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oodwor er
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Wooden
Auto Bodies
----
The Henniker
Versatile Saw
Letters . . .
Pacific Woodworker
Pacific
Woodwor-kpr
Vulume 2, Number 6
April/May 1983
Issue 12
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,The opinion s expr essed by the authors do not
necessarily reflect the policy of Pacific
'Woodworker. Edito rial correspondence is
encouraged, and ma y be edited for publi cation.
Staff
'Jean M. Davis, Editor
IContributing Editors:
Spike Boyd
I Bill Farnsworth
Sheldon Harris
I J.J. Wilson
Book Reviews, Alan Marks
Cartoons, Bill Atherton,
Bill Horgos
Illustrations, Mark Hallock
Charles Harris
Advertising Manager
Typography
Nickels Graphics, Digi-Type
'Barlow Press, Printing
ICharles Harris, Publisher
Contents
2 Letters
4 Bringing 'em Back in Wood by Terril L. Shorb
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12 Precision Mitering and Beveling Techniques
by Edward F. Groh and Charles E. Cohn
27
30
32
Marketing
Improving Portfolios
by Terril L. Shorb
Pacific Woodworker
back
then were very competitive.
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They didn't have drawings of their
batterns laying around. And very few
I ooden bodies were alike anyway,
since most coach builders crafted the
~ooden
body according to the speciI
fications of the customer. About the
bnly time patterns got from one
builder to another was when someone
~uit and took the plans - in his head with him."
I So Stan had to come up with his
own workprints. That involved the
patient research and ingenuity of a
Scotland Yard detective. He ferreted
but
photos of old delivery wagons
I
from books to get the general design
boncept, then made his own patterns
based on precise measurements from
I
the chassis itself.
I "Actually, not having patterns was
an advantage in a way because it
kave me more room to be creative."
I And creative he was. Eleven days
I
after he started, Stan completed the
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all-wooden
body for the Model T,
I
based closely on the old Huckster
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desi
wagon
esign ,
The body is built entirely of red
oak, except for the wagon bed fa~hioned from kiln-dried tongue and
groove pine. The overall dimensions
bf the body are 104 inches from roof
pverhang to endgate, and 54 inches
high
from the cross members on the
I
rame to the roof. The ceiling was
made from thin oak slats running
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cross-hatch over top-curved bows
lvhich give the tall body its structural
~trength. The underside of the bows
and the upright corner posts are stop~hamferred, for both functional and
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ornamental purposes .
Side panels and end gate are relieved
by routed ornamentation, which off~ets nicely the jet black metal stays
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and corner brackets of the body.
joints are mortise and tenon, exhept
for the front panels which are
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alf-lapped. Stan incorporated spline
joints on the front panel which add
~trength and better withstand weahering forces.
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Stan sits at the wheel of the 1923 Model T truck he restored for owner Brent Lane (standing).
ku
April/May 1983
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Box 4881
Santa Rosa, CA 95402
Before restoration, Lane's Model T looked like the stripped chassis in the foreground.
Pacific Woodworker
April/May 1983
Pacific Woodworker
I
Layout
After the sketches are completed
full-size drawing.
After I completed a full-size sketch,
I made two outline sketches, using
strong, bold lines that would be easy
to follow. I outlined both a front view
and a side view, making sure that
these two outlines left enough wood
for the details shown in my first
full-size sketch. For example, in outI
lining the fish, I blocked the fish de~ign out square, leaving the details to
be carved later.
Outline Cutting
After all the pieces are edge-glued
and thickness planed, trace from the
full-size sketch onto the side of each
board, taking the center one first.
(See Figure 3.) Then cut the outline
on a band saw. Each outline cut is
made based on how it fits into the
overall body of the bird. Note that
the two in the center (from the front
view) are full size, going from the
bottom of the base all the way to
the top of the head. Each piece then
gets progressively smaller. The two
cuts either side of the two center
pieces no longer go all the way to the
Figure 2. Completedfront view layout, showing final hard outline, plus
board set-up with numbers. Each pair
of boards are similar.
2.
' - --
- - /& "
I
iAPril/ May 1983
top. They take in the base and the glue manufacturer recommends a
body, but stop just above the shoul- shorter time, I wouldn't advise it.
der. The next two get smaller still, A disturbed glue-line will not bond
taking in only the outer sides of the as well, and may break during the
body (and the fish), but no longer hammering it must take during the
carving process.
taking in the base.
I end up with six pieces. The center
You can use the standard milk-base
pieces are the only ones that have the
carpenter's glue available at any hardfull side view outline.
ware store. No special heat or equipment is required to use it, and it will
Gluing-up
work perfectly well with the normal
Now for the final gluing up.
bonding procedures I describe.
Gluing up is tricky. Depending on
Spread the glue with a brush that's
the time you have, the number of at least three inches wide, brushing
clamps you own, and your know-how, both boards with enough glue on each
you can glue up all six pieces at side to have plenty to squeeze out
once, as professionals do, or in after clamping. Seeing the glue squeeze
several steps, as most amateurs do.
out is the only way you'll be sure of
I glued up the first Fred (in white continuous contact.
pine) in one big lay-up. With Fred
Large blocks like Fred require plenty
Two (in white oak), I layed up with of clamps (I use bar clamps, pipe
only one glue line at a time. Doing it clamps, and C-clamps). Make sure,
all at once gave me my rough block especially on hardwoods, to have the
ready to carve the next day; doing clamps at least three inches on cenit one glue line at a time gave me the ter (that is, the center of one clamp
block in five days.
foot to the center of the other), to
Gluing up should be done with the insure constant contact. When you
wood warm (at least 70 degrees carve, you'll remove much of the glue
Fahrenheit). The wood should be joint, so it's very important that the
kept in a warm place for at least 24 joint hold all the way along.
hours to be sure the wood is warm
Get all the clamps in place, lightly
all the way through. And never take finger tight, within a short time.
the clamps off after gluing with less Try to do this within 2 or 3 minthan overnight standing. Even if the utes after you've applied the glue.
Once the clamps are in place, tighten
the center clamps first and work
outward. This way you won't trap
pockets of glue which would show up
in your finished carving as wide glue
lines. A properly glued up piece has a
glue line so fine that it may be
impossible to tell where it is.
Use only your hands for the final
tightening of each clamp. Never use a
wrench or any other mechanical advantage. An overly tight clamp can
starve the glue joint, squeeze out too
10
spread glue on
both sides of
each glue
line.
I
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Pacific woodworJr
I
Books...
by Alan Maries
Capotosto's Woodworking Techniques and Projects by Rosario Capotosto, Popular Science Books, 380
Madison Avenue, New York, NY
10017,1982,$29.95.
I
Renovation by Michael Litchfield,
John Wiley & Sons, Inc., 605 Third
Avenue, New York, NY 10158, 1982,
$34.95.
I
Corrections
Last issue's Books contained two
misprints. In the review of Furniture
of the American Arts and Crafts
Movement, the review should have
read that Roycroft furniture is the
lesser known compared to Gustav
Stickley's furniture, not the lesser
of the two as printed. Also, in the
review of The Furniture of Gustav
Stickley, our reviewer stated that he
found it hard to sympathize with the
book's recommended procedures for
cutting and gluing veneers, not curing
the gluing veneers as printed. Pacific
Woodworker regrets these errors.
I
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AprIl/May 1983
I
11
next step is to sand and stain it before cutting. This is the proper time
for these operations because of the
difficulty of sanding properly or staining evenly near the corners of an assembly. If the work is glued up before staining, it is impossible to avoid
having some glue soak into the surface
of the wood near the joint, interfering
with the penetration of the stain in
that place and so producing an uneven finish. Staining after cutting but
before gluing is also undesirable because the stain soaks more heavily
into the disrupted wood fibers right
at the cut than into the rest of the
wood. This gives rise to a dark line
right at the joint that spoils the appearance of even the most precise
II
1-+--
alignment disc
draftsman's ~
triangle
/r------.....L.....L.--..L..-i
table
--
alignment
disc
..L.
12
Pacific woodwork.l
lade itself unsuitable for gauging.) miter gauge. (It is important that the constraining surface must be perpenAn alignment disc may be made from bar have accurately parallel surfaces. dicular to the bar. A C-clamp, for
~ suitable piece of metal (e.g. 1/8" If this technique is to be used, it example, is not suitable because the
~luminum) that is about the size of would be well to gauge the miter as edge of the clamp pad is rounded .
,he blade. It need not even be round, previously described with the bar in This would allow the point of the
but
, must be perfectly flat. Drill a hole place.) A block of wood or metal miter to dig in under the pad and
in the center of it for mounting on is clamped to the bar to define the would impair the accuracy. It is helpI
the arbor.
length. Glue a piece of 80 grit sand- ful to remove the slight featheredge
I The saw tilt must first be adjusted, paper to the bar on the side facing at the point of the completed miter
as shown in Figure 1. Hold an accurate the wood to help hold the wood (do this uniformly on all pieces) be~quare against the alignment disc against the bar. After each piece of fore pushing it gently against the
~nd the table, and adjust the tilt until stock has been mitered on one end, block.
These techniques produce a joint
he disc is exactly perpendicular to the the mitered end is pushed very gently
,able surface (not the insert around against the block and the other end that can be glued up without clampthe blade). The adjustment is correct cut. The stock must be clamped to ing. All that is needed is to apply
~hen no light can be seen to shine the bar to keep the forces exerted the glue, put the two pieces against
between the square and the disc or by the saw from moving it and adjacent sides of a right-angled object
between the square and the table. The destroying the accuracy. A block, to define the proper position, and
b iter is adjusted next, as shown in rather than a clamp alone, must be hold them in place for four or five
Figure
2. A suitable standard is held used to define the end because the minutes.
I
between the miter gauge and the alignFigure 3: Be careful that the previously mitered point of the wood doesn 't creep
kI ent disc, and the gauge is adjusted
under the block.
or the exact angle. A draftsman's
riangle is excellent for establishing
I
angles
of 30, 45, 60 or 90 degrees.
,
For other angles, a precision machinist ' s protractor is recommended.
IT'hese items can also be used to set
he saw tilt for a precise bevel. You
tan check your miter adjustment by
I . two scrap pieces
.
cutting
at your chosen
~etting, assembling them, and measuring
the total angle that results .
I
That
way,
you'll be sure your assem,
bled angle is as precise as desired.
blade
I A jig to enable two or more pieces
to be mitered to identical lengths is
~hown
in Figure 3. Here a straight
,
bar of wood or metal is bolted to the
I
k
hs
bar
miter gauge
13
an
I
I
14
Pacific Woodworker
Right: Clock made of clear pine is an original design by Cris. Below: Contemporary coffee
table, from " Toys, Wood and Furniture. "
Safety First
available are due in large measure to
Cris himself, who has blazed an imI ressivetrail for others to follow.
His more than twenty how-to books
and countless articles circulate
throughout the world, bringing letters
from fans as far away as New Guinea
I
and Lapland. Notables who use
his's books include Andy Rooney of
he Sixty Minutes television show. In
recent letter to Cris, Rooney professed an interest in seeing Cris's shop
when he visits California.
I "Of course I wrote back immediately to tell him not to expect too
much," Cris grins.
All of De Cristoforo's first projects were made by hand in a tiny
basement workshop in New York
.where he began his career. These inbluded a "pirate" chest, a handtubbed pine gun cabinet, whatnot
I
shelvesand wall bookcases.
At that time he employed a professional
photographer to take picI
ures for the stories he submitted to
such magazines as Popular Science,
Mechanix Illustrated, and Popular
!April/May 1983
15
R. J. De Cristoforo 's
Advice To Beginners
as told to M.A. Cristy
To start with, stick to simple construction and good designs. Small,
basic chests, headboards, cabinets
with straight lines and "no gingerbread" are good projects for beginning woodworkers.
To produce more advanced projects, you must be at home in a workshop. However, many projects can
be made with basic techniques and
a minimum of equipment. If you
can saw a straight line and know
how to use hand tools, you can
begin, learning as you go.
Get as much training as you can.
Having started out with the trial
and error method myself, I'm aware
of the pitfalls. Wasted time, wasted
materials and a lot of frustration
ALDER
BEVEL CHECK
CHECKS ~
A/II)
f:- ~eocMET=
SOlD BRAss. Wti NOT 0lA.l. AN EDGE
MOST USED ANGlES,
PRECISION MU.ED
NSTRlX:TlONS NClLOED
16
1983 will find him busy on a revision of his Power Tool book forl
Popular Science Publishing Company.
In the meantime, just in case he
runs out of things to do, his wife
has a list of house projects " a yard
long," one of which is a kitchert
remodeling job that will also become
a magazine article.
Working with wood is about as
satisfying an occupation as Cris can
think of. Like the busman who rides
the trams on his holiday, Cris cart
usually be found making sawdust in
his basic shop on anyone of thb
seven days of the week.
And although he now has an enviable collection of tools in his garage
workshop Cris adheres to his original
philosophy.
"Start out simply. Use the tools
I
you do buy, and add to them as your
skills .increase. Do with what you'v e
got is the secret to proficiency and
confidence in the shop-or anywhere."
I
I
Pacific Woodworker
Store Review
The
Woodworkers' Store
in Seattle, Washington
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April/May 1983
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17
Deadline for entries, San Diego Fine Woodworkers Association exhibit at Southern California Exposition 1983. Forms available at
SDFWA meetings or contact them at P.O. Box
99656, San Diego, CA 92109.
North American Wholesale Lumber Association Annual Meeting. Contact H.M . Niebling!
NAWLA, Suite 680, 2340 S. Arlington Heights
Rd., Arlington Heights, IL 60005, (312)
981-8630.
I
18
Pacific Woodworker
THEHOWTO'sOF
Working With
Wood Show
THE
WORLD'S FINEST
WOOD LATHE
CUTTING TOOLS
ALL AMERICAN MADE
~48-60 1 1.
continued on page 20
**
Largest Selection
The "Standard of the
Industry"
since 1972
Wholesale
Catalog Free
I~. LtWe-Built
Toys,
Inc.
Om300 Exhibitors
Tools. Machinery. Lumber. Hardwoods. DesiRner
Furniture
Woodcrafts
Seminars and Demonstrations. Avarietyof topics
featurinRthe nation's foremost authorities in
woodworking.
Great Show Location - Easy street access. FREE
parking. and expansive exhibit area.
"WineCountry" Specially designed courtyard
restaurant featuring delicious food prepared San
Francisco style. and serving delicious Northern
California wines.
Hotel and Travel Packages Available.
Childrens Center.
#100 CHISEL
DIACCURATE
San Francisco, CA
ADDRESS
CITY
STATE_ _ ZIP_ _
o Check or Money Order
o VISA 0 MASTERCARD
U.S. Orders Shipped Prepa id .
CARD NO.
_
General Admission
!April/May 1983
19
Street Address
If you want to list more than one gallery/store, fe el f ree to use a separate
sheet.
City
_
_
State
Zip
WE HAVE MOVED!
Larger Showroom
More Machinery
Exit 11 1-83
York
717-846-2800
SPECIFICATIONS
Speed
Dia. of Arbor
Dia. Saw Blade
Depth cut ma x.
Depth cut at 45 "
Rip to right
Rip to left
Table
Gross wt.
20
TSCl0
TSC 12
3400 RPM
3400 RPM
'I."
'I."
10"
3Y, "
3Y, "
24 ~. "
12 "
12'/,"
23 Y. " x 30 "
189 1bs.
4y, "
4Y, "
20'1. "
197,"
27 " x 40Y, "
2791bs.
Our 10" Contractors Saw . Model TSC-l0 . Is a heavy duty tilting arbor table saw with
a solid cast iron table with two cast iron grid typetable extensions. Two table insert
plates: one for saw blade . one for wider dado blade are standard equipment. A large
1'h HP single phase. capacitor start. ball bearing motor is supplied with large
pushbutton switch. An all metal miter gauge is included .
The 12" Contractors Saw . Model TSC12. is the Granddaddy of the TSC-l0. It has a
deeper cut. larger table. larger cast iron extensions. a 2 HP motor and a heavier gauge
~~~~ .
Pacific woodworkJ
"WE
FIND IT
AREAL
CON VERSA nON
PIECE."
A WOODWORKER'S
BEST KEPT SECRET!
WATCO
Danish Oil
WOOD FINISH
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l prillMay 1983
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21
Butte County
Woodworker's Association
by Charles Harris
22
Pacific WOodWOrk.]
I ood
April/May 1983
BCWA usually
meets at the Brotherwood shop ofMark
Lawrence and Fred Atwood (above). Fred
specializes in Claro Walnut atmng tables, all
hand planed.
23
- )?
.--.. THE~/ {
FOURTH
CORNER
by Bill Farnsworth
come into and out of vogue, depending on what stylistic period and
stylish nation is re-discovered: early
American, French provincial, Danish
modern. For much of the furn iturebuying public, however, these
"woods" often are simulated woodgrained plastic laminate, or perhaps
photo-printed lauan or particleboard.
Just imagine how many rumpus room
walls there must be in thi s country
covered with $3-a-sheet "Tudor
Oak" paneling!
Despite practical America's long
infatuation with care-free vinyl
coated this and washable, simulated
that, it looked for awhile as though
actual wood was staging a revival. In
the 1960's the popular movie The
Graduate dealt plastics a significant
setback, equating the term with
"phoney." Only things real, be they
denim bluejeans or oak dressers,
became philosophically acceptable.
Those among us who survived the
1960's to purchase real estate and
I
home furnishings discovered tha~
Depression-era antiques, say, looked
great with our macrame-hung aspara~
gus ferns . . . and the stuff was made
out of real solid oak! Solid wood fur i
niture became the 1970's craze as a
temporarily anti-materialistic genera~
tion graduated from college and
started earning zillions as computet
analysts. Junk stores became "antiqud
shoppes" overnight. Entire oak
forests in the Appalachians were
I
leveled. Cherry and walnut prices
I
shot up faster than IBM stock. Some
of us who did not become computet
analysts became woodworkers. Madi J
son Avenue and Architectural Digest
95402.
24
Pacific Woodworker
be
the country the new and trendy come "the new look in cabinetry." Glossy
belatedly. Movies typically open in spreads may already be appearing in
our theaters a few months after their Better Homes and Gardens and Sunreviews in Time and Newsweek. set. (Wilsonart Co. and Formica
Similarly, the leading edge of design Corp. have already printed up their
trends, though cloned with amazing own high tech designer guides.)
Dust off the laminate trimmers,
speed by local architects and interior
designers, generally takes at least a folks, because plastics are back! Take
year to move from the pages of cram courses in metalworking
Architectural Digest to the finished because those crummy steel kitchens
decors of Seattle and Portland. This of the 1950's have been reborn with a
time delay, more often than not, I spaceage look to give the 1980's more
view as an advantage.
gleam and glitter than the Stars hip
But even up here in this cultural Enterprise. Soon every room in the
backwater I see an insidious invasion home will look like a magnified
mounting. High tech "European microchip.
I fear anything called "European
cabinetry " has landed in Manhattan,
making inroads around corporate style" until it is proven harmless.
conference tables, in the seminar That continent, after all, gave us
rooms at manufacturer's conven- Bauhaus-inspired modern architections, and at the convocations of the ture , which turned the cites of the
American Institute of Architects and world into hives of concrete, glass
the American Society of Interior and steel. Remember when stereos
Designers. Trade publications like came in nice wooden furniture? Look
Furniture Manufacturing and Man- upon your shining bank of Bang and
agement have done cover stories on Olufsen components and beware.
cont inued
FURNITURE UGHTS
TRIM
:~
HARDWARE
1\pril/May 1983
25
. ten d.mg1
we are quaint,
A s a region,
to be conservative and restrained irt
I
our tastes. Styles that last long
enough to become timeless often are ~
little straitlaced.
I
If some of the avant-garde designs
(what a friend called "punk furni~
ture") I recently saw in another
woodworking magazine are any indit
cation, there is nothing new under the
sun as yet worth retooling for. PlaidI
old-fangled wood furnishings, well
constructed and simply presented
cannot be easily improved upon.
Will "European Style" cabinets, covered with plastic and chrome, dominate the Northwestern woodworking market?
26
Pacific Woodworker
Bud Vases
Stack Lamination and End Grain Turning
by Richard Rollf
April/May 1983
27
roundnose
gouge
Hone aI/lathe tools to the proper angles before turning your bud vases.
28
Pacific Woodworker
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Working diagrams for two of the many possible designs for these scrap- wood bud vases.
,
\
/ I'
1'/2
--__
Y/ DIA
~"
/"
471
HoLE
II
1 "
Ii
Yz" or
floLE
1- __ ~
l_ _
- - I - - - L . -_ _----'!04-
I
I
1/1
1 3~ "
I ,,"
I~"
29
Show Review
Ganahl Lumber's 1982 Gift Faire
by Marlen Kemmet
The Christmas ' Woodwork Gift
Faire held at Ganahl Lumber Com pany in Anaheim, California last
December prov ided a showcase for
beautiful woodwork. For the third
Andy Goldman did a brisk business as he
displayed his stave constructed bowls.
30
straight year, Ganahl Lumber sponsored the fair to display the talents
and craftsmanship for 75 woodworkers from throughout Southern
California. Handcrafted wood products offered for sale included toys
and puzzles, hand carved decoys, dul-
Pacific Woodworke~
April/May 1983
31
Marketing
Improving Portfolios
32
Pacific Woodworker
Keep it Current
Your portfolio should not be static;
it must change as your woodworking
skills and style change. Eliminate
I
older works you'd rather not dupliI
cate today. If you don't want to do
kitchen cabinets, don't have photog~aphs of kitchens in your portfolio.
ou should never have to apologize
about or explain a photograph in the
p1ortfolio. Let the photographs and
I
h
.
. f or you,
your
sort
captions
say It
IJaving
you free to watch
the reacI
.
tions of the potential customer for
I
signs of interest.
Back Issues Of
Pacific Woodworker
$1.95 each or complete set,
eleven issues for $10.00, postpaid.
#11: Woodcarver Bill Horgos, Laser Woodworking, Wood Finishes,
Mail Order Woodworking, Router
Guide, Part 2.
#10: Router Guide Part 1, Wood
Box Design, Interviews with Bobby Briggs and Clay Johnston,
Sealacell test report.
#9: Wood Sculptor Ed Lombard,
Mendocino and Del Mar shows,
Tsumura Saw Blade, Wood
Staining.
#8: Establishing a Woodworking
Business, Amazonian Hardwoods,
Rockwell Sander test report.
#7: Interview with Sam Maloof,
woodworking in Maui, restaurant
woodworking.
Volume 1, Issues 1-6, complete set
$5.00, while supplies last.Table
Saw guide, Wooden Boxes, Sanding Belt cleaner test report, Chair
Design, Rima Sharpening Jig Test
report, Profiles of sculptor Lucius
Upshaw and carver Bill Booras,
Stanley dovetail fixture test, special
issue on dust, noise prevention,
tests of Carter band saw guide and
Milwaukee electric chain saw.
Send y our check or money order, name
and address to:
Ebony hidden-pin hinges and an ebony-covered business card pocket accent the portfolio.
Pacific Woodworker
Box 4881
Santa Rosa, CA 95402
FREE Tool
Catalog
Quality products
begin with
quality tools.
Send for your free copy of Woodcraft's new
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3,500 tools, supplies, books, and more.
SatisfactionGuaranteed. Write today for
your FREE catalog.
CD
\
April/May 1983
I
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WCDOCRAFTGD
Dept. PW83,
41 Atlantic Avenue, Box4000
Woburn, Massachusetts 01888
33
New Products
Workbench Available
by Mail
To Button or Plug a
Counter Sunk Screw Hole:
Advice from a Supplier
34
MAJiD (jAW
Pacific Woodworkerl
(tASSIFIED MARKET~
HAPPY BIRTHDAY
BOB SCHWARZ
Bob Schwarz, founder and President of The Cutting Edge stores in
Berkeley, Los Angeles and San
Diego, and a fourth store to open
i~ the Spring of '83, was sixty
~ears old in December. Bob wants
tb spend more time in his work~hop and is prepared to sell all
dr part of his interest in The
utting Edge chain to a wood~orker/businessman who has a
~milar philosophy on woodworking
ebd who is prepared to be a worker/
6wner and to invest in the growth
6f this chain. As Bob finds his work
~t the Cutting Edge so satisfying,
he will continue as Chairman of the
Board and work part-time for the
riext few years. Serious inquiries
$hould be sent to Bob Schwarz,
t he Cutting Edge, 3871 Grand
ViewBlvd., Los Angeles, CA 90066.
WOODWORKING TOOLS
IjIigh quality, fair prices. Band
Clamp, $8.90; Hold Down Clamp,
57.70; Black Hard Arkansas Shar*ening Stone, $27.40; and much
more . New illustrated catalog,
$1.00 (refundable with order).
FAIR PRICE TOOL COMPANY,
Box 627-PC3, 1860 Foothill, La
Canada, California 91011.
I
CLASSES at Palo Alto Wood~orking cover a lot of subjects ~rom hand planes to kitchen
cabinets to sawing logs. Write or
call for a free brochure - Brian
Burns, Palo Alto Woodworking,
820 Ramona Street, Palo Alto
94301, (415) 327-5335.
MAKE
TOYS - Plans, Kits I
Hardwood Wheels, Parts, Dowels C:atalog$1.00 - Cherry Tree Toys,
Belmont. Ohio 43718.
"""'HUNDREDS o~
TITLESIIYlIiI8b1e.
worlcla lergest
Wood
working =::l,..
Books
..--::
Nst,
P.o.Box 837
Troutl1W\,NC
28188
:lassified Market Information: Rate: 25 cents per word, minimum of 25 words. Payment must accompany all classlted lads. Border, $3.00. Deadline for ads for Issue 13 is May 1,1983. Pacific Woodworker, Box 4881, Santa Rosa,
:A ~5402 (707) 525-8494.
April/May 1983
35
w
The Henniker Versatile Saw
by Chuck Masters
Is there a power tool that combines
the best features of a cut-off saw,
table saw and radial arm saw? Woodworkers on the West Coast may not
have heard of the Henniker Machine
and Fabrication Corp., but the company has manufactured its Versatile
Saw since 1947.
The saw combines the features of a
standard tilting arbor table saw with
the ease of cross-cutting of a cut-off
saw, without the inaccuracies inherent in the radial arm saw design.
Operation, Features,
and Advantages
The Henniker Versatile Saw works
like any other table saw, except that
the blade and arbor assembly are
mounted on a moveable tract. This
carrier beam can roll back and forth
like a radial arm saw, only underneath the table. A radial arm saw is
hard to keep in precise alignment,
because its heavy motor and blade
assembly hangs from the cantilevered
beam, with only one point of support. The Henniker Saw has two lock
points to firmly hold alignment. Once
properly adjusted it will hold its
alignment as well as a standard table
saw.The cutting assembly slides over
a machined, cast iron carrier beam on
steel rollers, for balance and rigidity .
In its cut-off mode, the Henniker
Versatile Saw facilitates accurate
crosscutting. Unlike a table saw, the
stock can remain stationary, an advantage when cutting long or heavy
428-3258.
36
Pacific Woodworker,
April/May 1983
I
I
pecifications:
Table size without extensions
26"x36:' With standard extensions 54"x36:' With long and standard extensions - 80"x36:' Maximum depth
of cut with 10" blade - 3 3/4:' With
12" blade - 4 3/4:' Weight with
2HP motor - 260 Ibs. Drive type 4 3/8" V-belts on steel pulleys. Price
with 2HP motor - $2106. Options:
choice of 1- and 3-phase motors from
1 to 3HP. Long extensions which,
when used with standard extensions
supplied, make a table 80" wide.
Some Drawbacks
A couple of features of the Versatile Saw may be criticized, especially
the blade elevating mechanism and
the cut-off assembly.
The elevating screw is too small
and it's awkwardly located. While the
small threads (12-13 per inch x 5/8"
diameter) might be good for making
Sturdy but lightweight. the Henniker Versatile Saw combines features of a table saw and a
cut-off saw.
37
38
Pacific woodwork.l
SPIKE
....
Spike Boyd's Wood Carvers' Supply, Route 1, Box 416, Highlandville, Missouri
65669.
Send Check or Money Order
$140
0 0
TOTAL
DREMEL
Tf/9 ijJtl
903
--
ft
Molo , B'u s h
R. SORSKY
BOOKSELLER
9tt
921
952
953
964
MOTO-FLEX@232
ft..,
'.0
Box P2
3845 N. Blackstone
Fresno , Calif . U.S.A. 93726
,. ..
'32 401
'01
Drum Sander
Fin. Coor
One Man
~
Portable Sawmill
~..
Pacific
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"'"
oodwor~r
...
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Accurate , simple ,
1 to 1 wood dupl icator
3 models availab le,
easy to operate.
T-SHIRTS
Name
Add.....
Oty
L~
State
Indianapolis, IN 46222
Name
April/May 1983
Duph-Carver
(317) 2437565
4004 West 10th St., Dept. 1109
at $8.50 each,
Address
~t~_~p_ _
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Zip
39
Lesson 10
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.(pril/May 1983
m""
Issue 8, Aug.lSept. 1982, page 34, or
embodiment on the underside.
my
Handbook on how to do this.
Next, cut back behind the side lace
panels along either side of the tongue. Make the stitching detail along the
I use a 9936 for this procedure. seam edges with a small engraving
Follow with an aluminum oxide 903 cutter (I use Dremel # 105). Repeat
to add realism along the edge. along the edge of the underside of the
Remove enough material to allow sole. Then use a 107 for nail holes on
the heel. Again, fine finish with a
room for shoe laces.
Realistic creases in the underside of Sand-a-Flex with fine refill.
I recommend spraying the boot
the tongue can be done with alumiwith
four coats of Deft Clear Wood
num oxide cutters like 964 and 903.
Finish,
allowing 30 minutes between
On the concave top of the tongue,
coats.
Let
dry overnight, then lightly
cut a groove with a 9935 and then
sand with a 911. The deep groove sand with #oo steel wool. Spray
along the sole and heel top is made with Pledge wax and buff briskly.
If you want to use leather thongs
with a 903. Don't make this too
for laces, pick them up at a Tandy
superficial.
leather
store or any shoe repair shop.
Now, move to the inner part of
Engrave
your full name into the
your boot. A 9932 is ideal for easing
sole.
(I
use
a Dremel 290 electric
out the inner lining, but don't make
your boot lining too thin. Just thin engraver for this.) It is as unwise to
down the top edges to simulate use only initials on your carvings as it
leather thinness without sacrificing would be to sign your checks that
strength. Some students make their way! Your carvings could be sold for
boot sides paper thin, and when they a great deal of money someday, and
later attempt to cut in detailed your full name on them could be integrooves they slice through the gral to their value. 1 suggest you also
engrave the month and year on your
surface.
Sand out your inner boot with a carvings.
Eventually, you should be able to
911.
carve
a larger boot like this in less
Finally, make your boot satin
smooth. I use Sand-a-Flex Model than an hour. One of the reasons why
350R with a medium insert followed power carving is enjoying such worldcontinued on page 42
by a fine insert instead of sandpaper.
The entire sanding procedure conSpike Boyd is a power carver and
sumes no more than three minutes.
author of The Complete Handbook
Drill in lace holes along the edge of Power and Hand Tool Wood
with a 9931. You should have re- Carving. Spike also owns Wood
moved enough wood behind these Carver's Supply; if you would like a
edges to give you room to lace up the free catalog of the woodcarving supboot.
plies he sells, send a stamped, selfFor keenly detailed grooves emu- addressed 4x9-inch envelope to Spike
lating seams along the edge and back, Boyd's Wood Carver's Supply, Route
I recommend a 964, hollow-ground to 1, Box 416, Highlandville, MO
a keen edge (see Pacific Woodworker 65669.
41
INTRODUCING
TSUMURA (JtL&/;Offv
g-~
TSUMURA
(Jartonb g-~ ~
...You'll immediately feel the difference.
R. Silvera
!Flab g-oott~
PO Box 310. Durham . Cali fornia 95938-0310
Dealer InquiriesInvited
Phone (916)891-1686
Booth 44-A, "How To's of Working wHh Wood," April 22 - 24, Ft. Mason, San Francisco
continued / rom page 4/
FAIR PRICES----.
High Quality, World Famous
Woodworking Tools
at Fair Prices
Hold Down Clamp $7.70
Hand and Breast Drill - $22.30
Cabinet Screw driver s et - $19.90
Reversible Offse t Back Saw - $5.90
Black Hard Ark. Sharpening Stone $27.40
Books. clamps, chisels, scrapers, & more
Satisfaction Guaranteed
Fair PriceToolcOmpany-
- - --
Of :
I
I Name
I
I Address
I City
I
I~~te
42
_Zip
I
I
I
I
I
I
I
IL
"LHE CLI'CTINCi EDGE
Pacific Woodworker
WooDTURNING
By James Krenov. Over 300 photographs and detail drawings show the
actual techniques a master craftsman uses to create his museum-Quality
cabinetry. In his own highly individual way Krenov coverseverything from
choosing wood to coopering, doweling and dovetailing-from frame and
panel work to drawerlatches, hinges and handles-from handand power
tools to making a plane and sanding.
" You'lI enjoy owning this
book. "- Workbench 192 pp ., iIIus., 8'12 x 11, $ 16.95
"Highly informative."
Revised Edition
~D R~~INISHING
S.w. Gibbia
~-
~
' -- ~
~i""""~~~
Beat the high cost of quality furniture . The Third Edi tion of
S.w. Gibbia's WOOD FINISHING AND REFINISHING
shows how to beautify old or unfinished furn iture with easyto-follo w techniques in bleaching . fillin g and lacque rinq . It
brings you information on today's new produ cts that elirninate the need for stripping. sanding and staining , You 'll get
help in adding a wealth of decorative touches such as gold
leaf. graining and antiqu ing . You'lI see how to glue loose
parts of old furn iture ... cover scratches ... remove old spots
and stains . . . and much more . 318 pp ., iI/us., $14.95
HARPSICHORD
-Contemporary
t
ti
Keyboard
d
C
D eSlgn an
ons rue on
Evan J. Kern
While other s are paying exorbitant fees and waiting
years for custom built harpsichords , you can make your
own beautiful instrument quickly and at mod erate cost.
Harpsichord tells you how to design and build a
harpsichord that meets your specifications on com pass,
scale , and size. Step by step, this definitive wo rk
explains the myriad of details ess ential to creating a
harpsichor d that has the appro priate range . produces
des ired sound quality and necessary volume , and is
both an object of beau ty and easy to play. The harpsicho rd - it cou ld be the most rewarding and exciting
woodworking project you'll ever do !
144 pp., iIIus., 8'12 x 11, $16.95
pril/May 1983
WOODWORKING BASICS
Third Edition
-Furniture World
Before you embark on an advanced woodworking proj ect , you must master the fundam ent als of the craft .
Woodworking Basics gives you that necessary foundation ! Th is new edi tion has been complete ly reorganiz ed
and updated to encompass the latest technological
advances within the woodworking industry. You'lI find
how-tos for shap ing wood with hand tools , operating
power mach inery, and using finishing materials. Precise
step-by-step instructions are accompanied by 600
photographs, ensuring your complete and quick com prehension. You'lI even find out how you can enter any of
the exciting fields that are closely related to the wood working industry. 320 pp ., illus ., 8'12 x 11, $14.95
~ Van
Nostrand Reinhold
r---------------------
PACIFIC WOODWORKER
P.O. Box 4881
Sa nta Rose , CA 95402
Send me the book(s) checked below for 15 days' FREE examination. After
15 days I will send my remittance or else return the book(s) and OW E
NOTHING.
o SAVE MONEYI Enclose payment w~h order and pub lisher pays postage and handling. Your local sales tax must be included .
(24555-6 )
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(23152-0 )
Name
Address
_
_
City
State
Zip
Offe r good in U.S. on ly and subject to cred it department approval. Paymen t must aceompany orders to P,O. box addresses . Prices subject to change.
43
(Seepage 6.)
Introducing...
Mr. Fix-It
@
Pacific Woodworker
P.O. Box 4881
Santa Rosa, CA 95402
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