD THESE MANUAL .
ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON-COMPLIANCE OF THESE
INSTRUCTIONS
WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON-COMPLIANCE WTIH SAFETY NOTICES.
Note: Follow the instructions to prevent personal injury or damage

TIP: Gives additional information on features and tips for efficiently using of the device.
Description of the 2 post lift

H3-Version:
HL3 & HX3-Version:
Main components
1. Pillars
The inside lifting-carriage is lifted by hydraulic cylinder due a chain to the top.
2. Hydraulic-Aggregate
The hydraulic oil is pumped to the hydraulic cylinders by a gear wheel pump actuated by an electrical motor. Over
a lowering valve the hydraulic oil will be returned in the oil tank..
3. Lifting arms
Due the lifting arms the cars could be lifted.
4. Cross beam (H3-Version)
4. Cross beam (HL3 & HX3-Version)
Over driving metallic cover protects the
Cross beam with an additional limit switch
synchronization ropes and the hydraulic hose
Safety devices
5. Control box equipped with Deadman's Type Controls
Includes the complete electrical control system. All the push buttons are protected by a front ring and the operator
is required to hold the controls in the engaged position to rise or lower the lift in case of releasing operation is
immediately interrupted.
6. Automatic Arm Restraint
To prevent swinging motions of arms when vehicle is on lift when the carriage is rising up.
Locked position of the lifting arms:
Unlocked position of the lifting arms:
7. CE-Stop
Automatic stop by app. 500 mm over the floor
8. Locking safety notch,

This safety device prevents by any deficiency a lowering of the carriage by more than 100mm.
The electromagnets unlock the device every time, when the lowering is carried out.
Position by locked lifting carriage:
Position by unlocked lifting carriage:
9. Lifting end-switch,
prevents an unnecessary pressure build-up in the
hydraulic system
9.
Auxiliary end-switch
by HL3 & HX3-Versions,
prevents the damage of the vehicles
10. Excess flow cut-off valve,

In case of hydraulic hose rupture, it automatically interments and thereby blocks the movements of the lift.
11. Pressure control valve,
Prevents the exceeding of the payload. Verhindert ein berschreiten der Traglast.
THIS SETTING MAY NOT BE CHANGED!
12. Synchronization ropes,
grants a synchronous movement of the both carriages.
13. Emergency descent screw,
makes possible a lowering of the carriages of the lift by defective working.
Operation
1. Lockable main switch with emergency stop
function, prevents switch on / off of the power of
the lift from any unauthorized persons
2. Signal lamp,
indicates whether that the lift is in stand-by.
3. Buzzer,
gives an acoustic and visual signal, by lowering,
after the carriages reach the CE-Stop.
4. Push button lifting (Up),
lifts the carriages
5. Push button lowering (Down),
lowers the carriages
6. Push button parking (Lock up),
parks (locks) the carriages & lowers the carriages
after they reach the CE-Stop position
7. Selector switch,
selects between with or without automatic lifting
before lowering.
Technical Data
2.28
2.30
2.32
2.35
2.40
2.40 L-Version
The given Lifting arms combinations may not be changed.
H3-Version (by 2.28 / 2.30 / 2.32 / 2.35 / 2.40):
HL3-Version:
HX3-Version (by 2.28 / 2.30 / 2.32 / 2.35 / 2.40):
2.50
2.50 L-Version
The given Lifting arms combinations may not be changed.

H3-Version (by 2.50):
HX3-Version (by 2.50):
10
Type
Max. Capacity
2.28
2.30
2.32
2.35
2.40
2.800 kg
3.000 kg
3.200 kg
3.500 kg
Lifting time
(by 2.000 kg)
Lowering time
(by 2.000 kg)
4.000 kg
2.50 L
5.000 kg
55 s
3/400V/50Hz
Control voltage
DC24V
Motor
2,2 KW
Fuse Protection
3 C 16 A
Power cable
Min. 5 x 1,5mm
Protection class
IP 43
Hydraulic pressure
125 -145 bar
Recommended
hydraulic oil
Sommer: H-LPD 32 (z.B.: OEST H-LPD 32 DD L)

Winter: H-LPD 22
Oil quantity
Ca. 11 l
Ca. 14 l
Bolzenanker: M16 x 180 (z.B.: Atrion ABL-W 16-060-180)

Verbundanker: M16 x 190 (z.B.: Atrion AVA-W 16-045-190)
M20 x 180
M20 x 190
Anchors quantity
12 Stck
18 Stck
12 Stck
80 dB
Noise level
2.50
55 s
Electrical system
Floor anchoring
2.40 L
Weight H3-Version
600 kg
600 kg
620 kg
690 kg
650 kg
720 kg
1.150 kg
1.200 kg
Weight HL3-Version
630 kg
630 kg
650 kg
720 kg
690 kg
750 kg
Weight HX3-Version
640 kg
640 kg
660 kg
730 kg
690 kg
760 kg
1.350 kg
1.400 kg
The already factory-set hydraulic work pressure is adjusted to the maximum rating. The setting of the pressure
control valve may not be changed. Any changes to the settings could cause serious damages.
If the nominal load could be not lifted please contact our service team.
11
Load distribution
Vehicle weight
P1
Max 2/5 x Q
P2
Max 3/5 x Q
Load distribution
2/3
Min. 1.000 mm
By smaller distances the load capacity will be reduced. In such and other cases, In this case or in other cases not
covered by this manual, the manufacturer should be contacted.
12
Scope of delivery
Basis Package with:

Main post with hydraulic aggregate and control unit
Opposite post
Cross beam with hydraulic hose
Users manual and the checking book
Accessories box with: 4 pad extensions, 2 pad extensions supports, 2
Electromagnets, 2 Metallic covers for Electromagnets, Small parts
2.28-Package with:
2x 2-stages short lifting arms
2x 2-stages long lifting arms
4x Mounting bolts
4 lifting pads
2.30- Package with:
4x 3- stages short lifting arms
4x Mounting bolts
4 lifting pads
2.32- Package with:
2x 3- stages long lifting arms
4x Mounting bolts
4 lifting pads
2.35- Package with:
4x Mounting bolts
4 lifting pads
2.40- Package with:
2x 3- stages short reinforced lifting arms
2x 3- stages long reinforced lifting arms
4x Mounting bolts
2x Fixing frame
4 lifting pads
2.40 L- Package with:
4x 3- stages long reinforced lifting arms
4x Mounting bolts
2x Fixing frame
4 lifting pads
2.50- Package with:
4x Mounting bolts
4 lifting pads
2.50 L- Package with:
4x Mounting bolts
4 lifting pads
H3-Box
2x Synchronization ropes
2x Cover band with mounting brackets
2x Posts caps
Fixing parts
Dimension
Weight
Suitable for 2.28 / 2.30 / 2.32 / 2.35
/ 2.40:
3000 x 520 x
490 kg
780mm
Suitable for 2.50:
3000 x 650 x
1050 mm
950 x 600 x
260mm
98kg
(2x)
720 x 300 x
250mm
(2x)
44kg
720 x 300 x
250mm;
1040 x 300 x
250mm
(2x)
1040 x 300 x
250mm
720 x 300 x
250mm
1250 x 370 x
260mm
(2x)
1250 x 370 x
260mm
960 x 340 x
290mm
1160 x 340 x
290mm
(2x)
1160 x 340 x
290mm
44kg
74kg
(2x)
74kg
60kg
95kg
(2x)
95kg
106kg
136kg
(2x)
136kg
Suitable for 2.28 / 2.30 / 2.32 / 2.35

/ 2.40:
700 x 540 x
390mm
30kg
Suitable for 2.50:
13
900 x 640 x
430mm
HL3-Box
2x Posts caps
Fixing parts
2x Posts extensions
1x Short hydraulic hose
1x Long hydraulic hose
1580 x 380 x
600 mm
HX3-Box
2x Posts caps
Fixing parts
2x Posts extensions
1x Short hydraulic hose
1x Long hydraulic hose
88kg
Suitable for 2.28 / 2.30 / 2.32 / 2.35

/ 2.40:
2280 x 380 x
125kg
600mm
Suitable for 2.50:
2300 x 520 x
660mm
If anything is missing in the delivery please contact our sales department!

Transportation and storage:
- Lift with care, using suitable means of support for the load, in perfect working order and using the special hooking
points.
- Avoid sudden jolts and tugs, watch out for uneven surfaces, bumps etc.
After removing the various packing, check that they are taken to special waste collecting areas inaccessible to
children and animals where they will be disposed of.
- Warehouse-Temperature: -25+55 C
14
INSTALLATION
Floor foundation (ATH 2.28_2.30_2.32_2.35_2.40)
15
Floor foundation (ATH 2.50)
16
Max. inclination
Concrete drying time:
13mm
Min. 20 Days
If soils do not comply with the requirements, there could evoke serious injuries to personal or damages to the lift.
Do not install the lift on asphalt, soft concrete floorThere must be no expansion joints or cuts, which will break the continuity of the upper reinforcement.
Load-capacity of false ceilings must be checked by operator.
Place of installation
B1
L1
H
Distance main
post-wall
Distance post wall
Celling weight
Min. 1.000mm
B2
Min. 3200mm
L2
Distance opposite
post- wall
Distance post wall
Min. 700 mm
Min. 3200mm
Check the
technical data
Permitted operating temperatures:

10-50 C
Maximum permitted humidity:
80% By 30 C
Low height above the sea level:
2000m
Power connection and ground cable (see technical data) it could be in form of plug connector (socket and plug device) or
fixed connection.
17
Necessary supply lines
See technical data
The lift is designed for installation in dry rooms. The installation in wet rooms as well as rooms with a risk of
explosion is not allowed.
18
Installing of the lift

This manual is not be seen as assembly instruction, there is giving here only for skilled personal hints and help.
For the following works there are necessary the adequate clothes and safety equipments.
An incorrect installation and adjustments causes disclaimer of warranty.
1. Positioning and adjustment of the posts.
a. By the HL3 and HX3-Version the post extensions have to be already mounted.
b. After setting up the posts the distance between the post have to be checked by attaching of the cross beam
before dowelling.
c. Before fixing with the anchors bots ensure that the both posts are aligned in both directions as indicated
bellow, if necessary align them with washers or shim plates.
19
The 2 post lift Type 2.40 is delivered with an additional fixing frame.
The frame has to be placed on the ground plate and used as a drilling stencil.
Please note that the fixing thickness will be increased with 10mm by all eight schered anchor bolts.
20
2. Anchoring with the safety dowels:

a. Drill holes with the necessary drilling depth
A and diameter according with the
manufacturer specifications.
c.
Put an anchor bolt into the hole and hammer

it until it reaches the bottom of the hole.
b. Clean the inside of the hole
Tighten
the
nut
according
manufactures specified torque.
21
with
3. Installation & Setting of the locking catches

a. Bring all the locking catches like in the following drawing.
b. Make sure that the distance from the post to the lifting carriage (A1) and the distance between the post and
the locked safety notch (A2) are the same, if necessary can be adjusted the nut of the electromagnet..
4. Lubricate the slide ways of the posts

a. Lubricate the slide ways of the posts like in the following drawing.
b. The used grease will be found in the lubrication plan
22
5. The lifting carriages in the first safety notch (app. 500mm)

6. Installing of the synchronization ropes
a. Bring the synchronization ropes over the pulleys
b. Lubricate the bolts of the pulleys, as is specified in the lubrication schedule.
c. Install the synchronization ropes as shown in the next drawings.
An adjustment of the synchronization ropes after a short operation time is eventually needed due to the material
and does not mean that it is a warranty work but a maintenance work for which is the user responsible.
By HL3 / HX3 -Version
By H3-Version
23
7. Installing of the hydraulic hose/hoses

a. The hydraulic hose/hoses will be installed like in the following drawing.
Check and if necessary tight all the hydraulic fitting connections
by H3-Version
by HL3 / HX3 -Version
8. Installing of the lifting arms

a. All the pull out securities of the lifting arms control and adjust if necessary
b. Lifting arms fix with bolts on carriage
c. Loosen the fixing screws (c.1) and adjust the toothed lock washer (c.2) on the catch (c.3)
24
9. Hydraulic oil
a. Fill hydraulic oil until the oil level reaches the mark on the dipstick.
b. For venting of the hydraulic circuit leave the Tank cap for the first 10 lifting movements opened.
10. Electric connection

Hereby have to be observed the general and local regulation. Therefore, this step can only be done only by
trained/skilled persons/experts.
Pay attention to the necessary supply (see specifications).
11. Control before the first lifting
a. All the screws, nuts etc. are tightened.
b. Check all the hydraulic connections and cylinders for leakage if necessary retighten.
c. Functioning of all push buttons. Take care that when you press the push button down all the locking
catches are unlocked.
d. Correct direction of the motor rotation.
e. Lift and lower the lift 2 to 3 times and check the synchronization of the both carriages.
f. Lower the lift completely and keep pressed the push button DOWN approximately 15 seconds so that
the hydraulic system will be completely de-aired.
To check the synchronization you could hear if the safety catches are touching the carriage in the same time.
12. Loading lifting
a.
b.
c.
d.
e.
Lift a load on about 1000mm height

Lower afterwards the load in the first safety notch (on approx 500mm).
The synchronization ropes have to be equally tight.
By the next lifting check equalizer synchronization ropes tension, and adjust if necessary.
Lower the lift and install the missing covers.
13. After the installation fill out the attached inspection report.
This information is required in a possible case of a potential claim.
25
OPERATION
Warning symbols
1. Check the correct load capacity
and load distribution of vehicles.
2. Do not override the self-closing lifts
control
3. Keep feet clear of lift while
lowering.
4. Keep free the area by lifting or
lowering of the vehicles.
5. Clear area if vehicle is in danger of
falling.
6. Avoid excessive raking of the
vehicle while on the lift.
7. The lift have to be used by trained
operator only.
8. Use vehicle manufacturers lifting
points and close the doors before
lifting of the vehicle
9. Allow no unauthorized persons in
the working area.
10. Use height extenders when
necessary to ensure a good
contact.
11. Always use safety stands when
removing or installing heavy
components.
12. Auxiliary adapters may reduce load
capacity.
13. Proper maintenance and
inspection is necessary for safe
operation.
14. Read operating and safety
manuals before using the lift
15. Do no operate with a damaged lift
16. On the lift, lifting arms inside of the
lifted vehicles any objects or
people have not to be carried.
17. Before lowering the lift check that
there are not obstructions under
the vehicle or the lifting arms.
18. Lift must not be cleaned under
running water
26
BTR-Nr. 0030
18.12.2012
Operating instructions
Stand:
Scope and activities
abgezeichnet am:
SCOPE OF APPLICATION
Vehicle lift
RISKS TO PEOPLE AND THE ENVIRONMENT
Dezember 2010
10.12.2012
Crushing point during the moving of the vehicle and/or parts

Pinching - und shearing places during the moving of the vehicle and/or parts
With a leaking system hydraulic oil can enter into the environment
PROTECTIVE MEASURES AND DIRECTIVES
This Users manual must be observed

The lift have to be observed
Operation only by trained personnel
Pinching - und shearing places its surroundings
Check the correct load capacity and load distribution of vehicles
Secure vehicle against movement
Daily perform a function test before starting
Clear area if vehicle is in danger of falling
No person carrying on the lift
Keep free the area by lifting or lowering of the vehicles
BEHAVIOR IN THE EVENT OF FAILURE AND DANGER
By any related operation incidents the lift have to secured and ensure for any
use
Inform supervisors in case of defects
Deficiencies can only be removed by the specialist
ASSISTANCE IN ACCIDENTS FIRST AID
Secure the scene of an accident

First aid assistance have to keep informed the rescuer
and supervisors
Take care of the casualties.
Place of the first aid kit and first aid book :
EMERGENCY CALL
Records all the information in the first aid book
MAINTENANCE, DISPOSAL
Repair services of lift are performed by:

________________
Waste disposal (For example used oil) is responsible: ________________
________________
________________
________________
________________
27
Utilization
This product is designed for lifting vehicles. The relevant technical specifications of the lift have to be considered.
1. Preparation
a.
READ AND UNDERSTAND all safety warning procedures before operating lift.
b. Lower the lift completely until the arm restraints device is deactivated.
c. Place the lifting arms parallel to the drive direction.
d. Drive the vehicle between the columns, paying attention by the load distribution.
e. Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads.
Adjust by turning up the height of the lifting pads until they will reach the manufacture indicated lifting
points, if necessary use the needed lifting adaptors.
Maximum height. 250mm or maximum one pad adaptors.
2. Lifting the vehicle

a. Switch on the main switch of the lift
b. Raise the vehicle by pressing of the push button UP until the vehicle is lifts of on a height of 100150mm.
c. Recheck to make sure the vehicle is secure and all locking pins are lock in place.
d. Always ensure safeties are engaged before any attempt is made to work on or near vehicle.
28
3. Parking the vehicle

a. Up to a lifting height of 500mm automatically intervenes the safety notches.
b. Pressing the push button LOCK UP for few seconds, lowers the carriages in the nearest safety notches.
Pay attention to the height level.
The parking position reduces the pressure into the hydraulic circuit (hydraulic circuit and hoses), thus increasing
the working live and reduces the wear of the lift.
4. Lowering the vehicle

a. Before lowering the lift check that there are not obstructions under the vehicle or the lifting arms.
b. Press and keep the push button LOWERING pressed, the lift raises few seconds, unlocks the safety
notches and lowers.
c. After is reaching the CE safety height , release the push button LOWERING and press the push button
LOCK UP for completely lowering.
5. Driving Out
a. Lower the lift completely.
b. Turn down the lifting pads and swing the lifting arms back to 90 position.
c. Drive the vehicle out of the lift.
29
MAINTENANCE
Maintenance and repairs should be performed by authorized service providers only or, after consultation with ATH, be
performed by the customer
Before any maintenance and repair jobs, the lift have to be disconnected from the power supply (main switch
turned off, disconnect the main plug) . Secured every thing against the power supply reconnection.
Only skilled persons/experts are allowed to work on the electrical part of the lift respectively on the supply.
Care references
The lift finish should be inspected and cleaned on a regular basis

All corrosive and harsh chemicals that come in contact with the lift should be removed immediately to prevent
damage to the lift finish.
Damaged caused by any contact of harsh chemicals should be treated or repaired immediately (i.e. penetrating
oil, paint, etc.)
Damages to the lift finish must be repaired to prevent further damage.
Lift finishes damaged due to installation in highly corrosive areas (wash bays, outside, etc.) and not manufactured
for these areas (fully galvanized) is not warranted by the manufacturer.
Detailed maintenance and care instructions are located in the owners manual.
Troubleshooting
Symptoms
Reason
Troubleshooting
Damages by the motor
Check the motor and if necessary

replace it
Lifting trouble
The lift doesnt raise up by pressing of

push button Up (Motor doesnt start)
Blown fuses through voltage

fluctuations
Defective push button and/or contact
stage
Defective main switch and/or contact
Defective or inadequate supply line
Fluctuating or incorrect input voltage
Defective motor contactor
Thermal relay has triggered
Defective top end switch
Activated top end switch
Defective time- or control relay
Not enough hydraulic oil
Plugged oil filter
Oil leak
Opened lowering valve
The lift doesnt raise up by pressing of

push button Up (Motor start)
Incorrect rotation of the motor

Defective hydraulic gear pump
Jerkily lifting
Permissible load capacity is

exceeded
Pressure control valve too low set
Not enough space between the slide
ways of the carriage and the columns
Air in hydraulic system
Detect and replace the fuses

Replace the push button and/or
contact stage
Replace main switch and/or contact
Replace the supply line
Check the input voltage
Replace the motor contactor
Check the motor and thermal relay
Replace top end switch
Set properly the top end switch
Check the relays
Refill hydraulic oil
Clean the oil filter
Replace the defective components
Check and if necessary replace the
lowering valve
Change the phases
hydraulic gear pump
Lift within the specified load capacity
Set the pressure control valve.
The distance between the slide ways
and columns must be 1,5-2,5mm
Vent the hydraulic system.
30
The lift raises after release the push

button
Dirty oil
Slide ways are not lubricated
Change the hydraulic oil

Lubricate slide ways
Defective push button
Replace the push button
Lowering trouble
Safety notches not respond

Defective control relay
The lift is driven onto an obstacle
The lift does not lowered
Triggered excess flow cut-off valve

Not operating lowering valve
Defective lowering valve solenoid
Check cabling
electromagnets
Release the notches, short lifting
Check the control relay
Remove the obstacle
Lift shortly, reduce lowering
time and press DOWN again
Check the electrical connections
Replace the solenoid
Defective lowering valve

lowering valve
Lowering speed control valve

incorrectly set
Set the lowering speed control valve
If the error cannot be find,

lower the lift using the emergency descent screw and notify our Service-Team.
Lift lowers to slowly or jerky
Lowering valve is dirty

Lowering speed control valve false
set
Leaking hydraulic connections
Leaking hydraulic hoses
Lift lowers by itself
Leaking hydraulic cylinders

Dirty or defective lowering valve
Leaking non return valve
Clean lowering valve

Set lowering speed control valve
Retighten and if necessary sealing the
hydraulic connections
Replace the hydraulic hoses
Replace the seals and clean the
hydraulic system.
Clean and if necessary replace the
lowering valve
Clean and if necessary replace the
non return valve
Other troubles
The lift raises and lowers not
synchronized
Abnormal noises of the motor
Motor contactor enabled

Insufficient strain of the
synchronization ropes
Plugged oil filter
Dirty oil
Check the electrical contacts
Check the capacitance of the motor
contactor
Check the integrity of the wires
Vent the hydraulic system.

Set the synchronization ropes
Clean the oil filter
Vent the hydraulic system
Change the hydraulic oil
Replace the motor contactor
Replace the fuses
Replace the cables
31
Maintenance schedule
Intervals:
Daily
Components:
Examination to::
Lifting pads
Wear and deformation
Synchronizations ropes
Strain
Lift structure
Apparent damage
Lift structure
Cleanliness
Lifting chain
Apparent damage
Hydraulic
Leakage
Safety devices
Apparent damage
Electromagnets
Functioning and wear
Hydraulic cylinders
Wear
Anchors bolts
Torque
(specified by the anchors manufacturer )
Pulleys bolts and safety notches
Cleaning
Lifting chains bolts
Wear
Lifting chain
Synchronization ropes
Wear
Lifting arm restraints
Function and cleaning
Hydraulic cylinders (dust seal)
Electrical components
Damages
Oil level
Level
Hydraulic cylinders seals
Leaking oil and deformation
Lifting arms
Wear and straight work
Hydraulic oil
Changing
Hydraulic-System
Cleaning
Hydraulic hoses
Replacing
Weekly
Monthly
Annually
Twice a year
Once a year
Every 3 years
(Recommended)
Every 6 years
32
Lubrication schedule
Intervals:
Components:
Oil or type of grease
Monthly
Lifting chain
Chain lubrication chain
Bolts from lifting chain
Multi-purpose grease
Slide ways
Synchronization ropes
Adhesive Grease
Arm restraint device
Greasing
Pulleys bolts and safety notches
Annually
Maintenance and service instructions

Oil level control
1. Lower the lift completely
2. Remove the tank cap with integrated oil dipstick
3. Control the oil level on the oil dipstick
Oil change
1. Lower the lift completely
2. Remove the tank oil drain plug
3. Carefully Remove the tank oil drain plug screw and drain the oil in a suitable retainer
Clean with attention the oil tank and the oil filter to prevent a premature contaminate of the hydraulic oil.
4. After the completely oil draining seal the oil tank with the oil drain plug screw.
5. Fill the oil tank with new oil.
6. Raise and lower the lift and check if the maximum lifting height is still correct. Carefully refill, if necessary.
The used oil has to be disposed of in accordance with all legal and federal requirements.
Hydraulic system bleeding
For venting of the hydraulic circuit leave the Tank cap for the first 10 lifting movements opened.
Lower the lift completely and keep pressed the push button DOWN approximately 15 seconds so that the hydraulic
system will be completely de-aired.
33
Setting of the synchronization ropes

To check the synchronization you could hear if the safety catches are touching the carriage in the same time, the
carriage which later touch must be tightened.
1.
2.
3.
4.
5.
Raise lifts to a height of 100-200mm.

Remove the covers bands.
Unscrew the counter nut slightly.
Tight the traction rope using a flat wrench.
Tight back the counter nut .
Checking of the synchronization ropes:

Description of the Part:
A = Wire rope
B = Core
C = Stand
D =Wire
E = Center wire
F = One way length
An exchange of the synchronization ropes must be making by the next following relevant points:
1.
2.
3.
4.
5.
Six randomly distributed broken wires within any one lay length
Three broken wires in one strand within one lay length
Corrosion that pits the wires and/or connectors.
Kinking, crushing, cutting, bird-caging or a popped core.
Wear that exceeds 10% of a wires original diameter.
Emergency lowering In case of a power supply failure
1. To unlock the safety notches lift the carriages using a

suitable auxiliary lifting device approximately 30mm.
2. Unlock and fix manually the safety notches and lower the
carriage.
3. Repeat the steps 1 and 2 on the opposite carriage.
4. Switch off the lift and protect it against being switched on
again.
5. Turn the emergency descent screw (103) slowly to the
left (counterclockwise)
6. Once compleate, close the emergency descent screw
(103) by turning it to the right (clockwise)
34
Setting of the excess flow cut-off valve

Te below indicated distance has to be at list 2 mm.
Setting of the lowering speed control valve

Unscrew the counter nut (1)
Adjust the lowering speed control valve as specified in the technical data.
By turning of the set screw (2) to the right (clockwise) the lift lowers slower, by turning to the left (counterclockwise) lowers
faster.
35
101: Hydraulic block

103: Emergency descent screw
107: Hydraulic fitting connection
110: Non return valve
YV: Solenoid for lowering valve
102: Pressure control valve

106: Lowering speed control valve
108: Lowering valve
111 Hydraulic gear pump
36
Seriennummer / Serial number:
KONFORMITTSERKLRUNG
DECLARATION OF CONFORMITY
DCLARATION DE CONFORMIT
DECLARACIN DE
CONFORMIDAD
Fr / for / pour / para

KFZ-Hebebhne
Car-lift
Ponts lvateurs
Elevador
Typ / Type / Type / Tipo

ATH 2.28H3 / 2.30H3 / 2.32H3 / 2.35H3 / 2.40H3
ATH 2.28HL3 / 2.30HL3 / 2.32HL3 / 2.35HL3 / 2.40HL3
ATH 2.28HX3 / 2.30HX3 / 2.32HX3 / 2.35HX3 / 2.40HX3
Wurden folgende einschlgige Bestimmungen beachtet

The following EG-directives are considered
Les Directives suivantes de lUnion europenne ont t respectes
Los siguientes directivas pertinentes de la Unin Europa fuen cumplido
2006/42/EC (Machine-Directive)
2006/95/EC (Low voltage directive)
Folgende harmonisierten Normen und Vorschriften wurden eingehalten

The following harmonized standards are applied
Les normes harmonises suivantes ont t appliques
Los siguientes normas y reglamentos armonizados fuen cumplido
DIN EN 1493:2010 (Machine-Directive)

DIN EN 60204-1: 2006+A1:2009 (Low voltage directive)
ATH-Heinl GmbH &Co. KG

Kauerhofer Strae 2
D-92237 Sulzbach-Rosenberg
Germany
Hersteller
Manufacturer
Fabricant
Fabricante
Ente Certificazione Macchine

Via Mincio 386, Loc. Formica
IT- 41056 Savignano sul Panaro (MO)
Italy
Prfinstitut
Institut of Quality
Institut de qualit
Instituto de calidad
Referenznummer der technischen Daten:
Reference number for the technical data:
Numro de rfrence des donnes techniques:
Nmero de referencia de los datos tcnicos:
ATH-12000442
Herstellerbezeichnung
Designation of producer
Dsignation du producteur
Denominacin del fabricante
ATH 2.28H3 / 2.30H3 / 2.32H3 / 2.35H3 / 2.40H3

ATH 2.28HL3 / 2.30HL3 / 2.32HL3 / 2.35HL3 / 2.40HL3
ATH 2.28HX3 / 2.30HX3 / 2.32HX3 / 2.35HX3 / 2.40HX3
Nummer des Zertifikats:

Number of the certificate:
Numro du Certificat
Nmero del certificado
LL120515/ATH483 (Machine-Directive)
LL120606/ATH617 (Low voltage directive)
Hiermit wird besttigt, dass die oben bezeichneten Maschinen den genannten EG-Richtlinien entsprechen.
Herewith we confirm that the above named machines are according to the named EC-directives.
Nous certifions par la prsente la conformit des machines dcrites ci-dessus aux Directives de lUnion europennes cites.
Confirmamos con esto de que la mercanca denominada arriba cumple las directivas llamadas de la Unin Europea.

Kauerhofer Strae 2
Germany
Im Juni 2012
ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschftsfhrer)
37
Seriennummer / Serial number:
KONFORMITTSERKLRUNG
DECLARATION OF CONFORMITY
DCLARATION DE CONFORMIT
DECLARACIN DE
CONFORMIDAD
Fr / for / pour / para

KFZ-Hebebhne
Car-lift
Ponts lvateurs
Elevador

ATH 2.50H3 / 2.50H3-L
ATH 2.50HX3 / 2.50HX3-L
Wurden folgende einschlgige Bestimmungen beachtet

The following EG-directives are considered
Les Directives suivantes de lUnion europenne ont t respectes
Los siguientes directivas pertinentes de la Unin Europa fuen cumplido
2006/42/EC (Machine-Directive)
2006/95/EC (Low voltage directive)
Folgende harmonisierten Normen und Vorschriften wurden eingehalten

The following harmonized standards are applied
Les normes harmonises suivantes ont t appliques
Los siguientes normas y reglamentos armonizados fuen cumplido
DIN EN 1493:2010 (Machine-Directive)

DIN EN 60204-1: 2006+AC:2010 (Low voltage directive)

Kauerhofer Strae 2
Germany
Hersteller
Manufacturer
Fabricant
Fabricante
Ente Certificazione Macchine

Via Mincio 386, Loc. Formica
IT- 41056 Savignano sul Panaro (MO)
Italy
Prfinstitut
Institut of Quality
Institut de qualit
Instituto de calidad
Referenznummer der technischen Daten:
Reference number for the technical data:
Numro de rfrence des donnes techniques:
Nmero de referencia de los datos tcnicos:
ATH-12001003
Herstellerbezeichnung
Designation of producer
Dsignation du producteur
Denominacin del fabricante
ATH 2.50H3 / 2.50H3-L

ATH 2.50HX3 / 2.50HX3-L
Nummer des Zertifikats:

Number of the certificate:
Numro du Certificat
Nmero del certificado
0D121128/ATH1810 (Machine-Directive)
0D121128/ATH1810 (Low voltage directive)
Hiermit wird besttigt, dass die oben bezeichneten Maschinen den genannten EG-Richtlinien entsprechen.
Herewith we confirm that the above named machines are according to the named EC-directives.
Nous certifions par la prsente la conformit des machines dcrites ci-dessus aux Directives de lUnion europennes cites.
Confirmamos con esto de que la mercanca denominada arriba cumple las directivas llamadas de la Unin Europea.

Kauerhofer Strae 2
Germany
Im Juni 2012
ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschftsfhrer)
38
SPARE PARTS LIST
39
40
41
42
#
1_1
1_2
2_1
2_2
3_1
3_2
4
5_1_
1
5_1_
2
5_2
5_3_
1
5_3_
2
6
7_1
7_2
8_1
8_2
9
10
12
13
14
15_1
15_2
16
17
18_1
20_1
18_2
20_2
18_3
19_3
20_3
18_4
19_4
20_4
18_5
19_5
20_5
18_6
19_6
20_6
18_7
19_7
20_7
24_1
Article No.
HSS2324
HFS2324
HKP2328
HUR2829
HAB2050
HAB2052
HAB2054
HFA2010
HDA2010
HSP2010
HHS2010
HHE2020
HHC2020
HHK2020
HKK7010
HHW2330
HGS2114
HTS2015
HKA2012
HKA2014
HKA2016
HLA2012
HLA2014
HLA2016
HLA2022
HLA2024
HLA2026
HAT4114
Description
Main post
Main post
Opposite post
Opposite post
Head plate
Head plate
Pulley
Type
Cover band
H3
Cover band
2.50 H3
Cover band
HL3
Cover band
HX3
Cover band
2.50 HX3
Spring
Top cover (Cap)
Top cover (Cap)
Fixing plate
Fixing plate
Holder for pad extensions
Holder for end switch
Holder for CE-Stop switch
Holder for the electrical terminal box
Electrical terminal box
Carriage assembly
Carriage assembly
Sliding block
Door schooner
Short lifting arm 1st stage
Short lifting arm 2nd stage
Long lifting arm 1st stage
Long lifting arm 2nd stage
Short lifting arm 1st stage
Short lifting arm 2nd stage
Short lifting arm 3rd stage
Long lifting arm 1st stage
Long lifting arm 2nd stage
Long lifting arm 3rd stage
Long reinforced lifting arm 1st stage
Long reinforced lifting arm 2nd stage
Long reinforced lifting arm 3rd stage
Short reinforced lifting arm 1st stage
Short reinforced lifting arm 2nd stage
Short reinforced lifting arm 3rd stage
Stackable lifting pad
2.50
2.50
2.50
2.50
2.50
2.50
2.28
2.28
2.28
2.28
2.30 / 2.32
2.30 / 2.32
2.30 / 2.32
2.32 / 2.35
2.32 / 2.35
2.32 / 2.35
2.40
2.40
2.40
2.50 / 2.50 L
2.50 / 2.50 L
2.50 / 2.50 L
2.50 L
2.50 L
2.50 L
43
x
1
1
1
1
2
2
8
4
2
2
2
2
2
1
1
1
1
2
2
16
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
24_2
25
26
27
28
29_1
29_2
30
31
32
33
34
35
37
38_1
38_2
39_1
39_2
40
41
42
43
44_1
44_2
45
49
50
51_1
51_2
51_3
51_4
51_5
52_1
52_2
52_3
52_4
52_5
53
54
55
56
57
58
59_1
59_2
60_1
60_2
61
62
63_1
HAT4116
HGT4114
HGH4114
HSE2332
HRS2012
HRT2012
HFR2012
HBR2014
HBT2020
HQT2014
HBS2114
HBS2111
HAM2050
HSE7870
HHZ6210
HHS6930
HHS6932
HAZ6410
HAZ6412
HHS6934
HTS6412
HHK6414
HBS6412
HAS4540
HAS4542
HAS4544
HPD2012
HSE2016
HSE2017
HSS2340
HSS2342
HSS2344
HBS2220
HBS2222
HBS2224
HHS6570
HHS6572
HHS6574
HHS6576
HSS2420
HVS6210
HVS2020
Stackable lifting pad

Rubber Pad
Threaded sleeve
Pad extensions
Lifting arm restraint gear
Lifting arm restraint pawl
Lifting arm restraint pawl
Spring for lifting arm restraint pawl
Lifting arm restraint actuator pin
Lifting arm bolt
Cross beam
Fastening for locking catches
Locking catches
Cover for electromagnet
Control box empty
Control box complete
Cylinder
Cylinder
Hydraulic hose Aggregate-Post
Hydraulic hose Post-Cylinder
Cylinder elbow fitting excess flow cut-off valve
Cylinder elbow fitting
Hydraulic hose Cylinder-Cylinder
Hydraulic hose Cylinder-Cylinder
T- hose nipple
Chain
Blind plug
Synchronization rope
Plate for pop cover (Cap)
Posts extensions
Posts extensions
Plate for pop cover (Cap)
Posts extensions
Top switch-OFF road Part 1
Holder for top switch-OFF road
Holder for top switch-OFF road and end-swith
Top switch-OFF pin
Hydraulic hose
Hydraulic hose
Hydraulic hose
Hydraulic hose
Tubular foam protection
Connection piece
Hardening post
2.40 / 2.50
75 mm
2.40 & 2.50
2.50
2.50
BL844x93L
H3
HL3
HX3
2.50 H3
2.50 HX3
H3
HL3
HX3
2.50 H3
2.50 HX3
A1
A2
B
A - HL3
A - HX3
B - HL3
B - HX3
44
4
4
4
4
4
4
4
4
4
4
1
4
4
4
1
1
2
2
1
1
2
2
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
2
2
63_2
Reinforcement Pillar
2.50
SQ1
HES7118
Lifting end-switch
TZ-8108
SQ2
HES7118
CE-Stop switch
TZ-8108
SQ3
YA14
HES7118
Auxiliary end-switch
TZ-8108
HMR7410
Electromagnet for locking catches
MQZ2-5
45
46
#
100
101
102
103
104
105
106
107
108
110
111
112_
1
112_
2
113
114
115
150
150_
2
151
151_
2
152
152_
2
153
153_
2
154
154_
2
155
155_
2
156
156_
2
157
157_
2
158
158_
2
159
159_
2
YV
Article No.
HEM7220
HHB6200
HVD6220
HNA6210
HAR6504
HOF6212
HVS6224
HAS6777
HSV6212
HVR6222
HZP6250
Description
Motor
Hydraulic block
Pressure control valve
Emergency descent screw
Suction pipe
Oil filter
Lowering speed control valve
Hose connector
Lowering valve
Non return valve
Hydraulic gear pump
HOT6711
Oil tank
2.50
Tank cap with oil dipstick

Return pipe
Oil drain plug screw
Barrel, cylinder
Barrel, cylinder
HZD6222
Piston seal
4
2
2.50
Piston rod
2
2
2.50
Bolts for chains pulley

2.50
2
2
2.50
Guide for Chains pulley
2
2
2.50
Solenoid for lowering valve
47
2
2
Chains pulley
Guide for Chains pulley

HSS6214
2.50
2.50
Chains pulley
HAR2320
Bolts for chains pulley

HUR2825
O-Ring
Piston rod
HBR2020
2.50
Piston, cylinder
Piston seal
HKS6814
2.50
O-Ring
HKD6812
Piston, cylinder
HKD6810
2.50
Wiper ring
Wiper ring
HZK6320
1
1
1
1
2
Cylinder head
Cylinder head
HAR6318
x
1
1
1
1
1
1
1
1
1
1
1
1
Oil tank
HMS6272
HRR6224
HAS6530
HZR6220
Type
YS90L-2
2
1
48
#
FHL
Article No.
FR
HSG7110
Description
Buzzer
Type
AD105-22SM
x
1
HTR7918
Over current relay
NR2-11.5, 4-6A
FU
HSH7810
Fuses socket 3-pol
RT28-36
FU
FU13
FU3
HL
HSH7812
Fuses socket 1-pol.
HSE7216
Fuse main current
16A
HSE7204
4A
ND16-22D/2 (R)
1
1
HKL7130
Control fuse (primary)

Signal lamp
HRF7012
Socket for relay
CZY14A
KA
HSR7712
Relay
JZX-22F (D) / 006 - 4Z 6 blank
KM
HMS7104
Motor contactor
NC6-06 10
KT
HZR7110
Time Relay
JSZ6-4
NC
HKE7024
Contact stage 1X NO (3-4)
NP2-BE102
NO
QS
SB1
HKE7026
HHS7016
HDT7150
Contact stage 1X NC (1-2)

Main switch
Push button lifting (UP)
NP2-BE101
LW26GS-20/04
NP2-BA25
3
1
1
SB2
HDT7150
Push button lowering (Down)
NP2-BA25
SB3
HDT7150
Push button parking (Lock up)
NP2-BA25
SB4
HWS7912
Selector switch
NP2-BD25
TC
VC
X
HST7102
HGR7106
HAK7110
Transformer
Rectifier
Connecting strip
NDK-50
KBPC15-10
UK5N
1
1
1
49
#
A
Article No.
B
#
201
202
203
204
205
206
207
208
Article No.
Description
Paint grey
Type
RAL7040
Paint black
Description
Identification label
RAL9005
Type
Quick start instruction

Load and type label
Load capacity label
Warning symbols
Under tension sticker
ATH-Heinl Logo
CE-sticker
Damaged warning symbols are to be substituted.
50
APPENDIX
Electrical circuit diagram
QS
KM
TC
Main switch
Contactor
Transformer
FU1
FR
SB1
Fuse main current

Over current relay
Push button lifting (UP)
FU3
M
SB2
SB3
SQ2
Push button parking

CE-Stop switch
SB4
SQ3
SQ1
KA
KT
YA
Time relay
Electromagnet for
locking catches
HL
YV
Selector switch
end-switch (just by HL3
& HX3 Version)
Signal lamp
Lowering valve
Control fuse
Drehstrommotor
Push button lowering
(Down)
Lifting end-switch
Relay
FHL
VC
Bridge
Rectifier
51
Hydraulic circuit diagram

H3-Version
HL3 & HX3-Version
Filter
Hydraulic gear pump
Motor
Pressure control valve
Non return valve
Lowering valve
Manometer (optional)
Excess flow cut-off valve
7
10/11
Lowering speed control

valve
Main and opposite
cylinder
52
WARRANTY REGISTRATION CARD

Fachhndler Anschrift / Dealer address:
Kunden Anschrift / Customer address:
Fima (ggf. Kundennummer) / Company (evtl. Customer Number)
Fima (ggf. Kundennummer) / Company (evtl. Customer Number)
Ansprechpartner / Contact person
Ansprechpartner / Contact person
Strae / Street:
Strae / Street:
PLZ & Ort / ZIP code & Town:
PLZ & Ort / ZIP code & Town:
Tel. & Fax:
Tel. & Fax:
e-Mail:
e-Mail:
Hersteller & Modell/

Manufacturer & model
Seriennummer /
Serial number
Baujahr /
Year of manufacture
Referenz-Nummer /
Reference number
Beschreibung der Meldung / Description of the message:
Beschreibung der bentigten Ersatzteile / Description of required spare parts:

Ersatzteil / Spare part
Artikelnummer / Article number
Menge / Quantity
WICHTIGER HINWEISE / IMPORTANT NOTES:

Schden, die durch unsachgeme Handhabung, unterlassene Wartung oder mechanische Beschdigung entstehen, fallen nicht in die
Gewhrleistung. Fr Anlagen, die nicht durch einen zugelassenen Monteur der Fa. ATH montiert wurden, beschrnkt sich die Gewhrleistung auf die
Bereitstellung der erforderlichen Ersatzteile.
Damage caused by improper handling, lack of maintenance or mechanical damage, does not fall into the warranty. For machines that are not installed
by a licensed technician from the company ATH, the warranty is limited to the provision of necessary spare parts.
Transportschden / Damages in transit:
Offener Mangel (Sichtbare Transportschden, Vermerk auf Lieferschein des Spediteurs, Kopie des Lieferscheins und Fotos
zu ATH-Heinl senden)
Obvious defect (note on carrier's delivery note, a copy of delivery note, Photos of the delivery have to be sent immediately to
Heinl)
Versteckter Mangel (Transportschaden wird erst beim Auspacken der Ware festgestellt, Schadensanzeige mit Bildern
Stunden an ATH-Heinl senden)
Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within
24 hours to ATH-Heinl)
Ort & Datum / Place & date
ATH-
innerhalb 24
Unterschrift & Stempel / Sign & stamp
53
umgehend
Product warranty
- five years on equipment structure.
- Power units, hydraulic cylinders, and all other assembly components such as turn plates, slip plates,
Cables, chains, valves, switches etc. are covered under warranty for one year.
- ATH-Heinl shall repair or replace at their option for the warranty period those parts returned back to our place.
The warranty does not extend to...
- defects caused by ordinary wear, abuse, misuse, shipping damage, improper installation, voltage or lack of required
maintenance.
- damages resulting from purchasers neglect or failure to operate products in accordance with instructions provided in the
owners manual(s) and/or other accompanying instructions supplied
- normal wear items or service normally required to maintain the product in a safe operating condition.
- any component damaged in shipment.
- other items not listed but may be considered general wear parts.
- damage caused by rain, excessive humidity, corrosive environments or other contaminants.
- any cosmetic defect not interfering with equipment functionality
WARRANTY IS NOT VALID UNLESS WARRANTY CARD IS RETURNED
It should be noted that any damage or malfunction caused by failure to comply with the maintenance and adjustments
(according to the users manual and/or training) faulty electrical connections (rotating field, nominal voltage, hedging) or
improper use (over load, outdoor installation, technical changes) the guarantee is not applicable.
54
CHECKING BOOK
55
This checking book is an important part of the users manual respectively the lift.
!!! READ AND RETAIN CAREFULLY!!!
CHECKING
The lift must be checked after finishing the installation and then regularly by a suitable and authorized company or institution
according to the guilty instructions and legal regulations in the country of installation.
By changes or extensions of the lifts type have to conduct and accepted an additional checking book.
Checking scope
Besides the correct operation above all the security relevant devices of the lift have to be checked.
Technical data
Refer to the included users manual.
Type label
Fill in all the following information
Manufacturer & type of the used anchor bolts:
Manufacturer & type of the used hydraulic oil:
56
Protocol of Installation/Handover certificate

Location:
Company:
Street:
Town:
Country:
2 post lift:
Producer:
Type/Model:
Serial n.:
Year of
production:
The above lift was installed, checked for function and security and it was put into operation.
The installation was performed by:
The expert / assembly operator
The operator
The operator confirms the correct installation of the lift, have to read and follow all the information of this manual and
checking book and keep accessible at all the times this manual.
The expert / assembly operator confirms the correct installation of the lift, have to read and follow all the information of this
manual and checking book, hand over all relevant information and documentation and all the operators have been properly
instructed.
The operators confirm after installing and initial operation by a trained assembly operator of the manufacturer or an
authorized dealer (specialist) that it has been training in the using of the equipment.
Name and company stamp of the expert / assembly

operator
Date and signature of the expert / assembly operator
Name and company stamp of the operator
Date and signature of the operator
Name of the operator
57
Visual examination (VBG14/BGR500)

Serial Number:
on:
on:
on:
Manufacturer & type:

Startup
Periodical examination
Re-examination
Kind of check:
All Right
Defect
missing
Verification
Remark
Type plate
Load and type label
Users manual
Warning symbols
Labeling operation
Construction (deformation, cracking)
Torque of anchoring bolts
Condition concrete floor (cracking)
Condition electrical wires
Main switch lockable
Condition/ function the locking catches
Condition/ function of the screws, bolts and
bearings
Condition of the lifting arms and pads
Function lifting arms restraint system
Condition/ function feet-protectors or CE-Stop
switch
Function of the end switch
Condition of the carriage, cylinder and chain
Condition/ function Hydraulic system
Condition/ function of the synchronization
Condition of the covers
Function test with vehicle
Torque of anchoring bolts (after 5 lifting
procedures with vehicle) controlling and
tightening
General condition
Placed inspection plate
Result of the Check:
Initiation not permitted, verification necessary

Initiation possible, repair failures until repairing
No failings, Initiation possible

operator
The operator by signing of the form confirms that the floor meet the needed requirements
58

Serial Number:
on:
on:
on:

Startup
Re-examination
Kind of check:
All Right
Defect
missing
Verification
Remark
Type plate
Load and type label
Users manual
Warning symbols
Labeling operation
bearings
switch
tightening
General condition


operator
59

Serial Number:
on:
on:
on:

Startup
Re-examination
Kind of check:
All Right
Defect
missing
Verification
Remark
Type plate
Load and type label
Users manual
Warning symbols
Labeling operation
bearings
switch
tightening
General condition


operator
60

Serial Number:
on:
on:
on:

Startup
Re-examination
Kind of check:
All Right
Defect
missing
Verification
Remark
Type plate
Load and type label
Users manual
Warning symbols
Labeling operation
bearings
switch
tightening
General condition


operator
61

Serial Number:
on:
on:
on:

Startup
Re-examination
Kind of check:
All Right
Defect
missing
Verification
Remark
Type plate
Load and type label
Users manual
Warning symbols
Labeling operation
bearings
switch
tightening
General condition


operator
62

Serial Number:
on:
on:
on:

Startup
Re-examination
Kind of check:
All Right
Defect
missing
Verification
Remark
Type plate
Load and type label
Users manual
Warning symbols
Labeling operation
bearings
switch
tightening
General condition


operator
63

Serial Number:
on:
on:
on:

Startup
Re-examination
Kind of check:
All Right
Defect
missing
Verification
Remark
Type plate
Load and type label
Users manual
Warning symbols
Labeling operation
bearings
switch
tightening
General condition


operator
64

Serial Number:
on:
on:
on:

Startup
Re-examination
Kind of check:
All Right
Defect
missing
Verification
Remark
Type plate
Load and type label
Users manual
Warning symbols
Labeling operation
bearings
switch
tightening
General condition


operator
65

Serial Number:
on:
on:
on:

Startup
Re-examination
Kind of check:
All Right
Defect
missing
Verification
Remark
Type plate
Load and type label
Users manual
Warning symbols
Labeling operation
bearings
switch
tightening
General condition


operator
66

Serial Number:
on:
on:
on:

Startup
Re-examination
Kind of check:
All Right
Defect
missing
Verification
Remark
Type plate
Load and type label
Users manual
Warning symbols
Labeling operation
bearings
switch
tightening
General condition


operator
67
NOTES
68
69
70
71
72

Bedienungsanleitung ATH 2xxH3 - HL3 - HX3 24-02-2016 GB

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Bedienungsanleitung ATH 2xxH3 - HL3 - HX3 24-02-2016 GB

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Users manual 2 post lifts

ATH 2.28H3 / 2.32H3 / 2.30H3 / 2.35H3 / 2.40H3 / 2.40H3-L

Note: Follow the instructions to prevent personal injury or damage

Description of the 2 post lift

HL3 & HX3-Version:

Locked position of the lifting arms:

Unlocked position of the lifting arms:

8. Locking safety notch,

Position by unlocked lifting carriage:

10. Excess flow cut-off valve,

The given Lifting arms combinations may not be changed.

H3-Version (by 2.28 / 2.30 / 2.32 / 2.35 / 2.40):

HX3-Version (by 2.28 / 2.30 / 2.32 / 2.35 / 2.40):

The given Lifting arms combinations may not be changed.

HX3-Version (by 2.50):

125 -145 bar

Sommer: H-LPD 32 (z.B.: OEST H-LPD 32 DD L)

Bolzenanker: M16 x 180 (z.B.: Atrion ABL-W 16-060-180)

Basis Package with:

Suitable for 2.28 / 2.30 / 2.32 / 2.35

Suitable for 2.50:

Suitable for 2.28 / 2.30 / 2.32 / 2.35

If anything is missing in the delivery please contact our sales department!

Floor foundation (ATH 2.50)

Permitted operating temperatures:

Necessary supply lines

See technical data

Installing of the lift

2. Anchoring with the safety dowels:

Put an anchor bolt into the hole and hammer

b. Clean the inside of the hole

3. Installation & Setting of the locking catches

4. Lubricate the slide ways of the posts

5. The lifting carriages in the first safety notch (app. 500mm)

By HL3 / HX3 -Version

7. Installing of the hydraulic hose/hoses

by HL3 / HX3 -Version

8. Installing of the lifting arms

10. Electric connection

Lift a load on about 1000mm height

Crushing point during the moving of the vehicle and/or parts

This Users manual must be observed

BEHAVIOR IN THE EVENT OF FAILURE AND DANGER

Secure the scene of an accident

Repair services of lift are performed by:

2. Lifting the vehicle

3. Parking the vehicle

4. Lowering the vehicle

The lift finish should be inspected and cleaned on a regular basis

Damages by the motor

Check the motor and if necessary

The lift doesnt raise up by pressing of

Blown fuses through voltage

The lift doesnt raise up by pressing of

Incorrect rotation of the motor

Permissible load capacity is

Detect and replace the fuses

The lift raises after release the push

Change the hydraulic oil

Defective push button

Replace the push button

Safety notches not respond

Triggered excess flow cut-off valve