Xmt350cccvauto Line (Le073174)

TM-2247P
201406
Eff w/Serial Number LE073174
Processes
Multiprocess Welding
Description
Arc Welding Power Source
XMT 350 CC/CV

Auto-Line
File: MULTIPROCESS
Visit our website at
www.MillerWelds.com
INFORMATION ON OLDER UNITS

This manual includes operating information for current units. To obtain specific operating information for older models, download the applicable Owners Manual from www.MillerWelds.com
Effective with LK190017A, a FCAW position was added to the arc control.
Effective with LK190017A, when STICK mode is selected the amperage output can be controlled through the remote 14 receptacle. The unit will
automatically sense if a remote control is connected. Prior units could only be controlled by the front panel V/A adjust knob.
Effective with LK450041A, optional low open circuit voltage operation was added to the Scratch Start Tig mode.
Effective with ME100269U, IGBT Module Kit 217625 was discontinued. See the parts list and Service Memo 1233 for additional information.
Effective with ME224001U, 115 volts AC was removed from remote 14 receptacle RC50.
TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Servicing Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Additional Safety Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Serial Number And Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Duty Cycle And Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4. Volt-Ampere Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Selecting a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Weld Output Receptacles And Selecting Cable Sizes* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3. Remote 14 Receptacle Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4. Optional 115 Volts AC Duplex Receptacle And Supplementary Protectors . . . . . . . . . . . . . . . . . . . . .
4-5. Optional Gas Valve Operation And Shielding Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-6. Electrical Service Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-7. Connecting 1-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-8. Connecting 3-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Front Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2. Mode Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 GTAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1. Typical Connection For GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2. Scratch Start TIG Welding Mode - GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3. Lift-Arc TIG Welding Mode - GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-4. TIG Welding Mode - GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 GMAW/FCAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1. Typical Connection For Remote Control Feeder GMAW/FCAW Process . . . . . . . . . . . . . . . . . . . . . . .
7-2. MIG Welding Mode - GMAW/FCAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3. Typical Connection For Remote Control Feeder GMAW-P Process . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4. Pulsed MIG Welding Mode - GMAW-P Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-5. Typical Connection For Voltage-Sensing Feeder GMAW/FCAW Process . . . . . . . . . . . . . . . . . . . . . .
7-6. V-Sense Feeder Welding Mode - GMAW/FCAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 SMAW/CAC-A OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1. Typical Connection For SMAW And CAC-A Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2. CC Welding Mode - SMAW/CAC-A Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3. Stick Welding Mode - SMAW/CAC-A Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-4. Optional Low Open Circuit Voltage (OCV) Welding Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-5. Alternate Configuration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 9 THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-1. Basic Training Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS
SECTION 10 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
10-1. Checking Unit Before Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
10-2. Measuring Input Capacitor Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
10-3. Input Pre-Regulator Module (MOD1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
10-4. Input Pre-Regulator Module (MOD1) Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
10-5. Inverter Module (MOD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
10-6. Inverter Module (MOD2) Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
10-7. Power Interconnect Board PC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
10-8. Power Interconnect Board PC2 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
10-9. Control Board PC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
10-10. Control Board PC1 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
10-11. Power Switch (S1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
10-12. Output Diodes D1, D2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
10-13. Output Diodes D1, D2 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
10-14. Stick Boost Rectifier (SR1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
10-15. Stick Boost Rectifier (SR1) Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
10-16. Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
10-17. Voltmeter/Ammeter Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
10-18. Troubleshooting Circuit Diagram (Use With Section 10-19) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
10-19. Readings For Troubleshooting Circuit Diagram (Use With Section 10-18) . . . . . . . . . . . . . . . . . . .
54
10-20. Control Board PC1 Testing Information (Use with Section 10-21) . . . . . . . . . . . . . . . . . . . . . . . . . .
56
10-21. Control Board PC1 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
10-22. Control Board PC1 - Power Off Checks (Prior To LK450041A) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
10-23. Control Board PC1 Power Off Checks (Prior To LK450041A) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
10-24. Control Board PC1 - Power Off Checks (Effective With LK450041A) . . . . . . . . . . . . . . . . . . . . . . .
62
10-25. Control Board PC1 Power Off Checks (Effective With LK450041A) . . . . . . . . . . . . . . . . . . . . . . .
63
10-26. Power Interconnect Board PC2 Testing Information (Use with Section 10-27) . . . . . . . . . . . . . . . .
64
10-27. Power Interconnect Board PC2 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
10-28. Power Interconnect Board (PC2) - Power Off Checks (Prior To MB510232A) . . . . . . . . . . . . . . . .
68
10-29. Power Interconnect Board (PC2) - Power Off Checks (Prior To MB510232A) . . . . . . . . . . . . . . . .
69
10-30. Power Interconnect Board (PC2) - Power Off Checks (Effective With MB510232A) . . . . . . . . . . .
70
10-31. Power Interconnect Board (PC2) - Power Off Checks (Effective With MB510232A) . . . . . . . . . . .
71
10-32. Front Panel/Display Board PC3 Testing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72
10-33. Front Panel/Display Board PC3 Test Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
10-34. Checking Unit Output After Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
10-35. Enabling Low Open Circuit Welding Modes (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
SECTION 11 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76
11-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76
11-2. Blowing Out Inside Of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76
11-3. Removing Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77
SECTION 12 ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
SECTION 13 PARTS LIST FOR LE073174 THRU MC450892U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
128
SECTION 14 PARTS LIST FOR MC450893U THRU ME120120U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
134
SECTION 15 PARTS LIST FOR ME120121U AND FOLLOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
140
SECTION 1 SAFETY PRECAUTIONS FOR SERVICING

Protect yourself and others from injury read, follow, and save these important safety precautions and operating instructions.
1-1. Symbol Usage

OM-2247AC 201405, safety_stm 2013-09
DANGER! Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
NOTICE Indicates statements not related to personal injury.
Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the
hazards.
1-2. Servicing Hazards

The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard.
Only qualified persons should test, maintain, and repair this
unit.
FLYING METAL or DIRT can injure eyes.

Wear safety glasses with side shields or face
shield during servicing.
Be careful not to short metal tools, parts, or
wires together during testing and servicing.
During servicing, keep everybody, especially children, away.
HOT PARTS can burn.

ELECTRIC SHOCK can kill.
Do not touch live electrical parts.
Turn Off welding power source and wire feeder
and disconnect and lockout input power using
line disconnect switch, circuit breakers, or by removing plug from receptacle, or stop engine before servicing unless the procedure specifically requires an energized unit.
Insulate yourself from ground by standing or working on dry insulating mats big enough to prevent contact with the ground.
Do not leave live unit unattended.
If this procedure requires an energized unit, have only personnel

familiar with and following standard safety practices do the job.
When testing a live unit, use the one-hand method. Do not put both
hands inside unit. Keep one hand free.
Disconnect input power conductors from deenergized supply line

BEFORE moving a welding power source.
SIGNIFICANT DC VOLTAGE exists in inverter welding power sources AFTER removal of input power.
Turn Off inverter, disconnect input power, and discharge input

capacitors according to instructions in Troubleshooting Section before touching any parts.
Do not touch hot parts bare handed.

Allow cooling period before working on
equipment.
To handle hot parts, use proper tools and/or
wear heavy, insulated welding gloves and
clothing to prevent burns.
EXPLODING PARTS can injure.

Failed parts can explode or cause other parts to
explode when power is applied to inverters.
Always wear a face shield and long sleeves
when servicing inverters.
SHOCK HAZARD from testing.

Turn Off welding power source and wire feeder
or stop engine before making or changing meter lead connections.
Use at least one meter lead that has a selfretaining spring clip such as an alligator clip.
Read instructions for test equipment.
STATIC (ESD) can damage PC boards.

Put on grounded wrist strap BEFORE handling
boards or parts.
Use proper static-proof bags and boxes to
store, move, or ship PC boards.
FIRE OR EXPLOSION hazard.

Do not place unit on, over, or near combustible
surfaces.
Do not service unit near flammables.
XMT 350 Auto Line
FALLING EQUIPMENT can injure.

Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
Use equipment of adequate capacity to lift and
support unit.
If using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94110) when manually lifting heavy parts or equipment.
TM-2247 Page 1
MOVING PARTS can injure.

Keep away from moving parts such as fans.
Keep away from pinch points such as drive
rolls.
Have only qualified persons remove doors,
panels, covers, or guards for maintenance and
troubleshooting as necessary.
Keep hands, hair, loose clothing, and tools
away from moving parts.
Reinstall doors, panels, covers, or guards
when maintenance is finished and before reconnecting input power.
ELECTRIC AND MAGNETIC FIELDS (EMF)

can affect Implanted Medical Devices.
Wearers of Pacemakers and other Implanted
Medical Devices should keep away from servicing areas until consulting their doctor and the
device manufacturer.
OVERUSE can cause OVERHEATING.

Allow cooling period; follow rated duty cycle.
Reduce current or reduce duty cycle before
starting to weld again.
Do not block or filter airflow to unit.
H.F. RADIATION can cause interference.

High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
Have only qualified persons familiar with
electronic equipment install, test, and service
H.F. producing units.
The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.
If notified by the FCC about interference, stop using the
equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
READ INSTRUCTIONS.
Use Testing Booklet (Part No. 150 853) when
servicing this unit.
Consult the Owners Manual for welding safety
precautions.
Use only genuine replacement parts from the manufacturer.
Read and follow all labels and the Technical Manual carefully before installing, operating, or servicing unit. Read the safety information at the beginning of the manual and in each section.
Perform maintenance and service according to the Technical
Manual, industry standards, and national, state, and local codes.
1-3. California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to

the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.
1-4. EMF Information

Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). The current from arc welding (and allied processes including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding
circuit. EMF fields may interfere with some medical implants, e.g. pacemakers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passersby or conduct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit:
1. Keep cables close together by twisting or taping them, or using a

cable cover.
2. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.
TM-2247 Page 2
3. Do not coil or drape cables around your body.

4. Keep head and trunk as far away from the equipment in the
welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recommended.
XMT 350 Auto Line
SECTION 2 DEFINITIONS
2-1. Additional Safety Symbols And Definitions
Some symbols are found only on CE products.
Warning! Watch Out! There are possible hazards as shown by the symbols.
Safe1 201205
Do not discard product (where applicable) with general waste.

Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection
facility.
Contact your local recycling office or your local distributor for further information.
Safe37 201205
Wear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves.
Safe2 201205
Protect yourself from electric shock by insulating yourself from work and ground.
Safe3 201205
Disconnect input plug or power before working on machine.

Safe5 201205
Keep your head out of the fumes.

Safe6 201205
Use forced ventilation or local exhaust to remove the fumes.

Safe8 201205
Use ventilating fan to remove fumes.

Safe10 201205
Keep flammables away from welding. Do not weld near flammables.

Safe12 201205
Welding sparks can cause fires. Have a fire extinguisher nearby, and have a watchperson ready to use it.
Safe14 201205
XMT 350 Auto Line
TM-2247 Page 3
Do not weld on drums or any closed containers.

Safe16 201205
Do not remove or paint over (cover) the label.

Safe20 201205
Disconnect input plug or power before working on machine.

Safe30 201205
Flying pieces of parts can cause injury. Always wear a face shield when servicing unit.
Safe27 201205
Always wear long sleeves and button your collar when servicing unit.
Safe28 201205
After taking proper precautions as shown, connect power to unit.

Safe29 201205
Do not use one handle to lift or support unit.

Safe31 201205
Wear hat and safety glasses. Use ear protection and button shirt
collar. Use welding helmet with correct shade of filter. Wear complete
body protection.
Safe38 201205
Kasjf;laksf;lkasdf'l;aksdf;lkasd;flksadflkasd;lk
Become trained and read the instructions before working on the

machine or welding.
Safe40 201205
V
V
>60sec
= < 60
Hazardous voltage remains on input capacitors after power is turned

off. Do not touch fully charged capacitors. Always wait 60 seconds
after power is turned off before working on unit, OR check input capacitor voltage, and be sure it is near 0 before touching any parts.
Safe43 201205
Always lift and support unit using both handles. Keep angle of lifting
device less than 60 degrees.
Use a proper cart to move unit.
Safe44 201205
TM-2247 Page 4
XMT 350 Auto Line
2-2. Miscellaneous Symbols And Definitions
Amperage
Voltage
On
Off
Output
Positive
Negative
Remote
Shielded Metal Arc

Welding (SMAW)
Gas Tungsten Arc

Welding
Gas Metal Arc

Welding (GMAW)
Voltage Input
Percent
Foot Control
Line Connection
Increase
Single Phase
Three Phase
Lift-Arc Operation
(GTAW)
Pulsed
Notes
XMT 350 Auto Line
TM-2247 Page 5
SECTION 3 SPECIFICATIONS
3-1. Serial Number And Rating Label Location
The serial number and rating information for this product is located on the rear. Use rating label to determine input power requirements and/or rated
output. For future reference, write serial number in space provided on back cover of this manual.
3-2. Unit Specifications
Input
Power
Rated Output
3-Phase
350 A at 34
VDC, 60%
Duty Cycle
1-Phase
300 A at 32
VDC, 60%
Duty Cycle*
Voltage
Range in CV Mode
Amperage
Range in
CC Mode
Max.
OpenCircuit
Voltage
1038 V
5425 A
75 VDC
RMS Amps Input at Rated Load Output,

60 Hz 3-Phase at NEMA Load Voltages
and Class I Rating
208 V
230 V
400 V
460 V
575 V
KVA
KW
40.4
36.1
20.6
17.8
14.1
14.2
13.6
60.8
54.6
29.7
25.4
19.9
11.7
11.2
*See Section 3-3 for Duty Cycle Rating.
3-3. Duty Cycle And Overheating

Duty Cycle is percentage of 10 minutes that
unit can weld at rated load without overheating.
If unit overheats, output stops, a Help message is displayed and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or voltage, or duty cycle before welding.
Single Phase Operation: The unit is supplied with a 8 AWG power cord. The
rated output with 8 AWG is 300 amps,
32 volts at 40% duty cycle. To achieve
60% duty cycle change cord to 6 AWG.
WELDING AMPERES
500
425
400
NOTICE Exceeding duty cycle can damage

unit and void warranty.
350
300
THREE PHASE
OPERATION
250
6AWG POWER CORD
200
8AWG POWER CORD
SINGLE PHASE
OPERATION
150
100
10
15
20
40
25 30
% DUTY CYCLE
50
60 70 80 90 100
60% Duty Cycle
6 Minutes Welding
Overheating
4 Minutes Resting
A or V
0
15
Minutes
TM-2247 Page 6
OR
Reduce Duty Cycle
Ref. 216 568-A
XMT 350 Auto Line
3-4. Volt-Ampere Curves

Volt-ampere curves show minimum
and maximum voltage and amperage output capabilities of welding
power source. Curves of other settings fall between curves shown.
A. CC Mode
100
90
80
VOLTS
70
60
50
SMAW
MAX
40
30
GTAW
MN
20
SMAW
80A
0%
25%
10
0
GTAW
MAX
ARC
CONTROL
50%
75%
100%
100
200
300
400
500
400
5 00
AMPERAGE
B. CV Mode
100
90
80
VOLTS
70
60
50
MAX
40
30
20
MIN
10
0
100
200
300
AMPERAGE
217 836-A / 217 837-B
Notes
XMT 350 Auto Line
TM-2247 Page 7
SECTION 4 INSTALLATION
4-1. Selecting a Location
24 in.
(610 mm)
Dimensions And Weight
80 lb (36.3 kg)
17 in.
(432 mm)
12-1/2 in.
(318 mm)
1
Movement
1
!
1
Lifting Handles
Use handles to lift unit.

Do not move or operate unit
where it could tip.
Hand Cart
Use cart or similar device to move

unit.
3
Line Disconnect Device
Locate unit near correct input

power supply.
Special installation may be

required where gasoline or
volatile liquids are present
see NEC Article 511 or CEC
Section 20.
2
Location
18 in.
(460 mm)
18 in.
(460 mm)
TM-2247 Page 8
loc_2 3/96 - Ref. ST-151 556 / Ref. 803 879-B
XMT 350 Auto Line
4-2. Weld Output Receptacles And Selecting Cable Sizes*

NOTICE The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables. For example, if the power source is
100 ft (30 m) from the workpiece, the total cable length in the weld circuit is 200 ft (2 cables x 100 ft). Use the 200 ft (60 m) column to determine cable
size.
Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit
Not Exceeding***
Weld Output
Terminals
Turn off power before connecting to

weld output terminals.
Do not use worn,

damaged, undersized, or repaired
cables.
100 ft (30 m) or Less
* This
250 ft
(70 m)
300 ft
(90 m)
350 ft
400 ft
(105 m) (120 m)
60 100%
Duty
Cycle
AWG (mm2)
AWG (mm2)
100
4 (20)
4 (20)
4 (20)
3 (30)
2 (35)
1 (50)
1/0 (60)
1/0 (60)
150
3 (30)
3 (30)
2 (35)
1 (50)
1/0 (60)
2/0 (70)
3/0 (95)
3/0 (95)
200
3 (30)
2 (35)
1 (50)
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
4/0 (120)
2x2/0
(2x70)
10 100% Duty Cycle

AWG (mm2)
250
2 (35)
1 (50)
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0
(2x70)
300
1 (50)
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0
(2x70)
2x3/0
(2x95)
2x3/0
(2x95)
350
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0
(2x70)
2x3/0
(2x95)
2x3/0
(2x95)
2x4/0
(2x120)
400
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0
(2x70)
2x3/0
(2x95)
2x4/0
(2x120)
2x4/0
(2x120)
500
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0
(2x70)
2x3/0
(2x95)
2x4/0
(2x120)
3x3/0
(3x95)
3x3/0
(3x95)
600
3/0 (95)
4/0 (120)
2x2/0
(2x70)
2x3/0
(2x95)
2x4/0
(2x120)
3x3/0
(3x95)
3x4/0
(3x120)
3x4/0
(3x120)
Output Receptacles
200 ft
(60 m)
10 60%
Duty
Cycle
Welding
Amperes
150 ft
(45 m)
chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
( ) = mm2 for metric use
***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart).
Ref. S-0007-K 201310
XMT 350 Auto Line
TM-2247 Page 9
4-3. Remote 14 Receptacle Information
A
B
Socket*
Socket Information
24 volts AC. Protected by supplementary protector CB2.
Contact closure to A completes 24 volts AC

contactor control circuit.
Output to remote control; 0 to +10 volts DC, +10

volts DC in MIG mode.
Remote control circuit common.
0 to +10 volts DC input command signal from

remote control.
CC/CV select
Current feedback; +1 volt DC per 100 amperes.
Voltage feedback; +1 volt DC per 10 output receptacle volts.
Circuit common for 24 volts AC circuits.
Chassis common.
24 VOLTS AC
H
C L N
D M
G
E F
REMOTE
OUTPUT
CONTROL
A/V
AMPERAGE
VOLTAGE
GND
*The remaining sockets are not used.
4-4. Optional 115 Volts AC Duplex Receptacle And Supplementary Protectors

1
2
3
115 V 10 Amp AC Receptacle

Supplementary Protector CB1
Supplementary Protector CB2
CB1 protects duplex receptacle

from overload.
CB2 protects 24 volts AC portion
of Remote 14 receptacle from
overload.
Press button to reset protector.
803 691-C
TM-2247 Page 10
XMT 350 Auto Line
4-5. Optional Gas Valve Operation And Shielding Gas Connection

Obtain gas cylinder and chain to
running gear, wall, or other stationary support so cylinder cannot fall
and break off valve.
1
Cylinder
Regulator/Flowmeter
Install so face is vertical.

3
Gas Hose Connection
Fitting has 5/8-18 right-hand

threads. Obtain and install gas
hose.
GAS IN
2
Gas In Fitting
Gas Out Fitting
The Gas In and Gas Out fittings

have 5/8-18 right-hand threads.
Obtain proper size, type, and length
hose and make connections as follows:
Connect hose from shielding gas
supply regulator/flowmeter to Gas
In fitting.
Connect hose coupler to torch.
Connect one end of gas hose to
hose coupler. Connect remaining
end of gas hose to Gas Out fitting.
Operation
The gas solenoid controls gas flow
during the TIG process as follows:
Remote TIG
3
1
Gas flow starts with remote contactor on.

Gas flow stops at end of postflow
if current was detected, or with remote contactor off if no current was
detected.
LiftArc TIG
Gas flow starts when tungsten
touches work (touch sensed).
Gas flow stops at end of postflow.
Scratch Start TIG
Gas flow starts when current is detected.
GAS OUT
Gas flow stops at end of postflow.

Postflow time is factory set to 5
seconds per 100 amps of weld current. The minimum postflow time
is 5 seconds. The maximum post
flow is 20 seconds (post flow settings are not adjustable by the end
user).
Ref. 803 705-A / Ref. 803 691-C
XMT 350 Auto Line
TM-2247 Page 11
4-6. Electrical Service Guide
Elec Serv 201401
NOTICE INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated input
voltage.
NOTICE Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input
voltage is outside this range, output may not be be available.
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output and duty cycle of the welding power source.
In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating
of the circuit protection device. All components of the circuit must be physically compatible. See NEC articles 210.21, 630.11, and
630.12.
Single-Phase
Input Voltage (V)
208
230
400
460
575
Input Amperes (A) At Rated Output
60.8
54.6
29.7
25.4
19.9
Time-Delay Fuses 2
70
60
35
30
25
Normal Operating Fuses 3
80
80
45
40
30
Min Input Conductor Size In AWG/Kcmil 4
10
12
12
72
(22)
89
(27)
176
(54)
140
(43)
219
(67)
10
12
12
Input Voltage (V)
208
230
400
460
575
Input Amperes (A) At Rated Output
40.4
36.1
20.6
17.8
14.1
Time-Delay Fuses 2
45
40
25
20
15
Normal Operating Fuses 3
60
50
30
25
20
Min Input Conductor Size In AWG/Kcmil 4
10
12
14
14
119
(36)
96
(29)
175
(53)
150
(46)
234
(71)
10
10
12
14
14
Max Recommended Standard Fuse Rating In Amperes 1
Max Recommended Input Conductor Length In Feet (Meters)

Min Grounding Conductor Size In AWG/Kcmil 4
Three-Phase
Max Recommended Standard Fuse Rating In Amperes 1
Max Recommended Input Conductor Length In Feet (Meters)

Min Grounding Conductor Size In AWG/Kcmil 4
1
2
3
4
Reference: 2014 National Electrical Code (NEC) (including article 630)

If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
Time-Delay fuses are UL class RK5. See UL 248.
Normal Operating (general purpose - no intentional delay) fuses are UL class K5 (up to and including 60 amps), and UL class H ( 65 amps and
above).
Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16). If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable
requirements.
TM-2247 Page 12
XMT 350 Auto Line
Notes
XMT 350 Auto Line
TM-2247 Page 13
4-7. Connecting 1-Phase Input Power
=GND/PE Earth Ground
10
L1
L2
1
1
2
3
6
6
5
Tools Needed:
Input1 201205 Ref. 803 766-C
TM-2247 Page 14
XMT 350 Auto Line
4-7. Connecting 1-Phase Input Power (Continued)
Installation must meet all National and

Local Codes have only qualified persons make this installation.
Disconnect and lockout/tagout input

power before connecting input conductors from unit. Follow established
procedures regarding the installation
and removal of lockout/tagout devices.
nected to any input power between 208 and

575 VAC without removing cover to relink the
power source.
See rating label on unit and check input voltage available at site.
1
Black And White Input Conductor (L1

And L2)
Red Input Conductor
Always connect green or green/yellow

conductor to supply grounding terminal first, and never to a line terminal.
Green Or Green/Yellow Grounding

Conductor
Insulation Sleeving
NOTICE The Auto-Line circuitry in this unit

automatically adapts the power source to the
primary voltage being applied. Check input
voltage available at site. This unit can be con-
Electrical Tape
Insulate and isolate red conductor as shown.

6
Input Power Cord.
Disconnect Device (switch shown in the

OFF position)
8 Disconnect Device Grounding Terminal
9 Disconnect Device Line Terminals
Connect green or green/yellow grounding
conductor to disconnect device grounding terminal first.
Connect input conductors L1 and L2 to disconnect device line terminals.
10 Over-Current Protection
Select type and size of over-current protection
using Section 4-6 (fused disconnect switch
shown).
Close and secure door on disconnect device.
Follow established lockout/tagout procedures
to put unit in service.
Input1 201205
Notes
Work like a Pro!

Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
XMT 350 Auto Line
TM-2247 Page 15
4-8. Connecting 3-Phase Input Power

3
= GND/PE Earth Ground
4
L1
3
L2
L3
Tools Needed:
input2 201205 Ref. 803 766-C
TM-2247 Page 16
XMT 350 Auto Line
4-8. Connecting 3-Phase Input Power (Continued)
!
!
Installation must meet all National and

Local Codes have only qualified persons make this installation.
Disconnect and lockout/tagout input
power before connecting input conductors from unit. Follow established
procedures regarding the installation
and removal of lockout/tagout
devices.
Always connect green or green/yellow
conductor to supply grounding terminal first, and never to a line terminal.
NOTICE The Auto-Line circuitry in this unit

automatically adapts the power source to the
primary voltage being applied. Check input
voltage available at site. This unit can be connected to any input power between 208 and
575 VAC without removing cover to relink the
power source.
See rating label on unit and check input voltage available at site.
Input Conductors (L1, L2 And L3)
Disconnect Device Line Terminals
Connect green or green/yellow grounding

conductor to disconnect device grounding terminal first.
For Three-Phase Operation
Connect input conductors L1, L2, and L3 to

disconnect device line terminals.
Input Power Cord.
Disconnect Device (switch shown in the

OFF position)
Green Or Green/Yellow Grounding

Conductor
Select type and size of over-current protection using Section 4-6 (fused disconnect
switch shown).
Disconnect Device Grounding Terminal
Over-Current Protection
Close and secure door on disconnect device.

Follow established lockout/tagout procedures
to put unit in service.
input2 201205
Notes
Work like a Pro!

Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
XMT 350 Auto Line
TM-2247 Page 17
SECTION 5 OPERATION
5-1. Front Panel Controls
10
9
6
Ref. 803 692-B / Ref. 239 083-A
Weld
process operation sections describe functionality of the identified items

(See Sections 6-2 thru 8-3).
The fan motor is thermostatically controlled and only runs when cooling is
needed.
1 Remote 14 Receptacle
For remote control, make connections to Remote 14 receptacle. In TIG and STICK modes
the remote control is a percent of V/A Adjust
control setting (value selected on V/A Adjust
is maximum available on remote). In the MIG
mode, remote control provides full range of
unit output regardless of V/A Adjust control
setting.
2
3
Left Display
Right Display
The meters display the actual weld output

TM-2247 Page 18
values after arc initiation and remains displayed for approximately three seconds
after the arc is broken.
4
5
Adjust Control
Arc Control
Control adjusts Dig when Stick or CC mode is

selected on mode switch. When set towards
minimum, short-circuit amperage at low arc
voltage is the same as normal welding
amperage.
When set towards maximum, short-circuit
amperage is increased at low arc voltage to
assist with arc starts as well as reduce sticking while welding.
Select setting best suited for application.
Control adjusts inductance when MIG or
V-Sense Feeder position is selected on the
mode switch. Inductance (0-100%) determines the wetness of the weld puddle. When
set towards maximum, wetness (puddle

fluidity) increases.
For self-shielding wires (FCAW) adjust arc
control to FCAW setting.
When Pulsed MIG or one of the TIG modes is
selected, this control is not functional.
6
7
Power Switch
Mode Switch
The Mode switch setting determines both the

process and output On/Off control (see Section 5-2).
For Air Carbon Arc (CAC-A) cutting and gouging, place switch in Stick position. For best results, place Arc Control in the maximum position.
8 Weld Output Terminal ()
9 Optional Gas Valve Knockout
10 Weld Output Terminal (+)
XMT 350 Auto Line
5-2. Mode Switch Settings

Switch Position
Process
Output Control
Panel Adjust
Remote Adjust
Scratch Start TIG
GTAW
Electrode Hot
Amps
% Panel Amps
Lift-Arc TIG
GTAW
Electrode Hot
Amps
% Panel Amps
TIG
GTAW
Remote 14
Amps
% Panel Amps
MIG
GMAW
Remote 14
Volts
Volts
Pulsed MIG
GMAW-P*
Remote 14
N/A
Arc Length (0100)
Remote 14
Amps
% Panel Amps
Electrode Hot
Amps
% Panel Amps**
Electrode Hot
Volts
Volts
CC
Stick
V-Sense Feeder
SMAW
CAC-A
SMAW
CAC-A
GMAW
*Requires an external pulsing device.

**See Section 8-5 Alternate Configuration Functions
Notes
XMT 350 Auto Line
TM-2247 Page 19
SECTION 6 GTAW OPERATION

6-1. Typical Connection For GTAW Process
1
7
8
9
264 339-A
Turn off power before making connections.
Foot Control
Positive (+) Weld Output Terminal
TM-2247 Page 20
Remote 14 Receptacle
Connect desired remote control to Remote

14 receptacle if required.
4
5
Gas In Connection (Optional)

Gas Cylinder
Gas Out Connection (Optional)
Negative () Weld Output Terminal
TIG Torch
Workpiece
XMT 350 Auto Line
6-2. Scratch Start TIG Welding Mode - GTAW Process
8 4.5
85
239 083-A
Weld terminals are energized at all

times in Scratch Start TIG welding
mode.
1
2
3
4
Mode Switch
Left Display
Right Display
Adjust Control
XMT 350 Auto Line
Setup
For typical system connections refer to
Section 6-1.
Rotate Mode Switch to SCRATCH START
TIG position as shown.
The open circuit voltage is shown in the Left
Display. Preset amperage is shown in the
Right Display.
Operation
The Adjust Control is used to set desired
preset amperage.
If a remote control is used for amper-
age adjustment, the adjustment will

function as a percentage of the preset
amperage.
For
best results, gently scratch the

tungsten electrode to the work to initiate an arc. To minimize arc flare at the
end of the weld, pull back the electrode
quickly to extinguish the arc.
TM-2247 Page 21
6-3. Lift-Arc TIG Welding Mode - GTAW Process
1 3. 5
85
239 083-A
Touch
5
12
Seconds
Do NOT Strike Like A Match!

times in Lift Arc TIG welding mode.
1
2
3
4
5
6
Mode Switch
Left Display
Right Display
Adjust Control
Workpiece
Tungsten Electrode
TM-2247 Page 22
Setup
Section 6-1.
Rotate Mode Switch to LIFT-ARC TIG position as shown.
The open-circuit voltage is shown in the
Left Display. Preset amperage is shown in
the Right Display.
Normal open-circuit voltage is not present
before the electrode touches the workpiece, instead a low sensing voltage is
present. The sensing voltage allows the
electrode to touch the workpiece without
overheating, sticking, or getting contaminated.
Operation
preset amperage.
If a remote control is used for amper-
age adjustment, the adjustment will

function as a percentage of the preset
amperage.
For best results, firmly touch the tung-
sten electrode to the workpiece at the

weld start point. Hold electrode to
workpiece for 1-2 seconds, and lift
electrode. An arc will form when the
electrode is lifted. To minimize arc flare
at the end of the weld, pull back the
electrode quickly to extinguish the arc.
XMT 350 Auto Line
6-4. TIG Welding Mode - GTAW Process
85
239 083-A
Weld terminals are energized

through the remote control in TIG
welding mode.
1
2
3
4
Mode Switch
Left Display
Right Display
Adjust Control
Setup
Section 6-1.
Rotate Mode Switch to TIG position as
shown.
The preset amperage is shown in the Right
Display.
Operation
preset amperage.
A remote control is required to turn on the
weld output.
If the remote control has an amperage

adjustment, the adjustment will function as a percentage of the preset amperage.
For
best results, gently scratch the

tungsten electrode to the work to initiate an arc. To minimize arc flare at the
end of the weld, pull back the electrode
quickly to extinguish the arc.
XMT 350 Auto Line
TM-2247 Page 23
SECTION 7 GMAW/FCAW OPERATION

7-1. Typical Connection For Remote Control Feeder GMAW/FCAW Process
1
9
2
3
8
7
264 343-A
Turn off power before making

connections.
Workpiece
Gun
Wire Feeder
Remote 14-Receptacle
Gas Hose
Ground Cable to Workpiece
Gas Cylinder
TM-2247 Page 24
Use of shielding gas is dependant on Wire

Type.
The
connection diagram illustrates

DCEP (reverse polarity) suitable for all
wires except self-shielded FCAW. The
majority of self-shielded FCAW wires
require DCEN (straight polarity).
XMT 350 Auto Line
7-2. MIG Welding Mode - GMAW/FCAW Process
25.0
239 083-A

through the remote control in MIG
welding mode.
1
2
3
4
Mode Switch
Left Display
Right Display
Adjust Control
Setup
Section 7-1.
XMT 350 Auto Line
Rotate Mode Switch to MIG position as

shown.
The preset voltage is shown in the Left Display.
Operation
preset voltage.
The preset voltage can be adjusted re-
motely at the wire feeder if the feeder
has a voltage control. This voltage control will override the Adjust Control of
preset voltage on the welding power
source.
Arc Control (Inductance)
Rotate Arc Control to select desired inductance setting from 0 to 100. Use lower inductance settings to stiffen the arc and reduce puddle fluidity. Use higher inductance
settings to soften the arc and increase
puddle fluidity.
TM-2247 Page 25
7-3. Typical Connection For Remote Control Feeder GMAW-P Process
1
2
10
3
4
9
8
5
7
6
264 347-A
!
1
2
3
4
5
Turn off power before making

connections.
Optima - External Pulsing Device
Remote 14-Receptacle
TM-2247 Page 26
6 Workpiece
7 Gun
8 Wire Feeder
9 Gas Hose
10 Gas Cylinder
Type.
The

require DCEN (straight polarity). Flux
cored wires are not pulsed. No pulse
program available for FCAW.
XMT 350 Auto Line
7-4. Pulsed MIG Welding Mode - GMAW-P Process
P P.P
PPP
239 083-A
!
1
2
3

through the remote control in
Pulsed MIG welding mode.
Mode Switch
Left Display
Right Display
XMT 350 Auto Line
4 Adjust Control
Setup
Left and Right Display will show PPP PPP.

Section 7-3.
This unit requires an external pulsing

device, like an Optima to pulse MIG weld.
See Optima owners manual for more information.
Rotate Mode Switch to PULSED MIG position as shown.
Operation
TM-2247 Page 27
7-5. Typical Connection For Voltage-Sensing Feeder GMAW/FCAW Process
10
1
3
4
7
5
6
264 348-A
1
2
3
4
5

Workpiece
Voltage Sensing Clamp
TM-2247 Page 28
Gun
Gun Trigger Receptacle
Wire Feeder
Gas Hose
10 Gas Cylinder

Type.
The

require DCEN (straight polarity).
XMT 350 Auto Line
7-6. V-Sense Feeder Welding Mode - GMAW/FCAW Process
25.0
239 083-A
!
1
2
3
4

times in V-Sense Feeder welding
mode.
Mode Switch
Left Display
Right Display
Adjust Control
Setup
For typical system setup connections refer
XMT 350 Auto Line
to Section 7-5.
Rotate Mode Switch to V-SENSE FEEDER
position as shown.
The Left Display toggles between open circuit voltage and preset voltage.
Operation
preset voltage.
The Left Display toggling momentarily

pauses while the preset voltage is adjusted.
Arc Control (Inductance)

Rotate Arc Control to select desired inductance setting from 0 to 100. Use lower inductance settings to stiffen the arc and reduce puddle fluidity. Use higher inductance
settings to soften the arc and increase
puddle fluidity.
TM-2247 Page 29
SECTION 8 SMAW/CAC-A OPERATION

8-1. Typical Connection For SMAW And CAC-A Process
5
3
6
1
264 349-A
cutting torch to to positive weld output terminal.
Connect desired remote control to remote

14 receptacle as required.
Electrode Holder
(Carbon Arc)
2
3
4
5
6
7
For CAC-A process connect carbon arc

TM-2247 Page 30
Electrode Holder
Remote 14 Receptacle
Compressed Air LIne

Workpiece
XMT 350 Auto Line
8-2. CC Welding Mode - SMAW/CAC-A Process
85
239 083-A

through the remote control in CC
welding mode.
Mode Switch
Right Display
Adjust Control
Setup
Section 8-1.
Rotate Mode Switch to CC position as
shown.
The preset amperage is shown in the Right
Display with the Amps Indicator lit.
XMT 350 Auto Line
Operation
preset amperage.
A remote control is required to turn on the
weld output.
If the remote control has an amperage

adjustment, the adjustment will function as a percentage of the preset amperage. When Configuration 3 is selected remote control preset will be displayed in the amperage window. See
section 8-5 for more information regarding Alternate Configuration Functionality.
Adaptive Hot Start automatically increases
welding amperage at the start of a weld.
This helps eliminate electrode sticking during arc initiation.
Arc Control (Dig)

Rotate Arc Control to select desired dig setting from 0 to 100.
Dig control allows the arc characteristics,
soft versus stiff, to be changed for specific
applications and electrodes. Lower the dig
setting for smooth running electrodes like
E7018 and increase the dig setting for stiffer, more penetrating electrodes like E6010.
Use
this mode for Air Carbon Arc

(CACA) cutting and gouging. For best
results, adjust Arc Control to maximum.
For best results at the end of the weld,

pull back the electrode quickly to extinguish the arc.
TM-2247 Page 31
8-3. Stick Welding Mode - SMAW/CAC-A Process
8 4.5
85
239 083-A

times in Stick welding mode.
1
2
3
4
Mode Switch
Left Display
Right Display
Adjust Control
Setup
Section 8-1.
Rotate Mode Switch to STICK position as
shown.
The open circuit voltage is shown in the Left

Display and the preset amperage is shown
in the Right Display.
Operation
preset amperage.
If a remote control is plugged into the
14Pin receptacle, the remote will be a percentage of the preset amperage. When
Configuration 2 or Configuration 3 are active, remote controls will be ignored and
amperage will operate in panel only control.
See section 8-5 for more information regarding Alternate Configurations.
Adaptive Hot Start automatically increases
welding amperage at the start of a weld.
This helps eliminate electrode sticking during arc initiation.
Arc Control (Dig)

Rotate Arc Control to select desired dig setting from 0 to 100.
Dig control allows the arc characteristics,
soft versus stiff, to be changed for specific
applications and electrodes. Lower the dig
setting for smooth running electrodes like
E7018 and increase the dig setting for stiffer, more penetrating electrodes like E6010.
Use
this mode for Air Carbon Arc

(CACA) cutting and gouging. For best
results, adjust Arc Control to maximum.
For best results at the end of the weld,

pull back the electrode quickly to extinguish the arc.
TM-2247 Page 32
XMT 350 Auto Line
8-4.
Optional Low Open Circuit Voltage (OCV) Welding Modes

Low OCV Operation
The unit can be optionally configured for low open circuit voltage
(OCV) operation in Stick and
Scratch Start TIG modes. When the
unit is configured for low OCV operation only a low sensing voltage
(approximately 15 VDC) is present
between the electrode and the
workpiece prior to the electrode
touching the workpiece. See Section 10-35 for information regarding
how to configure unit for low OCV
welding operation.
8-5. Alternate Configuration Functions

There are 3 ways that the remote control can be configured to operate on this machine. The configuration of the meters can be changed by placing
the process selection switch into Stick mode and turning the output on and off 35 times within a few seconds, this can be done by triggering
a feeder or by activating the output onoff switch on a remote control. The amperage window will briefly display what mode is selected before
returning to preset display
XMT 350 Auto Line
C1
Configuration 1 is the default that the unit leaves the factory set for. Stick mode recognizes a remote plugged into
the preset output set at the panel, CC mode displays preset panel control instead of the percentage of the remote.
C2
Configuration 2 changes Stick modes remote operation.

When configuration 2 is selected Stick mode operates in
Panel Only control, meaning any remote control that is
plugged into the remote 14 control will be ignored and
have no effect on the output. When Stick mode is active,
a decimal point will be displayed in the amperage window.
C3
Configuration 3 changes how the display works in the CC

mode. When configuration 3 is selected the amperage
window will display the percentage of preset amperage
being set from the remote amperage control, the panel will
set the maximum amperage. When CC mode is active, a
decimal point will be displayed in the amperage window.
TM-2247 Page 33
SECTION 9 THEORY OF OPERATION
4
Boost
Input
Inductor
L1
Boost
Snubber
Inductor
L2
2
1 Phase
or
3 Phase
Input
Power
Inverter
Module
Mod2
Input
Pre-Regulator
Module
Mod1
Snubber
Resistor
Module
RM1
Bus
Capacitors
C12, C13
Power
Switch
S1
10
Power Interconnect Board
PC2
Current
Transformer
CT1
Bus Voltage
Input Rectifier Voltage
Input Boost Inductor
Current Feedback
Boost Gate Signal
20
Front Panel And Display Board PC3
21
21
Voltmeter
V
22
Arc
Control
Ammeter
A
23
Voltage/
Amperage
Adjust
27
Optional
Auxiliary Power
115 VAC
Receptacle
Effective with ME224001U,

115 volts AC was removed
from RC50.
24
115 VAC
24 VAC
Remote 14-Pin Receptacle

RC50
Ribbon Cable
25
Process
Selector
Switch
TM-2247 Page 34
26
Weld
Process
Control
Positive (+) Output Voltage Feedback

Negative () Output Voltage Feedback
XMT 350 Auto Line
19
Output
Stabilizer
L3
16
17
11
12
Series
Capacitor
C15
Work
18
Stick
Boost
Inductor
L4
Stick
Boost
Relay
CR1
Stick
Boost
Rectifier
SR1
Output
Diodes
D1 & D2
Inverter Gating Signals
35
Fan
Motor
FM1
28
31
29
30
Boost
Control
37
Secondary
Heatsink
Thermistor
RT-1
Control Board
PC1
665
VAC
34
Supplementary
115 VAC
Protector
CB1
33
Supplementary
Protector
CB2
24 VAC
36
Optional
Gas
Solenoid
GS1
Positive (+)
Weld
Output
Receptacle
Electrode
Inverter
Control
Control
Power
Module
32
Output
Current
Sensor
HD1
Output Current Feedback
Main Transformer
Current Feedback
15
14
13
Main
Transformer
T1
15
Negative ()
Weld
Output
Receptacle
38
Primary
Heatsink
Thermistor
RT-2
34 VAC
Center
Tapped
Control
Transformer
T2
115 VAC
Control Circuit
Primary Circuit
Weld Circuit
XMT 350 Auto Line
Optional
TM-2247 Page 35
Theory Of Operation Components

1
Primary Input Power
Single or Three-Phase AC primary

power supply.
2
Power Switch S1
12 Main Transformer T1
Switching action of IGBTs in MOD2
creates the AC voltage source for
T1 primary. T1 secondary outputs
supply power to the weld circuit.
Provides on/off control of primary

input power to welding power
source.
13 Output Diodes D1, D2
14 Output Current Sensor HD1

PC2
Provides electrical connections for

L1, L2, MOD1, MOD2, RM1, C12 &
C13. Precharge and bleeder resistors and snubber capacitors are
mounted on PC2.
4
Boost Input Inductor L1
Required to boost input rectifier

voltage to bus voltage.
5
Boost Snubber Inductor L2
Required to ensure softswitching

of the boost IGBT located in MOD1.
6
Inverter Module MOD2
Contains the main inverter IGBTs,

snubber IGBTs, main boost diode,
and two boost snubber diodes.
7
Input PreRegulator Module

MOD1
Contains the input rectifier diodes,

boost IGBT, and one boost snubber
diode.
8
Snubber Resistor Module

RM1
Contains one boost snubber resistor and one inverter snubber resistor.
9
Bus Capacitors C12 & C13
Stores energy and filters the DC

bus voltage for input boost and inverter.
10 Current Transformer CT1
Provides T1 current feedback to
PC1. Used to protect inverter
IGBTs in case of T1 primary overcurrent.
11 Series Capacitor C15
Provides protection against T1 saturation. Saturation occurs when
the voltage across the transformer
is not balanced. The unbalanced
voltage appears as a DC offset voltage across the transformer and can
cause T1 primary overcurrent. The
capacitor protects against this condition by blocking the DC offset.
TM-2247 Page 36
Rectifies the main secondary output of T1.

Provides weld output current feedback to PC1.
15 Positive (+) and Negative ()
Weld Output Receptacles
Provide weld output and allow
changing of output polarity.
16 Stick Boost Relay CR1
Provides on/off control of Stick
boost output circuit.
17 Stick Boost Inductor L4
Limits current in the Stick boost output circuit.
18 Stick Boost Rectifier SR1
Rectifies the Stick boost secondary
output of T1.
19 Output Stabilizer L3
Filters or smooths the DC weld output current.
20 User Interface Board PC3
Consists of Voltmeter V, Ammeter
A, Arc Control, Voltage/Amperage
Adjust, Remote 14pin receptacle,
Process Selector Switch, and Weld
Process Control.
21 Voltmeter V, Ammeter A
See Sections 5-1, Front Panel Controls and 5-1, Meter Functions.
22 Arc Control
Controls Dig in Stick process or Inductance in MIG process. See
Section 5-1, Front Panel Controls.
23 Voltage/Amperage Adjust
Selects weld output voltage or amperage level. See Section 5-1,
Front Panel Controls.
24 Remote 14-Pin Receptacle
RC50
Provides connection for accessory
equipment. See Sections 5-1,
Front Panel Controls, and 4-3, Remote 14 Receptacle Information.
25 Process Selector Switch
Selects weld process. See Section
5-1, Front Panel Controls.
26 Weld Process Control
Controls weld output by automatically adjusting output current command signal to Inverter Control.
27 Optional Auxiliary Power 115

VAC Receptacle
Provides connection for auxiliary
equipment to welding power
source.
28 Control Board PC1
Contains the boost control, control
power module, and inverter control.
29 Boost Control
Controls switching of boost IGBT in
MOD1 to regulate L1 current and
the DC bus voltage.
30 Control Power Module
Contains power supply for boost
control power, and inverter IGBTs
to create AC voltage source for T2
primary.
31 Inverter Control
Controls the main inverter and
snubber IGBTs within MOD2. Regulates the weld output current to the
value received from weld process
controller. Provides power to PC3.
Drives fan motor and gas valve.
Provides interface between primary and secondary thermistors and
PC3.
Effective
with ME224001U,
from RC50.
32 Supplementary Protector CB1
Provides overload protection for remote 14-pin 115 VAC power, and
optional 115 VAC receptacle.
33 Supplementary Protector CB2
Provides overload protection for remote 14-pin 24 VAC power.
34 Control Transformer T2
Provides power to inverter control
on PC1, remote 14-pin receptacle,
and optional 115 VAC receptacle.
35 Fan Motor FM1
Provides cooling of heatsinks and
components mounted inside wind
tunnel. The fan motor is thermostatically controlled and only runs when
cooling is needed. Once unit is
cooled to proper temperature, fan
will continue to run for ten minutes.
36 Optional Gas Solenoid GS1
Provides on/off flow of shielding
gas to the arc while TIG welding.
37 Secondary Heatsink
Thermistor RT-1
Monitors temperature of secondary
heatsink for fan motor control and
overtemperature shutdown.
38 Primary Heatsink Thermistor
RT-2
Monitors temperature of primary
heatsink for fan motor control and
overtemperature shutdown.
XMT 350 Auto Line
Notes
Start Your Professional

Welding Career Now!
XMT 350 Auto Line
400 Trade Square East, Troy, Ohio 45373

1-800-332-9448 www.welding.org
Over 80,000 trained

since 1930!
TM-2247 Page 37
9-1. Basic Training Circuit
TM-2247 Page 38
This circuit is for training purposes only.

It has been modified for that use and may
not reflect the actual circuit for your unit.
XMT 350 Auto Line
XMT 350 Auto Line
TM-2247 Page 39
SECTION 10 TROUBLESHOOTING
10-1. Checking Unit Before Applying Power
See Section 10-18 for test points and values and Section
13 for parts location.
Use MILLER Testing Booklet (Part No. 150 853) when

servicing this unit.
See the Miller Extranet for service memos that may aid
in the repair of this product.
Measure voltage of input capacitors according to Section 10-2 and be sure voltage is near zero before touching any parts.
Although control board PC1 and power interconnect board PC2 are briefly checked here, more complete tests may be
needed later for these parts. This procedure is simply to get a basic okay to power up unit.
The pre-power checks should be done if any of the following conditions exist:
the symptoms are unknown;

the unit is completely inoperative;
visual damage is found on any of the following components: capacitors C12 and C13, control board PC1, modules MOD1 and MOD2 or interconnecting board PC2;
there is no output or limited output.
Notes
TM-2247 Page 40
XMT 350 Auto Line
PRE-POWER CHECKS
10-2. Measuring Input Capacitor Voltage
!
Turn Off welding power source,

and disconnect input power.
Significant DC voltage can

remain on capacitors after unit is
Off. Always check the voltage as
shown to be sure the input capacitors have discharged before
working on unit.
Remove cover
Typical Bleeder Resistor
25 to 1000 ohm,
5 watt resistor
Power Interconnect Board PC2
Voltmeter
Capacitor C12
Measure the DC voltage across C12

(+) Positive Terminal and C12 () Negative Terminal on PC2 as shown until
voltage drops to near 0 (zero) volts.
4
Capacitor C13
Measure the DC voltage across C13

(+) Positive Terminal and C13 () Negative Terminal on PC2 as shown until
voltage drops to near 0 (zero) volts.
#16 AWG 1000 volts DC

insulation rating, approx.
3 in. (76 mm) leads
If
the capacitor voltage does not

drop to near zero after several minutes, use a bleeder resistor of between 25 and 1000 ohms, at least 5
watts, #16 AWG 1000 volts DC insulating rating wire to discharge the
capacitor(s) .
Typical Bleeder Resistor
An example of a typical bleeder resistor

is shown on this page.
Proceed with pre-power checks.
4
1
2
3
1
2
Positive (+) lead to C13 (+) terminal,

Negative () lead to C13 () terminal
Positive (+) lead to C12 (+) terminal,

Negative () lead to C12 () terminal
Test Equipment Needed:
Ref. 803 721-B / 907 161
XMT 350 Auto Line
TM-2247 Page 41
PRE-POWER CHECKS
10-3. Input Pre-Regulator Module (MOD1)
Read and follow safety

information in Section 10-1
before proceeding.
Wear an earth grounded

wrist strap when performing pre-power and power
off checks. Remove wrist
strap before performing
any checks or procedures
with power applied to the
machine.
Board layout may differ from

that shown.
MOD1
Visually inspect MOD1 for damage.
BUS
Check all measurements for

MOD1. (see Section 10-4).
Component Side Of Board
RC3
If any of the measurements

K
do not read correctly, replace

MOD1 and MOD2. If an input
SCR measures short also replace PC2.
A
D12
MOD1 and MOD2 are differAC1
ent and must be installed in

the proper location.
TP1
Match the number on the side of

each module to the number on
PC2.
MOD1 is skiip 83 HEC
MOD2 is skiip 83 EC
L1-L2
AC2
The modules come as a kit with installation instructions that need to

be followed entirely.
L1
AC3
Continue to the end of the

pre-power checks.
Ref. 907 161 / 224 662-B
10-4. Input Pre-Regulator Module (MOD1) Test Point Values

Input Pre-Regulator Module MOD1
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Boost IGBT
BUS
L1-L2
0.20 - 0.90
N/A
Boost IGBT (w/Plug Removed From RC3)
D12 Left
BUS
N/A
100k
Boost Snubber Diode
L1-L2
TP1
0.20 - 0.90
N/A
Input SCR
L1
AC1
OL
N/A
Input SCR
L1
AC2
OL
N/A
Input SCR
L1
AC3
OL
N/A
Input Diode
BUS
AC1
0.20 - 0.90
N/A
Input Diode
BUS
AC2
0.20 - 0.90
N/A
Input Diode
BUS
AC3
0.20 - 0.90
N/A
IGBT Tester Positive Lead - RED
IGBT Tester Negative Lead - BLACK
Gate
Boost IGBT (w/Plug Removed From RC3)
L1-L2
BUS
RC3-2
TM-2247 Page 42
XMT 350 Auto Line
PRE-POWER CHECKS
10-5. Inverter Module (MOD2)

before proceeding.

wrist strap when performing
pre-power and power off
checks. Remove wrist strap
before
performing
any
checks or procedures with
power applied to the machine.
Board layout may differ from

that shown.
1
+BUS
Component Side Of Board
MOD2
Visually inspect MOD2 for damage.

TP2
BUS
RC1
TP3
TP1
HF-XFMR
TP4
Check all measurements for MOD2

(see Section 10-6).
If any of the measurements do

not read correctly, replace
MOD2, MOD1.
MOD1 and MOD2 are different and must be installed in

the proper location.
Match the number on the side of

each module to the number on PC2.
MOD1 is skiip 83 HEC
MOD2 is skiip 83 EC
The modules come as a kit with installation instructions that need to
be followed entirely.
pre-power checks.
L2
Ref. 907 161 / 224 662-B
10-6. Inverter Module (MOD2) Test Point Values

Inverter Module MOD2
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Boost Snubber Diode
TP1
TP4
0.20 - 0.90
N/A
Boost Snubber Diode
L2
TP4
0.20 - 0.90
N/A
Main Boost Diode
TP4
+BUS
0.20 - 0.90
N/A
Inverter IGBT
HF-XFMR
+BUS
0.20 - 0.90
N/A
Inverter IGBT
BUS
HF-XFMR
0.20 - 0.90
N/A
Snubber IGBT
TP2
HF-XFMR
0.20 - 0.90
N/A
Snubber IGBT
TP2
TP3
0.20 - 0.90
N/A
Inverter IGBT Gate (w/Plug Removed From RC1)
RC1-1
HF-XFMR
N/A
100k
Inverter IGBT Gate (w/Plug Removed From RC1)
RC1-6
BUS
N/A
100k
Snubber IGBT Gate (w/Plug Removed From RC1)
RC1-10
TP2
N/A
100k
Snubber IGBT Gate (w/Plug Removed From RC1)
RC1-9
TP2
N/A
100k
IGBT Tester Positive Lead - RED
IGBT Tester Negative Lead - BLACK
Gate
Inverter IGBT (w/Plug Removed From RC1)
HF-XFMR
BUS
RC1-6
Inverter IGBT (w/Plug Removed From RC1)
+BUS
HF-XFMR
RC1-1
Snubber IGBT (w/Plug Removed From RC1)
HF-XFMR
D9 Left
RC1-10
Snubber IGBT (w/Plug Removed From RC1)
TP3
D9 Left
RC1-9
XMT 350 Auto Line
TM-2247 Page 43
PRE-POWER CHECKS
10-7. Power Interconnect Board PC2
1
R1
R8
Ref. 907 161 / 224 662-B
Read and follow safety information

in Section 10-1 before proceeding.
Wear an earth grounded wrist

strap when performing pre-power
and power off checks. Remove
wrist strap before performing any
checks or procedures with power

applied to the machine.
1
MOD1 And MOD2 Connecting

Screws Initial Torque to (9 in. lbs (1
N.m) Final Torque to (20 in. lbs (2.3
N.m) All other connecting screws

torque to (20 in. lbs (2.3 N.m)
Visually inspect PC2 for damage.
Check all measurements for PC2 (see
Section 10-8).
If any measurements failed, replace

PC2 and bus capacitors.
10-8. Power Interconnect Board PC2 Test Point Values

DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Bleeder Resistor R1
(Prior to LF278160)
Center Bus
BUS
N/A
28k - 32k
Bleeder Resistor R1 (Eff W/LF278161)
Center Bus
BUS
N/A
37k - 41k
Bleeder Resistor R8
(Prior to LF278160)
+BUS
Center Bus
N/A
28k - 32k
Bleeder Resistor R8 (Eff W/LF278161)
+BUS
Center Bus
N/A
37k - 41k
Because R1 and R8 are connected to capacitors C12 and C13 the resistance measurements will require several minutes to complete. A more
precise method would be to isolate R1 and R8 from the circuit. Perform this by removing the four connecting screws to C12 and C13 then slide
paper between the capacitors and PC2. If any of the measurements do not read correctly, replace PC2, capacitors C12 and C13. Continue to
the end of the pre-power checks.
TM-2247 Page 44
XMT 350 Auto Line
PRE-POWER CHECKS
10-9. Control Board PC1
1
RC5
D46
K
RC2
RC3
Pin sequence of IC chips.

Ref. 242 814-C / 907 161


strap when performing pre-power
and power off checks. Remove
wrist strap before performing any
checks or procedures with power

applied to the machine.
Remove all
testing.
plugs from PC1 before
Check all measurements for PC1.

(see Section 10-10).
If any of the measurements do not read

correctly, replace PC1.
Control Board PC1

pre-power checks.
10-10. Control Board PC1 Test Point Values

Pre-Regulator Control
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Buck IGBT
D46 Anode
RC2 Pin 1
0.20 - 0.90
N/A
Buck Diode
RC3 Pin 6
U6 Pin 5
0.20 - 0.90
N/A
Boost IGBT Gate Drive
RC3 Pin 4
RC3 Pin 2
0.20 - 1.5
N/A
RC3 Pin 4
RC3 Pin 3
N/A
1.9k - 2.1k
RC3 Pin 3
RC3 Pin 4
0.20 - 0.90
N/A
60Hz Auxiliary Power Bridge
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Auxiliary Bridge IGBT
RC5 Pin 3
RC2 Pin 1
0.20 - 0.90
N/A
RC5 Pin 1
RC2 Pin 1
0.20 - 0.90
N/A
RC3 Pin 6
RC5 Pin 3
0.20 - 0.90
N/A
RC3 Pin 6
RC5 Pin 1
0.20 - 0.90
N/A
XMT 350 Auto Line
TM-2247 Page 45
PRE-POWER CHECKS
10-11. Power Switch (S1)
!

before proceeding.

before
performing
any
Power Switch S1
Visually inspect S1 for damage.
Electrical Schematic
Check switch mechanical operation by turning switch On and Off

several times. Switch should snap
sharply between the On and Off
positions.
Check switch electrical operation
by checking continuity across S1
contacts with switch in the On position. With switch in the Off position,
ohmmeter should read open.
Replace switch if necessary.
pre-power checks.
Ref. 907 161 / Ref. 183 484
TM-2247 Page 46
XMT 350 Auto Line
PRE-POWER CHECKS
10-12. Output Diodes D1, D2
!

before proceeding.

before
performing
any
Diode D1
Diode D2
1
2
Weld Output
Receptacles
Visually inspect D1 and D2 for damage.
Check all measurements for output

diodes D1 and D2 (see Section
10-13).
not read correctly, replace both

D1 and D2.

pre-power checks.

1
Diodes D1, D2
Ref. 804 980-A / 804 979-A
10-13. Output Diodes D1, D2 Test Point Values

Output Diodes D1 And D2
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
D1
Terminal Anode
Secondary Heatsink
0.10 - 0.90
N/A
D2
Terminal Anode
Secondary Heatsink
0.10 - 0.90
N/A
XMT 350 Auto Line
TM-2247 Page 47
PRE-POWER CHECKS
10-14. Stick Boost Rectifier (SR1)
!

before proceeding.

before
performing
any
Stick Boost Rectifier SR1
Visually inspect SR1 for damage.

Check all measurements for SR1

not read correctly, replace
SR1.
Pre-power checks are now

complete. Remove earth
grounded wrist strap before
performing any checks or
procedures with power applied to the machine.
Ref. 804 980-A / 804 979-A
10-15. Stick Boost Rectifier (SR1) Test Point Values

Stick Boost Rectifier SR1
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
SR1
Terminal 2
Terminal 1
0.20 - 0.90
N/A
SR1
Terminal 4
Terminal 1
0.20 - 0.90
N/A
SR1
Terminal 3
Terminal 2
0.20 - 0.90
N/A
SR1
Terminal 3
Terminal 4
0.20 - 0.90
N/A
TM-2247 Page 48
XMT 350 Auto Line
10-16. Troubleshooting Table
Always check unit before applying power (see Sections 10-1 thru
10-10).
Before connecting welding equipment to input (primary) power for servicing, be sure the input-power circuit protection is correct
for the welding equipment. Connect equipment to a dedicated circuit sized and fused for the rated output and duty cycle of the
welding equipment you are servicing. See the Electrical Service Guide section in this manual and National Electrical Code (NEC)
article 630, Electric Welders.
Remove earth grounded wrist strap before performing any checks or procedures with power applied to the machine.
See Section 10-18 for test points and values and Section 13 for parts location.
Use MILLER Testing Booklet (Part No. 150 853) when servicing this unit.
See the Miller Extranet for service memos that may aid in the repair of this product.
Trouble
No weld output; unit completely
inoperative.
Remedy
Place line disconnect switch in On position (see Section 4-7 or 4-8).
Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 4-7 and 4-8).
Check for proper input power connections and check condition of power cord
(see Section 4-7 or 4-8).
Check continuity of Power switch S1 and replace if necessary (see Section 10-11).
Check control transformer T2 for signs of winding failure. Check continuity across windings, and
check for proper connections. Check secondary voltages. Replace T2 if necessary.
Check control board PC1 and connections, and replace if necessary (see Power Off Checks in Sections 10-22 thru 10-23, and also see Section 10-20).
Check power interconnect board PC2 and connections, and replace if necessary (see Power Off
Checks in Sections 10-28 thru 10-29, and also see Section 10-26).
Check front panel/display board PC3 and connections, and replace if necessary (see Section 10-32).
No weld output; meter display On.
Unit overheated and HELP 3 or HELP 5 screen is displayed. Allow unit to cool with fan On
If a remote accessory is connected to remote 14 receptacle RC50:
Check accessory contact closure (continuity), and replace accessory if necessary.
Check accessory amperage control potentiometer resistance and connections,
and replace accessory if necessary.
Check input and output voltages of hall device HD1 (see Section 10-18). Replace HD1 if necessary.
Low weld output with no control.
Maximum weld output with no control.
Limited output and low open circuit

voltage (OCV).
Check for proper input and output connections

Check accessory contact closure (continuity), and replace accessory if necessary.
and replace accessory if necessary.
XMT 350 Auto Line
TM-2247 Page 49
Always check unit before applying power (see Sections 10-1 thru 10-10).
Trouble
Remedy
Limited output and low open circuit

voltage (OCV). (Continued)
Check if Low Open Circuit Voltage Welding Mode is enabled (see Section 10-35).
Erratic or improper weld output.
Use proper size and type of weld cable (see Section 4-2).
Clean and tighten all weld connections.
Check for proper input and output connections.
Replace electrode.
Check all remote accessory connections (proper pin/socket alignment).
and replace if necessary.
No 24 volt AC output at Remote 14 receptacle RC50.
Reset supplementary protector CB2 if necessary (see Section 4-4).

Check receptacle wiring and connections.
No 115 volt AC output at Remote 14

receptacle RC50 or optional duplex receptacle RC2.
Reset supplementary protector CB1 if necessary (see Section 4-4).

Eff w/ME224001U, 115 volts AC was removed from RC50.
Check receptacle wiring and connections.
Fan motor does not run after approximately four minutes of operation at
rated load.
Check and clear blocked fan blade
Check receptacle wiring and connections. Check thermistors RT-1 and RT-2 (see Section 10-18).
Fan motor FM1 starts and meters display HELP-2 when RT-1 or RT-2 is disconnected from PC1.
When RT-1 or RT-2 is reconnected, the meter displays change but the fan continues to run (see Section 10-17).
Check fan motor FM (see Section 10-18) and replace fan motor if necessary.
Wandering arc; poor control of arc
direction.
Use proper size tungsten.

Use properly prepared tungsten.
Reduce gas flow rate.
Tungsten electrode oxidizing and not

remaining bright after conclusion of
weld.
Shield weld zone from drafts.

Increase postflow time.
Check and tighten all gas fittings.
Water in torch. Refer to torch manual.
TM-2247 Page 50
XMT 350 Auto Line
10-17. Voltmeter/Ammeter Diagnostics

All directions are in reference to the
V
HE.L
P1
HE.L
P2
HE.L
P3
HE.L
P5
HE.L
P6
HE.L
P8
front of the unit. All circuitry referred to

is located inside the unit.
Help 1 Display
Indicates a malfunction in the primary power circuit. Likely a shorted Inverter Gate
Drive - check U13, U16 and U17 on PC1
Power Off checks.
Help 2 Display
Indicates a malfunction in the thermal
protection circuit. The unit has detected a
shorted or open thermistor. If this display is
shown, verify thermistors RT-1 and RT-2
are plugged into circuit board PC1 and
check thermistor input values on circuit
board PC3 (see Section 6-28).
Help 3 Display
Indicates the left side of the unit has overheated. The unit has shut down to allow the
fan to cool it (see Section 3-3). Operation
will continue when the unit has cooled.
Help 5 Display
Indicates the right side of the unit has overheated. The unit has shut down to allow the
fan to cool it (see Section 3-3). Operation
will continue when the unit has cooled.
Help 6 Display
Indicates operation at maximum input current. The unit has a maximum allowable input current limit. As the line voltage decreases, the required input current increases. If the line voltage is too low, the
output power is limited by the input current.
When this limit is reached, the unit automatically reduces output power to continue
operation. If this display is shown, have a
qualified electrician check the input voltage.
Help 8 Display
Indicates a malfunction in the secondary
power circuit of the unit.
Check if:
CR1 boost relay is stuck on
User is stick welding and drawing to long
of an arc (usually at end of weld)
Output stabilizer coating is breaking
down
Resistor module RM1 has failed - measurements R7 and R8 (see Sections 6-7
and 6-8).
XMT 350 Auto Line
TM-2247 Page 51
10-18. Troubleshooting Circuit Diagram (Use With Section 10-19)
Measure voltage of input capacitors according

to Section 10-2, and be sure voltage is near
zero before touching any parts.
No calibration available for voltmeter V or ammeter A.
Effective with ME224001U,

from RC50.
V5
V4
V3 V2
V1
See Section 10-33 for

RC50 information

PC3 information
V14
HIGH VOLTAGE: Do not measure

without proper instrumentation.
V1 thru V5 and V8 use only true RMS meter

to obtain correct voltage reading.
TM-2247 Page 52
XMT 350 Auto Line
See Section
10-26 for
PC2 information
R1
R2
R8
R7
R4
V6
R9
V7
R6
R3
Approx. 35K ohms

at 705 F (215 C)
R5
V14
V11
V12
V13
R10, V8
V9
V10

PC1 information
256 230-A
XMT 350 Auto Line
TM-2247 Page 53
10-19. Readings For Troubleshooting Circuit Diagram (Use With Section 10-18)
Resistance Values
a)
Tolerance 10% unless specified
b)
Turn Off unit and disconnect input power

before checking resistance
R1 thru R6, R9
R7, R8 and R10
Less than 1 ohm

190 210 ohms
Voltage Readings
a) Tolerance 10% unless specified
b) Reference single arrow: reference to
circuit common (lead 42); double arrow:
reference to points indicated
c) Wiring Diagram see Section 12
V1
665 volts AC RMS
V2, V3
17 volts AC RMS
V4
115 volts AC RMS
V5
24 volts AC RMS
V6, V7
470 volts DC
V8
115 volts AC RMS when FM is running
V9
24 volts DC when Relay is energized;

Relay energized in Stick mode with
output current greater than 10 amps
and preset current less than 225 amps
V10
24 volts DC when gas is flowing; see

Section 4-5 for gas valve operation
V11
+15 volts DC
V12
15 volts DC
V13
1 volt DC per 100 amperes of weld

output
V14
72 volts DC open circuit voltage in

Scratch Start TIG, TIG, MIG, Pulse
MIG, CC, Stick and V-Sense feeder
modes.
14 volts DC in Stick and Scratch
Start TIG modes when low open

circuit voltage mode is enabled
(See Section 10-35). (Prior to
LK450041A only Stick mode affected when enabled.)
14 volts DC in Lift-Arc TIG mode.
TM-2247 Page 54
XMT 350 Auto Line
Notes
XMT 350 Auto Line
TM-2247 Page 55
10-20. Control Board PC1 Testing Information (Use with Section 10-21)
!
Measure voltage of input capacitors according to Section

10-2, and be sure voltage is
near zero before touching any
parts.
Be sure plugs are secure before applying power. See Section 10-21 for
specific values during testing.
1
Control Board PC1
Ref. 242 814-C / 907 161
TM-2247 Page 56
XMT 350 Auto Line
10-21. Control Board PC1 Test Point Values

PC1 Voltage Readings
Receptacle
RC1
RC2
Pin
Type
b) Reference to circuit common

(lead 42) unless noted
Value
Do not measure high voltage present.
High voltage present. Voltages on this receptacle can exceed 900 volts DC from chassis (GND).
NOTE: All pins on this receptacle are referenced to the primary Bus
1
Primary (+) bus; regulated to 940 volts DC with respect to primary () bus.
Not used
Not used
4
RC3
Input
Input
Primary (+) rectifier; rectified primary line volts.
1
Input
Output
+15 volts DC; regulated with respect to primary () bus
Output
12 volts DC; regulated with respect to primary () bus
Output
Do not measure Boost IGBT gate drive signal
Do not measure Boost IGBT gate drive signal return
Precom
Circuit common referenced to primary () bus
Precom
Precom
Input
10
11
Do not measure Main transformer current sense CT; senses overcurrent in T1 transformer primary
Do not measure Main transformer current sense CT return
Output
12
RC5
Do not measure Boost inductor current feedback; 1 volt DC per 16 amps of boost inductor current
Precharge relay coil return; 0 volts DC = relay contacts open, 12 volts DC = relay contacts closed with
respect to primary () bus.
Not used
13
Input
Do not measure Test point, used to test board only
14
Input
1
Output
2
3
XMT 350 Auto Line
Control transformer primary; 665 volts AC RMS with respect to RC5 pin 3
Not Used
Output
Control transformer primary; 665 volts AC RMS with respect to RC5 pin 1
TM-2247 Page 57
Section 10-21. Control Board PC1 Test Point Values (Continued)

Receptacle
Pin
Type
Value
RC6
Input
Output reference; 1 volt DC per 42.5 amperes of weld output when machine is under load; when at idle
and mode switch in TIG mode, adjust control set at minimum = 0 volts DC, adjust control set at maximum
= 10 volts DC
Input
Voltage feedback; 1 volt DC per 10 volts DC of weld output
Output
4
5
Not Used
Input
Not Used
Boost relay coil return; +24 volts DC = relay contacts open, less than +1 volts DC = relay contacts closed
Gas valve coil return; +24 volts DC = valve closed (no gas flow), less than +1 volts DC = valve open
Input
10
11
TM-2247 Page 58
Fan enable; +5 volts DC = fan on, 15 volts DC = fan off

Not Used
Output
12
RC8
Output enable; 0 volts DC = ON, +12.5 volts DC = OFF
RC7
Current feedback; 1 volt DC per 100 amperes of weld output
Main transformer over current detect; +.7 volts DC = OK, +5 volts DC = T1 primary overcurrent = HELP1
Not Used
13
Input
+5 volts DC reference voltage for thermistors
14
GND
Circuit common referenced to chassis
15
Output
16
GND
17
Output
18
GND
19
Output
20
GND
21
Output
+24 volts DC, unregulated DC voltage with respect to GND
22
Output
+24 volts DC, unregulated DC voltage with respect to GND
23
Output
24 volts DC, unregulated DC voltage with respect to GND
24
Output
24 volts DC, unregulated DC voltage with respect to GND
Output
+5 volts DC reference voltage for secondary side thermistor
Input
Output
Input
Secondary side thermistor return; +2 volts DC at 25C thermistor temperature

Primary side thermistor return; +2 volts DC at 25C thermistor temperature
Foldback; decreases weld output if input bus voltage drops, 0 volts = OK, +15 volts DC 15Khz pwm
squarewave = foldback

+5 volts DC reference voltage for primary side thermistor
XMT 350 Auto Line
Section 10-21. Control Board PC1 Test Point Values (Continued)

RC9
RC10
RC11
Output
Output
Input
Do not measure Weld output current sensor signal
Output
+15 volts DC power to current sensor
Output
15 volts DC power to current sensor
GND
Output
115 volts AC RMS with respect to GND; power feed to fan
Output
Fan power return; measure with respect to RC101, 115 volts AC RMS = fan on, less than 20 volts AC
RMS = fan off
Output
Output
Output
+24 volts output to boost relay coil
2
3
RC12
Weld output current sensor signal common
Output
+24 volts output to gas valve coil
Not Used
Input
Chassis
Input
5
6
Power source chassis; circuit common (GND) on this pin bonded to chassis thru wire
34 volts AC RMS; measure with respect to RC12 pin 2, power supply used to create +24/24 volts DC
Not Used
Input
7
8
34 volts AC RMS; measure with respect to RC12 pin 4, power supply used to create +24/24 volts DC
Center tap of 34 volt AC connected to circuit common (GND) on board

Not Used
Input
115 volts AC RMS
Notes
OHM'S LAW
VOLTAGE =
CURRENT X RESISTANCE
CURRENT = VOLTAGE
RESISTANCE
RESISTANCE = VOLTAGE
CURRENT
XMT 350 Auto Line
TM-2247 Page 59
10-22. Control Board PC1 - Power Off Checks (Prior To LK450041A)
A
1
U1
D37 D41 D42
U4
U5
A
K
D49
D50
D51
U6
D46
D47
D53
D52
D44
D43
U13
D38
D39
U16
D18
A
D11
U17
D20
K

Ref. 217 184-H / 907 161


strap when performing power off
checks. Remove wrist strap before
TM-2247 Page 60
performing any checks or procedures with power applied to the

machine.
Remove all plugs from PC1 before

testing.
Control Board PC1
If
any measurements failed, replace

PC1.
XMT 350 Auto Line
10-23. Control Board PC1 Power Off Checks (Prior To LK450041A)

DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Buck IGBT Gate Drive IC U6
U6 Pin 6
U6 Pin 7
0.20 - 0.90
N/A
Inverter Control
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Inverter IGBT Gate Drive IC U16
RC9 Pin 6
U16 Pin 5
0.20 - 0.90
N/A
RC9 Pin 6
U16 Pin 7
0.20 - 0.90
N/A
RC9 Pin 6
U17 Pin 5
0.20 - 0.90
N/A
RC9 Pin 6
U17 Pin 7
0.20 - 0.90
N/A
RC9 Pin 6
U13 Pin 5
0.20 - 0.90
N/A
RC9 Pin 6
U13 Pin 7
0.20 - 0.90
N/A
U16 Pin 5
RC9 Pin 4
0.20 - 0.90
N/A
U16 Pin 7
RC9 Pin 4
0.20 - 0.90
N/A
U17 Pin 5
RC9 Pin 4
0.20 - 0.90
N/A
U17 Pin 7
RC9 Pin 4
0.20 - 0.90
N/A
U13 Pin 5
RC9 Pin 4
0.20 - 0.90
N/A
U13 Pin 7
RC9 Pin 4
0.20 - 0.90
N/A
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Auxiliary Bridge IGBT Gate Drive IC U1
RC3 Pin 6 (PRECOM)
U1 Pin 5
0.20 - 0.90
N/A
U1 Pin 5
U1 Pin 6
0.20 - 0.90
N/A
RC3 Pin 6 (PRECOM)
U1 Pin 7
0.20 - 0.90
N/A
U1 Pin 7
U1 Pin 6
0.20 - 0.90
N/A
RC5 Pin 1
U5 Pin 7
0.20 - 0.90
N/A
RC5 Pin 3
U4 Pin 7
0.20 - 0.90
N/A
D37
D37 Anode
D37 Cathode
0.20 - 0.90
N/A
D38
D38 Anode
D38 Cathode
0.20 - 0.90
N/A
D39
D39 Anode
D39 Cathode
0.20 - 0.90
N/A
D42
D42 Anode
D42 Cathode
0.20 - 0.90
N/A
D43
D43 Anode
D43 Cathode
0.20 - 0.90
N/A
D44
D44 Anode
D44 Cathode
0.20 - 0.90
N/A
D11
D11 Anode
D11 Cathode
0.20 - 0.90
N/A
D20
D20 Anode
D20 Cathode
0.20 - 0.90
N/A
D18
D18 Anode
D18 Cathode
0.20 - 0.90
N/A
D41
D41 Anode
D41 Cathode
0.20 - 0.90
N/A
D46
D46 Anode
D46 Cathode
0.10 - 0.30
N/A
D47
D47 Anode
D47 Cathode
0.10 - 0.30
N/A
D49
D49 Anode
D49 Cathode
0.20 - 0.90
N/A
D50
D50 Anode
D50 Cathode
0.20 - 0.90
N/A
D51
D51 Anode
D51 Cathode
0.10 - 0.30
N/A
D52
D52 Anode
D52 Cathode
0.10 - 0.30
N/A
D53
D53 Anode
D53 Cathode
0.20 - 0.90
N/A
XMT 350 Auto Line
TM-2247 Page 61
10-24. Control Board PC1 - Power Off Checks (Effective With LK450041A)
A
1
U1
D37 D41 D42
U4
U5
RC5
A
K
D49
RC9
D51
U6
D46
D61
D44
D43
U13
D38
D39
U16
D18
A
D11
U17
D20
RC3

Ref. 242 814-C / 907 161


TM-2247 Page 62
performing any checks or procedures with power applied to the

machine.
Remove all plugs from PC1 before

testing.
Control Board PC1
If
any measurements failed, replace

PC1.
XMT 350 Auto Line
10-25. Control Board PC1 Power Off Checks (Effective With LK450041A)
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Buck IGBT Gate Drive IC U6
U6 Pin 6
U6 Pin 7
0.10 - 0.30
N/A
Inverter Control
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
RC9 Pin 6
U16 Pin 5
0.10 - 0.30
N/A
RC9 Pin 6
U16 Pin 7
0.10 - 0.30
N/A
RC9 Pin 6
U17 Pin 5
0.10 - 0.30
N/A
RC9 Pin 6
U17 Pin 7
0.10 - 0.30
N/A
Snubber IGBT Gate Drive IC U13
RC9 Pin 6
U13 Pin 5
0.10 - 0.30
N/A
RC9 Pin 6
U13 Pin 7
0.10 - 0.30
N/A
U16 Pin 5
RC9 Pin 4
0.10 - 0.30
N/A
U16 Pin 7
RC9 Pin 4
0.10 - 0.30
N/A
U17 Pin 5
RC9 Pin 4
0.10 - 0.30
N/A
U17 Pin 7
RC9 Pin 4
0.10 - 0.30
N/A
U13 Pin 5
RC9 Pin 4
0.10 - 0.30
N/A
U13 Pin 7
RC9 Pin 4
0.10 - 0.30
N/A
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
RC3 Pin 6 (PRECOM)
U1 Pin 5
0.20 - 0.90
N/A
U1 Pin 5
U1 Pin 6
0.20 - 0.90
N/A
RC3 Pin 6 (PRECOM)
U1 Pin 7
0.20 - 0.90
N/A
U1 Pin 7
U1 Pin 6
0.20 - 0.90
N/A
RC5 Pin 1
U5 Pin 7
0.20 - 0.90
N/A
RC5 Pin 3
U4 Pin 7
0.20 - 0.90
N/A
D37
D37 Anode
D37 Cathode
0.20 - 0.90
N/A
D38
D38 Anode
D38 Cathode
0.20 - 0.90
N/A
D39
D39 Anode
D39 Cathode
0.20 - 0.90
N/A
D42
D42 Anode
D42 Cathode
0.20 - 0.90
N/A
D43
D43 Anode
D43 Cathode
0.20 - 0.90
N/A
D44
D44 Anode
D44 Cathode
0.20 - 0.90
N/A
D11
D11 Anode
D11 Cathode
0.10 - 0.30
N/A
D20
D20 Anode
D20 Cathode
0.10 - 0.30
N/A
D18
D18 Anode
D18 Cathode
0.20 - 0.90
N/A
D41
D41 Anode
D41 Cathode
0.20 - 0.90
N/A
D46
D46 Anode
D46 Cathode
0.10 - 0.30
N/A
D49
D49 Anode
D49 Cathode
0.20 - 0.90
N/A
D51
D51 Anode
D51 Cathode
0.20 - 0.90
N/A
D61
D61 Anode
D61 Cathode
0.20 - 0.90
N/A
XMT 350 Auto Line
TM-2247 Page 63
10-26. Power Interconnect Board PC2 Testing Information (Use with Section 10-27)
!
Measure voltage of input

capacitors according to
Section 10-2, and be sure
voltage is near zero before
touching any parts.
Be sure plugs are secure before

applying power. See Section
10-27 for specific values during
testing.
1

PC2
Ref. 224 662-B / 907 161
TM-2247 Page 64
XMT 350 Auto Line
10-27. Power Interconnect Board PC2 Test Point Values

Receptacle
RC1
RC2
Pin
Type

Value
Do not measure high voltage present.
1
Primary (+) bus; regulated to 940 volts DC with respect to primary () bus
Not Used
Not Used
4
RC3
Output
Output
Primary (+) rectifier; rectified primary line volts
1
RC6
Do not measure Boost IGBT gate drive signal return
Input
Output
Input
Precom
Precom
Input
Precharge relay coil return; 0 volts DC = relay contacts open, 12 volts DC = relay contacts closed with
respect to primary () bus
Input
+15 volts DC; regulated with respect to primary () bus, +15 volts DC power to boost inductor current
sensor
Do not measure Boost IGBT gate drive signal

Do not measure Boost inductor current feedback
12 volts DC; regulated with respect to primary () bus, 12 volts DC power to boost inductor current
sensor
XMT 350 Auto Line
Snubber resistor1; input boost snubber, located in resistor module mounted to primary heat sink
Not Used
Snubber resistor2; inverter snubber, located in resistor module mounted to primary heat sink
Snubber resistor1; input boost snubber, located in resistor module mounted to primary heat sink
Not Used
Snubber resistor2; inverter snubber, located in resistor module mounted to primary heat sink
TM-2247 Page 65
Section 10-27. Power Interconnect Board PC2 Test Point Values (Continued)
!
Receptacle
High voltage present. The following terminals are used to interconnect the main power circuit with the primary supply, and with power circuit components not soldered in the pcb. Voltages on this receptacle can exceed 900 volts
DC from chassis (GND).
Pin
Type
Value
AC1
Power
Primary AC mains phase 1; line voltage, measure with respect to AC2 or AC3
AC2
Power
AC3
Power
L1
Power
Input boost inductor; rectified line voltage, measure with respect to () bus
L1-L2
Power
Common point between input boost inductor and boost IGBT snubber inductor
L2
Power
Boost IGBT snubber inductor
HF-XFMR
Power
High frequency weld power transformer primary
C13 (+)
Power
(+) Bus; regulated to 940 volts DC with respect to () bus
C12 ()
Power
() Bus; power circuit common
Center Bus
Power
Bus capacitors center point; regulated to 470 volts DC with respect to () bus
Notes
MATERIAL THICKNESS REFERENCE CHART
24 Gauge (.025 in)
22 Gauge (.031 in)
20 Gauge (.037 in)
18 Gauge (.050 in)
16 Gauge (.063 in)
14 Gauge (.078 in)
1/8 in (.125 in)
3/16 in (.188 in)
1/4 in (.25 in)
5/16 in (.313 in)
3/8 in (.375 in)
1/2 in (.5 in)
TM-2247 Page 66
XMT 350 Auto Line
Notes
XMT 350 Auto Line
TM-2247 Page 67
10-28. Power Interconnect Board (PC2) - Power Off Checks (Prior To MB510232A)
1
K
Center
Bus
BUS
+BUS
Q2
D11 D10
D8
R14
D9
D13
K
Q1
A
D12
D1
R11
D2
R12
R10
AC1
D3
D4
AC2
AC3
Ref. 907 161 / 232 403-B


performing any checks or proce-
TM-2247 Page 68
dures with power applied to the

machine.
Remove all
testing.

Check all measurements for PC2

PC2.
XMT 350 Auto Line
10-29. Power Interconnect Board (PC2) - Power Off Checks (Prior To MB510232A)
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Pre-Charge Resistor R14
R14 Bottom
R14 Top
N/A
200
SCR Gate Resistor R10
R10 Left
R10 Right
N/A
10 - 16.5
R11 Left
R11 Right
N/A
10 - 16.5
R12 Left
R12 Right
N/A
10 - 16.5
Pre-Charge Diode D5
AC3
R14 Top
0.20 - 0.90
N/A
Pre-Charge Diode D6
AC2
R14 Top
0.20 - 0.90
N/A
Pre-Charge Diode D7
AC1
R14 Top
0.20 - 0.90
N/A
Boost Gate Protection Diode D12
D12 Anode
D12 Cathode
0.20 - 0.90
N/A
D13 Anode
D13 Cathode
0.20 - 0.90
N/A
Inverter Gate MOSFET Q1
Q1-S (Source)
Q1-D (Drain)
0.20 - 0.90
N/A
Q2-S (Source)
Q2-D (Drain)
0.20 - 0.90
N/A
Inverter Gate Protection Diode D1
D1 Anode
D1 Cathode
0.20 - 0.90
N/A
D2 Anode
D2 Cathode
0.20 - 0.90
N/A
D3 Anode
D3 Cathode
0.20 - 0.90
N/A
D4 Anode
D4 Cathode
0.20 - 0.90
N/A
Snubber Gate Protection Diode D8
D8 Anode
D8 Cathode
0.20 - 0.90
N/A
D9 Anode
D9 Cathode
0.20 - 0.90
N/A
D10 Anode
D10 Cathode
0.20 - 0.90
N/A
D11 Anode
D11 Cathode
0.20 - 0.90
N/A
Notes
XMT 350 Auto Line
TM-2247 Page 69
10-30. Power Interconnect Board (PC2) - Power Off Checks (Effective With MB510232A)
1
Q2
A
D1
R14
D9
Q1
A
D12
D2
R11
R12
R10
AC1
D3
AC2
AC3
Ref. 907 161 / 224 662-B


performing any checks or proce-
TM-2247 Page 70
dures with power applied to the

machine.
Remove all
testing.

Check all measurements for PC2

PC2.
XMT 350 Auto Line
10-31. Power Interconnect Board (PC2) - Power Off Checks (Effective With MB510232A)
DVM Positive Lead
DVM Negative Lead
DVM Diode
DVM Ohms
Pre-Charge Resistor R14
R14 Bottom
R14 Top
N/A
200
R10 Left
R10 Right
N/A
10 - 16.5
R11 Left
R11 Right
N/A
10 - 16.5
R12 Left
R12 Right
N/A
10 - 16.5
Pre-Charge Diode D5
AC3
R14 Top
0.20 - 0.90
N/A
Pre-Charge Diode D6
AC2
R14 Top
0.20 - 0.90
N/A
Pre-Charge Diode D7
AC1
R14 Top
0.20 - 0.90
N/A
D12 Left
D12 Right
N/A
100k
Q1-S (Source)
Q1-D (Drain)
0.20 - 0.90
N/A
Q2-S (Source)
Q2-D (Drain)
0.20 - 0.90
N/A
D2 Left
D2 Right
N/A
100k
D3 Left
D3 Right
N/A
100k
D9 Left
D9 Right
N/A
100k
Notes
XMT 350 Auto Line
TM-2247 Page 71
10-32. Front Panel/Display Board PC3 Testing Information

!
Measure voltage of input capacitors according to Section 10-2, and be sure voltage
is near zero before touching
any parts.
Be sure plugs are secure before applying power. See Section 10-33 for
specific values during testing.
1
1
Front Panel/Display
Board PC3
Ref. 243 575-B / 804 980-A
TM-2247 Page 72
XMT 350 Auto Line
10-33. Front Panel/Display Board PC3 Test Point Values


Receptacle
Pin
Type
Value
RC1
Output
Output reference; 1 volt DC per 42.5 amperes of weld output when machine is under load; when at idle
and mode switch in TIG mode, adjust control set at minimum = 0 volts DC, adjust control set at maximum
= 10 volts DC; when mode switch in MIG mode, adjust control set at minimum = 1 volts DC, adjust control set at maximum = 3.8 volts DC
Output
Input
4
5
Not Used
Output
Not Used
Output
10
11
Input
Main transformer overcurrent detect; +.7 volts DC = OK, +5 volts DC = T1 primary overcurrent = HELP 1
Not Used
13
Output
14
GND
15
Input
16
GND
17
Input
18
GND
19
Input
Foldback; decreases weld output if input bus voltage drops, 0 volts = OK, +15 volts DC 15Khz pwm
squarewave = foldback
20
GND
21
Input
+24 volts DC, unregulated DC voltage with respect to GND, power feed to front panel pcb
22
Input
+24 volts DC, unregulated DC voltage with respect to GND, power feed to front panel pcb
23
Input
24 volts DC, unregulated DC voltage with respect to GND, power feed to front panel pcb
24
Input
24 volts DC, unregulated DC voltage with respect to GND, power feed to front panel pcb
Input
Negative weld output terminal; used for output voltage feedback
XMT 350 Auto Line
Fan enable; +5 volts DC = fan on, 15 volts DC = fan off

Not Used
12
RC50
Output enable; 0 volts DC = ON, +12.5 volts DC = OFF
RC2
+5 volts DC reference voltage for thermistors
Not Used
Input
Positive weld output terminal; used for output voltage feedback
Output
23 volts AC RMS at 10 amps; 14pin remote accessory power
Input
Output
GND
Remote command reference signal common
Input
Input signal from remote command; 0 to 10 volts DC
Output
Remote output enable; 0 volts AC = weld output off, 23 volts AC RMS = weld output on
Output signal to remote command reference; For Scratch Start TIG, Lift-Arc TIG, CC and STICK modes,
0 to 10 volts DC per adjust control. For MIG, PULSED MIG and V-Sense Feeder modes = 10 volts DC
TM-2247 Page 73
Section 10-33. Front Panel/Display Board PC3 Test Point Values (Continued)
Receptacle
Pin
Type
RC50
GND
Output
*I
Output
115 volts AC RMS at 2 amps; 14pin remote accessory power
*J
Input
Chassis
Value
14pin remote accessory power return
Remote output enable; 0 volts AC = weld output off, 115 volts AC RMS = weld output on
Power source chassis
Not used
Input
Remote process select; 0 volts DC = CC, 15 volts DC = CV

Not used
* Effective with ME224001U, 115 volts AC was removed from RC50
10-34. Checking Unit Output After Servicing

Equipment serviced may need
to meet additional requirements as specified in
IEC609744, Arc Welding
Equipment - Part 4: Periodic
Inspection and Testing.
Weld Output Terminals
Check open-circuit voltage between terminals according to Section 10-18 (voltage V-14)
If correct voltage is not present,
repeat troubleshooting procedures.
Reinstall cover and side panels if
removed.
803 691-C
TM-2247 Page 74
XMT 350 Auto Line
10-35. Enabling Low Open Circuit Welding Modes (Optional)

!
Disconnect and lockout/tagout input power before removing cover.
Follow this procedure to configure

the unit for low open circuit voltage
(OCV) operation in Stick and
Scratch Start Tig modes. OCV is
reduced to about 15 volts DC.
1
1
Front Panel And Display

Board PC3
Switch SW1
Remove wrapper.
Place switch position 1 in the
Closed position by pressing actuator toward board.
Reinstall wrapper.
Prior to LK450041A Stick
mode will be affected when

option enabled. Effective with
LK450041A Stick and Scratch
Start Tig modes are affected..
907 161 / 243 575-B
XMT 350 Auto Line
TM-2247 Page 75
SECTION 11 MAINTENANCE
11-1. Routine Maintenance
!
= Check
Every
3
Months

= Change
Maintain more
Disconnect power
before maintaining.
= Clean
often during
severe conditions.
= Replace
Replace
Damaged
Or
Unreadable
Labels
Replace Cracked
Torch Body
Repair Or Replace
Cracked Cables And
Cords

Clean
And
Tighten Weld
Connections

Every
6
Months
Blow Out Inside

11-2. Blowing Out Inside Of Unit

!
Do not remove case when

blowing out inside of unit.
To blow out unit, direct airflow

through front and back louvers as
shown.
Ref. 803 691-C
TM-2247 Page 76
XMT 350 Auto Line
11-3. Removing Fan Motor

!
Significant DC voltage can

remain on capacitors after
unit is Off. Always check
capacitors
according
to
Section 10-2 to be sure they
have
discharged
before
working on unit.
Drawing is representative and

may not reflect actual unit.
1
2
3
4
Mounting Unit Foot

Base
Fan Motor
Louver
Remove wrapper from unit.
Place unit upside down on secure

work area as shown.
Remove mounting unit feet.
Lift off base.
2
Remove louver from front panel assembly.

Remove bolts (2) securing fan assembly.
Disconnect fan motor plug and remove fan from unit.
Reverse steps to replace fan motor

in unit.
Tools Needed:
1/2, 9/16 in.
5/16 in.
XMT 350 Auto Line
805 299-A
TM-2247 Page 77
Notes
TM-2247 Page 78
XMT 350 Auto Line
SECTION 12 ELECTRICAL DIAGRAMS

The circuits in this manual can be used for troubleshooting, but there might be minor circuit differences from your machine. Use circuit
inside machine case or contact distributor for more information.
The following is a list of all diagrams for models covered by this manual.
Model
XMT 350
(208 575 Volt Models)
Circuit Board PC1

(Control)
Circuit Board PC1

(115 V Auxiliary Option)
Circuit Board PC2

(Power Interconnect)
Circuit Board PC3

(Front Panel/Display)
Serial Or Style Number
Circuit Diagram
Wiring Diagram
LE073174 thru LE435851
211 328-D
220 922-A
LE435852 thru LG430266A
211 328-E
220 922-B
LG430267A thru LH150273A
211 328-E
220 922-C
LH150274A thru LK470148A
211 328-F
220 922-D
LK470149A thru MB380190A
246 067-A
246 085-A
MB380191A thru MB520505A
254 043-A
254 044-A
MB520506Athru ME224000U
256 230-A
256 238-A
ME224001U and following
265 899-A
268 723-A
LE073174 thru LE258136
217 185-B
LE258137 thru LF045111
217 185-C
LF045112 thru LF236411
217 185-D
LF236412 thru LF490035A
217 185-E
LF490036A thru LH250000A
217 185-F
217 185-G
LK470149A and following
242 816-E
LE073174 thru LE258136
217 185-B
LE258137 thru LF045111
217 185-C
LF045112 thru LF056667
217 185-D
LF056668 thru LF225264
223 659-A
LF225265 thru LF510123A
223 659-B
LF510124A thru LH200076A
223 659-C
223 659-D
LK470149A and following
242 347-E
LE073174 thru LE349107
210 454-B
LE349108 thru LE430938
210 454-C
LE430939 thru LF441091
221 013-A
LF441092 thru LF430054
221 013-B
LF430055 thru MB510231A
225 066-C
MB510232A thru ME100268U
246 338-A
ME100269U and following
224 663-B
LE073174 thru LE226169
217 182-A
LE226170 and following
217 182-D
Not included in this manual
XMT 350 Auto Line
TM-2247 Page 79
Figure 12-1. Circuit for XMT 350 (208 575 Volt) Eff. w/LE073174 thru LE435851
TM-2247 Page 80
XMT 350 Auto Line
211 328-D
XMT 350 Auto Line
TM-2247 Page 81
Figure 12-2. Circuit for XMT 350 (208 575 Volt) Eff. w/LE435852 thru LH150273A
TM-2247 Page 82
XMT 350 Auto Line
211 328-E
XMT 350 Auto Line
TM-2247 Page 83
Figure 12-3. Circuit for XMT 350 (208 575 Volt) Eff. w/LH150274A Thru LK470148A
TM-2247 Page 84
XMT 350 Auto Line
211 328-F
XMT 350 Auto Line
TM-2247 Page 85
Figure 12-4. Circuit for XMT 350 (208 575 Volt) Eff. w/LK470149A Thru MB380190A
TM-2247 Page 86
XMT 350 Auto Line
246 067-A
XMT 350 Auto Line
TM-2247 Page 87
Figure 12-5. Circuit for XMT 350 (208 575 Volt) Eff. w/MB380191A Thru MB520505A
TM-2247 Page 88
XMT 350 Auto Line
254 043-A
XMT 350 Auto Line
TM-2247 Page 89
Figure 12-6. Circuit for XMT 350 (208 575 Volt) Eff. w/MB520506A Thru ME224000U
TM-2247 Page 90
XMT 350 Auto Line
256 230-A
XMT 350 Auto Line
TM-2247 Page 91
Figure 12-7. Circuit for XMT 350 (208 575 Volt) Eff. w/ME224001U and Following
TM-2247 Page 92
XMT 350 Auto Line
265 899-A
XMT 350 Auto Line
TM-2247 Page 93
Figure 12-8. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/LE073174 thru LE435851 (1 of 2)
TM-2247 Page 94
XMT 350 Auto Line
220 922-A
XMT 350 Auto Line
TM-2247 Page 95
Figure 12-9. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/LE073174 thru LE435851 (2 of 2)
TM-2247 Page 96
XMT 350 Auto Line
220 922-A
XMT 350 Auto Line
TM-2247 Page 97
Figure 12-10. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/LE435852 thru LG430266A (1 of 2)
TM-2247 Page 98
XMT 350 Auto Line
220 922-B
XMT 350 Auto Line
TM-2247 Page 99
Figure 12-11. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/LE435852 thru LG430266A (2 of 2)
TM-2247 Page 100
XMT 350 Auto Line
220 922-B
XMT 350 Auto Line
TM-2247 Page 101
Figure 12-12. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/LG430267A thru LH150273A (1 of 2)
TM-2247 Page 102
XMT 350 Auto Line
220 922-C
XMT 350 Auto Line
TM-2247 Page 103
Figure 12-13. Wiring Diagram for XMT 350 (208 575 Volt) Eff. Eff. w/LG430267A thru LH150273A (2 of 2)
TM-2247 Page 104
XMT 350 Auto Line
220 922-C
XMT 350 Auto Line
TM-2247 Page 105
Figure 12-14. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/LH150274A Thru LK470148A (1 of 2)
TM-2247 Page 106
XMT 350 Auto Line
220 922-D
XMT 350 Auto Line
TM-2247 Page 107
Figure 12-15. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/LH150274A Thru LK470148A (2 of 2)
TM-2247 Page 108
XMT 350 Auto Line
220 922-D
XMT 350 Auto Line
TM-2247 Page 109
Figure 12-16. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/LK470149A Thru MB380190A (1 of 2)
TM-2247 Page 110
XMT 350 Auto Line
246 085-A
XMT 350 Auto Line
TM-2247 Page 111
Figure 12-17. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/LK470149A Thru MB380190A (2 of 2)
TM-2247 Page 112
XMT 350 Auto Line
246 085-A
XMT 350 Auto Line
TM-2247 Page 113
Figure 12-18. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/MB380191A Thru MB520505A (1 of 2)
TM-2247 Page 114
XMT 350 Auto Line
254 044-A
XMT 350 Auto Line
TM-2247 Page 115
Figure 12-19. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/MB380191A Thru MB520505A (2 of 2)
TM-2247 Page 116
XMT 350 Auto Line
254 044-A
XMT 350 Auto Line
TM-2247 Page 117
Figure 12-20. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/MB520506A Thru ME224000U (1 of 2)
TM-2247 Page 118
XMT 350 Auto Line
256 238-A
XMT 350 Auto Line
TM-2247 Page 119
Figure 12-21. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/MB520506A Thru ME224000U (2 of 2)
TM-2247 Page 120
XMT 350 Auto Line
256 238-A
XMT 350 Auto Line
TM-2247 Page 121
Figure 12-22. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/ME224001U And Following (1 of 2)
TM-2247 Page 122
XMT 350 Auto Line
268 723-A
XMT 350 Auto Line
TM-2247 Page 123
Figure 12-23. Wiring Diagram for XMT 350 (208 575 Volt) Eff. w/ME224001U And Following (2 of 2)
TM-2247 Page 124
XMT 350 Auto Line
268 723-A
XMT 350 Auto Line
TM-2247 Page 125
Notes
TM-2247 Page 126
XMT 350 Auto Line
TM-2247P
201406
Processes
Description
XMT 350 CC/CV

Auto-Line
Eff w/LE073174 Thru MC450892U

For OM-2247 (212 857) Revisions A Thru W
www.MillerWelds.com
TM-2247 Page 128
74
69
73
72
67
70
71
66
65
64
10
63
68
62
75
13
11
12
62
58
76
14
57
61
77
16
18
15
56
54
59
21
53
60
17
51
22
52
20
19 78
23
50
24
55
MOD 1
48
49
25
28
39
46
MOD 2
38
26
29
30
44
42
43
41
40
32
37
31
49
45
17
47
35
34
36
SECTION 13 PARTS LIST FOR LE073174 THRU MC450892U
Ref. 803 690-J
Figure 13-1. Parts Assembly
XMT 350 Auto Line
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity

. . . 1 . . . . . . . . . . . . . . . 216 034 . . Wrapper (Includes Insulators and Safety Labels) . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 175 256 . . Insulator, Side Rh (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 178 551 . . Insulator, Side (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . . . . . . 134 327 . . Label, Warning General Precautionary Static & Wire Feed . . . . . . . . . . . 2
. . . 3 . . . . . . . . . . . . . . . 138 442 . . Label, Caution Falling Equipment Can Cause Injury . . . . . . . . . . . . . . . . 2
. . . 4 . . . . . . . . . . . . . . . 195 585 . . Handle, Rubberized Carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 5 . . . . . . . . . . . . . . . 135 483 . . Label, Important Remove These Two Handle Screws . . . . . . . . . . . . . . . 2
. . . 6 . . . . R3/C4 . . . . 196 518 . . Resistor/Capacitor (Prior to LH150274A) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . R3/C4 . . . . 233 052 . . Resistor/Capacitor (Eff w/LH150274A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . RC4/C5 . . . 196 510 . . Resistor/Capacitor Deleted (Eff w/LH150274A and following) . . . . . . . . .
. . . 8 . . . . . SR1 . . . . . 201 530 . . Kit, Diode Fast Recovery Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . . . . . . 199 840 . . Bus Bar, Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 10 . . . . . . . . . . . . . . . 196 355 . . Insulator, Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 11 . . . . D1,D2 . . . . 201 531 . . Kit, Diode Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 12 . . . . . RT1 . . . . . 199 798 . . Thermistor, NTC 30K Ohm @ 25 Deg C 18In Lead . . . . . . . . . . . . . . . . . 1
. . . 13 . . . . . CR1 . . . . . 198 549 . . Relay, Encl 24VDC Spst 35A/300VAC 4Pin Flange Mtg . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . . . . . . 185 835 . . Label, Warning Electric Shock/Exploding Parts (Prior to LG090176A) . 1
. . . 14 . . . . . . . . . . . . . . . 227 127 . . Label, Warning Electric Shock/Exploding Parts (Eff w/LG090176A) . . . 1
. . . 15 . . . . . . . . . . . . . . . 010 546 . . Bushing, Snap-In Nyl .375 Id X .500 Mtg Hole . . . . . . . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . L4 . . . . . . 218 020 . . Inductor, Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . . . . . . . . . . 179 276 . . Bushing, Snap-In Nyl 1.000 Id X 1.375 Mtg Hole Cent . . . . . . . . . . . . . . 3
. . . 18 . . . . . . . . . . . . . . . 170 647 . . Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . . . L3 . . . . . . 212 150 . . Inductor, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . T1 . . . . . . 212 132 . . XFMR, HF Litz/Litz W/Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . . . . . . 212 197 . . Heat Sink, Lh Rect (Prior to LH150274A) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . . . . . . 225 097 . . Heat Sink, Lh Rect (Eff w/LH150274A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 22 . . . . . . L1 . . . . . . 212 091 . . Inductor, Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . . . . . . 083 147 . . Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . 4
. . . 24 . . . . . PC1 . . . . . 218 007 . . Circuit Card Assy, Control W/Program (Prior to LK450041A) . . . . . . . . . 1
. . . 24 . . . . . PC1 . . . . . 242 812 . . Circuit Card Assy, Control W/Program (Eff w/LK450041A) . . . . . . . . . . . 1
. . . 24 . . . . . PC1 . . . 223 656 . . Circuit Card Assy, Control/Aux Power W/Program (223 656 replaces
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 007 on units with 115 volt auxiliary power option prior to LF056668)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to LK450041A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . PC1 . . . 242 341 . . Circuit Card Assy, Control/Aux Power W/Program (Eff w/LK450041A) . 1
. . . . . . . . . . . . . . . . . . . . . 216 113 . . Stand-Off Support, PC Card .187 Dia W/P&l .375 . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . PLG1 . . . . 115 091 . . Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . PLG10 . . . . 115 094 . . Housing Plug+Pins (Service Kit) RC10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . . . 212 072 . . Bracket, Mtg Capacitor/Pc Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . C12,13 . . . . 219 930 . . Kit, Capacitor Elctlt Replacement (Includes) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 217 941 . . . . Capacitor, Elctlt 1800 Uf 500 VDC Can 2.52 Dia (Prior to LF320579) 2
. . . . . . . . . . . . . . . . . . . . . 193 738 . . . . Capacitor, Elctlt 1800 Uf 500 VDC Can 2.52 Dia (Eff w/LF320579) . . 2
. . . . . . . . . . . . . . . . . . . . . 217 040 . . . . Nut, Nylon M12 Thread Capacitor Mounting . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . RC2 . . . 604 176 . . Rcpt, Str Dx Grd 2P3W 15A 125V *515R . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . . CB2 . . . . . 083 432 . . Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . . 1
. . . 29 . . . . . CB1 . . . . . 089 807 . . Supplementary Protector, Man Reset 1P 2.5A 250VAC Frict . . . . . . . . . 1
. . . 29 . . . . . CB1 . . . 083 432 . . Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . . 1
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
Part of 115V Aux Power Option. (Not Available On French Units)
Part of Tweco Type Connector Option. (Not Available On French Units)
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
XMT 350 Auto Line
TM-2247 Page 129

Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 13-1. Parts Assembly (Continued)

. . . 30 . . . . . . . . . . . . . . +212 071 . . Panel, Rear Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . . . . . . . . . . . +212 202 . . Panel, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 31 . . . . . . . . . . . . . . . 126 026 . . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . . . . . . . . . . . . 212 079 . . Nameplate, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . . . . . . . . . . 212 075 . . Nameplate, Rear Aux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . 175 282 . . Cover, Receptacle Weatherproof Duplex Rcpt (Prior to LK190017A) . . 1
. . . . . . . . . . . . . . . . . . . 217 297 . . Cover, Receptacle Weatherproof Duplex Rcpt (Eff w/LK190017A) . . . . 1
. . . 34 . . . . . . . . . . . . . . . 217 480 . . Label, Warning Incorrect Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . . . . . . 215 980 . . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole . . . . . . . . . . . . . . . . 1
. . . 36 . . . . . . . . . . . . . . . 212 434 . . Cable, Power 12 Ft 8Ga 4C (Non-Stripped End) Prior to LG430267A) . 1
. . . 36 . . . . . . . . . . . . . . . 219 487 . . Cable, Power Eff w/LG430267A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . . . . . . . . . . . . 182 445 . . Nut, Conduit 1.000 Npt Pld 1.730 Od X .200 Thk (Prior to /LH460039A) 1
. . . 37 . . . . . . . . . . . . . . . 234 126 . . Nut, Conduit 1.000 Npt Knurled (Eff w/LH460039A) . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . T2 . . . . . . 211 109 . . XFMR, Control 665V 336Va Syn Aux Pwr . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . T2 . . . . 211 968 . . XFMR, Control Toroidal 665 VAC Pri 1536 Va 60 Hz
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to MB520506A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . T2 . . . . 251 003 . . XFMR, Control Toroidal 665 VAC Pri 1536 Va 60 Hz (Eff w/MB520506A)1
. . . . . . . . . . . . . . . . . . . 212 947 . . . . Plate, Mtg Toroid XFMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 39 . . . . . . L2 . . . . . . 218 018 . . Inductor, Pre-Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 40 . . . . . . . . . . . . . . . 218 566 . . Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 . . . . . CT1 . . . . . 196 231 . . XMFR, Current Sensing 200/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 42 . . . . . C15 . . . . . 196 143 . . Capacitor, Polyp Met Film 16. Uf 400 VAC 10% . . . . . . . . . . . . . . . . . . . . 1
. . . 43 . . . . . . . . . . . . . . . 216 117 . . Bracket, Mtg Capacitor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 44 . . . . . RT2 . . . . . 199 798 . . Thermistor, Ntc 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . . . 1
. . . 45 . . . . . PC2 . . . . . 225 442 . . Circuit Card Assy, Interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 46 . . . . . . . . . . . . . . . 126 026 . . . . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . 223 343 . . . . Clip, Wire Stdf .40.50 Bndl .156Hole .031.078Thk . . . . . . . . . . . . . . 2
. . . 47 . . . . . . . . . . . . . . . 153 403 . . Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole Cent . . . . . . . . . . . . . . . . 2
. . . 48 . . . . . RM1 . . . . . 205 751 . . Module, Power Resistor W/Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 49 MOD1, MOD2 266 888 . . Kit, IGBT Module & Interconnect Board
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Includes MOD1, MOD2, And Interconnect Board PC2) . . . . . . . . . . . . . 1
. . . 50 . . . . . . . . . . . . . . . 212 206 . . Windtunnel, Rh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 51 . . . . . . . . . . . . . . . 196 330 . . Heat Sink, Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 52 . . . . . . . . . . . . . . +175 132 . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 53 . . . . . . . . . . . . . . . 173 693 . . Foot, Mtg Unit (Prior to LH150274A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 53 . . . . . . . . . . . . . . . 229 325 . . Foot, Mtg Unit (Eff w/LH150274A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 54 . . . . . . . . . . . . . . . 176 736 . . Screw, Mtg Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 55 . . . . . . . . . . . . . . . 153 178 . . Label, Warning Exploding Parts Can Serious Injury . . . . . . . . . . . . . . . . . 1
. . . 56 . . . . . . . . . . . . . . . 212 074 . . Bus Bar, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 57 . . . . . HD1 . . . . . 182 918 . . Transducer, Current 400A Module Supply V +/ 15V . . . . . . . . . . . . . . . . 1
. . . 58 . . . . . PC3 . . . . . 218 008 . . Circuit Card Assy, Front Panel & Display W/Program
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Prior to LK190017A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/LK190017A thru MB230199A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TM-2247 Page 130
XMT 350 Auto Line
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/MB230200A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . PLG18 . . . . 131 204 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . RC50 . . . . 210 233 . . Rcpt, W/Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . PLG21 . . . . 212 088 . . Plug, W/Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . RC21 . . . . 167 640 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 59 . . . . . . S1 . . . . . 128 756 . . Switch, Tgl 3Pst 40A 600VAC Scr Term Wide Tgl (Prior to LH460039A)
. . . 59 . . . . . . S1 . . . . . 231 191 . . Switch, Tgl 3Pst 50A 600VAC Scr Term Wide Tgl
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Eff w/LH460039A thru MA430011A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 59 . . . . . . S1 . . . . . 244 920 . . Switch, Tgl 3Pst 40A 600VAC Scr Term Wide Tgl (Eff w/MA430012A) .
. . . 60 . . . . . . . . . . . . . . . 176 226 . . Insulator, Switch Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 61 . . . . . FM1 . . . . . 196 313 . . Fan, Muffin 115V 50/60Hz 3000 RPM 6.378 Mtg Holes . . . . . . . . . . . . . .
. . . . . . . . . . PLG16 . . . . 131 054 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 62 . . . . . . . . . . . . . . . 208 967 . . Rcpt Assy, Tw Lk Insul Fem (Dinse Type) 50/70 Series (Includes) . . . .
. . . . . . . . . . . . . . . . . . . . . 208 968 . . . . Rcpt, Tw Lk Insul W/O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 712 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 713 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 714 . . . . Washer, Tooth 22mmid X 31.5mmod 1.310-1mmt Intern . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 717 . . . . Nut, M20-1.5 1.00Hex .19h Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 178 548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 62 . . . . . . . . . . . . 218 183 . . Rcpt Assy, Tw Lk Insul Fem (Tweco Type) (Fac-op) (Includes) . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 209 473 . . . . Receptacle, Twist Lock Tweco Style (Female) Power . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 714 . . . . Washer, Tooth 22mmid X 31.5mmod 1.310-1mmt Intern . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 178 548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 63 . . . . . . . . . . . . . . . 212 070 . . Panel, Front Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 64 . . . . . C6,7 . . . . . 214 749 . . Capacitor Assy, W/Plug & Leads (Voltage Feedback) . . . . . . . . . . . . . . .
. . . 65 . . . . . . . . . . . . . . . 216 112 . . Fastener, Panel Receptacle Quick Access . . . . . . . . . . . . . . . . . . . . . . . .
. . . 66 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . .
. . . 67 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Connection (Order by Model and Serial Number) . . . . . . . .
. . . 68 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Power (Order by Model and Serial Number) . . . . . . . . . . . . .
. . . 69 . . . . . . . . . . . . . . . 174 991 . . Knob, Pointer 1.250 Dia X .250 Id W/Spring Clip.21 . . . . . . . . . . . . . . .
. . . 70 . . . . . . . . . . . . . . . 174 992 . . Knob, Pointer .840 Dia X .250 Id W/Spring Clip.21 . . . . . . . . . . . . . . . .
. . . 71 . . . . . . . . . . . . . . . 212 949 . . Label, Process XMT 350 Auto-Line (Prior to LK230085A) . . . . . . . . . . .
. . . 71 . . . . . . . . . . . . . . . 239 916 . . Label, Process (Eff w/LK230085A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 72 . . . . . . . . . . . . . . . 218 041 . . Door, W/Quick Access Ball Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 73 . . . . . . . . . . . . . . . 175 138 . . Box, Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 74 . . . . . . . . . . . . . . . . . . . . . . . . . . Label (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . . . . . .
. . . 75 . . . . . . . . . . . . . . +212 207 . . Windtunnel, Lh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 76 . . . . . . . . . . . . . . . 211 503 . . Insulator, Heat Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 77 . . . . . . . . . . . . . . . 227 746 . . Gasket, Inductor Mounting (Eff w/LG090176A) . . . . . . . . . . . . . . . . . . . . .
. . . 78 . . . . . . L8 . . . . . . 241 027 . . Core, Toroidal (Eff w/MB380191A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
XMT 350 Auto Line
TM-2247 Page 131

5
1
3
3
12
2
7
View of RH Windtunnel
12
9
16
15
Label (6) located on

top of Windtunnel.
6
10
14
11
Figure 13-2. Wrapper/Label Location

(French Units)
Item
No.
Part
No.
Description
13
221 900-F
Quantity
Figure 13-2. Wrapper/Label Location - French Units

...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
. . . . . . . . . . . . . . . 218 545 . .
. . . . . . . . . . . . . . . 126 026 . .
. . . . . . . . . . . . . . . 218 542 . .
. . . . . . . . . . . . . . . 217 136 . .
. . . . . . . . . . . . . . . 218 541 . .
. . . . . . . . . . . . . . . 218 544 . .
. . . . . . . . . . . . . . . 244 870 . .
..........................
..........................
..........................
..........................
. . . . . . . . . . . . . . . 220 022 . .
. . . . . . . . . . . . . . . 220 023 . .
. . . . . . . . . . . . . . . 217 480 . .
..........................
. . . . . . . . . . . . . . . 221 787 . .
TM-2247 Page 132
Label, Warning Exploding Parts Can Serious Inj (French) . . . . . . . . . . . .

Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . . .
Label, Important Remove These Two Handle Screws (French) . . . . . . .
Label, Warning Electric Shock (English/French) . . . . . . . . . . . . . . . . . . . .
Label, Caution Falling Equip Can Cause Injury (French) . . . . . . . . . . . . .
Label, Warning Electric Shock Can Kill (French) . . . . . . . . . . . . . . . . . . . .
Label, Process (French) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nameplate, (French) (Order by Model and Serial Number) . . . . . . . . . . .
Nameplate, Rear (French) (Order by Model and Serial Number) . . . . . .
Nameplate, Connection/CE (Order by Model and Serial Number) . . . . .
Nameplate, Power/CE (Order by Model and Serial Number) . . . . . . . . .
Label, Warning Incorrect Connections (French) . . . . . . . . . . . . . . . . . . . .
Label, Warning Incorrect Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . . . . .
Wrapper (Includes Insulators and Safety Labels) (French) . . . . . . . . . . .
2
2
2
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2
1
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1
XMT 350 Auto Line
TM-2247P
201406
Processes
Description
XMT 350 CC/CV

Auto-Line
Eff w/MC450893U Thru ME120121U

For OM-2247 (212 857) Revisions X Thru AA
www.MillerWelds.com
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TM-2247 Page 134
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SECTION 14 PARTS LIST FOR MC450893U THRU ME120120U
803 690-K
XMT 350 Auto Line
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity

. . . 1 . . . . . . . . . . . . . . . 216 034
. . . . . . . . . . . . . . . . . . . . . 175 256
. . . . . . . . . . . . . . . . . . . . . 178 551
. . . 2 . . . . . . . . . . . . . . . 134 327
. . . 3 . . . . . . . . . . . . . . . 138 442
. . . 4 . . . . . . . . . . . . . . . 195 585
. . . 4 . . . . . . . . . . . . . . . 208 015
. . . 5 . . . . . . . . . . . . . . . 135 483
. . . 6 . . . . R3/C4 . . . . 233 052
. . . 7 . . . . . . . . . . . . . . . Deleted
. . . 8 . . . . . SR1 . . . . . 201 530
. . . 9 . . . . . . . . . . . . . . . 199 840
. . . 10 . . . . . . . . . . . . . . . 196 355
. . . 11 . . . . D1,D2 . . . . 201 531
. . . 12 . . . . . RT1 . . . . . 199 798
. . . 13 . . . . . CR1 . . . . . 255 744
. . . 14 . . . . . . . . . . . . . . . 227 127
. . . 15 . . . . . . . . . . . . . . . 010 546
. . . 16 . . . . . . L4 . . . . . . 218 020
. . . 17 . . . . . . . . . . . . . . . 179 276
. . . 18 . . . . . . . . . . . . . . . 170 647
. . . 19 . . . . . . L3 . . . . . . 251 396
. . . 20 . . . . . . T1 . . . . . . 251 394
. . . 21 . . . . . . . . . . . . . . . 225 097
. . . 22 . . . . . . L1 . . . . . . 212 091
. . . 23 . . . . . . . . . . . . . . . 083 147
. . . 24 . . . . . PC1 . . . . . 242 812
. . . 24 . . . . . PC1 . . . 242 341
. . . . . . . . . . . . . . . . . . . . . 216 113
. . . . . . . . . . PLG1 . . . . 115 091
. . . . . . . . . . PLG2 . . . . 201 665
. . . . . . . . . . PLG3 . . . . 131 056
. . . . . . . . . . PLG5 . . . . 131 204
. . . . . . . . . . PLG7 . . . . 131 054
. . . . . . . . . . PLG8 . . . . 131 054
. . . . . . . . . . PLG9 . . . . 115 093
. . . . . . . . . . PLG10 . . . . 115 094
. . . . . . . . . . PLG11 . . . . 115 094
. . . . . . . . . . PLG12 . . . . 115 092
. . . 25 . . . . . . . . . . . . . . . 212 072
. . . 26 . . . . C12,13 . . . . 219 930
. . . . . . . . . . . . . . . . . . . . . 193 738
. . . . . . . . . . . . . . . . . . . . . 217 040
. . . . . . . . . . . RC2 . . . 604 176
. . . 28 . . . . . CB2 . . . . . 083 432
. . . 29 . . . . . CB1 . . . . . 089 807
. . . 29 . . . . . CB1 . . . 083 432
. . . 30 . . . . . . . . . . . . . . +212 071
. . . 30 . . . . . . . . . . . . +212 202
. . . 31 . . . . . . . . . . . . . . . 126 026
. . Wrapper (Includes Insulators and Safety Labels) . . . . . . . . . . . . . . . . . . . 1

. . Insulator, Side Rh (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Insulator, Side (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Label, Warning General Precautionary Static & Wire Feed . . . . . . . . . . . 2
. . Label, Caution Falling Equip Can Cause Injury . . . . . . . . . . . . . . . . . . . . . 2
. . Handle, Rubberized Carrying (Prior to MC510003U) . . . . . . . . . . . . . . . . 2
. . Handle, Rubberized Carrying (Eff w/MC510003U) . . . . . . . . . . . . . . . . . . 2
. . Label, Important Remove These Two Handle Screws . . . . . . . . . . . . . . . 2
. . Resistor/Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
..................................................................
. . Kit, Diode Fast Recovery Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Bus Bar, Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . Insulator, Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . Kit, Diode Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . Thermistor, NTC 30K Ohm @ 25 Deg C 18In Lead . . . . . . . . . . . . . . . . . 1
. . Relay, Encl 24VDC Spst 30A/300VAC 4Pin Flange Mtg . . . . . . . . . . . . . . 1
. . Label, Warning Electric Shock/Exploding Parts . . . . . . . . . . . . . . . . . . . . . 1
. . Bushing, Snap-In Nyl .375 Id X .500 Mtg Hole . . . . . . . . . . . . . . . . . . . . . 1
. . Inductor, Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Bushing, Snap-In Nyl 1.000 Id X 1.375 Mtg Hole Cent . . . . . . . . . . . . . . 3
. . Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . . 1
. . Inductor, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . XFMR, HF Litz/Litz W/Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Heat Sink, Lh Rect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Inductor, Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . 4
. . Circuit Card Assy, Control W/Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Circuit Card Assy, Control/Aux Power W/Program . . . . . . . . . . . . . . . . . . 1
. . Stand-Off Support, PC Card .187 Dia W/P&l .375 . . . . . . . . . . . . . . . . . . 2
. . Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Housing Plug+Pins (Service Kit) RC10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Bracket, Mtg Capacitor/Pc Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Kit, Capacitor Elctlt Replacement (Includes) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . Capacitor, Elctlt 1800 Uf 500 VDC Can 2.52 Dia . . . . . . . . . . . . . . . . . . 2
. . . . Nut, Nylon M12 Thread Capacitor Mounting . . . . . . . . . . . . . . . . . . . . . . 2
. . Rcpt, Str Dx Grd 2P3W 15A 125V *515R . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . . 1
. . Supplementary Protector, Man Reset 1P 2.5A 250VAC Frict . . . . . . . . . 1
. . Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . . 1
. . Panel, Rear Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Panel, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . . . 1
XMT 350 Auto Line
TM-2247 Page 135

Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity

. . . 32 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Rear (Order by Model and Serial Number) . . . . . . . . . . . . . .
. . . 32 . . . . . . . . . . . . . . . . . . . . . . Nameplate, Rear Aux (Order by Model and Serial Number) . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 217 297 . . Cover, Receptacle Weatherproof Duplex Rcpt . . . . . . . . . . . . . . . . . . . . .
. . . 34 . . . . . . . . . . . . . . . 217 480 . . Label, Warning Incorrect Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 35 . . . . . . . . . . . . . . . 215 980 . . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole . . . . . . . . . . . . . . . .
. . . 36 . . . . . . . . . . . . . . . 219 487 . . Cable, Power 12 Ft 8Ga 4C (Non-Stripped End) . . . . . . . . . . . . . . . . . . .
. . . 37 . . . . . . . . . . . . . . . 234 126 . . Nut, Conduit 1.000 Npt Knurled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 38 . . . . . . T2 . . . . . . 211 109 . . XFMR, Control 665V 336Va Syn Aux Pwr . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 38 . . . . . . T2 . . . . 251 003 . . XFMR, Control Toroidal 665 VAC Pri 1536 VA 60 Hz . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 212 947 . . . . Plate, Mtg Toroid XFMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 39 . . . . . . L2 . . . . . . 218 018 . . Inductor, Pre-Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 40 . . . . . . . . . . . . . . . 218 566 . . Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 41 . . . . . CT1 . . . . . 196 231 . . XMFR, Current Sensing 200/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 42 . . . . . C15 . . . . . 196 143 . . Capacitor, Polyp Met Film 16. Uf 400 VAC 10% . . . . . . . . . . . . . . . . . . . .
. . . 43 . . . . . . . . . . . . . . . 216 117 . . Bracket, Mtg Capacitor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 44 . . . . . RT2 . . . . . 199 798 . . Thermistor, Ntc 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . . .
. . . 45 . . . . . PC2 . . . . . 225 442 . . Circuit Card Assy, Interconnect (Prior to ME100269U) . . . . . . . . . . . . . .
. . . 45 . . . . . PC2 . . . . . 263 676 . . Circuit Card Assy (Eff/w ME100269U) (Includes) . . . . . . . . . . . . . . . . . . .
. . . 46 . . . . . . . . . . . . . . . 126 026 . . . . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 223 343 . . . . Clip, Wire Stdf .40.50 Bndl .156Hole .031.078Thk . . . . . . . . . . . . . .
. . . 47 . . . . . . . . . . . . . . . 153 403 . . Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole Cent . . . . . . . . . . . . . . . .
. . . 48 . . . . . RM1 . . . . . 205 751 . . Module, Power Resistor W/Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 49 . MOD1, MOD2 . 266 888 . . Kit, IGBT Module & Interconnect Board (Prior to ME100269U)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Includes MOD1, MOD2, And Interconnect Board PC2) . . . . . . . . . . . . .
. . . 49 . MOD1, MOD2 . 261 556 . . Kit, Input/Pre-Regulator And Inverter Module (Eff w/ME100269U)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Includes MOD1, MOD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 50 . . . . . . . . . . . . . . . 212 206 . . Windtunnel, Rh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 51 . . . . . . . . . . . . . . . 196 330 . . Heat Sink, Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 52 . . . . . . . . . . . . . . +175 132 . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 53 . . . . . . . . . . . . . . . 229 325 . . Foot, Mtg Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 54 . . . . . . . . . . . . . . . 176 736 . . Screw, Mtg Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 55 . . . . . . . . . . . . . . . 153 178 . . Label, Warning Exploding Parts Can Serious Injury . . . . . . . . . . . . . . . . .
. . . 56 . . . . . . . . . . . . . . . 212 074 . . Bus Bar, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 57 . . . . . HD1 . . . . . 182 918 . . Transducer, Current 400A Module Supply V +/ 15V . . . . . . . . . . . . . . . .
. . . 58 . . . . . PC3 . . . . . 243 572 . . Circuit Card Assy, Front Panel & Display W/Program . . . . . . . . . . . . . . .
. . . . . . . . . . RC50 . . . . 210 233 . . Rcpt, W/Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . PLG21 . . . . 212 088 . . Plug, W/Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 59 . . . . . . S1 . . . . . 244 920 . . Switch, Tgl 3Pst 40A 600VAC Scr Term Wide Tgl . . . . . . . . . . . . . . . . . .
. . . 60 . . . . . . . . . . . . . . . 176 226 . . Insulator, Switch Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 61 . . . . . FM1 . . . . . 196 313 . . Fan, Muffin 115V 50/60Hz 3000 Rpm 6.378 Mtg Holes . . . . . . . . . . . . . .
. . . . . . . . . . PLG16 . . . . 131 054 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
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4
4
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1
TM-2247 Page 136
XMT 350 Auto Line
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity

. . . 62 . . . . . . . . . . . . . . . 258 711 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) Bolted (Includes) . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 257 994 . . . . Rcpt, Tw Lk Insul w/o-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 178 548 . . . . Terminal,Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 62 . . . . . . . . . . . . 258 713 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) Bolted (Includes) . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250 040 . . . . Receptacle, Twist Lock Tweco .890 OD Bolted . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 63 . . . . . . . . . . . . . . . 258 710 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) (Includes) . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 257 995 . . . . Rcpt, Tw Lk Insul w/o-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 63 . . . . . . . . . . . . 258 712 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) (Includes) . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250 041 . . . . Receptacle, Twist Lock Tweco .890 OD . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 72 . . . . . . . . . . . . . . . 239 916 . . Label, Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 74 . . . . . . . . . . . . . . . 175 138 . . Box, Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 75 . . . . . . . . . . . . . . . . . . . . . . . . . . Label, (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . . . . .
. . . 76 . . . . . . . . . . . . . . +212 207 . . Windtunnel, Lh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 79 . . . . . . L8 . . . . . . 241 027 . . Core, Toroidal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1
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XMT 350 Auto Line
TM-2247 Page 137

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top of Windtunnel.
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Item
No.
Part
No.
Description
13
221 900-F
Quantity

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16
. . . . . . . . . . . . . . . 218 545 . .
. . . . . . . . . . . . . . . 126 026 . .
. . . . . . . . . . . . . . . 218 542 . .
. . . . . . . . . . . . . . . 217 136 . .
. . . . . . . . . . . . . . . 218 541 . .
. . . . . . . . . . . . . . . 218 544 . .
. . . . . . . . . . . . . . . 244 870 . .
..........................
..........................
..........................
..........................
. . . . . . . . . . . . . . . 220 022 . .
. . . . . . . . . . . . . . . 220 023 . .
. . . . . . . . . . . . . . . 217 480 . .
..........................
. . . . . . . . . . . . . . . 221 787 . .
TM-2247 Page 138

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XMT 350 Auto Line
TM-2247P
201406
Processes
Description
XMT 350 CC/CV

Auto-Line
Eff w/ME120121U And Following

For OM-2247 (212 857) Revision AB and AC
www.MillerWelds.com
TM-2247 Page 140
72
67
71
70
65
68
69
64
60
63
62
61
66
59
73
12
10
60
11
55
59
74
13
54
75
58
17
14
15
16
51
50
57
20
56
53
21
49
48
19
76
18
22
47
77
23
52
45
46
78
24
26
43
35
25
27
36
28
41
40
39
38
37
30
34
29
46
42
16
44
32
31
33
SECTION 15 PARTS LIST FOR ME120121U AND FOLLOWING
803 690-L
XMT 350 Auto Line
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity

. . . 1 . . . . . . . . . . . . . . . 216 034 . . Wrapper (Includes Insulators and Safety Labels) . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 175 256 . . Insulator, Side Rh (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 178 551 . . Insulator, Side (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 2 . . . . . . . . . . . . . . . 134 327 . . Label, Warning General Precautionary Static & Wire Feed . . . . . . . . . . .
. . . 3 . . . . . . . . . . . . . . . 138 442 . . Label, Caution Falling Equip Can Cause Injury . . . . . . . . . . . . . . . . . . . . .
. . . 4 . . . . . . . . . . . . . . . 208 015 . . Handle, Rubberized Carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 5 . . . . . . . . . . . . . . . 135 483 . . Label, Important Remove These Two Handle Screws . . . . . . . . . . . . . . .
. . . 6 . . . . R3/C4 . . . . 233 052 . . Resistor/Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 7 . . . . . SR1 . . . . . 201 530 . . Kit, Diode Fast Recovery Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 8 . . . . . . . . . . . . . . . 199 840 . . Bus Bar, Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 9 . . . . . . . . . . . . . . . 196 355 . . Insulator, Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 10 . . . . D1,D2 . . . . 201 531 . . Kit, Diode Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 11 . . . . . RT1 . . . . . 199 798 . . Thermistor, NTC 30K Ohm @ 25 Deg C 18In Lead . . . . . . . . . . . . . . . . .
. . . 12 . . . . . CR1 . . . . . 255 744 . . Relay, Encl 24VDC Spst 30A/300VAC 4Pin Flange Mtg . . . . . . . . . . . . . .
. . . 13 . . . . . . . . . . . . . . . 227 127 . . Label, Warning Electric Shock/Exploding Parts . . . . . . . . . . . . . . . . . . . . .
. . . 14 . . . . . . . . . . . . . . . 010 546 . . Bushing, Snap-In Nyl .375 Id X .500 Mtg Hole . . . . . . . . . . . . . . . . . . . . .
. . . 15 . . . . . . L4 . . . . . . 218 020 . . Inductor, Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 16 . . . . . . . . . . . . . . . 179 276 . . Bushing, Snap-In Nyl 1.000 Id X 1.375 Mtg Hole Cent . . . . . . . . . . . . . .
. . . 17 . . . . . . . . . . . . . . . 170 647 . . Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . .
. . . 18 . . . . . . L3 . . . . . . 251 396 . . Inductor, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 19 . . . . . . T1 . . . . . . 251 394 . . XFMR, HF Litz/Litz W/Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 20 . . . . . . . . . . . . . . . 225 097 . . Heat Sink, Lh Rect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 21 . . . . . . L1 . . . . . . 212 091 . . Inductor, Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 22 . . . . . . . . . . . . . . . 083 147 . . Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . .
. . . 23 . . . . . PC1 . . . . . 242 812 . . Circuit Card Assy, Control W/Program . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 23 . . . . . PC1 . . . 242 341 . . Circuit Card Assy, Control/Aux Power W/Program . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 216 113 . . Stand-Off Support, PC Card .187 Dia W/P&l .375 . . . . . . . . . . . . . . . . . .
. . . . . . . . . . PLG10 . . . . 115 094 . . Housing Plug+Pins (Service Kit) RC10 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 24 . . . . . . . . . . . . . . . 263 023 . . Bracket, Mtg Capacitor/Pc Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 25 . . . . C12,13 . . . . 219 930 . . Kit, Capacitor Elctlt Replacement (Includes) . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 193 738 . . . . Capacitor, Elctlt 1800 Uf 500 VDC Can 2.52 Dia . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 217 040 . . . . Nut, Nylon M12 Thread Capacitor Mounting . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . RC2 . . . 604 176 . . Rcpt, Str Dx Grd 2P3W 15A 125V *515R . . . . . . . . . . . . . . . . . . . . . . . .
. . . 26 . . . . . CB2 . . . . . 083 432 . . Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . .
. . . 27 . . . . . CB1 . . . . . 089 807 . . Supplementary Protector, Man Reset 1P 2.5A 250VAC Frict . . . . . . . . .
. . . 27 . . . . . CB1 . . . 083 432 . . Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . .
. . . 28 . . . . . . . . . . . . . . +212 071 . . Panel, Rear Standard (Prior to ME224001U) . . . . . . . . . . . . . . . . . . . . . . .
. . . 28 . . . . . . . . . . . . . . +265 908 . . Panel, Rear Standard W/Knockout (Eff w/ME224001U) . . . . . . . . . . . . .
. . . 28 . . . . . . . . . . . . +212 202 . . Panel, Rear (Prior to ME244001U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 28 . . . . . . . . . . . . +265 910 . . Panel, Rear Aux Power W/Knockout (Eff w/ME224001U) . . . . . . . . . . . .
. . . 29 . . . . . . . . . . . . . . . 126 026 . . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . . .
. . . 30 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Rear (Order by Model and Serial Number) . . . . . . . . . . . . . .
. . . 30 . . . . . . . . . . . . . . . . . . . . . . Nameplate, Rear Aux (Order by Model and Serial Number) . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 217 297 . . Cover, Receptacle Weatherproof Duplex Rcpt . . . . . . . . . . . . . . . . . . . . .
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XMT 350 Auto Line
TM-2247 Page 141

Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity

. . . 31 . . . . . . . . . . . . . . . 217 480
. . . 32 . . . . . . . . . . . . . . . 215 980
. . . 33 . . . . . . . . . . . . . . . 219 487
. . . 34 . . . . . . . . . . . . . . . 234 126
. . . 35 . . . . . . T2 . . . . . . 211 109
. . . 35 . . . . . . T2 . . . . 251 003
. . . . . . . . . . . . . . . . . . . 212 947
. . . 36 . . . . . . L2 . . . . . . 218 018
. . . 37 . . . . . . . . . . . . . . . 218 566
. . . 38 . . . . . CT1 . . . . . 196 231
. . . 39 . . . . . C15 . . . . . 196 143
. . . 40 . . . . . . . . . . . . . . . 216 117
. . . 41 . . . . . RT2 . . . . . 199 798
. . . 42 . . . . . PC2 . . . . . 263 676
. . . 43 . . . . . . . . . . . . . . . 126 026
. . . . . . . . . . . . . . . . . . . . . 223 343
. . . . . . . . . . PLG13 . . . . 130 203
. . . . . . . . . . PLG14 . . . . 201 665
. . . . . . . . . . PLG15 . . . . 115 092
. . . . . . . . . . PLG20 . . . . 115 093
. . . 44 . . . . . . . . . . . . . . . 153 403
. . . 45 . . . . . RM1 . . . . . 205 751
. . . 46 MOD1, MOD2 261 556
. . . 47 . . . . . . . . . . . . . . . 212 206
. . . 48 . . . . . . . . . . . . . . . 196 330
. . . 49 . . . . . . . . . . . . . . +175 132
. . . 50 . . . . . . . . . . . . . . . 229 325
. . . 51 . . . . . . . . . . . . . . . 176 736
. . . 52 . . . . . . . . . . . . . . . 153 178
. . . 53 . . . . . . . . . . . . . . . 212 074
. . . 54 . . . . . HD1 . . . . . 182 918
. . . 55 . . . . . PC3 . . . . . 243 572
. . . . . . . . . . PLG18 . . . . 131 204
. . . . . . . . . . RC50 . . . . 210 233
. . . . . . . . . . PLG21 . . . . 212 088
. . . . . . . . . . RC21 . . . . 167 640
. . . 56 . . . . . . S1 . . . . . 244 920
. . . 57 . . . . . . . . . . . . . . . 176 226
. . . 58 . . . . . FM1 . . . . . 196 313
. . . . . . . . . . PLG16 . . . . 131 054
. . . . . . . . . . RC16 . . . . 135 635
. . . 59 . . . . . . . . . . . . . . . 258 711
. . . . . . . . . . . . . . . . . . . . . 257 994
. . . . . . . . . . . . . . . . . . . . . 250 037
. . . . . . . . . . . . . . . . . . . . . 250 039
. . . . . . . . . . . . . . . . . . . . . 185 714
. . . . . . . . . . . . . . . . . . . . . 185 717
. . . . . . . . . . . . . . . . . . . . . 185 718
. . . . . . . . . . . . . . . . . . . . . 186 228
. . . . . . . . . . . . . . . . . . . . . 178 548
. . Label, Warning Incorrect Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole . . . . . . . . . . . . . . . .
. . Cable, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Nut, Conduit 1.000 Npt Knurled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . XFMR, Control 665V 336Va Syn Aux Pwr . . . . . . . . . . . . . . . . . . . . . . . . .
. . XFMR, Control Toroidal 665 VAC Pri 1536 VA 60 Hz . . . . . . . . . . . . . . . .
. . . . Plate, Mtg Toroid XFMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Inductor, Pre-Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . XMFR, Current Sensing 200/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Capacitor, Polyp Met Film 16. Uf 400 VAC 10% . . . . . . . . . . . . . . . . . . . .
. . Bracket, Mtg Capacitor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Thermistor, Ntc 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . . .
. . Circuit Card Assy, Interconnect W/Label & Clips (Includes) . . . . . . . . . .
. . . . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . .
. . . . Clip, Wire Stdf .40.50 Bndl .156Hole .031.078Thk . . . . . . . . . . . . . .
. . Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole Cent . . . . . . . . . . . . . . . .
. . Module, Power Resistor W/Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Kit, Input/Pre-Regulator And Inverter Module . . . . . . . . . . . . . . . . . . . . . .
. . Windtunnel, Rh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Heat Sink, Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Foot, Mtg Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Screw, Mtg Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Label, Warning Exploding Parts Can Serious Injury . . . . . . . . . . . . . . . . .
. . Bus Bar, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Transducer, Current 400A Module Supply V +/ 15V . . . . . . . . . . . . . . . .
. . Circuit Card Assy, Front Panel & Display W/Program . . . . . . . . . . . . . . .
. . Rcpt, W/Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Plug, W/Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Switch, Tgl 3pst 40a 600vac Scr Term Wide Tgl . . . . . . . . . . . . . . . . . . .
. . Insulator, Switch Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Fan, Muffin 115V 50/60Hz 3000 Rpm 6.378 Mtg Holes . . . . . . . . . . . . . .
. . Rcpt Assy, Tw Lk Insul Fem (Dinse) Bolted (Includes) . . . . . . . . . . . . . . .
. . . . Rcpt, Tw Lk Insul w/o-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . .
. . . . Nut, M20-1.5 1.00Hex .19h Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Terminal,Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1
TM-2247 Page 142
XMT 350 Auto Line
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity

. . . 59 . . . . . . . . . . . . 258 713 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) Bolted (Includes) . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250 040 . . . . Receptacle, Twist Lock Tweco .890 OD Bolted . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 60 . . . . . . . . . . . . . . . 258 710 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) (Includes) . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 257 995 . . . . Rcpt, Tw Lk Insul w/o-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 60 . . . . . . . . . . . . 258 712 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) (Includes) . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250 041 . . . . Receptacle, Twist Lock Tweco .890 OD . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 69 . . . . . . . . . . . . . . . 239 916 . . Label, Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 71 . . . . . . . . . . . . . . . 175 138 . . Box, Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 72 . . . . . . . . . . . . . . . . . . . . . . . . . . Label, (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . . . . .
. . . 73 . . . . . . . . . . . . . . +212 207 . . Windtunnel, Lh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 76 . . . . . . L8 . . . . . . 241 027 . . Core, Toroidal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 77 . . . . . . . . . . . . . . . 251 701 . . Adapter, Nut Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 78 . . . . . . . . . . . . . . . 263 052 . . Insulator, Capacitor Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
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XMT 350 Auto Line
TM-2247 Page 143

5
1
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3
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2
7
12
9
16
15

top of Windtunnel.
6
10
14
11

Item
No.
Part
No.
Description
13
221 900-F
Quantity

...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
. . . . . . . . . . . . . . . 218 545 . .
. . . . . . . . . . . . . . . 126 026 . .
. . . . . . . . . . . . . . . 218 542 . .
. . . . . . . . . . . . . . . 217 136 . .
. . . . . . . . . . . . . . . 218 541 . .
. . . . . . . . . . . . . . . 218 544 . .
. . . . . . . . . . . . . . . 244 870 . .
..........................
..........................
..........................
..........................
. . . . . . . . . . . . . . . 220 022 . .
. . . . . . . . . . . . . . . 220 023 . .
. . . . . . . . . . . . . . . 217 480 . .
..........................
. . . . . . . . . . . . . . . 221 787 . .
TM-2247 Page 144

2
2
2
2
2
1
1
1
1
1
1
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1
1
1
XMT 350 Auto Line
Notes
Miller Electric Mfg. Co.

An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International HeadquartersUSA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
For International Locations Visit
www.MillerWelds.com
ORIGINAL INSTRUCTIONS PRINTED IN USA
2014 Miller Electric Mfg. Co. 201401

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TM-2247P

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Arc Welding Power Source

XMT 350 CC/CV

INFORMATION ON OLDER UNITS

SECTION 1 SAFETY PRECAUTIONS FOR SERVICING

1-1. Symbol Usage

DANGER! Indicates a hazardous situation which, if

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

1-2. Servicing Hazards

FLYING METAL or DIRT can injure eyes.

During servicing, keep everybody, especially children, away.

HOT PARTS can burn.

Do not leave live unit unattended.

If this procedure requires an energized unit, have only personnel

Disconnect input power conductors from deenergized supply line

Turn Off inverter, disconnect input power, and discharge input

Do not touch hot parts bare handed.

EXPLODING PARTS can injure.

SHOCK HAZARD from testing.

STATIC (ESD) can damage PC boards.

FIRE OR EXPLOSION hazard.

FALLING EQUIPMENT can injure.

MOVING PARTS can injure.

ELECTRIC AND MAGNETIC FIELDS (EMF)

OVERUSE can cause OVERHEATING.

H.F. RADIATION can cause interference.

1-3. California Proposition 65 Warnings

This product contains chemicals, including lead, known to

1-4. EMF Information

1. Keep cables close together by twisting or taping them, or using a

3. Do not coil or drape cables around your body.

XMT 350 Auto Line

Do not discard product (where applicable) with general waste.

Disconnect input plug or power before working on machine.

Keep your head out of the fumes.

Use forced ventilation or local exhaust to remove the fumes.

Use ventilating fan to remove fumes.

Keep flammables away from welding. Do not weld near flammables.

XMT 350 Auto Line

Do not weld on drums or any closed containers.

Do not remove or paint over (cover) the label.

Disconnect input plug or power before working on machine.

After taking proper precautions as shown, connect power to unit.

Do not use one handle to lift or support unit.

Become trained and read the instructions before working on the

Hazardous voltage remains on input capacitors after power is turned

XMT 350 Auto Line

2-2. Miscellaneous Symbols And Definitions

Shielded Metal Arc

Gas Tungsten Arc

Gas Metal Arc

XMT 350 Auto Line

3-2. Unit Specifications

RMS Amps Input at Rated Load Output,

*See Section 3-3 for Duty Cycle Rating.

3-3. Duty Cycle And Overheating

NOTICE Exceeding duty cycle can damage

6AWG POWER CORD

8AWG POWER CORD

60% Duty Cycle

Ref. 216 568-A

XMT 350 Auto Line