Productos Moldes y Matrices 2008

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Die-cast molds
Die & Casting molds
Mold
Glass molds

Rubber molds

Molds Plastic molds
Dies & molds
Dies Press dies
Forging dies
1 Die & Mold Die & Mold 2

V VERTICAL MACHINING CENTER
SERIES

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Direct machining

Eliminating the need
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Eliminating the need to polish
medium-size dies/molds
SERIES V56 Vertical Machining Center

VERTICAL MACHINING CENTER
Axis travels (XYZ) : 900 x 550 x 450 mm

Spindle speed range : 50 - 20000 min-1
Spindle taper hole : 7/24 No. 40 taper

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Best for small precise

die & mold machining
V33 Vertical Machining Center
Spindle speed range : 200 - 20000 min-1
Spindle taper hole : 7/24 No. 40 taper
For maintaining superb shape accuracy in

Measures against ambient high-speed machining
temperature changes GI.3 / Super GI.3& / Super GI.4 control& '&( ")

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VSERIES Major Specifications

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Axis travels (XYZ) : 320 x 280 x 300 mm Axis travels (XYZ) : 650 x 450 x 350 mm
Table working area : 450 x 350 mm Table working area : 750 x 450 mm
Spindle speed range : 400 - 40000 min-1 Spindle speed range : 200 - 20000 min-1
5-Axis
Spindle taper hole : HSK-E32 Spindle taper hole : 7/24 No.40 taper
Rapid traverse : 20000 mm/min Rapid traverse : 20000 mm/min
Cutting feed range : 1 - 10000 mm/min Cutting feed range : 1 - 20000 mm/min
Machine size (WDH) : 1500 x 2000 x 2250 mm Machine size (WDH) : 2350 x 2325 x 2400 mm
Machining Center

――――――――――――――――――――――――――――――――――
V77/ V77L Vertical Machining Center

――――――――――――――――――――――――――――――――――
Axis travels (XYZ) : 1200 / 1500 x 700 x 650 mm
Table working area : 1050 x 550 mm Table working area : 1400 / 1650 x 700 mm
Maximum workpiece size : 1050 x 720 x 450 mm Maximum workpiece size : 1400 / 1650 x 700 x 550 mm
Maximum table load : 800 kg Maximum table load : 2500 / 2000 kg
Spindle speed range : 50 - 20000 min-1 Spindle speed range (No.40) : 50 - 20000 min-1
Spindle taper hole : 7/24 No.40 taper (No.50) : 50 - 12000 min-1
Spindle bearing inner diameter : 80 mm Spindle bearing inner diameter (No.40) : 80 mm
5-axis vertical machining center concentrates machining processes Rapid traverse
Cutting feed range
: 20000 mm/min
: 1 - 20000 mm/min Rapid traverse
(No.50) : 100 mm (cylindrical roller bearing)
: 20000 mm/min
for multiface machining jobs and intricately shaped parts. Machine size (WDH) : 2500 x 2450 x 2750 mm Cutting feed range
Machine size (WDH)
: 1 - 20000 mm/min
: 3700 / 3950 x 3000 x 3300 mm
V22-5XB V33 -5XB V56-5XB V99/ V99L Vertical Machining Center
Axis travels (XYZ) : 320 x 280 x 300 mm 650 x 325 x 350 mm 900 x 425 x 450 mm ――――――――――――――――――――――――――――――――――
Axis travels (XYZ) : 1500 / 2000 x 1000 x 800 mm
(B・C) : 120¡・360¡ 130¡・360¡ 130¡・360¡ Table working area : 1800 / 2300 x 1000 mm
Table working area : 90 mm dia. 200 mm dia. 200 mm dia. Maximum workpiece size : 1800 / 2300 x 1000 x 650 mm
Minimum indexing angle : 0.0001¡ 0.0001¡ 0.0001¡ Maximum table load : 4000 kg
Spindle speed range (No.40) : 50 - 20000 min-1
(No.50) : 50 - 12000 min-1
Spindle bearing inner diameter (No.40) : 80 mm
◎ Advantages of Makino's 5-axis machining centers Workpiece setting function (No.50) : 100 mm (cylindrical roller bearing)

Rapid traverse : 20000 mm/min
Cutting feed range : 1 - 20000 mm/min
Machine size (WDH) : 4700 / 5200 x 3635 x 3500 mm
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Performance unobtainable with a high-speed machine alone.
Tool paths for stable machining even at high speed are indispensable to the reduction of machining time. Parasolid NC DATA
Makino's unique CAD/CAM system generates optimal machining conditions for maintaining a constant +, 2 -
cutting load to ensure smooth tool motions without any unnecessary movement.
3-D Die & Mold CAM System

3-D Die/Mold CAD/CAM System ' .
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◎ CAD function Most CAM systems require five steps, but FF/cam completes the generation of NC data in just two steps
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Select the Edit the model for Select the tool, Select the machining NC
General CAM outputting the optimum machining method and Edit the toolpaths conditions and output data
$

machining process toolpaths toolpath calculation the NC data done
% !
1 2
NC
Program creation time 30% - 50% OFF
Select the Select the tool,
machining process machining method and data
toolpath calculation done
◎ Toolpath Assist ◎ One Click Masking

◎ CAM function Just select edge to extend the toolpath! Just select face to block up holes.
#' % Select the face you want to extend Select the target area Done! The

Click task time is
! ( Greatly
reduced!
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Done! The
task time is
◎ Versatile functions for tool path generation Greatly
reduced!
Masking holes or grooves that are not to be machined usually requires

returning to the CAD system to do tedious tasks like "trim release" or "face
extension.
" With One Click Masking, it can be done in the CAM system by simply
selecting the area around a hole. CAM system operators do not have to
masterCADsystemoperations.

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◎ Arbitrary Slant machining

◎

Function for automatically determining
FF Machining conditions
TiltMill

On a 5-axis machining center, a

mold is first tilted to an easy-to-
machine position before cutting

begins.
TiltMill generates toolpaths for the
2+3-axis machining (=arbitrary slant
machining).
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The spindle adopts a direct chucking system that
holds the tool directly without using a tool holder or a
collet. This system minimizes the rotational vibration
generated by high-speed operation at 40,000 min-1.
Reducing vibration caused by spindle rotation
substantially improves surface finishes and extends
tool life over the entire speed range from low to high
operating speeds.
) 3 4 5

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Machining accuracy

%# '0 3 4 + Machining example
) 3 4 5 Machining of 0.1 mm deep grooves
$ 3 6 Workpiece material: STAVAX (33 HRC)
100 1000 （mm/min） " 3 6 Machining time: 7 hr.
1 ,2&/ 3 7 + 89 + 9! Tool used: 0.03 mm dia. tungsten carbide end mill (1)
Machining speed Shape dimensions: 5 x 6 mm
) #
% % "#
% "# Performance evaluation results obtained # $ 5 4
when the HYPER2J was installed in a temperature environment test room
1μm
When submicron accuracy is demanded, the machine must be isolated from the effects 27 The hybrid automatic tool length measuring
of external heat. That is accomplished in an ordinary factory temperature environment device precisely measures and controls the
by enclosing the HYPER2J in a splash guard. Moreover, the air temperature and 26 position of the tool tip to suppress level 40000 min-1 30000 min-1
airflow are strictly controlled to form a constant temperature chamber in which the differences induced by heat distortion at
machine temperature distribution is kept uniform. This is Makino's Thermal Chamber in 25
different spindle speeds to less than 1 μm. )
which the machine controls its overall temperature to 23¡±0.5¡ in a factory environment *#
C）
) #
Temperature（°
where the ambient temperature ranges from 20¡- 26¡C. As a result, this feature also 24
helps to reduce capital investment in expensive factory air-conditioning equipment.
4
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) X-axis displacement: stability to
within a range of 0.5 μm )
22 5
± !°"
Displacement
Y-axis displacement: stability to

10μm 30 min within a range of 0.5 μm 30000 min-1 20000 min-1
21 Workpiece material: NAK80 (40 HRC)
60 min Size: 30 x 30 x 15 mm
No. of types and tools used: 4 tools of 3 types
20 Noncontact sensor Low-pressure contact probe
Time Z-axis displacement: stability to Time
within a range of 0.1 μm

Other Products
K SERIES
No.1 Commercial Jig Boring & Milling Machine
KE-55/AE SERIES
Skill Master Milling Machine
CNC Controller
Professional 5
Operating ease has been enhanced by adopting Windows-like
display screens and a touch-panel.
A "data center function" is also provided as a standard feature
for centralized management of various types of data. Improved
network functionality makes it possible to transfer and edit files
in a PC-like manner.
a51-5XR・a61-5XR・a71-5XR・ A SERIES
a81(M)-5XR・a82(M)-5XR・a92-5XR・A100 -5XR Horizontal Machining Center
5-axis Horizontal Machining Center
Data center function A99
MCD SERIES
Large Horizontal Machining Center
◎ Versatile menu screen

Workpiece limitations
A B C
a51-5XR

a61-5XR

A
a71-5XR

B
a81(M)-5XR

a82(M)-5XR

C MCD1816
a92-5XR

A100 -5XR "

＊ !
GF SERIES
Vertical Machining Center
MCF SERIES
Large Horizontal Machining Center
GF12/20
◎ Tool data filtering and
sorting functions
MCF5025
◎ Alarm display function MCF4018

I n t e r v i e w
Hard Milling Solutions, Inc.
Hi-Tech Mold & Engineering, Inc.

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* The floor plan of S-series machines and pallet magazine specification may differ from the standard specification.
Please contact Makino about the details.
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V22 GRAPHITE WPS60-22S Specification
" "33

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Hopper-type dust collector (dust car type)
Fully enclosed
structure ―――――――――――――――――――――――――――――――――――
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1 (patent pending)
(machine only)
! $ Cs-axis
(optional specification)
◎ Easy-to-cut nature allows high-speed machining

◎ Graphite electrodes are easy to polish ($$'
◎ Low level of thermal distortion supports high-accuracy
EDM
$ * !! " ";;C ";;
―――――――――――――――――――――――――――――――――――
◎ Reduces machining time
◎ Light weight (1/5 the specific gravity of copper)
◎ Improves machined
,! ! =0@A? 2 6.44 C 6/44 , ;44 , 9/4
◎ Allows a large current, which is effective for rough
machining (EDM time can be substantially shortened.) surface finish * & 2 6<44 , ;44
◎ Price is about the same as copper ◎ Requires no expert skill , & !B 2 6<44 , ;44 , //4
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, * = ? 2 ; 2 34 =>#(33# 6/ % >#(33 ./ ? 2 34 (machine only)

Responding to the advanced machining needs
for precision press dies
Reliable tools supporting cutting-edge technologies

◎ Ultimate machining capabilities for high-accuracy, high-quality punches and dies
◎ Makino Thermal Stabilizer enables machines to ensure their own accuracy
◎ Newly developed water jet for superior automatic wire threading performance
◎ Drop tank design opens on three sides for outstanding accessibility
W32FB / W53FB
High Accuracy Wire Electrical Discharge Machines
Thermal Guard Specification
High-Accuracy Machining with Both Nozzles Away

Achieving High-Accuracy of Machining Level Difference
TG Control
New features
Wire EDM Machine
● Usable wire dia.: 0.20, 0.25 mm
● Machining condition for thickness
1. Thickness: 10 - 60 mm
● 1st, 2nd machining condition are provided
◎ Drop tank design accessible from three sides

TG Control is a high-accuracy process for machining with both nozzles
The height of the work tank and dielectric fluid can be set to match away in the case of workpieces with level differences due to complex
the workpiece thickness. Because the machining process is readily variation in thickness. It minimizes error in straightness accuracy due
visible, the operator can accurately confirm the machining condition to varying workpiece thickness and also lines that develop at the
W32FB / W53FB even for thin workpieces. In addition, core removal during machining, places where workpiece thickness changes.
Axis travels (XYZ) : 370 x 270 x 220 mm / 550 x 370 x 220 mm workpiece loading/unloading, centering, end face alignment and other Compatible machines (Standard specification):
DUO43, DUO64, W32FB, W53FB, U32j, U53j, UP32j, UP53j, U53Tj, U86
Wire electrode diameter : 0.1, 0.15, 0.2, 0.25 mm dia. tasks can be done with exceptionally high efficiency.

! "#! $" %$! $% &
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P-Cut facilitates high-speed machining by optimally controlling the high-speed, high-accuracy machining. Shape accuracy to within 5 μm $- ./012 ; 9<( - '<( - ''( ; ==( - 9<( - ''( E ?'(
electrical discharge pulses to avoid wire breakage. This ensures stable is obtained in the first machining pass. .32 ; ±=( - ±=( ;←
machining against changes in the dielectric fluid pressure that can occur, (1-pass machining, plate thickness: 50 mm) #4 56
for example, when starting to machine from an end face. Thermal Guard specification
20
; >9( - ?=(
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250
0.2 0.25
15 .8 2 ; >9( - ?>( ; @( - =>(
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200 10
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Makino's unique corner control feature delivers superb shape accuracy.
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Without V-Corner 1 mm With V-Corner
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Programming ●
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Machining data can now be
entered without any wasted
● Set up ● % 4 ; A=( ; (((
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39
36
A p p l i c a t i o n S u p p o r t
Die &
◎ Handling inquiries concerning machining technologies

◎ Development of new machining conditions and machining functions
Major activities of

◎ Creation of technical materials concerning EDM
the Die & Mold Application Technology Center and
! " # $ % "

Mold
◎ Undertaking test cuts
& '$"
& # ! '$" EDM Application Technology Center
" # ◎ Preparing for exhibitions of Makino products
◎ Producing samples
Die & Mold Application Technology Center EDM Application Technology Center

We hope that customers will feed their problems and We are engaged in all activities related to EDM technologies so as to
troubles to us so that we can examine them together and ensure that our customers can use their Makino sinker and wire EDM
machines with complete satisfaction. In pursuing methods for using
Kazuo Kashimura work out the best solutions. No matter what the problem is, Masataka Kido
Chief of the Center, Chief of the Center, our machines fully to the best advantage, we always consider things
Die & Mold Application Technology Center there are always clues for finding a solution. Our aim at the EDM Application Technology Center from the customer's standpoint. I welcome questions from customers
General Manager Manager
Center is to provide customers with suitable support for about anything whenever I meet them at trade shows, during test cut
conducting their operations smoothly. sessions or for business talks.

Atsugi Plant ｜
Fuji Katsuyama Plant
' "

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Makino's domestic operations

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Makino's overseas operations History of Makino Machines and Technologies for Die/Mold Machining
.
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Productos Moldes y Matrices 2008

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Axis travels (XYZ) : 900 x 550 x 450 mm

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V22 Vertical Machining Center

V56 Vertical Machining Center

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11 Die & Mold Die & Mold 12

3-D Die & Mold CAM System

◎ Toolpath Assist ◎ One Click Masking

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◎ Arbitrary Slant machining

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19 Die & Mold Die & Mold 20

Data center function A99

◎ Versatile menu screen

◎ Alarm display function MCF4018

21 Die & Mold Die & Mold 22

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