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Microprocessor Controller
OM Operators Manual
QUICK START
INSTRUCTIONS
FOR INITIAL START-UP,
SEE SECTION 3.3.
Notice
This document contains information protected by copyright. All rights are reserved. The owner of the equipment
for which this manual is written may photocopy the contents of this manual for internal use only. No part of this
document may be photocopied, reproduced, or translated into another language for use by anyone other than
the owner of the equipment for which this manual is written without the prior written consent of STULZ Air
Technology Systems, Inc. (STULZ).
This document contains confidential and proprietary information of STULZ Air Technology Systems, Inc. Distributing
or photocopying this document for external distribution is in direct violation of United States copyright laws and
is strictly prohibited without the express written consent of STULZ.
Unpublished rights reserved under the copyright laws of the United States and of other countries.
Other brands and trade names are trademarks of their respective owners.
2009 by STULZ Air Technology Systems, Inc.
Printed in the United States of America.
All rights reserved.
STULZ Air Technology Systems, Inc.
1572 Tilco Drive
Frederick, MD 21704
USA
Table of Contents
1.0
1.1
1.2
1.3
2.0
2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.3
2.3.1
2.3.2
2.3.3
2.4
2.4.1
2.4.2
2.4.3
2.4.4
3.0
3.1
3.2
3.2.1
3.2.2
3.2.3
3.3
3.4
3.5
3.6
3.6.1
3.6.2
3.6.3
4.0
4.1
4.2
4.2.1
4.3
4.4
4.4.1
4.5
4.5.1
GENERAL INFORMATION
Forward.................................................... 1
Safety Summary ....................................... 1
Warnings and Cautions ............................ 1
DESCRIPTION
General .................................................... 2
Features ................................................... 2
Field Configurable .................................... 2
Password Protection ................................ 2
Restorable Setpoint Parameters ............... 2
Weekly Timer Feature .............................. 2
A/C Grouping/pLAN Operation ................ 3
BMS Interface .......................................... 3
User Interface Display Panels..................... 3
Small Bezel Display Panel .......................... 3
Large Bezel Display Panel .......................... 4
Touch Screen Display Panel ....................... 4
Controller I/O Modules ............................. 4
GEN1 Controller I/O Module Layout.......... 4
GEN2 Controller I/O Module Layout.......... 5
Expansion I/O Modules ............................. 5
Constant Contact UPS Module ................. 5
START-UP
Navigating Controller Screens ................... 6
Password Authorization Levels ................. 7
Password Protected Screens ..................... 7
Wrong Password Screen .......................... 8
Setting The Passwords ............................. 8
Starting the A/C System............................ 8
Setpoint Adjustment................................. 9
Saving and Restoring Parameters ............ 10
Alarms ................................................... 10
Summary Alarm...................................... 10
Customer Alarms.................................... 11
Custom Alarms ...................................... 11
OPERATION
General .................................................. 12
Temperature/Humidity Sensors................ 12
Economizer Air Sensors .......................... 12
Control Signals ....................................... 12
Temperature/Humidity Control ............... 12
Dewpoint Control................................... 12
Operating Configurations ....................... 13
Cooling .................................................. 13
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4.5.2
4.5.3
4.5.4
4.5.5
4.6
4.6.1
4.6.2
4.6.3
4.6.4
4.7
4.8
4.9
4.10
4.11
5.0
MENU SCREENS
5.1
5.2
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.4
5.4.1
5.4.2
5.4.3
5.5
5.5.1
5.5.2
5.5.3
5.5.4
5.5.5
5.5.6
5.5.7
5.5.8
5.5.9
5.5.10
5.5.11
5.5.12
5.5.13
6.0
6.1
6.2
6.2.1
6.3
ECONOMIZER OPERATION
Economizer Information Menu Screens ..... 38
Economizer Service Menu Screens .......... 39
Economizer Test...................................... 39
Enabling Economizer Operation .............. 40
i
7.1
7.2
7.3
8.0
Work Groups.......................................... 41
Setting up a Work Group ....................... 42
BMS Communication.............................. 52
8.1
8.2
8.3
8.4
9.0
9.1
PRODUCT SUPPORT
9.2
9.3
9.4
10.0
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
LIST OF TABLES
Table 1
ii
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CAUTION
Prior to operating the unit, read and understand
all instructions, recommendations and guidelines
contained within this manual.
CAUTION
All adjustments, maintenance and/or repairs must
be performed by a qualified technician.
NOTE
We recommend contacting STULZ Product Support
for assistance with adjusting or servicing your A/C
unit.
WARNING
If a fault occurs when operating the A/C unit or
adjusting control parameters, it must be corrected
immediately in accordance with the troubleshooting
instructions for the A/C unit.
CAUTION
Equipment may contain components subject to
Electrostatic Discharge (ESD). Before attempting to
mount or service these electronic devices, ensure
you have no charge built up by touching a ground
source. When possible, use a wrist-grounding strap
when working on or near electronic devices.
2.0 DESCRIPTION
2.1
General
E2
2.2
Features
2.2.1
Field Configurable
2.2.2
Password Protection
Access to the Info menu and Alarms log is allowed without the
use of a password. The controller is programmed to recognize
predetermined security levels before allowing access to display
screens containing critical variables. Three secured menu levels
(Control, Service and Factory) support unique passwords that
must be entered to access the menu screens so only authorized
personnel may perform modifications to the settings.
2.2.3
2.2.4
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2.2.5
2.2.6
2.3
Several user interface display panels are available for use with
E2 controllers. Your unit may be equipped with a large bezel
display panel typically mounted on the door of the A/C unit
or a small bezel display panel which may be door mounted
or remotely mounted to a wall or control panel. See the table
below for an overview of the interface display panels available
by STULZ A/C model number.
Display Panel
Small Bezel
Standard on
A/C Models
COS
MCS
Mini-space
OHS-OA
FCS
CFS
Large Bezel
Compact CW
BMS Interface
Large Bezel w/
Touch Screen
2.3.1
BACnet MS/TP
Modbus RTU
VFS
VFS-EC
Compact CWE
Optional on
A/C Models
OHS
COS
MCS
VFS
VFS-EC
Compact CWE
CFS
COS
MCS
Compact CW
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2.3.1.1
Contrast Adjustment
Press and hold the ( ) and (Prg) keys; then use the Up ( )
and Down ( ) keys to adjust the contrast.
2.3.1.2
KEY
Function Keys
FUNCTION
Accesses the active alarm screen(s)
Silences audible alarms
Resets active alarms in the alarm menu
Prg
Esc
cleared by pressing the alarm symbol again. This resets the A/C
system and turns the color in the status region back to blue.
2.3.3
2.4
2.3.1.3
2.3.2
Alarms
2.4.1
See Figure 2 for details of the GEN1 module layout. The item
numbers that follow coincide with the call-outs in Figure 2.
1.
2.
3.
4.
5.
6.
7.
When the A/C unit is on, a soft blue light illuminates the "Status"
region on the right side of the panel indicating normal operation.
If the color of the "Status" region changes to red, it indicates an
alarm condition. As with the small bezel display panel, an alarm
is acknowledged by pressing the alarm symbol on the round
keypad. After an alarm condition is corrected, the alarm can be
4
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2.4.3
1
2.4.4
9
2.4.2
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CAUTION
When the power supply to the equipment has
been shut off to service the unit, be aware that the
Constant Contact UPS module in the electric box
still contains stored electric power up to 32 Vdc.
This voltage will also be present in circuits that
are electrically common to the constant contact
module.
3.0
START-UP
3.1
3.1.1
Menu Selection
3.1.2
Menus
From the Main screen you may press the Program (Prg) key to select from among the five menus shown in Figure 4.
01/01/09 00:00:00
MAIN
SCREEN
00.0F
00%rh
dp 00.0F
Unit ON
MAIN MENU
Factory
INFO
Alarm Log
Press ( ) or ( ) Key
MAIN MENU
Info
ALARM LOG
Control
MENU SCREENS
INFO MENU
ALARM LOG
CONTROL MENU
SERVICE MENU
FACTORY MENU
(*Access is limited)
Press ( ) or ( ) Key
MAIN MENU
Alarm Log
CONTROL
LOOP DISPLAYS
Service
Press ( ) or ( ) Key
MAIN MENU
Control
SERVICE
Factory
Press ( ) or ( ) Key
MAIN MENU
Service
FACTORY
Info
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3.1.3
Display Variables
3.1.4
CLOCK
00:00
Date:
00/00/0000
Day:
XXXXXXX
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3.1.5
Modifiable Variables
SET CLOCK
Time:
CONTROL MENU
Alarm Set
Version
Time:
00:00
Date:
00/00/0000
Day:
XXXXXXX
Modifiable
Variable
3.2.1
Enter Password:
0
(Current
Security
Level)
Level:0
NOTE
If you request the Control menu and enter the
Service menu password, you are granted access
to both.
3.2.3
The initial passwords are set by the factory to 1 for the Control
menu and to 2 for the Service menu. Upon entering the
Service>Save Cfg menu, the operator is allowed to change
the passwords for the menus. If changed, from that point on
access may only be gained to that menu by personnel who
know the password.
3.3
00.0F
00%rh
dp 00.0F
3.2.2
Unit On
Wrong Password
Main Screen
Enter Password:
Level:0
** WRONG PASSWORD **
The WRONG PASSWORD message is displayed any time
an incorrect password has been entered and the Enter (
) key has been pressed. If the Wrong Password message
appears, use of the Enter ( ) key will return the operator to
the Enter Password field.
NOTE
You may turn the A/C unit off at anytime by pressing and
holding the Enter ( ) key for 3 seconds.
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= Heating
= Heating Stage 2
= Heating Stage 3
= SCR Heat
= Humidifying
= Dehumidifying
= Compressor/Humidifier/Heater Locked Out
blower
appears.
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Enter Password:
Level:0
(Flashing
Cursor)
Change the "0" to "1" (or to the current Control menu password
if it was changed in the Service menu) with the Up ( ) arrow key
and then press the Enter ( ) key to accept the password.
Press the Enter ( ) key again to access the Control menu
screens.
4. From the Control menu, select Setpoints by scrolling
through the menu selections with the Up ( ) and Down ( )
arrow keys and pressing the Enter ( ) key when "SET "
appears in bold capital letters in the center of the screen.
CONTROL MENU
Version
SET
Alarm Set
5. After entering the Setpoints screens, select the
Temperature setpoint screen by scrolling the menu selections
with the Up ( ) and Down ( ) arrow keys until the word
"Temperature" appears in the field at the top of the screen.
Temperature
Set Point
72.0F
STATUS________________
Temp:
Dew:
73.0F
50.3F
Set:72.0F
45.0%
STATUS________________
Hum:
Dew:
10
45.7%
51.9F
Set:45.0%
3.6 Alarms
As programmed into the system controller, an alarm condition
activates the summary alarm logic which illuminates the
alarm key and energizes an audible alarm. Some alarms are
programmed by the factory to automatically shut down the
A/C unit until the alarm condition is remedied and the alarm
is cleared by pressing the alarm key. Some of the alarms that
may be enabled by the factory are listed in Section 5.3.
3.6.1
Summary Alarm
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3.6.2
Customer Alarms
3.6.3
Custom Alarms
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11
4.0 OPERATION
4.3.1
4.1 General
NOTE
Any sensor values the controller receives from
a remote temperature and/or RH sensor are
prioritized as secondary to those received from a
return temperature/RH sensor.
4.2.1
4.3.2
4.4.1
Dewpoint Control
E2
The
controller may be configured for temperature and
relative humidity or dewpoint control for dehumidification
and humidification functions. When enabled for traditional
relative humidity control, the controller continuously monitors
the selected humidity control sensors (outdoor air or return
air) to determine when to activate the humidification or
dehumidification modes.
When enabled for dewpoint control, the controller logically
examines the combination of temperature and relative
humidity (dewpoint) and determines the proper control of
cooling, heating, humidification and dehumidification to
move the actual conditions to within the boundaries of the
temperature/humidity setpoints as they would appear on a
psychrometric chart (see Figure 5). It avoids scenarios where
the A/C unit might both cool and humidify the supply air when
cooling alone will achieve the desired result.
The calculated dewpoint property is used to enable the
humidification or dehumidification modes which results in
higher operational efficiency and shorter component runtimes.
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Setpoint
Actual
Temp/RH
(Dewpoint)
Cool Only- No
Humidification
Needed
Psychrometric Chart
Figure 5 - Dewpoint Control
4.5.1
Cooling
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13
Stop 2
Stop 1
Dehum
Min Temp
Set
Point
Cut-out Cut-out
1
2
Start
1
Cut-in
1
Start
2
Cut-in
2
4.5.2
Energy Savings
14
CW Valve Position
Minimum
Run Time
75%
open
100%
open
Air Temperature
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4.5.3
Heating
4.5.4
Humidifying
4.5.5
Dehumidifying
mode and reheat is required. Control for reheat will follow the
same control algorithms as described in the Heating Section
4.5.3 and the available heaters will be activated as required.
4.6.2
4.6.1
4.6.3
4.6.4
4.10
4.11
18
Stage
Cut-in
Setpoint
Offset
Compressor(s)
Capacity
+2 F
1a
5 tons
+3 F
10 tons
+4 F
1b+2
15 tons
+5 F
1a+1b+2
20 tons
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INFO
Alarm Log
The Main Menu is accessed from the Main screen by pressing the Prg key. The Main Menu screen provides a complete listing
of the menu loops that are available. You may scroll through the menu categories using the Up ( ) and Down ( ) arrow
keys. From the Main Menu screen you may select from among the following standard menus:
"Info"- Displays basic read-only status information. Allows you to monitor system operational parameters. No password is
needed at this level.
"Alarm Log"- Displays all alarms and "power-ups" in sequential order with a time and date stamp. No password is needed
at this level.
"Control"- Allows modification of basic control parameters such as setpoints and clock. Level 1 password is needed to enter
this menu.
"Service"- Allows modification of advanced control parameters such as offsets, blower speed, BMS set-up and permits the user
to save customer parameters and reset the controller to the customer or factory default values. Level 2 password is needed to
enter this menu.
"Factory"- Allows modification of more advanced control parameters such as sensor scaling, start-up delays, grouping
parameters and night setback schedules. Level 3 password is needed to enter this menu. Entry to the Factory menu is intended
for qualified technicians working under the guidance of STULZ Product Support during start-up and commissioning of the A/C
system. The password to enter this menu may be obtained by contacting Product Support. (See section 9.0 of this manual).
MAIN MENU
Factory
INFO
Alarm Log
Press Enter
01/01/09 00:00:00
00.0F
00%rh
) Key
The Info menu screens may be accessed from the Main screen by simply scrolling
with the Up ( ) and Down ( ) arrow keys. The same screens may also be viewed if
you enter the Info menu by pressing the "Prg" key. The Info menu displays screens
that provide current temperature and relative humidity conditions and shows the
modes the A/C system is currently operating. There are no adjustable parameters
in this loop. From the Info loop you may view the following display screens as they
apply to the unit configuration:
5.2.1
Operating Conditions
The first Info screen displays the current Date, Time and provides State of Operation
icons:
Dp 00.0F
Unit On
Press ( ) or ( ) Key
Return Sensor
00.0F
00%rh
return dewpoint 00.0F
Actual Temperature, Relative Humidity and Dewpoint conditions are also displayed.
The values displayed are used by the controller to develop control output signals for
managing system operations.
5.2.2
Return Sensor
Displays Temperature and Relative Humidity as measured by the return temperature and RH
sensor inputs. Return dewpoint is calculated by the controller based on the return sensor
inputs and then shown at the bottom of the display screen.
Press ( ) or ( ) Key
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19
0hrs
* See Note
Compressor 1 Status
LP:C
Suct P:000
HP:C
Suct T:000F
Rst:Off 111 Disch: 295
High Press:0 HPC: 25%
Superheat:14F
Starts:
0
0hrs
Press ( ) or ( ) Key
* See Note
Remote Sensor
00.0F
00%rh
remote dewpoint 00.0F
Press ( ) or ( ) Key
* See Note
Water Temperature
EW1
LW1
44.8F
55.0F
Condensation possible
OK for FC/AWS
Yes
OK for dehum
Yes
Press ( ) or ( ) Key
Setpoint Values
Temperature:
72F
Humidity:
45%
Control:
Dew Point
Dehumidify DP:
52.3
Humidify DP:
46.4
5.2.3
This screen displays the On or Off status icon for the A/C system compressor(s) and
shows the status of the Low Pressure and High Pressure switches (Open or Closed). The
field beneath the status icon indicates if the compressor is in the "minimum time on"
or "minimum time off" delay period. The field at the bottom of the screen shows the
number of compressor starts since power was applied and the total compressor run-time
during the period since the last reset was performed in the Service>Run Hours menu. If
the system has dual compressors, a similar display screen is provided for compressor 2.
5.2.3.1 Optional Compressor Status Fields
If the controller is configured for optional Suction Pressure Fan Speed Control (see Section
4.6.4), it will be programmed to monitor an analog suction pressure sensor and display
the current value (Suct P). If optional Suction Temperature and Superheat Temperature
Sensors are provided for EEV valve control (see Section 4.5.1.2.1), the controller will
display the values (Suct T), (Superheat).
If the controller is configured for optional High Pressure With Auto Reset (see Section
5.4.2.1), it will be programmed to monitor an analog discharge pressure sensor. With
this option, a restart (Rst) value appears instead of Min Off if the compressor turns
off due to a high discharge pressure condition. The restart value is a countdown timer
showing the compressor minimum off delay time remaining before it is allowed to restart
again. The controller will also display the current discharge pressure value (Disch). A
value in the field (High Press) indicates how many times the controller has attempted
to restart the compressor after a high pressure shutdown.
5.2.4
Remote Sensor
This screen appears if the controller is configured with remote sensors. It displays
Temperature and Relative Humidity as measured by the remote temperature and RH
sensor inputs. Remote dewpoint is calculated by the controller based on the remote
sensor inputs.
5.2.5
This screen displays the temperature of the water entering the coil (EW1) and the
temperature of the water leaving the coil (LW1). The controller compares the two
values and signals a "Temp Flow" alarm condition if the difference between the
two values is less than 2F (adjustable default value) during cooling operation. The
default value may be adjusted in the Control>Alarms menu loop. A warning message,
"Condensation possible," appears if the dewpoint of the incoming air is equal to or
higher than the EW1 temperature.
5.2.6
Setpoint Values
This screen displays the current operating Temperature and Humidity setpoints and
control method. If configured for Dewpoint or Hybrid control, the controller displays
the calculated dewpoint setpoints for dehumidification and humidification as derived
from the operating temperature and humidity setpoints.
Press ( ) or ( ) Key
* See Note
Circuit 1 Disch Pr
295psi
5.2.7
This screen displays the current discharge pressure for the A/C system compressor. If
the system has more than one compressor, a similar display screen is provided for each
compressor.
Press ( ) or ( ) Key
20
Compressor Pressure
appear
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5.2.8
Fans and CW
Fan Speed:
0.0%
CW Valve 1:
0.0%
CW Valve 2:
0.0%
CW to Fan Ratio: 0%
Press ( ) or ( ) Key
* See Note
User Sensors 1,2
Sensor 1 Units
Sensor 2 Units
F
%
Press ( ) or ( ) Key
* See Note
Dual Power
A/Preferred Power
B/Alternate Power
This screen appears only if the unit is configured with EC fans. It displays the value of
the analog output signal (0 to 100%) that controls the EC Fans. It also displays the
value of the analog output signal (0 to 100%) that controls the position of CW valve
1 and, if applicable, CW valve 2. The screen shows the ratio of the CW valve control
signal to the fan speed control signal. A value of 5% indicates the analog control
signal for fan speed is reduced 5% from the base value and the control signal for the
CW valve(s) is increased 5%.
5.2.9
75.8
27.3
User Sensors
This screen appears only if the unit is configured with additional customer specified
sensors. It displays the current values read by sensor 1 (line 1) and sensor 2 (line 2).
Beneath the sensor values are the units of measure assigned for each sensor. An
additional "User Sensors" screen will appear if the controller is configured to utilize a
3rd or 4th user sensor. The user sensors are for monitoring purposes and will initiate a
customer alarm upon sensor failure.
OK
OK
If the controller is programmed to monitor dual power operation, a display screen is provided
which indicates the status of the power sources. "OK" indicates the controller senses that
both sources of power are available.
Press ( ) or ( ) Key
* See Note
Dual Power
Delay A to B
Delay B to A
Primary
A_In
OK
A_Out
B_In
OK
B_Out
10s
10s
A
On
Off
Press ( ) or ( ) Key
* See Note
Net T/H Sensors
00.0F
00.0%rh
T/H Sensor Value Local
Unit 0 of 0 Lead: 1
Press ( ) or ( ) Key
* See Note
Group T/H Sensors
Avg 000.0 F
000.0
Min 000.0 F
000.0
Max 000.0 F
000.0
Min Temp 0
Min Hum
Max Temp 0
Max Hum
%
%
%
0
0
Press ( ) or ( ) Key
* See Note
Group
1-8: 000
17-24: 000
33-40: 000
49-56: 000
Alarms
9-16: 000
25-32: 000
41-48: 000
Press ( ) or ( ) Key
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appear
21
appear only
00.0F
00%rh
econ return DP 00.0F
Press ( ) or ( ) Key
* See Note
Econ Outside Sensor
00.0F
00%rh
Outside damper
Econ OA DP
0.0%
00.0F
Press ( ) or ( ) Key
* See Note
Press ( ) or ( ) Key
* See Note
CW Valve 1 Feedback
000.0%
Press ( ) or ( ) Key
If EEV valve(s) are utilized (for compressor based systems), this screen displays current
operating parameters. The current superheat temperature, suction pressure and
suction temperature are shown. The proportional output control signal to the valve
is also shown. If the system has more than one compressor circuit, a similar display
screen is provided for each circuit.
CW
STULZ
E2C V: 2.26
8/20/14
ALARM LOG
Control
No password is required to view alarm display messages. If an
alarm condition occurs, the first active alarm may be displayed
by pressing the Alarm ( ) key. The alarm screen display text
message will remain unchanged until the alarm condition is
cleared. Once the alarms log is entered, any other active alarm
message(s) may be viewed by using the Up ( ) and Down ( )
arrow keys to scroll through alarm messages.
5.3.1
Alarms
The red LED backlight within the alarm key will illuminate any
time an alarm condition is present or previous alarms existed
22
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5.3.2
5.3.3
Non-Critical Alarms
Critical Alarms
(Velocity Sensor)
5.3.4
High Temperature
Low Temperature
High Humidity
Low Humidity
Sensor Failure
Communication Failure
Water
High Airflow
Low Airflow
No Airflow
Filter Clogged
True No Flow
Temp Flow
Smoke/Fire
Fan 1, 2, 3, 4, ...10
Fan Failure.
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23
From the Control Menu you may select from four menu loops: Setpoints, Alarm
Setpoints, Clock and Version. The controller may be programmed by the user
to require level 1 password authorization to enter this menu (see Section 3.2.1).
Once password access is granted, you may select and adjust the setpoints
controlling the performance of the unit, enable alarms and determine their
setpoints, set the clock and establish a schedule for unit operation.
CONTROL
Service
Press (
Key
Press ( ) Key
CONTROL
The Setpoints (SET) screens allow you to view and adjust the
temperature and humidity setpoint control parameters and compare
them to system level operating data derived from the various Sensor/
Transmitter inputs. See Section 5.4.1.
Version
SET
Alarm Set
Press ( ) or ( ) Key
The Alarm Setpoints (ALARM SET) screens allow you to enable and
adjust the high and low temperature and humidity alarm setpoints
and offsets and compare them to the control setpoints and to the
system level operating data derived from the Sensor/Transmitter
inputs. See Section 5.4.2.
CONTROL
Set
ALARM SET
Clock
Press ( ) or ( ) Key
CONTROL
Alarm Set
From the Clock screens you may view and adjust the current time,
date and day and set-up operating schedule(s) and setpoints for the
A/C system. See Section 5.4.3.
CLOCK
Version
Press ( ) or ( ) Key
CONTROL
Press (
Key
Clock
VERSION
Set
Information
E2C Application Code:
Ver.: 02.20.a 06/30/14
Carel S.p.A. code:
Bios: 5.12
10/08/13
Boot: 4.03
07/03/06
Press ( )
Key
Information
pCO type: pCO3 Large
Total flash:
2048KB
Ram:
512KB
Built-In type:
Main cycle:
3.9 cycles/s
None
265ms
Press ( ) Key
Two Version screens are provided for information only. They show controller
hardware and software details that are useful to STULZ Product Support if
technical assistance is needed.
24
OZU0037J
5.4.2
Setpoint Screens
CONTROL
CONTROL
Version
Set
SET
ALARM SET
Alarm Set
Clock
72.6F
50.1F
Set:72.0F
Press ( ) Key
Humidity
Set Point
45.0%
STATUS________________
Hum:
Dew:
45.5F
50.1F
Temperature Alarm
High alarm Enable:Yes
Set Point
80.0F
STATUS________________
Temp: 72.6F
Dew: 50.1F
Set:72.0F
OZUOO37J
Set:72.0F
Set:45%
45.6%
50.1F
Set:45.0%
45.6%
50.1F
Set:45.0%
5.4.3
Clock Screens
CONTROL
Alarm Set
CLOCK
Temperature Alarm
Offset:
5.0F
STATUS________________
Temp: 72.6F
Dew: 50.1F
Set:72.0F
Version
The Clock screens may be accessed from the Control menu.
From these screens you may set the time, date and day and
may choose to set-up an operating schedule for the A/C
system.
Set Clock
Time:
00:00
Date:
00/00/0000
Day:
XXXXXXX
The Set Clock screen allows you to set and/or adjust the current
time, date and day.
Set Schedules
Consult the manual
before programming
schedules.
Number Schedules:
Humidity Alarm
Offset:
5.0%
STATUS________________
Schedule #1
Time On=
08:00
Time Off= 17:00
Days Enabled= MTWTF**
Temp: 72.6F
Dew: 50.1F
Set:72.0F
Offset
Multiplier
Temp.
Humidity
OZU0037J
SERVICE
Factory
The Service menu screens (Figure 8) allow the user to enter
cut-in and cut-out values, calibrate the system control
sensor(s), save and restore parameters and view the event
log. The Service menu may be entered and programmed by
the user via the password menu (requires level 2 password).
Once password access is granted, the user may access the
service menu screens.
MAIN MENU
Control
SERVICE
Press Enter (
Key
Factory
SERVICE
Factory
COOL
Schedule #2
Time On=
17:01
Time Off= 07:59
Days Enabled= MTWTF**
Temperature 74.0F M.1.0
Humidity
47.0% M.0.5
SERVICE
5.5.13 --
SERVICE
Save Cfg
Cool
FACTORY
HEAT
Cool
Humid
5.5.12 --
5.5.11 --
SERVICE
Heat
SAVE CFG
HUMID
Factory
Alarms
Humid
GROUP
ALARMS
Save Cfg
Sensors
Alarms
BMS COMM
SENSORS
Group
Blower
-- 5.5.5
SERVICE
Digital In
Sensors
RUN HOURS
BLOWER
BMS Comm
Options
SERVICE
5.5.8 --
-- 5.5.4
SERVICE
Run Hours
SERVICE
5.5.9 --
-- 5.5.3
SERVICE
BMS Comm
SERVICE
5.5.10 --
-- 5.5.2
Group
SERVICE
-- 5.5.1
Heat
SERVICE
-- 5.5.6
SERVICE
Options
Blower
Digital In
OPTIONS
Run Hours
Digital In
-- 5.5.7
OZUOO37J
27
Cool
COOL
Heat
Press Enter
5.5.1.1
) Key
DX Cooling Screens
Stage 1 Cooling
Cut In Offset:
2.0F
Cut Out Offset: 0.3F
STATUS--------------Temp:73.7F Set:72.0F
C1:off
M: 1.0
5.5.2
Heat
SERVICE
Cool
HEAT
Humid
Press Enter
) Key
Heat Stage 1
Cut In Offset: -2.0F
Cut Out Offset: -0.3F
Offset Multiplier
See Sect. 5.4.3
Offset Multiplier
See Sect. 5.4.3
CW, AWS, FC
Cooling Band:
3.0F
Min deltaT1:
2.0F
CW Cut In/Out:
0.3F
STATUS--------------Temp:73.7F Set:72.0F
Valve:0.0%
M: 1.0
STATUS--------------Temp:73.7F Set:72.0F
Ht1:off
M: 1.0
The cut-in/cut-out offsets for each heating stage may be
adjusted from the Service>Heat menu.
OZU0037J
Humidity
5.5.4
Alarms
SERVICE
Humid
ALARMS
SERVICE
Heat
BMS Comm
HUMID
Press Enter
) Key
Alarms
Press Enter
) Key
Humidifier
Cut In Offset:
-5.0%
Cut Out Offset: -2.0%
STATUS--------------Hum: 43.1% Set:45.0%
Hum:Off
M: 1.0
Press ( ) Key
NOTE: The
Humidifier
screen only
appears if your
A/C unit is
equipped with
a humidifier at
the factory.
Dehumidify
Cut In Offset:
5.0%
Cut Out Offset:
2.0%
Cutout Temp:
-4.0F
STATUS--------------Hum: 43.1%
Set:45.0%
Dehum:Off
M: 1.0
Press ( ) Key
ReHeat
Cut In Offset: -2.0F
Cut Out Offset: -0.3F
STATUS--------------Temp:73.7F Set:72.0F
ReHt1:0
M: 1.0
Press ( ) Key
OZUOO37J
5.5.5
Sensors
SERVICE
Factory Menu
SENSORS
Digital In
From the Service>Sensors menu you may access multiple
display screens to enter offsets for calibrating the units' various
temperature and humidity sensors.
Sensor Offsets
Return Air Temperature
Apply Offset:
0.0F
Displayed:
0.0F
29
above of 50% CW and 85% fan speed, a 10% ratio will increase
the CW valve to 55% and decrease the fan speed to 76.5%. A
-10% ratio will decrease the CW valve to 45% while increasing
the fan to 93.5%. The regular limits on the CW valve and fan
still apply. If the unit is in the dehumidification mode, the fan
speed will be limited to the "Dehum Fan Speed" parameter.
Blower
SERVICE
Digital In
BLOWER
Cool
Fan kW LimitingpCO
Limit Fan kW: No
Fan Totl Limit: 0.0kW
Prop:200 Int: 10
Err db: 4
Action:Rev
Fan Total:
0.0kW
Fan Avg:
0.0kW
Loop Output:
0.0%
#1
#2
#3
#4
#5
Power Add:
Total Power:
0
0.0kW
0%
30
0
0
0
0
0
5.5.7
SERVICE
Blower
OPTIONS
Digital In
From the Service>Options menu you may press the Enter (
) key to access a menu loop with screens used to set-up
and adjust various options.
5.5.7.1
Control, Startup
Control:
Standard
Auto on powerup:
On
Auto on remote:
On
EPO Option:
Off
Suppress Buzzer:
No
360miwg
Static Set
Fan output
360
70.0
Next, call up the Service menu. Enter the Service level password
and scroll to the Blower Set-up screen (See Section 5.5.6.1).
Adjust the "Low Speed" value up or down accordingly
to raise or lower the current static pressure. Return to the
Info>Underfloor Pressure screen and observe the resultant static
pressure value.
NOTE: The static pressure is the square of the fan speed. A small
change in fan speed will have a large effect on the underfloor
static pressure.
It will be necessary to fine tune the static pressure by repeating
the steps of setting the "Low Speed" value in the Service
menu and then checking the static pressure result in the
Info>Underfloor Pressure screen. When the adjusted "Low
speed" value produces the desired static pressure, write down
both the "Low Speed" value and the current Static Pressure
miwg as observed in the Info screen. Then turn the blower(s)
Off by pressing the Enter ( ) key.
Re-enter the Service menu and scroll to the Blower>Underfloor
Static Pressure screen. Enter
Underfloor Static Pr
the "Static setpoint:" Static setpoint: 360
value that appeared in the Info Start fan speed: 30.0%
sensor:
000
screen and enter the "Start Static
Fan out:
00.0%
fan speed:" value that was
the final "Low Speed" value.
The A/C unit will now operate using proportional control to
maintain the static pressure at the setpoint entered.
When static pressure control is enabled, if you adjust the speed
values in the Service>Blower Setup screen (Section 5.5.6.1), it
will have no effect on the operating fan speeds as they are now
controlled by static pressure.
Control, Startup
Unit Timers
Unit Timers
Startup delay:
5s
Airflow delay:
20s
Shutdown delay:
60s
Recovery time: 30mins
OZUOO37J
31
occur when the interval since the last flush cycle expires. The
interval between flushes may be varied from 1 hour to 720
hours (30 days). The duration of the flush cycle may be varied
from 30 to 300 seconds. The number of flushes displayed at
the bottom of the screen is the total number of flush cycles
since the A/C unit was initialized.
5.5.7.5
A_In
B_In
Dual Power
OK
A_Out
OK
B_Out
Primary
Switch Power?
On
Off
A
No
OZU0037J
Custom Setup
Setup the alarm text,
custom alarms, and
any custom sensors.
CUSTOM
From the Service>Options>Custom Setup screen you may press the Enter ( ) key to
access a menu loop to set-up the custom alarms and sensors. Any controller alarm
or signal failure will activate the summary alarm output. Upon receiving an alarm
indication, the user may press the alarm key and call up alarm screen messages. The
E controller may also monitor a customer supplied alarm input device. One set of
Customer Alarm input terminals is standard and up to two more may be added as
an option.
5.5.7.7.1 Customer Alarms- A Customer Alarm input may be used to activate the Summary Alarm relay and show a Customer
Alarm message in the alarm display screen. A Customer Alarm message may simply be displayed as "CUSTOMER ALARM #"
as shown below, or you may press ( ) and use the ( ) and ( ) arrow keys to construct a specific alpha/numeric message in the
line stating the specific alarm condition in your own terms; i.e. "GAS DETECTION", "INTRUSION ALARM", etc. The Customer
Alarm message may be set-up on one line with up to 20 characters.
Customer Alarm1 Text
CUSTOMER ALARM 1
CUSTOMER ALARM 2
CUSTOMER ALARM 3
5.5.7.7.2 Custom Alarms- In addition to the Summary Alarm, the E controller may activate a Custom Alarm output and
energize a designated n.o./n.c. relay. A custom alarm output is set up by adding the binary bitmask numbers assigned to the
specific alarms and signal failures you wish to monitor and then entering them in the Custom Alarm Setup screen shown below:
Custom Alarm 2 Setup
1-8: 000
9-16: 000
17-24: 000 25-32: 000
33-40: 000 41-48: 000
49-56: 000 57-64: 000
65-72: 000 73-80: 000
You can select any mix of the 80 alarm variables as shown in the tables that follow. As an example, for a custom alarm based
only on the occurrence of water detection, condensate pan, pump, failure of the return temperature and humidity sensors you
would enter the following bitmask values for the applicable alarm numbers and enter 0 for the rest:
Custom Alarm number 1 - 8...............Water detection (No. 7) = 64
Custom Alarm number 9 - 16.............Condensate pan (No. 9) + Pump (No. 14) = 33 (1+32)
Custom Alarm number 41- 48............Return temperature (No. 41) + Return humidity (No. 44) = 3 (1+2)
The custom alarms are set up by entering the bitmask totals developed from the following tables:
Alarms 9 to 16
Alarms 1 to 8
No.
Description
Bit
mask
Default
No.
Description
Bit
mask
Default
Emergency shutdown
Condensate pan
Remote shutdown
10
Customer alarm 1
11
Airflow
12
Filter
16
13
16
16
Fire/smoke
32
32
14
Pump
32
32
Water detection
64
64
15
64
128
128
16
128
235
63
33
Alarms 25 to 32
No.
Description
Bit
mask
Default
No.
17
Bit
mask
Default
Customer alarm 2
Description
25
High temperature
26
Low temperature
18
Customer alarm 3
27
High humidity
19
Humidifier
28
Low humidity
20
29
16
21
16
16
30
32
22
Fan alarm 1
32
32
31
64
23
Fan alarm 2
64
64
32
128
24
Fan alarm 3
128
128
Alarms 33 to 40
No.
252
Description
Bit
mask
Default
No.
Description
Bit
mask
Default
33
Loss of power
41
Return temperature
34
Fan alarm 4
42
Return humidity
35
Reserved
43
Remote temperature
36
Reserved
44
Remote humidity
37
Reserved
16
45
EWT1 temperature
16
16
38
Reserved
32
46
LWT1 temperature
32
32
39
Reserved
64
47
EWT2 temperature
64
64
40
Reserved
128
48
LWT2 temperature
128
128
Description
255
Bit
mask
Default
No.
Description
Bit
mask
Default
49
57
50
58
51
59
Dewpoint
52
60
Airspeed
53
16
16
61
16
16
54
32
32
62
32
32
55
Reserved
64
64
63
64
64
56
Reserved
128
128
64
128
128
255
255
OZU0037J
Alarms 65 to 72
No.
Description
Bit
mask
Default
No.
Description
Bit
mask
Default
65
Custom Sensor 1
73
System off
66
Custom Sensor 2
74
67
Custom Sensor 3
75
Reserved
68
Custom Sensor 4
76
Reserved
69
Reserved
16
77
Reserved
16
70
Reserved
32
78
Reserved
32
71
Reserved
64
79
Reserved
64
80
Reserved
128
72
Reserved
128
15
5.5.7.8
Economizer Test
Econ Test
If the Enter ( ) key is pressed, it allows you to enter a submenu to perform a functionality test of the economizer mode
and experiment with different settings of temperature and
dewpoint. Pressing the Down ( ) arrow key advances the
display to the Options>Economizer Option screen allowing
you to enable the Economizer mode. See Section 6.0 for
a detailed description of Economizer operation and for
information on setting the operating parameters available
in these screens.
5.5.8
Digital In
SERVICE
Options
Digital In
Run Hours
Press Enter
) Key
Digital Inputs
123456789012345678
pco:CCCCCCCCCCCCCCCCCC
Ex2:CCCC
OZUOO37J
35
5.5.9
Run Hours
SERVICE
Digital In
RUN HOURS
BMS Comm
BMS Comm
GROUP
Press Enter
) Key
Save Cfg
Press Enter
Starts/Run Hours
Blower
Starts
0018hrs
1
Reset
Off
) Key
Group Setup
Unit ACTIVE
Total in Network
Number of Active
Lead Unit
Group Rotation
Force Rotion
No
Number of Weeks
0
Number of Days
0
Rotate every
0 Hrs
Cur lead 1
Next lead 0
Capacity Assist
Assist Time
300s
Cooling Cut in
Cut out
1.0F
0.0F
SERVICE
Run Hours
BMS COMM
Group
SERVICE
Press Enter
) Key
BMS Communications
Address:
Group
SAVE CFG
01
Factory
Baud Rate:
Protocol:
19200
BACnet
No
Restore Parameters
To Customer:
To Factory:
No
No
OZU0037J
FACTORY
Cool
The Factory menu loop may be accessed from the
Service>Factory screen. You must enter the factory level
password to gain access to the loop. Contact STULZ Product
Support for the password and for guidance when adjustments
must be made at this level.
DEFAULT VALUE
Temperature Setpoint
Cool Stage 1 Cut-in
Cool Stage 1 Cut-out
Cool Stage 2 Cut-in
72 F
74 F
72.3 F
75 F
73 F
70 F
71.7 F
69 F
71 F
68 F
70 F
Humidify Setpoint
45% RH
Humidify Cut-in
40% RH
Humidify Cut-out
43% RH
Dehumidify Cut-in
50% RH
Dehumidify Cut-out
47% RH
Set Passwords
Control:
Service:
1
2
OZUOO37J
37
Room Return
Temperature/Humidity
Sensor
Mixed Air
Temperature/Humidity Sensor
Filter
Coil
Blower
Supply Air
Temperature/Humidity Sensor
00.0F
00%rh
econ return DP 00.0F
6.1.1
If the controller is configured for economizer operation, a display screen indicates the
temperature and relative humidity as measured by the return air temperature and RH
sensor inputs. The return dewpoint is calculated by the controller based on the return air
temperature/humidity sensor inputs.
Press ( ) or ( ) Key
00.0F
00%rh
Outside damper
Econ OA DP
38
0.0%
00.0F
6.1.2
This screen indicates the temperature and relative humidity as measured by the outside air
temperature/humidity sensor. The display also indicates the degree to which the outside air
damper is opened as a percentage. The outside air dewpoint is calculated by the controller
based on the Outside Air temperature/humidity sensor inputs.
OZU0037J
The TEST Limits screen is used to adjust the high and low
temperature and if enabled, modify the four dewpoint offsets.
The starting dewpoint offset values shown are drawn from
the default ones of +2.8 (49.5 + 2.8 = 52.3) and two arbitrary
ones (-3.3 and -5). The offset values do not need to match
nor does the resultant shape have to be a rectangle.
Econ
Econ
Econ
Econ
Econ
Econ
Econ Test
6.2.1
Economizer Test
Yes
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S
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80F
2.8
-5.0
30F
2.8
-3.3
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S
R
L
Q
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TEST Limits
High Temp:
High +DP:
High -DP:
Low Temp:
Low +DP:
Low -DP:
%
Econ OK?
$
Yes
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20
51.6
39
No
No
No
6.3.2
Yes
6.3.3
Temp: 30.0F
DP:
46.4
+DP:
3.0
-DP: -3.0
OZU0037J
7.0 COMMUNICATION WITH THE CONTROLLER the group Lead, it is indicated in the bottom field also.
It is possible for the E controller to communicate in multiple
ways. The controller may be set up to utilize a pLAN network
to link with additional E controllers to create a work group
consisting of multiple A/C units (see Figure 12 and Section
7.1).
Using a BMS interface port, the controller may also be
connected to a BMS for monitoring and control of data points
using a multitude of different serial communication protocols
(see Section 7.3).
Control Variables
From
BMS
Temperature Sensor*
Humidity Sensor*
Lead
ControllerA/C Unit #1
* Proportional Input
Signals From Sensors or
BMS Analog Output.
pLAN
Connection
01/01/09 00:00:00
00.0F
00%rh
dp 00.0F
Unit On
ACTIVE
Lead
STULZ
Temperature Sensor*
Humidity Sensor*
Up to 8 E Series
Controllers in
Work Group
A/C Unit #2
From there you can scroll through the menu screens as described
in Section 3.4. Each time the Up ( ) and Down ( ) arrow keys
are simultaneously pressed it sequences the display to the next
grouped units' controller. Again, access this screen to verify the
PLAN address of the unit you have interfaced with.
Temperature Sensor*
Humidity Sensor*
A/C Units
#3 - #8
7.1
Work Groups
7.1.1
Capacity Assist
7.1.2
Standby
7.1.3
00.0F
00%rh
dp 00.0F
Unit On
ACTIVE_No_Rot
Unit Rotation
In this mode, the Lead controller will rotate duty between the
grouped A/C units to promote equal run time and will rotate
the role of group lead. When set-up for unit rotation, the A/C
units will rotate duty in order of their group addresses. Active,
Capacity Assist and Standby units are all in the rotation cycle
so even a standby unit will be cycled into active duty on a
scheduled basis. The rotation time period is typically 1 week,
however it may be set by the user via the Factory menu. Call
STULZ Product Support for assistance when accessing the
Factory menu.
7.1.3.1 No Rotation
7.1.4
Out of Service
A/C units in the group may have their duty assignments locked
so they do not join the rotation cycle (capacity assist and
Display Terminal
32
31
30
29
28
27
26
25
You must assign the terminal and controller I/O board addresses for each controller to be grouped. Review Sections 7.2.1 to
7.2.3 first, before turning power on and the assigning addresses. Do not interconnect the controllers together before
assigning their terminal and I/O board pLAN addresses.
The first step is to change the terminal address of each controller to 0 referring to Section 7.2.1. You must set the terminal
address to 0 before you can assign the controller (I/O board) address.
NOTE: If the terminal remains inactive (no key is pressed) for more than 30 seconds, the group set-up procedure is exited
automatically, without saving any changes.
42
OZU0037J
7.2.1
The address of the terminal (display) can only be configured if its RJ11 telephone jack is connected to the I/O control module
in the electric box and power is turned on. The factory default value for the display terminal address is 32. To reassign the
terminal address, press and hold the Up ( ), Down ( ) and Enter ( ) keys simultaneously for 5 seconds until the Address
Configuration screen shown below appears with the flashing cursor in the top left corner:
Display address
setting..........: nn
I/O Board address: xx
1. To change the address of the terminal (Display address setting), press the Enter (
once. The cursor will move to the address field (nn).
2. Using the Up ( ), Down ( ) keys, select 0 and confirm by pressing Enter (
) key
).
Address Configuration
Display address
changed
The Display Address Changed screen will appear indicating the display address selected is
not the same as the one saved previously and the new value will be saved to the permanent
memory.
3. Once the terminal address is set to zero, cycle the power to the unit Off and then back On.
7.2.2
NOTE: If the Display address setting:__" field is set to 0, the terminal will
communicate with the controller I/O module (I/O board) using point-to-point protocol (not
pLAN). The display field I/O Board address:__ will disappear as it has no meaning
until you set the controller I/O board pLAN address.
Immediately after turning power back on, press and hold the Alarm ( ) and the Up ( ) Arrow keys simultaneously for 10 to
15 seconds. First you will see a display message self test please wait then the pLAN Address Configuration screen
shown below will appear. Dont press the ( ) key, the cursor is already in the modifiable field.
PLAN ADDRESS: 1
UP:
INCREASE
DOWN: DECREASE
ENTER: SAVE & EXIT
Controller Address Configuration
Press the ( ) key to set the pLAN address (#1 8) for the controller (I/O Board). The pLAN
address #1 is already assigned by default to the first (Lead) controller in the group. Address
#2 is to be assigned to the first controller added to the group (address #3 is to be assigned
to the second controller added and so on). Then press the ( ) key to confirm your selection.
A message NO LINK will appear.
Next , press the Up ( ), Down ( ) and Enter ( ) keys simultaneously. Reconfigure the terminal address following the steps
in Section 7.2 again. This time set the terminal address to match the corresponding controller I/O board address.. If the
controller is assigned address 2, then the corresponding terminal address should be set to 31 as shown in the table on the
preceding page. If the next controller is assigned address 3, the corresponding terminal should be set to 30.
After setting the correct terminal address, press the ( ) key once to confirm your selection. A message NO LINK will
appear. At this point, the terminal has been set with the correct address for the controller and the controller has been set
for the terminal, but now they need to be assigned to each other.
7.2.3
1. Access the Terminal Address Configuration screen again using the Up ( ), Down ( ) and Enter ( ) keys.
2. Press the ( ) key until the cursor moves to the field I/O board address:__.
3. Using the ( ) ( ) keys, enter the address (1 8) for the controller I/O board.
P:02 Adr Priv/Shared
Trm1 31
Pr
4. Press the ( ) key twice to display the Terminal Configuration screen shown below.
Trm2 None
-5. Here too, the ( ) key moves the cursor from one field to the next, and the ( ) ( ) keys
Trm3 None
-- Ok?No
change the value of the current field. The field P:0_ depicts the pLAN address (1
8) assigned to the I/O board. In the example shown, the controller has been assigned
address 2.
Terminal Configuration
OZUOO37J
43
6. Press the ( ) key to move to the field Trm1 xx. The field represents the address of the terminal associated
with the controller. Using the ( ) ( ) keys enter the address (25 32) of the terminal assigned to the controller (I/O
board). In the example shown, address 31 has been entered for the first A/C unit added to the group.
7. The Priv/Shared column indicates the type of terminal. The workgroup is setup using private terminals.
Do not change the value (Pr). Press the ( ) key to move to the last field
8. Select the field Ok?No, choose Yes using the ( ) ( ) keys and confirm by pressing (
exit the group set-up procedure.
9. Referring to the wiring diagram provided with your A/C units, interconnect the units together with the pLAN cable(s)
provided.
7.2.4
Fault messages
If the terminal detects the status of the I/O board it is associated with is off-line, the display shows the message:
"I/O Board xx fault". If this appears, check the Signal LEDs on the control I/O module (Figure 2) for an error signal. See Section
8.3 for guidelines on analyzing the signal LEDs.
On the other hand, if the terminal receives no signal from the network, the display shows the following message:
"NO LINK". If this appears, check the pLAN cables and ensure they are connected properly.
7.2.5
Once each A/C unit is configured with its new controller and terminal pLAN address, you can examine the entire network
set up. Press the group set up keys ( ) ( ) ( ) together as done to access the Address Configuration screen but continue
holding after the Address Configuration screen appears for at least 5 seconds until the Network Status screen appears.
The Network Status screen, shown below, provides overview of the pLAN group indicating which and how many devices are
connected and the corresponding pLAN addresses.
Key:
: Controllers (I/O Boards) active in network
NetSTAT
Term:32
1
8
9
16
17
24
25
32
Press Enter to quit
Network Status
The terminal for controller 1 is always addressed 32; the terminal for controller 2 is always addressed 31, and so on such
that the sum of the controller address number and the terminal address number always equals 33. Therefore, when viewing
controller number 1, its terminal address will be 32. When viewing controller number 2, its terminal address will be 31, and
so on.
Press a ( ) or ( ) arrow key to display the next screen showing the version of the firmware residing in the terminal.
pGD1
V1.7
Feb 28 2006
HW:A
Firmware Version
).
The next step is to access the Service>Group screens used to configure the work group parameters (Section 7.2.6).
44
OZU0037J
7.2.6
Enter the Service>Group menu screens when multiple A/C units are grouped. These menu screens allow you to define grouping
parameters (duty, rotation, offsets, etc) for the A/C units in the work group. These screens should be accessed after setting
up the work groups (Section 7.2). The Service>Group menu screens may be accessed from the main screen by pressing the
Prg key and scrolling through the menu selections until the word SERVICE appears in the center of the screen.
Press the Enter ( ) key twice and you'll be prompted to enter the
password for the Service level.
Once the Service level password is accepted, press Enter ( ) to call up
the menu screens. From here you may press the Up ( ) or Down ( ) arrow
keys to scroll through the Service menu selections.
MAIN MENU
Control
SERVICE
Factory
When the word GROUP appears in the center of the screen, press the
Enter ( ) key to access the Service>Group menu screens. From here
you may use the Up ( ) or Down ( ) arrow keys to scroll through the
Service>Group menu selections.
SERVICE MENU
BMS Comm
GROUP
Save Cfg
3
1
1
1
NOTE: Standby units are added to the number appearing in the "Total
in Network" field although no field id provided in this screen indicating
the number of standby units that are part of the group. To determine the
number of standby units, subtract the "Min Number Active" + "Min
Number Assist" from the "Total in Network". In the example
shown there is one standby unit.
Display
Description
Unit
Out of Service
Active
Standby
Assist
Active_No_Rot
Standby_No_Rot
Assist_No_Rot
Total in Network
0 to 8
0 to 8
No
Yes
Lead Unit
1 to 8
OZUOO37J
Variables
Default
Active
No
0
45
From the Group Rotation screen you may program the controller to rotate operation of the A/C units in the group to promote
equal run times. Three methods are available for the rotation: Multi week basis, multi day basis and multi hour basis.
Group Rotation
Force Rotation
No
Number of Weeks 1
Day of Week
Monday
Hour of the Day 18
Group Rotation
Force Rotation
No
Number of Weeks
0
Number of Days
5
Hour of the Day
6
Group Rotation
Force Rotation
No
Number of Weeks
0
Number of Days
0
Rotate every
72 Hrs
Cur lead 1
Next lead 0
Cur lead 1
Next lead 0
Cur lead 1
Next lead 0
Service>Group>Group
Rotation (Screen 2)
1) The multi week basis is selected by setting the number of weeks to a value from 1-99. This will be the number of weeks
between rotations. The next line will show Day of Week and is settable to Monday through Sunday. The Hour of the
Day is the hour of the day at which rotation occurs. Thus a setting of 1/Mon/18 will rotate every week on Monday at 6 PM
(18:00 hours).
2) The multi day basis is selected by setting the number of weeks to zero and the number of days to one or more. Now the
number of days becomes an elapsed number of days between rotations. The Hour of Day is the hour of the day at which
rotation occurs. Thus a setting of 0/5/6 will rotate every 5 days at 6:00AM.
3) The multi hour basis is selected by setting the number of weeks to zero and the number of days to zero. The rotation will
occur after the number of hours has elapsed. Thus a setting of 0/0/72 would rotate every 72 hours
NOTE
The first two are based on the internal calendar and will survive power losses of the lead unit. If the lead unit is
powered off, the other units will assume temporary roles until the lead unit is powered back up. Upon the lead
unit powering back up, the correct role of each unit is recalculated based on the current calendar date. The hourly
basis is not based on the internal calendar and restarts at zero hours elapsed if the lead unit is powered off and
then back on.
Capacity Assist
Assist Time
300s
Cooling Cut in
Cut out
1.0F
0.0F
46
Display
Description
Variables
Default
Assist Time
300
Cooling Cut in
1.0
Cut out
0.0
Heating Cut in
-1.0
Cut out
0.0
OZU0037J
Capacity Assist
Humid Cut in
Cut out
-4.0%
0.0%
Dehum Cut in
Cut out
4.0%
0.0%
Display
Description
Variables
Default
Humid Cut in
-4.0
Cut out
0.0
Dehum Cut in
4.0
Cut out
0.0
The lead controller polls the controllers from all the A/C units in the work group
and calculates the averaged value of their Temperature sensors, Humidity sensors
and optional Underfloor Pressure sensors. It also determines the minimum (lowest)
temperature sensor value and the lowest humidity sensor value in the A/C group
and conversely, determines the maximum (highest) temperature sensor value and
maximum humidity sensor value in the A/C group.
Display
Description
Variables
Default
Temp/Hum
Local
Lead
Average
Minimum
Maximum
Local
Local
Average
Local
Underfloor
Group Averaging
Use unit sensors when
in Standby or Assist
for Group Averaging
Temp/Hum Sensors
Yes
Static Pr Sensors Yes
Display
Description
Variables
Temp/Hum Sensors
No
Yes
Yes
No
Yes
Yes
Static Pr Sensors
OZUOO37J
Default
47
000
000
000
000
9-16: 000
25-32: 000
41-48: 000
When a group alarm condition is detected by a unit, it causes that unit to temporarily switch over from "Active" to "Off" and if
another unit is available in the group, it will rotate into its place. A status massage "Off by internal alarm" will appear
in the Main screen of the unit that detected the group alarm and switched off.
See Section 5.5.7.7 for an overview of how to select alarms using bitmask values. The Group Alarms bitmask values are
shown in the following tables. The settings may be viewed at the Info level following the network sensors screen (see Section
7.2.7). If an alarm condition appearing in the following tables is detected, it needs to be reset at the units' display terminal
or via the BMS for the unit to return to Active and resume operation.
Group Alarms 9 to 16
Group Alarms 1 to 8
No.
Description
Bit
mask
Default
No.
Bit
mask
Default
Description
Humidifier
10
Pump
11
12
16
13
16
Customer alarm 1
32
14
32
Customer alarm 2
64
15
Reserved
64
Customer alarm 3
128
16
Reserved
128
Bit
mask
Default
Group Alarms 17 to 24
No.
Description
Group Alarms 25 to 32
Bit
mask
Default
No.
Description
17
Fan alarm 1
25
High temperature
18
Fan alarm 2
26
Low temperature
19
Fan alarm 3
27
High humidity
20
Fan alarm 4
28
Low humidity
21
Water detection
16
29
16
22
Condensate pan
32
30
32
23
Filter
64
31
64
24
Reserved
128
32
128
Bit
mask
Default
Group Alarms 41 to 48
Group Alarms 33 to 40
No.
Description
Bit
mask
Default
No.
Description
33
Return temperature
41
34
Return humidity
42
35
Remote temperature
43
36
Remote humidity
44
37
EWT1 temperature
16
45
16
38
LWT1 temperature
32
46
32
39
EWT2 temperature
64
47
64
40
LWT2 temperature
128
48
128
48
OZU0037J
Group Alarms 49 to 56
No.
Description
Bit
mask
Default
49
50
51
Dewpoint
52
Airspeed
53
16
54
32
55
64
56
128
Group Status
Off
1 2 3 4 5 6 7 8
C
5 6 7 8 9 0 1 2
T
Description
Variables
Default
Group Status
On
Off
On
C12345678
T56789012
32
Group Status
Running
Active
Standby
Assist
Online
Out of Service
0
0
0
0
0
0
This screen provides an overview of the current duty status for all the A/C units combined in the group.
Display
Description
Running
0 to 9
Active
Display indicates how many units in the group are currently active
0 to 9
Standby
0 to 9
Assist
0 to 9
Online
0 to 9
Out of Service
Display indicates how many units in the group are not available
to operate
OZUOO37J
Variables Default
49
The final step is to access the Service>Options>Group Setup screens used to configure parameters that apply to how
individual A/C units interact in the work group.
Plan timing
Lead unit
Plan timer
Plan present
50
1
30
Yes
Display
Description
Variables
Default
Lead unit
0 to 8
Plan timer
Display indicates the time delay (in seconds) between the detection
of a communication failure and the annunciation of a Comm alarm.
0 to 60
30
Plan present
No
Yes
No
OZU0037J
7.2.7
The following display screens are available in the Information menu (Section 5.2) if two or more units are wired together as
a group. They display key operating parameters for grouped A/C units.
00.0F
00.0%rh
T/H Sensor Value Local
Unit 0 of 0 Lead: 1
Press ( ) or ( ) Key
Press ( ) or ( ) Key
%
%
%
0
0
Press ( ) or ( ) Key
To determine which sensors are enabled and operable for each unit, simply determine which index numbers, derived
from the key above, will produce the number shown in the screen.
In the example shown, the number for the lead unit is 15. This results from adding 1 Return Temperature + 2 Return Humidity
+ 4 Remote Temperature + 8 Remote Humidity together, confirming those sensors are operable.
The number shown for unit number 2 is three, the result of adding 1 + 2. This confirms unit number 2s' Return Temperature
and Return Humidity sensors are detected by the Lead controller. If a one appeared instead for unit number 2, it would
indicate the signal for the Return Humidity sensor is not present. That sensor is either not enabled or it has failed.
OZUOO37J
51
7.3.1
7.3.2
Supported
Protocols
BMS Communication
SERVICE
Alarms
BMS Comm
Media
Connection
Run Hours
BACnet over IP
10BaseT
RJ45 direct
BACnet over
Ethernet
10BaseT
RJ45 direct
HTTP
10BaseT
RJ45 direct
10BaseT
RJ45 direct
Modbus over IP
10BaseT
RJ45 direct
BMS Communications
BACnet MS/TP
twisted pair
daisy chain
Address:
Modbus RTU
twisted pair
daisy chain
Baud Rate:
Direct Connection
BMS
BMS
Unit 1
Unit 1
Unit 2
Unit 2
Unit 3
Unit 3
1
19200
Protocol:
BACnet
BMS keep alive:
1
The BMS address and baud rate have meaning only on RS-485
networks and with the serial protocols of Modem, Modbus
RTU, Commission, and Carel. The baud rate is fixed for BACnet.
Systems utilizing a 10BaseT interface should use the defaults
of address 1, baud rate 19200, and protocol BACnet.
Certain Integer and Digital variables that start with BMS (see
Section 10.0) require that the BMS "keep alive" parameter
changes between 1 and 2 within a 10 minute span. The general
procedure is to set up variables like the BMS low fan speed and
then write a 1 to the BMS "keep alive" address.
52
OZU0037J
General Maintenance
8.2 Troubleshooting
The E2 Series controller is designed for continuous and
dependable operation. In the event that a problem is
encountered with the A/C system, the system controller may
be used to diagnose the cause. The controller signals an alarm
condition when the red backlight LED is illuminated behind the
alarm function key. An alarm indication is accompanied by a
screen text message with a brief description of the cause (See
Alarm Screen Messages, Section 5.3.4). Often the remedy is
simple to determine by reading the alarm message i.e. Dirty
Filter Alarm (replace filter).
WARNING
Turn off all power to the unit before conducting any
troubleshooting procedures, unless the procedure
specifically requires the system to operate. Keep
hands, clothing and tools clear of the electrical
terminals.
OZUOO37J
53
Key:
LED off
RED LED
LED on
YELLOW LED
LED flashing
GREEN LED
General
8.4.2
Component Replacement
WARNING
Power may still be present inside the controller when
the On/Off switch on the A/C unit door is "Off".
54
OZU0037J
OZUOO37J
55
Speed
Media
Connection
Notes
BACnet over IP
10 Mbps
10BaseT
BACnet over
Ethernet
10 Mbps
10BaseT
HTTP
10 Mbps
10BaseT
10 Mbps
10BaseT
Modbus over IP
10 Mbps
10BaseT
BACnet MS/TP
19200 baud
Twisted pair
Modbus RTU
19200 baud
Twisted pair
56
Modbus
TCP/IP
BMS
Address
Modbus
Address
BACnet
Address
Default
Read/
Write
40002
40002
Temperature setpoint
72
R/W
40003
40003
40004
40004
Humidity setpoint
45.0
R/W
0.0
40005
40005
40006
40006
0.0
0.0
40007
40007
0.0
40008
40009
40008
0.0
40009
0.0
40010
40010
0.0
40011
10
40011
10
0.0
40012
11
40012
11
0.0
40013
12
40013
12
0.0
40014
13
40014
13
0.0
40015
14
40015
14
0.0
40016
15
40016
15
0.0
40017
16
40017
16
0.0
40018
17
40018
17
0.0
40019
18
40019
18
0.0
40020
19
40020
19
0.0
40021
20
40021
20
0.0
40022
21
40022
21
0.0
40023
22
40023
22
0.0
40024
23
40024
23
0.0
40025
24
40025
24
0.0
40026
25
40026
25
0.0
40027
26
40027
26
0.0
40028
27
40028
27
0.0
40029
28
40029
28
0.0
40030
29
40030
29
Custom sensor 1
0.0
40031
30
40031
30
Custom sensor 2
0.0
Description
OZU0037J
BMS
Address
Modbus
Address
BACnet
Address
40032
31
40032
31
Custom sensor 3
40033
32
40033
32
Custom sensor 4
0.0
40034
33
40034
33
0.0
40035
34
40035
34
0.0
40036
35
40036
35
KVA phase 1
0.0
40037
36
40037
36
KVA phase 2
0.0
40038
37
40038
37
KVA phase 3
0.0
Description
40039
38
40039
38
40040
39
40040
39
40041
40
40041
40
40042
41
40042
40043
42
40043
40044
43
40045
44
40046
40047
Default
Read/
Write
0.0
0.0
9000
41
42
Suction temp S2
40044
43
Suction pressure S1
40045
44
Suction pressure S1
45
40046
45
46
40047
46
40048
47
40048
47
40049
48
40049
48
40050
49
40050
49
40051
50
40051
50
Suction temp S2
40052
51
40052
51
Suction pressure S1
40053
52
40053
52
Suction temp S2
40054
53
40054
53
40055
54
40055
54
40056
55
40056
55
Suction temp S2
40057
56
40057
56
Suction pressure S1
40058
57
40058
57
40059
58
40059
58
40060
59
40060
59
R/W
40062
61
40062
61
C1_restart_count
40063
62
40063
62
C2_min_countdown
40064
63
40064
63
C2_restart_count
40065
64
40065
64
Comp_restart_delay
40066
65
40066
65
C1_min_countdown
40067
66
40067
66
40068
67
40068
67
40069
68
40069
68
40070
69
40070
69
40071
70
40071
70
40072
71
40072
71
40073
72
40073
72
40074
73
40074
73
40075
74
40075
74
40076
75
40076
75
40077
76
40077
76
OZUOO37J
57
BMS
Address
Modbus
Address
BACnet
Address
Default
Read/
Write
40101
100
40101
100
80.0
R/W
40102
101
40102
40103
102
40103
101
60.0
R/W
102
70.0
R/W
40104
103
40105
104
40104
103
30.0
R/W
40105
104
60.0
40106
105
R/W
40106
105
40.0
R/W
Description
58
Modbus
TCP/IP
BMS
Address
Modbus
Address
BACnet
Address
5002
40130
1001
5003
40131
1002
5004
40132
1003
5005
40133
1004
Description
Default
Direction
5006
40134
1005
5007
40135
1006
5008
40136
1007
5016
40137
1008
5010
40138
1009
5015
14
40143
1014
5016
15
40144
1015
5017
16
40145
1016
5018
17
40146
1017
5019
18
40147
1018
5020
19
40148
1019
5021
20
40149
1020
5022
21
40150
1021
5023
22
40151
1022
5024
23
40152
1023
5025
24
40153
1024
5026
25
40154
1025
5027
26
40155
1026
5028
27
40156
1027
5029
28
40157
1028
5093
92
40221
1092
5094
93
40222
1093
5095
94
40223
1094
5096
95
40224
1095
5097
96
40225
1096
5098
97
40226
1097
5099
98
40227
1098
5100
99
40228
1099
5101
100
40229
1100
R/W
OZU0037J
BMS
Address
Modbus
Address
BACnet
Address
5102
101
40230
1101
R/W
5103
102
40231
1102
R/W
5104
103
40232
1103
R/W
5105
104
40233
1104
R/W
5106
105
40234
1105
R/W
5107
106
40235
1106
R/W
5108
107
40236
1107
R/W
5109
108
40237
1108
R/W
5110
109
40238
1109
R/W
5111
110
40239
1110
R/W
5121
120
40249
1120
R/W
5122
121
40250
1121
R/W
5124
123
40252
1123
Current day
R/W
5125
124
40253
1124
Current month
R/W
5126
125
40254
1125
Current year
R/W
5127
126
40255
1126
Current hour
R/W
5128
127
40256
1127
Current minute
R/W
Default
Direction
Description
Default
Direction
BMS
Address
Modbus
Address
BACnet
Address
002
002
003
003
System on status
004
004
005
005
006
006
007
007
008
008
010
010
011
10
011
10
012
11
012
11
013
12
013
12
Description
014
13
014
13
015
14
015
14
016
15
016
15
017
16
017
16
018
17
018
17
019
18
019
18
020
19
020
19
021
20
021
20
Emergency shutdown
022
21
022
21
Remote shutdown
023
22
023
22
Customer alarm 1
OZUOO37J
59
60
Modbus
TCP/IP
BMS
Address
Modbus
Address
BACnet
Address
024
23
024
23
Airflow alarm
025
24
025
24
Filter alarm
026
25
026
25
Fire/Smoke alarm
027
26
027
26
028
27
028
27
029
28
029
28
030
29
030
29
031
30
031
30
032
31
032
31
033
32
033
32
034
33
034
33
Pump alarm
035
34
035
34
036
35
036
35
037
36
037
36
Customer alarm 2
038
37
038
37
Customer alarm 3
039
38
039
38
Humidifier alarm
040
39
040
39
041
40
041
40
042
41
042
41
Fan alarm 1
043
42
043
42
Fan alarm 2
044
43
044
43
Fan alarm 3
045
44
045
44
046
45
046
45
047
46
047
46
048
47
048
47
049
48
049
48
050
49
050
49
051
50
051
50
052
51
052
51
053
52
053
52
Loss of power
054
53
054
53
Fan alarm 4
055
54
055
54
056
55
056
55
061
60
061
60
062
61
062
61
063
62
063
62
064
63
064
63
065
64
065
64
066
65
066
65
067
66
067
66
068
67
068
67
069
68
069
68
070
69
070
69
071
70
071
70
072
71
072
71
Description
Default
0
Direction
R
OZU0037J
BMS
Address
Modbus
Address
BACnet
Address
073
72
073
72
074
73
074
73
075
74
075
74
076
75
076
75
077
76
077
76
078
77
078
77
079
78
079
78
080
79
080
79
081
80
081
80
082
81
082
81
083
82
083
82
084
83
084
83
085
84
085
84
086
85
086
85
087
86
087
86
088
87
088
87
089
88
089
88
090
89
090
89
Customer Alarm 1
091
90
091
90
Detection of airflow
092
91
092
91
093
92
093
92
Smoke alarm
094
93
094
93
Heater Alarm
095
94
095
94
Water alarm
096
95
096
95
097
96
097
96
098
97
098
97
099
98
099
98
Description
Default
Direction
100
99
100
99
101
100
101
100
R/W
102
101
102
101
R/W
103
102
103
102
R/W
104
103
104
103
R/W
105
104
105
104
R/W
106
105
106
105
R/W
107
106
107
106
108
107
108
107
109
108
109
108
110
109
110
109
111
110
111
110
Customer Alarm 2
112
111
112
111
Customer Alarm 3
113
112
113
112
Humidifier alarm
114
113
114
113
115
114
115
114
116
115
116
115
117
116
117
116
OZUOO37J
61
BMS
Address
Modbus
Address
BACnet
Address
118
117
118
117
119
118
119
118
120
119
120
119
121
120
121
120
122
121
122
121
123
122
123
122
124
123
124
123
125
124
125
124
126
125
126
125
C1 relay status
127
126
127
126
Description
Default
Direction
128
127
128
127
129
128
129
128
130
129
130
129
131
130
131
130
C2 relay status
132
131
132
131
133
132
133
132
134
133
134
133
135
134
135
134
136
135
136
135
137
136
137
136
138
137
138
137
139
138
139
138
140
139
140
139
141
140
141
140
C3 relay status
142
141
142
141
143
142
143
142
144
143
144
143
145
144
145
144
146
145
146
145
147
146
147
146
62
Alarms 1
Alarms 2
Alarms 3
Emergency shutdown
Customer alarm 2
Loss of power
Remote shutdown
Customer alarm 3
Fan alarm 4
Customer alarm 1
Humidifier
Airflow
Filter
Fire/smoke
Fan alarm 1
Water detection
Fan alarm 2
Fan alarm 3
Condensate pan
High temperature
Reserved
Low temperature
Reserved
10
High humidity
Reserved
OZU0037J
Low humidity
Reserved
12
Reserved
13
Pump
Reserved
14
Reserved
15
Reserved
Sensor Failures 1
Sensor Failures 2
Return temperature
Return humidity
Remote temperature
Dewpoint
Remote humidity
Airspeed
EWT1 temperature
LWT1 temperature
EWT2 temperature
LWT2 temperature
Custom sensor 1
Custom sensor 2
10
Custom sensor 3
11
Custom sensor 4
12
Reserved
13
Reserved
14
Reserved
Reserved
15
Reserved
Reserved
OZUOO37J
Digital Inputs 1
Digital Inputs 2
Remote shutdown
Customer alarm 2
Customer alarm 1
Customer alarm 3
Airflow
Reserved
Filter
Humidifier
Fire/smoke
Water detection
Fan alarm 1
Condensate pan
Fan alarm 2
Fan alarm 3
Fan alarm 4
10
11
AC power OK
12
Pump
Reserved
13
Reserved
14
Reserved
15
Reserved
63
Digital Outputs 1
Digital Outputs 2
Global alarm
Custom alarm 3
Custom alarm 1
Blower 1 enable
Blower 2 enable
Humidifier enable
Blower 3 enable
Damper enable
Blower 4 enable
Pump enable
DX3 enable
DX1 enable
Reserved
Reserved
Heater 1 enable
Reserved
Heater 2 enable
Reserved
10
Heater 3 enable
Reserved
11
DX2 enable
Reserved
12
Reserved
13
Reserved
14
Reserved
15
Custom alarm 2
Reserved
The R/W BMS variables fall into two categories. Variables like the temperature setpoint are permanent. As permanent variables,
they retain their value regardless of power loss or BMS communication failure. The controllers' flash memory is limited to
one million write cycles for permanent variables.
The other category is the integer and digital variables that start with "BMS". These are expected to be changed frequently and
require that the BMS is active when changing them. All BMS variables require that the BMS "keep alive" parameter (Variable
100) changes between 1 and 2 within a 10 minute span. The general procedure is to set up variables like the BMS low fan
speed and then write a 1 to the BMS "keep alive" address. If the controller does not see a 2 written to the BMS "keep alive"
address within 10 minutes, the unit reverts to local control.
BMS
Address
Modbus
Address
BACnet
Address
5101
100
229
1100
R/W
5102
101
230
1101
R/W
5103
102
231
1102
R/W
5104
103
232
1103
R/W
5105
104
233
1104
R/W
Default
Direction
Description
Default
Direction
64
Modbus
TCP/IP
BMS
Address
Modbus
Address
BACnet
Address
101
100
101
1100
R/W
102
101
102
1101
R/W
103
102
103
1102
R/W
104
103
104
1103
R/W
Description
OZU0037J
GLOSSARY
Terms and Abbreviations
A/C-
Air Conditioner
in. -
Inches
BMS -
PSI -
BTU/Hr -
PSIG -
C -
Degrees Centigrade
R.H.-
Relative Humidity
CW -
Chilled Water
STULZ -
DX -
Direct Expansion
V-
Volt
ESD -
Electrostatic Discharge
VAC -
F -
Degrees Fahrenheit
Vdc -
FOB -
Free on Board
W/G -
Water Glycol
ft. -
Feet
DAR AWS -
AHU AWS -
DAR OA -
DCW -
DW/DG -
AR -
AR AWS -
AS -
DW/DG
CW -
AWS -
W/G -
W/G AWS -
W/G FC -
DAHU -
AR CH -
DAHU AWS
W/G CH -
DAR CH -
DAR -
OZUOO37J
65
66
OZU0037J
OZUOO37J
67
www.STULZ.com
Registered
ISO9001
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