Professional Documents
Culture Documents
Hardware Installation
Hardware Version: HV3.1
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2013 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited.
Revision History
Revision No.
Revision Date
Revision Reason
R1.3
20130426
R1.2
20121121
R1.1
20120401
R1.0
20110411
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Contents
Chapter 1 About This Manual.................................................................... 1-1
Chapter 2 Installation Overview ................................................................ 2-1
2.1 Introduction........................................................................................................ 2-1
2.2 Product Overview............................................................................................... 2-1
2.3 Installation Requirements.................................................................................... 2-4
2.3.1 Concrete Base Requirements ................................................................... 2-4
2.3.2 Space Requirements ................................................................................ 2-5
2.4 Installation Preparations ..................................................................................... 2-6
2.4.1 Installation Personnel ............................................................................... 2-6
2.4.2 Tools and Meters...................................................................................... 2-6
2.4.3 Environment Acceptance .......................................................................... 2-8
2.5 Installation Workflow........................................................................................... 2-8
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Chapter 1
Target Group
This document is intended for personnel who perform installation of the ZXSDR BS8900A
GU360. Installation personnel must have the training and competence required to perform
their work correctly.
Related Documents
Before starting the installation, installation engineers must read and understand the
following documents:
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Chapter 2
Installation Overview
Table of Contents
Introduction ................................................................................................................2-1
Product Overview .......................................................................................................2-1
Installation Requirements ...........................................................................................2-4
Installation Preparations .............................................................................................2-6
Installation Workflow ..................................................................................................2-8
2.1 Introduction
This chapter provides a product overview of the ZXSDR BS8900A GU360, the installation
preparations, and a general installation flow.
Full Name
Description
BC8910A
baseband cabinet
(BBU) module.
RC8910A
PC8910A
battery cabinet
Note:
The ZXSDR BS8900A GU360 supports both DC and AC power supplies. The board
layout in the BC8910A cabinet varies with different types of power supplies. For
information of board layout in the BC8910A cabinet, refer to ZXSDR BS8900A GU360
Outdoor GSM/UMTS Dual Mode Macro BTS Hardware Description.
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Table 2-2 describes three common cabinet combinations of the ZXSDR BS8900A GU360.
Table 2-2 Cabinet Combinations of the ZXSDR BS8900A GU360
Cabinet Combination
Description
Power Supply
Number of Supported
RSU and Battery Group
BC8910A + RC8910A +
A standard cabinet
AC power
RSU: 6
PC8910A
supply
Battery group: 2
A compact cabinet
AC power
RSU: 3
supply
Battery group: 1
A cabinet combination
DC power
RSU: 6
supply
cabinet.
BC8910A + RC8911A
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The concrete base should be level with a slope no greater than 1.5 mm/m.
The concrete base must have a compressive strength greater than 25 N/mm2 to
support the riveting of the cabinet.
The dimensions of the concrete base must be appropriate for cabinet installation.
Figure 2-4 shows the minimum dimensions for the concrete base that supports the
installation of a single cabinet.
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Note:
When the cabinet is placed with its left side along a wall, a minimum distance of 350 mm
must be provided between the cabinet and the wall so that the cabinet door can be fully
opened for operation and maintenance.
Special-purpose tools
Tool/Meter
Required Quantity
Multimeter
bits)
Tools for drilling
Vacuum cleaner
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Type
Tool/Meter
Required Quantity
each)
Flathead screwdrivers (4-inch, 6-inch, and 8-inch
each)
Phillips screwdriver
each)
Socket wrench set
Torque wrench
Solder wire
Steel tape (5 m)
Plumb bob
Tweezers
Paint brush
Scissors
Heat blower
Solder sucker
Hydraulic crimper
Measurement tools
Protection tools
Benchwork tools
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Type
Auxiliary tools
Tool/Meter
Required Quantity
Crowbar
Pulley
Rope
Ladder
Meters
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Chapter 3
3.1 Overview
This chapter describes how to unpack and inspect the ZXSDR BS8900A GU360 cabinet
and hardware components.
Steps
1. Verify that the number of items delivered is correct, all packages are intact, and the
delivery address is the same as the installation site.
2. Open the package with the serial number one, take out the packing list and the
Unpacking and Inspection Report. Then verify that the contents in this package
match the packing list. Keep the packing list for reference. Repeat this step for each
package belonging to the delivery.
3. If any items are found missing, damaged, unordered, or delivered in error, inform the
project supervisor to fill in the Unpacking and Inspection Feedback Form, and contact
ZTE for handling these items.
End of Steps
Steps
1. Remove the metal packing sheet, and then remove the top cover in the direction
indicated by the arrow on the crate.
2. Erect the crate on its base.
3. Pull out the cabinet from the crate.
4. Remove the plastic packing bag of the cabinet.
Caution!
Do not remove the plastic bag of the cabinet before pulling out the cabinet. Hold the
base or solid parts with both hands when moving or laying the cabinet. Do not exert
force on the parts that are not rigid enough, such as cable support and fixing beam, to
avoid injury to personnel or damage to the cabinet.
End of Steps
Example
Figure 3-1 shows the disassembly of the crate.
Figure 3-1 Disassembly of the Crate
1. Top cover
2. Pad 1
3. Pad 2
4. Cabinet
5. Side cover
6. Main body of the crate
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Prerequisite
Before you open a carton containing hardware components, be sure to wear an
ElectroStatic Discharge (ESD) wrist strap and connect it to the ground.
Steps
1. Verify that the board type and quantity on the carton label is the same as that on the
packing list. Sign the acknowledging receipt of items.
2. Open the carton, and remove the foam pads.
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Caution!
Avoid breaking the antistatic bags during unpacking, which can be recycled for
storing spare parts and packing return-for-repair parts.
Dispose of the desiccant in the cartons properly. Keep it out of the reach of
children.
3. Verify that the number of boards is the same number as listed on the carton label.
Then take out the boards with their antistatic bags.
4. Open the antistatic bag, and take out the board, as shown in Figure 3-2.
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End of Steps
There is no dent, protrusion, scratch, peeling, blister, or stain on the cabinet surface.
No fastening screws are loosened, dropped, or dislocated.
No slots in the shelves of the cabinet are deformed, and no guide rails are damaged
or broken.
The fittings and accessories required for installation of the cabinet are complete and
matched to the cabinet.
All slot marks are intact and clear.
The copper grounding strap on the cabinet is not damaged or deformed, and no
ground wire is loosen or broken.
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For the devices and components that are prone to damage, the vendor should play a
dominating role in the inspection. Separate the inspected goods by category.
Caution!
If any packages are found damaged, or any items are found missing or delivered in error,
note the damages and conditions on the Unpacking and Inspection Feedback Form.
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Chapter 4
Cabinet Installation
Table of Contents
Overview ....................................................................................................................4-1
Cabinet Installation Flow ............................................................................................4-1
Installing the Rain Cap ...............................................................................................4-2
Installing the Cabinet Base .........................................................................................4-3
Installing the Cabinet on the Base ..............................................................................4-6
Stacking the Cabinet ................................................................................................4-10
Grounding the Cabinet .............................................................................................4-14
4.1 Overview
This chapter describes how to install the cabinet of the ZXSDR BS8900A GU360.
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Note:
Because the ZXSDR BS8900A GU360 supports three combinations of four cabinet types,
installation personnel must know the quantity of cabinets to be installed and how the
cabinets are to be installed, stand-alone or stacked, before installation. If the installation
personnel are not clear about the cabinet combination, they should consult the project
supervisor immediately.
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Steps
1. Put the rain cap on the top of the cabinet.
2. Fix the rain cap with four steel washers and four M12 Allen bolts, as shown in Figure
4-2.
Figure 4-2 Fixing the Rain Cap
End of Steps
Note:
The cabinet base must be installed before installation of the cabinet.
Steps
1. Determine the location of the cabinet base according to the site plan.
2. Make a drill template according to Figure 4-3 and then use the template to mark the
location of the fastening holes, or mark the location directly according to the size in
Figure 4-3.
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3. Drill the fastening holes, and then mount the expansion anchor bolts, as shown in
Figure 4-4.
Figure 4-4 Drilling Holes and Mounting Expansion Anchor Bolts
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Caution!
Use a vacuum cleaner to suck up the generated dust after drilling the fastening holes.
4. Unpack the cabinet base, and remove the front panel from the cabinet base, as shown
in Figure 4-5.
Figure 4-5 Removing the Front Panel of the Cabinet Base
5. Align the base holes with the fastening holes on the concrete ground, and then secure
the cabinet base with four bolts, as shown in Figure 4-6.
Figure 4-6 Securing the Cabinet Base
6. Use a multimeter to verify that the cabinet base is insulated from the earth.
To verify the insulation between the cabinet base and the earth, first set the multimeter
to the diode scale. Press one probe against the head of an expansion anchor bolt,
and press the other probe against the exposed metal part on the cabinet base (such
as a metal rivet), as shown in Figure 4-7. A beep indicates the continuity between the
cabinet base and the earth, that is, the cabinet base is not insulated from the earth. In
this case, it is required to reinstall the cabinet base.
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Steps
1. Place the cabinet on the base.
2. Open the front door, and then secure the cabinet on the base with four rubber washers
and four M12 Allen bolts, as shown in Figure 4-8.
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Note:
The accessory of the BC8910 and PC8910 cabinets includes the M12 Allen bolts used
to fasten the cabinets on the base.
End of Steps
Note:
The RC8910A and RC8911A cabinets are secured on the base with a pair of latches. The
latches must be mounted on the base before cabinet installation.
Steps
1. Align the holes on the latches with the fastening holes on the base, and fasten the two
latches with M6 Allen bolts, as shown in Figure 4-9.
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Caution!
Keep the latches vertical to the base when fastening the Allen bolts. Or else, it will be
difficult to install the cabinet.
2. Lay the cabinet on the base, and push it until the latches are fully inserted into the
aligning holes on the rear of the cabinet, as shown in Figure 4-10. The borders on the
bottom of the cabinet are aligned with those of the base.
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Warning!
Prevent toppling over when pushing the cabinet. The toppling over of the cabinet may
cause injury to personnel and damage to the cabinet.
3. Open the front door, and then secure the cabinet on the base with two rubber washers
and two M12 Allen bolts, as shown in Figure 4-11.
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End of Steps
Note:
As described in Section 1.2 Product Overview, the BC8910A cabinet can be stacked on
the RC8910 or RC8911 cabinet.
Steps
1. Remove the end caps from the cable troughs of the lower-layer cabinet, as shown in
Figure 4-12.
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Figure 4-12 Removing the End Caps From the Cable Troughs
2. Hoist the BC8910A cabinet, and lay it on the lower-layer cabinet. Align the fastening
holes on the four corners, and then secure the BC8910A cabinet with four rubber
washers and four M12 bolts, as shown in Figure 4-13.
Warning!
Always use a hoisting tool to avoid injury to personnel because the cabinet is heavy,
being about 82 kg.
Caution!
Lay the hoisted cabinet with care to prevent damage to cabinets.
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Note:
The preinstalled components in the BC8910A cabinet, such as the power distribution
unit and front panel, are omitted in the above figure for clearly showing how to secure
the cabinet.
3. Remove two plates covering the cable holes, which are used for vertical cabinet
cabling, on the bottom of the upper-layer cabinet, as shown in Figure 4-14.
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Figure 4-14 Removing the Plates From Cable Holes (Upper-Layer Cabinet)
4. Remove two plates covering the corresponding cable holes on the top of the
lower-layer cabinet, as shown in Figure 4-15.
Figure 4-15 Removing the Plates From Cable Holes (Lower-Layer Cabinet)
5. Mount an assembled plate, which has a waterproof plug, on each cable hole with
the previously-detached screws, nuts, spring washers, and flat washers, as shown in
Figure 4-16.
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Caution!
Fasten and seal the assembled plates to prevent water ingress. For information about
waterproofing of the cabinets, refer to Section 6.1.4 Cable Holes and Waterproof
Modules.
End of Steps
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Steps
1. Connect one end of the protective grounding wire to a ground terminal on the
grounding strap in the cabinet, route the wire through an appropriate cable hole on
the bottom of the cabinet and then out of the cabinet base from the left cable hole, as
shown in Figure 4-17. Then connect the other end of the protective grounding wire to
the outdoor grounding bar.
Figure 4-17 Grounding the Stand-Alone Cabinet
Note:
The grounding wire must be routed through an appropriate cable hole. For the
information about cable holes, refer to Section 6.1.4 Cable Holes and Waterproof
Modules.
End of Steps
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Steps
1. Connect one end (OT terminal) of a internal protective grounding wire to the ground
terminal in the RC8910A (or RC8911A) cabinet, route the wire up through an
appropriate cable hole, and then connect the other end of the internal protective
grounding wire to the grounding strap in the BC8910A cabinet, as shown in Figure
4-18. The following figure shows an example of the BC8910A cabinet that is stacked
on the RC8910A cabinet.
Figure 4-18 Grounding the RC8910A Cabinet
2. Connect one end of another external protective grounding wire to the grounding strap
in the BC8910A cabinet, route the wire down through an appropriate cable hole, and
then connect the other end of the external protective grounding wire to the outdoor
grounding bar, as shown in Figure 4-19.
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Note:
The grounding wire must be routed through an appropriate cable hole. For the
information about cable holes, refer to Section 6.1.4 Cable Holes and Waterproof
Modules.
End of Steps
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Chapter 5
Hardware Component
Installation
Table of Contents
Overview ....................................................................................................................5-1
Installing an RF System Unit ......................................................................................5-3
Installing the Batteries ................................................................................................5-5
Installing Heaters .......................................................................................................5-6
5.1 Overview
Most hardware components of the ZXSDR BS8900A GU360 have been installed before
delivery. This chapter only describes the installation of hardware components that need to
be installed on site. They are:
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Note:
The ZXSDR BS8900A GU360 may be delivered with all these hardware components
(RSU, battery, and heater) installed. You can install the component(s) that have not been
installed by referring to this chapter.
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Caution!
Before installing a hardware component, wear an ESD wrist strap, and connect it to the
ESD jack on the cabinet, as shown in the following figure.
Connecting the ESD Wrist Strap
Caution!
The installation is carried out with the cabinet door open. An unexpected external force
may cause the cabinet door closed during installation, which results in injury to personnel.
Therefore, be sure to fix the cabinet door with the door-stop bar on the lower part of the
cabinet before installing hardware components in the cabinet.
The following figure shows the hold-open arm on the lower part of the cabinet.
Door-Stop Bar of the Cabinet
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Context
At most six RSUs can be installed in the RC8910A cabinet, and at most three RSUs can
be installed in the RC8911A cabinet.
The ZXSDR BS8900A GU360 provides a series of RSUs, including RSU40 U216,
RSU60E, and RSU82. More models are available depending on customer demands. The
methods of installing different RSUs are similar.
The slot where the RSU is to be installed must be determined according to the site
plan. Installation personnel should consult the project supervisor if there is any question
regarding RSU installation.
Steps
1. After wearing a grounded ESD wrist strap, hold the handle of the RSU with one hand,
and hold the bottom of the RSU with the other hand. Then align the RSU with the slot,
and push the RSU slowly into the slot.
Caution!
Because the RSU is heavy, being about 15 kg, and may drop down and result in
injury to personnel and damage to the component, hold the bottom of the RSU during
installation.
Caution!
Hold the RSU with its power interface pointing downwards and the ANT interface
pointing upwards.
2. Fasten the five screws on the panel of the RSU, as shown in Figure 5-1.
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3. Connect the RSU to the ground, and then install the power cable and the monitoring
cable in sequence, as shown in Figure 5-2.
a. To ground the RSU, use the grounding plate to connect the middle screw on the
lower part of the RSU panel and the lower ground screw on the cabinet. Then
fasten the two screws.
b. To install the power cable, plug the connector of the power cable into the POWER
socket on the lower part of the panel, and then fasten the screws of the connector.
c. To connect the monitoring cable, plug the connector of the monitoring cable into
the MON socket on the lower part of the panel, and then fasten the screws of the
connector.
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Figure 5-2 Protective Grounding Wire, Power Cable, and Monitoring Cable Installed
1. Monitoring cable
2. Power cable
3. Grounding plate
End of Steps
All batteries must be installed orderly in the cabinet with their electrodes facing
outwards.
Both the upper layer and lower layer are installed with a battery group, each containing
four batteries.
Related cables such as the power cable and monitoring cable, should be properly
routed before battery installation, to ease later cable connection.
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Note:
If only one battery group is needed, it is recommended to install the battery group on
the lower layer of the cabinet. The unused cable connectors of the batteries should be
wrapped and insulated.
Two batteries are installed on the upper layer, and the other two are installed on the
lower layer.
All batteries should be installed with their electrodes facing outwards.
Context
A heater is required in the BC8910A cabinet if the temperature inside the cabinet may be
lower than -15.
The heater used in the BC8910A cabinet requires an AC power supply. The power
consumption of the heater is 100 W. The heater is installed on the lowest layer in the
BC8910A cabinet, occupying a space of 3/4U.
Steps
1. Turn off the AC power output (AC-OUT) of the ACPD subrack.
2. Assemble the heater.
The heater used in the BC8910A cabinet consists of a heating plate and a heater
chassis, which are delivered separately. Before installing the heater, assemble the
heater according to Figure 5-3.
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3. Install the heater assembly on the lowest layer of the BC8910A cabinet with the cooling
vents facing upwards, as shown in Figure 5-4.
Figure 5-4 Installing the Heater
4. Install the temperature controller on the left side in the cabinet. After that, connect
the power cable from the heater to the temperature controller and then the AC output
terminal of the ACPD subrack, as shown in Figure 5-5.
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Figure 5-5 Routing the Power Cable for the Heating Films
Note:
After installation of the heater, a multimeter should be used to verify that the AC output
terminal of the ACPD subrack is not short-circuited with the cabinet body.
End of Steps
Context
Two heating films are used in the PC8910A cabinet, each having a power consumption of
100 W. They are separately installed under two brackets of batteries with screws. When the
temperature in the cabinet is lower than the preset threshold, the temperature controllers
close the power circuits to turn on the heating films, which then heat the batteries on the
brackets.
Steps
1. Turn off the fans in the PC8910A cabinet, and then dismount two battery brackets.
2. Mount and secure a heating film on each bracket with combination screws, as shown
in Figure 5-6.
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3. Align the screw holes on the brackets with the mounting holes on the cabinet, and then
secure each bracket with six screws, as shown in Figure 5-7.
Figure 5-7 Securing the Battery Brackets
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5. Connect the power cables of the heating films to the temperature controllers and then
to appropriate power terminals in the PC8910A cabinet. After that, connect one end of
a power cable to the power distribution unit in the PC8910A cabinet, route the power
cable to the ACPD subrack in the BC8910A cabinet through an appropriate cable hole
on the left waterproof module in the PC8910A cabinet and the cable holes on the
cabinet bases. Finally connect the other end of the power cable to the AC output
terminal of the ACPD subrack. Figure 5-9 shows the route of the power cable from the
PC8910 cabinet to the BC8910A cabinet.
Figure 5-9 Routing the Power Cable for the Heating Films
End of Steps
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Chapter 6
Cable Installation
Table of Contents
Overview ....................................................................................................................6-1
Installing External Cables .........................................................................................6-15
Installing Internal Cables ..........................................................................................6-26
Installing Internal Signal Cables ...............................................................................6-30
6.1 Overview
This chapter describes how to install external cables and internal cables for the ZXSDR
BS8900A GU360.
The installation of cables is divided into two parts: external cable installation and internal
cable installation. Internal cables are power cables and signal cables between different
cabinets of the ZXSDR BS8900A GU360.
For information about external cables, refer to Section 6.1.1 External Cables.
For information about internal power cables, refer to Section 6.1.2 Internal Power Cables.
For information about internal signal cables, refer to Section 6.1.3 Internal Signal Cables.
Caution!
Be sure to carry out the cable installation in accordance with the site plan. Consult the
project supervisor immediately if there is any question regarding the cable installation.
Caution!
The installation of power cables must be carried out by qualified electricians.
In the RC8910A and RC8911A cabinets, cable troughs are available on both sides. When
the BC8910A cabinet is stacked on the RC8910A or RC8911A cabinet, cables connected
to the BC8910A cabinet must be routed through the cable troughs, as shown in Figure 6-1.
Figure 6-1 Cables Routed Through the Cable Trough
E1/T1 cable
Ethernet cable
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Note:
If a Line Lightning Protection Unit (LPU) is installed in the BC8910 cabinet, the transmission
cables are connected to appropriate interfaces on the LPU. If no LPU is installed in the
BC8910A cabinet, the transmission cables are connected to appropriate interfaces on the
BBU.
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SFP cable between the BC8910A and RC8910A (or RC8911A) cabinets
lower-layer cabinet, special vent plugs are required for the round cable holes to prevent
acid mist generated by batteries.
Figure 6-4 Positions of Cable Holes on the BC8910A Cabinet
Waterproof Modules
Three types of waterproof module pairs are optional for the left and right rectangle cable
holes on the BC8910A cabinet depending on the types and quantity of cables to be routed.
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Aperture
Quantity
Diameter (mm)
9.5
13.5
6.5
14
13.5
15
Right waterproof
module
Aperture
Quantity
Diameter (mm)
9.5
15.5
13.5
15
Right waterproof
module
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Aperture
Quantity
Diameter (mm)
9.5
17
19
9.5
17
Right waterproof
module
Note:
Cables must be routed through appropriate apertures on the waterproof modules. If
a cable is routed through an aperture with smaller diameter, waterproof tapes must
be used to wrap the cable so that the diameter of the wrapped cable matches the
aperture.
If all the three types of waterproof modules cannot satisfy the cabling requirements,
glue seals should be used instead to seal the cable holes.
The following describes how to install a waterproof module on the BC8910A cabinet:
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Dismount the metal plate and the waterproof module. Route the cables through the
rectangle cable hole.
Mount the waterproof module with the cables properly clamped with
diameter-matching apertures. Then insert the metal plate and secure it with the
fastening screw, as shown in Figure 6-5.
Aperture
Quantity
Diameter (mm)
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Quantity
Diameter (mm)
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Waterproof Module
Figure 6-7 shows the waterproof module covering the rectangle cable hole on the
RC8910A cabinet.
Figure 6-7 Waterproof Module on the RC8910A Cabinet
Quantity
Diameter (mm)
6.5
12
12.5
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The vertical sliding plug produces a vertical pressure under the force of the fastening
screw.
Under the vertical pressure, the left and right horizontal sliding plugs exert horizontal
pressure on both sides to squeeze the cable sealing elements of the waterproof
module. In this way, the cables through the apertures are tightly sealed.
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The upper left cable hole is used for routing the cables connected to batteries when
a cabinet is stacked on the RC8911A cabinet. These cables include the power cable,
battery temperature sensor cable, and the protective grounding cable. A special vent
plug is required for this cable hole to prevent the ingress of acid mist generated by the
batteries.
The upper right cable hole is used for routing the cables connected to the RSU when
a cabinet is stacked on the RC8911A cabinet. These cables include the power cable,
and SFP cables.
The lower left cable hole is used for routing battery-related cables. A waterproof
module is mounted on this cable hole.
The lower right cable hole is used for routing RSU-related cables, such as cabinet-top
feeders, and the AISG control cable. A waterproof module is mounted on this cable
hole.
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Quantity
Diameter (mm)
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Quantity
Diameter (mm)
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Quantity
Diameter (mm)
Steps
1. Route the external AC power cable into the BC8910A cabinet through the left cable
hole on the cabinet base, along the left cable trough in the RC8910A or RC8911A
cabinet, and then through the left waterproof module on the bottom of the BC8910A
cabinet, from the power cabinet. Figure 6-13 shows the route of the external AC power
cable.
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2. Strip the sheath of each wire at 1 cm to the wire end. After that, insert each wire into
the appropriate terminal of the AC input connector on the B121 subrack, and then
fasten the corresponding screw. The brown wire is connected to the L terminal. The
blue wire is connected to the N terminal. The black wire is connected to the ground
terminal.
End of Steps
Steps
1. Route the external DC power cable into the BC8910A cabinet through the left cable
hole on the cabinet base, along the left cable trough in the RC8910A or RC8911A
cabinet, and then through the left waterproof module on the bottom of the BC8910A
cabinet, from the power cabinet, as shown in Figure 6-14.
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2. Strip the sheath of each wire at 1 cm to the wire end. After that, insert each wire into
the appropriate terminal of the DC input connector on the DCPD5 subrack, and then
fasten the corresponding screw. The blue wire is connected to the -48 V terminal, and
the black wire is connected to the -48 V RTN terminal.
Note:
The power wires and protective grounding wire must be complete without joints.
Danger!
To prevent serious injury, ensure that the circuit breakers in the power cabinet are all
turned off before installing power cables.
End of Steps
Context
The internal GPS feeder is used to connect the GPS lightning arrestor and the CC board
in the BC8910A cabinet. Through the internal GPS feeder, the GPS clock signal is input
to the CC board, which converts the clock signal into various clock signals required by the
system.
The external GPS feeder is routed out of the cabinet from the GPS lightning arrestor, and
then connected to the GPS antenna.
Steps
1. Insert the SMA connector on one end of the internal GPS feeder into the REF socket
on the CC board.
2. Route the internal GPS feeder to the GPS lightning arrestor along the left side of the
BC8910A cabinet.
3. Connect the SMA connector on the other end of the internal GPS feeder into the SMA
socket of the GPS lightning arrestor.
4. Connect one end of the external GPS feeder to the GPS lightning arrestor, route the
external GPS feeder to the GPS antenna through the left waterproof module on the
BC8910A cabinet, through the left cable trough in the RC8910A or RC8911A cabinet,
and out of the cabinet through the left cable hole on the cabinet base. Then connect
the other end of the external GPS feeder to the GPS antenna.
5. Bind the GPS feeder along the cable trough on the left side in the RC8910A or
RC8911A cabinet.
End of Steps
Example
Figure 6-15 shows the route of the GPS feeders.
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Steps
1. Connect the wires of the E1/T1 cable to the external transmission equipment as
required.
2. Route the E1/T1 cable to the Lightning Protection Unit (LPU) in the BC8910A cabinet
through the right cable hole on the cabinet base, along the right cable trough in the
RC8910A or RC8911A cabinet, through the right waterproof module on the bottom of
the BC8910A cabinet, and along the cable trough on the right side of the BC8910A
cabinet.
3. Crimp the bare copper part of the wires on corresponding E1 ports of the LPU
according to the required order.
4. Bind the E1 cable along the cable trough or on the left side in the cabinets.
End of Steps
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Example
Figure 6-16 shows the route of the E1/T1 cable.
Figure 6-16 Route of the E1/T1 Cable
Steps
1. Route the external optical fiber cable from the external transmission equipment to the
ETH0 interface on the CC board in the BC8910A cabinet through the left cable hole
on the cabinet base, along the left cable trough in the RC8910A or RC8911A cabinet,
and through the left waterproof module on the BC8910A cabinet.
2. Bind the optical fiber cable along the cable trough or on the left side in the cabinets.
End of Steps
Example
Figure 6-17 shows the route of the external optical fiber cable.
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Note:
The Ethernet cable must be connected to the LPU first for lightning protection, and then
connected to the BBU.
Steps
1. Mount appropriate connectors on both ends of the Ethernet cable.
2. Route the cable from the external transmission equipment to the Ethernet input
interface of the LPU in the BC8910A cabinet through the left cable hole on the cabinet
base, along the left cable trough in the RC8910A or RC8911A cabinet, through the
left waterproof module on the bottom of the BC8910A cabinet, and along the left
cable trough in the BC8910A cabinet.
End of Steps
Example
Figure 6-18 shows the route of the Ethernet cable.
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Context
The dry contact input cable must be connected to the LPU first for lightning protection, and
then connected to the BBU.
The following provides the information of dry contacts related to the cabinets:
l
The alarms reported by the B121 power supply subrack in the BC8910A cabinet
are not transmitted by dry contacts. They are transmitted as messages through the
communication interface and displayed as system alarms after being translated.
The dry contact signals, such as access control alarm, moisture alarm, and smoke
alarm, in the BC8910A and RC8910A/RC8911A cabinets are sent to the B8200
through the FCE5 boards. The B8200 forwards all received dry contact signals to
the element management system.
The dry contact signals in the PC8910A cabinet are controlled by the FCE5 board in
the BC8910A cabinet because no FCE5 board is available in the PC8910A cabinet.
The corresponding relations between alarm signals and dry contacts on the FCE5 board
in the BC8910A cabinet are described in Table 6-10.
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Table 6-10 Dry Contacts and Corresponding Signals in the BC8910A Cabinet
Dry Contact
Alarm
Status
Closed: normal
Open: alarm
Closed: normal
Open: alarm
Closed: normal
Open: alarm
Closed: normal
Open: alarm
Moisture alarm
Closed: normal
Open: alarm
Smoke alarm
Closed: normal
Open: alarm
Unused
Unused
The corresponding relations between alarm signals and dry contacts on the FCE5 board
in the RC8910A/RC8911A cabinet are described in Table 6-11.
Table 6-11 Dry Contacts and Corresponding Signals in the RC8910A/RC8911A Cabinet
Dry Contact
Alarm
Status
Closed: normal
Open: alarm
Closed: normal
Open: alarm
Closed: normal
(RC8910A/RC8911A)
Open: alarm
Moisture alarm
Closed: normal
Open: alarm
Unused
Unused
Unused
Unused
Steps
1. Route the dry contact input cable from the external monitoring equipment to the dry
contact input interface on the LPU in the BC8910A cabinet through the right cable hole
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on the cabinet base, along the right cable trough in the RC8910A or RC8911A cabinet,
and through the right waterproof module on the bottom of the BC8910A cabinet.
End of Steps
Example
Figure 6-19 shows the route of the dry contact input cable.
Figure 6-19 Route of the Dry Contact Input Cable
Steps
1. Route the RF jumpers into the cabinet base through the right cable hole, and then
into the RC8910A or RC8911A cabinet through the waterproof modules on the cabinet
bottom. After that, connect the RF jumpers to corresponding ANT interfaces on the
RSU from right to left in the RC8910A or RC8911A cabinet.
2. After every two RF jumpers are routed through a waterproof module, arrange the
corresponding cable sealing elements. Insert two horizontal sliding plugs after all
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necessary RF jumpers are routed through the waterproof module with all cable sealing
elements in position.
3. Insert the vertical sliding plug, and then use an Allen wrench to fasten the screw on
the vertical sliding plug.
Note:
Ensure that all cable sealing elements are pressed with firm pressure, and all unused
apertures are sealed with plugs.
4. Adjust the plate, which used to cover the cable hole on the side of the cabinet base,
to a proper place so that the cable hole is small enough, and then fasten the screw to
fix the plate.
5. After all necessary cables are routed, mount the front panel of the cabinet base.
End of Steps
Example
Figure 6-20 shows the route of the RF jumpers.
Figure 6-20 Route of RF Jumpers
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Steps
1. Cut a segment of DC power cable with an appropriate length.
2. Connect one end of the DC power cable to the DC output terminal on the B121 subrack
in the BC8910A cabinet.
3. Route the power cable into the RC8910A/RC8911A cabinet through the right cable
hole on the bottom of the BC8910A cabinet.
4. Connect the other end of the power cable to the input terminal on the PDM in the
RC8910A/RC8911A cabinet.
End of Steps
Example
Figure 6-21 shows the route of the DC power cable from the BC8910A cabinet to the
RC8911A cabinet as an example.
Figure 6-21 Route of DC Power Cable to the RC8911A Cabinet
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Context
Two 16mm2 black wires are used for supplying power to the PC8910A cabinet. The black
wire with both ends mounted with a red heat shrink is the -48 V RTN wire, and the other
black wire is -48 V power wire.
Steps
1. Cut a segment of DC power cable with an appropriate length, and crimp terminals on
both ends of each wire.
2. Connect one end of the power cable to the battery ports on the left of the B121 power
supply subrack in the BC8910A cabinet.
3. Route the power cable through the appropriate cable hole into the PC8910A cabinet.
4. Connect the other end of the power cable to the power terminals on the upper part of
the PC8910A cabinet.
End of Steps
Example
Figure 6-22 shows the route of the DC power cable from the BC8910A cabinet to the
PC8910A cabinet in the case of two different cabinet combinations.
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6.3.3 Installing the Power Cable for the Fan Subrack in the PC8910A
Cabinet
This section describes how to install the power cable from the BC8910A cabinet to the fan
subrack in the PC8910A cabinet.
Steps
1. Connect one end of the power cable to the DC-OUT port on the B121 subrack in the
BC8910A cabinet.
2. Route the power cable into the PC8910A cabinet through the left waterproof
module on the bottom of the BC8910A cabinet, along the left cable trough in the
RC8910/RC8911A cabinet, and through the cable hole on the cabinet base.
3. Connect the other end of the power cable to the power port on the fan subrack in the
PC8910A cabinet.
End of Steps
Example
Figure 6-23 shows the route of the power cable to the fan subrack.
Figure 6-23 Route of the Power Cable to the Fan Subrack in the PC8910A Cabinet
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Steps
1. Connect one end of the battery temperature sensor cable to the monitor unit in the
B121 subrack in the BC8910A cabinet.
2. Route the cable into the PC8910A or RC8911A cabinet through the left waterproof
module on the bottom of the BC8910A cabinet, along the left cable trough in the
RC8910 or RC8911A cabinet, and through the cable hole on the cabinet base.
3. Connect the other end of the cable to the battery temperature sensor, which is installed
on the outside of a battery.
End of Steps
Example
Figure 6-25 shows the route of the battery temperature sensor cable in the case of two
different cabinet combinations.
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6.4.2 Installing the Access Control Cable for the PC8910A Cabinet
This section describes how to install the access control cable from the BC8910A cabinet
to the PC8910A cabinet. The access control cable is used to transfer the access alarms
of the PC8910A cabinet to the BC8910A cabinet.
Steps
1. Connect one end of the access control cable to the TEC/DOOR port of the BC8910A
cabinet.
2. Route the cable into the PC8910A cabinet through the left waterproof module on the
bottom of the BC8910A cabinet, along the left cable trough in the RC8910 or RC8911A
cabinet, and through the cable hole on the cabinet base.
3. Connect the other end of the cable to the access control sensor on the upper right
corner of the PC8910A cabinet.
End of Steps
Example
Figure 6-26 shows the route of the access control cable.
Figure 6-26 Route of the Battery Cabinet Access Control Cable
Figure 6-27 shows the route of the PC8910A (TEC) Access Control Cable.
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Steps
1. Connect one end of the SFP cable to the TX/RX port on the FS board of the BBU in
the BC8910A cabinet
2. Route the cable into the RC8910A or RC8911A cabinet through the cable holes in the
front part on the bottom of the BC8910A cabinet.
3. Connect the other end of the SFP cable to the corresponding TX/RX port on the RSU
board.
End of Steps
Example
Figure 6-28 shows the routes of SFP cables.
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Chapter 7
Installation Checklists
Table of Contents
Overview ....................................................................................................................7-1
Cabinet Installation Check..........................................................................................7-1
Module Installation Check ..........................................................................................7-2
Cable Installation Check.............................................................................................7-2
Other Checks .............................................................................................................7-3
7.1 Overview
This chapter provides the checklists to guide the installation check of the ZXSDR BS8900A
GU360.
Check
Cabinet installation
Insulation between
cabinets, are insulated from the earth. A multimeter can be used to verify
earth
the insulation.
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Check
Power distribution
subrack
RSU
BBU
LPU
Check
The power wires and grounding wires are properly laid and bound at the
grounding wires
required spacing.
The external AC power wires, which are used in the case of AC power supply,
are properly connected to corresponding power terminals in the BC8910A
cabinet, and secured with fastened screws.
The -48 V power wire and -48 V RTN wire, which are used in the case of DC
power supply, are firmly connected to the PM2 terminal and the PM2 RTN
terminal.
The power cables are fixed and bound through the cable trough inside the
cabinets.
The -48 V DC terminal on the PDM is firmly connected with the blue wire, and
the RTN terminal is firmly connected with the red wire.
The protective grounding wire is firmly connected to the grounding strap.
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Item
Check
The red power wire is firmly connected to the positive terminal of the battery,
and the blue power wire is firmly connected to the negative terminal of the
battery.
The monitoring cable is stuck on the surface of the battery with one end firmly
connected to the corresponding interface of the power distribution module.
The heaters (if installed) are properly installed with power wires correctly
connected.
SA cable
RF jumpers
RS232 monitoring
One end of the RS232 cable is firmly connected to the RS232/485 interface on
cable
the LPU, and the other end is firmly connected to the X22 interface.
Transmission
cables
The 75 ohm E1 cable with its connector well soldered is properly connected
to the DDF.
The 120 ohm E1 cable (if used) is properly connected to the DDF.
The FE cables, which are used in the case of IP transmission, are properly and
firmly connected. One FE cable is connected to the ETH_0 port of the LPU.
One end (RJ45 connector) of the other FE cable is connected to the BBU_A0
port on the LPU, and the other end (RJ45 connector) is connected to the ETH0
port on the CC board.
Check
The ESD wrist strap is connected to the jack on the righ of the cabinet.
Labels
All labels with correct contents are properly stuck on the required positions.
Cable holes
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Chapter 8
Ending Works
Before leaving the site, complete the following ending works:
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Figures
Figure 2-1 Cabinet Combination (BC8910A + RC8910A + PC8910A) ....................... 2-2
Figure 2-2 Cabinet Combination (BC8910A + RC8911A) .......................................... 2-3
Figure 2-3 Cabinet Combination (BC8910A + RC8910A) .......................................... 2-4
Figure 2-4 The Minimum Dimensions of Concrete Base............................................ 2-5
Figure 2-5 Space Requirements ............................................................................... 2-5
Figure 2-6 Installation Workflow ................................................................................ 2-8
Figure 3-1 Disassembly of the Crate ......................................................................... 3-2
Figure 3-2 Taking Out the Board ............................................................................... 3-4
Figure 4-1 Cabinet Installation Flow .......................................................................... 4-2
Figure 4-2 Fixing the Rain Cap ................................................................................. 4-3
Figure 4-3 Location of Fastening Holes (for Side-by-Side Cabinets) ......................... 4-4
Figure 4-4 Drilling Holes and Mounting Expansion Anchor Bolts ............................... 4-4
Figure 4-5 Removing the Front Panel of the Cabinet Base........................................ 4-5
Figure 4-6 Securing the Cabinet Base ...................................................................... 4-5
Figure 4-7 Verifying the Insulation............................................................................. 4-6
Figure 4-8 Securing the Cabinet on the Base............................................................ 4-7
Figure 4-9 Mounting the Latches on the Base ........................................................... 4-8
Figure 4-10 Pushing the Cabinet............................................................................... 4-9
Figure 4-11 Securing the Cabinet............................................................................ 4-10
Figure 4-12 Removing the End Caps From the Cable Troughs ............................... 4-11
Figure 4-13 Securing the Stacked Cabinet.............................................................. 4-12
Figure 4-14 Removing the Plates From Cable Holes (Upper-Layer Cabinet) ........... 4-13
Figure 4-15 Removing the Plates From Cable Holes (Lower-Layer Cabinet) ........... 4-13
Figure 4-16 Mounting the Assembled Plates on Cable Holes .................................. 4-14
Figure 4-17 Grounding the Stand-Alone Cabinet..................................................... 4-15
Figure 4-18 Grounding the RC8910A Cabinet......................................................... 4-16
Figure 4-19 Grounding the BC8910A Cabinet ......................................................... 4-17
Connecting the ESD Wrist Strap.................................................................................. 5-2
Door-Stop Bar of the Cabinet ...................................................................................... 5-2
Figure 5-1 Installing the RF System Unit ................................................................... 5-4
Figure 5-2 Protective Grounding Wire, Power Cable, and Monitoring Cable
Installed .................................................................................................. 5-5
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Tables
Table 2-1 ZXSDR BS8900A GU360 Cabinets ........................................................... 2-1
Table 2-2 Cabinet Combinations of the ZXSDR BS8900A GU360............................. 2-2
Table 2-3 Tools and Meters ....................................................................................... 2-6
Table 6-1 Apertures on the Waterproof Modules (Type One) ..................................... 6-7
Table 6-2 Apertures on the Waterproof Modules (Type Two) ..................................... 6-7
Table 6-3 Apertures on the Waterproof Modules (Type Three) .................................. 6-8
Table 6-4 Apertures on the Vent Plug (Type One) ..................................................... 6-9
Table 6-5 Apertures on the Vent Plug (Type Two) ................................................... 6-10
Table 6-6 Apertures on the Waterproof Module (RC8910A)..................................... 6-11
Table 6-7 Apertures on the Lower Left Waterproof Module...................................... 6-13
Table 6-8 Apertures on the Left Waterproof Module ................................................ 6-14
Table 6-9 Apertures on the Right Waterproof Module .............................................. 6-15
Table 6-10 Dry Contacts and Corresponding Signals in the BC8910A
Cabinet .................................................................................................. 6-23
Table 6-11 Dry Contacts and Corresponding Signals in the RC8910A/RC8911A
Cabinet .................................................................................................. 6-23
III
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Tables
IV
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Glossary
AC
- Alternating Current
AISG
- Antenna Interface Standards Group
ANT
- Antenna
BBU
- BaseBand Unit
DC
- Direct Current
ESD
- Electrostatic Discharge
GPS
- Global Positioning System
LPU
- Line Lightning Protection Unit
NMC
- Network Management Center
OMC
- Operation & Maintenance Center
RSU
- RF System Unit
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