Z5150A

SERIES VERTICAL DRILLING MACHINE
OPERATION MANUAL
Factory No.
NINGXIA DAHE NC MACHINE TOOL Co. LTD.

THE PEOPLES REPUBLIC OF CHINA
Contents
Introduction....3
Safety precautions......4
Technical data....6
Usage specification of the machine....8
1. Transportation and installation...8
2. Operation..13
3. Transmission system.18
4. Adjustment of the machine...29
5. Machine lubrication..29
6. Bearings used in the machine31
7. Machine electrical system.37
Machine maintenance and fault eliminating....63
1. Machine maintenance 63
2. Machine fault eliminating63
Machine damageable part list and drawing. 64
1. Damageable parts list64
2. Damageable part drawings65
Page 2 of 80
Introduction
The product series of vertical drilling machine tool in DAHE Co. includes
Z5125A, Z5132A, Z5140A, Z5150A, Z5163C, Z5180C etc. Among them, Z5125A,
Z5132A, Z5140A and Z5150A are universal general purpose machine with squarecolume, Z5163C and Z5180C are semi-automatic vertical drilling machine developed
by the company with square-colume and new structure avoiding disadvantages of old
type. Their drilling capacities were tested in steel with tensile strength b=500-600
MPa and shown in following table:
Type
Max
drilling
dia (mm)
Z5125A
25
Z5132A
32
Z5140A
40
Z5150A
50
Z5163C
63
Z5180C
80
All the machines can be used for drilling, counterboring, counter-sinking, spotfacing and tapping etc and also be used for boring with a fixture.
With advantages of high efficiency, large motive power, high accuracy, fine
rigidity, wide speed range, centralized controls, good looking appearance, easy
maintenance and operation, these machines are not only suitable for small batch
production shops but also suitable for volume batch production shops.
Machine appearance is shown in fig 1-1
Fig. 1-1
Page 3 of 80
Safety Precautions
1. When lifting the machine with a crane, a iron bar which diameter is not less than
30mm must be used and the bar length protruding from each side should not be
shorter than 300mm. And softwood or felt pad must be put between steel wire
rope and the machine surface.
2. Before elevating or dropping the spindle box, panel clamping screws 16 or 20
must be loosed (different machine type need to refer fig 3-6 or fig 3-7 ).
3. The speed changing operation is forbidden when the machine spindle is running,
otherwise transporting gears will be damaged.
4. To touch the spindle with hand is forbidden before it stopped completely, or else
operator will be injured.
5. Safety measure must be adopted to avoid the operator is injured by splashed scrap
iron when the machine is cutting.
6. The spindle must move to original position before to remove cutting tool with a
wedge.
7. The handle position is correct or not must be checked before turn on the machine.
8. The power must be turn off when to clean or to maintain the machine.
9. Let the machine to run unloading with a speed from lower, middle to higher for
several minutes if it is used for first time or reused after long time.
10. Cutting parameters can be selected according following table.
Table. 1-1 Z5125A Z5132A

Workpiece material
Process
Cutting parameters
Dia.(mm)
steelb =500-600MPa
Drilling
iron HB=200
Tapping
Drilling
Tapping
1250
0.11
315
2000
0.11
500
10
800
0.11
200
1250
0.16
315
20
315
0.224
125
500
0.224
125
25
200
0.315
315
0.315
32
125
0.16
200
0.315
Note: 1. n----spindle speed(r/min)

f----feed (mm/r)
2. Using a lesser parameter than that given in table 1-1 if the machine run under
a heavy load status.
Page 4 of 80
Table. 1-2 Z5140A Z5150A

Workpiece material
steelb =500-600MPa
Process
Drilling
Cutting parameters
Dia.(mm)
iron HB=200
Tapping
Drilling
Tapping
1400
0.11
355
1400
0.11
500
10
710
0.11
250
1000
0.224
355
20
355
0.224
125
500
0.315
180
25
250
0.315
125
355
0.45
125
32
180
0.224
90
250
0.315
90
40
180
0.224
180
0.315
50
125
0.11
125
0.224
Note: 1. n----spindle speed(r/min)

f----feed (mm/r)
2. Using a lesser parameter than that given in table 1-1 if the machine run under
a heavy load status.
Table. 1-3 Z5163C Z5180C

Workpiece material
Max dia.
(mm)
Iron
43
Steel b =520-700MPa
48
Steel b =700-900MPa
48
Steel
1100MPa
48
=1000-
Cutting
tool
material
High
speed
steel
Spindle
speed
(r/min)
Feed
(mm/r)
82
0.27
82
0.40
105
0.40
105
0.27
Note: The cutting tool must be knife-edged if drilling with the max diameter
according to parameters given in table 1-3, otherwise the machine will be
damaged easily.
Page 5 of 80
Technical data
Table 2-1
Unit
Z5125A
Z5132A
Z5140A
mm
25
32
40
9000
9000
16000
Max permissible
spindle toque
Nm
160
160
350
Power of main motor
KW
2.2
2.2
Tapper of spindle hole
MO
Distance between
spindle axis and guide
surface
mm
280
280
335
Spindle travel
mm
200
200
250
Spindle box travel
mm
200
200
200
Working table travel
mm
310
310
300
Working table area
mm
400550
400550
480560
Width of T-solt on the

working table
mm
14
14
18
Max distance between

spindle head face and
table face
mm
710
710
750
Power of cooling
pump
KW
0.09
0.09
0.09
L/min
25
25
25
Overall dimension
LWH
mm
9608002290
9608002290
10909002530
Machine net weight
Kg
950/1200
950/1200
1250/1500
Max drilling dia.

Max feed resistance
Flow rate of cooling

pump
Page 6 of 80
Spindle speed
r/min
50-2000 (9
steps
50-2000 (9
steps
31.5-1400
12 steps
mm/rev
0.056-1.80
9 steps
0.056-1.80
9 steps
0.056-1.80 9
steps
Unit
Z5150A
Z5163C
Z5180C
mm
50
63
80
16000
30000
30000
Max permissible
spindle toque
Nm
350
800
800
Power of main motor
KW
5.5
5.5
Tapper of spindle hole
MO
Distance between
spindle axis and guide
surface
mm
335
375
375
Spindle travel
mm
250
250
250
Spindle box travel
mm
200
250
250
Working table travel
mm
300
300
300
Working table area
mm
480560
650550
650550
Width of T-solt on the

working table
mm
18
22
22
Max distance between

spindle head face and
table face
mm
750
850
850
Power of cooling
pump
KW
0.09
0.12
0.12
L/min
25
50
50
Overall dimension
LWH
mm
10909002530
986014702800
986014702800
Machine net weight
Kg
1250/1500
2500/2800
2500/2800
r/min
31.5-1400
12 steps
40-570 (9
steps
40-570
(9
steps
Feed
Table 2-1 continued
Max drilling dia.

Max feed resistance
Flow rate of cooling

pump
Spindle speed
Page 7 of 80
Feed
mm/rev
0.056-1.80
9 steps
0.11-0.78 6
steps
0.11-0.78
6 steps
Usage specification of the machine

1. Transportation and installation
(1) Transportation
During transporting the machine, the ropes should be tied as position signed on the
packing case. Upside, sidewise positions and excessive inclination are forbidden.
Heavy impact and shock would not permit. By means of inclined plane for loading or
unloading, Max inclination angle should not be greater than 15.
Unpacking, firstly open top plate, then side ones. Be sure not to insert crowbar to
much in order to prevent the machine from hit.
After unpacking, the machine should be transported by swinging with iron bar
and steel wire according to fig. 3-1. The iron bars diameter is not less than 30mm and
the bars length protruding from each side should not be shorter than 300mm. And
softwood or felt pad must be put between steel wire rope and the machine surface.
Page 8 of 80
Fig .3-1 machine swinging
(2) Installation
Before installing, the foundation should be prepared well according to fig.3-2,
fig.3-3 or fig.3-4. Neither gaps nor crack should appear in the foundation after
concrete solidification. During pouring cement mortar, corresponding to different
machine, 4 foundation bolt holes with sectional surface 100100mm and depth
240mm, or 150150mm and depth 350mm, and 1 pit with sectional diameter 80mm
and depth 80mm, or diameter 100mm and depth 80mm, or diameter 120mm and
depth 100mm should be provided according to the shown positions in fig.3-2, fig.3-3
or fig.3-4 respectively. The pit is prepared for stretching out the elevating lead-screw
from the base when the work-table is dropped to lowest position.
During installing, please put 4 iron wedges with width 60-80mm and an angle
less than 5 near foundation bolts and put the machine on iron wedges with
foundation bolt into bolt hole. Before pouring cement into foundation bolt holes, level
the machine lengthwise and crosswise by means of a level. After cement has been
Page 9 of 80
solidified, tighten the bolt nuts slowly and evenly sothat the machine leveling error is
not greater than 0.04/1000.
Connecting the electric power supply and the earth wire, wipe off the grease,
dust and other contaminations etc with a clean rag dipped in kerosene. Coat lubricant
on the machine surface. Fill machine oil No.20 into spindle box, then a trial run can
be made.
850
540
1150
determined by soil depth
205
base profile
905
100x100
iron pad
Fig. 3-2 Foundation plan for Z5125A and Z5125A
Page 10 of 80
iron pad
base profile
100x100
Fig. 3-3 Foundation plan for Z5140A and Z5150A
Page 11 of 80
iron pad
790
power supply wire hole 100
150x150
270
650
1100
1197
1740
505
55
base profile
Fig. 3-4 Foundation plan for Z5163C and Z5180C
Page 12 of 80
2. Operation
Before the machine is put into operation, the operator should be familiar with
application and location of controlling parts. Fig. 3-6 or Fig. 3-7 shows positions of
those parts, table 3-1 or table 3-2 lists their names and application accord with the
serial number in the corresponding fig.
2. 1 Operation of Z5125A, Z5132A, Z5140A and Z5150A
Please pay close attention to following item:
(1) Before the machine is put into work, the spindle box panel clamping screws
16 must be loosed firstly for adjusting the spindle box location, after adjustment,
tighten the screws 16.
(2) Checking whether all controls are in right positions before starting the
machine.
(3) Let the machine run unloading with a speed from lower, middle to higher
for several minutes if it is used for first time or reused after long time.
(4) During running, do not change the spindle speed or feed, and spindle
reversion is not permitted also. If speed change required, the machine must be
stopped.
(5) Power supply switch should be turned off when the machine is not used.
Start, stop and reverse of spindle
The start, stop and reverse of spindle are accomplished by push buttons. The
selective switch 3 should be turn to drilling position when performing drilling
operation or operating spindle reverse operation by means of push button.
When performing tapping operation by using tapping reverse mechanism , the
selective switch should be turn to tapping position.
Manual feed
Turn the control lever 7 anti-clockwise, in this case the manual feed can be
obtained.
Power feed and over-run feed
Pull out the end cover 8, turn lever 7 anti-clockwise by angle 20, thus power
feed is engaged. If turning lever 7 clockwise by angle 20, then power feed is
disengaged. During power feed if lever 7 is turned anti-clockwise at a speed higher
than that of power feed, thus spindle over-run feed can be obtained.
The automatic stopping of power feed
The dog 9 screwed up in the slot of dial 12 turns with the lever 7. When the
striking dog 9 strikes the pin 10, the feed clutch is disengaged. In this way the power
feed is stopped and depth-setting drilling is realized. The presetting of drilling depth
can be done though graduated dial 12 and graduation on scale. Disengaged clutch can
be reengaged by moving the lever 11 down.
Automatic tapping reversion
Page 13 of 80
The automatic tapping reversion device is mounted on left-side of the machine (see
fig.3-5). When this device is used, turn the drilling-tapping selective switch to
tapping position, then adjust stop dog 2 and 5
on dial 1 (see fig.3-5). Then automatic tapping
1
is accomplished by operating the lever 7. When
2
3
stop dog 2 turns clockwise to press the stylus 4,
4
5
the spindle automatic reverse is achieved so
tapping depth-setting isrealized. When spindle
turns back to its original position, the stop dog
5 presses stylus 3 to cause spindle rotation from Fig.3-5 Tapping Automatic
reversing device
reverse rotation (CCW) to forward rotation
(CW) for another operation. If this device is not
in use, the stop dogs should be moved to its limit position in order to prevent the
stylus from being pressed.
This forward and reverse tapping operation can also be done by means of buttons
but selective switch 3 should be turned to drilling position in order to keep away
interference of electric actions.
Due to limit of motor properties, the frequency of starting, changing direction of
spindle should not be too high. The operator should notice this point when using this
device for tapping.
Page 14 of 80
2
5
6
4
13
11
14
15
10
16
9
20
12
17
19
18
1
Fig.3-6 Control parts of the machine

(Z5125A, Z5132A, Z5140A , Z5150A)
Table 3-1 List of control parts of Z5125A, Z5132A, Z5140A , Z5150A
No.
Name and Applications
Machine power switch
Buttons of forward, reverse rotation, stop of spindle
Selective switch for tapping or drilling operation
On-off selective switch for cooling pump
Handle for spindle speed change
Handle for spindle feed change
Handle for spindle feed operation
End cover for controlling power feed
Stop dog for stroke setting cutting
10
Stop pin for feed clutch
11
Handle for resetting clutch to its original position
Page 15 of 80
12
Graduated dial for spindle feed
13
Knurled screw
14
Dial with stop dogs for automatic tapping reversion
15
Handle for spindle box elevation
16
Screw for spindle box clamping
17
Handle for worktable elevation
18
Cock for regulating cooling level
19
Lamp switch
20
Regulating screw of balancing spring
Change of spindle speed and feed rate

Both spindle speed and feed rate change are achieved by means of two single
handles. Left-side handle 5 is used for spindle speed change, and right-side handle 6
for feed rate change. Handle 6 has four positions i.e. forward, backward, right and left
positions. The third position counted from the left is 0 position during checking, it is
easy to rotate spindle manually if handle 6 is moved on 0 position. Handle for feed
rate change can be back and forth or right and left moved to three position. The
corresponding value of spindle speed and feed rate can be read on the speed and rare
plates.
On the plate there is a cutting speed chart recommended for drilling and tapping by
means of top quality, high speed steel drill and tap. Depending on the cutting speed
and machining diameter the corresponding spindle speed can be determined from
spindle speed chart.
2. 2 Operation of Z5163C and Z5180C

(1) Automatic-manual selective switch usage
This machine has two different work modes as manual and semiautomatic cycle.
Turn the automatic-manual selective switch to manual position, the machine can be
used to manually adjust by step or to adjust stop dogs position for semiautomatic
cycle, if the switch was turned to automatic position, the machine would run with
the way of semiautomatic cycle. In manual adjusting way, fast feed, fast backward,
forward rotation or reverse rotation of the spindle are all realized by pressing a button.
Button 5, 6, 8, 9 are used to control the spindle reverse rotation, forward rotation, fast
backward and fast feed respectively. Excepting forward rotation and reverse rotation,
the others are all in jog model that means the button was pressed, the spindle would
move, and the button was loosed, the spindle would stop to move mean while it would
be braked.
Page 16 of 80
(2) Feed under manual adjustment

When the automatic-manual selective switch is on manual position, press button 9,
the spindle quickly moves downward to a certain position and stopped if the button 9
be loosened. With the main handle 14, can adjust position of stop dog. pressing button
8, the spindle quickly moves backward.
(3) Semiautomatic cycle
Dog adjustment
Turning the automatic-manual selective switch to manual position, to adjust
positions of striking dog 16, 17, 18 according to the required dimensions of fast feed
and working feed with being machined workpiece, fasten these striking dogs on origin
position of spindle travel, adjusting these striking dogs position with the scale plate
and checking if these striking dogs position are right with a example workpiece by
operating the main operation handle 14, the corresponding indication light will be turn
on when a striking dog pressed a travel switch. The working feed striking dog 18
controls spindle feed rate changing from fast feed to working feed, fast back striking
dog 17 controls spindle travel direction changing from working feed to fast moving
backward and cycle stop striking dog controls spindle rotation stop when it moved
back on origin position. Must pay attention that need to leave 3-5mm overrun distance
when adjusting the working feed striking dog 18( that means the actual fast feed travel
distance lessen 3-5mm than that of theoretic) for preventing the drill overrun to strike
workpiece.
Cycle starting
Turning the automatic-manual selective switch to automatic position, pressing
Cycle starting button 4, the spindle will accomplish following semiautomatic cycle
according to positions of striking dog 16, 17, 18:
Spindle fast feeds to approach workpiece.
Spindle rotates when working feed started.
Spindle fast moves backward to original position.
Spindle stops rotation. Cycle ends.
(4) Spindle box elevating or dropping
Spindle box elevating or dropping can be accomplished by inserting handle 21
into square shank 15 at left-side of spindle box and turning the handle after loosening
screw 20 ( altogether 6 pieces, referring fig. 3-7 ). Tighten the screws 20 when
adjustment finished.
(5) Change of spindle speed and feed rate
Both spindle speed and feed rate change are achieved by means of two single
handles. Left-side handle 11 is used for spindle speed change, and right-side handle
10 for feed rate change. Handle 11 can be turned 3 positions in front-back direction
and 4 positions in left-right direction. The third position counted from the left is 0
position, it is easy to rotate spindle manually if handle 11 is moved on 0 position
during checking and cutting tool changing. Handle for feed rate change can be turned
2 positions in front-back direction and 3 positions in left-right direction. The
corresponding value of spindle speed and feed rate can be read on the speed and rare
plates.
Page 17 of 80
On the plate there is a cutting speed chart recommended for drilling by means of top
quality with high speed steel drill. Depending on the cutting speed and machining
diameter, the corresponding spindle speed can be determined from spindle speed
chart.
20
11
10
9
8
19
18
7
2
3
4
5
6
17
16
1
15
14
13
12
21
Fig. 3-7 Control parts of the machine

(Z5163C, Z5180C)
Table 3-2 List of control parts of Z5125A, Z5132A, Z5140A , Z5150A

No.
Name
Applications
Power switch
Turn on or off the machine power
Emergency button
Turn off power and braking spindle
Automatic-manual selective switch
For selecting operation mode of manual

or semiautomatic cycle
Cycle starting button
starting machine semiautomatic cycle

mode
Button of spindle reverse rotation
Turn on or off spindle reverse rotation
Button of spindle forward rotation
Turn on or off spindle forward rotation
On-off selective switch for cooling pump
Turn on or off the cooling pump
Page 18 of 80
Button of spindle fast backward
Turn on or off spindle fast backward
Button of spindle fast feed,
Turn on or off spindle fast feed
10
Handle for spindle feed change
For changing spindle feed rate
11
Handle for spindle speed change
For changing spindle speed
12
Regulating of spindle balance force
Regulating balancing spring by a screw
13
Regulating cooling level
Regulating the flow of cooling liquid
14
Main handle
For performing manual feed or power

feed
15
Worm shaft for spindle box elevation
To elevate spindle box manually
16
Stop dog for automatic cycle end
Switching spindle from fast backward

to stop state
17
Stop dog for fast backward
Switching spindle from working feed to

fast backward state
18
Stop dog for working feed
Switching spindle from fast feed to

working feed state
19
Knurled screw
Screwing out the knurled screw, the

safety resistance of the clutch can be
adjusted.
20
Screw for spindle box clamping
For spindle box clamping or loosing
21
Handle for worktable elevation
For worktable position adjusting on

vertical direction
3. Transmission system
3.1 Transmission system of Z5125A, Z5132A, Z5140A, Z5150A
All these machines have same motions as follows. The transmission system chart
is shown in fig. 3-8 and components listed in table 3-3 or table 3-4.
(1) Spindle rotation
The rotation is transferred from the main motor on the top of the spindle box to
the shaftvia spring coupling and gears 1,2 and then through four-slinding gears 3, 4,
5, 6 on shiftto the fixed gears 7, 8, 9, 10 on shaft. Afterwards the motion is
transmitted from gears 9, 10 on shaft and then via gears 12, 13 to the fixed gears
16, 17 on shaft which transfers the motion to spindle through the spindle hole thus
twelve steps speed can be obtained.
Page 19 of 80
There is difference with above in Z5125A and Z5132A, that there are three
slinding gears on shift(gear 6 on shiftand gear 7 on shaft are take away) and the
spindle can obtain nine steps speed.
Fig.3-8 Transmission system of Z5125A, Z5132A, Z5140A, Z5150A
(2) Spindle feed

The feed motion is transferred from gear 15 on shaft via gears 18, 19 on shaft
to the fixed gear 20 on shaft and then triple-slinding gears 21, 22, 23 on shaft
to fixed gears 24, 27, 28 on shaft . After that the motion is transferred from fixed
gears 25, 26, 28 on shaft to triple-slinding gears 29, 30, 31 on shaft and
through gears 32, 33, worm 34, worm gears 35 horizontal shaft 36 to spindle quill
rack 37, then nine steps of spindle feed per revolution are available.
(3) adjusting movement and others
The spindle box elevation movement is accomplished by turning a handle to
cause gear 45 rotating on rack 46 fixed on vertical column via worm 44, worm
gears 43.
The worktable elevation movement is realized by turning a handle to cause the
Page 20 of 80
leadscrew 49 to rotate in abutment 50 through bevel gears 47 and 48.

The gear 40 mounted on the horizontal shaft end connects with the cam
cylindrical spring mechanism via gear 41 so as to balance the weight of spindle.
Drilling depth is controlled by the graduated dial with inner gear 39 driven by
gear 38 on the horizontal shaft. The automatic tapping reversion is controlled by
stop dog mounted on the plate driven by gear 40 via inner gear 42.
Table 3-3 Components list of Z5125A and Z5132A according with fig. 3-8
Unit
Spindle speed change
No. in Fig3-8
10
11
12
Module
2.5
2.5
No. of teeth
25
43
28
22
16
28
16
35
40
19
Coefficient of
displacement
-0.381
5
+0.258 +0. 265
+0.265
Screw angle
Width of rim
14
12
11
12
13
11
49
11
12
15
Material
45
45
45
45
45
45
45
45
45
45
Heat treatment
G48
G48
G48
G48
G48
G48
G48
G48
G48
G48
Workpiece No.
Table 3-3 continued

Unit
Feed change
No. in Fig3-8
13
14
16
17
15
18
19
20
21
22
Module
No. of teeth
25
43
28
22
16
28
16
35
40
19
Coefficient of
displacement
-0.243
Screw angle
Width of rim
14
13
15
40
12
10
10
10
10
10
Material
45
45
45
45
45
45
45
45
45
45
Heat
treatment
G48
G48
G48
G48
G48
G48
G48
G48
G48
G48
Workpiece
No.
Table 3-3 continued

Unit
Feed change
No. in Fig3-8
23
24
25
26
27
28
29
30
31
32
Module
No. of teeth
18
38
32
17
27
48
32
48
17
18
Page 21 of 80
+0.254
Coefficient of
+0.254
displacement
Screw angle
Width of rim
10
10
10
10
10
10
10
10
10
15
Material
45
45
45
45
45
45
45
45
45
45
Heat
treatment
G48
G48
G48
G48
G48
G48
G48
G48
G48
G48
Workpiece
No.
Table 3-3 continued

Unit
Feed change
No. in Fig38
33
34
35
36
37
38
39
40
41
42
Module
1.5
1.5
1.5
No. of teeth
47
47
14
24
28
56
28
30
48
349
349
left
left
16
11
14
10
40Cr
HT300
45
45
45
T235
T235
T235
Coefficient of
displacement
Screw angle
Width of
rim
10
51*
32
79
Material
45
45
HT300
40Cr
45
Heat
treatment
G48
T23
G52
T235
G48
Workpiece
No.
Table 3-3 continued

Unit
Spindle box elevation
worktable elevation
No. in Fig38
43
44
45
46
47
48
49
50
Module
2.5
2.5
2.5
2.5
No. of teeth
47
47
14
56
28
30
48
+0.10
Coefficient of
displacement
Screw angle
445
445
49
49
Page 22 of 80
Width of
rim
34.8*
26
13.5
16
22
22
32*
32*
Material
45
HT300
45
45
45
45
45
HT200
Heat
treatment
T235
Workpiece
No.
Note: *means that number expressions major diameter of screw, lead screw or nut.
Table 3-4 Components list of Z5140A and Z5150A according with fig. 3-8
Unit
No. in Fig3-8
10
11
12
Module
No. of teeth
21
39
16
30
25
20
45
30
16
35
40
18
Coefficient of
displacement
0.467
5
+0.
258
Screw angle
Width of rim
14
11
13
11
11
13.5
12
11
49
13
12
15
Material
45
45
45
45
45
45
45
45
45
45
45
40Cr
Heat treatment
G48
G48
G48
G48
G48
G48
G48
G48
G48
G48
G48
G48
Workpiece No.
Table 3-4 continued

Unit
Feed change
No. in Fig3-8
13
14
16
17
15
18
19
20
21
22
Module
No. of teeth
42
23
58
34
44
41
34
40
27
38
Width of rim
14.5
12.5
15
41
12
10
12
10
10
10
Material
40Cr
40Cr
45
45
45
45
45
45
45
45
Heat
treatment
G48
G48
G48
G48
G48
G48
G48
G48
G48
G48
Coefficient of
displacement
Screw angle
Workpiece
No.
Page 23 of 80
Table 3-4 continued

Unit
Feed change
No. in Fig3-8
23
24
25
26
27
28
29
30
31
32
Module
No. of teeth
17
38
32
17
27
48
32
48
17
18
+0.254
Coefficient of
+0.254
displacement
Screw angle
Width of rim
10
10
10
10
10
10
10
10
10
15
Material
45
45
45
45
45
45
45
45
45
45
Heat
treatment
G48
G48
G48
G48
G48
G48
G48
G48
G48
G48
Workpiece
No.
Table 3-4 continued

Unit
Feed change
No. in Fig38
33
34
35
36
37
38
39
40
41
42
Module
1.5
1.5
1.5
No. of teeth
47
52
14
29
28
56
28
79
60
16
11
14
10
10
40Cr
HT200
45
45
45
T235
T235
T235
Coefficient of
+0.187
displacement
Screw angle
349
349
left
left
Width of
rim
10
51*
32
75
Material
45
45
HT300
40Cr
Heat
treatment
G48
T235
45
G52
Workpiece
No.
Table 3-4 continued

Unit
worktable elevation
No. in Fig38
43
44
45
46
47
48
49
50
Module
2.5
2.5
2.5
2.5
3.5
3.5
3.5
3.5
No. of teeth
42
16
34
16
40
+0.10
Coefficient of
displacement
Screw angle
445
445
Page 24 of 80
49
49
Width of
rim
34.8*
26
13.5
16
26
26
50*
50*
Material
45
HT300
45
45
45
45
45
HT200
Heat
treatment
T235
Workpiece
No.
Note: *means that number expressions major diameter of screw, lead screw or nut.
3.2 Transmission system of Z5163C, Z5180C

All these machines have same motions as follows. The transmission system chart
is shown in fig. 3-9 and components listed in table 3-4.
(1) Spindle rotation
The rotation is transferred from the main motor on the top of the spindle box to
gear 1 via friction coupling to make the gear 2 rotating which was fixed on shaft.
And then motion is transmitted from shaftto shaft through two pairs tripleslinding gears between them. Afterwards the motion is transmitted from shaft via
gears 11, 16 to the shaft , which transfers the motion to spindle through the spindle
hole, thus the spindle can obtain nine steps speed.
(2) Spindle feed
The feed motion is transferred from gear 15 on shaft via gears 21,17 on shaft
and gears 19,18 on shaft to the fixed gear 20 on shaft , and then the motion is
transmitted from shaft to shaft via a pair of triple-slinding gears on shaft
and a pair of twin-slinding gears on shaft . After that the motion is transferred from
fixed gear 31 on shaft to fixed gear 46 on shaft ,when the electromagnetic
coupling is turn-on, the motion is transferred via worm 34, worm gears 33, horizontal
shaft 37 and a gear fixed on the shaft 37 to spindle quill rack 32, then six steps of
spindle feed per revolution are available.
(3) Semiautomatic cycle
The machine has a fast transmission chain for realizing machining semiautomatic
cycle which including the fast feed to workpiece, working feed, fast moving backward
and stop functions. The fast feed motion was supplied by a 0.55KW motor, and
transferred via gears 47, 48, 49 to gear 45. When the electromagnetic coupling is turnon, the motion is transferred via worm 34, worm gears 33, horizontal shaft 37 and a
gear fixed on the shaft 37 to spindle quill rack 32, then the spindle feed can obtain a
fast feed rate of 3m/min. through to control the fast motor rotation direction and turn
the electromagnetic coupling on or off, the movement needed in semiautomatic
cycle machining can be obtained.
(4) adjusting movement and others
The spindle box elevation movement is accomplished by turning a handle to
cause gear 42 rotating on rack 43 fixed on vertical column via worm 40, worm
Page 25 of 80
gears 41.
The worktable elevation movement is realized by turning a handle to cause the
lead-screw 52 to rotate in abutment 53 through bevel gears 50 and 51.
The gear 35 mounted on the horizontal shaft drives inner gear 36 to cause the
graduated dial and striking dog rotating, through the cooperating of dogs and
switches, to realize the semiautomatic cycle. Mean while, the gear 38 mounted on
the horizontal shaft drives inner gear 39, which connects with the cam cylindrical
spring mechanism, so as to balance the weight of spindle.
20
45
44
43
42
41
40
39
38
Fig.3-9 Transmission system of Z5163C, Z5180C
Table 3-5 Components list of Z5163C and Z5180C according with fig. 3-9
Unit
No. in Fig3-9
Module
3.5
3.5
No. of teeth
22
38
29
23
18
17
47
+0.30
+0.40
Coefficient of
Page 26 of 80
displacement
Screw angle
Width of rim
17
15
Material
40Cr
45
Heat treatment
G48
Workpiece No.
631129C
15
15
15
20
15
40Cr
40Cr
45
G48
G48
G48
G48
631128C
631150C
631102A
631107C
Table 3-5 continued

Unit
No. in Fig3-9
10
11
12
13
14
Module
No. of teeth
52
33
41
24
46
61
27
Coefficient of
displacement
-0.30
+0.124
Screw angle
Width of rim
15
15
15
18
15
20
15
Material
45
45
45
45
45
45
40Cr
Heat treatment
G48
G48
G48
G48
G48
G48
G48
Workpiece No.
631108C
631122C
631103C
631118C
631115C 631114A
631110C
Table 3-5 continued

Unit
Feed change
No. in Fig3-9
15
16
17
18
19
20
21
Module
No. of teeth
56
48
21
35
42
33
54
Width of rim
10
18
10
10
10
10
Material
45
45
45
40Cr
45
45
G48
G48
G48
G48
G48
G48
631117C
631116C
632109A
632108A
632101A
632115A
Coefficient
of
displacement
Screw angle
Heat
treatment
WorkpieceNo
.
Table 3-5 continued

Unit
No. in Fig3-9
Feed change
22
23
24
Page 27 of 80
25
26
27
Module
No. of teeth
47
27
22
44
33
33
Width of rim
11
11
11
11
11
Material
45
45
45
40Cr
45
Heat treatment
G48
G48
G48
G48
G48
WorkpieceNo.
632105A
632106A
632108 C
632107C
632109C
Coefficient of
displacement
Screw angle
Table 3-5 continued

Unit
Feed change
No. in Fig3-9
28
29
30
31
32
33
34
Module
2.5
No. of teeth
18
38
32
18
20
60
348 52
348 52
42
90
Coefficient of
displacement
Screw angle
Width of rim
11
11
11
12
Material
45
45
45
40Cr
45
HT300
40Cr
Heat treatment
G48
G48
G48
G48
T235 G48
G48
T235
633124C
636102C
633013C
633116A
WorkpieceNo.
632113A
Table 3-5 continued

Unit
Feed mechanism
No. in Fig3-9
35
36
37
44
45
46
47
Module
2.5
No. of teeth
19
39
14
60
22
52
34
Width of rim
12
12
133
13
12
12
12
Material
45
45
40Cr
45
45
45
45
Heat treatment
G48
T235
T235 C52
G48
G48
G48
G48
WorkpieceNo.
633137C
633101A
633105A
633115A
633118C
633114A
633123C
Coefficient of
displacement
Screw angle
Table 3-5 continued

Unit

Page 28 of 80
Feed change
No. in Fig3-9
48
49
38
39
Module
No. of teeth
34
34
18
54
Width of rim
12
12
37
10
Material
45
45
45
45
Heat treatment
G48
G48
G48
G48
WorkpieceNo.
633129C
633121C
633104A
636113A
Coefficient of
displacement
Screw angle
Table 3-5 continued

Unit
No. in Fig3-9
40
41
42
43
Module
2.5
2.5
No. of teeth
62
18
33
Screw angle
310 47
310 47
Width of rim
80
35
15
315
Material
45
HT300
45
45
Heat treatment
T235
T235
T235
WorkpieceNo.
633107C
633101C
637103C
Coefficient of
displacement
633014C
Table 3-5 continued

Unit
No. in Fig3-9
50
51
52
53
Module
3.5
3.5
No. of teeth
12
42
Width of rim
23
23
385
100
Material
45
45
45
HT300
Z5163-7102
Z5163-7103
Z5163-7104
Z5163-7014A
Coefficient of
displacement
Screw angle
Heat treatment
WorkpieceNo.
4. Adjustment of the machine

Adjustment of safety clutch
Page 29 of 80
When adjusting feed worm clutch, screwing out the knurled screw plug on the
right cover of the spindle box, in the hole, the screw-nut on upper part of the worm
shaft can be found, rotating the nut, the safety resistance of the clutch can be adjusted.
Before dispatch, the safety resistance of the feed worm clutch has already been
adjusted. It should be readjusted only after major overhaul. For machines Z5140A and
Z5150A, worm clutch must be disengaged when the feed resistance of spindle has
reached 20000N, if it is less than 16000N, the machine should perform normal work.
For machines Z5125A and Z5132A, worm clutch must be disengaged when the
spindle feed resistance has reached 11000N, if it is less than 9000N, the machine
should perform normal work. But for machine Z5163C and Z5180C, the machine
should perform normal work when the feed resistance of spindle has reached 30000N,
if it is over 25% than rated resistance value, the worm clutch must be disengaged.
For different machine type, the adjustment must be strictly operated according to
table 3-4 and 3-5.
Adjustment of balance spring
The initial force of spindle balance spring can be adjusted by turning the screw at
the lower part of the balance sleeve (its position was shown in fig.3-6 or 3-7 by
number 20 or 12 indicated respectively). Clockwise rotation tension the spring while
anticlockwise rotation loosen the spring.
5. Machine lubrication
Lubrication points, oil kinds and period of machine lubrication are given in fig.310 and table 3-6.
Machine lubricant used must be pure and non-acidic and should not contain any
other impurities and water. For lubricating the spindle box, the lubricant is sucked up
by piston pump, then ejected out to various lubricating points through a lubricant pipe
and splashed onto all working surfaces due to the gear rotating action at high speed.
Lubricant filling hole is provided on the top cover of the spindle box. Lubricant
can be poured in after screwing out screw plug in case of machine stopped. The
lubricant amount filled is half height of lubricant level which is on right down side of
spindle box. The lubricating state can be observed through the oil glass on left side of
spindle box top cover. When the used lubricant is required to change, screw out the
plug in drainage hole at bottom of the spindle box.
The first lubricant change should be made after machine has been run for 10-15
days, and the second change should be made after machine running for 20-25 days
since the first lubricant change. Therefore the lubricant should be changed once every
three months. Before change, discharge the used lubricant completely and wash the
box with pure kerosene, then fill in the clean lubricant.
Spindle quill surface and column guiding ways should be lubricated everyday.
There are lubrication holes on spindle quill at upper and lower spindle bearings
position, through which grease can be filled in by grease gun. When lubricating this
position, turn off the electric supply switch, carefully move away the panel in front of
the box, the bearing lubricating holes can be found through a hole in inner wall of the
Page 30 of 80
box.
Frequently observe whether the lubricant goes through the glass during
machining operation in order to ensure proper working condition of lubricating
system.
Note that 6, 7 lubricating points in table 3-6 are only suitable for Z5163C and
Z5180C.
lubrication watch
oil filling
2
3
6
oil drain
5
4
7
Fig.3-10 lubricating points
Table 3-6
No.
Lubricating
positions
Main motor
bearing
Spindle box
Lubricating
mode
Lubricant type
Lubricating
position count
Lubricating cycle
manual
1#
calcium
-base grease
1/6(month)
pump
20# machine oil
often
Spindle
bearing
manual
1#
calcium
-base grease
1/6(month)
Cooling
pump bearing
manual
1#
calcium
-base grease
1/6(month)
Worktable
manual
20# machine oil
1/1(week)
Page 31 of 80
lead screw
6
Fast
motor
bearing
manual
1#
calcium
-base grease
1/6(month)
Worktable
bevel gears
and bearing
manual
20# machine oil
1/1(week)
6. Bearings used in the machine

Bearings distributed in the machine are shown in fig. 3-11, 3-12, 3-13, and their
detail information are listed in table 3-6, 3-7, 3-8 respectively.
209 206
305
206 205
3 pieces
203
50204
109
105
2 pieces
E107
E8107
8107
303
3 pieces
203
2 pieces
204
D8107
D107
2 pieces
101
8101
8104
105
2 pieces
108
2 pieces
8206
206
207
Fig.3-11 Bearings distribution in machine Z5125A, Z5132A
Table 3-7 List of bearings of Z5125A,Z5132A
Page 32 of 80
No
.
name
Bearing
No.
Single row radial ball bearing
101
12288
105
254712
107
356214
107
356214
108
406815
109
457516
203
174012
204
204714
205
255215
10
206
306216
11
207
357217
12
209
458519
13
303
144714
14
305
256217
15
50204
204714
16 Single row thrust radial ball bearing
8101
12269
8104
203510
8107
355212
8107
355212
8107
355212
8206
305216
Page 33 of 80
specification
amount
class
211 206
305
206 205
3 pieces
203
50204
210
105
2 pieces
E109
E8109
8107
303
3 pieces
203
2 pieces
204
8101
D8209
105
2 pieces
D109
2 pieces
101
8104
108
2 pieces
8206
206
207
Fig.3-12 Bearings distribution in machine Z5140A, Z5150A
Page 34 of 80
Table 3-8 List of bearings of Z5140A, Z5150A

N
o
name
Bearing
No.
specification
101
12288
105
254712
108
406815
109
457516
109
457516
203
174012
204
204714
205
255215
206
306216
10
207
357217
11
210
509020
12
211
5510021
13
303
144714
14
305
256217
15
50204
204714
8101
12269
8104
203510
8107
355212
8109
456514
8206
305216
8209
457320
Page 35 of 80
amount
class
12 11 10 9 8 7
3
2
14
13
15
16
25
24
18
17
27
20
26
28
19
29
21
30
31
32
33
23
22
34
Fig.3-13 Bearings distribution in machine Z5163C, Z5180C
Page 36 of 80
Table 3-9 List of bearings of Z5163C, Z5180C

No
.
name
Deep Groove Ball Bearing
specification
amount
6206
306216
6306
307219
6307
358021
6207
357217
6304
205215
6209
458519
6016
8012522
P5
6015
7511520
P5
Needle bearing
KM281/20
284220
10
6004
204212
11
6205
255215
12
6003
173510
13
6004
204212
14
6303
205215
15
6205
255215
16
Thrust radial ball bearing
51205
254715
17
51113
659018
P6
18
6013
6510018
P6
D3182117K
8513034
D
P5
19
Double row cylindrical roller bearing
Bearing
No.
20
51116
8010519
21
6203
174012
22
6209
458519
23
6211
5510021
24
6004
204212
25
6003
173510
26
6204
204714
27
Tapered roller bearing
32007
352618
Page 37 of 80
class
28
6306
307219
29
51306
306021
30
6206
306216
31
6004
204212
32
51305
255828
33
Radial ball bearing
62205-2S
251258
34
51207
356218
7. Machine electrical system

7.1 Electrical system of Z5125A, Z5132A
Note: This machine has a touching switch on speed changing handle. The
speed changing operation is forbidden when the machine spindle is running,
otherwise transporting gears will be damaged. If speed changing is operated with
the handle, the spindle would be braking and stopped peremptorily. Only
operators hand leave the speed changing handle, the spindle clockwise anticlockwise rotation can be realized by pressing SB2, SB3.
The machine uses three phases, 380V and 50Hz AC power supply, the spindle
rotation and feed are all driven by main motor M1 and cooling pump is driven by
motor M2.
The controlling voltage of the machine is 110V, 24V. The main electric control
parts are mounted inside compartment at back of the column. For the electric
components, please refer to table 3-10. The controlling push buttons are centralized at
lower side of the spindle box, please refer to electrical assembly diagram 3-14.
As refer to the electrical principle diagram 3-15, when drilling-tapping selective
switch SA1 is turned to drilling position, the switch SA1between terminals 6-7 and
terminals 24-13 are turned on and switch between 11-12 is turned off thus the tapping
switch SQ1 and SQ2 are functionless. At this moment, the clockwise and anticlockwise rotation and braking of spindle can be controlled respectively by pressing
SB2, SB3 and SB1.
When drilling-tapping selective switch SA1 is turned to tapping position,
switch between 11-12 is turned on, but the switch SA1 between terminals 6-7 and
terminals 24-13 are turned off thus realizing the automatic changes of clockwise and
anti- clockwise rotation and braking of spindle by means of switch SQ1 and SQ2
which are controlled by stop dogs on the automatic tap reverse device.
When the cooling selective switch SA2 is turn on, the motor of cooling pump is
controlled by relay KA1 and it will be stopped or started along with stopping and
starting of spindle motor.
Page 38 of 80
For the machine electric wiring, please refer to fig. 3-16
Page 39 of 80
Page 40 of 80
Page 41 of 80
Page 42 of 80
Page 43 of 80
Page 44 of 80
7.2 Electrical system of Z5140A, Z5150A

There two modes of electrical control with machine Z5140A, Z5150A such as
modularization multifunctional relay control mode and traditional separated relay
control mode. User can select the control when order the machine.
7.2.1 Electrical system of Z5140A, Z5150A with modularization multifunctional
relay control mode
The machine uses three phases, 380V and 50Hz AC power supply, and a
modularization multifunctional relay is used for its controling. Otherwise, a foot pedal
is added for emergency switch, and a touch switch is used on spindle speed change
handle for emergency switch, so that this machine strengthens protection for operator
and machine from dangerous case.
The spindle rotation and feed are all driven by main motor M1 and cooling pump
is driven by motor M2 and all supplied by 380V and 50Hz AC power.
The machine controlling voltage is 110V, 50Hz. The main electric control parts
are mounted inside compartment at back of the column. For the electric components,
please refer to table 3-11. The controlling push buttons are centralized at lower side of
the spindle box, please refer to electrical assembly diagram 3-14.
switch SA1 is turned to drilling position, the terminals COM and 251 of switch SA1
is turn-on and terminals COM and 252 is turn-off thus the tapping switch SQ1 and
SQ2 are functionless. At this moment, the clockwise and anti-clockwise rotation and
braking of spindle can be controlled respectively by pressing SB2, SB3 and SB1.
When drilling-tapping selective switch SA1 is turned to tapping position, the
terminals COM and 252 of switch SA1 is turn-on and terminals COM and 252 is turnoff thus realizing the automatic changes of clockwise and anti-clockwise rotation of
spindle by means of switch SQ1 and SQ2 which are controlled by stop dogs on the
automatic tap reverse device.
controlled by relay KM4 and it will be stopped or started along with spindle motor
stopping and starting.
Page 45 of 80
Page 46 of 80
Page 47 of 80
Page 48 of 80
Page 49 of 80
Page 50 of 80
7.2.2 Electrical system of Z5140A, Z5150A with traditional separated relay

control mode
Note: This machine has a touching switch on speed changing handle. The speed
changing operation is forbidden when the machine spindle is running, otherwise
transporting gears will be damaged. If speed changing is operated with the
handle, the spindle would be braking and stopped peremptorily. Only operators
hand leave the speed changing handle, the spindle clockwise anti-clockwise
rotation can be realized by pressing SB2, SB3.
The machine uses three phases, 380V and 50Hz AC power supply, the spindle
rotation and feed are all driven by main motor M1 and cooling pump is driven by
motor M2.
The controlling voltage of the machine is 110V, 50Hz. The main electric control
parts are mounted inside compartment at back of the column. For the electric
components, please refer to table 3-12. The controlling push buttons are centralized at
lower side of the spindle box, please refer to electrical assembly diagram 3-14.
switch SA1 is turned to drilling position, the switch SA1 between terminals 6-7 and
terminals 13-24 are turn-on and switch between 11-12 is turn-off thus the tapping
switch SQ1 and SQ2 are functionless. At this moment, the clockwise and anticlockwise rotation and braking of spindle can be controlled respectively by pressing
SB2, SB3 and SB1.
When drilling-tapping selective switch SA1 is turned to tapping position,
switch between 11-12 is turn-on, but the switch SA1 between terminals 6-7 and
terminals 13-24 are turn-off thus realizing the automatic changes of clockwise and
anti- clockwise rotation and braking of spindle by means of switch SQ1 and SQ2
which are controlled by stop dogs on the automatic tap reverse device.
controlled by relay KA1 and it will be stopped or started along with stopping and
starting of spindle motor.
Page 51 of 80
Page 52 of 80
Page 53 of 80
Page 54 of 80
Table3-12
Amount
Electric components of Z5140A, Z5150A with traditional

separated relay control mode
Symbol
Type and technical data
Use
Note
M1
Y100L2-4B5 3KW; 380V 1420

6.8A RDM
Spindle motor
M2
AB-25C 90W; 0.31A 380V
Cooling pump motor
KM1
GSC1(CJX4-D)-1201ND /110V
F3-22D
Spindle CW contactor
KM2
GSC1(CJX4-D)-1201ND /110V
F3-22D
Spindle CCW contactor
KM3
GSC1(CJX4-D)-1201 /110V F322D
Spindle brake contactor
KA1
GSC1(CJX4-D)-0910 /110V F322D
Cooling pump motor contactor
KT1
GSC1(CJX4-D)- 0901 /110V

SK4-320D
Time contactor of brake
QF1
BJM1-125 12.5A
Spindle motor safeguard

switch
air
QF2
3VE1015-2DU00 0.4A
Cooling pump safeguard

switch
air
FA2
DZ47-63 10A
Braking safeguard air switch
FA3
DZ47-63 3A
Lamp safeguard air switch
FA1
FA4
DZ47-63 1A
Control safeguard air switch
VC1
2PQ1V-2 10A
rectifier diode
EL1
JC11-1 40W24V lamp
Machine lighting
User
prepare
SA1
YW1S-2E12
Selective knob of drilling or

tapping
SA2
YW1S-2E01
Cooling control knob
TC1
JBK3-250 380V/110V 30V 26V 24V
Control,
light,
Transformer
SB2 SB3
YW1B-M1E11G green
Spindle motor CW or CCW

button
SB1
YW1B-VE01R red
Emergency stop button
SQ1 SQ2
JW-11K
Tapping CW or CCW jiggle

switch
SQ3
FS-2
Foot pedal
SQ4
CMKG-001
Touching switch
Page 55 of 80
brake
7.3 Electrical system of Z5163C, Z5180C

The machine uses three phases, 380V and 50Hz AC power supply, and a
modularization multifunctional relay is used for its controlling. Otherwise, a touch
switch is used on spindle speed change handle for emergency switch, so that this
machine strengthens protection for operator and machine from dangerous case. The
machine uses three phases, 380V and 50Hz AC power supply, the spindle rotation and
feed are all driven by motor M1, the spindle fast move upwards and downwards is
driven by motor M2 and cooling pump is driven by motor M3.
The main electric control parts are mounted inside compartment at back of the
column. The controlling push buttons are centralized at lower side of the spindle box.
Stroke switches are all mounted beside the spindle box. Please refer to electrical
assembly diagram fig.3-25 and fig.3-29. For the electric components, please refer to
table 3-13.
Operation in automatic mode
As refer to the electrical principle diagram fig.3-26 and fig.3-27, when the
manual-semiautomatic selective switch SA2 is turned to automatic position, and the
origin switch SQ3 is pressed to turn-on, origin indicator lamp HL3 would be turn-on,
then pressing cycle start button SB4, the KM4 would be turn-on, the spindle fast
moves downward, SQ1 will be pressed to turn-on before the tool approached to
workpiece surface, meanwhile the working feed indicator lamp HL1 would be turnon, the KM4 would be turn-off, then KM1 and YC1would be turn-on, the spindle
rotated in CW and moved in working feed rate, the SQ2 will be pressed to turn-on
when the tool feed to certain position, meanwhile the fast backward indicator lamp
HL2 would be turn-on, then KM5 would be turn-on and YC1 turn-off, the fast motor
start rotating to make the spindle fast move backward, when SQ1 is pressed to turnon, KM1 would be turn-off , and KM3 turn-on causing spindle been braked, KM5
would be turn-off when spindle move back to origin, meanwhile the HL3 turn-on and
KM6 turn-on, fast motor been braked, the semiautomatic cycle ends. During
semiautomatic cycle, the cooling control knob should be in right position, thus the
cooling automatically turn on when spindle rotating and turn off spindle stop rotating.
Operation in manual mode
Turning the manual-semiautomatic selective switch SA2 to manual position,
following action can be operated. Pressing SB2, KM1 is turn-on and spindle rotating
Page 56 of 80
in CW, and clutch YC1 is turn-off. Pressing SB3, KM2 is turn-on and spindle rotating
in CCW, and clutch YC1 is turn-off. Pressing SB5, KM4 is turn-on, the spindle fast
moves downwards and would stop when SQ1 pressed. Pressing SB6, KM5 is turn-on,
the spindle fast moves upward and would stop when SQ3 pressed. When pressing
SB1, all motors would stop rotation.
Operation in tapping mode
Turning the manual-semiautomatic selective switch SA2 to tapping position,
following action can be operated. Turning the main handle downwards, the spindle
moves downwards, when SQ1 is pressed, KM1 would be turn-on and spindle rotating
in CW. Spindle continue moves downwards, when SQ2 is pressed, KM1 would be
turn-off, KM2 would be time-lapse turn-on and spindle rotating in CCW. Turning the
main handle upwards, the spindle moves upwards, when SQ1 is pressed, the spindle
stop, tapping ends.
Cooling control
Turning the cooling control knob SA1 to right position, the cooling
automatically turn on when spindle rotating in CW in manual mode, and the cooling
automatically turn off when pressed SB1 to stop spindle rotating. In automatic mode,
the cooling automatically turn on when SQ1 is pressed, and would be automatically
turn off when SQ3 is pressed during spindle move backwards to origin position. The
cooling would be always turn-on when turning the cooling control knob SA1 to left
position.
Indicator lamp state on operation board
HL1 turn-on means the machine is in working feed state. HL2 turn-on means the
machine working feed is end and the spindle is fast moving backward. HL3 turn-on
means the spindle is in origin position, cycle can be started.
Page 57 of 80
Fig.3-25 Electric installation diagram for Z5163C, Z5180C
Page 58 of 80
Page 59 of 80
Fig. 3-26 Electric principle of Z5163C, Z5180C
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Fig. 3-27 Multifunctional relay principle of Z5163C, Z5180C
Page 61 of 80
Fig. 3-28 Wiring diagram of Z5163C, Z5180C

Page 62 of 80
Fig. 3-29 Components disposing diagram of Z5163C, Z5180C
Page 63 of 80
Table3-13
Amo
unt
Electric components of Z5163C, Z5180C

Symbol
Type and technical data
Use
Not
e
M1
Y132-4B5 V1 5.5KW; 380V

11.6A RDM
Spindle motor
M2
A027122,B5 380V 550W 1.5A
Fast motor
M3
AB-50C 120W; 0.32A 380V
Cooling pump motor
KM1
GSC1-1201ND /110V
Spindle CW contactor
KM2
GSC1-1201ND /110V
Spindle CCW contactor
KM3
GSC1-1201 /110V
Spindle brake contactor
KM4
KM5
GSC1-0901ND /110V
Fast motor contactor
KM6
GSC1-0901ND /110V
Fast motor braking contactor
KM7
GSC1-0910 /110V
Cooling pump motor contactor
QF1
BLM1-125 20A
General power safeguard

switch
QF2
3VE1005-2DU00 4-6A
Main control circuit safeguard

air switch
FA1
DZ47-63 C3/1P 3A
110V power safeguard air switch
FA2
DZ47-63 C3/1P 3A
Lamp safeguard air switch
FA3
DZ47-63 C2/1P 2A
24V power safeguard air switch
FA4
DZ47-63 C2/1P 2A
Clutch power safeguard air switch
FA5
DZ47-63 C5/1P 5A
Clutch power safeguard air switch
FA6
DZ47-63 C5/1P 5A
FA7
DZ47-63 C15/1P 15A
FR1
JRS4-32316 11.6A
Spindle motor overheating relay
FR2
JRS4-32307 1.6A
Fast motor overheating relay
FR3
JRS4-32303 0.37A
Cooling motor overheating relay
SB1
YW1B-VE02R
Emergency stop button
SB2 SB3
YW1B-M1E10G
Buttons of spindle motor CW

or CCW and cycle start.
SB4
air
SB5 SB6
YW1B-M1E11G
Buttons of fast motor
SA1
YW1S-2E20
Cooling control knob
SA2
YW1S-3E20
Selective knob of work mode
HL1~
HL3
AL6M-P4GC
Work state indicator lamp
EL1
JC11-1 40W 24V lamp
Machine lighting
User
prepa
re
Page 64 of 80
VC1
2PQ1V-2
Rectifier bridge
SQ1 SQ2
JW2-11Z
Compages stroke switches
SQ3
YC1
DLM5-10
Electromagnetic clutch
PLC1
WJ1-20/12
Multifunctional relay
BJM1-A
Mechanical catenation outfit
JBK3-250 380V/110V 60V 26V 24V
Transformer
1
1
TC1
110V 100VA
60V 300VA
26V 100VA
24V 50VA
Page 65 of 80
Machine maintenance and fault eliminating

1.
Machine maintenance
(1) In order to prolong service life of the machine, attention should be paid to
cleaning the machine and lubricating it strictly according to lubrication requirement of
the machine. Ensure to clean the machine once a week.
(2) Connection of electric equipment shoud be tightened up. The electric equipment
shoud not be oxidized and it should be checked at least once a month.
(3) The coolant should be updated termly, espacially in south area, ehe coolant
should be often updated.
(4) Lubricating oil should be observed at every turn. Lubricating oil should be
added in time if it height is lower than requirement. Keeping the oil window clean and
often checking the oil window if the lubricating oil flow or not.
(5) When machining cast iron, must keep the spindle sleeve cleaning, otherwise the
spindle sleeve would be wear and tear.
2.
Machine fault eliminating
(1) If the depth of processed hole changed, please check if the striking dog in left
side of spindle box become flexible.
(2) Observing the spindle rotation direction when turn on machine power, if the
rotation direction is not right, please shift main motor wiring.
(3) If the spindle appears position descending or rebounding, please adjustment the
spindle balance machanism(please refer to machine adjustment).
(4) After used a period time, the machine may be appearing phenomena of
lubricating oil not circulating, please open the left side cover of spindle box and take
down oil pump, adjusting it to good state for flow oil.
(5) For different drilling machine, if the aiguille diameter less or equal to the the
certain maching required standard dimension but the machine can not work normally,
please check the aiguille knife-edge angle is right or not and tool edge is sharp or not.
Page 66 of 80
Machine damageable part list and drawing

1. Damageable parts list
1.1 Damageable part list of Z5125AZ5132A
Part No.
Name
Material
Amount
141401
rubber ring
oil-proof rubber
123011
Worm wheel
HT300
143171
Claw
45
144017
Slide block
HT200
145012
Sleeve
HT200
126011
Guide sleeve
HT300
Note
1.2 Damageable part list of Z5140AZ5150A

Part No.
Name
Material
Amount
141401
rubber ring
oil-proof rubber
143011
Worm wheel
HT300
143171
Claw
45
144017
Slide block
HT200
144013A
Fork catch
HT200
144109A
Slide block
45
145012
Sleeve
HT200
146011
Guide sleeve
HT300
Note
1.3 Damageable part list of Z5163CZ5180C

Part No.
Name
Material
Amount
634110C
Pin shaft
45
634111C
Pin shaft
45
634114C
Slide block
45
634117C
Fork tong
45
634118C
Fork tong
45
634019C
Slide block
HT200
631127C
centrifugation-block
45
631401C
Brake belt
Asbestos colophony
Page 67 of 80
Note
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Page 83 of 80

Z5150A

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Z5150A

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SERIES VERTICAL DRILLING MACHINE

NINGXIA DAHE NC MACHINE TOOL Co. LTD.

Table. 1-1 Z5125A Z5132A

Note: 1. n----spindle speed(r/min)

Table. 1-2 Z5140A Z5150A

Note: 1. n----spindle speed(r/min)

Table. 1-3 Z5163C Z5180C

Power of main motor

Tapper of spindle hole

Spindle box travel

Working table travel

Working table area

Width of T-solt on the

Max distance between

Machine net weight

Max drilling dia.

Flow rate of cooling

Power of main motor

Tapper of spindle hole

Spindle box travel

Working table travel

Working table area

Width of T-solt on the

Max distance between

Machine net weight

Table 2-1 continued

Max drilling dia.

Flow rate of cooling

Usage specification of the machine

Fig .3-1 machine swinging

determined by soil depth

Fig. 3-2 Foundation plan for Z5125A and Z5125A

determined by soil depth

Fig. 3-3 Foundation plan for Z5140A and Z5150A

determined by soil depth

power supply wire hole 100

Fig. 3-4 Foundation plan for Z5163C and Z5180C

Fig.3-6 Control parts of the machine

Name and Applications

Machine power switch

Buttons of forward, reverse rotation, stop of spindle

Selective switch for tapping or drilling operation

On-off selective switch for cooling pump

Handle for spindle speed change

Handle for spindle feed change

Handle for spindle feed operation

End cover for controlling power feed

Stop dog for stroke setting cutting

Stop pin for feed clutch

Handle for resetting clutch to its original position

Graduated dial for spindle feed

Dial with stop dogs for automatic tapping reversion

Handle for spindle box elevation

Screw for spindle box clamping

Handle for worktable elevation

Cock for regulating cooling level

Regulating screw of balancing spring

Change of spindle speed and feed rate

2. 2 Operation of Z5163C and Z5180C

(2) Feed under manual adjustment

Fig. 3-7 Control parts of the machine

Table 3-2 List of control parts of Z5125A, Z5132A, Z5140A , Z5150A

Turn on or off the machine power

Turn off power and braking spindle