Nyumba Ya Akiba-Cement Plant 3000 TPD

Daily Progress Report

Date:

9-Dec-15

a) Major Activities Done

Activities Description

Area
131- Limestone Clay Mix Storage

Columns Concrete (26 done)

321-Raw Mill
421-Preheater
431-Kiln
431-Kiln

Atox mill housing inner welding now completed. Outside welding in-progress
2 Nos. pieces of Calciner erected
Shell inspection in-progress
Bearing scrapping in-progress

Civil

Mechanical

b) Potential issues

Grid Station

Issue
Consequences
Excavation of Switch Yard yet not started due to shortage/limited earth Completion of Civil Works in Switch Yard will be
moving machines
delayed
Embeded Parts of Cable Trenches e.g Angle for Grating
Embeded Part required till Dec 08,2015
Anchor Bolts of Foundations in Switch Yard

Completion of Civil Works will be delayed

481-Clinker Storage Shaft (Clinker Tower)

Super structure design details above +327 still awaited from Loya
associates
461-Coal Mill Building
Hold due to Mechanical Works
CCR Building
Civil

Could be resulted in delay of slip forming startup

Civil Works of Coal Mill Will be delayed
Demand of architectural and Plumbing Items and
subsequent. Procurement to be delayed

Architectural Drawings awaited from Loya associates

391-Coal Mill Substation
Work can not be started due to erection of Pre Heater
Supervisor Accommodation
Completed from local resources, while remaining 30 rooms finishing
delayed to non arrival of material booked from Dubai
Tools for OK Mill foundation bolts tightening missing in FLS shipment
package

Completion of Civil Works is delayed.

Completion of remaining 30 rooms of Supervisor
Accommodation could be delayed
Delay in final leveling of OK foundation bolts. FLS
raised the inquiry to locate the missing tools.

Mechanical
Manpower required to M/s Mughal Engineering

c) Daily Critical Stocks

Material

d) Total Manpower Site

Current Stock
12983.59
15280.07
59053
28905
149
64
26

Sand
Crush
Cement
Diesel
Oxygen Cylinder
DA Cylinder
Fon Gas Cylinder

Delay in erection of additive and limestone area

Unit
ton
ton
ton
liter
Nos.
Nos.
Nos.

NYA
Locals
Expats
LCL

Total

Manpower
Contractor
43
Alghazi
6
INDEC
11
Cambridge
Al Farooq
TNI
SCS
EMI
FLS
LOYA
60

Manpower
60
37
246
23
168
316
149
4
6
1009

e) Civil Activates
Area
100 -Raw Material
Handling

200 - Additive and

Coal Handling Area

Equipment
131-Limestone/Clay Mix Storage

Coal Shed

Excavation
(cum)
-

Steel Fixing (ton)

2.676
-

Formwork
(sqm)
56.16
-

Block
Concrete (cum) masonry/Finishing(S
qm)
16.5
15.2
-

300 - Raw Meal

Production Area

400 - Clinker
Production Area

321-Raw Mill [Cyclone Building]

331-Process Gas Conditioing

441-Clinker Cooler

500 - Cement
Grinding Area
600 - Cement
Storage and
Dispatch Area
800 - Electrical
Departments Area

Ancillary Building

Dinning Hall
Labour Block

Total Quantities

1.56
7.8
1.272
13.308

3.25
80.304
2.65
142.364

13
92
10.6
3
150.3

60
60
-

f) Mechanical Activities
Area

Equipment

100 -Raw Material

Handling Area

131-Limestone/Clay Mix Storage

200 - Additive and

Coal Handling Area
300 - Raw Meal
Production Area
Riser Duct
400 - Clinker
Production Area

500 - Cement
Grinding Area
600 - Cement
Storage and
Dispatch Area
Total Quantities

Embedment
fabrication
(ton)
0

Embedment
Padding and Structure
installation (ton) leveling (ton) erection (ton)
0.08
0.08

Equipment erection
(ton)
8.7
8.7

g) Mining Activates
Total Overburdened Remove Today (cum)

Total overburden remove till

date(from 20 Oct 15) (cum)

Target Overburden Removal

Target Date

15,548

728,673

3,200,000

1-Jun-16

h) NYA Project Progressive Areas

Pictorial Detail

431-Kiln: Shell inspection in-progress

421-Preheater: Calciner 2 Nos. pieces erected

431-Kiln: Bearing scrapping in-progress

131-Additive Storage: Columns

concrete completed