Final Substation - Civil Baseline Risk Assessment - Rev 0

Project/department: PDP
Scope:
Date: April Sept 2013

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Hazard identification
Risk No
Affected persons
H & S Baseline 765/400/275 kV Substation Works - V1.0.

J M Rheeder
2014 /09/01
Accountable manager: S Small
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
Substation Construction (Civil works)

Site Establishment (Camp)
Site access See Line works for detail (Access to site)
Site establishment setting up camp/offices See line works for detail (Site establishment).
Receiving, handling and storage on site - Steel and other hardware See line works (Loading & offloading).
Earthworks
282.0
283
Bush clearing See line works (Bush clearing)

Clear and grub
Cleared vegetation
283.1
Bush clearing team
PM
Slipping / tripping
Lack of concentration
MI
Project specific Environmental Management Plan
Non-compliance to
procedure
Construction Site Establishment and Dismantling

(PDPMAN-PC-49)
Inadequate risk
assessment
Procedure for vegetation clearance and maintenance

within overhead power line servitude on Eskom owned
land (32-247)
PE
III
PE
III
PE
III
Mandatory SHE Specification to be met by contractors

and suppliers during refurbishment and construction
(PDPMAN-ST-001)
Medical surveillance (32-282)
Eskom Personal Protective Equipment (240-44175132)
SANS 1200 ALL PARTS
Project specific drawings
284.1
Thorns / broken
branches
284.1
Bush clearing team
PM
Contact with
Inadequate PPE
MI

(PDPMAN-PC-49)
Inadequate risk
assessment

land (32-247)
(PDPMAN-ST-001)
SANS 1200 ALL PARTS
285.0
Manual handling
285.1
Bush clearing team
PM
Musculoskeletal
disorders
Lack of training /
experience
Incorrect lifting
techniques
Inadequate supervision
SI
MI

(PDPMAN-PC-49)
land (32-247)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
(PDPMAN-ST-001)
SANS 1200 ALL PARTS
286.0
Insects
286.1
Bush clearing team
PM
Bites and stings
All persons present
Habitat invasion
Inadequate inspection /
supervision
F
SI
MI
PE
II
PE
II
PE
III
PE
III

(PDPMAN-PC-49)
Inadequate PPE
Lack of concentration /
communication
Occupational Hygiene Management (PDPMAN-GL-50)

Occupational Health Risk Assessment (OHRA/PDP2013/Rev 1)
Inadequate risk
assessment
SANS 1200 ALL PARTS

287.0
Wild/stray animals
287.1
Bush clearing team
PM
Attacks
Inadequate training /
experience
All persons present
F
SI
MI
Inadequate risk
assessment

(PDPMAN-PC-49)
Non-compliance to
procedures

SANS 1200 ALL PARTS
288.0
Uneven surfaces /
terrain/ terrain
288.1
Bush clearing team
PM
Trips and falls
All persons present
MI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
289.0
Stripping of soil
Motorised equipment
289.1
Operator
All persons present
PM
Contact with
Poor planning
Non-compliance to
procedures
SI
MI

(PDPMAN-PC-49)
land (32-247)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
300.0
Dust
300.1
Operator
All persons present
PM
Inhalation
Inadequate PPE
MI
Inadequate dust
suppression

(PDPMAN-PC-49)
experience
PE
III
PE
III
PE
III
PE
II

SANS 1200 ALL PARTS
301.0
Noise
301.1
Operator
PM
Exposure to noise
levels above 85dB
Lack of signage
MI
Damage to hearing
Inadequate hygiene
surveys

(PDPMAN-PC-49)
Nuisance to local
residents
experience

maintenance

SANS 1200 ALL PARTS
302.0
Uneven surfaces /terrain
302.1
Al persons in work
area
PM
Trips and falls
MI
Non-compliance to
procedure

(PDPMAN-PC-49)
land (32-247)
Inadequate risk
assessment

(PDPMAN-ST-001)
Lack of communication

SANS 1200 ALL PARTS
303.0
Cut to fill/spoil
Motorised equipment
303.1
Operator
All persons present
PM
Contact with
Poor planning
Lack of attention
F
SI
MI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
Non-compliance to
procedures
H & S / Fin
Cons
Likelihood
Risk rating
RCE
SANS 1200 ALL PARTS

304.0
Dust
304.1
Operator
All persons present
PM
Inhalation
Inadequate PPE
SI
Inadequate dust
suppression
PE
III
PE
III
PE
III
PE
III

experience

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
305.0
Noise
305.1
Operator
All persons present
PM
Exposure to noise
levels above 85dB
Lack of signage
MI
Inadequate hygiene
surveys

experience

(PDPMAN-ST-001)
maintenance
306.0
Uneven surfaces/ terrain
306.1
All persons present
PM
Trips and falls
MI
Non-compliance to
procedure
Hearing Conservation (32-425)

(PDPMAN-PC-49)
land (32-247)
Inadequate risk
assessment

(PDPMAN-ST-001)

SANS 1200 ALL PARTS
307.0
Import material from

quarry/borrow
pit/stockpile
Dust
307.1
Geologist and
anyone present
PM
Dust inhalation
Inadequate PPE
Inadequate dust
suppression
experience
MI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE

SANS 1200 ALL PARTS
308.0
Hand tools
308.1
Geologist and
anyone present
PM
Caught between
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
PE
III
PE
III
PE
II
PE
II
PE
III
SANS 1200 ALL PARTS

Inadequate inspection
309.0
Spoil move to
stockpile area/
shaping, levelling and
spreading
Dust
309.1
All persons present

and in the vicinity
PM
Dust inhalation
PPE not worn

Inadequate PPE
MI
Inadequate dust
suppression

experience

(PDPMAN-ST-001)
Insufficient medical
monitoring

SANS 1200 ALL PARTS
310.0
Mobile plant i.e.

excavators, trucks
310.1
All persons present

and in the vicinity
PM
Contact with
experience
F
SI
MI

(PDPMAN-ST-001)
Lack of attention
SANS 1200 ALL PARTS
Non-compliance to
procedures
311
Stockpile
311.1
All persons in the

vicinity
PM
Entrapment
Incorrect body position

experience
F
SI
MI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Inadequate signage /
barricading
312.0
Hazardous chemical
substances
Fuel for plant
312.1
All persons handling

hazardous
substances
PM
Unwanted spill and

leakages
Inadequate
communication of risks
Unsuitable
transportation
Hazardous substances
not stored in suitable
containers
SI
MI

(PDPMAN-ST-001)
Oil spill assessment and reporting (PDPMAN-PC-06)
Inadequate safety
signage i.e.
Safety signs depicting
No smoking, No
SANS 1200 ALL PARTS

Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
naked lights and

Danger
Incorrect handling
Inadequate spill
procedure
313.0
Soil density
verification
Nuclear density gauge

with radioactive source
313.1
Operators
PM
Exposure to radiation
Non-compliance to
procedures
SI
MI
Co workers
experience
Public
PE
III
PE
II
PE
III
PE
III

(PDPMAN-ST-001)
Inadequate signage /
barricading
Inadequate PPE
Life Saving Rules (32-421)
PPE not worn

Incorrect disposal
practise
Inadequate
communication of risks
Inadequate exposure
monitoring.
Roads (Access roads, Terrace maintenance roads and Terrace ring roads)
314.0
Access road
construction
Road transport,
construction vehicles
314.1
Work force
Public
PM
Members of public or
workmen being
endangered by
machine operation
Inadequate traffic
management systems
F
SI
MI
Project specific Traffic Management Plan

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
315.0
Trenches and manholes
315.1
Public
PM
Members of public
being endangered by
open manholes and
trenches
Unfenced work areas

and excavations
SI
MI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
316.0
Noise
316.1
Workforce Public
Everyone in close
proximity of work
area
PM
Exposure to noise
levels above 85dB
PPE not worn i.e.

earplugs
MI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE

SANS 1200 ALL PARTS
317.0
Underground services
317.1
Everyone in close
proximity of work
area
PM
Electrocution
Inadequate assessment
of existing services
F
SI
MI
Life Saving Rules (32-421)
PE
III
PE
II
PE
III
PE
III
PE
III

(PDPMAN-ST-001)
Operating Regulations for High Voltage Systems (32846)
SANS 1200 ALL PARTS
318.0
Roadbed preparation
Earthmoving equipment
318.1
Operators
Civil team
PM
Machine overturning
Materials or
equipment falling
from machine
Non-compliance to
procedures
F
SI
MI

(PDPMAN-ST-001)
319.0
Crusher stone for

road surfacing
Manual operations
creating dust
319.1
Civil team
PM
Machine arcing with

or coming into contact
with overhead cables
or underground
services
Dust inhalation
SANS 1200 ALL PARTS

PPE not worn
N
PPE not worn
MI
Anyone within close

proximity

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
320.0
Hand tools e.g. spades,

rakes
320.1
Civil team
PM
Contact with
Anyone within close

proximity
321.0
Bituminous surface
treatment
Toxic fumes, hot

bitumen fluid
321.1
Civil team
PPE not worn
MI
PM
Contact with
Inadequate PPE
experience
SI
MI

(PDPMAN-ST-001)
(PDPMAN-ST-001)
Non-compliance to
procedures
SANS 1200 ALL PARTS
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No

J M Rheeder
2014 /09/01
3. Analyse Risks
Affected persons
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
321.2
Civil team
PM
Smoke Inhalation
Inadequate PPE
H & S / Fin
Cons
Likelihood
Risk rating
RCE

MI
PPE not worn
PE
III
PE
III
PE
III
PE
III
experience

(PDPMAN-ST-001)
Poor ventilation

SANS 1200 ALL PARTS
322.0
Road marking
Paint
322.1
Civil team
PM
Inhalation of paint
fumes / vapours
Anyone within close

proximity
Non-compliance to
procedures
MI

PPE not worn

experience

(PDPMAN-ST-001)
Poor ventilation
PPE not worn
SANS 1200 ALL PARTS
322.2
Civil team
PM
Skin contact
Anyone within close

proximity
Non-compliance to
procedures
MI

PPE not worn

experience

(PDPMAN-ST-001)
PPE not worn

SANS 1200 ALL PARTS
323.0
324.0
Terrace maintenance
and ring concrete
roads
Compacting in-situ
material
See risks for Excavation, Shuttering and Concrete casting
Hand tools
324.1
Civil Team
PM
Contact with
MI

(PDPMAN-ST-001)
Non-compliance to
procedures
SANS 1200 ALL PARTS
PPE not worn

Inadequate
experience/training
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
Civil Team
PM
Musculoskeletal
disorders
MI
Awkward body position
Compactors
325.1
Civil Team
PM
Body vibration
Likelihood
Risk rating
RCE
PE
III
PE
III
PE
III
PE
III
PE
II
Non-compliance to
procedures
325.0
H & S / Fin
Cons

(PDPMAN-ST-001)
PPE not worn
SANS 1200 ALL PARTS
Inadequate
experience/training
experience/supervision

MI

Inadequate PPE
Inadequate inspection/
maintenance

(PDPMAN-ST-001)
Non-compliance to
procedures

SANS 1200 ALL PARTS
325.2
Civil Team
PM
Exposure to noise
above 85dB
Lack of signage
Inadequate hygiene
surveys
MI
Noise induced
hearing loss
experience

(PDPMAN-ST-001)
maintenance
PPE not worn
Employees right to refuse to work on the grounds of

SHE related concerns (39-12)
Hearing Conservation Procedure (32-425)
SANS 1200 ALL PARTS
326.0
Motorised equipment
e.g. Rollers
326.1
Civil Team
PM
Contact with plant
Poor planning
MI
SI
Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
327.0
Access road /
offloading pad
Excavating equipment
i.e. graders
327.1
Civil team
PM
Contact with plant

(workers)
Poor planning
F
SI

Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
construction
Lack of attention
MI
Non-compliance to
procedures
H & S / Fin
Cons
Likelihood
Risk rating
RCE
(PDPMAN-ST-001)
SANS 1200 ALL PARTS
327.2
Civil team
PM
Overturning
Poor planning
Lack of attention
F
SI
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
PE
II
PE
II
PE
II
PE
III
PE
III

SANS 1200 ALL PARTS
experience
327.3
Civil team
PM
Contact with plant

(other plant)
Poor planning
PD
Lack of attention
Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Yard Works (Earth mat, Kerbs & Channels and Yard stoning)
328.0
Excavate trenches
Earthmoving equipment
e.g. excavators
328.1
Civil Team/
excavating Team
Operator
PM
Contact with / struck

by
F
SI
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
maintenance
PPE not worn
329.0
Hand tools
329.1
Civil team
PM
Contact with
Inadequate training/
MI

Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
330.0
Unidentified,
underground utilities
330.1
Every person in the

area
PM
Cutting into
underground services
(cables, water mains)
maintenance
PPE not worn
Non-compliance to
procedures
SI
MI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE

Inadequate risk
assessment
SANS 1200 ALL PARTS

331.0
332.0
Open excavations see Excavations for identified risks

Dust
332.1
Every person in the
area
PM
Dust inhalation
Lack of PPE
Non-compliance to
procedures
MI
Pulmonary
diseases
PE
III
PE
III
PE
III
PE
III

experience

(PDPMAN-ST-001)
333.0
Ergonomics
330.2
Civil/ Foundation
Team
PM
Musculoskeletal
disorders
Non-compliance to
procedures
experience
SI
MI
Musculoskeletal
disorders

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
334.0
Extreme weather
conditions
334.1
Every person in the

area
PM
Exposure to extreme
weather elements
Lack of PPE
Non-compliance to
procedures
MI
SI
Various diseases

experience
Inadequate risk
assessment

(PDPMAN-ST-001)

SANS 1200 ALL PARTS
335.0
Install copper and

crimp joints
Copper
335.1
Civil Team
PM
Contact with /
absorption
Lack of PPE
Non-compliance to
procedures
experience
Inadequate risk
assessment
MI
Heavy metal
poisoning
Skin irritation

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE

SANS 1200 ALL PARTS
336.0
Hand tools e.g. crimping

tools
336.1
Civil Team
PM
Caught between
MI

Non-compliance to
procedures

(PDPMAN-ST-001)
PE
III
PE
III
PE
III
PE
III
SANS 1200 ALL PARTS

maintenance
337.0
Install flat copper

,including brazing of
joints
Ultra violet light /

radiation
337.1
Welder
Civil Team
PM
Eye injury
PPE not worn

MI
Non-compliance to
procedures

Inadequate
training/experience

(PDPMAN-ST-001)
PPE not worn

SANS 1200 ALL PARTS
338.0
Brazing rod and flux
338.1
Welder
PM
Contact with
MI
Skin irritation
Non-compliance to
procedures

Inadequate
training/experience

(PDPMAN-ST-001)
PPE not worn

SANS 1200 ALL PARTS
339.0
Thermal reaction
339.1
Welder
PM
Contact with hot

surface
Non-compliance to
procedures
SI
MI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Inadequate
training/experience
PPE not worn
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
340.0
Welding fumes
340.1
Welder
PM
Inhalation
Non-compliance to
procedures
SI
MI
Metal fever
H & S / Fin
Cons
Likelihood
Risk rating
RCE
PE
III
PE
III
PE
II
PE
III
PE
III

Inadequate
training/experience

(PDPMAN-ST-001)
PPE not worn

SANS 1200 ALL PARTS
341.0
Oxy acetylene set
341.1
Welder
PM
Fire
Non-compliance to
procedures
MI
SI
PD

(PDPMAN-ST-001)
Project specific Emergency preparedness and response
plan
Inadequate
training/experience
SANS 1200 ALL PARTS

Inadequate risk
assessment
341.2
PM
Explosion
Inadequate inspections
and maintenance
Non-compliance to
procedures
F
SI
PD

(PDPMAN-ST-001)
Project specific Emergency preparedness and response
plan
Inadequate
training/experience
SANS 1200 ALL PARTS

Inadequate risk
assessment
and maintenance
341.3
All persons in the

area
PM
Slips and trips over

lines
Faulty safety devices e.g.

flashback arrestor
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Poor house-keeping
342.0
Laying of kerbs and

channels
Ergonomics (Manual
handling)
342.1
Civil team
PM
Musculoskeletal
disorders
Incorrectly lifting
techniques
SI
MI

PPE not worn

Occupational Health Risk Assessment (OHRA/PDP-
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
Inadequate planning
H & S / Fin
Cons
Likelihood
Risk rating
RCE
2013/Rev 1)
(PDPMAN-ST-001)
SANS 1200 ALL PARTS
343.0
Dust from cutting disc
343.1
Operator
PM
Dust inhalation
Civil team
PPE not worn
SI
MI
Inadequate planning
experience
PE
III
PE
III
PE
III

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
344.0
Noise
344.1
Operator
PM
Noise induced hearing

loss
Civil team
PPE not worn
SI
MI
Inadequate
maintenance and
inspections

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
345.0
Yard stoning
Apply weed killing

agents i.e. granules,
liquids
345.1
Applicators
Bystanders
PM
Inhalation
PPE not worn

experience
Non-compliance with
procedures
SI
MI

Inadequate ventilation
(PDPMAN-ST-001)
Project specific environmental management plan
SANS 1200 ALL PARTS
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
345.2
Applicators
PM
Contact with skin
Bystanders
PPE not worn
SI
MI
experience
H & S / Fin
Cons
Likelihood
Risk rating
RCE
PE
III
PE
III
PE
III
PE
III

Non-compliance with
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
346.0
Dust
346.1
Everyone within site

vicinity
PM
Dust inhalation
Non-compliance to
procedures
MI

Inadequate dust
suppression
PPE i.e. dust masks not
worn

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
347.0
Noise
347.1

vicinity
PM
Noise above 85 dB
Lack of signage
MI
Inadequate hygiene
surveys

experience

PPE not worn
SANS 1200 ALL PARTS
348.0
Uneven yard surfaces
348.1

vicinity
PM
Trips and falls
PPE not worn
Inadequate risk
assessment
SI
MI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Poor communication
Foundations (Flood Lights, Main Columns, Earth Wire Support, Busbars, Equipment Foundations)
349.0
Setting out See line works (Pegging)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
350.0
351.0
Hazardous chemicals i.e. fuels, lubrication See line works (Hazardous Chemical Substances)
Excavations
Hand tools
351.1
Civil Team
PM
Contact with /
Struck by
MI

Non-compliance to
procedures

(PDPMAN-ST-001)
H & S / Fin
Cons
Likelihood
Risk rating
RCE
PE
III
PE
II
PE
III
PE
III
PE
III
SANS 1200 ALL PARTS

352.0
Excavating equipment
e.g. TLB, excavator
352.1
Operator
Civil Team
PM
Contact with
PPE not worn

Poor planning
F
SI
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
352.2
Operator
Civil Team
PM
Equipment failure
Inadequate experience/
training
SANS 1200 ALL PARTS

maintenance
MI
SI

(PDPMAN-ST-001)
Latent defects
SANS 1200 ALL PARTS
Inadequate experience/
training
353.0
Noise
353.1
Operator
Civil team
PM
Exposure above 85 dB
Lack of signage
Inadequate hygiene
surveys
MI
SI
Noise induced
hearing loss

experience

maintenance

(PDPMAN-ST-001)
PPE not worn
SANS 1200 ALL PARTS

354.0
Blinding
Chemical burns
354.1
Civil team
PM
Contact with wet

concrete to skin and
eyes
PPE not worn

No suitable facilities for
washing and immediate
first aid
MI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
355.0
Reinforcement
Protruding rebar
355.1
Civil team
PM
Contact with (Impaled

hands)
Lack of signage
SI
MI
Lack of
concentration
PE
III
PE
III
PE
III
PE
III
PE
III

(PDPMAN-ST-001)
PPE not worn

SANS 1200 ALL PARTS
355.2
Civil team
PM
Slips and trips
Lack of signage
SI
MI
Lack of
concentration

and suppliers during refurbishment and
construction(PDPMAN-ST-001)
PPE not worn

SANS 1200 ALL PARTS
356.0
Pouring of concrete
(into foundation)
Chemical burns
356.1
Civil team
PM
Contact with wet

concrete to skin and
eyes
PPE not worn

MI

Inadequate first aid

treatment facilities

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
357.0
Manual handling
operations i.e. hand
tools such as shovels
357.1
Civil team
PM
Musculoskeletal
disorders
SI
Repetitive body motion

caused by bending and
twisting actions

(PDPMAN-ST-001)
experience
Underlying medical
conditions

SANS 1200 ALL PARTS
358.0
Vibrators
358.1
Operators
PM
Whole body vibrations
Inadequate PPE
Excessive body vibration
due to teams not taking
appropriate turn to do
vibrating operations
MI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
experience
359.0
Noise
359.1
Operators
PM
Exposure to noise
levels above 85dB
Inadequate PPE i.e.

earplugs
SI
NIHL

PE
III
PE
III
PE
III
PE
III
PE
II
Excessive body vibration

due to teams not taking
appropriate turn to do
vibrating operations

(PDPMAN-ST-001)
Hearing Conservation Procedure (32-425)
SANS 1200 ALL PARTS
360.0
361.0
Shuttering
Installation of HD
bolts
See shuttering in line risk assessment

HD Bolts
361.1
Civil team/
Foundation team
PM
Contact with
Inadequate PPE
MI
Inadequate training
/experience

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
362.0
Clean HD bolts
Hand tools, i.e. steel

brush
362.1
Civil team/
Foundation team
PM
Contact with steel

bristles
MI
PPE not worn i.e.

protective hand gloves

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
362.2
Civil team/
Foundation team
PM
Damage of HD bolt by
steel bristles
PD
Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Fire Protection (Manholes, Sumps, Piping, Oil holding dams, Transformer/reactor bay firewalls)
363.0
See all risks in Excavation and Foundations
364.0
Restricted excavation
i.e. manholes and
sumps
Confined spaces
364.1
Civil team
PM
Collapse of excavation
Non-compliance to
procedures
Inadequate excavations
supports
F
SI
MI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
Structural cohesion of
soil
H & S / Fin
Cons
Likelihood
Risk rating
RCE
Adverse weather
conditions
365.0
Elevated position
365.1
Civil team
PM
Fall into excavation
Location of stockpile and

heavy plant in relation
to excavation
SI
MI
Inadequate barricading

(PDPMAN-ST-001)
Inadequate signage
SANS 1200 ALL PARTS
Lack of training /
experience
PE
III
PE
III
PE
II
PE
III
Lack of risk assessment

367.0
Dust
367.1
Civil team
PM
Inhalation
PPE not worn
MI
Inadequate dust
suppression

experience

(PDPMAN-ST-001)

SANS 1200 ALL PARTS
368.0
Micro organisms
368.1
Civil team
PM
Exposure to disease
bearing ground
organisms while
excavating
experience
SI
MI


Inadequate PPE
Lack of supervision

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
369.0
370.0
Manual operationsmasonry, trenching,

laying & bedding of
pipes
Use of cement See Hazardous chemical substances

Hand tools e.g rakes,
370.1
Civil team
shovels, spades,
wheelbarrows masonry
tools
PM
Hand and leg injuries
Non-compliance to
procedures
MI

(PDPMAN-ST-001)
PPE not worn

Poor housekeeping
SANS 1200 ALL PARTS
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
Poor supervision
371.0
Building materials e.g.

bricks, reinforcing, steel
mesh, DPC
371.1
Civil team
PM
Slips, trips,
Non-compliance with
procedures
MI

(PDPMAN-ST-001)
PE
III
PE
III
PE
III
PE
III
PE
II
Lack of attention
Poor housekeeping
SANS 1200 ALL PARTS
Lack of planning
Lack of supervision
371.2
Civil team
PM
Contact with
(abrasions, cuts,
pinching)
PPE not worn
MI
experience

(PDPMAN-ST-001)
Lack of supervision
SANS 1200 ALL PARTS
374
Ergonomics
374.1
Civil team
PM
Musculoskeletal
disorders
SI
MI
Non-compliance with
procedures

Repetitive movement
Lack of experience

(PDPMAN-ST-001)
Underlying medical
conditions
SANS 1200 ALL PARTS

375.0
Fire walls
Scaffolding
375.1
Civil team
PM
Structural failure
Lack of attention
PD
Inadequate training
/experience

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Under estimation of
load
Overloading
Inadequate
maintenance /
inspection
375.2
Civil team (climbers)
PM
Fall from height

(persons and
equipment)
Non-compliance with
procedures
Lack of attention
Inadequate training
/experience
F
SI
MI

(PDPMAN-ST-001)
Inadequate
maintenance /
inspection
Working at Height (32-418)

SANS 1200 ALL PARTS
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
PPE not worn

Lack of supervision
Drainage
376.0
377.0
Excavation
Bedding of pipes
(Filling and bedding
material i.e. stone)
378.0
See all risks for trench excavation in Yardworks

Uneven surfaces
377.1
Civil team
Hand tools e.g spades

and wheelbarrows
378.1
Civil team
PM
PM
Slips and trips
Contact with
Lack of attention
PPE not worn

(PDPMAN-ST-001)
Poor housekeeping
SANS 1200 ALL PARTS
Poor communication
MI
MI
experience

(PDPMAN-ST-001)
PE
III
PE
III
PE
III
PE
III

Inadequate
maintenance /inspection
PPE not worn
SANS 1200 ALL PARTS

379.0
Storm water drains

subsoil and open
grass lined drains
Drain hardware i.e.

Bidem
379.1
Civil team
PM
Slips and trips
Poor housekeeping
MI

(PDPMAN-ST-001)
Inadequate signage
380.0
Laying of concrete
pipes
Ergonomics (Manual
handling of material)
380.1
Civil team
PM
Musculoskeletal
disorders
Non-compliance to
procedures
SANS 1200 ALL PARTS
PPE not worn
Underlying diseases
SI
Repetitive motions
Lack of experience
Non-compliance to
procedures
Underestimation of load
weight

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
experience
PPE not worn
381.0
Open excavations / trenches See Line risk assessment excavations
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
Transformers/Reactor Plinths
382.0
383.0
Excavation - See risks for Excavations and Foundation

Place rail tracks
Heavy material i.e. rail
383.1 C Civil Team
tracks
PM
Contact with / caught

between
SI
MI
Non-compliance to
procedures
PE
III
C

Inadequate
experience/training

(PDPMAN-ST-001)
Inadequate risk
assessment
SANS 1200 ALL PARTS

Cable Trenches, Ducts, Junctions and Ramps

384.0
Refer to all risks for trench excavation in Yardworks
385.0
Place Kerbs
Building material i.e.

kerb blocks
385.1
Civil team
PM
Contact with
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
PE
III
PE
III
PE
III
SANS 1200 ALL PARTS

Inadequate
experience/training
Inadequate risk
assessment
386.0
Ergonomics
386.1
Civil team
PM
Musculoskeletal
disorders
Si
Non-compliance to
procedures

(PDPMAN-ST-001)
Inadequate
experience/training
SANS 1200 ALL PARTS

Inadequate risk
assessment
Underestimation of load
387.0
Install JB's, Bends and

Plug Boxes
Electrical hardware i.e.

Joint boxes, conduit,
plug boxes
387.1
Electricians
Assistants
PM
Contact with
Non-compliance to
procedures
MI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Inadequate
experience/training
Inadequate risk
assessment
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
Support Steel (Structural and Tubular Steelwork)

388.0
Installation of
steel structure
Uneven surfaces /
terrain
(Applicable to all
substation work)
388.1
All persons in the

area
PM
Slips, trips and falls
MI
Horse play
Inadequate Risk
assessment

(PDPMAN-ST-001)
PE
II
PE
II
PE
II
PE
III
PE
III
PE
III
PE

Inadequate
communication
SANS 1200 ALL PARTS

389.0
390.0
Open trenches
Adverse weather
conditions
389.1
390.1
General workers
General workers
Visitors
PM
PM
Slips, trips and falls
Exposure to extreme
elements
Horse play

(PDPMAN-ST-001)
Lack of barricading
SANS 1200 ALL PARTS
Inadequate Risk
assessment
Inadequate
communication
Inadequate planning
MI
F
SI
Inadequate rehydration

(PDPMAN-ST-001)
Underlying diseases
SANS 1200 ALL PARTS
Poor Nutrition
Dehydration
Frost bite
391.0
Sharp edges on steel

measuring tape
391.1
Foundation team
PM
Cuts (Injuries)
Improper PPE
Improper use of
equipment
MI

(PDPMAN-ST-001)
Worn out equipment

SANS 1200 ALL PARTS
PPE not worn
392.0
Protruding copper tails
392.1
Foundation team
All persons in area
PM
Trips
Fall
Inadequate / Pre-use
Inspections
Protruding metal objects
not capped or
demarcated
MI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
393.0
Improper hand tools

usage (e.g. spike
spanner)
393.1
Assemblers
PM
Tool slipping
Over torqueing
MI
SI
Inadequate PPE

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
394.0
Unsecured steel /
394.1
Assemblers
PM
Falling steel / material
Improper handling
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
material
MI
SI
H & S / Fin
Cons
Likelihood
Risk rating
RCE

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
395.0
Manual handling of
heavy objects / material
395.1
Assemblers
PM
Ergonomics
Improper lifting
techniques
MI
SI
Under estimation of the

weight/ load

(PDPMAN-ST-001)
PE
III
PE
II
PE
II
PE
II
Underlying medical
condition
SANS 1200 ALL PARTS

Lack of PPE
396.0
Integrity of lifting
equipment for lifting of
equipment and
employees
396.1
Operators
Riggers
Assemblers
PM
Equipment failure
experience
Inadequate
maintenance
Hydraulic failure
PD
F
SI
Inadequate
inspections
Falling material

(PDPMAN-ST-001)
Inadequate Risk
assessment
Incorrect equipment
Safe use of lifting machines and lifting tackles (39-98)

Incorrect slinging
SANS 1200 ALL PARTS
Latent defects
Inadequate training
397.0
398.0
Erection, handling
and lifting of
equipment
Deviation from approved

lifting methodology
Inexperienced
equipment operator(s)
397.1
398.1
Operators
Riggers Erection
team
Bystanders
Operator
Riggers
Bystanders
PM
PM
Falling material
Incorrect slinging
PD
F
SI

(PDPMAN-ST-001)
Load shifting
Exceeding load limits
Failure of equipment /
tackle
Inadequate training
Lack of supervision

(PDPMAN-ST-001)
Lose control of
equipment
Falling material
experience
SI
PD
F
Lack of supervision
Underlying medical
condition

SANS 1200 ALL PARTS
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE

399.0
Suspended load
399.1
Erection Team
Bystanders
PM
Exposure to falling
objects
Falling from height
Failure of lifting
equipment
SI
PD
F

(PDPMAN-ST-001)
PE
II
PE
II
PE
III
PE
PE
II
Improperly secured load

Elevated position
Not following
procedures

Inadequate training
SANS 1200 ALL PARTS
400.0
Unstable terrace
400.1
Operator
Riggers
Bystanders
PM
Crane overturn
Sinking terrace
Poor compaction
SI
PD
F
Fill material used not

according to
specification

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Inadequate method
statement or
401.0
Tightening and
torqueing of bolts and
nuts
Incorrect application of
hand tools e.g. torque
wrench
401.1
Erection team
PM
Falling, slipping
Noncompliance to
method statement
Worn out tools
MI
SI
Inadequate pre-use
inspections

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Use of self-made tools

Incorrect tool
application
Inadequate training
Use of defective tools
402.0
Elevated positions
402.1
Climbers
Bystanders
PM
Fall from elevated

positions
Awkward body posture

Failure to secure
F
SI
PPE failure

(PDPMAN-ST-001)
Inadequate training
Underlying medical
conditions

Engineering design
constraints
Life saving rules (32-421)
Non-compliance to
method statement
SANS 1200 ALL PARTS

403.0
Component failure
403.1
Erection team
Bystanders
PM
Collapsing of steel
structure
Worker complacency
Latent defects on bolts
Incorrect size of bolts
PD
F
SI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
Exceeding safe work

load limits
H & S / Fin
Cons
Likelihood
Risk rating
RCE
SANS 1200 ALL PARTS

of bolts
404.0
Inexperienced
employees/
workers
404.1
Co-workers
Bystanders
PM
Collapsing of steel
structure
Inappropriate storage of
bolts (exposure to
elements)
Inadequate training
F
SI

(PDPMAN-ST-001)
PE
II
PE
II
PE
II
PE
III
PE
III
Incorrect assembly
Non-compliance to
procedure
SANS 1200 ALL PARTS

405.0
Elevated positions
405.1
Climbers
Bystanders
PM
Fall from elevated

positions
Failure to secure
F
SI
PPE Failure

(PDPMAN-ST-001)
Inadequate training
Underlying medical
conditions

Engineering design
constraints
Non-compliance to
method statement
SANS 1200 ALL PARTS

406.0
Incorrect application of
hand tools (purpose
made / special tools)
406.1
Assemblers
PM
Equipment failure
Complacency
Inadequate training
Non-compliance to
method statement
F
SI
PD

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
407.0
Assemble / erect
masts (tubular
steelwork) with light
fittings
Heavy material
407.1
Assemblers
PM
Musculoskeletal
disorders
Incorrect lifting
techniques
SI
MI
experience
SANS 1200 ALL PARTS
Underestimation of
weight
407.2
Assemblers
PM
Caught between
Physical incapability Inadequate selection

process
Non-compliance to
procedures

(PDPMAN-ST-001)
SI
MI

(PDPMAN-ST-001)
Lack of supervision
SANS 1200 ALL PARTS
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE

408.0
Install lights and

cabling (if not already
done on ground level)
Elevated positions
408.1
Assemblers
PM
Fall from e.g.

employees and
equipment
Non-compliance to
procedures
F
SI
MI

(PDPMAN-ST-001)
PE
II
PE
III
PE
III
PE
III
PE
III

Lack of supervision
Lack of fall protection
maintenance
SANS 1200 ALL PARTS
experience
409.0
Lights (Hardware)
409.1
Assemblers
PM
Contact with / Struck

by
Underlying medical
conditions
SI
MI

Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Lack of supervision
PPE not worn
410.0
Hand tools i.e. pliers,

wire strippers, crimping
tools
410.1
Assemblers
PM
Caught between /
struck by
Underestimation of
weight
MI

Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Lack of supervision
maintenance
411.0
412.0
Install cables
Electrical wire /
hardware i.e. copper
wire, electrical boxes.
Hand tools i.e. pliers and

screwdrivers
411.1
Assemblers
PM
Contact with
PPE not worn

MI
Incorrect PPE
412.1
Assemblers
PM
Caught between /
struck by

(PDPMAN-ST-001)
PPE not worn

Non-compliance to
procedures
SANS 1200 ALL PARTS
MI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
Non-compliance to
procedures
H & S / Fin
Cons
Likelihood
Risk rating
RCE

SANS 1200 ALL PARTS
Lack of supervision
Inadequate experience
413.0
Electricity
413.1
Electricians
PM
Electrical contact
PPE not worn

F
SI
Incorrect PPE

(PDPMAN-ST-001)
PPE not worn
Non-compliance to
procedures i.e isolation,
test before touch
SANS 1200 ALL PARTS
PE
II
PE
II
PE
III
PE
III

Inadequate earthing
Lighting and Power Reticulation

414.0
Installation of lights
and cabling
Elevated positions
414.1
Assemblers
PM
Fall from e.g.

employees and
equipment
F
SI
Non-compliance to
procedures

(PDPMAN-ST-001)
Lack of supervision
Lack of fall protection
maintenance
SANS 1200 ALL PARTS
experience
415.0
Lights (Hardware)
415.1
Assemblers
PM
Struck by/ contact

with
(Pinching,
Cuts and nicks)
Underlying medical
conditions
MI

Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Lack of supervision
PPE not worn
416.0
Hand tools i.e. pliers,

wire strippers, crimping
tools
416.1
Assemblers
PM
Caught between /
struck by
Underestimation of
weight
Non-compliance to
procedures
MI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
SANS 1200 ALL PARTS

Lack of supervision
maintenance
417.0
Install cables
418.0
Electrical wire /
hardware i.e. copper
wire, electrical boxes.
Electricity
417.1
Assemblers
PM
Contact with
PPE not worn

MI
Incorrect PPE
418.1
Electricians
PM
Electrical contact

(PDPMAN-ST-001)
PPE not worn

Non-compliance to
procedures
Incorrect PPE
PE
III
PE
II
PE
III
PE
III
PE
III
SANS 1200 ALL PARTS
F
SI
MI

(PDPMAN-ST-001)
PPE not worn
Non-compliance to
procedures i.e isolation,
test before touch
SANS 1200 ALL PARTS


Inadequate earthing
Fencing (inner and outer fences)

419.0
Inner and outer

fences
Handling wire and other

materials
419.1
Fence installers
PM
Hand injuries
MI
Incorrect PPE

(PDPMAN-ST-001)
PPE not worn
Non-compliance to
procedures
SANS 1200 ALL PARTS


420.0
Digging holes for

poles
Open excavations
420.1
Fence installers
Slips and trips
SI
MI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
421.0
Use of portable tools

during
installation
Hand tools e.g pliers,

multi meters
421.1
Fence Installers
PM
Caught between
experience
MI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
SANS 1200 ALL PARTS

421.2
Fence Installers
PM
Equipment failure
PD
experience

(PDPMAN-ST-001)
PE
III
PE
III
PE
III

maintenance
Non-compliance to
procedures
SANS 1200 ALL PARTS

422.0
Non-Lethal Electric
Fence
Electricity (pulse)
422.1
Fence installers
PM
Electric Shock
Persons in close
proximity
Non-compliance to
procedures
MI

(PDPMAN-ST-001)
experience
Inadequate signage

SANS 1200 ALL PARTS
423.0
Fence hardware
423.1
Fence installers
Contact with
Persons in close
proximity
Non-compliance to
procedures
MI
experience

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Water Supply (Boreholes)

424.0
Boreholes
Drilling (activities)
424.1
Operators
PM
Injury and damage to

hands and feet by
revolving equipment
Non-compliance to
procedures
SI
MI

(PDPMAN-ST-001)
PE
III
PE
II

SANS 1200 ALL PARTS
Lack of supervision
425.0
Drilling equipment under

pressure
425.1
Operators
Bystanders
PM
Equipment failure
PPE not worn

Non-compliance to
procedures
Over loading of
equipment e.g. beyond
safe limits
F
SI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
Lack of supervision
maintenance
426.0
Lifting equipment
426.1
Operators
Riggers
PM
Failure
experience
F
SI
MI

(PDPMAN-ST-001)
PE
II
PE
III
PE
II
PE
III
Safe use of lifting machine and lifting tackle (39-98)
maintenance

Non-compliance to
procedures
SANS 1200 ALL PARTS
Under estimation of
load
Lack of supervision
427.0
Dust
427.1
Anyone within site

vicinity
PM
Inhalation
Incorrect lifting
techniques
experience
MI
Inadequate
maintenance /
inspections

(PDPMAN-ST-001)
Non-compliance to
procedures

Emergency preparedness and response (39-28)
PPE not worn

Lack of supervision
SANS 1200 ALL PARTS
428.0
Live / unidentified
underground utilities
428.1
Drilling team
PM
Electrocution
Spillage (toxic)
Unidentified utilities
Inadequate surveys of
area to be drilled
F
SI
MI

(PDPMAN-ST-001)

Inadequate planning

Oil spill assessment and reporting (PDPMAN-PC-06)
SANS 1200 ALL PARTS
428.2
Drilling team
PM
Damage to
infrastructure
Contact underground
utilities
Utility users
Inadequate surveys of
PD

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
area to be drilled
H & S / Fin
Cons
Likelihood
Risk rating
RCE

SANS 1200 ALL PARTS
429.0
Excavations
429.1
Drilling team
PM
Falling into open

excavations
open excavations
SI
MI

(PDPMAN-ST-001)
PE
III
PE
III

SANS 1200 ALL PARTS
Sewers
430.0
Excavate trenches, backfill, compact and dispose of surplus material See assessment for excavating trenches in Yardwork
Oil Storage Slab

431.0
Oil drainage facility

construction
Pipes
431.1
Civil Team
PM
Slips and trips
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
Inadequate
experience/training
SANS 1200 ALL PARTS
Inadequate risk
assessment
Poor house-keeping
Buildings Works (e.g Access control, DMKs, Workshops, Stores)

432.0
Superstructure
erection

doors and profiles
432.1
Civil team
PM
Contact with
SI
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
PE
III
PE
III

PPE not worn
SANS 1200 ALL PARTS
Inadequate
experience/training
433.0
Roof works
Roof material e.g. Trusses
433.1
Civil team
PM
Contact with
Non-compliance to
procedures
SI
MI

(PDPMAN-ST-001)
PPE not worn
SANS 1200 ALL PARTS
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
Inadequate
experience/training
434.0
Elevated positions
434.1
Civil team
PM
Falling material /
workers
Persons below work

area
Inadequate fall
protection plan
H & S / Fin
Cons
Likelihood
Risk rating
RCE

SI
MI
Lifesaving rules (32-421)
PE
II
PE
III
PE
III
PE
II

(PDPMAN-ST-001)

Non-compliance to
procedures
experience

Working at Heights (32-418)
Lack of supervision
SANS 1200 ALL PARTS
435.0
Cast roof slab
Rib and block
435.1
Civil team
PM
Contact with
SI
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
PPE not worn
SANS 1200 ALL PARTS
Inadequate
experience/training
436.0
437.0
See Lines: Casting hazards and risks

Roof covering material e.g.
metal sheeting, tiles,
inclusive of guttering
437.1
Civil team
PM
Contact with
SI
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
PPE not worn
SANS 1200 ALL PARTS
Inadequate
experience/training
438.0
Plastering
Elevated work
438.1
Civil team
PM
Fall from
Non-compliance to
procedures
F
SI
MI

(PDPMAN-ST-001)
PPE not worn
Inadequate
experience/training
Inadequate
inspections/maintenanc
e
Inadequate risk
assessment
Working at Heights (32-418)

SANS 1200 ALL PARTS
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE
Underlying medical
conditions
439.0
440.0
Cement (also see Lines: Hazardous chemical substances hazards and risks
Chase services
Ergonomics
440.1
Civil team
PM
Musculoskeletal
disorders
experience
MI

(PDPMAN-ST-001)
PE
III
PE
III
PE
III
PE
III
PE
III
Under estimation of
weight

Underlying diseases
SANS 1200 ALL PARTS

441.0
Hand tools e.g. floaters
441.1
Civil team
PM
Contact with
MI

Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
maintenance
442.0
Electric tools i.e. grinders
442.1
Operators
PM
Contact with
PPE not worn

SI
MI

Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Lack of supervision
maintenance
443.0
Dust
443.1
Civil team
PM
Inhalation of cement
dust
Persons in close
proximity
PPE not worn

Inadequate dust
suppression
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
PPE not worn

experience

SANS 1200 ALL PARTS
444.0
Noise
444.1
Civil team
PM
Exposure above 85dB
Non-compliance to
SI
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
procedures
Persons in close
proximity
H & S / Fin
Cons
Likelihood
Risk rating
RCE

(PDPMAN-ST-001)
Inadequate
maintenance /
inspection
PPE not worn
experience

SANS 1200 ALL PARTS
445.0
446.0
Screed placing
Wet cement see Hazardous chemical substance risk assessment Line works
Hand tools i.e. floaters
446.1
PM
Contact with i.e. wood

splinters, sharp edges
MI

(PDPMAN-ST-001)
experience
SANS 1200 ALL PARTS
PE
III
PE
III
PE
III
PE
II

Non-compliance to
procedures
Lack of supervision
maintenance
447.0
Installation of cooling
and other equipment
Air conditioning and other

electrical equipment
447.1
Electricians
Installers
Assistants
PM
Musculoskeletal
disorders
PPE not worn

SI
MI
experience

(PDPMAN-ST-001)
Non-compliance to
procedures

Lack of supervision
PPE not worn
SANS 1200 ALL PARTS
Underlying medical
conditions
447.2
Electricians
Installers
Assistants
PM
Contact with
MI
experience

(PDPMAN-ST-001)
Non-compliance to
procedures
SANS 1200 ALL PARTS
Lack of supervision
PPE not worn

448.0
Electricity
448.1
Electricians
Installers
PM
Contact with
F
SI

Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
Assistants
MI
experience
H & S / Fin
Cons
Likelihood
Risk rating
RCE
(PDPMAN-ST-001)
449.0
Hand tool e.g testing

equipment
449.1
Electricians
Installers
Assistants
PM
Failure of hand tools
Non-compliance to
procedures
Lack of supervision
SANS 1200 ALL PARTS
PPE not worn
PD
experience

(PDPMAN-ST-001)
PE
III
III
SANS 1200 ALL PARTS

Non-compliance to
procedures
maintenance
450.0
Refilling / gassing
450.1
Artisans
Assistants
PM
Inhalation
MI

(PDPMAN-ST-001)
Lack of training /
experience
Non-compliance to
procedures
PE

Lack of supervision
SANS 1200 ALL PARTS
Inadequate
communication
451.0
Laying of flooring
Carpeting
451.1
Civil team
PM
Contact with
PPE not worn

MI
Lack of training /
experience

(PDPMAN-ST-001)
PE
III
PE
III
452.0
Glue
452.1
Tilers
Civil team
PM
Inhalation
Non-compliance to
procedures
SANS 1200 ALL PARTS
Lack of supervision
PPE not worn

Lack of training /
experience
Inadequate hygiene
surveys
SI
MI

(PDPMAN-ST-001)
Non-compliance to
procedures
Lack of supervision
SANS 1200 ALL PARTS
PPE not worn
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
453.0
Tiles
453.1
Tilers
Civil team
PM
Contact with sharp

edges
MI
Lack of training /
experience

(PDPMAN-ST-001)
H & S / Fin
Cons
Likelihood
Risk rating
RCE
PE
III
PE
III
PE
III
PE
III
PE
III

SANS 1200 ALL PARTS
Non-compliance to
procedures
Lack of supervision
PPE not worn
454.0
455.0
Tile cement See Line works (HCS)

Hand tools i.e. carpet
knifes, tile cutters
455.1
Tilers
Civil team
PM
Contact with
SI
MI

Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Lack of supervision
maintenance
455.2
Tilers
Civil team
PM
Caught between
PPE not worn

MI

Non-compliance to
procedures

(PDPMAN-ST-001)
SANS 1200 ALL PARTS
Lack of supervision
PPE not worn
456.0
Ceiling installation
Ergonomics
456.1
Civil team
PM
Musculoskeletal
disorders
MI
Non-compliance to
procedures

(PDPMAN-ST-001)
PPE not worn
Inadequate
experience/training
SANS 1200 ALL PARTS

457.0

ceiling boards
457.1
Civil team
PM
Dust inhalation
Inadequate risk
assessment
Non-compliance to
procedures
MI

(PDPMAN-ST-001)
PPE not worn
Inadequate
experience/training

Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
H & S / Fin
Cons
Likelihood
Risk rating
RCE

Inadequate risk
assessment
SANS 1200 ALL PARTS
Inadequate hygiene
surveys
458.0
Elevated position i.e.

ladders
458.1
Civil team
PM
Fall from
SI
Non-compliance to
procedures

(PDPMAN-ST-001)
PE
III
PE
III
PE
III

PPE not worn
Inadequate
experience/training
Inadequate
inspections/maintenanc
e
SANS 1200 ALL PARTS

Inadequate risk
assessment
459.0
Painting
Lead product
459.1
Painter
PM
Anyone within close

proximity
Inhalation of paint
fumes and vapour
Underlying medical
conditions
Inadequate risk
assessment e.g. hygiene
surveys
SI
MI

(PDPMAN-ST-001)
Skin contact with paint

PPE not worn

Inadequate
experience/training
PPE not worn
SANS 1200 ALL PARTS

460.0
See Line works Hazardous chemical substances
External Works (Carports, Parking and Paving)

461.0
462.0
463.0
464.0
465.0
466.0
467.0
Excavations
Handling excavated
material
Cast concrete for
carport supports
Structural steel for
parking
Carport roofing
Paint to steel
Laying Paving blocks
See risks for Excavations

Dust See above
See risks for Casting concrete
See risks for erecting Structural steel
See risks for Roof
See risks for Painting
Ergonomics
467.1
Civil Team
PM
Musculoskeletal
disorders

Non-compliance to
procedures
MI

(PDPMAN-ST-001)
Scope:

1. Identify Hazards
Haz no
Task & Status

(All active)
Next review date
Prepared by:
2. Identify Risks
Risk No
Affected persons

J M Rheeder
2014 /09/01
3. Analyse Risks
Risk
owner
Associated risk
Abnormal
Y/N
Causes of risk
Consequences
Existing controls
Preventive/Reactive
PPE not worn
Inadequate
experience/training
H & S / Fin
Cons
Likelihood
Risk rating
RCE
SANS 1200 ALL PARTS

Inadequate risk
assessment
468.0
Cutting, welding of
carport steelwork
Use of portable power

tools
468.1
Civil team
PM
Electric shock
maintenance
Operators
Cutting paving blocks
Non compliance to
procedures
experience

F
SI

(PDPMAN-ST-001)
SANS 1200 ALL PARTS

469.0
470.0
Dust See Hazardous chemical substance assessment (Cement) in Line assessment

Welding, cutting activities See cutting, ,welding in primary equipment assessment
PE
II

Final Substation - Civil Baseline Risk Assessment - Rev 0

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Final Substation - Civil Baseline Risk Assessment - Rev 0

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Project/department: PDP

Date: April Sept 2013

Task & Status

Next review date

H & S Baseline 765/400/275 kV Substation Works - V1.0.

Substation Construction (Civil works)

Bush clearing See line works (Bush clearing)

Bush clearing team

Project specific Environmental Management Plan

Construction Site Establishment and Dismantling

Procedure for vegetation clearance and maintenance

Mandatory SHE Specification to be met by contractors

Bush clearing team

Project specific Environmental Management Plan

Procedure for vegetation clearance and maintenance

Bush clearing team

Project specific Environmental Management Plan

Date: April Sept 2013

Task & Status

Next review date

H & S Baseline 765/400/275 kV Substation Works - V1.0.

Bush clearing team

Bites and stings

All persons present

Project specific Environmental Management Plan

Construction Site Establishment and Dismantling

Eskom Personal Protective Equipment (240-44175132)

Occupational Hygiene Management (PDPMAN-GL-50)

SANS 1200 ALL PARTS

Bush clearing team

All persons present

Project specific Environmental Management Plan

Occupational Hygiene Management (PDPMAN-GL-50)

Bush clearing team

Trips and falls

All persons present

Mandatory SHE Specification to be met by contractors

Project specific Environmental Management Plan

Date: April Sept 2013

Task & Status

Next review date

H & S Baseline 765/400/275 kV Substation Works - V1.0.

and suppliers during refurbishment and construction

Project specific Environmental Management Plan

Construction Site Establishment and Dismantling

Eskom Personal Protective Equipment (240-44175132)

Occupational Hygiene Management (PDPMAN-GL-50)

Project specific Environmental Management Plan

Construction Site Establishment and Dismantling

Eskom Personal Protective Equipment (240-44175132)

Occupational Health Risk Assessment (OHRA/PDP2013/Rev 1)

Uneven surfaces /terrain

Trips and falls

Construction Site Establishment and Dismantling

Mandatory SHE Specification to be met by contractors

Medical surveillance (32-282)

Mandatory SHE Specification to be met by contractors

Date: April Sept 2013

Task & Status

Next review date

H & S Baseline 765/400/275 kV Substation Works - V1.0.

SANS 1200 ALL PARTS

Eskom Personal Protective Equipment (240-44175132)