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1. ABSTRACT
Concrete is the broadly used construction material in civil engineering
industry due to its tremendous properties like high structural strength and stability. The
demand and cost of cement is growing day to day, so investigators are looking for
supplementary materials with the main objective of reducing solid waste disposal problem,
by using waste as supplementary by maintaining the same properties or by enhancing the
properties by using selected materials.
In this study, an attempt has been made to study the effect on mechanical and
durability properties of M25 grade concrete made with replacement of cement with Ground
Granulate Blast Furnace Slag (GGBS), (0%, 10%, 20%, 30% and 40%). After the optimum
content of GGBS found, for the replacement of cement then Steel fiber in different
percentages (0%, 0.5%, 1%, 1.5% and 2%) and glass fibers in different percentages (0%,
0.1%, 0.2%, 0.3%, 0.4%) is added.
For each set of fibers, mechanical properties were studied by performing
Compression test for Cubes, Flexural test for beams and Split Tensile test for cylinders and
durability properties were studied by performing sulphate attack test cubes.
KEYWORDS: GGBS, Steel Fiber, Glass Fiber, Cement, Coarse Aggregate, Fine
Aggregate.
2.INTRODUCTION
1
GROUND GRANULATED BLAST SLAG (GGBS ): GGBS is not a new product. It has
already proven itself reliably in its use all over the world since the mid 1800s. Thirty-eight
years after the patent for Portland cement was first lodged by John Aspdin in 1824, Emil
Langin discovered GGBS cement. By 1865, commercial production of lime activated GGBS
had commenced in Germany and by 1880 GGBS was being used with Portland cement as the
activator. In 1889 it was used for construction of the Paris Metro. The United States
commenced production of slag cements in 1896.
Since then Europe, with its many blast furnaces and steel industries has used GGBS
extensively in all manner of structures. By 1914, GGBS was being manufactured in Scotland.
BS 146 was published in 1923 followed by BS 6699 in 1986 for GGBS. In Britain, over 2
million tons of GGBS is used every year. GGBS is also widely used by the cement and
concrete industries in continental Europe, with some 17.7 million tones now being used
annually. GGBS is specified for its many technical advantages and as a means of reducing the
environmental impact of the production of Portland cement.
FIBERS REINFORCED CONCRETE: Fibre Reinforced Concrete can be defined as a
composite material consisting of mixtures of cement, mortar or concrete and discontinuous,
discrete, uniformly dispersed suitable fibres. Continuous meshes, woven fabrics and long
wires or rods are not considered to be discrete fibres FRC increases the tensile strength of the
concrete, it reduce the air voids and water voids the inherent porosity of gel. It increases the
durability of the concrete. Fibres such as graphite and glass have excellent resistance to creep.
The addition of small closely spaced and uniformly dispersed fibres to concrete would act as
crack arrester and would substantially improve its static and dynamic properties.Fibre
reinforced concrsete is in use since many years in India, but the structural applications are
very much limited. However, its application is picking up in the recent days
TYPES OF FIBERS: The following are the different types of fibers that can be used in
FRC,
a. Steel fibers
b. Glass fibers
c. Synthetic fibers
d. Carbon fibers
e. Nylon fiber
STEEL FIBER: Steel fiber-reinforced concrete is basically a cheaper and easier to use form
of rebar reinforced concrete. Rebar reinforced concrete uses steel bars that are laid within the
liquid cement, which requires a great deal of preparation work but make for a much stronger
concrete. Steel fiber-reinforced concrete uses thin steel wires mixed in with the cement.
Diameter varying from 0.3-0.5mm and Length varying from 35-60mm
Improved ductility
Reduced crack widths and control of crack widths thus improving durability
Increases ductility.
Decreased permeability.
PROPERTIES
IMPROVEMENT OVER
ORDINARY CONCRETE
DUCTILITY
5 TO 10 TIMES
IMPACT RESISTANCE
100 TO 200%
80 TO 120%
SHEAR STRENGTH
50 TO 100%
BEARING STRENGTH
50 TO 100%
ABRASION RESISTANCE
SEVERAL TIMES
GLASS FIBER: Glass fiber is formed when thin strands of silica-based or other formulation
glass are extruded into many fibers with small diameters suitable
for textile processing. The technique of heating and drawing glass into fine fibers has
been known for millennia; however, the use of these fibers for textile applications is
more recent. Until this time, all glass fiber had been manufactured as staple (that is,
clusters of short lengths of fiber).
COMPOSITION: E-CR-glass (Electrical/Chemical Resistance; alumino-lime silicate with
less than 1% w/w alkali oxides, with high acid resistance)
USE: E-glass ("E" because of initial electrical application), is alkali free, and was the first
glass formulation used for continuous filament formation. It now makes up most of the
fiberglass production in the world, and also is the single largest consumer of boron mineralsk
globally. It is susceptible to chloride ion attack and is a poor choice for marine applications
Fiber
type
Tensile
strength
(MPa)[11]
Compressive
strength
(MPa)
Density
(g/cm3)
Thermal
expansion
(m/mC)
E-glass
3445
1080
2.58
5.4
Softening T Price
(C)
($/kg)
846
~2
3. REVIEW OF LITERATURE
Santosh Kumar Karri, G.V.Rama Rao, P.Markandeya Raju (2015) [1] studied the Strength and
Durability Studies on GGBS Concrete. In this investigating characteristics of M20 and M40
grade concrete with partial replacement of cement with ground granulated blast furnace slag
(GGBS) by replacing cement via 30%, 40%, 50%. The cubes, cylinders and prisms are tested
for compressive strength, split tensile strength, flexural strength. Durability studies with
sulphuric acid and hydrochloric acid were also conducted. The compressive strength, flexural
strength and split tensile strength of concrete increased when cement is replaced by GGBS
for both M20 and M40 grade of concrete. At 40% replacement of cement by GGBS the
concrete attained maximum compressive, flexural and split tensile strength for both M20 and
M40 grade of concrete.The compressive strength values of acid effected concrete decreases
on comparison with of normal concrete, but the effect of acid on concrete decreases with the
increase of percentage of GGBS. At 40% replacement of GGBS the resistance power of
concrete is more. The compressive strength values of GGBS concrete effected to HCl were
greater than the GGBS concrete effected to H2SO4. The effect of HCl on strength of the
concrete is lower than the effect of H2SO4 on strength of the concrete.
Arvind b. nakum, vatsal n patel,vishal b. patel (2015) [2] studied the
experimental study on mechanical and durability properties of high strength concrete
incorporating ggbs and steel fibers effect on mechanical and durability properties of M50
grade concrete made with replacement of cement with Ground Granulate Blast Furnace Slag
(20%,30% and 40%) by weight and the addition of Steel Fiber in different percentages
(1.5%,2% and 2.5%). The concrete mixture with 30% GGBS and 2% steel fiber has the
highest compressive strength, flexural strength and split tensile strength performance at all
ages in comparison with all variations including non-fibers control Concrete. In terms of
durability test in sulphate attack and acid attack, concrete with 30% GGBS and 2% steel fiber
gave better results for 28, 56 & 90 days compared to control and other mix. Hence the
optimum value is achieved for 30%GGBS and 2% addition of steel Fibers. GGBFS can be
utilised as a mineral admixture in concrete due to economical and environmental benefits,
without any compromise with its performance.
avinash gornale*,s ibrahim quadri, mehmood quadri, syed md
akram ali, syed shamsuddin hussaini .(2012) [3] studied the Strength
Aspects of Glass Fibre Reinforced Concrete effect on Compressive, Flexural and Split tensile
strength of various grades of Glass fibre reinforced concrete mixes were compared with
ordinary concrete mixes of M-20, M-30 and M-40 grades of concrete. It has been observed
that the workability of concrete decreases with the addition of Glass Fibres. But this difficulty
can be overcome by using plasticizers or super-plasticizers. The increase in Compression
strength, Flexural strength, Split tensile strength for M-20, M-30 and M-40 grade of concrete
at 3, 7 and 28 days are observed to be 20% to 30%, 25% to 30% and 25% to30% respectively
when compared with 28 days strength of Plain Concrete It has been also observed that there
is gradual increase in early strength for Compression and Flexural strength of Glass Fibre
Reinforced Concrete as compared to Plain Concrete, and there is sudden increase in ultimate
strength for Split tensile strength of Glass Fibre Reinforced Concrete as compared to Plain
Concrete.
STEEL FIBER
CUBES
CYLINDERS
BEAMS
0%
18
0.5%
18
1%
18
1.5%
18
2%
18
GRADE OF
CONCRETE
M25
GLASS FIBER
CUBES
CYLINDERS
BEAMS
0.1%
18
0.2%
18
0.3%
18
0.4%
18
Fig : GGBS
CHEMICAL COMPOSITION OF GGBS
Ecocem GGBS comprises mainly of CaO, SiO2, Al2O3, MgO, it contains
less than 1% crystalline silica, and contains less than 1 ppm water soluble chromium
IV. It has the same main chemical constituents as ordinary Portland cement, but in
different proportions.
Chemical Constituent
CaO
SiO2
AI2O3
MgO
Portland
65%
20%
5%
2%
GGBS
40%
35%
10%
8%
Off-white powder
1.01.1 tonnes /m3
1.21.3 tonnes /m3
2.852.95
400600 m2/kg Blaine
50mm
0.1mm
500
Specific gravity tests for coarse and fine aggregates are conducted and the test results
obtained are as follows:
S. No
Particulars of test
Test results
2.6
2.67
2.85
Sieve analysis
Zone II
10
Date of Casting
Date of testing
7 days
28 days
90 days
8/1/15
15/1/16
11/2/16
11/3/16
18/3/16
8/4/16
9/6/16
1.5
11/3/16
18/3/16
8/4/16
9/6/16
12/3/16
19/3/16
9/4/16
10/6/16
Glass
Fiber
%
Date of Casting
8/1/15
Date of testing
7 days
28 days
90 days
15/1/16
11/2/16
11
0.1
13/3/16
21/3/16
11/4/16
12/6/16
0.2
13/3/16
21/3/16
11/4/16
12/6/16
0.3
14/3/16
21/3/16
11/4/16
12/6/16
7. MIX DESIGN
Mix is designed basing on IS method and the ingredients will be batched on volumetric basis.
Puzzolonic material is used as partial replacement/addition to any of the ingredients by using
above material light weight aggregate concrete of M25 grade will be manufactured and tested
for strength, durability properties. Mix design can be defined as the process of selecting
suitable ingredients of concrete and determining their relative proportions with the object of
producing concrete of certain minimum strength and durability as economically as possible.
Mix design for each set having different combinations are carried out by using IS:10262 2009method. The mix proportion obtained for normal M25 grade concrete is 1: 1.87 :
3.2.with a water-cement ratio of 0.42
OBJECTIVE:
The main objects of concrete mix design are:
1. To achieve the stipulated minimum strength and durability
2. To make the concrete in the most economical manner
Design of concrete mix requires complete knowledge of the various properties of the
constituent materials, the implication in case of change on these conditions at the site, the
impact of properties of plastic concrete on the hardened concrete and complicated interrelationship between the variables. These strength results will be compared with conventional
concrete results.
8. WORK DONE WITH MIX PROPORTIONS:
Grade
Cement
Fine
aggregate
Coarse
aggregate
Water
W/C ratio
Units
kg/m3
kg/m3
kg/m3
Liters
kg/m3
M25
442
664.8
1181.9
186
0.42
MIX DESIGN
No of cubes
casted = 3
3/12/15
7 DAYS TEST
MPa
10/12/15
Strength obtained=
42.51
45.61
43.25
Cement
Fine
aggregate
Coarse
aggregate
Water
W/C ratio
Units
kg/m3
kg/m3
kg/m3
Liters
kg/m3
M25
410.4
653.01
1140.9
172
0.42
DATE
MIX DESIGN
No of cubes
casted = 3
7 DAYS TEST
MPa
9/12/15
17/12/15
28 DAYS TEST
MPa
Strength obtained=
24.82
25.02
24.56
11/1/16
Strength obtained =
36.98
35.21
37.12
The average strength 7 & 28 days of the 3 specimens casted is 24.8 Mpa
&36.43 Mpa
WORK DONE FOR CONVENTIONAL TRAIL MIX3:
Grade
Cement
Fine
aggregate
Coarse
aggregate
Water
W/C ratio
Units
kg/m3
kg/m3
kg/m3
liters
kg/m3
M25
364.9
685.3
1197.08
153.26
0.42
13
DATE
MIX DESIGN
No of cubes
casted = 3
8/1/16
15/1/16
7 DAYS TEST
MPa
28 DAYS TEST
MPa
Strength obtained=
21.82
21.60
22.43
11/2/16
Strength obtained =
33.98
32.56
32.08
The average strength 7 & 28 days of the 3 specimens casted is 21.95 Mpa
&32.88 Mpa
GGBS OPTIMUM
The mix proportions with partial replacement of OPC with 0%, 10%, 20%, 30% and 40%
of GGBS are calculated.
S.NO
% OF GGBS
COMPRESSIVE
STRENGTH MPa
7 days strength
28 days strength
21.92
32.84
10
22.81
34.27
20
23.7
35.55
30
24.01
35.98
40
21.62
32.46
RESULT OF GGBS:
At 0%, 10%, 20%, 30% and 40% replacement of GGBS in the cement. As by mix at 30%
optimum value of GGBS found.
MIXING: The cement is then mixed with the other ingredients: aggregates (sand, gravel, or
crushed stone), admixtures, fibers, and water. Aggregates are pre-blended or added at the
ready-mix concrete plant under normal operating conditions. The mixing operation uses
rotation or stirring to coat the surface of the aggregate with cement paste and to blend the
other ingredients uniformly. A variety of batch or continuous mixers are used
COMPACTING: The testing cube specimens are made as soon as possible after mixing and
in such a manner to produce full compaction of the concrete with neither segregation nor
excessive bleeding, after compacting cubes filled with concreting.
15
CURING: The test specimens are stored in a place free from vibration in moist air of at least
90% relative humidity and at a temperature of 27o2oC for 24 hours from the time of addition
of water to the dry ingredients. After this period, the specimens are marked and removed
from the moulds.
TEST RESULTS
GGBS %
% OF STEEL FIBER
7days
COMPRESSIVE
STRENGTH
30
21.92
30
23.77
30
1.5
25.55
30
24.66
16
GGBS %
% OF GLASS
FIBER
7days
COMPRESSIVE
STRENGTH
30
21.92
30
0.1
23.33
30
0.2
24.22
30
0.3
24.44
Steel
Fiber %
Durability
HCL
28 days
90 days
H2SO4
28 days
90 days
28 days
90 days
6/4/2016
4/6/2016
6/4/2016
4/6/2016
8/4/16
9/6/16
1.5
6/4/2016
4/6/2016
6/4/2016
4/6/2016
8/4/16
9/6/16
7/4/2016
5/6/2016
7/4/2016
5/6/2016
9/4/16
10/6/16
Glass Fiber
%
Durability
HCL
28 days
90 days
H2SO4
28 days
90 days
28 days
90 days
0.1
6/4/2016
4/6/2016
6/4/2016
4/6/2016
11/4/16
12/6/16
0.2
6/4/2016
4/6/2016
6/4/2016
4/6/2016
11/4/16
12/6/16
0.3
7/4/2016
5/6/2016
7/4/2016
5/6/2016
11/4/16
12/6/16
Fiber
%
Date of Casting
Date of testing
7 days
G.F2.5
11/4/2016
17/4/2016
17
28 days
14/5/2016
90 days
31/6/2016
&
S.F0.4
Strength parameters:
Durability Parameters Two acids HCL & H2SO4 of 1% & 5% quantity is mixed
with water
12. REFRENCES:
1. Santosh Kumar Karri, G.V.Rama Rao, P.Markandeya Raju (2015) [1]
Durability Studies on GGBS Concrete.
5. experimental study on steel fiber reinforced concrete for m-40 grade a.m. shende, a.m.
pande, m. gulfam pathan
6. IS 456:2000
7. IS 10262:2009
18
19