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Stanley
2 July 2012
Executive summary
The UK soft drinks industry has a market value of 14.5 billion and annual consumption exceeding 14.6 billion litres per
year. Whilst the industry has been proactive in its work to minimise its environmental footprint, there is still an
opportunity to further this work through improved focus and collaborative action. Defra is seeking to establish a
sustainability roadmap with the sector which requires that the environmental, social and economic impacts need to be
more clearly understood. This roadmap will be intended to target resource efficiency, waste reduction, reduced water
and energy use, and to build on the work already undertaken by the sector.
Best Foot Forward has been commissioned to collate the evidence to form the basis for such a roadmap and to engage
industry stakeholders on identifying the areas for focus. The work has two phases: Phase 1 has been concerned with
understanding the industry context and the key issues and opportunities, and Phase 2 will refine the understanding and
prepare the foundation for the roadmap.
The Phase 1 report is an initial draft document, drawing on early conclusions and preliminary opportunities identified in
an overview of the UK sector, literature review and stakeholder engagement. It provides steering for Phase 2 priorities.
1
For the purposes of this research, five key sub-categories of soft drinks have been defined as follows :
1. Carbonates (CSDs)
2. Dilutables
3. Fruit juice & smoothies
4. Still & juice drinks
5. Bottled water
A key focus of the work has been on the identification of environmental hotspots along the UK soft drinks category
supply chains. Based on research to date, the total UK soft drinks supply chain material volumes and GHG emissions
have been estimated at:
As defined by the British Soft Drinks Association. Tea, coffee and milk are not included.
A key objective of the Phase 1 research has been to establish where improvement of data and evidence is needed to
support the final recommendations for a sustainability roadmap. The following areas have been identified for further
work in Phase 2:
2
For the purposes of the research to date, all sugar is accounted as sugar beet, which has a GHG emission (tCO2e) 2.5 times larger than sugar can.
Adequate data sources at the time of analysis were not available for sugar cane, however whilst writing up the Phase I Synthesis Report a life cycle
assessment comparing sugar beet versus sugar cane became available. Dependent on the quality of the data, this will be included in Phase II to
derive a more accurate picture of sugar usage in CSDs. Corn syrup is not included as it is hardly available in the EU, according to BSDA (BSDA,
2012c). In the USA, high fructose corn syrup has almost completely replaced sugar in soft drinks but it is not widely used in the UK, due to European
Union restrictions in the Common Agricultural Policy.
Contents
Executive summary
Abbreviations
1.
2.
3.
Introduction
1.1.
1.2.
2.1
Key statistics
10
2.2.
10
2.3.
11
2.4.
Key trends
11
13
3.2.
Introduction
13
3.2.
14
14
3.3.2 Dilutables
17
18
21
24
3.4.
26
3.4.1.
26
3.4.2.
27
3.4.3.
Packaging
28
3.4.4.
Product waste
29
3.4.5.
Error! Bookm
4.
Data gaps
30
5.
31
31
32
5.3 Packaging
32
33
33
33
6.
35
36
38
Appendix 4: Detailed data tables for total soft drinks and drinks categories
39
45
Bibliography
48
Abbreviations
BCME
BIER
BSDA
CCE
CSD
CO2e
Defra
FDF
GHG
GSK
LCA
m
PET
PP
PRN
rPET
tCO2e
WRAP
1. Introduction
3
The UK soft drinks industry has a market value of 14.5 billion and annual consumption exceeding 14.6 billion litres per
th
year (BSDA, 2012a). In 2009, the UK was the 12 largest consumer of soft drinks globally (Key Note, 2011). Whilst the
industry has been proactive in its work to minimise its environmental footprint (BSDA, 2012b), there is still an
opportunity to further this work through improved focus and collaborative action. Defra is seeking to establish a
sustainability roadmap with the sector which requires the environmental, social and economic impacts need to be more
clearly understood. This roadmap will be intended to target resource efficiency, waste reduction, reduced water and
energy use, and to build on the work already undertaken by the sector. Best Foot Forward has been commissioned to
collate the evidence to form the basis for such a roadmap.
A sustainability roadmap is a sectors route towards environmental success and resource efficiency. It is a result of
collaboration between Government, business & other stakeholders to review evidence and engage stakeholders to
develop and implement a voluntary action plan which is flexible to changes within the sector, and which builds on
what the industry has already achieved.
Soft drinks definition, as defined by the BSDA: Carbonated drinks, dilutables, fruit juice & smoothies, still & juice drinks and bottled water.
Carbonates include ready to drinks and draught dispense (for the hospitality sector), home dispense (for example, Soda Stream), mixers including
tonic and bitter drinks, orange and shandy; energy drinks; sparkling flavoured water, health drinks and herbal drinks. They cover regular including
sparkling juice, low calorie and zero calorie. Flavours include cola, lemon, lemon-lime, other fruit flavours (BSDA, 2012a).
5
Dilutables include squashes, cordials and powders and other concentrates for dilution to taste by consumers, normally adding 4 parts water to 1
part product. High juice contains a minimum of 40% fruit content (as sold). Regular dilutables include squashes and cordials with a minimum of 25%
fruit. Low sugar variants include no added sugar and sugar free (BSDA, 2012a).
6
Fruit juice is defined as having 100% fruit content equivalent, sometimes referred to as pure juice or 100% juice. Chilled juice comprises of four main
types: smoothies (based predominantly on whole crushed fruit, chilled and with a short shelf-life); freshly squeezed (not pasteurised, chilled with a
short-shelf life); not-from-concentrate (squeezed then pasteurised, chilled with a shelf life of a few weeks; and other chilled from concentrate (from
concentrate or part squeezed and part from concentrate). Ambient or long life juice is mainly from concentrate and heat treated, with a shelf life of
up to 18 months (BSDA, 2012a).
7
Still and juice drinks include high juice drinks (25-99% fruit content), juice drinks (5-25% fruit content) and other still drinks (0-5%) including iced tea,
sports drinks, still flavoured water and non-fruit drinks (BSDA, 2012a).
8
Bottled water is defined as still, sparkling and lightly carbonated water. It is further characterised as being natural miner water, spring water or
bottled drinking water (BSDA, 2012a).
Sales channels
Retail
Consumer use
End of life
Packaging
PET (bottles)
Paper / card
Glass
Steel
Aluminium
Secondary packaging
Paper / Card
Plastic
Water used in process
On-trade (sales)
On-trade (vol.)
Off-trade (sales)
Off-trade (vol)
Total retail sales ()
Total retail units
Water used
Waste
Recycled
Landfill
Energy recovery
Total
Unit
5,408,000 tonnes
12,600,000 m3
682,000 tonnes
403,000 tonnes
106,000 tonnes
102,000 tonnes
19,000 tonnes
52,000 tonnes
175,000 tonnes
133,000 tonnes
42,000 tonnes
27,383,000 litres
30% %
7% %
70% %
93% %
13,880,000,000 ()
14,585,000,000 litres
28,000,000 litres
562,000 tonnes
528,000 tonnes
429,000 tonnes
58,000 tonnes
Sources: Britvic, 2011; BSDA, 2011; Valpak, 2012; WRAP, 2010; WRAP, 2011 and WRAP, 2012a.
For retail sales data there were several possible sources of information. The sources selected were based on discussions with the BSDA and other
stakeholders. BSDA (BSDA, 2011) retail sales data is based on manufacturer-supplied data whereas the alternative Britvic report (Britvic, 2011) was
based on retail samples and household surveys from Nielsen and gave a total less than half of the BSDA figure. NOTE: At the time of writing up the
Phase I Synthesis Report, the BSDA-derived data had not been updated to reflect the 2012-released data. This will be updated in Phase 2.
10
10
11
11
Trend
Growth/decline in
categories
Description
Overall there has been little change in the
consumption of soft drinks between 2010/11.
However, some categories have seen growth
including bottled water (2.2%), carbonates (4.1%),
still and juice drinks (1.2%) and most significantly
sports and energy drinks (10%). Dilutables, fruit
juice and smoothies have seen a decline of 1.7% and
1.2% respectively. Decline is often associated with
poor weather and reduced household income.
Natural
Healthy products
Product concentration
Packaging innovation
Increased use of rPET: Currently the demand for rPET for use in
soft drinks bottles outstrips supply. The soft drinks industry and
WRAP are investigating opportunities to improve the situation
in particular the quality of the recycled material and packaging
produced from reprocessed PET. This could be a good area for a
roadmap to investigate, as using rPET in packaging reduces the
amount of energy needed for bottle manufacture which offers
resource and energy savings (WRAP, 2007; Gyekye, 2011).
Increased use of plant-based PET: One of the advantages of
plant-based PET is it can be recycled in the PET recycling stream.
It compares favourably to polylactic acid (PLA)16, which currently
12
12
As is evident from Figure 4, water is the major contributor to the total volume of materials consumed by the sector.
However, it is worth noting here that water not in product has low GHG (carbon) impact (see Figure 5). Fruit (2.6m
tonnes CO2e) and PET bottles (2m tonnes CO2e) contribute the most to the overall soft drinks GHG impact.
Figure 4: Estimated material volumes associated with the UK soft drinks supply chain
Figure 5: Estimated GHG (tCO2e) emissions associated with the UK soft drinks supply chain
17
Due to a lack of data this currently excludes distribution, domestic refrigeration and end of life use.
Process water - does not include the water in the product. It refers to water used during the manufacture of a soft drink, for example cleaning
machinery or preparing fruit. Water in product is captured within other ingredients.
18
13
Sources: Britvic, 2011; BSDA, 2011; Valpak, 2012; WRAP, 2010; WRAP, 2011; and WRAP, 2012a.
Environmental hotspots
23
The most significant hotspots for carbonates are water in product (in volume) and PET and aluminium packaging for
GHG emissions. Figure 6 provides two charts, which represent the estimated material volumes and GHG emissions
associated with the UK CSDs supply chain.
19
The term hotspot is used to refer to an area of greatest impact. The identification of supply hotspots along a products supply chain enables these
areas to be targeted for maximum environmental and potentially economic, reduction opportunities along a products supply chain.
20
The CO2 can be added at point of manufacture or point of consumption, for example via a SodaStream in the home, or when dispensed from a
fountain in the hospitality trade. This also normally involves dilution of a concentrate to deliver the final drink at the point of consumption.
21
Key Note (2011) Market Report: Soft drinks (carbonated & concentrated)
22
The on-trade refers to on-premise, such as clubs, pubs, restaurants, events, on-site catering and catering in public establishments, such as hospitals,
schools and prisons.
23
This would not be the case for CSDs dispensed in the on-trade where the ingredients would dominate the footprint. In terms of recycled content in
packaging, this is taken into account in calculating the GHG emissions (as adopted for WRAPs Courtauld Commitment (WRAP, 2010)).
14
Figure 6: Estimated material volumes and GHG emissions associated with the UK CSDs supply chain
Material volumes
24
Figure 7 provides a summary illustration of the UK CSD supply chain, and highlights where the key hotspots occur along
the supply chain, thereby providing a focus for opportunities for potentially the most significant reductions.
24
Processed water has been excluded from the materials volume pie chart as it dominates inputs, and makes it difficult to recognise the other key
input materials.
15
Figure 7: Illustration of the UK carbonated soft drinks supply with environmental hotspots
3.3.2 Dilutables
Dilutables are the second most popular soft drink consumed in the UK (22% of total consumption). Dilutables are also
often referred to as concentrates, cordials or squash and include powders and other concentrates. As with carbonates,
there are low or no-sugar versions, with these variants making up the dominant portion of sales with just over 70% of
the dilutables market. The most common flavours are fruit blends (51%), orange (29%) and blackcurrant (11%). Almost
all dilutables are packaged in PET bottles (BSDA, 2012a). Table 3 below outlines the estimated volumes and values
associated with the main supply stages for UK consumed dilutables.
Table 3: Estimated material volumes associated with the UK dilutables supply chain
Life-cycle stage
Processing & manufacturing Ingredients
Water in product
Packaging
PET
Carton
Glass
Aluminium
Secondary packaging
card
plastic
Water used in process
Sales channels
On-trade (sales)
On-trade (vol.)
Retail
Total retail sales ()
Total retail units
Consumer use
Consumer use
End of life
Water used
Waste
Recycled
Landfill
Energy recovery
Total
Unit
805,000 tonnes
2,695,000 m3
167,000 tonnes
132,000 tonnes
20,000 tonnes
15,000 tonnes
0 tonnes
59,000 tonnes
42,000 tonnes
17,000 tonnes
8,052,000 m3
27% %
3% %
910,000,000 ()
3,500,000,000 litres
28,000,000
53,000
117,000
119,000
16,000
m3
tonnes
tonnes
tonnes
tonnes
Sources: Britvic, 2011; BSDA, 2011; Valpak, 2012; WRAP, 2010; WRAP, 2011 and WRAP, 2012a.
Environmental hotspots
The most significant GHG hotspots for dilutables are fruit juice and, to a slightly lesser extent, PET bottles. Like CSDs,
water in product is significant in terms of product volume, and the type of liquid used for dilution may have an impact
on total impact of the category. Figure 8 provides two charts which represent the estimated material volumes and GHG
emissions associated with the UK dilutables supply chain.
Figure 8: Estimated material volumes and GHG emissions associated with the UK dilutables supply chain
Material volumes
25
Figure 9 provides a summary illustration of the UK dilutables supply chain, and highlights where the key hotspots occur
along the supply chain, thereby providing a focus for opportunities for potentially the most significant reductions.
25
Processed water has been excluded from the materials volume pie chart as it dominates inputs, and makes it difficult to recognise the other key
input materials.
Total
Unit
3,154,000 tonnes
61,000 tonnes
18,000 tonnes
31,000 tonnes
12,000 tonnes
30,000 tonnes
28,000 tonnes
2,000 tonnes
4,131,000 m3
24%
5%
1,760,000,000 ()
1,180,000,000 litres
160,000 tonnes
62,000 tonnes
23,000 tonnes
3,000 tonnes
Sources: Britvic, 2011; BSDA, 2011; Valpak, 2012; WRAP 201; WRAP, 2011 and WRAP, 2012a.
Environmental hotspots
The most significant hotspot, in both GHG emissions and volume, for fruit juice and smoothies is fruit. For GHG
emissions, this is associated with agricultural production of fruit. Figure 10 provides two charts which represent the
estimated material volumes and GHG emissions associated with the UK fruit juice, smoothies, still and juice drink supply
chains.
Figure 10: Estimated material volumes and GHG emissions associated with the UK fruit juice and smoothies chains
Material volumes
26
Figure 11 provides a summary illustration of the UK fruit juice and smoothies supply chain, and highlights where the key
hotspots occur along the supply chain, thereby providing a focus for opportunities for potentially the most significant
reductions.
26
Processed water has been excluded from the materials volume pie chart as it dominates inputs, and makes it difficult to recognise the other key
input materials.
18
Figure 11: Illustration of the UK fruit juice and smoothies supply with environmental hotspots
Total
Unit
954,000 tonnes
1,450,000 m3
76,000 tonnes
22,000 tonnes
39,000 tonnes
15,000 tonnes
34,000 tonnes
32,000 tonnes
2,000 tonnes
3,336,000 m3
49% %
2% %
1,770,000,000 ()
1,450,000,000 litres
not specified
tonnes
83,000 tonnes
33,000 tonnes
5,000 tonnes
Sources: Britvic, 2011; BSDA, 2011; Valpak, 2012; WRAP 201; WRAP, 2011 and WRAP, 2012a.
Environmental hotspots
The most significant hotspots for the still and juice drinks are water in product for volume, and fruit for both volume
and GHG emissions. For GHG emissions, agricultural production is the primary contributor to fruit. Figure 12 provides
two charts which represent the estimated material volumes and GHG emissions associated with the UK still and juice
drink supply chains.
Figure 12: Estimated material volumes and GHG emissions associated with the UK still and juice drink supply chains
Material volumes
27
28
Functional drinks enriched beverages, such as juices and waters with added minerals and vitamins. They include sports drinks and
neutraceuticals (products with added ingredients targeted at specific medical or health benefits, such as claims for reducing
cholesterol)(Nutraingredients-usa.com, 2003).
28
Processed water has been excluded from the materials volume pie chart as it dominates inputs, and makes it difficult to recognise the other key
input materials.
Figure 13 provides a summary illustration of the UK still and juice drink supply chain, and highlights where the key
hotspots occur along the supply chain, thereby providing a focus for opportunities for potentially the most significant
reductions.
22
Figure 13: Illustration of the UK still and juice drink supply with environmental hotspots
Total
Unit
2,055,000 m3
80,000 tonnes
65,000 tonnes
2,000 tonnes
13,000 tonnes
16,000 tonnes
12,000 tonnes
4,000 tonnes
2,884,000 m3
14% %
2% %
1,440,000,000 ()
2,055,000,000 litres
69,000 tonnes
70,000 tonnes
61,000 tonnes
8,000 tonnes
Sources: Britvic, 2011; BSDA, 2011; Mintel, 2009; Valpak, 2012; WRAP, 2010; WRAP, 2011 and WRAP, 2012a.
Environmental hotspots
The most significant GHG emission hotspot for bottled water is PET packaging, and for volume it is, as expected, water
as an ingredient. Figure 14 provides two charts which represent the estimated material volumes and GHG emissions
associated with the UK bottled water supply chain. NB that bottled water represents 10% of estimated GHG (tCO2e) in
the UK soft drinks supply chain. This pie chart shows the breakdown of the emissions associated with the bottled water
supply chain, only.
Figure 14: Estimated material volumes and GHG emissions associated with the UK bottled water supply chain
Material volumes
29
30
Naturally-sourced water is further categorised into: 1) natural mineral water which must originate from an identified and protected underground
source and be bottled at source, and 2) spring water which must originate from an underground source, be bottled at source and be
microbiologically safe without treatment. It may include the removal of certain minerals as defined by the European Union Scientific Committee for
Food.
30
Processed water has been excluded from the materials volume pie chart as it dominates inputs, and makes it difficult to recognise the other key
input materials.
Figure 15: Illustration of the UK bottled water supply with environmental hotspots
3.4.
Following the environmental hotspot analysis of the five soft drinks categories, it was possible to ascertain the
environmental impacts most common to all five categories. Based on current data availability, these emerged as the
following:
Water not in product is included as it contributes by far the most volume to the total material volume for the sector
(see Table 1). Table 7 below identifies the Top 3 GHG emissions (tCO 2e) per category, or hotspots contributing over 10%
to the total GHG per category. This table could be used to guide the Project Management Groups thinking on areas of
focus for Phase 2. However, this does not include other metrics, such as water and energy use, which were assessed
separately and considered when pulling together the list of key themes.
Table 7: Main GHG emission (tCO2e) hotspots as a percentage contribution to total of the category
Environmental hotspots
Category
Fruit
Carbonates
Additives
10%
Dilutables
62%
68%
58%
Bottled water
Sugar
10%
PET
bottles
Alu.
cans
31%
19%
2o
packaging
Distribu
-tion
Retail
refrigera-tion
15%
14%
11%
12%
11%
64%
11%
12%
16%
To ensure these key themes were correctly identified, Best Foot Forward shared the research findings with a range of
stakeholders from across the soft drinks supply chain at a workshop and webinar held in May and June respectively. In
addition, the findings were assessed in relation to the information submitted by those who undertook an on-line survey
on key issues facing the sector. (For a list of organisations that contributed to the workshop and webinar, undertook
the on-line survey or were interviewed, see Appendix 3). However, it will be important to check the findings of this
research beyond that of the Project Management Group, with a selected group of stakeholders (potentially some BSDA
members) for feedback.
Opportunities and barriers
In addition to the identification of the environmental impact themes, opportunities and barriers for reducing these
impacts have also been identified through a programme of stakeholder engagement. Stakeholder input has been key to
filtering the focus areas and activities for a sustainability roadmap. The results of this consultation have been drawn in
the discussions below on each environmental impact theme. Within Phase II it is proposed that these insights are
combined with further research into environmental impact reduction opportunities, for example through a sweep of
current and emerging technologies to aid this change.
It has been recognised that any reduction opportunities should build on the activities and targets that have already
been initiated or could be achieved by the sector, whether overarching ambitions, such as the Federation
Commitments Five Fold Ambition, WRAPs Courtauld Commitment or individual company targets and achievements.
For a more comprehensive list of collaborative initiatives, see Appendix 5.
3.4.1. Fruit and sugar
Fruit production and processing contribute significantly to two categories dilutables and fruit juice & smoothies and
still & juice drinks. Sugar as an ingredient is important for CSDs, in particular its production and processing. For both
fruit and sugar production, water use in particular for irrigation - can be significant (Defra, 2006). Stakeholders agreed
that fruit and sugar production is an important theme for the soft drinks sector, not only from an environmental
perspective, but also from a social (ethical) and economic perspective. However, this is only an assumption at this
stage, and the significance needs to be confirmed with further research into this area.
Potential barriers
An issue with global economics (demand for sugar)
trade restrictions mean sugar cant be sourced at a
commercially viable cost from certain e.g. nonCommonwealth countries, therefore limiting supply.
Lack of engagement along the supply chain to implement
resource efficiency activities.
Not being able to share data due to confidentiality issues.
Due to the current financial circumstance, companies or
the sector may not be in a position to fund reduction
opportunities.
Lack of knowledge or ability to improve skills to identify
and/or implement reduction opportunities on the
shop/production floor.
Potential barriers
Energy and refrigeration:
Lack of appropriate technologies to significantly reduce
energy consumption. A potential role for the Technology
Strategy Board, and link to findings from Defras research
to reducing GHG emissions in refrigeration.
Investment and running costs. The payback periods need
to be commercially viable, and ideally create additional
jobs.
A risk that energy markets might change, including
government subsidies and support.
Food and safety requirements for the storage of food
stuffs.
Lack of knowledge or ability to improve skills to identify
and/or implement reduction opportunities.
Convenience resulting in an apathy or resistance (e.g.
marketing teams) to change, for example the installation
of fridge doors.
Competition in industry does not allow for sharing of best
practice.
Refrigeration:
Investigate increasing fridge temperatures for storing
drinks, or remove the need for refrigeration completely.
o Use additives to preserve instead of the need to
refrigerate.
o Use of optimum temperatures for fridges
31
27
3.4.3. Packaging
34
Primary packaging production and consumption contributes significantly to most of soft drinks categories, especially
PET bottles for example, 31% of total impact for CSDs and 64% for bottled water, and aluminium cans which for
35
example contribute 19% of total impact for CSDs. Secondary packaging is an important impact for bottled water
(12%). Stakeholders agreed that this was one of the most important areas of consideration for a roadmap, however a
discussion was held on the actual versus perceived importance of packaging and that it is acknowledged that:
Potential barriers
33
LED lights use between 50-90% less energy, do not contain mercury and can last up to 20 times longer than a conventional bulb (Matrixled, 2012).
Primary packaging or 'sales' packaging is packaging which forms a sales unit for the user or final consumer, for example, a plastic bottle containing
water (DOE, 2010).
35
Secondary packaging or 'grouped' packaging is that which contains a number of sales units, for example, a cardboard outer containing a number of
bottles of water (DOE, 2010). Within the retail environment this would include retail-ready (RRP) or sales-ready (SRP) packaging.
34
28
The reasons behind this waste figure require further investigation and clarification. For example, for CSDs is the
wastage due to product going flat? WRAP are currently undertaking research to better understand the behaviours
behind such wastage. This will help to provide guidance on how to reduce drink waste in the home, and it is
recommended that for the roadmap the outcomes of this research are taken into consideration. However, there are
concerns as to how to education consumers as Government budget is currently not available to fund any campaign to
reduce food and drink waste in the home.
Opportunities and barriers
The table below captures stakeholders insights on the opportunities and potential barriers associated with reducing the
environmental impact linked with product waste along the supply chain and in the home.
Opportunities to:
Reduce any waste produced going to landfill.
o Consider waste to energy/anaerobic digestion (AD)
options (collection method from manufacturers to
be identified).
o Reduce waste, reuse and then recycle.
Reduction in consumer waste down the drain.
o Portion control although this may result in
increased packaging.
Potential barriers
The cost of investing in the reduction of supply chain
waste.
Lack of technologies to reduce supply chain waste.
Product innovation does not always consider
sustainably.
Training issues high staff turnover in entire supply
chain.
Fear of change / short-sightedness.
Short life-cycle products.
29
Based on the evidence to date and stakeholder feedback, water not in product use is considered to be a very important
theme to incorporate into the roadmap and it was agreed that opportunities still exist for improvement. These could be
investigated further in Phase 2.
Opportunities and barriers
The table below captures stakeholders insights on the opportunities and potential barriers associated with reducing
water not in product along the supply chain.
Opportunities to:
Identify and benchmark best practice by sector (see BIER
Appendix 5).
Capture direct and indirect water use data to develop a
baseline from which to measure improvements.
Identify emerging technologies to reduce water consumption
along the supply chain
o Need to assess viability/payback.
o Increase the use of and invest in more waterless
cleaning.
Consider and/or increase the use of other water sources e.g.
grey water use, and reuse of water where possible e.g.
reverse osmosis (what are the legal restrictions?)
Increase the delivery of drinks products to consumers in
concentrate form to reduce water in products, thereby
improving transport efficiencies.
o Increase use of piped water at point of use.
Potential barriers
Availability of information of water use throughout
the supply chain (which could be a good focus area
for a roadmap)
Ensure opportunities take quality control and safety
into account.
o Food safety.
o Hygiene at point of use.
Overcome stigma attached to reusing water in the
supply chain (which could be a good focus area for a
roadmap).
Economic drivers e.g. local water cost and
availability. In the future UK water is likely to become
scarcer and expensive due to e.g. changes in
abstraction licences.
4. Data gaps
As part of building the evidence for the roadmap, the aim has been to draw on currently available data from within and
external to the soft drinks sector and to cover the entire supply chain (including international sourcing of product and
ingredients) and a variety of sustainability metrics (including carbon, water, energy and waste). From the initial data
completion exercise and analysis, literature review and stakeholder engagement, it is apparent that there is a wide
range of variability in the availability and quality of data pertaining to the sector. The most common data gaps or where
data requires clarification as identified in the table below (orange indicating gaps or poor information). It is hoped
that in Phase 2 industry stakeholders will be willing to help improve this data and information by either sharing
information they have, or indicating if such data exists but may not be available for confidentiality reasons..
Life-cycle stage
Processing & manufacturing
CSDs
Dilutables
Fruit juice
&
smoothies
Still &
juice
drinks
Bottled
water
Manufactured sales ()
Manufactured units
Ingredients
Water in product
30
Sales channels
Retail
Consumer use
End of life
Packaging
Secondary packaging
Water used in process
Waste
On-trade (sales)
On-trade (vol.)
Off-trade (sales)
Off-trade (vol)
Total retail sales ()
Total retail units
Packaging
Water used
Waste
Water used
Waste
Packaging
Reuse
Recycled
Landfill
Energy recovery
31
Producing a list of sweeteners used by the soft drinks sector, and associated volumes, source and method of
production
The aim will be to consult with producers of sweeteners and gather information from secondary data, such as LCAs
to try and clarify the impact of sweeteners. In particular, how would the growing trend in the use of no-calorie
sweeteners impact on the current soft drinks GHG baseline.
Production methods:
An additional recommendation, again proposed by stakeholders, would be to carry out a sweep of the different
types of sugar and fruit production methods that are reported to have a lower environmental impact than some
current methods, for example concentrating fruit near the agricultural production or manufacturing site. This could
include, for example, investigating alternative supply chains such as increased concentration of juices to reduce
transport impacts.
The aim of this sweep would be to gather evidence for potential reduction opportunities that could be adopted
during the implementation of a roadmap.
5.3 Packaging
On-trade packaging:
It has been recommended by stakeholders to undertake additional research to try and derive more robust figures
for packaging consumed by and disposed of through the on-trade. Information being produced by WRAP on the
hospitality and foodservice sectors, and exploring engagement with Valpaks Data Solutions hospitality clients,
further insights could be obtained.
On the go recycling:
Stakeholder feedback would suggest that the evidence on where soft drinks packaging purchased on the go is
unclear. The intention would to try and better understand the final destination of this packaging and where it is
actually disposed, for example in the workplace or at home/kerbside. This would provide more insight and evidence
for developing any programmes for increasing the collection of packaging on the go for recycling.
Secondary packaging:
Data on secondary data is available, however within the timeframe of Phase I it was not possible to allocate
additional time to deriving more reasonable figures for secondary packaging arising along the supply chain. With
assistance from Valpak we propose delving deeper into data submitted for PRNs to provide better estimates on
secondary packaging for the different drinks categories.
Aluminium and steel cans:
The split between aluminium versus steel cans requires clarification, as the research currently assumes all metal
packaging for cans is aluminium when the UK has a large number of steel cans in circulation. This data is available
for supermarket sales, but would need to be more robust for the on-trade.
Data to refine this split can be extrapolated from Valpak sources for supermarket packaging, the Beverage Can
Manufacturers of Europe (BCME) and Every Can Counts campaign material and research.
36
Additional useful data sources for refrigeration: Energy Savings Potential for Commercial Refrigeration Equipment (Arthur D. Little, 1996); Energy
use in food refrigeration: Calculations, assumptions and data sources (Swain, 2006); Greenhouse Gas Impacts of Food Retailing (Brunel University,
2008); How much electricity does my refrigerator use? (Bluejay, 2011); Refrigeration (Greenconsumerguide.com, 2012) and Reducing refrigerant
emissions & leakage (Institute of Refrigeration, 2010)
32
New technology:
A range of new technologies are under development for primary and secondary packaging, including increased use
of bio-materials, accessing recovered materials for re-cycling or re-use, and for beverage delivery. A review of known
and emerging technologies is proposed for Phase II, in particular mapping existing initiatives and identifying where
there are any information gaps.
37
A water footprint is an indicator of water use that looks at both direct and indirect water use of a consumer or producer. The water footprint is
defined as the total volume of freshwater that is used to produce goods and services consumed by an individual or community or produced by a
business (Water Footprint Network, 2012a).
38
Best Foot Forward is a Water Footprint Network partner.
39
The green water footprint measures which part of the total evaporative flow is actually appropriated for human purposes. The runoff flow the
water flowing in aquifers and rivers can be used for all sorts of purposes, including irrigation, washing, processing and cooling. The blue water
footprint measures the volume of groundwater and surface water consumed, i.e. withdrawn and then evaporated. The grey water footprint measures
the volume of water flow in aquifers and rivers polluted by humans (Water Footprint Network, 2012b).
33
Best Foot Forward welcome a discussion on which activities to proceed with, and are flexible as to which activities are
selected within the current remaining budget, unless deemed otherwise by the Project Management Group.
Week commencing
Activity
July
16th
Aug
30th
6th
Sep
20th
3rd
Oct
17th
1s t
Nov
15th
29th
Dec
5th
19th
3rd
34
35
36
1.
2.
3.
4.
5.
6.
7.
8.
9.
Published estimates of market volume vary by 90% between two respected industry sources (BSDA and Britvic) due
to different estimation methodologies
Market studies tend to concentrate on supermarket sales; therefore sales through other channels (such as on-trade
and on-the-go) seem to be less well covered even though they are likely to be significant for soft drinks.
Studies of packaging volumes are primarily based on supermarket sales while other outlets such as convenience
stores are less well represented in the data. Available published packaging data has been found to be inconsistent
and possibly incomplete.
Published data on water used in processing is sparse and possibly inconsistently reported.
Published ingredient data content of drinks, geographical origins etc. is largely unavailable. A few Life Cycle
Assessments were found but these apply to very specific cases. Ingredients are documented in very general terms
other than for pure fruit products.
Dilutables sales data had to be drawn from several different sources to make a complete set.
Data on the use of energy in processing was not found.
Distribution data had to be extrapolated from a small number of sources.
Refrigeration data had to be extrapolated from a small number of sources.
Further research may be able to fill some of these gaps, but clarification on some details must be provided from within
the industry.
37
Company
Brand owners/manufacturers/packer-fillers
A G Barr plc
Britvic plc
Coca-Cola Enterprises Ltd
Coca-Cola Global
Cott Beverages
Ecofresch
Gerber Juice Company Ltd
GSK
Highland Spring
PepsiCo
Princes Ltd
Goods & service suppliers
Alpla
Aptar Food & Beverage
Ball Packaging
Cargill
Elopak UK Limited
Esterform
Graham Packaging
Krogab
Krones
Nampak Plastics
Quinn Glass
Rexam
RPC Superfos
Solo Cup Europe Ltd
Strapt-pak
T & L Sugars Ltd
Tetra Pak Ltd
Retailers & wholesale (off-trade)
M&S
Morrison's
Musgrave, Londis, Budgens
Sainsbury's
Tesco
The Co-operative
Distribution
Wincanton
End of life (reprocessors/waste/recycling)
Closed Loop Recycling
EcoPlastics
Jayplas
PET Processors
Recoup
Associations & other
ACE UK
Association of Convenience Stores
British Beer & Pub Association
British Glass
British Plastics Federation
British Soft Drinks Association
BCME Can makers
Defra
Food & Drink Federation
INCPEN
Metal Packaging Manufacturers Assocation
Natural Hydration Council
Responsible Hospitality Partnership
UK Industrial Sugar Users Group
University of Manchester
WRAP
Workshop
attendance
31 May
Webinar
attendance
12 June
On-line
survey
Interviewed
Contributed
information
38
Appendix 4: Detailed data tables for total soft drinks and drinks categories
These tables reflect where data gaps exist, the variance in data from different sources and some assumptions and
explanations associated with the data. For Phase II, the intention is to work more closely with stakeholders and carry
out additional research to try and fill in some of the data gaps, refine the data and/or clarify the most appropriate
sources if more than one source exists.
Estimated material volumes and values associated with the annual UK consumption of soft drinks*
Life-cycle stage
Processing & manufacturing
Total
Unit
Ma nufa ctured s a l es ()
Year
Source
Value #2
Year 2#
Source #2
Notes/assumptions
()
5,408,000 tonnes
682,000 tonnes
2012 Va l pa k
PET (bottles)
403,000 tonnes
2012 Va l pa k
""
Paper / card
106,000 tonnes
2012 Va l pa k
""
Glass
102,000 tonnes
2012 Va l pa k
""
""
Pa cka gi ng
Steel
#REF!
tonnes
2012 Va l pa k
Aluminium
#REF!
tonnes
2012 Va l pa k
Seconda ry pa cka gi ng
Paper / Card
175,000 tonnes
2012 Va l pa k
133,000 tonnes
2012 Va l pa k
42,000 tonnes
2012 Va l pa k
tonnes
2012 Va l pa k
Plastic
Wood
Wa ter us ed i n proces s
#REF!
27,383,000 l i tres
Wa s te
Sales channels
Retail
On-tra de (s a l es )
""
""
wood incomplete so omitted from totals
2011 WRAP
30%
On-tra de (vol .)
7%
Off-tra de (s a l es )
70%
Off-tra de (vol )
93%
19% %
Total retai l s a l es ()
13,880,000,000 ()
2011 BSDA
9,434,300,000
14,585,000,000 l i tres
2011 BSDA
7,685,800,000
Ingredi ents
tonnes
Pa cka gi ng
tonnes
Wa ter us ed
l i tres
Wa ter us ed
Wa s te
Pa cka gi ng
End of life
""
secondary packaging data incomplete
tonnes
Wa s te
Consumer use
excl water
12,600,000 m3
Reus e
tonnes
#REF!
l i tres
402,000 tonnes
2009 WRAP
tonnes
tonnes
Recycl ed
528,000 tonnes
La ndfi l l
429,000 tonnes
58,000 tonnes
Energy recovery
Retail sales: For retail sales data there were several possible sources of information. The sources selected were based on discussions with the BSDA
and other stakeholders. BSDA (BSDA, 2011) retail sales data is based on manufacturer-supplied data whereas the alternative Britvic report (Britvic,
2011) was based on retail samples and household surveys from Nielsen, and gave a total less than half of the BSDA figure. NOTE: At the time of
writing up the Phase I Synthesis Report, the BSDA-derived data had not been updated to reflect the 2012-released data. This will be updated in the
next stage of the research.
39
Estimated material volumes and values associated with the annual UK consumption of CSDs
Life-cycle stage
Processing & manufacturing
Total
Unit
Year
Source
Value #2
Year 2#
Source #2
Notes/assumptions
Ma nufa ctured s a l es ()
Ma nufa ctured uni ts
Ingredi ents
Wa ter i n product
298,000 tonnes
2012 Va l pa k
PET (bottles)
166,000 tonnes
2012 Va l pa k
""
Paper / card
14,000 tonnes
2012 Va l pa k
""
Glass
47,000 tonnes
2012 Va l pa k
""
19,000 tonnes
2012 Va l pa k
""
Aluminium
52,000 tonnes
2012 Va l pa k
36,000 tonnes
2012 Va l pa k
Paper / Card
19,000 tonnes
2012 Va l pa k
LLDPE film
17,000 tonnes
2012 Va l pa k
tonnes
2012 Va l pa k
2011 WRAP
Pa cka gi ng
Seconda ry pa cka gi ng
Wood
Wa ter us ed i n proces s
Wa s te
Sales channels
excl water
495,000 tonnes
6,400,000 m3
8,980,000 m3
""
secondary packaging data incomplete
""
""
tonnes
On-tra de (s a l es )
66% %
2009 Mi ntel
42%
On-tra de (vol .)
32% %
2009 Mi ntel
12%
Off-tra de (s a l es )
Off-tra de (vol )
Retail
Consumer use
Total retai l s a l es ()
8,000,000,000 ()
2011 BSDA
6,400,000,000 l i tres
2011 BSDA
Ingredi ents
tonnes
Pa cka gi ng
tonnes
Wa ter us ed
l i tres
Wa s te
tonnes
Wa ter us ed
l i tres
Wa s te
Pa cka gi ng
End of life
Reus e
280,000 tonnes
2009 WRAP
tonnes
tonnes
Recycl ed
196,000 tonnes
La ndfi l l
193,000 tonnes
26,000 tonnes
Energy recovery
Retail sales: For retail sales data there were several possible sources of information. The sources selected were based on discussions with the BSDA
and other stakeholders. BSDA (BSDA, 2011) retail sales data is based on manufacturer-supplied data whereas the alternative Britvic report (Britvic,
2011) was based on retail samples and household surveys from Nielsen, and gave a total less than half of the BSDA figure. NOTE: At the time of
writing up the Phase I Synthesis Report, the BSDA-derived data had not been updated to reflect the 2012-released data. This will be updated in the
next stage of the research.
40
Total
Uni t
Year
Source
Notes/assumptions
Ma nufa ctured s a l es ()
Ma nufa ctured uni ts
Ingredi ents
Wa ter i n product
Pa cka gi ng
167,000 tonnes
2012 Va l pa k
PET
132,000 tonnes
2012 Va l pa k
""
Carton
20,000 tonnes
2012 Va l pa k
""
Glass
15,000 tonnes
2012 Va l pa k
""
Va l pa k
""
Aluminium
Seconda ry pa cka gi ng
0 tonnes
2012 Va l pa k
59,000 tonnes
2012 Va l pa k
card
42,000 tonnes
2012 Va l pa k
plastic
17,000 tonnes
2012 Va l pa k
tonnes
2012 Va l pa k
wood
Wa ter us ed i n proces s
Wa s te
Sales channels
excl water
805,000 tonnes
2,695,000 m3
On-tra de (s a l es )
On-tra de (vol .)
8,052,000 m3
""
secondary packaging data incomplete
""
""
wood incomplete so omitted from totals
Assumed still drinks levels (Drinks Resource Map
Summary). Excludes water in product
2011 WRAP
tonnes
27% %
2010 Mi ntel
36%
3% %
2010 Mi ntel
3%
Off-tra de (s a l es )
Off-tra de (vol )
Retail
Tota l reta i l s a l es ()
Tota l reta i l uni ts
2011 BSDA
tonnes
Pa cka gi ng
tonnes
Wa ter us ed
l i tres
Wa ter us ed
Wa s te
Pa cka gi ng
End of life
2011 BSDA
Ingredi ents
Wa s te
Consumer use
910,000,000 ()
3,500,000,000 l i tres
Reus e
tonnes
3
28,000,000 m
53,000 tonnes
2009 WRAP
tonnes
tonnes
Recycl ed
117,000 tonnes
La ndfi l l
119,000 tonnes
16,000 tonnes
Energy recovery
Retail sales: For retail sales data there were several possible sources of information. The sources selected were based on discussions with the BSDA
and other stakeholders. BSDA (BSDA, 2011) retail sales data is based on manufacturer-supplied data whereas the alternative Britvic report (Britvic,
2011) was based on retail samples and household surveys from Nielsen, and gave a total less than half of the BSDA figure. NOTE: At the time of
writing up the Phase I Synthesis Report, the BSDA-derived data had not been updated to reflect the 2012-released data. This will be updated in the
next stage of the research.
41
Estimated material volumes associated with the UK fruit juice & smoothies supply chains
Life-cycle stage
Processing & manufacturing
Total
Unit
Year
Source
Notes/assumptions
Ma nufa ctured s a l es ()
Ma nufa ctured uni ts
Ingredi ents
excl wa ter
3,154,000 tonnes
Wa ter i n product
m3
61,000 tonnes
2012 Va l pa k
PET Bottles
18,000 tonnes
2012 Va l pa k
""
Cartons
31,000 tonnes
2012 Va l pa k
""
Glass
12,000 tonnes
2012 Va l pa k
""
Va l pa k
""
Pa cka gi ng
Va l pa k
Seconda ry pa cka gi ng
Card
30,000 tonnes
2012 Va l pa k
28,000 tonnes
2012 Va l pa k
Plastic
2,000 tonnes
2012 Va l pa k
Wood
tonnes
2012 Va l pa k
Wa ter us ed i n proces s
4,131,000 m3
Wa s te
Sales channels
On-tra de (s a l es )
On-tra de (vol .)
Off-tra de (s a l es )
Off-tra de (vol )
Retail
Consumer use
End of life
""
""
wood incomplete so omitted from totals
Assumed fruit juice levels (Drinks Resource Map
Summary)
2011 WRAP
tonnes
24%
49%
2010 Mi ntel
5%
2%
2010 Mi ntel
76% %
95% %
Tota l reta i l s a l es ()
1,760,000,000 ()
2011 BSDA
1,180,000,000 l i tres
2011 BSDA
Ingredi ents
tonnes
Pa cka gi ng
tonnes
Wa ter us ed
l i tres
Wa s te
tonnes
Wa ter us ed
l i tres
Wa s te
tonnes
Pa cka gi ng
tonnes
Reus e
""
secondary packaging data incomplete
tonnes
Recycl ed
62,000 tonnes
La ndfi l l
23,000 tonnes
3,000 tonnes
Energy recovery
Retail sales: For retail sales data there were several possible sources of information. The sources selected were based on discussions with the BSDA
and other stakeholders. BSDA (BSDA, 2011) retail sales data is based on manufacturer-supplied data whereas the alternative Britvic report (Britvic,
2011) was based on retail samples and household surveys from Nielsen, and gave a total less than half of the BSDA figure. NOTE: At the time of
writing up the Phase I Synthesis Report, the BSDA-derived data had not been updated to reflect the 2012-released data. This will be updated in the
next stage of the research.
42
Estimated material volumes associated with the UK still & juice drinks supply chains
Processing & manufacturing
Ingredi ents
Wa ter i n product
76,000 tonnes
2012 Va l pa k
PET (bottles)
22,000 tonnes
2012 Va l pa k
""
Liquid carton
39,000 tonnes
2012 Va l pa k
""
Glass
15,000 tonnes
2012 Va l pa k
34,000 tonnes
2012 Va l pa k
32,000 tonnes
2012 Va l pa k
2,000 tonnes
2012 Va l pa k
Pa cka gi ng
Seconda ry pa cka gi ng
Card
Plastic
Wa ter us ed i n proces s
Sales channels
On-tra de (s a l es )
On-tra de (vol .)
Retail
excl water
954,000 tonnes
1,450,000 m3
3,336,000 m3
2010 Mi ntel
25%
2% %
2010 Mi ntel
5%
2011 BSDA
1,450,000,000 l i tres
2011 BSDA
End of life
Recycl ed
La ndfi l l
""
Assumed fruit juice levels(Drinks Resource Map
Summary). Excludes water in product
2011 WRAP
1,770,000,000 ()
Wa s te
""
49% %
Total retai l s a l es ()
Consumer use
""
secondary packaging data incomplete
2009 WRAP
83,000 tonnes
33,000 tonnes
0 tonnes
Retail sales: For retail sales data there were several possible sources of information. The sources selected were based on discussions with the BSDA
and other stakeholders. BSDA (BSDA, 2011) retail sales data is based on manufacturer-supplied data whereas the alternative Britvic report (Britvic,
2011) was based on retail samples and household surveys from Nielsen, and gave a total less than half of the BSDA figure. NOTE: At the time of
writing up the Phase I Synthesis Report, the BSDA-derived data had not been updated to reflect the 2012-released data. This will be updated in the
next stage of the research.
43
Estimated material volumes associated with the UK bottled water supply chain
Life-cycle stage
Processing & manufacturing
Total
Unit
Year
Source
Notes/assumptions
Ma nufa ctured s a l es ()
Ma nufa ctured uni ts
Ingredi ents
Wa ter i n product
Pa cka gi ng
80,000 tonnes
2012 Va l pa k
PET
65,000 tonnes
2012 Va l pa k
""
Paper
2,000 tonnes
2012 Va l pa k
""
Glass
13,000 tonnes
2012 Va l pa k
""
Steel
0 tonnes
2012 Va l pa k
""
Aluminium
0 tonnes
2012 Va l pa k
Seconda ry pa cka gi ng
Card
16,000 tonnes
2012 Va l pa k
""
secondary packaging data incomplete
12,000 tonnes
2012 Va l pa k
Plastic
4,000 tonnes
2012 Va l pa k
Wood
tonnes
2012 Va l pa k
2011 WRAP
Wa ter us ed i n proces s
Wa s te
Sales channels
excl wa ter
tonnes
2,055,000 m3
2,884,000 m3
""
tonnes
On-tra de (s a l es )
On-tra de (vol .)
""
20% %
2009 Mi ntel
14%
2%
Off-tra de (s a l es )
Off-tra de (vol )
Retail
Consumer use
Tota l reta i l s a l es ()
1,440,000,000 ()
2011 BSDA
2,055,000,000 l i tres
2011 BSDA
Ingredi ents
tonnes
Pa cka gi ng
tonnes
Wa ter us ed
l i tres
Wa s te
tonnes
Wa ter us ed
l i tres
Wa s te
Pa cka gi ng
End of life
Reus e
69,000 tonnes
2009 WRAP
tonnes
tonnes
Recycl ed
70,000 tonnes
La ndfi l l
61,000 tonnes
8,000 tonnes
Energy recovery
Retail sales: For retail sales data there were several possible sources of information. The sources selected were based on discussions with the BSDA
and other stakeholders. BSDA (BSDA, 2011) retail sales data is based on manufacturer-supplied data whereas the alternative Britvic report (Britvic,
2011) was based on retail samples and household surveys from Nielsen, and gave a total less than half of the BSDA figure. NOTE: At the time of
writing up the Phase I Synthesis Report, the BSDA-derived data had not been updated to reflect the 2012-released data. This will be updated in the
next stage of the research.
44
Lead/owner
Geographical
boundary
Objectives/targets
Beverage Industry
Environmental
40
Roundtable (BIER)
Facilitated
by Antea
Group
International
Focus areas:
BSDA
UK
Water stewardship
Energy and climate change
Stakeholder engagement
41
Courtauld Commitment
42
WRAP
UK
A responsibility deal aimed at improving resource efficiency and reducing the carbon
and wider environmental impact of the grocery retail sector.
Targets:
40
Packaging: to reduce the weight, increase recycling rates and increase the
recycled content of all grocery packaging, as appropriate. Through these
measures the aim is to reduce the carbon impact of this grocery packaging
by 10%.
Household food and drink waste: to reduce UK household food and drink
waste by 4%.
Alupro
UK
Five-fold Environmental
Ambition
FDF
UK
Targets:
WRAP
UK
Food and packaging waste: to send zero food and packaging waste to
landfill at the latest by 2015 and make a significant contribution to WRAP's
Courtauld Commitment target of reducing product and packaging waste in
the supply chain by 5% by end of 2012 against a 2009 baseline.
Aim:
To create a joined-up approach to researching, measuring, communicating and
reducing
the environmental impacts associated with everyday products.
43
46
The Sustainability
44
Consortium (TSC)
44
International
A group of international companies (US dominant) who have set the challenge to work
collaboratively, developing an approach that drives better understanding,
standardisation, and informed decision making on sustainability.
Key drivers and focus areas:
Consumers
Global regulations
Supply chains
47
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49