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Seis Sigma V
Ing. Jose Carlos Flores Molina Ph.D.
s2
Sistema de Medicin
=s
+s2
Reproducibilidad
repetitividad
+s2
Error
-1-
515
. * s MS
P
=
T Upper Specification limit Lower Specification Limit
Cuantifica el porcentaje de la tolerancia absorvido por el error de medicin
Deseado <10% Aceptable <30%
Incluye tanto repetitividad como reproducibilidad
% R&R =
s MS
s Observed
X 100
-2-
Definiciones de Atributos
-3-
-4-
Recursos Suficientes:
- Equipo
- Operador
- Piezas
- Tiempo
10
-5-
11
Columna de
info de piezas
Operator
Columna de
operador
N de
Operadores
N de Medic.
por Pieza
N de Piezas
X N Medic.
N de
Operadores
12
-6-
Columnas
totales
Columnas de
Info. Orig,
Columnas aleatorias
13
(Crossed)
14
-7-
Reported by :
Tolerance:
M isc:
La contribucin
G age name:
Gage R&RDate
% of study :
debe ser <10%
Components of Variation
Response by Part
100
% Contribution
1.00
Percent
% Study Var
0.75
50
0.50
0
Repeat
Reprod
Part-to-Part
Response by Operator
3
UCL=0.1252
0.75
_
R=0.0383
0.50
LCL=0
2
Operator
Sample Mean
_
_
UCL=0.8796
X=0.8075
LCL=0.7354
1.00
Average
10
Todas los
operadores
deben tener el
mismo patrn
1.00
5
Part
R Chart by Operator
Sample Range
Todos los
puntos deben
0.10
estar dentro de
los lmites de 0.05
control
0.00
Gage R&R
Operator
1
2
0.75
0.50
1
5
6
Part
10
15
Componentes de la Variacin
Gage R&R (ANOVA) for Response
Reported by :
Tolerance:
M isc:
G age name:
Date of study :
Components of Variation
100
% Contribution
% Study Var
Percent
80
60
40
20
Gage R&R
Repeat
Reprod
Part-to-Part
-8-
G age name:
Date of study :
1.0
_
_
UCL=0.8796
X=0.8075
LCL=0.7354
0.8
0.6
0.4
R Chart by Operator
Sample Range
UCL=0.1252
0.12
0.08
0.04
_
R=0.0383
0.00
LCL=0
Cada punto de la grfica R Chart es el rango (diferencia entre los valores mayor
y menor) de todas las medidas realizadas por el mismo operador sobre la misma
parte.
Todos los puntos deben estar dentro de los lmites de control.
17
G age name:
Date of study :
Response by Part
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
1
10
Part
-9-
18
G age name:
Date of study :
Response by Operator
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
1
2
Operator
G age name:
Date of study :
Operator
1
2
3
1.0
A verage
0.9
0.8
0.7
0.6
0.5
0.4
1
6
Part
10
-10-
La Ventana de Sesin
Gage R&R
%Contribution
Source
VarComp
(of VarComp)
0.0044375
10.67
Repeatability
0.0012917
3.10
Reproducibility
0.0031458
7.56
Operator
0.0009120
2.19
Operator*Part
0.0022338
5.37
Part-To-Part
0.0371644
89.33
Total Variation
0.0416019
100.00
La Ventana de Sesin
5.15 desviaciones estandar
abarcan el 99% de los datos
Source
StdDev (SD)
Study Var
%Study Var
(5.15 * SD)
(%SV)
0.066615
0.34306
32.66
Repeatability
0.035940
0.18509
17.62
Reproducibility
0.056088
0.28885
27.50
Operator
0.030200
0.15553
14.81
Operator*Part
0.047263
0.24340
23.17
Part-To-Part
0.192781
0.99282
94.52
Total Variation
0.203965
1.05042
100.00
-11-
Medicin de Temperatura
Ejemplo Minitab 2
\DataFile\TmpMeas2.mtw
23
Minitab Ejemplo 2
Archivo = Data/TmpMeas2.mtw
-12-
Gage name:
Date of study:
Components of Variation
Meas by Loc
P er cent
100
% Contribution
% Study Var
60
45
50
30
G age R&R
Repeat
Reprod
P art-to-P art
R Chart by Init
Sample Range
A JT
DBZ
Meas by Init
SR
U C L=3.304
3.0
60
1.5
_
R=1.283
0.0
LC L=0
45
30
A JT
DBZ
Init
SR
60
45
SR
_
_
U C L=45.93
X=44.62
LC L=43.30
A ver age
Sample M ean
A JT
Init
AJT
DBZ
SR
60
45
30
t 2 1 2 1 2 3 t 1 2 3 p 1 2 3 p 1 2 3 it
e n p r e r e T T T p u b b b a cti cti c ti a T T T S w
b i Ca Co Co F E F E F E In OS u O S u O Su u tC Re Re Re e sC
er
O
R
Am
Th
30
Loc
Worksheet: TmpMeas2.MTW
25
Gage R&R
Source
Total Gage R&R
Repeatability
Reproducibility
Init
Init*Loc
Part-To-Part
Total Variation
VarComp
0.763
0.700
0.063
0.000
0.063
123.166
123.930
%Contribution
(of VarComp)
0.62
0.56
0.05
0.00
0.05
99.38
100.00
26
-13-
(6 * SD)
5.2422
5.0200
1.5102
0.0000
1.5102
66.5882
66.7942
(%SV)
7.85
7.52
2.26
0.00
2.26
99.69
100.00
Excellente!
Categoras >>5
Medicin de Frecuencia
Ejemplo Minitab 3
\Datafile\GAGE2.mtw*
Medicin de frecuencia en un transmisor
Minitab: Stat>Quality Tools>Gage R&R Study (Crossed)
28
-14-
Gage 2 R&R
Gage R&R (ANOVA) for Response
Reported by :
Tolerance:
M isc:
G age name:
Date of study :
Components of Variation
Response by Part
100
% Contribution
600
Percent
% Study Var
400
50
200
0
Gage R&R
Repeat
Reprod
Part-to-Part
R Chart by Operator
Sample Range
400
2
Part
Response by Operator
3
UCL=376.5
200
600
400
_
R=146.3
200
0
LCL=0
2
Operator
Operator
Average
Sample Mean
UCL=555.8
500
_
_
X=406.2
400
450
400
350
300
LCL=256.5
2
Part
VarComp
(of VarComp)
7304.67
84.36
7304.67
84.36
0.00
0.00
Repeatability
Reproducibility
Operator
0.00
0.00
Part-To-Part
1354.50
15.64
Total Variation
8659.17
100.00
Source
StdDev (SD)
(5.15 * SD)
(%SV)
85.4673
440.157
91.85
85.4673
440.157
91.85
0.0000
0.000
0.00
Operator
0.0000
0.000
0.00
Part-To-Part
36.8036
189.538
39.55
Total Variation
93.0547
479.232
100.00
Study Var
-15-
%Study Var
Todas las
partes parecen
la misma para
este sistema
de medida