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Manuscript Number: TRIBINT-D-11-00126
Title: Influence of micropolar lubricants on the performance of slot-entry hybrid journal bearing
Article Type: Full Length Article
Keywords: Non-recessed journal bearings, Micropolar lubricant, Slot entry, Finite element method
Abstract: A theoretical study concerning the slot-entry hybrid journal bearing lubricated with
micropolar lubricants is presented. The modified Reynolds equation for micropolar lubricant is solved
using Finite Element Method along with equation of lubricant flow through slot-entry restrictors as a
constraint together with appropriate boundary conditions. It has been observed that a slot-entry
hybrid journal bearing operating with micropolar lubricant shows an increase in the value of minimum
fluid film thickness and a reduction in the value of coefficient of friction as compared to a
corresponding similar slot-entry hybrid journal bearing operating with Newtonian lubricant.
*Statement of Originality
Dated: 06/04/2011
Statement of Originality
To,
The Associate Editor,
Tribology International
Dear Editor,
I am here with confirm that paper Influence of micropolar lubricants on the performance of
slot-entry hybrid journal bearing submitted for consideration for the publication in the
journal Tribology
knowledge of authors the study in the present article has not been published earlier in any journal
by the authors or anybody else.
With regards
Nathi Ram
Ph.D Scholar
Tribology Lab, Department of Mechanical & Industrial Engineering,
Indian Institute of Technology Roorkee, Roorkee India
Uttarakhand - 247667
*Research Highlights
Research highlights
*Manuscript
Click here to view linked References
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Nathi Ram2*
Professor
Ph.D Scholar
Email: sshmefme@iitr.ernet.in
n.r.jaan10@gmail.com
ABSTRACT
A theoretical study concerning the slot-entry hybrid journal bearing lubricated with micropolar
lubricants is presented. The modified Reynolds equation for micropolar lubricant is solved using
Finite Element Method along with equation of lubricant flow through slot-entry restrictors as a
constraint together with appropriate boundary conditions. It has been observed that a slot-entry
hybrid journal bearing operating with micropolar lubricant shows an increase in the value of
minimum fluid film thickness and a reduction in the value of coefficient of friction as compared
to a corresponding similar slot-entry hybrid journal bearing operating with Newtonian lubricant.
Keywords: Hybrid journal bearings, Micropolar lubricant, Slot entry, Finite element method
Nomenclature
diameter of the bearing, mm
fluid-film reaction ( h t 0 ), N
fluid-film reaction ( h t 0 ), N
bearing length, mm
bearing flow, mm-3s-1
* Author for correspondence
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Greek Symbols
material coefficient, N s; spin viscosity, N s m-2
Non-dimensional parameters
damping coefficients,
slot-restrictor design parameter,
( ,
( ,
min)
(h, hmin)/c
( ,
max)
(p, pmax)/ps
Q(/c3ps
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stiffness coefficients
o
Wo/ps
( J,
J)
(XJ, ZJ)/c
(, )
* ,
eccentricity ratio,
Matrices
[ ]
fluidity matrix
{ }
{ }
}, {
, s
1. Introduction
It is well known that the addition of small amount of long chain polymer solution to a
Newtonian lubricant increases its lubricating effectiveness, most of engine oil contains such
additives. Further, it is also experienced that during the operation of machines standard
lubricants under general operating conditions become heavily contaminated with suspended
metal particles or dirt. Therefore, they start exhibiting non-Newtonian behavior. Under such
circumstances, the classical theory of Newtonian fluid is not applicable and it requires the
application of micropolar fluid theory to the lubrication problems. Shires and Dee [1] were
among the first one to introduce the concept of slot-entry journal bearings. The slot-entry journal
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bearings with different control flow devices by considering the combined influence of thermal
effects and non-Newtonian behavior of the lubricant.
Micropolar fluids contain a suspension of particles with individual motion. These particles
support body stress and body moments. The earliest formulation of a consistent theory of fluid
microcontnua was attributed to Eringen [14,15]. Eringen [14] introduced a new class of fluids
called microfluids. A simple microfluid is a viscous medium whose properties and behavior are
affected by the local micromotions of particles in its microvolume. He discussed special cases in
which gyrations are small and micro-deformation rates are linear and also obtained partial
differential equations of the constitutively linear theory. For the sake of mathematical simplicity,
Eringen [15] later on simplified this theory to that of micropolar fluids which exhibit the
microratational effects as well as microroational inertia. The theory of micropolar fluids is
focused on the fluids consisting of rigid, randomly oriented particles suspended in viscous
medium and deformation of particles is ignored.
As the complete removal of dirt and metal particles from lubricant during the normal
bearing applications is rather not possible. Thus, it becomes imperative to use micropolar
lubricant model for the analysis of the performance of bearing. A good practical example of
using micropolar model is in the design of journal bearings in the area of Nuclear power plant
where the heat transfer agent Sodium is used as a lubricant [18]. Several investigators used the
micropolar fluid theory to study the various bearing systems such as porous bearings [16-17],
squeeze film bearings [18-21] and journal bearings [22-31]. Isha and Zaheeruddin [16] carried
out an analysis of one-dimensional porous journal bearings lubricated with micropolar fluid.
They found that the load carrying capacity increased and coefficient of friction decreased as
micropolar parameter characterizing the concentration of substructures in lubricant due to
presence of additives increased. Zaheeruddin [17] analyzed squeeze film narrow porous journal
bearings using a lubricant containing solid particle additives and characterized as a micropolar
fluid. They found that load carrying capacity and squeezing time increases as the micropolar
parameter characterizing the concentration of the microstructure imparted to the lubricant by the
additives increases. A study by Agrawal et al. [19] investigated theoretically squeeze films
between two infinitely long rectangular plates, circular plates and externally pressurized bearings
using a micropolar fluid as lubricant. Prakash and Sinha [20] investigated theoretically squeeze
films in journal bearings using a micropolar fluid as a lubricant. The effects of microstructure
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were elaborated through graphs. A comparison was made between full and half journal bearings.
A comparison of half and full journal bearing results showed a similar qualitative trend.
Ramanaiah and Dubey [21] considered slider profile which gives the maximum load carrying
capacity for a slider bearing lubricated with a micropolar fluid. It was reported that an optimum
load carrying capacity increases with an increase in coupling parameter. Prakash and Sinha [22]
carried out the steady state analysis for infinitely long hydrodynamic journal bearing lubricated
with micropolar lubricant. They demonstrated the effect of microstructure through various
graphs. It was found that the prominent feature of a micropolar fluid is an increased effective
viscosity especially in thin films. Huang [23] analyzed theoretically the performance of finite
width journal bearings lubricated with micropolar fluids using finite difference method. It was
reported that at higher operating eccentricity ratio, a bearing operating with micropolar lubricants
shows an increase in load carrying capacity and reduction in the value of coefficient of friction.
Bessonov [24-25] derived a generalized Reynolds equation taking into account all possible
variations in boundary viscosity and microrotations near the friction surface. A study by Das et
al. [26] deals with the analysis of steady state characteristics of misaligned hydrodynamic journal
bearing lubricated with micropolar lubricant. It was concluded that the bearing lubricated with
micropolar lubricants provides higher load carrying capacity, higher misalignment moment and
lower friction parameter as compared to a corresponding similar bearing lubricated with
Newtonian lubricant. A numerical study dealing with finite hydrodynamic journal bearing
lubricated with micropolar fluids has been undertaken by Wang and Zhu [27] considering both
thermal as well as cavitation effects. The modified Reynolds equation and energy equations were
derived using the Eringens micropolar fluid theory. The Reynolds equation was solved by using
the Elords cavitation algorithm. A recent study reported by Verma et al. [28] concerns with fourpocket hydrostatic journal bearing compensated with a constant flow valve operating with
micropolar lubricants reveals that micropolar parameters significantly affects the performance
characteristics of multirecess hydrostatic journal bearing. Very recently, a theoretical study by
Rajasekhar and Sharma [29] deals with the influence of wear on the performance of four-pocket
capillary compensated hydrostatic journal bearing operating with micropolar lubricant. It was
reported that a bearing lubricated with lubricant having higher micropolar effect provide better
static and dynamic performance characteristics as compared to a corresponding similar bearing
lubricated with Newtonian lubricants. The effect of deformation of bearing liner on static and
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2. Analysis
Fig.1 shows the slot-entry journal bearing configuration. The incompressible flow of
micropolar lubricant in the clearance space between the surfaces of a journal and bearing is
governed by Reynolds equation and in the non-dimensional form is expressed by the following
expression [29]
(1)
where,
,
and
angular rotational motion arising out of microrotational effects of suspended particles in the
lubricant. The parameter
gap or clearance space of journal bearing and is termed as the characteristic length of micropolar
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lubricant. The micropolar effect of lubricant is said to increase with a decrease in the value of
parameter
when
to zero.
and
technique. Minimization of the residue by orthogonalizing it with the interpolation function i.e.,
(5)
Integrating the second order term in Eq. (5) by parts to obtain Co continuity and differentiating
Eq. (2) with respect to t , the resulting equation for typical element is obtained in matrix form as
follows [28,29]
(6)
where,
=
(6a)
(6b)
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(6c)
(6d)
(6e)
where
and
node numbers.
2.3 Restrictor flow equation
The flow of the lubricant
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(11)
where
= direction of force or moment.
= direction of journal centre displacement
Fluid-film damping coefficients
Fluid film damping coefficients have been evaluated using the expressions given as
(12)
where
3. Solution procedure
An iterative numerical procedure has been adopted in the present study which is briefly
discussed as follows:
(1) The lubricant flow field is discretized with rectangular mesh of 24 by 7 divisions which is
equally spaced in
and
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compute the fluid film thickness that is required for the computation of fluid film
pressures
establish the equilibrium journal centre position. The iterative process continues until the
following convergence criterion is not satisfied:
where
(8) After converged solution, the static and dynamic bearing characteristics of a slot-entry
journal bearing system are computed.
of a
slot-entry journal bearing is computed and compared with the available results of Rowe et al [5].
Fig. 2(a) shows the good agreement between the results. In the second stage, the value of fluid
film reaction
has been compared with already published results of Wang et al. [27] in case
of hydrodynamic journal bearing operating with both Newtonian and micropolar lubricants as
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shown in Fig. 2(b). The results obtained from the present analysis compares well with the
already published results of Wang et al. [27]. A maximum deviation of nearly 5-7%, which may
be attributed to different computation techniques used between the two studies.
As
and
and
entry hybrid journal bearing and also presented as a function of restrictor design parameter
. The percentage variation in bearing performance characteristics parameters due to
micropolar lubricant effect vis a vis bearing lubricated with newtonian lubricant have been
shown in Table 1 & 2. The numerically simulated results in this study have been obtained using
the following bearing operating and geometric parameters as has been generally used in the
available literature [7,8,10]: Bearing aspect ratio () = 1.0; Land width ratio
= 0.25; Speed
parameter () = 1; No. of rows of slots = 2; No. of slots per row = 12; Slot width ratio
0.25-0.75; External load
= 0.05-0.30.
Based on the analysis and solution algorithm as described in earlier sections, the numerically
simulated results have been obtained. The results are presented through Figs.2 to Figs.12.
of coupling number
, the value of
is found to
Further, it is observed that the value of maximum pressure increases with increase in the value of
coupling number
for a journal
caused by additives.
reduces with
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. The
similar trend for the value of minimum fluid film thickness was observed for a constant flow valve
compensated four pocket hydrostatic journal bearing by Verma et al. [28] and for an orifice
compensated multirecess hybrid journal bearing with triangular shape of recess by Nicodemus and
Sharma [29]. The percentage increase in the value of
bearing operating with micropolar lubricant corresponding to larger value of coupling number
at
observed from Fig. 4(b) that with an increase in the value of slot restrictor design parameter
the value of
and
as compared to corresponding
when the bearing is lubricated with micropolar lubricant, the value of coefficient of friction
decreases as the value of characteristic length of micropolar lubricant
value of
is higher for the bearing lubricated with Newtonian lubricant. Further, it is also
observed that the coefficient of friction decreases with an increase in micropolar effect for journal
bearing configuration studied. This behavior is similar to the pattern observed in earlier studies for
the case of hydrodynamic journal bearing [22,26,29,31]. Fig. 5(b) shows the variation of
slot restrictor design parameter
with
for a bearing
lubricated with Newtonian lubricant. However, the value of coefficient of friction reduces for
increasing value of
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most interesting observation is that the flow of lubricant reduces when the bearing is operating with
micropolar lubricant corresponding to an increase in the value of coupling number
for the
journal bearing configuration studied. This behavior is similar to the pattern reported in already
published work of Prakash and Sinha [22]. Further, it may also be noticed that the maximum
percentage of reduction in the value of lubricant flow
bearing operating with micropolar lubricant corresponding to the larger value of coupling number
at
observed from Fig. 6(b) that for a bearing operating with either Newtonian or micropolar lubricant,
the value of lubricant flow
when a bearing lubricated with Newtonian lubricant. However, maximum percentage of reduction
in the value of
and
at
as compared to
corresponding the similar bearing lubricated with Newtonian lubricant when operating at
.
. It is observed that the value of attitude angle increases significantly with an increase
decreases with an increase in the value of characteristic length of micropolar lubricant but the value
of attitude angle is lower for a bearing lubricated with Newtonian lubricant. Further, it may be
noticed that the maximum percentage of increase in the value of attitude angle
is found to be
8.13% for a bearing lubricated with micropolar lubricant corresponding to large value of coupling
number
at
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lubricant. It may be noticed from Fig. 7(b) that the value of attitude angle
decreases drastically
then gets
with
. It is
observed from Fig. 8(a) that the value of direct fluid film stiffness coefficient
increases
then
is
higher for a bearing lubricated with micropolar lubricant in comparison to the bearing lubricated
with Newtonian lubricant. Fig. 8(b) indicates that direct fluid film stiffness coefficient
shows the increasing trend for restrictor design parameter
first
observed for a bearing lubricated either with micropolar lubricant corresponding to coupling
number
at
with micropolar lubricant as compared to the bearing lubricated with Newtonian lubricant. The
similar trend for the value of direct fluid film stiffness coefficient
9(a) as observed in Fig. 8(a) for the value of
direct fluid film stiffness coefficient
cross-coupled coefficients
. The bearing
have also been computed. They have not been presented for the
sake of brevity.
micropolar lubricant is shown in Fig. 10(a) and Fig. 11(a). It may be observed from Fig. 10(a) that
the value of fluid film damping coefficient
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increases. The similar behavior has been observed for an orifice compensated
multirecess hybrid journal bearing with triangular shape of recess by Nicodemus and Sharma [29].
The percentage increase in the value of
is found to
be order of 15.88%, 25.29%, 34.66% and 44.37% for a bearing operating with micropolar lubricant
corresponding to coupling numbers
at
respectively as compared to
the bearing lubricated with Newtonian lubricant. Further, Fig. 10(b) shows that the value of
damping coefficient
micropolar lubricant as compared to the bearing operating with Newtonian lubricant. A similar
trend for the value of direct fluid film damping coefficient
micropolar lubricant
in Fig. 10(a).
Fig. 11(b) shows the maximum percentage reduction in the value of damping coefficient
around 42.37% with increase in restrictor design parameter
lubricated with Newtonian lubricant. However, this value of
design parameter
is
corresponding similar bearing lubricated with Newtonian lubricant. The bearing cross-coupled
damping coefficients
have also been computed, however their variation is not shown for
increases
bearing lubricated with Newtonian lubricant. The variation of stability threshold speed margin
with restrictor design parameter
for a bearing
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micropolar effect of
and
corresponding similar bearing lubricated with Newtonian lubricant and operates at lower value of
.
5. Conclusions
A numerical study of a slot-entry hybrid journal bearing system operating with micropolar lubricant
has been carried out. The modified Reynolds equation together with the slot-entry restrictor
equation is solved using FEM. From the presented results following conclusions can be deduced:
1. The performance of a symmetric slot-entry hybrid journal bearing operating with
micropolar lubricant changes significantly vis a vis the Newtonian lubricant.
2. The value of minimum fluid film thickness
at an increased value of coupling number
whereas
and
3. It is observed that for a bearing operating with micropolar lubricant, the maximum
percentage of reduction in the value of coefficient of friction
of 24.94% corresponding to
at
Newtonian lubricant.
4. It has been observed that a slot-entry hybrid journal bearing lubricated with micropolar
lubricants/Newtonian lubricant with
, the
change in the values of micropolar lubricants affects the values of fluid film stiffness
coefficients appreciably.
5. The bearing lubricated with micropolar lubricant is better from the point of view to damp
out oscillations. For a chosen value of
coefficients
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65
6. The stability threshold speed margin of a slot entry hybrid journal bearing lubricated with
micropolar lubricants is generally found to be higher than that of bearing lubricated with
Newtonian lubricants. Higher value of
References
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for hybrid hydrodynamic and hydrostatic operation. Wear 1977;43(1):55-69.
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1980;64 (1):115-31.
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hole-entry configurations. J Tribol Int 1982;15:339-48.
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regimes. STLE Tribol Trans 1992;34(3):465-71.
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hydrostatic/hybrid journal bearing using the finite element method. J Tribol Int 1999;32:18596.
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slot-entry journal bearings. J Tribol Int 1999;32:537-55.
[9] Sharma Satish C, Jain SC, Sah PL. Effect of non-Newtonian behaviour of lubricant and
bearing flexibility on the performance of slot-entry journal bearing. J Tribol Int 2000;33:50717.
[10] Sharma Satish C, Jain SC, Reddy NMM. A study of non-recessed hybrid flexible journal
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[11] Sharma Satish C, Kumar Vijay, Jain SC, Nagaraju T, Giriraj Prasad. Thermohydrostatic
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[12] Garg HC, Kumar Vijay, Sharda HB. Performance of slot-entry hybrid journal bearings
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[13] Garg HC, Kumar Vijay, Sharda HB. A comparative thermal analysis of slot-entry and holeentry hybrid journal bearings lubricated with non-Newtonian lubricant. J Tribol-Trans ASME
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[31] Rahmatabadi AD, Nekoeimehr M, Rashidi R. Micropolar lubricant effects on the
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Figure(s)
Figure Captions
Figure No.
1
Description
Schematic of a slot-entry journal bearing system
2(a),(b)
Variation of
Variation of
with
4(a)
Variation of
with
4(b)
Variation of
with
5(a)
Variation of
with
5(b)
Variation of
with
6(a)
Variation of
with
6(b)
Variation of
with
7(a)
Variation of
with
7(b)
Variation of
with
8(a)
Variation of
with
8(b)
Variation of
with
9(a)
Variation of
with
9(b)
Variation of
with
10(a)
Variation of
with
10(b)
Variation of
with
11(a)
Variation of
with
11(b)
Variation of
with
12(a)
Variation of
with
12(b)
Variation of
with
with
Figure(s)
Figure(s)
0.5
Double Row Slot-Entry Journal
Bearing(12 Slots per Row)
ab L 0.25, L D 1, 0.5, 0
0.4
0.3
Present
Ref. [ 5]
0.2
0.1
0
0
0.1
0.2
0.3
0.4
with
0.5
0.6
0.7
0.8
0.9
12
Present
Ref. [27]
10
8
Fo(KN)
6
Newtonian
N2=0.2,lm=20
4
2
0
0.2
0.3
0.4
0.5 0.6
with
0.7
0.8
Figure(s)
1.3
1.25
1.2
1.15
1.1
1.05
1
0.95
0.9
5
10
15
20
Fig. 3 Variation of
with
25
30
35
40
Figure(s)
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
5
10
15
20
with
25
30
35
40
0.85
0.8
0.75
0.7
0.65
0.6
0.05
0.1
0.15
0.2
with
0.25
0.3
Figure(s)
9
8.5
8
7.5
7
6.5
6
5.5
5
5
10
15
20
with
25
30
35
40
9.5
8.5
7.5
7
0.05
0.1
0.15
with
0.2
0.25
0.3
Figure(s)
1.1
0.9
0.8
0.7
0.6
0.5
5
10
15
20
with
25
30
35
40
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.05
0.1
Fig. 6(b) Variation of
0.15
with
0.2
0.25
0.3
Figure(s)
76
74
72
70
68
66
64
62
5
10
15
20
with
25
30
35
40
72
70
68
66
64
62
60
58
0.05
0.1
0.15
with
0.2
0.25
0.3
Figure(s)
2.8
2.75
2.7
2.65
2.6
2.55
2.5
2.45
5
10
15
20
with
25
30
35
40
2.95
2.55
2.15
1.75
1.35
0.05
0.1
Fig. 8(b) Variation of
0.15
with
0.2
0.25
0.3
Figure(s)
3.15
2.85
2.7
2.55
5
10
15
20
with
25
30
35
40
3.1
2.9
2.7
2.5
2.3
2.1
1.9
0.05
0.1
0.15
0.2
with
0.25
0.3
Figure(s)
26
22
18
14
10
5
10
15
20
with
25
30
35
40
19
17
15
13
11
7
0.05
0.1
0.15
0.2
with
0.25
0.3
Figure(s)
24
22
20
18
16
14
12
10
5
10
15
20
with
25
30
35
40
19
17
15
13
11
0.05
0.1
0.15
0.2
with
0.25
0.3
Figure(s)
2.82
2.8
2.78
2.76
2.74
2.72
2.7
10
15
20
25
with
30
35
40
2.85
2.7
2.55
2.4
2.25
2.1
0.05
0.1
0.15
0.2
with
0.25
0.3
Table(s)
Table Captions
Table No.
Description
Table(s)
PCH
Newtonian
Micropolar lubricant
lubricant
N 2 0.3, l m 10
N 2 0.3, l m 30
N 2 0.7, l m 10
N 2 0.7, l m 30
p m ax
50.41686
60.05978
54.56977
70.67799
57.36983
hm in
-17.7022
-14.3885
-16.1543
-11.3364
-15.1842
Cf
1.347081
-65.3758
5.186173
-69.2603
2.552625
-66.73
8.204511
-71.4501
3.251034
-67.4547
S 22
-7.16076
0.886525
-3.25815
4.078014
-4.36806
3.652482
-1.14572
5.638298
-2.61368
5.35461
7
8
C 22
6.547619
3.051471
22.88462
19.42096
13.42491
9.908088
42.59158
38.77757
18.20513
14.62316
th
-42.6433
-41.7159
-41.8634
-41.2521
-41.3997
3
4
5
6
Micropolar lubricant
lubricant
N 2 0.3, l m 10
N 2 0.3, l m 30
N 2 0.7, l m 10
N 2 0.7, l m 30
p m ax
3.576658
9.485463
6.149341
16.24137
7.906296
hm in
-2.70199
1.854305
-0.56954
6.066225
0.781457
Cf
1.347797
0.73193
4.976322
-10.7274
2.483348
-3.29369
7.82451
-17.2347
3.140598
-5.45517
S 22
-11.7624
-10.0879
-6.71037
-6.46749
-8.56151
-7.27592
-3.27806
-4.11248
-6.51755
-5.4833
7
8
C 22
-6.20541
-7.66143
8.740868
7.902248
0.094542
-1.15947
27.23679
26.69461
4.520842
3.362469
th
-5.10842
-3.12385
-3.63837
-1.80081
-2.71959
3
4
5
6