Professional Documents
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MINISTRY OF RAILWAYS
RESEARCH DESIGNS & STANDARDS ORGANISATION
MANAK NAGAR, LUCKNOW 226 011
No. SV.IB
Dated: 22.07.2010
INSTRUCTION BULLETIN No. MP.IB.VL.04.33.10 (Rev.01)
1.
TITLE
Instructions for replacement cage to a modified design on CRU bearing of M/s National
Engineering Industries Ltd. fitted in Axle Box Assembly for WDG3A and WDM3D locomotives.
2.
BACKGROUND
Subsequent to this office Instruction Bulletin no. MP.IB.VL.02.26.08 (Rev.00) for mounting,
dismounting and maintenance of Axle Box Assembly with CRU Bearings from M/s National
Engineering Industries Ltd. for WDG3A and WDM3D locomotives was issued on 29.09.2008, some
failures of these CRUs have been reported by Zonal Railways. A failure investigation report no.
No.MP. INV. 49, Revision - 00, Feb.10 has been prepared by this office. Causes and reasons of
failures and their corrective actions have been detailed in this investigation report.
3.
OBJECT
The object of this Instruction Bulletin is to apprise the present status with regard to action taken to
arrest failure of inner races and address the problem of cage breakage in CRU bearings and
ensure further action.
4.
5.
6.
INSTRUCTION CONTENTS
This IB should be read along with the Maintenance Instructions (MI) of the CRU bearing
manufacture, Instruction Bulletin no. MP.IB.VL.02.26.08 (Rev.00) for mounting, dismounting and
maintenance of Axle Box Assembly with CRU Bearings and failure investigation report no. No.MP.
INV. 49, Revision - 00, Feb.10.
i. Failure of CRUs due to Inner races crack:
In the investigation it has been observed that the failure of CRU bearing due to inner races
crack on account of following reasons:
a) Inadequate quantity of grease: Initially CRU bearings were filled with 440 gms of
grease. Looking in to grease purging and starvation during running in service, it has
been felt that the grease quantity is inadequate. This inadequate quantity of grease has
resulted in to breakage/ cracking of inner races, bearing seizure.
b) Loosening of end cap bolts: Loosening of end cap bolts had also been experienced.
Investigation into this revealed presence of metal chips in axle tapped holes and
inadequate torquing of bolts. Improper bending of locking plate was also found to be
contributory factor in loosening of end cap bolts.
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Corrective action:
a) Quantity of grease in CRUs has been increased from 440 gms to 740 gms by M/s NEI
and subsequently approved by this office. The CRU bearings fitted on WDG3A &
WDM3D should be re-greased as per the frequency and schedule mentioned in
instruction bulletin no. MP.IB.VL- 02.26.08.
b) DLW and Zonal Railways assembling/ maintaining CRU bearings should follow special
instructions for assembly of CRUs on locomotives as per instruction bulletin no.
MP.IB.VL- 02.26.08 in addition to OEMs (NEIs) maintenance instructions.
c) For re-greasing of CRUs and re-torquing of axle end cap bolts a one time special drive
was undertaken by M/s NEI in association with different sheds, and all CRU fitted locos
have been covered.
ii.
7.
8.
ADDITIONAL INFORMATION
NIL
9.
10.
DISTRIBUTION
As per mailing list.
11.
REFERENCE
Nil
(N. K. BARNAWAL)
Director / MP (Vehicle)
For Director General / MP
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