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03-CHEMICAL ENGINEERING
PAPER-I
S.No
Subject name
CODE
ADVANCED
CHEMICAL
PLANT DESIGN
10CH102
10CH103
4
5
6
7
8
9
10
ENGINEERING
BIO-PROCESS ENGINEERING
COMPUTATIONAL FLUID DYNAMICS
ENZYME AND MICROBIAL TECHNOLOGY
INDUSTRIAL MICROBIAL PRODUCTS
PETROLEUM REFINERY ENGINEERING
POLYMER TECHNOLOGY
PROCESS SYSTEMS ENGINEERING
10CH101
10CH104
10CH105
10CH106
10CH107
10CH108
10CH109
10CH110
03-CHEMICAL ENGINEERING
PAPER-II
S.No
1
2
3
4
5
6
7
8
9
10
11
Subject name
CODE
10CH202
10CH203
10CH204
10CH205
10CH206
IN
CHEMICAL
10CH207
TECHNIQUES
RELIABILITY ENGINEERING
10CH201
10CH208
10CH209
IN
CHEMICAL
10CH210
10CH211
Unit. I.
Shell and Tube 1-leat Exchanger Design: 1-2 parallel
Unit. II
Multiple Effect Chemical Evaporation: Calculations of Chemical Evaporators, Solution of industrial
problems: concentration of cane sugar liquors forward feed, evaporation of paper pulp waste liquors backward
feed, caustic soda concentration forced circulation evaporators. Thermo compression: Design of thermo
compression sugar evaporator. Vaporizers and Reboilers: Vaporizing processes, Reboiler arrangements,
Classifcatiori of vaporizing exchangers, Heat flux and temperature difference Limitations. Relation between
maximum flux and maximum film coefficient, Forced Circulation vaporizin, exchangers, Natural Circulation
vaporizing exchangers.
Unit. III
Towers: Introduction, Contacting Devices, Choice between Packed Columns and Plate columns, Tower
Packings, Choice of plate types, Plate calculations, Transfer unit calculations, Column diameter. Packed
Towers: Introduction, Type and Size of Packings, Flooding, Pressure Drop, Foam, Holdup, Degree of
Wetting, Column Diameter, Height of Packing, Design of a Packed Tower for Distillation, Optimum
Design. Sieve and Valve Tray Design: Introduction, Sieve Trays: Tower Diameter, Plate Spacing,
Entrainment, Weepage, Tray Layout, Hydraulic Parameters, Worksheet for Sieve Tray Design. Valve
trays: Flooding and Entrainment, Tray Spacing, Foaming Tray type, Tray diameter and Lay out, Hydraulic
Parameters.
Unit. IV
Mechanical Design: Introduction, The Mechanical Design of Heat Exchangers: General Thicknesses of various
components, The Mechanical Design of Columns: Vessel Desigr, Vessel Supports, Foundations, Manholes and
Flanges, Vessel internals, Materials of Construction.
Unit. V
Practical Rules of Thumb: Pressure Vessels, Reactor Design Temperature, 1) rums, Fractionating Towers, Heat
Exchangers, Pipelines and Pumps. Scale up of Process Equipment: Introduction, Basic Principles of Scale-up,
Scale-up of Heat Exchange Systems, Scale-up of Chemical Reactors, Scale-up of Liquid Mixing Systems, Scale-up
of Fluid Flow systems.
TEXTS /REFERENCES:
1.
2.
3.
4.
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REFERENCE: BOOKS:
1.
2.
3.
4.
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Unit -I
Reactor Design for Complex reactions
Choice of reactor and design considerations for reversible, parallel, series and series- Parallel
reactions networks.
Unit - II
Reactor Models for Non- Ideal Flow & Mixing of Fluids
Two parameter models - Modeling real reactors with Combination of ideal reactors, testing a model
and determining its parameters.
Mixing of Fluids
Zero Parameter Models, Segregation Model, and maximum mixedness
Unit - III
Reactors for Fluid - Fluid reactions
Design of fluid- fluid reactors for straight mass transfer and for mass transfer with not very slow
reactions- choice of tower and tank reactor, Reactive distillation and extractive reactions .
Unit - IV
Reactors for Fluid - Solid Non Catalytic Reactions
Design of Fluid - Solid reactors : Continuous and Semi -Continuous reactor Models, mixed, plug flow
of particles of single size feed and size mixture of particles with unchanging and changing sizes in
uniform gas flow.
Unit - V
Reactors for Fluid - Solid Catalytic Reactions
Surface Catalysis, Kinetics in porous catalyst particles, Design and operation of reactors
containing porous catalyst particles, Experimental methods for finding rates, Catalyst deactivation and
regeneration, Reactors with suspended solid catalyst .
REFERENCE BOOKS
1. Levenspiel, O., Chemical Reaction Eng 3rd ed. John Wiley & sons 2001.
2. Fogler S. H. Elements of Chemical reaction of Engineering , 3rd Ed., Prentice Hall,
1999.
3. J. M. Smith Chemical Engineering Kinetics 3rd Ed., Prentice Hall, 1999.
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Isolation, development and preservation of industrial microorganisms; substrates for industrial microbial
processes. Analysis of various microbial processes used in production of biomass, primary and secondary
metabolites
Unit. II
Regulatory mechanisms of metabolic pathways in industrial strains;
Unit. III.
Microbial leaching of minerals; microorganisms in degradation of xenobiotics and removal of heavy
metals;biotransformation
Unit. IV
Production; isolation; purification and application of industrial enzymes; immobilized enzymes;
Stabilization of enzymes;
Unit. V.
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POLYMER TECHNOLOGY
Unit : 1
Polymer Fundamentals: Defining polymers, classification of polymers and fundamentals concepts, chemical
Unit. IV
Emulsion polymerization, Introduction, aqueous emulsifier solutions. Smith and Ewart theory for state II of the
emulsion polymerization Estimation of the total number of particles, Nt determination of molecular weight in
emulsion polymerization, emulsion polymerization in homogeneous continuous flow stirred tank reactors
(HCSTRs), time dependent emulsion polymerization. Measurement of molecular Weight and its distribution:
Introduction, End group analysis colligative properties, light scattering Ultracentrifugation, Intrinsic viscosity, gel
permeation chromatography.
Unit. V
Thermodynamics of polymer mixtures: Introduction, criteria for polymer solubility, the Flora- Huggins
theory,
free
volume
theory,
the
solubility
parameter,
Polymer
blends.
Theory of rubber Elasticity: Introduction, probability distribution for the freely jointed chain, elastic force
between chain ends, stress- strain behavior, the stress tensor (matrix) measurement of finite strain, the
stress
constitution
equation,
vulcanization
of
rubber
and
swelling
equilibrium.
TEXTS/ REFERENCES:
1. Fundamentals of polymers, Anil Kurnar, Rakesh K. Gupta, Mc Graw Hiil International edition, 1998.
2. Polymer Science and Technology, Joel R. Fried, 2nd editor prentice hall of India Publisher
**
Unit. I
The Nature of process Synthesis and analysis creative aspects of process design A Hierarchical approach to
computer design. Information flow and design variables structure of design problem flow sheetoy Definition, block diagram stream flow rates and information to be included.
Unit-II.
Input Information and batch versus continuous input information level I Decision - Batch continuous input output
structure of the flow sheet Desions for the input-output structure, design variables overall material balances and
stream cost process alternatives recycle structure of the flow sheet Decisions that determine the recycle structure
recycle material balances reactor heat effects, equilibrium limitations compressor design and costs reactor
design recycle economic evaluation
Unit -III
Computer aided flow sheeting steady state simulation programme - An overview, Information flow
diagrams, calculations with recycle streams split fraction concept closed recycle systems estimation of the split
fraction coefficients.
Unit -IV
Heat exchanger networks - introduction minimum heating and cooling requirements minimum number of
exchanges area estimates design of minimum energy network loops and paths reducing a number of heat
exchangers and more complete design algorithms.
Unit -V
Stream splitting heat and power integration heat administration as per plus applications - flow sheet
creation, input parameters selected modules such as heat exchange columns and reactors.
TEXT/REFERENCE:
1.
Coulson and Richrd son Chemical Engineering Design volume 6
2.
J.M. Douglous, Conceptual Design of Chemical Process, MC Grow Hill, 1988.
3.
D.M. Himmublau, Basic Principles and calculation in chemical engineering PHI
4.
A.W. Westerberg, HP Hatchson, R.L. Motard and P. Winter Process Flow sheeting Cambridge
University Press 1979.
**
Air pollutants, dynamics, plume behavior, dispersion of air pollutants, dynamics, plume behavior,
dispersion of air pollutants, atmospheric dispersion equation and its solutions. Gaussian plume models.
Design concepts for pollution abatement systems for particulates and gases. These include gravity
chambers, cyclone separators, lilters, electrostatic porecipitators, condensation, adsorption and absorpotion,
thermal oxidation and biological processes.
Unit. II
Waster water treatment processes: Design concepts for primary treatment, grid chambers and primary
sedimentation basins, biological treatment. Treatment methods
component separation, chemical and
biological treatment
Unit. III.
Bacterial population dynamics, kinetics of biological growth and its applications to biological treatment,
process design relationships and analysis, determination of kinetic coefficients, activated sludge process.
Unit. IV
Design, trickling filter design considerations, advanced treatment processes. Study of environment pollution
from process industries and their abatement. Fertilizer, paper and pulp, inorganic acids, petroleum and
petrochemicals, recovery of materials from process effluents.
Unit. V
Solid waste and Hazardous waster management: Sanitary land fill design, Hazardous waste classification and rules,
management strategies. Incineration, solidification and stabilization, and disposal methods.
TEXTBOOKS
2. W.J.Weber, Physico-Chemical Processes for water quality control, Wiley lnterscience,. New York,
1969.
3. W.Strauss, Industrial gas cleaning, Pergamon, London, 1975.
4. A.C.Stern, Air pollution, Volumes Ito VI, academic Press, New York, 1968.
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3.
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Unit. II
Eigen values and Eigenvectors: Introduction, power method. Function Evaluation: Introduction, least
squares curve-fit (linear regression), interpolation - Newtons forward formulae, Newtons backward
formulae.
Unit. III
Interpolation Polynomial, Lagrangian Interpolation (Unequal Intervals), Pade approximations .
Ordinary Differential Equations - Initial Value Problems (ODE-IVPs):Introduction, explicit
Adams-Bashforth techniques, Predictor-Corrector Techniques, Runge-Kutta methods.
Unit. IV
Ordinary Differential Equations- Boundary Value Problems (ODE-B VPs)
Introduction. Galerkin Finite Element (GFE) Technique, Shooting Techniques.
Unit. V
Partial l) differential Equations (PDEs): Introduction, the finite difference technique (method of lines),
The Galerkin Finite Element (GFE) Technique.
Text References:
1. Mathematical Methods in Chemical Engg. S.Pushpavanam, Prentice Hall of India
2. Numerical methods in engineering, S.K. Guptha., Tata McGraw Hill.
3. Numerical methods P.Konda Sainy, K. Thilagravathy, K. Gunavathy. S.Chand & Company
Ltd.
4. Introduction to the finite element methods, Erik 0. Thompson, John Wiley & Sons 2004.
**
Unit. V
Safety in plant Design & lay-out : Electrical area classification, control of entry to confined spaces.
Emergency preparedness & liandling analysis of major accidents & preventive measures.
TEXT BOOKS:
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MEMBRANE TECHNOLOGY
Unit I
Introduction: Separation processes, introduction to membrane processes, history, definition of a membrane,
membrane processes. Materials and Material Properties: introduction, polymers, stereoisomerism, chain flexibility,
molecular weight, chain interactions, state of the polymer, effect of polymeric structure on TG, glass transition
temperature depression.
Unit II
Preparation of Synthetic Membranes: Introduction, preparation of synthetic membranes, phase inversion membranes,
preparation technique for immersion precipitation, preparation technique for composite membranes. Characterization of
Membranes: Introduction, membrane characterization. characterization of porous membranes, characterization of ionic
membranes, characterization of non porous membranes.
Unit. III
Transport in Membranes: introduction, driving forces, non equilibrium thermodynamics, transport through porous. non
porous. and ion exchange membranes. Membrane Processes: Introduction, osmosis, Pressure driven membrane processes,
concentration driven membrane electrically driven processes, membrane reactors.
Unit IV
Polarization phenomenon and fouling: introduction, concentration polarization, turbulence promoters, pressure drop, gel layer
model, osmotic pressure model, boundary layer resistance model, concentration polarization in diffusive membrane
separations and electro dialysis, membrane fouling, methods to reduce fouling, compaction.
Unit. V
Module and process design: Introduction, plate and frame model, spiral wound module, tubular module, capillary module,
hollow fiber model, comparison of module con figurations.
TEXT BOOK
1. M.H,V. Mulder. Membrane Separations. Kluwer Publictions
REFERENCES:
I. S.P. Nunes, arid 1KV. Peinemann, membrane Technology in the chemical industry, Wiley-VCH. 2.
Rautanbach and R.Albrecht. Membrane Process, John Wiley & Sons
3. R.Y .M. 1-luang. Perevoparation Membrane Separation Processes, Elsevier
4. J.G. Crcspo, K.W. Boddekes, Membrane Processes in Separation and Purification, Kluwer Academic
Publications.
5. Larry Ricci and the staff of chemical engineering separation techniques, Mc Graw Hi!l publications
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REFERENCE:
I)
G.S. Beveridge and R.S. Schechter, Optimization theory and practice, Mc Graw Hill, Newyork,
1970.
2)
Reklljtis, G.V., Ravindran, A., and Ragdell, K.M., Engineering Optimization-Methods and
Applications, John Wiley, New York, 1983.
3)
SS Rao, Optimization Theory and Applications
**
RELIABILITY ENGINEERING
Unit I:
Elements of probability theory Probability distributions
: Random variables, density and distribution
functions. Mathematical expectation. Binominal distribution, Poisson distribution, normal distribution,
exponential distribution, Weibull distribution.
Unit II:
Definition of Reliability. Significance of the terms appearing in the definition. Component reliability, Hazard
rate, derivation of the reliability function in terms of the hazard rate. Hazard models.
Failures: Causes of failures, types of failures ( early failures, chance failures and wear-out failures). Modes of
failure. Bath tub curve. Effect of preventive maintenance. Measures of reliability: mean time to failure and mean
time between failures.
Unit III:
Reliability logic diagrams ( reliability block diagrams) Classification of engineering systems: series,
parallel, series-parallel, parallel-series and non-series-parallel configurations. Expressions for the reliability of the
basic configurations.
Reliability evaluation of Non-series-parallel configurations: minimal tie-set, minimal cut-set and
decomposition methods. Deduction of the minimal cutsets from the minimal pathsets.
Unit IV:
Discrete Markov Chains: General modelling concepts, stochastic transitional probability matrix, time
dependent probability evaluation and limiting state probability evaluation. Absorbing states.
Continuous Markov Processes: Modelling concepts, State space diagrams, Stochastic Transitional
Probability Matrix, Evaluating limiting state Probabilities. Reliability evaluation of repairable systems.
Unit V:
Series systems, parallel systems with two and more than two components, Network reduction techniques.
Minimal cutset/failure mode approach.
TEXT BOOKS :
1. RELIABILITY EVALUATION OF ENGINEERING SYSTEMS, Roy Billinton and Ronald N Allan, Plenum
Press.
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