Professional Documents
Culture Documents
MINISTRY OF RAILWAYS
RESERCH DESIGNS & STANDARDS ORGANISATION
MANAK NAGAR, LUCKNOW 226011
No.SV. Alteration
Dated: 11.06.2010
MODIFICATION SHEET No. MP.MOD.VL- 04.40.10 (Rev.01) (Trial)
1.
TITLE
Provision of Non-metallic, self lubricated Brake rigging Bushes on WDG3A, WDM3D & WAG7
locomotive bogies.
2.
BACKGROUND
The present design of Brake rigging Bushes being used in WDG3A/WDM3D locomotives are made of
hardened Steel to IS:1875 class-I. These bushes are case hardened up to case depth of 1 mm approx.
To improve performance and reliability of bushes, Non-metallic, self lubricated brake rigging bushes
have been tried out on some locomotives with very encouraging results.
3.
OBJECT
This Modification Sheet is intended to try out Non-metallic, self lubricated Brake rigging Bushes for
WDG3A, WDM3D & WAG7 locomotives.
4.
INVESTIGATION
Field trials have been completed for periods varying from 18 months to 2 years and extensive
application is called for. It is, therefore, decided that up to 50 locomotives be provided with these
bushes in all Zones, DLW & DMW and the performance reviewed by end 2011 to consider complete
switchover. This review shall also be done with a view to determining the material (out of the
alternatives specified) which is best suited for this application.
5.
6.
MODIFICATION CONTENTS
Metallic brake rigging bushes fitted in WDG3A, WDM3D & WAG7 loco bogies should be replaced with
non-metallic bushes at highly loaded locations as shown in enclosed Sketch No. 2010-41.
7.
Material of Bush
Nylatron
Source of supply
M/s Quadrant EPP Surlon India Ltd., 54/11 Site IV, Industrial
Area, Sahibabad, Ghaziabad
Polyester resin
M/s Black Burn & Co. Pvt. Ltd., 65, Cotton Street, 3rd floor,
Kolkata
M/s Prag Industries (India) Pvt. Ltd., E-7, Talkatora Industrial
Estate, Lucknow
3.
4.
5.
Desmopan-Bayer
8.
ADDITIONAL INFORMATION
Nil
9.
10. DISTRIBUTION
As per mailing list
11. REFERENCE
Nil
(Anil Kumar)
Director / MP
For Director General / MP
Mailing List
1. ChiefDesignEngineer,DieselLocomotiveWorks,Varanasi221004
2. ChiefMechanicalEngineer(Rebuilding),DMW,Patiala147003
3. ChiefWorksManager:
I.
II.
III.
IV.
V.
VI.
Northern Railway
Southern Railway
Central Railway
South Eastern Railway
North Western Railway
Eastern Railway
4. ChiefMotivePowerEngineer(DSL):
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
XIII.
XIV.
XV.
Central Railway
Eastern Railway
Northern Railway
Southern Railway
South Eastern Railway
South Central Railway
Western Railway
Northeast Frontier Rly.
East Central Railway
North Western Railway
North Central Railway
South Western Railway
West Central Railway
East Coast Railway
South East Central Rly.
5. Sr.Div.Mech.Engineer(Dsl.)/Div.Mech.Engineer(Dsl.),DieselLocoShed:
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
XIII.
XIV.
XV.
XVI.
XVII.
XVIII.
XIX.
XX.
XXI.
XXII.
XXIII.
XXIV.
TABLE-A
I /
SI.
1.
2.
I
ITEM
No.
DIMENSIONS (mm)
(Jf
A'
+0.06
1
1
'C'
'C'
+ 1 .OO
31 +0.85
+O. 15
54+0.10
44 +0.85
54 +0.15
+0.10
44 +0.85
1+0.58
8:;:
1I 1
7.
(J' B'
41 +0.04
+0.63
44 +0.58
+0.1 1
42 +0.08
+0.63
44 +0.58
3.
4.
5.
6.
MATERIAL: Nylatron/NF21/Desmopan-Bayer
ITEST METHOD1 UNITS with following properties
PERMISSIBLE LIMITS
Weer Rate
12 (Max.)
ASTM G 99 P m/km
Compression Set at 8O05l0C ASTM 395 %
45 (Max.)
for 24(+0/-2) hours
llzod Impact Strength (Notch) 1 ASTM D 256 I Joules/m I
25 (Min.)
I
l~pecificGravity
I ASTM D 792 1
I
1.1 (Min.)
I
Hatdrtess
ASTM D 785 Sime D
So (Mh.)
200 (Min.)
Melting Point
ASTM D 789 "C
Water Absorption at 23C
0.5 (Max.)
temperature after 24hrs.
ASTM D 570 %
limmersion
I
I
I
I
PROPERTY
+ 1 .oo
+ 1 .oo
+1.00
34 +0.85
+ 1 .oo
l2
l9
12
31 +0.85
25
34 +0.85
31.75
8 74 04 +0.63 156
t!; 1 ;; 1
34 +0.85
w
DATE
JW10
ARE IN mm.