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IS 8041 : 1990
( Reaffirmed 2005 )
Indian Standard
RAPID HARDENING PORTLAND
SPECIFIC4TION
CEMENT -
( Second Revision )
m&T qTW
UDC 666:942.2
-\
@ BIS 1990
BUREAU
MANAK
October 1990
OF INDIAN
BHAVAN,
STANDARDS
9 BAHADUR SHAH
NEW DELHI 110002
ZAFAR
MARC:
Price Group
Cement
and Concrete
Sectional
Committee,
CED
FOREWORD
This Indian
Standard
( Second Revision ) \\as adopted
by the Bureau
28 February
1990, after the draft finalized by the Cement and Concrete
been approved by the Civil Engineering
Division Council.
of Indian
Standards
Sectional
Committee
on
had
This standard
was first issued as an emergency
standard
in 19i6 and subsequently
revised in 1978.
large number of amendments
have been
Since publication
of the first revision
of this standard,
issued from time to time in order to modify
various requirements
based on experience
gained
with the use of the standard
and the requirements
of the u5er.s ant1 also keeping in view the raw
The
important
materials
and fuel available
in the country
for manufacture
of cement.
amendments
include modification
in the tolerance
requirements
for the mass of cement packed in
a provision
for issuing a
bags, permitting
packaging
of cement
in 25 kg bags, incorporaling
Moreover,
certificate
indicating
the total chloride
content
in percent
by mass of cement,
etc.
IS 269 : 1976 Specification
for ordinary
and low he:lt Portland
cement
( third r&ion)
which was
referred
to in this specification
has also been revised.
In view of these, the Sectional
Committee
decided to bring out the second revision of the standard
incorporating
all these amendments
so as
to make it more convenient
for the users.
This
specification
covers
the requirements
of rapid
hardening
Portland
cement.
of the
committee
responsible
for
the
formulation
of this standard
is given
at
b
Y-----.-
---..l--.
.-
._.
.,
_I_^a.
.._
c.
____^_
IS 8041 t 1990
Indian Standard
RAPIDHARDENINGPORTLANDCEMENTSPECIFICATION
( Second Revision )
1 SCOPE
4 MANUFACTURE
NOTE -The
term rapid
confused with quick-setting.
hardening
should n.ot be
2 REFERENCES
2.1 The Indian Standards
listed in Annex
are ne%essary adjuncts to this standard.
3 TERMINOLOGY
5 CHEMICAL
setting
than 600.
REQUIREMENTS
REQUIREMENTS
6.1 Fineness
When tested for fineness in -terms of specific
surface by Blaines air permeability
method as
described
in IS 4031 ( Part 2) : 1988, the specific
surface
of rapid
hardening
Portland
cement
shall be not less than 325 m*/kg.
6.2
and
6.4 Compressive
tested
by Le-Chatelier
autoclave
test
described
in
less
not more
Strength
Soundness
6.2.1 When
time in minutes,
not
5.1 When
tested
in
accordance
with the
methods
given
in
IS 4032 : 1985,
rapid
hardening
Portland cement shall comply with
the chemical requirements given in Table 1.
6 PHYSICAL
in minutes,
method
IS 4031
IS 8041 : 1999
described
follows:
in IS 4031 ( Part
a) 24 hours
f 30 minutes
16 MPa
b) 72 f
27 MPa
1 hours
6.4.1 Notwithstanding
ments specified in 6.3,
progressive
increase
strength at 24 hours.
6 ) : 1988, shall be as
NOTE-P
is the percentage
of water
produce a paste of standard consistency.
required
6.5 By agreement
between
the purchaser
and
transverse
strength
test of
the manufacturer,
plastic mortar
in accordance
with the method
described
in IS 4031 (Part
8 ) : 1988 may be
specified in addition
to the test specified in 6.3.
The
permissible
values
of
the
transverse
strength
for rapid hardening
Portland
cement
shall
be mutually
agreed
to
between
the
purchaser
and
the supplier
at the time of
placing order.
to
Characteristic
i)
Requirement
(2).
(1)
7 STORAGE,
REJECTION
(3)
Ratio
of percentage
of
lime to percentages
of
silica, alumina and iron
oxide, when calculated by
Ratio of percentage of
alumina to that of iron
iii)
4 percent
iv)
Magnesia,
mas8
v)
Total
sulphur
content
calculated
as sulphuric
anhydride (SOs), percent
by mass
8 MANUFACTURERS
vi)
AND
CERTIFICATE
8.1 The
manufacturer
shall satisfy himself that
the cement
conforms
to the requirements
of
this standard,
and if requested,
shall furnish a
certificate
to this effect to the purchaser
or his
representative,
within ten days of despatch
of
the cement.
oxide
by
TESTS
percent
SAMPLING,
7.1 Storage
the formula:
ii)
the
strength
requirethe cement shall show a
in strength
from
the
when tricalcium
aluminate ( sac Note 1 )
percent by mass is 5 or
less and greater than
5 respectively
9 DELIVERY
NOTES
1 The tri-calcium
GA = 265 ( AlsOs ) -
is calcu-
9.1 The
169 ( Fes 0s )
Standard
Mark
iS
governed
by
PrOviSiOnS
1s8041:1990
Standard conveys the assurance that they have been
produced
to comply
with the requirements
of that
standard under a well defined system of inspection,
testing and quality
control
which is devised and
suoervised
by BIS and operated
by the producer.
Standard
maiked
product-s
are
atio
continuously
chticked by BIS for conformity to that standard as a
Details of conditions under which a
further safeguard.
licence for the use of the Standard Mark may be granted
to manufacturers
or producers may be obtained from
the Bureau of Indian Standards.
per bag
per bag
as given
bags as
and the
AI\;NEX
( Clause 2.1 )
LIST
OF REFERRED
INDIAN
Title
IS NO.
STANDARDS
269 : 1989
33 Grade ordinary
Portland
cement (fourth revision )
4845 : 1968
650 : 1966
4905
of
Methods
for random
sampling
High
density
polyethylene
( HDPE )
woven
sacks for
spacking cement
11653 : 1986
Polypropylene
( PP ) woven
sacks for packing cement
Methods of physical.
hydraulic
cement
11761 : 1986
Specification
for
multiwall
sacks
for
cement,
paper
valved-sewn-gussetted
type
12154:
bags
for
12714 : 1987
bag
for
12423 : 1988
Method
for
calorimetric
analysis of hydraulic cement.
3535 : 1986
revision )
tests for
(first
403 1
Metdods of physical tests for
( Part 14 ) : 1989 hydraulic
cement:
Part
14
Determination
of false set
4032 : 1985
: 1968
Definitions
and terminology
relating to hydraulic cement
11652 : 1962
2580 : 1982
4031
( Parts 1 to
Part 13) : 1988
Title
IS "VU.
revision )
1987
IS m41 : 1990
ANNEX B
(Clause 9.2 )
TOLERANCE
REQUIREMENTS
PACKED
Batch Size
100 to 150
20
151 to 280
32
281 to 500
50
501 to 1200
80
1201 to 3 200
125
200
load of 20 to 25
tonnes, the overall tolerance on net mass of
cement shall be 0 to + 05 percent.
be selected
at
ANNEX C
COMMITTEE
Cement
and Concrete
COMPOSITION
Sectional Committee,
U&man
DRH.C.
VIIWESVARAYA
BDC 2
Rspresmting
National
Council
New Delhi
for
Cement
and
Building
Materials,
Men&r
h
Larsen and Toubro Limited, Bombay
SHRI K. P. BANE~JEE
Saax HARISH N. MALANI ( Altarnate )
National Test House, Calcutta
SHRI S. K. B~NZKJE~
Bhakra Beas Management Board, Nangal Township
CHIFF ENQINEE~ ( BD )
Saab J. C. Basua ( Abcrnatr)
Central Public Works Department, New Delhi
CEIICF ENGINEER ( DE~IQNS )
SVPERINTENDIXQ ENOINEER ( S & S )
CKIEF ENGINEER
( RESE~RCH-OU~~-DIREOTOR)
Irrigation Department, Government of Punjab
RESEAECH OFFICEIL ( CoNaazTz TECENOLOCY ) ( Alternat6)
A. P. Engineering Research Laboratories, Hyderabad
DtREo'TOR
JOINT DXRECT~R ( dlt6rnat6 )
Central Soil and Materials Research Station, New Delhi
DIIUCCTOR
CHIEF RESEAKOH OFFICER ( Akrnats )
Central Water Commission, New Delhi
DIRICoT0R ( C &kMDD-II )
DEPUTY DIRECTOR ( C & MDD-II ) ( Aksrnatc )
Centre
Engineering
Research
Structural
( CSIR ),
SRRI V. K. GAANEKAR
Ghaziabad
India Cements Limited, Madras
SERI S. GOPINATH
Hyderabad
Industries Limited, Hyderabad
SHHI A. K. GUPTA
National Buildings Organization,
New Delhi
SRRI J. SRN GUPTA
Associated Cement Companies Ltd, Bombay
Sanr P. J. JAQUS
DR A. K. CAATTEHJZE ( Altarnate )
Research, Designs and Standards Organization
( Ministry
JOINT DIRECTOR STANDARDS ( B & S )/CB-I
of Railways ), Lucknol.7
J~~INT DIRECTOR
ST,\NI)ARD~ ( B 8; S )/CB-II ( Allcrnate )
Indian Hume Pipes Company Limited, Bombay
SHHI N. G. JOSHI
Roads
Wing
( Ministry
of Transport ), Department
r,f
Snnr R. L. Ka~oou
Surface Transport, New Delhi
SHIRI R. K. SAXENA (Akcmatc)
1s8041:1990
RcpIumt~g
Maabtrs
Dn A. K. MULLI~S
SHBI G. K. MAJUMDAR
Sam P. N. MEHTA
Sam S. K. MATH-
SBRI
Nrarr~
( Ahmatr )
Development
Commissioner
( Ministry of Industry )
SINoR
SHRX S. S. MIQLANI
N. PAL
( Altmatr )
SBBI s.
DR
SRIU S. S. BEHRA
MOKAN RAI
Engineer-in-Chiefs
(Altnnatr)
Industry,
Calcutta
New Delhi
Cement Corporation
SEORETABY
SHRI K. R. SU~A
( Altnnatr )
SIJPSBINTENDINQ
EN~INEEI~( DIC~I~NE)
E~IYUTIVE ENGIN( SMD DWISXON) ( Altcrnatr )
( Allmutr
Private Limited,
RA~ANA
Da K. C. NABANO ( Altmutr )
SHRI G. RAMDA~
SEBI T. N. SUBBA RAO
SHRI S. A. REDDI ( Altrmorr )
Da M. RAXAIAX
DB A. G. MADHAVA RAO ( Ahmatr
SHSI A. U. RIJESIN~EANI
Sri=1 C. S. SHABMA( A&mate)
Cement
De S. S. RE~SI ( Altematr )
Sam A. V.
for
Government
Gannon Dunkerley
of Tamil Nadu
New Delhi
& Company
Ltd, Bombay
Mcmbn )
sar6tary
Saar N. C. BAT~DYOPADHYAY
Joint Director ( Civ Engg ), BIS
Cement,
Pozzolana
and Cement
Additives
Comma
DR H. C. VI~VEWARAYA
Subcommittee,
BDC
2 : 1
and
Building
Materials,
ManbrrJ
Da A. K. MVLLIOK
( Altnnatu to Dr H. C. Visvesvaraya )
DR ( SE~IMATI) S. LAXMI
Sasr S. K. BANEBJGB
National Test House, Calcutta
Directorate General of Technical Development, New Delhi
SH~I N. G. BASAK
SHEI T. MADNESHWAB ( Al&mate )
Cement Manufacturers Association, Bombay
SHRI SO~NATH BANERJEE
Irrigation Department, Government of Punjab
CEZIEFENQINEER ( RESEAIUJH-CUM-DIRECTOR)
RESEABOHOFFICER ( CT ) ( Alternate )
Gujarat Engineering Research Institute, Vadodara
Sam N. B. DESAI
SERI J. K. PATEL ( Altrrnatc )
Maharashtra Engineering Research Institute, Nasik
DIHECTO~L
REEEAIZCHOFBICF.R ( Alternate )
Central Water Commission, New Delhi
DI~ECTOIZ ( C C MDD II )
DEPUTY DIRECTOR (C & MDD II ) ( Altcrmtc )
Shree Digvijay Cement Company Ltd, Bombay
SHRI R. K.. GATTANI
SRRI R. K. VAISHNAVI ( Altarnatr )
National Buidings Organization,
New Delhi
Sour J. SEN GUPTA
Associated Cement Companies Ltd, Bombay
Saar P. J. JAOOS
Da A. K. CEATTERJEE ( Al&n&s )
Research, Designs and Standards Organization, Lucknow
JOL.YTDIRRCTOR, STANDARDS ( B & S )/CB-I
JOINT DIRECTOR, STANDXXDS ( B & S )/C&II ( Afternuts )
Roads Wing ( Ministry
of Transport ), Department of
San1 R. L. Ka~oon
Surface Transport, New Delhi
SHRI R. K. DATTA ( Alternate)
Ksso41:1990
R@MIltittg
Mom&s
SHRXW.N.KABODB
SEBIR. KVNJXTHAPATTAM
SHBIG.K. MAJUMDAR
SHBX~.p.h%OHIDBEl
S~BINIBVALSINQE
SnBr S. S. &~IQLANI(A~&Iuu~)
SHBI Y. R. PEULL
sNB;-=;.R;E,yA
(dt#md8)
DaK.C.
N&o
( Altmatr )
COL V. K. Rae
Sam.N.
S. GALANDI
( Altutt& )
SIIBIS. A. REDDI
DR S. S. Rsnar
Da IB~IIAD MA~OOD (Alls~tr
)
SHBS A. U. RIJE~~NGIIANI
i&B1 M.P.SrNoB
SU?LBINTINDINO ENOINIEB (D)
S~NIOB Dss~orr Cmrr
ENQINBBB ( GENEBAL
SIBI L. SWABOOP
SHBI H. BEATTACEABYA ( Altnnots)
Sarr V.M. WAD
Hindustan
Construction
Company
Ltd, Bombay
Chettinad Cement Corporation
Ltd, Poliyur, Tarnil_ Nadu
Has itaa Djeees
Consultancy
Corporatton
( India)
Ltd,
K
Central Warehousing
Corporation,
New Delhi
Development
Commissioner
for Cement Industry ( Ministry
of Industry )
Central
Road
Dalmia
Cement
Research
( Bharat
Engineer-in-Chiefs
Institute
Branch,
Army
Headquarters
( CSIR
), Roorkee
Cement Cornoration
of India Ltd. New De&i
Federation
k Mini Cement Plant& New Delhi
Public Works Department,
Government
of Tamil
) ( Alwnut~ )
Orissa
Bhilai
Cement
Ltd,
New Delhi
Nadu
Bureau of Indian
Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.
Copyright
Amendments
Date of Issue
Amend No.
BUREAU
OF INDIAN
STANDARDS
Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002
Telephones: 323 01 31,323 33 75,323 94 02
Regional Offices:
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BANGALORE.
BHOPAL. BHUBANESHWAR.
COIMBATORE.
FARIDABAD.
GHAZIABAD.
GUWAHATI.
HYDERABAD.
JAIPUR.
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PUNE. THIRUVANANTHAPURAM.
Printed by Reprography Unit, BIS, New Delhi
9.2.2 When cement is intended for export and if the purchaser so requires,
packing of cement may be done in bag other than those given in 9.2 and 9.2.1
with an average net mass of cement per bag as agreed to between the purchaser
and the manufacturer.
9.2.2.1 For this purpose the permission of the certifying authority shall be
obtained in advance for each export order.
, 9.2.2.2 The words FOR EXPORT and the average net mass of cement per bag
shall be clearly marked in idelible ink on each bag.
932.3 The packing material shall be as agreed to between the supplier and the
purchaser.
9.2.2.4 The tolerance requirements for the mass of cement packed in bags shall
be as given in 9.2.1.1 except the average net mass which shall be equal to or more
than the quantity in 9.2.2.
( Page 4, clause B-l.2 ) toMeSI.
(CED2)
Reprography
Substitute the
9.23 When cement is intended for export and if the purchaser so requires,
packing of cement may be done in bags or in drums with an average net mass
of cement per bag or drum as agreed to between the purchaser and the
manufacturer.
9.2.2.1 For this purpose the permission of the certifying authority shall be
obtained in advance for each export order.
9.2.2.2 The words FOR EXPORT and the average net mass of cement per
bag/drum shall be clearly marked in indelible ink on each bag/drum.
933.3 The packing material shall be as agreed to between the manufacturer
and the purchaser.
932.4 The tolerance requirements for the mass of cement packed in
bags/drum shall be as given in 9.2.1.1except the average net mass which shall
be equal to or more than the quantity in 9.23.
(CED2)
Reprography Unit, BIS, New Delhi, India
AMENDMENT
IS -8041: F;;EzPID
-
(Second Revision)
Substitute net mass for
standard.
(CED2)
Reprography Unit, BIS, New Delhi, India
AMENDMENT
--i
J...