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Article history:
Received 24 November 2012
Received in revised form
1 April 2013
Accepted 2 April 2013
Available online 8 May 2013
In order to comply with the ever-stringent emission norms throughout the world and crunch in petroleum reserves, the modern day automobile industry is compelled to hunt for new and alternative
means of fuel sources to keep the wheels spinning globally. Paradoxical objectives of attaining simultaneous reduction in emission along with high performance has provided with a few alternatives. The
present study deals with one such approach in which the potential of diesel ethanol blending and
subsequent CNG (compressed natural gas) enrichment have been investigated. The study starts with a
miscibility test of ethanol in diesel, which paves the way for an experimental comparison between
performance and emission characteristics of DieseleEthanol blends, DieseleCNG combinations and
DieseleEthanol blends with CNG enrichment. The results indicates that diesel ethanol blend D95E5 (95%
diesel 5% ethanol) with low CNG enrichment produces a better performance-emission characteristics as
compared to base diesel operation as well as dieseleethanol blend operation. Results also portrayed
ethanols potential in reducing NOx emission, BSEC and smoke opacity.
2013 Elsevier Ltd. All rights reserved.
Keywords:
Dieseleethanol blend
CNG enrichment
BSEC
NOx-opacity-BSEC equivalent trade off
1. Introduction
Amidst ever decreasing fuel resources and constantly increasing
air pollution, the fundamental sustainability of present energy
system has been put into question. The present reserve of petroleum products is slowly dying out, widening the gap between
global energy supply and energy consumption. As per 2008, energy
used on a global scale is about 142.3 Terawatt-Hour, which is about
39% higher than that of 1990 [1]. Moreover, in order to meet the
stringent EUROeVI standards, automobile manufacturers are
compelled to try out emission, more precisely NOx and smoke
reducing alternatives like ethanol, CNG (compressed natural gas)
etc. As a result a lot of the research studies are now oriented towards nding a cleaner burning fuel with satisfactory combustion
and performance signatures.
Ethanol with its inherent properties such as high latent heat of
vaporization and low caloric value has been established as a
commendable adjutant of diesel in reducing toxic emissions.
Diesel- ethanol blended fuels have several advantages including
* Corresponding author.
E-mail address: v1.abhishek@gmail.com (A. Paul).
0360-5442/$ e see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.energy.2013.04.002
788
Nomenclature
CNG
CO2
BSEC
HC
BSFC
THC
TDC
UBHC
mSec
EGR
DAQ
D95E5
ROHR
789
studies two blends viz. D95E5 (95% diesel, 5% Ethanol) and D90E10
(90% diesel, 10% Ethanol) were chosen for engine testing. The
properties of these blends such as Caloric value, Density, Kinematic Viscosity and the cetane number etc. were calculated on the
basis of base fuels, diesel and ethanol by using Eqs. (1)e(3) [22].
These properties are shown in Table 1.
xi ri Qcal;i
P
xi r i
xd rd Qcal;d xeth reth Qcal;eth
xd rd xE reth
Qcal;mix
(1)
xi ri wvis;i
P
xi ri
xd rd wvis;d xeth reth wvis;eth
xd rd xeth reth
wvis;mix
P
CNmix
(2)
(3)
where,
790
Table 1
Properties of fuel blends.
Property
Diesel
Ethanol
E5D95
E10D90
Density (kg/m3)
Kinematic viscosity (cSt)
Caloric value (KJ/Kg)
Flash point ( C)
Fire point ( C)
Cetane number
820
2.51
42650
52
64
46
789
1.09
26950
12.77
13.5
7
818.45
2.44
41893.24
50.038
61.475
44.05
816.9
2.37
41133.62
48.077
58.95
42.1
(180 35.5 4.5 )9 221.In order inject the CNG right at the
start of combustion, it was injected 10 after TDC, which reduces the
effective induction period to (221 e10 ) 211.In order to study the
effect of different amount of CNG on combustion, performance and
emission of the test engine, this effective induction period of 211
was divided into 5 parts, each at approximately 42 apart. As a
result, CNG was injected for 42 , 84 , 126 , 168 and 210 of crank
rotation, which means, for the 1st injection strategy, CNG was
injected for 42 of crank rotation, for 2nd injection strategy CNG was
injected for 84 and so on. Now these injection durations are converted from crank angle to time scale by using Eq. (4). It is worth
mentioning that these CNG strategies were engine speed dependent
and varied slightly for different blends. Upon calculation, it can be
seen that, on an average, CNG was injected for about 4000 mSec for
CNG strategy 1, about 7500 mSec for CNG strategy 2, about
12,000 mSec for CNG strategy 3, about 15,000 mSec for CNG strategy 4
and about 18,000 mSec for CNG strategy 5. These strategies thus
produced a consistently increasing CNG enrichment regime that
provided a platform for studying the effect of different CNG injection rates on performance and emission of the engine.
Injection duration
mSec:
where,
60 q 106
N 360
(4)
(Make: Saj test plant Pvt. Ltd) for load measurement. A crank angle
sensor (Make: Kubler) was used to measure the engine RPM. It was
calibrated in terms of 1-degree interval. The TDC (Top Dead Center)
position of the ywheel was also calibrated in order to develop a
proper data acquisition algorithm through a commercial data
acquisition software. A piezoelectric pressure transducer (Make:
KISTLER) was used to measure in cylinder pressure. The analog pick
up voltages of the transducers were fed to a NI-DAQ card through a
signal conditioner to lter the out noise. The major specications of
the engine are given in Table 2.An AVL 5 gas analyzer (AVL Digas
444) and an AVL smoke meter (AVL Digas 437) was employed to
measure emission of CO, UBHC (unburned hydrocarbon), NOx and
smoke opacity in line of the raw exhaust. The whole circuit is
depicted in Fig. 4.
2.3. Methodology
Before experimenting with fuel blends, the engine was run on
diesel to get a reference set of data, which can be used as benchmark while comparing the performance and emission characteristics of different blends. It is worth mentioning that diesel runs
were conducted with manifold injection of CNG with 5 different
injection strategies as mentioned earlier. Once the base of the experiments was set by the data obtained by the base fuels, fuel
blends were introduced one at a time and each time CNG was
inducted into the system via intake manifold. The fuel blends were
prepared and were given sufcient time to settle down to a homogeneous mixture. The experimental data was acquired by DAQ
system. All the data for a particular pilot fuel blend and CNG injection duration was averaged for 80 cycles to compensate any
cyclic variations of observations. Again each set of data were taken
6 times to and averaged to increase authenticity of readings. The
loading was done by controlling the voltage of the electromagnet of
the eddy current dynamometer. As variation of load caused a
change in engine speed, so the engine was run for a while after each
loading so the it comes to a constant speed state. Moreover, in order
to get a steadier reading, the engine was allowed to run for 5 min
after each injection of CNG for all the strategies. In addition, to avoid
any contamination of the base fuels, after using each blend, the
complete fueling system was cleaned thoroughly with Acetone.
791
s
2
2
2
vU
vU
vU
DU
DX1
DX2 .
DXn
vX1
vX2
vXn
(5)
792
Table 3
Total percentage of uncertainty of computed performance parameters.
Computed performance parameter
Measured
variables
Instrument involved
in measurement.
% Uncertainty
of measuring
instrument [23]
BP (brake power)
Load, RPM
SFC(liquid fuel),
BP
Load sensor,
Load indicator,
Speed measuring Unit.
Fuel measuring unit, fuel
ow transmitter,
As for BP measurement.
As for SFC measurement,
As for BP measurement,
CNG mass ow controller.
0.2,
0.1,
1.0.
0.065,
1.5,
1.02.
1.81,
1.02,
0.25
Table 4
Accuracy of emission measuring instruments.
Instrument
Measuring
range
Accuracy
0e10% Vol
Carbon Dioxide(CO2)
0e20% Vol
Hydrocarbon (HC)
0e20,000
ppm Vol
0e5000
ppm Vol.
0e22% Vol
NOx
Oxygen (O2)
AVL 437 smoke meter
Smoke opacity
0e100%
1%
Calculation
Total % uncertainty of
computed parameters.
q
0:22 0:12 1:02
1.02.
q
0:0652 1:52 1:022
1.81
q
1:812 1:22 0:252
2.09
Table 5
Average% TSU and average std. deviation in observation/sampling of all measured
emissions.
CO
Average TSU(%)
D100
0.336
D95E5
0.482
D90E10
0.374
Average Std. deviation
D100
0.000157
D95E5
0.000157
D90E10
0.000236
UBHC
NOx
% Opacity
0.610
1.748
3.755
0.508
0.745
2.538
0.267
0.496
0.786
0.079
0.252
0.541
0.126
0.609
1.613
0.065
0.079
0.052
793
Fig. 5. A: Variation of cylinder pressure at 20% load for DieseleCNG combination, B: Variation of cylinder pressure at 40% load for dieseleCNG combination, C: Variation of cylinder
pressure at 60% load for DieseleCNG combination, D: Variation of cylinder pressure at 80% load for DieseleCNG combination, E: Variation of cylinder pressure at full load for Diesele
CNG combination, F: Variation of cylinder pressure at 120% load for DieseleCNG combination.
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Fig. 6. A: Variation of cylinder pressure at 20% load for Diesel- Ethanol combination, B: Variation of cylinder pressure at 40% load for dieseleEthanol combination, C: Variation of
cylinder pressure at 60% load for dieseleEthanol combination, D: Variation of cylinder pressure at 80% load for dieseleEthanol combination, E: Variation of cylinder pressure at 60%
load for dieseleEthanol combination, F: Variation of cylinder pressure at 80% load for dieseleEthanol combination.
m LHVD mEth LHVEth mCNG LHVCNG
BSEC kJ=kg D
BP
(6)
where, mD ; mEth ; mCNG Mass flow rate of diesel; ethanol and CNG
respectably:LHVD ; LHVEth ; LHVCNG Lower Calorific value of
diesel; ethanol and CNG respectably:
4.3. Emission parameters
4.3.1. 1Carbon monoxide emission
Carbon monoxide (CO) is formed during the combustion process
with rich fuel-air mixtures and when there is insufcient oxygen to
fully burn all the carbon in the fuel to CO2. Figs. 14e16 shows the CO
emission at different load conditions for all fuel combinations. As
per the Figures, it is quite evident that neither CNG enrichment nor
ethanol blending can reduce the CO formation, which is an indication of incompleteness of combustion. For dieseleCNG combination (Fig. 14), consecutive increase in CNG injection durations
resulted in subsequent increase in CO emission, with CNG strategy
5 showing an increase in CO emission of 41.37% at 40% load, 70% at
80% load, and 94.21% at 120% load. This increase in CO emission
with increasing CNG content is an indication of insufcient oxygen
inside the cylinder during combustion. Kalam et al. [17] also had
similar ndings.
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Fig. 7. A: Variation of cylinder pressure at 20% load for dieseleEthanol combination with CNG Enrichment. B: Variation of cylinder pressure at 40% load for dieseleEthanol
combination with CNG Enrichment. C: Variation of cylinder pressure at 60% load for dieseleEthanol combination with CNG Enrichment. D: Variation of cylinder pressure at 80% load
for dieseleEthanol combination with CNG Enrichment. E: Variation of cylinder pressure at full load for dieseleEthanol combination with CNG Enrichment. F: Variation of cylinder
pressure at 120% load for dieseleEthanol combination with CNG Enrichment.
796
NO2 (NOx) from the engine at different load conditions for different
fuel combinations is shown in Figs. 17e19. It is apparent from the
Figures that in terms of NOx reduction, both CNG and ethanol are
quite effective. In the case of DieseleCNG combination, reduction of
NOx emission is distinctly observed with increasing CNG injection.
The Reduction of NOx emission with dieseleCNG combination is
apparent from the above Fig. 17. As per the Figure, it is evident that
other than CNG strategy 1 at 80% load condition, the emission of
NOx has decreased consistently with increasing CNG injection
duration for all load conditions. CNG strategy 1 to 5, which signies
consistently increasing CNG injection duration into the cylinder,
produced a maximum reduction in NOx emission by 33%, 47.43%,
61.3%, 68.57% and 66.49% respectably. This is mainly due to cool gas
entering into engine cylinder, so that the overall combustion is
completed at low in cylinder temperature [17]. Further absence of
excess oxygen due to CNG replacing intake air also aids in lower
NOx formation.
Dieseleethanol blends viz. D90E10 and D95E5, depicted in
Fig. 18 showed a consistent reduction of NOx emission with
increasing ethanol volume in the blends as compared to diesel. At
20%, load condition D95E5 and D90D10 showed a reduction of
36.36% and 69.7% in NOx emission. At 60% load condition the both
blends produced a reduction of 33% whereas, at 120% load condition the blends produced a reduction of 1.06% 18.3% respectably.
797
The cooling effect of the ethanol in the blended fuels reduces the
temperature of the combustion cylinder and suppresses the formation of NOx. Generally, the cooling effect of ethanol fuel with a
high latent heat of vaporization is more dominant than the combustion promotion by the oxygen content in the ethanol fuel at the
low engine load condition [4].
Dieseleethanol blends with CNG enrichment as shown in Fig. 19
also depicts a consistent drop in NOx emission as a combined effect
of simultaneous increase in ethanol percentage volume in the
blend and CNG injection durations. A maximum reduction of
91.29% was observed by D90E10 blend with CNG strategy 5 at full
load condition. Here, the charge is not only cooled by ethanol (for
its high latent heat of vaporization) and CNG (as cooler gas is
injected into the cylinder) but also there is a shortage of oxygen
required for proper combustion. This causes a signicant reduction
in NOx emission.
Fig. 17. Variation of NOx emission with load for D-CNG combination.
798
Fig. 18. Variation of NOx emission with load for DieseleEthanol Blends.
Fig. 20. Variation of UBHC emission with load for D-CNG combination.
Fig. 19. Variation of NOx emission with load for DE-CNG combination.
Fig. 21. Variation of UBHC emission with load for DieseleEthanol Blends.
799
Fig. 22. Variation of UBHC emission with load for DE-CNG combination.
Fig. 24. Variation of Smoke -opacity with load for DieseleEthanol Blends.
Fig. 23. Variation of smoke opacity with load for D-CNG combination.
Fig. 25. Variation of Smoke eopacity with load for DE-CNG combination.
800
Fig. 26. Trade off between NOx-Smoke opacity with reference to BSFC Diesel Equivalent at 20% load condition.
Fig. 28. Trade off between NOx-Smoke opacity with reference to Diesel Equivalent at
60% load condition.
very high equivalent BSFC as it pushed the trade off zone further
away from the origin (Zone-F).
At 60% load condition, as shown in Fig. 28 the trade off potential
of CNG enrichment and ethanol substitution can be separately
observed with ease. Low CNG enrichment with diesel as the pilot
fuel shifts the trade off zone towards origin with subsequent
reduction in equivalent BSFC and smoke opacity accompanied by
very low NOx emission (Zone-H). However, higher CNG strategies
with pilot diesel injection showed higher smoke opacity with very
low equivalent BSFC and NOx emission. Diesel eethanol blend
D95E5 without any CNG enrichment showed high equivalent BSFC
that was similar to base diesel operation but with much less smoke
opacity than diesel operation. However, CNG enrichment of D95E5
showed improvement in all performance-emission parameters
considered. CNG enrichment of D95E5 produced an impressive
improvement in smoke opacity and equivalent BSFC as compared to
diesel. However, this was penalized by gradual increase in NOx
emission. On the other hand, D90E10 failed to show any promising
performance-emission trade off point as it showed the highest
NOx emission and equivalent BSFC (Pick point) among all fuel
Fig. 27. Trade off between NOx-Smoke opacity with reference to BSFC Diesel Equivalent at 40% load condition.
Fig. 29. Trade off between NOx-Smoke opacity with reference to BSFC Diesel Equivalent at 80% load condition.
Fig. 30. Trade off between NOx-Smoke opacity with reference to Diesel Equivalent at
full load condition.
Fig. 31. Trade off between NOx-Smoke opacity with reference to BSFC Diesel Equivalent at 120% load Condition.
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802