Automation in Garments Manufacturing

Contents

1 Automation:
Automation is the use of control systems and information technologies to reduce
the need for human work in the production of goods and services. In the scope of
industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly
important role in the world economy and in daily experience.
Automation
Include beyond
Automation has had a notable impact in a wide range of industries
manufacturing (where it began). Once-ubiquitous telephone operators have been
Sample Making
replaced largely by automated
telephone switchboards and answering machines.
Medical processes such as primary screening in electrocardiography or
Production Pattern
radiography and laboratory analysis of human genes, sera, cells, and tissues are
carried out at much greater speed and accuracy by automated systems. Automated
Grading
teller machines have reduced the need for bank visits to obtain cash and carry out
transactions. In general, automation
has been responsible for the shift in the world
Marker Making
economy from industrial jobs to service jobs in the 20th and 21st centuries.
Automation
Include
Spreading

1.1 Advantages:

The main advantages of automation are:

Replacing human operators in tasks that involve hard physical or
monotonous work. Sorting/Bundling
Replacing humans in tasks done in dangerous environments (i.e. fire, space,
Automation
volcanoes, nuclear facilities, underwater, etc.)
Include
Performing tasks that are beyond human capabilities of size, weight, speed,
Inspection
endurance, etc.
Pressing/ Finishing

Contents
1 Automation:
1.1 Advantages:

3
Final Inspection

1.2 Automation Use in Garments Manufacturing:

2 Design/ Sketch:

Packing

2.1 AccuMarkVstitcher

3
4
5
5

Dispatch

Automation in Garments Manufacturing

Contents

1 Automation:
Automation is the use of control systems and information technologies to reduce
the need for human work in the production of goods and services. In the scope of
industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly
important role in the world economy and in daily experience.
Automation
Include beyond
Automation has had a notable impact in a wide range of industries
manufacturing (where it began). Once-ubiquitous telephone operators have been
Sample Making
replaced largely by automated
telephone switchboards and answering machines.
Medical processes such as primary screening in electrocardiography or
Production Pattern
radiography and laboratory analysis of human genes, sera, cells, and tissues are
carried out at much greater speed and accuracy by automated systems. Automated
Grading
teller machines have reduced the need for bank visits to obtain cash and carry out
transactions. In general, automation
has been responsible for the shift in the world
Marker Making
economy from industrial jobs to service jobs in the 20th and 21st centuries.
Automation
Include
Spreading

1.1 Advantages:

The main advantages of automation are:

Replacing human operators in tasks that involve hard physical or
monotonous work. Sorting/Bundling
Replacing humans in tasks done in dangerous environments (i.e. fire, space,
Automation
volcanoes, nuclear facilities, underwater, etc.)
Include
Performing tasks that are beyond human capabilities of size, weight, speed,
Inspection
endurance, etc.
2.1.1 Advantages:
2.1.2 Features

5
Pressing/ Finishing

2.1.3 Available Options & Services

2.1.4 Recommended
System
Requirements
Final
Inspection

2.2 TUKAcad:
2.2.1 Features:
2.2.2 Advantages:

10
Packing

Dispatch

11
12

Automation in Garments Manufacturing

Contents

1 Automation:
Automation is the use of control systems and information technologies to reduce
the need for human work in the production of goods and services. In the scope of
industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly
important role in the world economy and in daily experience.
Automation
Include beyond
Automation has had a notable impact in a wide range of industries
manufacturing (where it began). Once-ubiquitous telephone operators have been
Sample Making
replaced largely by automated
telephone switchboards and answering machines.
Medical processes such as primary screening in electrocardiography or
Production Pattern
radiography and laboratory analysis of human genes, sera, cells, and tissues are
carried out at much greater speed and accuracy by automated systems. Automated
Grading
teller machines have reduced the need for bank visits to obtain cash and carry out
transactions. In general, automation
has been responsible for the shift in the world
Marker Making
economy from industrial jobs to service jobs in the 20th and 21st centuries.
Automation
Include
Spreading

1.1 Advantages:

The main advantages of automation are:

Replacing human operators in tasks that involve hard physical or
monotonous work. Sorting/Bundling
Replacing humans in tasks done in dangerous environments (i.e. fire, space,
Automation
volcanoes, nuclear facilities, underwater, etc.)
Include
Performing tasks that are beyond human capabilities of size, weight, speed,
Inspection
endurance, etc.
2.3 OptiTex:

14

3 Pattern Design:

Pressing/ Finishing

3.1 Kuris Pattern Designer

4 Spreading:

15
15

Final Inspection

19

4.1 EuroCAD Spread & Cut Planner:

19

4.2 Kuris MS 100

21

4.2.1 Feture:

Packing

Dispatch

21

Automation in Garments Manufacturing

Contents

1 Automation:
Automation is the use of control systems and information technologies to reduce
the need for human work in the production of goods and services. In the scope of
industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly
important role in the world economy and in daily experience.
Automation
Include beyond
Automation has had a notable impact in a wide range of industries
manufacturing (where it began). Once-ubiquitous telephone operators have been
Sample Making
replaced largely by automated
telephone switchboards and answering machines.
Medical processes such as primary screening in electrocardiography or
Production Pattern
radiography and laboratory analysis of human genes, sera, cells, and tissues are
carried out at much greater speed and accuracy by automated systems. Automated
Grading
teller machines have reduced the need for bank visits to obtain cash and carry out
transactions. In general, automation
has been responsible for the shift in the world
Marker Making
economy from industrial jobs to service jobs in the 20th and 21st centuries.
Automation
Include
Spreading

1.1 Advantages:

The main advantages of automation are:

Replacing human operators in tasks that involve hard physical or
monotonous work. Sorting/Bundling
Replacing humans in tasks done in dangerous environments (i.e. fire, space,
Automation
volcanoes, nuclear facilities, underwater, etc.)
Include
Performing tasks that are beyond human capabilities of size, weight, speed,
Inspection
endurance, etc.
4.3 Kuris PIONIER KNITMASTER :
4.3.1 Feture:

Pressing/ Finishing

5 Marker Making:

22

23

5.1 Kuris AutoMarker: Final Inspection

5.1.1 General features - AutoMarker :

6 Fabric Cutting:

22

Packing

6.1 Computer controlled knife cutting (Numerical control) machine:

Dispatch

23
25

26
26

Automation in Garments Manufacturing

Contents

1 Automation:
Automation is the use of control systems and information technologies to reduce
the need for human work in the production of goods and services. In the scope of
industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly
important role in the world economy and in daily experience.
Automation
Include beyond
Automation has had a notable impact in a wide range of industries
manufacturing (where it began). Once-ubiquitous telephone operators have been
Sample Making
replaced largely by automated
telephone switchboards and answering machines.
Medical processes such as primary screening in electrocardiography or
Production Pattern
radiography and laboratory analysis of human genes, sera, cells, and tissues are
carried out at much greater speed and accuracy by automated systems. Automated
Grading
teller machines have reduced the need for bank visits to obtain cash and carry out
transactions. In general, automation
has been responsible for the shift in the world
Marker Making
economy from industrial jobs to service jobs in the 20th and 21st centuries.
Automation
Include
Spreading

1.1 Advantages:

The main advantages of automation are:

Replacing human operators in tasks that involve hard physical or
monotonous work. Sorting/Bundling
Replacing humans in tasks done in dangerous environments (i.e. fire, space,
Automation
volcanoes, nuclear facilities, underwater, etc.)
Include
Performing tasks that are beyond human capabilities of size, weight, speed,
Inspection
endurance, etc.
6.1.1 Kuris Cutty 2317

26

6.1.2 Kuris Cutter 3001 C

Pressing/ Finishing

7 Sewing or Assembling:
7.1 JUKI APW-194N

28
Final Inspection

7.7.1 SPECIFICATIONS:

28
30

7.2 BROTHER BAS-326F-01A :

7.2.1 Feature:

27

Packing

Dispatch

31
32

Automation in Garments Manufacturing

Contents

1 Automation:
Automation is the use of control systems and information technologies to reduce
the need for human work in the production of goods and services. In the scope of
industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly
important role in the world economy and in daily experience.
Automation
Include beyond
Automation has had a notable impact in a wide range of industries
manufacturing (where it began). Once-ubiquitous telephone operators have been
Sample Making
replaced largely by automated
telephone switchboards and answering machines.
Medical processes such as primary screening in electrocardiography or
Production Pattern
radiography and laboratory analysis of human genes, sera, cells, and tissues are
carried out at much greater speed and accuracy by automated systems. Automated
Grading
teller machines have reduced the need for bank visits to obtain cash and carry out
transactions. In general, automation
has been responsible for the shift in the world
Marker Making
economy from industrial jobs to service jobs in the 20th and 21st centuries.
Automation
Include
Spreading

1.1 Advantages:

The main advantages of automation are:

Replacing human operators in tasks that involve hard physical or
monotonous work. Sorting/Bundling
Replacing humans in tasks done in dangerous environments (i.e. fire, space,
Automation
volcanoes, nuclear facilities, underwater, etc.)
Include
Performing tasks that are beyond human capabilities of size, weight, speed,
Inspection
endurance, etc.
7.3 BROTHER BAS-341F :

33

7.4 BROTHER BAS-342G Pressing/ Finishing

34

7.5 Sewing Data Programming Software:

35

7.5.1 Features:

Final Inspection

35

List of Figur
Figure 1: AccuMarkVstitcher Software. (www.gerbertechnology.com).....................................6
Figure 2 : View simulated garmentsPacking
to evaluate fit. (www.gerbertechnology.com)........................7
Figure 3: Create virtual 3D samples from 2D patterns.(www.gerbertechnology.com)...................8
Dispatch

Automation in Garments Manufacturing

Contents

1 Automation:
Automation is the use of control systems and information technologies to reduce
the need for human work in the production of goods and services. In the scope of
industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly
important role in the world economy and in daily experience.
Automation
Include beyond
Automation has had a notable impact in a wide range of industries
manufacturing (where it began). Once-ubiquitous telephone operators have been
Sample Making
replaced largely by automated
telephone switchboards and answering machines.
Medical processes such as primary screening in electrocardiography or
Production Pattern
radiography and laboratory analysis of human genes, sera, cells, and tissues are
carried out at much greater speed and accuracy by automated systems. Automated
Grading
teller machines have reduced the need for bank visits to obtain cash and carry out
transactions. In general, automation
has been responsible for the shift in the world
Marker Making
economy from industrial jobs to service jobs in the 20th and 21st centuries.
Automation
Include
Spreading

1.1 Advantages:

The main advantages of automation are:

Replacing human operators in tasks that involve hard physical or
monotonous work. Sorting/Bundling
Replacing humans in tasks done in dangerous environments (i.e. fire, space,
Automation
volcanoes, nuclear facilities, underwater, etc.)
Include
Performing tasks that are beyond human capabilities of size, weight, speed,
Inspection
endurance, etc.
Figure 4:V-Styler realistically simulates the drape of fabric (www.gerbertechnology.com).......9
Figure 5:Using software Tukatech's
TUKA3D..............................................................................10
Pressing/
Finishing
Figure 6: software Tukatech's TUKA3Dhttp://www.3dcad.pl/zdjecia/news/vis.jpg.....................12
Fiure7:OptiTex3DCAD.http://www.optitex.com/news_and_events/press_releases/2008/OptiTex_
TimGunn_second_seaso................................................................................................................14
Final Inspection
Figure 8: Shape changing using Bezier curves..............................................................................16
Figure 9: Measurement table (http://www.kuris.de/media/kuris_cad/kpd_screen-capture3.jpg)..17
Figure 10: Grading table (http://www.kuris.de/media/kuris_cad/kpd_screen-capture2.jpg)........18
Packing
Figure 11 :Main planning..............................................................................................................20
Figure 12: Spreading & cutting setting window............................................................................20
Dispatch

Automation in Garments Manufacturing

Contents

1 Automation:
Automation is the use of control systems and information technologies to reduce
the need for human work in the production of goods and services. In the scope of
industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly
important role in the world economy and in daily experience.
Automation
Include beyond
Automation has had a notable impact in a wide range of industries
manufacturing (where it began). Once-ubiquitous telephone operators have been
Sample Making
replaced largely by automated
telephone switchboards and answering machines.
Medical processes such as primary screening in electrocardiography or
Production Pattern
radiography and laboratory analysis of human genes, sera, cells, and tissues are
carried out at much greater speed and accuracy by automated systems. Automated
Grading
teller machines have reduced the need for bank visits to obtain cash and carry out
transactions. In general, automation
has been responsible for the shift in the world
Marker Making
economy from industrial jobs to service jobs in the 20th and 21st centuries.
Automation
Include
Spreading

1.1 Advantages:

The main advantages of automation are:

Replacing human operators in tasks that involve hard physical or
monotonous work. Sorting/Bundling
Replacing humans in tasks done in dangerous environments (i.e. fire, space,
Automation
volcanoes, nuclear facilities, underwater, etc.)
Include
Performing tasks that are beyond human capabilities of size, weight, speed,
Inspection
endurance, etc.
Figure 13: Kuris MS 100 (www.kuires.de).................................................................................21
Figure 14: Kuris PIONIER KNITMASTER(www.kuires.de).......................................................22
Pressing/ Finishing
Figure 15: Kuris AutoMarker (1)http://www.kuris.de/media/kuris_cad/ka_screen-capture1.jpg. 24
Figure 16: Kuris AutoMarker (2)http://www.kuris.de/media/kuris_cad/ka_screen-capture2.jpg. 24
Figure 17: Kuris AutoMarker
(3).http://www.kuris.de/media/kuris_cad/ka_screen-capture3.jpg 25
Final Inspection
Figure 18: Kuris Cutty 2317 (www.kuires.de)............................................................................26
Figure 19: Kuris Cutter 3001 C (www.kuires.de).........................................................................27
Figure 20: JUKI APW-194N (1).http://www.sewingindustrialmachines.com/.............................28
Packing
Figure 21: JUKI APW-194N (2).http://www.sewingindustrialmachines.com/.............................29
Figure 22: JUKI APW-194N (3).http://www.sewingindustrialmachines.com/.............................29
Dispatch

Automation in Garments Manufacturing

Contents

1 Automation:
Automation is the use of control systems and information technologies to reduce
the need for human work in the production of goods and services. In the scope of
industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly
important role in the world economy and in daily experience.
Automation
Include beyond
Automation has had a notable impact in a wide range of industries
manufacturing (where it began). Once-ubiquitous telephone operators have been
Sample Making
replaced largely by automated
telephone switchboards and answering machines.
Medical processes such as primary screening in electrocardiography or
Production Pattern
radiography and laboratory analysis of human genes, sera, cells, and tissues are
carried out at much greater speed and accuracy by automated systems. Automated
Grading
teller machines have reduced the need for bank visits to obtain cash and carry out
transactions. In general, automation
has been responsible for the shift in the world
Marker Making
economy from industrial jobs to service jobs in the 20th and 21st centuries.
Automation
Include
Spreading

1.1 Advantages:

The main advantages of automation are:

Replacing human operators in tasks that involve hard physical or
monotonous work. Sorting/Bundling
Replacing humans in tasks done in dangerous environments (i.e. fire, space,
Automation
volcanoes, nuclear facilities, underwater, etc.)
Include
Performing tasks that are beyond human capabilities of size, weight, speed,
Inspection
endurance, etc.
Figure 23: BROTHER BAS-326F-01A(1).http://www.sewingindustrialmachines.com/............31
Figure 24: BROTHER BAS-326F-01A(2).http://www.sewingindustrialmachines.com/.............31
Pressing/ Finishing
Figure 25: BROTHER BAS-326F-01A(3).http://www.sewingindustrialmachines.com/............32
Figure 26: BAS-341F (http://www.brother.com/).........................................................................33
Figure 27: BROTHER BAS-342G
( http://www.brother.com/)....................................................34
Final Inspection
Figure 28: BROTHER (PS-300B) Sewing Data Programming Software.....................................35

List of Table:Y
Table 1: Design Making Software name
& Company
Packing
Table 2: Pattern Making Software name & Company
Table 3: Marker Making Software name & Company
Dispatch

5
15
23

Automation in Garments Manufacturing

Contents

1 Automation:
Automation is the use of control systems and information technologies to reduce
the need for human work in the production of goods and services. In the scope of
industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly
important role in the world economy and in daily experience.
Automation
Include beyond
Automation has had a notable impact in a wide range of industries
manufacturing (where it began). Once-ubiquitous telephone operators have been
Sample Making
replaced largely by automated
telephone switchboards and answering machines.
Medical processes such as primary screening in electrocardiography or
Production Pattern
radiography and laboratory analysis of human genes, sera, cells, and tissues are
carried out at much greater speed and accuracy by automated systems. Automated
Grading
teller machines have reduced the need for bank visits to obtain cash and carry out
transactions. In general, automation
has been responsible for the shift in the world
Marker Making
economy from industrial jobs to service jobs in the 20th and 21st centuries.
Automation
Include
Spreading

1.1 Advantages:

The main advantages of automation are:

Replacing human operators in tasks that involve hard physical or
monotonous work. Sorting/Bundling
Replacing humans in tasks done in dangerous environments (i.e. fire, space,
Automation
volcanoes, nuclear facilities, underwater, etc.)
Include
Performing tasks that are beyond human capabilities of size, weight, speed,
Inspection
endurance, etc.
Table 4: Automatic sewing machine model & Company
Pressing/ Finishing

Final Inspection

Packing

Dispatch

28