Professional Documents
Culture Documents
1 (20)
MANTENIMIENTO Y
REPARACIN
2 (20)
C 31005 3 es 0801 / JS
C 31005 3 es 0801 / JS
3 (20)
GENERALIDADES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
SEGURIDAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
DATOS TCNICOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
PUNTOS DE ELEVACIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.
COMPONENTES PRINCIPALES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.
PRINCIPIO DE FUNCIONAMIENTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.
8
8
8
la
9
8.
EL CILINDRO DE AVANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2. Estructura del cilindro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3. Sustitucin de los retenes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
10
10
9.
TENSOR DE MANGUERA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
15
16
17
18
19
20
20
20
20
4 (20)
C 31005 3 es 0801 / JS
1.
GENERALIDADES
La corredera cilndrica TF 500 est diseada para qque se utilice con los martillos Super
HL 500 S y HL 550.
La corredera est diseada con los objetivos de simplicidad en su estructura y facilidad
de mantenimiento. Los componentes principales y el principio de funcionamiento de
dicha corredera cilndrica se describen a continuacin.
Estas instrucciones tambin incluyen una descripcin de las tareas de mantenimiento
ms comunes.
El servicio tcnico est a su disposicin para aconsejar y ayudar en cualquier problema
que se les presente. El personal especializado de servicio de su distribuidor trabaja con
las herramientas adecuadas y con una instrumentacin moderna, y con piezas de
repuestos originales.
2.
SEGURIDAD
Antes de comenzar las labores de mantenimiento, retire el equipo
del sitio en el que se ha estado perforando.
PRECAUCIN
PRECAUCIN
PRECAUCIN
C 31005 3 es 0801 / JS
5 (20)
AVISO
AVISO
6 (20)
C 31005 3 es 0801 / JS
3.
DATOS TCNICOS
Tipo de dentificador
TF 500
Fuerza de avance mx
25 kN
TF 500
10
12
14
16
18
20
Longitud [mm]
4660
5270
5880
6490
7100
7710
Recorrido de avance
[mm]
2830
3440
4050
4660
5270
5880
Longitud devarilla
mx [mm]
3090
3700
4305
4915
5525
6135
480
510
530
560
600
630
Peso [kg.]
Peso (kg.) sin martillo
4.
PUNTOS DE ELEVACIN
5.
COMPONENTES PRINCIPALES
Tensor de mangueras
Soporte de mangueras
Martillo
Centralizador delantero
Centralizador intermedio
Cilindro de avance
Viga de la corredera
C 31005 3 es 0801 / JS
7 (20)
6.
PRINCIPIO DE FUNCIONAMIENTO
La corredera est construida de tal forma que el cuerpo del cilindro (1) es mvil y el
vstago del mbolo est unido al extremo de la parte trasera de la viga de la corredera.
El centralizador intermedio (3) y el tensor mangueras (4) estn unidos al cuerpo del
cilindro (1), y, por eso, se desplazan con l. La velocidad de avance del martillo (5) se
duplica mediante un sistema de cables (6 y 7) y unas ruedas de retorno (8 y 9) que estn
unidas al centralizador intermedio y al tensor mangueras.
4
5
3
8
7
9
8 (20)
C 31005 3 es 0801 / JS
7.
7.1. Generalidades
La viga de la TF 500 est hecha de un perfil de aluminio con sus superficies de
deslizamiento recubiertas con unas bandas de acero inoxidable.
Las guas del martillo, el tensor de mangueras, y el centralizador intermedio se desplazan
a lo largo de la viga de la corredera sobre deslizaderas parecidas. Cada deslizadera est
sujeta a la gua mediante tres tornillos y tuercas que atraviesan la pieza de ajuste. Los
tornillos bloquean longitudinalmente las piezas de deslizamiento. La forma de estas
piezas y sus apoyos las bloquean de manera lateral.
cuna
orificios de ajuste
resalto de
posicin
bandas de acero
piezas de deslizamiento
alojamiento de la banda
max. 1,5 mm
clearange = 0
C 31005 3 es 0801 / JS
9 (20)
5
4
2
5
10 (20)
C 31005 3 es 0801 / JS
8.
EL CILINDRO DE AVANCE
8.1. General
La presin de trabajo mxima del cilindro es de 180 bares para el desplazamiento hacia
delante y de 250 bares para el movimiento de retroceso. El aceite entra en el cilindro a
travs del vstago del embolo, por ambos lados del mbolo.
Longitud total
7
1.
2.
3.
4.
5.
6.
7.
8.
8
Cuerpo el cilindro
Vstago del embolo
Adaptador
rueda de retroceso (cable)
Sujecin de la rueda de retroceso
Placa de montaje
Conexin de presin (extensin del cilindro = movimiento de avance)
Conexin de presin (retraccin delcilindro = movimiento de retorno).
C 31005 3 es 0801 / JS
11 (20)
Desmonte el cilindro
1. Quite los racores de los latiguillos del vstago del pistn
12 (20)
C 31005 3 es 0801 / JS
C 31005 3 es 0801 / JS
13 (20)
14 (20)
C 31005 3 es 0801 / JS
9.
TENSOR DE MANGUERA
General
El tensor de manguera mantiene las mangueras de la perforadora
en su sitio y con la tensin apropiada.
Estructura
El tensor de manguera est montado en la placa base con cuatro
tornillos. La placa base est unida al cuerpo del cilindro de avance
con cuatro tornillos
4
4
2
2
6
3
2
5
1.
2.
3.
4.
5.
6.
7.
Percusin (presin).
Percusin (retorno)
Barrido
Lubricacin del adaptador.
Rotacin
Rotacin
Estabilizador
C 31005 3 es 0801 / JS
15 (20)
13
14
12
9
10
6
4
1
7
5
8
3
11
10.
SOPORTE DE MANGUERAS
1. Percusin (presin)
2. Percusin (retorno)
3. (Barrido)
1
2
3
7. Estabilizador
8. Mangueras del cilindro de avance
16 (20)
C 31005 3 es 0801 / JS
11.
Las mangueras del martillo se sujetan al soporte de la manguera sujetndolas entre las
piezas (1) y (2). Ambas abrazaderas sujetan las mangueras.
2
1
3
C 31005 3 es 0801 / JS
17 (20)
12.
Un cable nuevo suele alargarse hasta que sus ramales se enderezan. Por consiguiente,
tense de nuevo los cables despus de su sustitucin cuando, por ejemplo, se haya
perforado un ciclo sesin.
Si el cable de traccin se afloja mucho, puede disparar los sensores de induccin. Si esto
ocurre, tense los cables tal y como se indica.
El ajuste se hace cuando el cable est sin carga y el tensor de mangueras en su posicin
trasera.
1. Ajuste el cable de retroceso (A) en el terminal del cable unido al soporte de
mangueras. El terminal del cable se suministra con una pieza roscada y con
tuercas de seguridad.
D Quite la tuerca de seguridad (2) del soporte de mangueras y utilice la otra tuerca
(1) para tensar el cable. Utilice la herramienta correcta para evitar que el cable se
doble.
D Apriete la tuerca de seguridad (2).
2. Apriete el cable de traccin (B) utilizando la tuerca tubular (3) en el extremo trasero
de la corredera
D Afloje la tuerca de seguridad (4) por la abertura situada en el extremo trasero de
la viga.
D Utilicee la herramienta apropiada para evitar que el cable se tuerza, y apritelo de
tal manera que la holgura que quede entre la cuna del
martillo y la placa base de la cuna del tensor est
comprendida entre 2 y 5 mm.
D Apriete la tuerca de seguridad (4).
HLX Stab. 93 96 mm
basic 158 161 mm
18 (20)
C 31005 3 es 0801 / JS
13.
CILINDROS DE IMPULSIN
1
1. Cilindros de impulsin
2. Tornillos de purga
IMPORTANTE! Los cilindros de impulso se deben purgar despues de la reparacin.
C 31005 3 es 0801 / JS
19 (20)
14.
Centralizador delantero
4
(300 Nm)
2
7
(100 Nm)
Centralizador intermedio
5
(100 Nm)
8
(300 Nm)
3
(200 Nm)
20 (20)
C 31005 3 es 0801 / JS
RUEDA DE RETORNO
La rueda de retorno del cable de traccin
(2) se sujeta a la abrazadera de la rueda (1)
tal y como se muestra en la figura.
Cuando se sustituyan los rodamientos (3),
gue el pasador (4) a travs del eje (5) de
forma que se pueda quitar el eje.
16.
MANTENIMIENTO PERIDICO
1 (29)
2 (29)
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
LIFTING POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.
MAIN COMPONENTS
...............................................
6.
OPERATING PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.
8
8
9
11
12
13
8.
FEED CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2. Cylinder structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3. Replacing seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
14
14
15
9.
HOSE REELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
20
22
22
23
26
27
28
29
29
29
3 (29)
1.
GENERAL
The TTF 500 telescopic cylinder feed is designed for use with the TAMROCK rock drills.
The design of the feed aims at simplicity of structure and ease of maintenance. The main
components and the operating principle of the cylinder feed are described later.
These instructions also include a description of the most common maintenance tasks.
Service is always willing to give advice and help in any service problems.
The trained service personnel of your
dealer use the proper tools and
modern instruments, and the required original
spare parts.
4 (29)
2.
SAFETY
Before starting maintenance work, move the rig away from the
site where you have just been drilling.
WARNING
Certain work phases require the use of feed cylinder during repair.
Make sure that;
WARNING
WARNING
When checking the hydraulic circuit for leaks, look and listen, do
not feel about with hands highpressure oil sprays can
penetrate the skin and cause serious injuries.
WARNING
WARNING
Follow all safety instructions, and always protect yourself with the
necessary safety devices. Use proper tools.
Keep all inflammable material, such as oily rags, etc., far enough
from the working position.
Control the condition of hoses regularly, and check that they run
properly in the guides. Remember that a hose breakage can also
cause personal injury.
CAUTION
5 (29)
3.
TECHNICAL DATA
Type identifier
TTF 500
TTF500
6/10
8/12
10/14
12/16
Lenght mm
6
8
10
3450
4060
4670
8
10
12
4060
4670
5280
10
12
14
4670
5280
5890
12
14
16
5280
5890
6500
Feed mm
6
8
10
1610
2220
2830
8
10
12
2220
2830
3440
10
12
14
2830
3440
4050
12
14
16
3440
4050
4660
6
8
10
1830
2435
3090
8
10
12
2435
3090
3700
10
12
14
3090
3700
4305
12
14
16
3700
4305
5525
Weight kg /
without drifter
and hoses
4.
580
610
640
670
LIFTING POINTS
6 (29)
5.
MAIN COMPONENTS
3
2
HLX
10
1
3
2
HL
10
1.
2.
3.
4.
5.
Front centralizer
Inner tube
Traveling centralizer
Beam
Bracket
6.
7.
8.
9.
10.
Idler wheel
Hose support
Rock drill (HLX or HL 510/560)
Hose reel
Feed cylinders
7 (29)
6.
OPERATING PRINCIPLE
The feed is constructed so that when it is in minimum length, can short holes be drilled
and when it is in maximum length , can long holes be drilled. The feed extension can run
smoothly between minimum and maximum.
When drilling in minimum length, the feed pressure goes to the feed cylinder and the
cylinder tube (1) moves forward. The piston rod (2) is mounted to the rear end of beam.
Bracket (3) and the hose reel (4), mounted to the cylinder tube (1), moves with the cylinder
tube (1). The doubled travel speed of the rock drill (5), comparing to the cylinder tube (1),
is done by wire ropes (6 and 7) and idle wheels (8 and 9), mounted to the bracket (3) and
hose reel (4).
When drilling long holes, the inner tube (10) is run out by hydraulic cylinder (11), which
is mounted from the other end to the inner tube (10) and another end to the beam (12).
The front centralizer / buffer (13) is strutted to the rock by feed extension cylinder, which
is mounted to the front centralizer and boom cradle. The feed beam moves on the boom
cradle by hydraulic cylinder (14).
13
10
4
2
11
14
13
10
HL
HLX
11
12
12
14
1
6
8 (29)
7.
ADJUSTING
PRESSURE
40 bar
S81
<210 bar
9 (29)
1. Maximum length
2. Minimum length
10 (29)
LEFT
11 (29)
7.3. General
The beam of the TTF 500 is made of steel profile with the sliding surfaces faced with
stainless steel strips.
The carriage of the rock drill, hose reel, and idle wheel carriage move along the feed beam
on similar slide pieces. Each slide piece is fastened to the carriage with screws and nuts
through the slide piece support. The screws lock the slide piece lengthwise.
1
3
5
6
1.
2.
3.
4.
5.
6.
7.
Idler wheel
Adjusting holes
Carriage
Locating shoulder
Slide piece
Slide piece support
Steel trip
8.
9.
10.
11.
12.
Carriage
Locating shoulders
Slide pieces
Steel trip
Slide piece support
9
10
11
12
12 (29)
clearance 1 1,5 mm
clearance = 0 mm
13 (29)
1
2
1.
2.
3.
4.
5.
6.
Adjusting plate
Locking srews (53)
Slide pieces (22b)
Inner tube (15)
Adjusting plate (47)
Slide pieces (22a)
The slide pieces of the inner tube (15) are changed as follows:
1. Open the bolt of the flange and pull the wiper out of the beam.
2. Run the drifter forward as far as you can loose the pin of the inner tube rear end
cylinder by opening the circlip.
3. Disconnect the hydraulic hoses of the inner cylinder and plug them so that dust
cannot go into the cylinder and hydraulic circuit.
4. Open the locking screws (53) and take off the cover and slide pieces (22b).
5. Pull the inner tube out of as much as needed to get the slide pieces out from the
inner tube and to get the slide pieces changed. (Adjust the clearance 0.5 mm
between the inner tube and outer beam by using adjusting plates (47)).
6. Put the wiper and flange back to the outer beam, fasten the locking screw .
7. Fasten the cylinder to the outer beam with piston rod pin and circlip and connect
the hydraulic hoses.
8. Adjust the slide pieces (22b) by using adjusting plates and fasten the cover with
locking screw. (The clearance between of inner tube (15) and outer beam are
adjusted with adjusting plates (47) to clearance of 0,5 mm .)
14 (29)
8.
FEED CYLINDERS
8.1. General
The maximum working pressure of the cylinder is 180 bar for forward feed and 250 bar
for return movement. Oil is led into the cylinder through the piston rod, to both sides of the
piston.
8
Fig 1. Cylinder of outer beam
9 10
Fig 2.
9
2
1.
2.
3.
4.
Cylinder tube
Piston rod
Adapter
Piston pin
5.
6.
7.
8.
9.
10.
15 (29)
16 (29)
4. Screw the cover with the Orings off the cylinder tube.
5. Open the hex. socket retainer screws (2 pcs) and screw the mounting piece off the
feed cylinder piston rod.
17 (29)
2. Set the seals into the grooves after installing. Oiled piston rod can be used for
setting, but do it very carefully as the setting direction is unfavorable to the seals.
The wiper is slipped into its groove.
E 2002 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
18 (29)
Assembling cylinders
1. Replace the cover Oring. Check that the Oring is not twisted.
2. Push the piston and piston rod carefully into the cylinder tube.
3. Screw the cover to the end of the cylinder tube and tighten it with tightening torque
of 750 Nm. Secure it with Loctite 243.
Locktite
4. Fasten the return wheel bracket to the end of the cylinder tube wit the hex. socket
screws (3 pcs).
5. Screw the hose nipples to the piston rod. Use new seals.
6. Screw the mounting piece to the piston rod end and tighten it with tightening torque
of 300 Nm. Lock it with the hex. socket retainer screws (2 pcs). Secure it with
Loctite 243.
19 (29)
1.
2.
3.
4.
5.
6.
7.
20 (29)
9.
HOSE REELS
9.1. General
The hose reel keeps the rock drill hoses in
the correct order and proper tightness.
7
1
2
56
3
1
2
6
3
2
5
6
1.
2.
3.
4.
Percussion (pressure)
Percussion (return)
Flushing
Shank lubrication
5. Rotation
6. Rotation
7. Stabilizator
Hose order HL
4
1
2
5
6
3
4
1
2
5
6
3
1. Percussion (pressure)
2. Percussion (return)
3. Flushing
6
2
4. Shank lubrication
5. Rotation
6. Rotation
21 (29)
13
14
12
9
10
6
4
1
7
5
3
11
22 (29)
10.
HOSE SUPPORT
The hose support is mounted to the side of the feed beam. The rock drill hoses are
mounted to it in the order shown in the figure. The feed cylinder hoses are also connected
to the hose support as shown.
1
1. Percussion (pressure)
7
2
4
2. Percussion (return)
3
5
3. Flushing
6
4. Shank lubrication
5. Rotation
6. Rotation
7. Stabilizator
11.
The rock drill hoses are fastened to the hose support by clamping them between the
pieces (1) and (2). Both clamping pieces hold three hoses.
10,11
1
9,11
11
10
When adjusting hose tightness, leave the percussion pressure hose
slightly less tightened than the others.
CAUTION
Adjusting hose tightness: (Note: You can tighten also one hose separately)
1. Open the two screws (9,10,11) on the side of the hoses to be tightened.
2. Pull the hoses to appropriate tightness (the suitable slack of the hoses is
approximately 5 cm).
3. Clamp the hoses by tightening the two screws (9,10,11).
E 2002 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
23 (29)
12.
A new wire tends to stretch at first until the wire strands have become somewhat
straightened. Therefore, retighten the wires after replacement when, for instance, one
round has been drilled.
Adjustment is done when the wire is unloaded and the hose guide drum is in the rear
position.
1. Adjust the return wire at the wire end connected to the hose support. The wire end
is provided with a threaded piece and locking nuts.
D Open the locking nut (2) at the hose support and use the other nut (1) to tighten
the wire. Use a suitable tool to prevent the wire from turning.
D Tighten the locking nut (2).
Rear view
24 (29)
25 (29)
HLX
HLX Stab. 85 88 mm
basic 150 153 mm
wire
Max 50 mm
25 mm
wire
HL 510/560
26 (29)
13.
IMPULSE CYLINDER
46 mm
Min. 5 mm
1. Impulse cylinder
2. Bleedingscrew
E 2002 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
27 (29)
14.
The front and traveling centralizer are equipped with guide piece (2) made of steel. The
pieces are locked to the bodies (1,6) with jaw pieces (3). The jaw pieces are mounted to
the bodies with screws (4), tightening torque 300 Nm.
A rubber buffer (5), acting as stinger, is mounted to the body of the front centralizer (6) with
four screws (7) (4 pcs, tightening torque 100 Nm).
Traveling and front centralizer
2
1
(300 Nm)
8/12
28 (29)
15.
The base plate (2) is mounted to the return wheel carriage (4) with three screws (5).
1
10
6
8
7
(100 Nm)
5
2
1.
2.
3.
4.
5.
Locking screw
Base plate
Plate
Carriage
Screws
6.
7.
8.
9.
10.
Flange
Idler wheel
Bearing
Axle
Grease nipple
29 (29)
16.
PERIODIC MAINTENANCE