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CHECK FOR PADEYE

PROJECT: NASR PHASE 1 DEVELOPMENT PROJECT


DOC. NO.: AD127-457-G-08801

CONTRACT No. : 143710

REF.: WHT-1 MAIN ACCESS DECK LIFTING ANALYSIS


PREP. : KVN

CHKD.: VSK

DATE : 31.03.13

DATE : 31.03.13

Design Code Check


A

Date :
APPD.: PAT
DATE: 31.03.13

AISC 360-05, ASD

INPUT PARAMETERS
"Fsl"
"Lf1"
"Lf2"
"Lf3"
"W"
"E"
"Fy"
"Fu"
"Fywa"
""
"Wv"
"Wh"
"Fslb"
"dsl"
"Fsla"

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Diameter of the shackle pin


Diameter of pinhole (Minimum) =Dp+2 for Dp<50, Dp+4 for Dp>50
Diameter of pinhole (Maximum) =1.04 x Dp
Thickness of Main plate
Thickness of Cheek plate
Thickness of Shim plate
Radius of Main plate
>1.75*Dp

"Dp"
"Dh"

Radius of Cheek plate

"r2"

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Maximum Factored Static Sling force as per analysis


Design Load Factor
Dynamic effect factor
Skew factor
Total Load on Padeye
=Fsl*Lf1*Lf2*Lf3
Modulus of Elasticity
Yield Strength of material
Ultimate tensile strength of material
Yield Strength of weld, E70XX
Inclination of sling, with respect to Horizontal
Vertical load on padeye
Horizontal load on padeye
Minimum Sling Breaking Load =5*Fsl
Select heavy duty Cable laid sling with dia
Selected Minimum Breaking load

Rev : A

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981.00
1.05
2.00
1.10
2266.11
2011050.00
345.00
460.00
345.00
68.00
2101.10
848.90
4905.00
300.00
600000.00
Safe

KN

KN
kg/mm2
N/mm2
N/mm2
N/mm2

degree
kg
kg
kg
mm
kg

DESIGN PARAMETERS

>1.5*Dp

"t1"
"t2"
"ts"
"r1"

133.00
137.00
138.32
40.00
40.00
30.00
250.00
Safe
210.00
Safe
170.00
250.00
230.00
30.00
200.00
187.00
120.00

mm
mm
mm
mm
mm
mm
mm

300000.00
300000.00
Safe

kg
kg

mm

Radius of Shim plate


"rs"
:
mm
Center height of the padeye plate
"h"
:
mm
Stiffener width
"B"
:
mm
Stiffener thickness
"T"
:
mm
Stiffener height
"H"
:
mm
Width of Jaw opening
Bj
:
mm
Total Plate thickness
"tto"
:
mm
Derating due to jaw width to padeye thickness ratio
Shackle rated capacities will be reduced if the padeye thickness is less than 80% of the shackle jaw width
Padeye thick/Jaw width
:
0.64
Derating factor
:
1.00
100% capacity

50%capacity
0.00

0.80

Padeye thickness/Jaw width

Minimum Select Crosby Shackle SWL


Selected Crosby Shackle SWL, Model Type G-2130

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CHECK FOR PADEYE


PROJECT: NASR PHASE 1 DEVELOPMENT PROJECT
DOC. NO.: AD127-457-G-08801

CONTRACT No. : 143710

REF.: WHT-1 MAIN ACCESS DECK LIFTING ANALYSIS


PREP. : KVN

CHKD.: VSK

DATE : 31.03.13

DATE : 31.03.13

APPD.: PAT
DATE: 31.03.13

Rev : A

SAFETY FACTORS
Safety Factor for Tension
Safety Factor for bearing
Safety Factor for flexure
Safety Factor for beam Shear
Safety Factor for pull out shear
Safety Factor for shear yielding
Safety Factor for weld ( on Unfactored load)

AISC J4-1
AISC J7-1
AISC F1
AISC G1
AISC J4-4
AISC J4-3

Allowable axial Stress, =Fy/t


Allowable bearing Stress, =1.8*Fy/br
Allowable bending Stess, = Fy/b
Allowable beam Shear Stess, = 0.6*Fy/v
Allowable pull-out Stess,
= Minimum of 0.6*Fu/v1 and 0.6*Fyv2
Allowable Tensile stress
Allowable Stress for weld

Fa
AISC J4-1
Fb
AISC J7-1
Fip or Fop
AISC F1
Fv
AISC G1
Fv1
AISC J4-4
AISC J4-1

t
br
b
v
v1
v2
w

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1.67
2.00
1.67
1.67
2.00
1.50
2.00

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206.59
310.50
206.59
206.59
138.00

N/mm2
N/mm2
kg/mm2
kg/mm2
kg/mm2

Ft
Fwa

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:

206.59
172.50

kg/mm2
kg/mm2

"Ab"
"Sb"

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15960.00
0.14
0.00
UC<1.0, Safe

mm2
N/mm2

"As"
"Ss"

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37160.00
0.06
0.00
UC<1.0, Safe

mm2
kg/mm2

CHECK FOR BEARING STRESS


Actual Bearing area = Dp*(t1+2t2)
Actual Bearing Stress = W / Ab
Unity Check, UC= Sb/Fb

Date :

CHECK FOR PULLOUT SHEAR STRESS


Actual Shear area = 2(r1-Dh/2)t1+4(r2-Dh/2)t2
Actual Shear stress = W / As
Unity Check, UC= Ss/Fv1

CHECK FOR PADEYE


PROJECT: NASR PHASE 1 DEVELOPMENT PROJECT
DOC. NO.: AD127-457-G-08801

CONTRACT No. : 143710

REF.: WHT-1 MAIN ACCESS DECK LIFTING ANALYSIS


PREP. : KVN

CHKD.: VSK

DATE : 31.03.13

DATE : 31.03.13

Date :
APPD.: PAT
DATE: 31.03.13

Rev : A

CHECK FOR TEAROUT FAILURE


a
b
c
d

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100.00
60.00
60.00
60.00

For Section -
Rn1=[0.6*Fy*(a+pi/2*r2)*t1)+1.0*Fu*(b*t1)/1]
Rn1
Available Strength
:
2331650.33

kg

Rn2=[0.6*Fy*(b+pi/2*r2)*t1)+1.0*Fu*(a*t1)/1]
Rn2
Available Strength
:
2534050.33

kg

Available Strength,Minimum of Rn1 & Rn2


:
2331650.33
Required Strength
:
2266.11
Unity Check, UC
:
0.00
UC<1.0, Safe
For Section -
Rn3=[0.6*Fy*(c+d)*t1)+1.0*Fu*(pi*r2*t1))/1]
Rn3
Available Strength
:
7063157.01
Unity Check, UC
:
0.00
UC<1.0, Safe
G

mm
mm
mm
mm

kg
kg

kg

CHECK FOR TENSILE STRESS


Tensile Stress at Pin Hole location
Area resisting tensile stress = 2(r1-Dh/2)t1+4(r2-Dh/2)t2
Tensile stress = W / At
Unity Check, UC= St/Ft

"At"
"St"

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37160.00
0.06
0.00
UC<1.0, Safe

mm2
kg/mm2

"Ate"
"Ste"

:
:

20000.00
0.11
0.00
UC<1.0, Safe

mm2
kg/mm2

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113.31
63501666.67
115.00
552188.41
28326.38
0.05
0.00
UC<1.0, Safe

Tensile Stress at Bottom Section


Area resisting = t1 * 2r1
Tensile stress = Wv / Ate
Unity Check, UC = Ste/Ft

CHECK FOR OUT BENDING STRESS


Out-of Plane Bending
Assuming 5% of Sling load in the lateral direction for out-of plane loading
Out of plane load = 0.05*W
"Wout"
"Ixx"
MOI of the padeye = (2r1)*t1^3/12+T*B^3/6
Max distance from nuetral axis = B/2
"y"
Section Modulus of the padeye = Ixx/y
"Zout"
"Mout"
Bending moment at the bottom section = Wout * h
Bending stress = Mout / Zout
"Sb-out"
Unity Check , UC = Sb-out/Fop

kg
mm4

mm
mm3

kg.mm
kg/mm2

CHECK FOR PADEYE


PROJECT: NASR PHASE 1 DEVELOPMENT PROJECT
DOC. NO.: AD127-457-G-08801

CONTRACT No. : 143710

REF.: WHT-1 MAIN ACCESS DECK LIFTING ANALYSIS


PREP. : KVN

CHKD.: VSK

DATE : 31.03.13

DATE : 31.03.13

Date :
APPD.: PAT
DATE: 31.03.13

Rev : A

In Plane Bending
Bending Moment = Wh*h
MOI of the padeye = (2r1)^3*t1/12+T^3*B/6+2*(T*B)*(r1+T/2)^2
Max distance from neutral axis = r1+T
Section Modulus of the padeye = Iyy/x
Bending Stress = Min / Zin
Unity Check, UC = Sb-in/Fip

"Min"
"Iyy"
"x"
"Zin"
"Sb-in"

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212224.94
kg.mm
mm4
1386806666.67
280.00
mm
mm3
4952880.95
kg/mm2
0.04
0.00
UC<1.0, Safe

Combined Axial and Bending


(Ste/0.6Fy) + (Sb-out/0.66Fy) + (Sb-in/0.66Fy) <= 1

0.00
UC<1.0, Safe

Check for equivalent Stress

Total axial stress in x-direction = Sb-in + Sb-out + Ste

sxx

0.20

kg/mm2

Total axial stress in y-direction = Wh/((h-Dh/2)*t1)

syy

0.12

kg/mm2

Shear Stress = Wh/(2r1*t1)

0.04

kg/mm2

Von-Mises Equivalent Stress

t
seq

Err:502

kg/mm2

Allowable equivalent Stress = 0.6*Fy

sall

207.00
Err:502
Err:502

kg/mm2

"tw"
"n"
"Wc"
"Ac"
"Sact"
"Sall"

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16.00
0.70
755.37
14778.05
0.07
0.00
UC<1.0, Safe

mm

CHECK FOR FILLET WELD OF CHEEK PLATE WITH MAIN PLATE


Size of Fillet Weld
Weld Efficiency for fillet weld
Shear load taken by cheek plate = W*t2/(t1+2*t2)
Area resisting shear = 2**r2*tw*0.7
Shear stress on the weld = Wc/(Ac*n)
Unity Check, UC = Sact/Fip

kg
mm
kg/mm2