FUJIFILM Minilab Paper Processing Manual

PROCESSING MANUAL
Ref. No. AF3-0215E
FUJICOLOR PAPER PROCESS
CP-40FA II
CP-43FA II
CP-47L II
CP-48S II
Processor
MINILAB FA COMPACT/ FA/SFA

DIGITAL MINILAB
FRONTIER 330/350/355/370/375/390
FUJI PHOTO FILM CO., LTD.

26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan
Ref. No. AF3-0215E (ESD-06.7-FP)
CP-40/43/47/48
Distributed by www.minilablaser.com
INTRODUCTION
This manual provides comprehensive information about paper processing using

Process CP-40FA II, CP-43FA II, CP-47L II, and CP-48S II for FUJIFILM minilabs,
including information on processing steps, chemical mixing procedures, processing control, changes in photographic characteristics due to processing factors, and
other related matters. Please refer to this manual carefully and regularly after the
equipment has been installed to achieve the best FUJICOLOR print quality possible
on a day-to-day basis.
2
Laser repair, spare parts, manuals, softwares
CONTENTS
1
SAFE HANDLING OF PROCESSING CHEMICALS ..............................4

(Please read carefully before use)
Handling Chemicals ......................................................................................4
Storing Chemicals .........................................................................................4
Work Environment .........................................................................................5
Emergency Procedures .................................................................................5
CP-40FA II .............................................................................................6
2-1) Packaging of Processing Chemical Components .................................6
2-2) Processing Procedure ...........................................................................6
2-3) Mixing Instructions for Processing Solutions .........................................7
2-4) Processing Chemical Management ......................................................8
CP-43FA II .............................................................................................9
3-1) Packaging of Processing Chemical Components .................................9
3-2) Processing Procedure ...........................................................................9
3-3) Mixing Instructions for Processing Solutions .......................................10
3-4) Processing Chemical Management ....................................................11
CP-47L II .............................................................................................12
4-1) Packaging of Processing Chemical Components ...............................12
4-2) Processing Procedure .........................................................................12
CP-48S II .............................................................................................16
5-1) Packaging of Processing Chemical Components ...............................16
5-2) Processing Procedure .........................................................................17
CONTROL OF PROCESSING CONDITIONS......................................24

Processing Solution Temperature ...............................................................24
Circulation Volume ......................................................................................24
Replenishment Rate ....................................................................................25
PROCESSING PERFORMANCE MANAGEMENT ..............................26
CHANGES IN PROCESSING FACTORS AND

THEIR EFFECTS ON PHOTOGRAPHIC CHARACTERISTICS ...........28
Outline of the Effects of Changes in Processing Factors on
Photographic Characteristics Processing Condition Variation Figures ......30
3
1 SAFE HANDLING OF PROCESSING CHEMICAL

<Handling Chemicals>
! When handling chemicals, always wear protective gloves and goggles. For further safety,
it is recommended that you wear protective mask and apron also. (1)
!
After handling chemicals, wash your hands thoroughly.
! Wipe up chemicals immediately if spilled.

! The greatest caution should be taken to avoid the following chemical or solution mixtures
as they may result in the generation of noxious gases.
1) FUJI Super Conditioner (FSC) Tablets
You must never mix FUJI Super Conditioner Tablets with acidic compounds or
solutions (bleach-fix) as this will result in the generation of noxious chlorine gas.
2) Bleach-Fix
You must never mix the bleach-fix with alkaline compounds or solutions (color
developer) as this will result in the generation of noxious ammonia gas.
<Storing Chemicals>
! Keep chemicals completely out of the reach of children. (2)
4
<Work Environment>
! While working with chemicals, you should always open a window or turn on a ventilation
fan to provide adequate ventilation. (3)
<Emergency Procedures>
! If you should get any chemical substances on your skin or in your eyes, flush the affected
areas with large amounts of running water. (4, 5)
! If you should ingest chemical substances or get some in your eyes, take the label of the
offending substance and seek medical attention immediately.
5
2 CP-40FA II
2-1) Packaging of Processing Chemical Components
Processing
Chemicals
Code
Packaging Units
To Make:
Components
Color Developer
Replenisher
P1-R
5L4
(A, B, C) 4
Color Developer
Starter
P1-S
8.5 L
Single Bottle
Bleach-Fix
Replenisher
P2-R
5L4
(A, B) 4
Fuji Super
Conditioner
FSC100
5 L 100
100 Tablets
2-2) Processing Procedure

<Standard Processing Steps>
Step
Color
Developer
Bleach-Fix
Super
Rinse
Code
P1
P2
PS-1
Super
Rinse
Drying
PS-2
PS-3
DRY
Temperature
Setting (C)
35.0
35
35
35
35
Control
Limits (C)
0.3
33 37
33 37
33 37
33 37
Time
45sec
45sec
*1
Super
Rinse
*2
90sec
*1 The PS-2 overflow enters PS-1.

<Replenishment Rates>
Solution
Basic Replenishment Rate (mL/m2 paper)
P1-R
161
P2-R
218
PS-R
364
6
60 90
2-3) Mixing Instructions for Processing Solutions

The solution temperature should be 15 C to 40 C at the time of mixing.
<Replenisher>
Solution Amount
Mixing Instructions
1
P1-R
P2-R
PS
5L
2
3
4
Using a 5-liter measuring cup, add 4 L of water into the replenisher

tank.
Add 1 bottle of P1-R A chemical (for 5 L) and stir for 1 to 2 minutes.
Add 1 bottle of P1-R B chemical (for 5 L) and stir for 1 to 2 minutes.
Add 1 bottle of P1-R C chemical (for 5 L) and stir for 1 to 2 minutes.
5L
1 Using a 5-liter measuring cup, add 3 L of water into the replenisher

tank.
2 Add 1 bottle of P2-R A chemical (for 5 L) and stir for 1 to 2 minutes.
3 Add 1 bottle of P2-R B chemical (for 5 L) and stir for 1 to 2 minutes.
5L
1 Using a 5-liter measuring cup, add 5 L of deionized water into the

replenisher tank.
2 Pulverize 1 FSC tablet in a crusher, add it to the replenisher tank,
and stir for 1 to 2 minutes.
<Tank Solution>
Solution Amount
Mixing Instructions
P1
8.5L
1 Using a 5-liter measuring cup, add 6 L of P1-R into the mixing tank.
2 Add 1 bottle of P1-S (for 8.5 R) and stir for 1 to 2 minutes.
3 Add 2 L of water and stir for 1 to 2 minutes.
P2
5L
1 Using a 5-liter measuring cup, add 3 L of water into the mixing tank.
5L

mixing tank.
2 Pulverize 1 FSC tablet in a crusher, add it to the mixing tank, and stir
for 1 to 2 minutes.
PS
7
2-4) Processing Chemical Management

<pH and Specific Gravity>
Mixed processing chemicals must fall within the following control limits in order to be usable.
However, the pH and the specific gravity enters the range in the table below if you do not
make a mistake in the amount of part or the volume of water added at mixing.
Tank Solution
New Solution
Solution
Running Solution
pH
Specific Gravity
pH
Specific Gravity
10.05 0.05
5.80 0.20
1.027 0.003
1.080 0.010
10.05 0.05
6.30 0.20
1.034 0.003
1.078 0.010
Solution
pH
Specific Gravity
P1-R
P2-R
10.45 0.05
5.80 0.20
1.033 0.003
1.080 0.010
P1
P2
Replenisher
<Maximum Storage Time>

Unit: Weeks
Tank Solution
P1
P2
PS
1
1
1
*1
Replenisher
P1-R
P2-R
PS-R
4*2
4*2
4*3
NOTES
*1 The indicated duration is for tank solution that is stored in the tank without
processing activity.
*2 When floating balls are used to minimize oxidation. The storage time is shorter when
floating balls are not used.
<Solubility and Precipitates>
When the tank or replenisher solution falls below 15 C, the dissolved chemicals become
less soluble and begin to precipitate out. Excessive precipitation may cause abrasions in
the sensitized materials and/or equipment malfunction. It is therefore important to avoid an
excessive drop in the storage temperature during the winter.
8
3 CP-43FA II
Processing
Chemicals
Code
Packaging Units
To Make:
Components
Color Developer
Replenisher
P1-LR
10 L 2
(A, B, C) 2
Color Developer
Starter
P1-SLR
20 L
Single Bottle
Bleach-Fix
Replenisher
P2-R
4L2
(A, B) 2
Fuji Super
Conditioner
FSC100
5 L 100
100 Tablets

Step
Color
Developer
Bleach-Fix
Code
P1
P2
Temperature
Setting (C)
38.5
Control
Limits (C)
Time
Super
Rinse
*1
Super
Rinse
*2
*3
Super
Rinse
Drying
PS-3
DRY
PS-1
PS-2
35
35
35
35
0.3
33 37
33 37
33 37
33 37
45sec
45sec
60 90
90sec
*1 The tank solution of PS-1 enters the P2 tank with the pump.
Solution
Basic Replenishment Rate (mL/m2 paper)
P1-R
73
P2-R
61*1
PS-R
364*2
*1 Bleach -Fix should be added with the Super Rinse (PS-1) at a rate of 121 mL/m2 in addition to 61 mL/m2 of Bleach-Fix Replenisher.
*2 In four-tank minilabs, the PS replenishment rate is 242 mL/m2.
9

<Replenisher>
Solution Amount
Mixing Instructions
1
Using a 5-liter measuring cup, add 7 L of water into the replenisher

tank.
Add 1 bottle of P1-LR A chemical (for 10 L) and stir for 1 to 2 minutes.
Add 1 bottle of P1-LR B chemical (for 10 L) and stir for 1 to 2 minutes.
Add 1 bottle of P1-LR C chemical (for 10 L) and stir for 1 to 2 minutes.
P1-LR
10L
P2-R
4L
1 Add 1 bottle of P2-R A chemical (for 4 L) into the replesisher tank

and stir for 1 to 2 minutes.
10L

replenisher tank.
2 Pulverize 2 FSC tablets in a crusher, add them into the replenisher
tank, and then stir for 1 to 2 minutes.
PS-R
2
3
4
<Tank Solution>
Solution Amount
P1
P2
PS
Mixing Instructions
20L
1 Using a 5-liter measuring cup, add 10 L of P1-LR into the mixing

tank.
2 Add 1 bottle of P1-SLR (for 20 L) and stir for 1 to 2 minutes.
3 Add 10 L of water and stir for 1 to 2 minutes.
10L
1 Using a 5-liter measuring cup, add 6 L of P1-LR into the mixing

tank.
10L

mixing tank.
2 Pulverize 2 FSC tablets in a crusher, add them into the mixing tank,
and then stir for 1 to 2 minutes.
10

Tank Solution
New Solution
Solution
Running Solution
pH
Specific Gravity
pH
Specific Gravity
10.02 0.05
5.80 0.20
1.034 0.003
1.089 0.005
10.07 0.05
6.30 0.20
1.048 0.005
1.087 0.010
Solution
pH
Specific Gravity
P1-LR
P2-R
11.35 0.05
5.50 0.20
1.043 0.003
1.209 0.005
P1
P2
Replenisher

Unit: Weeks
Tank Solution
P1
P2
PS
1
1
1
*1
Replenisher
P1-LR
P2-R
PS-R
4*2
4*2
4*3
NOTES
*2 When floating balls are used to minimize oxidation. The storage time is shorter when
11
4 CP-47L II
Processing
Chemicals
Packaging Units
To Make:
Code
Components
Remarks
P1-R II
2.5 L 4
Single bottle 4
Ready-to-use type
P1-CR II
9.5 L 4
Single bottle 4
Concentrated type
Color Developer
Starter
P1-S
10 L
Single bottle
Bleach-Fix
Replenisher
P2-R II
4L2
(A, B) 2
Fuji Super
Conditioner
FSC100
5 L 100
100 tablets
Color Developer
Replenisher
Ready-to-use type

FA Series
Step
Color
Developer
Bleach-Fix
Super
Rinse
Code
P1
P2
PS-1
Super
Rinse
Drying
PS-2
PS-3
DRY
Temperature
Setting (C)
38.5
38
38
38
38
Control
Limits (C)
0.3
36 40
35 40
35 40
35 40
Time
45sec
45sec
*1
Super
Rinse
*2
60 90
90sec

SUPER FA Series
Step
Color
Developer
Bleach-Fix
Super
Rinse
Code
P1
P2
PS-1
PS-2
Temperature
Setting (C)
38.5
38
38
Control
Limits (C)
0.3
36 40
35 40
Time
45sec
45sec
*1
Super
Rinse
Super
Rinse
Drying
PS-3
PS-4
DRY
38
38
38
35 40
35 40
35 40
*2
Super
Rinse
*3
90sec

12
60 90
<Replenishment Rate>
Basic Replenishment Rate
Solution
FA Series
(mL/1 m of 12.7 cm-wide paper)
Without the
RC 30/50
With the
RC 30/50
SUPER FA Series
(mL/m2 paper)
Without the
RC 30/50
With the
RC 30/50
P1-R
5.7
45
P2-R
4.4
35
PS-R
46.2
23.1
242
121

<Replenisher>
Solution Amount
P1-R
Mixing Instructions
2.5L
Add 1 bottle of the P1-RII (2.5 L) into the replenisher tank.
P1-CR
9.5L
1 Using a 5-liter measuring cup, add 7 L of water at a temperature of

35 C to 40 C into the replenisher tank.
2 Add 1 bottle of CP-47L P1-CRII (for 9.5 L) into the mixing tank, rinse
the bottle with about 100ml of water and add the water into the
mixing tank, and then stir for 1 to 2 minutes.
P2-R
8L
1 Add 2 bottles of P2-RII A chemical (2 L) into the replenisher tank.

2 Add 2 bottles of P2-RII B chemical (2 L) into the replenisher tank.
10L

replenisher tank.
2 Pulverize 2 FSC tablets in a crusher, add them into the replenisher
tank and stir for 1 to 2 minutes.
(When using the RC50/30, tap water can be used instead of deionized
water.)
PS-R
For PP720, PP1058 and PP1060, mix the P2-R replenisher as follows:
Solution Amount
P2-R
4L
Mixing Instructions
1 Add 1 bottle of P2-RII A chemical (2 L) into replenisher tank A.
1 Add 1 bottle of P2-RII B chemical (2 L) into replenisher tank B.
13
<Tank Solution>
Solution Amount
P1
P2
PS
Mixing Instructions
10L
2 Using a 5-liter measuring cup, add 3 L of P1-RII (1 bottle [2.5 L]
plus 500 ml of PIRII)* or 3 L of mixed P1-CRII replenisher solution
into the mixing tank.
3 Add 1 bottle (0.9L) of P1-S and stir for 1 to 2 minutes.
10L
2 Add 2.5 L of P2-RII A chemical (1 bottle [2 L] plus 500 ml of P2-R
component A)* and stir for 1 to 2 minutes.
3 Add 2.5 L of P2-RII B chemical (1 bottle [2 L] plus 500 ml of P2-R
component B)* and stir for 1 to 2 minutes.
10L

mixing tank.
2 Pulverize 2 FSC tablets in a crusher, add it to the mixing tank, and
stir for 1 to 2 minutes.
(When using the RC50/30, tap water can be used instead of deionized
water.)
Note For PP720W, after pouring the above PS tank solution to PS-1
PS-4 tanks, add each 200 ml of component A and B of
P2-R to PS-1 and PS-2 tank respectively.
Note * Remaining P1-RII and P2-RII can be used to make Replenisher.
14

Tank solution
New Solution
Solution
Running Solution
pH
Specific Gravity
pH
Specific Gravity
10.04 0.05
6.00 0.20
1.030 0.003
1.080 0.010
10.28 0.10
7.10 0.30
1.049 0.005
1.115 0.010
Solution
pH
Specific Gravity
P1-R
P2-R
12.55 0.05
5.84 0.20
1.048 0.003
1.158 0.010
P1
P2
Replenisher

Unit: Weeks
Tank Solution
P1
P2
PS
1
1
1
*1
Replenisher
P1-R
P2-R
PS-R
4*2 *3
4*2 *3
4*2 *3
Notes
*2 Floating balls are used to minimize oxidation. The storage time is shorter when
*3 In the case of PP720, PP1058 and PP1060, the P2-R replenisher is mixed from
two tanks: P2-RA and P2-RB. The maximum storage time for the P2-R A and P2-R B
chemicals is four weeks.
15
5 CP-48S II
Process CP-48S II is a revolutionary new chemical system designed for fully automated operations within the minilab from the mixing of the replenisher to the washing
of the bottles. Since the only action required of the operator is the loading of a replenisher cartridge, all contact with processing solutions is eliminated.
The P1-R, P2-RA, and P2-RB replenisher chemicals are provided in a single "PC
Replenisher Cartridge," making it possible to load the replenisher in a single
operation. Start-up chemicals are also separately supplied for the initial installation of
tank solustions.
Product
Code
Replenisher Cartridge
PC
Start-up
Chemicals
Color
Developer
Bleach
Fixer
P1
Package
Contents
2 Cartridges
makes 4.2L
makes 10L
P2
makes 4.2L
makes 10L
Components
P1-R, P2-RA,
P2-RB
A chemical,
B chemical
A chemical,
B chemical
Remarks
Processing capacity:
111m2 per cartridge
For FRONTIER
350/355/370/375
For FRONTIER 330/390
For FRONTIER
350/355/370/375
For FRONTIER 330/390
Fuji Super Conditioner FSC100 Makes 5L 100 100 tablets

Note
Process CP-48S II is not compatible with CP-49E color paper processing chemicals
designed for the FRONTIER 340, 500, 550, 570 and 590. To prevent mistaken
use, the design of the replenisher cartridge has been partially altered, making it
impossible to load into incompatible machines. Attention should be given to this
point, however, to avoid errors during ordering or cartridge use.
16

Step
Color
Developer
Bleach-Fix
Super
Rinse
Super
Rinse
Code
P1
P2
PS-1
PS-2
PS-3
Temperature
Setting (C)
38.5
38
38
38
38
38
Control
Limits (C)
0.3
36 40
35 40
35 40
35 40
35 40
Time
45sec
45sec
*1
Super
Rinse
*2
*3
Super
Rinse
Drying
PS-4
DRY
60 90
90sec

Basic Repleshment Rate (mL/m2 paper)
Solution
FRONTIER 330
FRONTIER
350/355/370/375
P1-R
45
P2-R
35
PS-R
175
150
FRONTIER 390
242
17

<Replenisher>
Replenishment is done by loading the replenisher cartridge and replenishing the water.
Solution
Mixing Instructions
[PC]
P1-R
P2-RA
P2-RB
1 Open the replenisher supply port cover and remove the empty replenisher
cartridge.
Note After gently detaching the cartridge, rotate it immediately so that
the caps face upward and remove it from the compartment. If the caps
face downward, some of the residual solution may leak out. (This liquid is
completely safe.)
2 Load a new PC replenisher cartridge into the port.
Note Hold the cartridge with the caps facing downward, the arrow on the
bottom of the cartridge pointing towards the machine, and the arrow on the
front of the cartridge aligned with the """ indication on the replenisher supply
port.
3 Close the replenisher supply port cover. (The machine then mixes the
replenisher solution automatically.)
PS-R
1 Open the water supply port cover.

2 Add 1 FSC tablet into the FSC supply port.
3 Add deionized water into the water supply port.
Add 4 L of deionized water during normal operations.
Add deionized water up to the rim of the water supply port at the time of
installation. (Approximately 10 L of deionized water can be added. Adding
1 FSC tablet to this amount of deionized water is sufficient.)
Note
PS-R is used for preparing P1-R and P2-R (A, B) (bottle washing and dilution), and
also for rack washing and water evaporation compensation.
18
<Tank Solution>
Tank solutions are prepared by mixing the start-up chemicals directly in the tanks.
[FRONTIER 330] (10-liter Kit)
Solution
Tank
Capacity
P1
9.4L
1 Add 1 L of water into a 5-liter measuring cup, and then pour it into
the processing tank through the P1 circulation filter port.
2 Add 2 L of water and 1 bottle of P1 A chemical (for 10 L) into
a 5-liter measuring cup, and then pour the solution into the
processing tank in the same way as in step 1.
3 Add 2 L of water and 1 bottle of P1 B chemical (for 10 L) into
4 Set the level gauge into the P1 circulation filter port, and then add
water up to the P1 Iine. (Approx. 2.2 L.)
P2
9.5L
2 Add 2 L of water and 1 bottle of P2 A chemical (for 10 L) into
3 Add 2 L of water and 1 bottle of P2 B chemical (for 10 L) into
PS-4
4.9L
1 Lift up rack PS-4 and add 1 FSC tablet into the processing tank.
2 Set the level gauge into the PS-4 circulation filter port, and then
add water up to the PS Iine. (Approx. 4.9 L.)
PS-3
4.9L
PS-2
4.9L
PS-1
4.9L
Mixing Instructions
19
[FRONTIER 350/355 (LP1500SC)] (4.2-liter Kit)

Solution
Tank
Capacity
P1
12.7L
2 Add 2 L of water and 3 bottles of P1 A chemical (for 4.2 L) into
3 Add 2 L of water and 3 bottles of P1 B chemical (for 4.2 L) into
a 5-Iiter measuring cup, and then pour the solution into the
P2
12.7L
PS-4
6.7L
PS-3
6.7L
PS-2
6.7L
PS-1
6.7L
Mixing Instructions
20
[FRONTIER 370/375 (LP2000SC)] (4.2-liter Kit)

Solution
Tank
Capacity
P1
16.5L
1 Using a 5-liter measuring cup, add 6 L of water into the processing

tank through the P1 circulation filter port.
P2
16.5L
1 Using a 5-liter measuring cup, add 6 L of water into the processing

tank through the P2 circulation filter port.
PS-4
8.5L
PS-3
8.5L
PS-2
8.5L
PS-1
8.5L
Mixing Instructions
21
[FRONTIER 390 (LP2500SC)] (10-liter Kit)

Solution
Tank
Capacity
P1
55.5L
1
2
3
4
5
P2
54.5L
1 Attach the contamination-prevention cover and into an empty tank

add water up to the inside line. (Approx. 30 L.)
2 Add 6 bottles of P2 A chemical (for 10 L) and stir 20 times.
3 Add 6 bottles of P2 B chemical (for 10 L) and stir 20 times.
4 Install the processing rack.
5 Remove the circulation filter and add water up to the overflow port.
(Approx. 4 L.)
PS-4
26L
1
2
3
4
Into an empty tank, add 20 L of water.

Add 5 FSC tablets.
Install the processing rack.
Remove the circulation filter and add water up to the overflow port.
(Approx. 7 L.)
PS-3
26L
1
2
3
4

Add 5 FSC tablets.
(Approx. 7 L.)
PS-2
26L
1
2
3
4

Add 5 FSC tablets.
(Approx. 7 L.)
PS-1
26L
1
2
3
4
Mixing Instructions
Into an empty tank, add water up to the inside line. (Approx. 38 L.)
Add 6 bottles of P1 A chemical (for 10 L) and stir 20 times
Add 6 bottles of P1 B chemical (for 10 L) and stir 20 times
(Approx. 4 L.)

Add 5 FSC tablets.
(Approx. 7 L.)
5 Remove the contamination-prevention cover.
6 Install the crossover racks.
22

In this system, all that is required is the insertion of the cartridge; the mixing of the chemicals
afterwards is totally automatic. For this reason, abnormalities in pH or specific gravity
generally do not arise. If, however, an abnormal pH or specific gravity has been confirmed,
the cause will likely be the chemicals themselves or the automatic mixing system. In this
case, contact your distributor.
Tank Solution
New Solution
Solution
Running Solution
pH
Specific Gravity
pH
Specific Gravity
10.16 0.05
6.00 0.20
1.043 0.005
1.071 0.010
10.28 0.05
6.40 0.30
1.053 0.005
1.108 0.020
Solution
pH
Specific Gravity
P1-R
P2-RA
P2-RB
12.55 0.05
2.50 0.10
5.77 0.10
1.050 0.005
1.064 0.005
1.194 0.010
P1
P2
Replenisher

Unit: Weeks
Tank Solution*
P1
P2
PS
Note
*
1
1
1
Replenisher
P1-R
P2-RA
P2-RB
PS-R
4
4
4
4
The indicated duration is for tank solution that is stored in the tank without

23
6 CONTROL OF PROCESSING CONDITIONS

<Processing Solution Temperature>
The processing temperature greatly affects photographic characteristics. The temperature of
the color developer (P1) is particularly crucial. To maintain the correct processing temperature, observe the following precautions.
A Solution Temperature Settings
When first installing processing equipment or when replacing control circuit boards, be
sure to input the correct processing solution temperatures.
CP-40FA II
CP-43FA II
CP-47L II / CP-48S
Temperature
Control
Temperature
Control
Temperature
Control
Setting (C) Limits (C) Setting (C) Limits (C) Setting (C) Limits (C)
P1
P2
PS
35.0
35
35
0.3
33 37
33 37
38.5
35
35
0.3
33 37
33 37
38.5
38
38
0.3
36 40
35 40
B Temperature Calibration
A discrepancy sometimes develops between the actual temperature of a solution and the
displayed temperature output by the thermal sensor used to monitor the solution temperature. If this occurs, the temperature display of the thermal sensor should be calibrated.
<Circulation Volume>
An inadequate circulation volume will cause variations in the processing tank temperatures,
which will adversely affect photographic characteristics. To prevent this, do the following
maintenance checks.
A Circulation Filter
If the circulation filters clog, the circulation volume is reduced. To prevent this, replace the
circulation filters once a month.
B Circulation Pump
Since circulation failure is conceivable due to a malfunction in the circulation pumps or a
short in the circulation pump circuit, it is important to visually verify that circulation is continuing.
24
<Replenishment Rate>
The replenishment of processing solutions restores chemical substances that have been
exhausted during processing. The replenishment rate is set as a proportional amount (prescribed volume) which is added to a particular processing solution. If the actual volume of
replenisher added does not meet the prescribed volume, the processing capacity will be altered and the finished product quality will be affected. To prevent this, particular care should
be paid to the following points.
A Replenishment Rate Settings
Make sure the replanishment rate setting indicated in the processing procedure for each
processing solution is entered into the minilab correctly.
B Replenisher Filter
If the replenisher filter clogs, replenishment rate is reduced. To prevent this, replace the
replenisher filter once a month.
C Replenishment Volume Checks
Since the volume of replenisher provided by the replenisher pump changes according to
the pump performance, replenisher flow rates should be checked once a month.
25
7 PROCESSING PERFORMANCE MANAGEMENT

In the management of processing performance, the most precise way to judge the
processing results of a paper is through densitometric measurements. Since it is impossible
to attain consistent and precise exposure levels in normal prints, paper that has been
precisely exposed with a specific pattern is used for this purpose. This paper is called a
"control strip."
Each set of control strips includes a "reference strip," which is a control strip that has been
exposed under the same conditions as the others, but processed under minutely controlled
conditions. Whenever a control strip is processed, densitometric measurements are taken
of that strip and of the reference strip from the same set. Using the reference strip values
as reference values, a comparison is then made to determine how much the processing
performance deviates from standard performance.
<Evaluation Standard>
Given target ranges and control limits are used as references for evaluating processing
performance. Target ranges represent the desired parameters for the maintenance of good
results. As long as the processing parameters stay within these ranges, then good results
can be obtained. The management of processing performance is therefore necessary to
ensure that the parameters stay within (i.e., do not deviate from) the target ranges.
Control limits represent the maximum deviation allowed for the maintenance of good results.
When the processing parameters exceed the control limits, then good results cannot be
obtained. It is essential that processing be conducted within the control limits. For this
reason, processing performance must be managed so that the control limits are never
exceeded.
Table 1: Processing Performance Management Values
Target Range
Control Limit
*1 C=HD-LD
STAIN (Fog)
LD (Speed)
C (Contrast)*1
D-MAX*2
Y-MAX*3
+0.03 or less
+0.03 or less
0.08
0.10
0.08
0.10
95% or more
90% or more
3 or less
5 or less
*2 For checking color fomation
*3 For desivering management
<Control Strip Handling>

If handled improperly, control strips may undergo changes in characteristics that make them
unusable for the management of processing performance. To prevent such changes, it is
essential to gain a firm understanding of the proper way to handle control strips and to use
them accordingly.
1) When a control strip is processed, five different patterns appear, as shown in figure
on the next page. Three of the patterns, HD, LD and STAIN, are used for processing
management. D-MAX and Y-MAX are used for checking color formation and the residual
silver concentration, respectively.
2) Each box of control strips contains 30 control strips (10 control strips in 3 moisture- and
light-proof envelopes) and one reference strip. The reference strip are provided in an
envelope, along with a correction chart. The photographic density of the reference strips
is normally expected to be uniform, but some variation may arise due to differences in
exposure or processing conditions. For this reason, a correction chart is included with
the reference strip in each envelope. The reference strip and correction chart are valid
26
3)
only for the control strips with which they were packaged. Thus, if control strips share the
same code number, but are contained in different boxes, the correction chart that is used
will be the one in the respective box.
Storage
Control strip boxes should be stored in a freezer at -10 C or below and used before
the expiration date printed on the box and envelope. To prevent soiling of the reference
strips, keep them in the envelope and store them in a cool, dark place, away from high
temperatures and humidity.
<Control Strip Processing>

1)
2)
Opening the control strip envelope immediately after removal from the freezer will
cause condensation to form. The control strip envelope should therefore be left at room
temperature for about 30 minutes, and then opened in a darkroom. When handling the
control strips, take care not to touch the emulsion surface with your bare hands. Return
the remaining control strips to the envelope, squeeze out the air, put them into the box
and put the box back into the freezer for storage.
Insert the control strip to be used into the dedicated holder as far as it will go. Make sure
the strip is oriented so that the patterns always face the same direction. Process the
control strip according to the processing procedure of the respective equipment.
<Control Strip Density Measurement Procedure>

After processing the control strip, the photographic density of the control strip and the
reference strip are measured at the same time. Five places are measured: Y-MAX, D-MAX,
HD (High Density), LD (Low Density) and STAIN (fogging). Conduct the measurement
according to the procedure for the densitometer being used.
<Determination of Processing Performance>
1) Reference Value Determination
To obtain the reference values, add the correction values from the correction chart to the
densitometric measurements of the reference strip.
Densitometric measurement of reference strip + correction value = Reference
value
2) Determination of Target Range
Subtract the reference value from the control strip densitometric measurement. The
difference is the amount of deviation from standard processing performance, which indicates
whether the processing performance is acceptable or not.
* Densitometric measurement of control strip - reference value = Deviation from
standard
The acceptability of the processing performance depends on whether the deviation from
atandard is within the target range/control limit or not.
27
8 CHANGES IN PROCESSING FACTORS AND

THEIR EFFECTS ON PHOTOGRAPHIC
CHARACTERISTICS
As explained chapter 7, when variations occur in the processing conditions or processing
solution performance, a change will occur in the processing performance if they are detected by control strips as abnormalities. If you detect an abnormality on a control strip, determine the cause of the abnormality by comparing the density measurement results on the
control strip with the following graphs, then take the appropriate countermeasures.
28
Table 2: Outline of the Effects of Changes in Processing Factors on Photographic

Characteristics
Solution
Processing
Factor
Temperature
Direction of
Change
Low
High
Replenishment
Rate
Inadequate
Excessive
Concentration
Diluted
Concentrated
P1
Circulation
Weak
P2
Contamination
Small
D-MAX
C
M,Y
Y
M,C
C,M
Y
Y, M
C
C,M
Y
Y, M
C
C
M,Y
Y, M,C
Y, M
C
Y, M,C
Y, M,C
M,C
Y
Y, M,C
C,M,Y
Replenishment
Rate
P2
Concentration
Diluted
Concentrated
1
C,M,Y
C
M,Y
M,Y
C
C,M,Y
C,M,Y
C,M,Y
C,M,Y
C,M,Y
Y, M,C
Y, M,C
Y, M,C
Y
M,C
Y
M,C
Y, M,C
Large
Excessive
C,M,Y
Y, M
C
M,C
M,Y
Inadequate
Figure
Number
Medium
High
STAIN
(Fog)
C,M
Y
Y
C,M
Y
M,C
Y
Low
C
(Contrast)
C,M
Y
C,M,Y
C
Oxidationinduced
deterioration
Temperature
LD
(Speed)
Y
M,C
Y
M,C
Y
C,M
Y, M
C
C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
M,Y
8
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
Y, M,C
29
Processing Condition Variation Figures Contents
Fig. 1 Color Developer (P1) Temperature Variations ............................................

Fig. 2 Color Developer (P1) Replenishment Variations ........................................
Fig. 3 Color Developer (P1) Concentration Variations ..........................................
Fig. 4 Color Developer (P1) Circulation Variations ...............................................
Fig. 5 Color Developer (P1) Contaminated with Bleach-Fix (P2) ........................
Fig. 6 Color Developer (P1) Oxidation ...................................................................
Fig. 7 Bleach-Fix (P2) Temperature Variations .......................................................
Fig. 8 Bleach-Fix (P2) Replenishment Variations ..................................................
Fig. 9 Bleach-Fix (P2) Concentration Variations ....................................................
30
.20
Fig. 1. Color Developer (P1)

Temperature Variations

Replenishment Variations
.15
Dmax
.10
.05
0
-
.05
.10
.15
.20
.20
.15
LD
.10
.05
0
-
.05
.10
+1
+2 (C)
20
10
Normal
.20
Normal
.15
+10
+20 (%)
.15
.10
.05
0
-
.05
.10
.15
STAIN
.05
0
-
.05
DATES
FUJI PROCESS CONTROL SHEET

YEAR
MONTH
STRIP CODE No.

MACHINE
PROCESS
CP-40/43/47/48
.20

Concentration Variations

Circulation Variations
.15
Dmax
.10
.05
0
-
.05
.10
.15
.20
.20
.15
LD
.10
.05
0
-
.05
.10
10
+10
+20 (%)
Small
20
Normal
.20
Normal
.15
.15
.10
.05
0
-
.05
.10
.15
STAIN
.05
0
-
.05
DATES

YEAR
MONTH
STRIP CODE No.

MACHINE
PROCESS
CP-40/43/47/48
.20

Contaminated with Bleach-Fix (P2)

Oxidation
.15
Dmax
.10
.05
0
-
.05
.10
.15
.20
.20
.15
LD
.10
.05
0
-
.05
.10
0.2
0.4
0.6 (%)
Oxidation
0.02 0.06
0.1
0.04
0.08
Normal
.20
Normal
.15
.15
.10
.05
0
-
.05
.10
.15
STAIN
.05
0
-
.05
DATES

YEAR
MONTH
STRIP CODE No.

MACHINE
PROCESS
CP-40/43/47/48
.20
Fig. 7. Bleach-Fix (P2)

Temperature Variations

Replenishment Variations
.15
Dmax
.10
.05
0
-
.05
.10
.15
.20
.20
.15
LD
.10
.05
0
-
.05
.10
+1
+2 (C)
20
10
Normal
.20
Normal
.15
+10
+20 (%)
.15
.10
.05
0
-
.05
.10
.15
STAIN
.05
0
-
.05
DATES

YEAR
MONTH
STRIP CODE No.

MACHINE
PROCESS
CP-40/43/47/48
.20

Concentration Variations
.15
Dmax
.10
.05
0
-
.05
.10
.15
.20
.20
.15
LD
.10
.05
0
-
.05
.10
.20
20
10
Normal
.15
+10
+20 (%)
.15
.10
.05
0
-
.05
.10
.15
STAIN
.05
0
-
.05
DATES

YEAR
MONTH
STRIP CODE No.

MACHINE
PROCESS
CP-40/43/47/48
PROCESSING MANUAL
Ref. No. AF3-0215E
FUJICOLOR PAPER PROCESS
CP-40FA II
CP-43FA II
CP-47L II
CP-48S II
Processor
MINILAB FA COMPACT/ FA/SFA

DIGITAL MINILAB
FRONTIER 330/350/355/370/375/390
FUJI PHOTO FILM CO., LTD.

26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan
Ref. No. AF3-0215E (ESD-06.7-FP)
CP-40/43/47/48

FUJIFILM Minilab Paper Processing Manual

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PROCESSING MANUAL

Ref. No. AF3-0215E

FUJICOLOR PAPER PROCESS

MINILAB FA COMPACT/ FA/SFA

FUJI PHOTO FILM CO., LTD.

Ref. No. AF3-0215E (ESD-06.7-FP)

This manual provides comprehensive information about paper processing using

SAFE HANDLING OF PROCESSING CHEMICALS ..............................4

CONTROL OF PROCESSING CONDITIONS......................................24

PROCESSING PERFORMANCE MANAGEMENT ..............................26

CHANGES IN PROCESSING FACTORS AND

1 SAFE HANDLING OF PROCESSING CHEMICAL

After handling chemicals, wash your hands thoroughly.

! Wipe up chemicals immediately if spilled.

2-2) Processing Procedure

*1 The PS-2 overflow enters PS-1.

Basic Replenishment Rate (mL/m2 paper)

2-3) Mixing Instructions for Processing Solutions

Using a 5-liter measuring cup, add 4 L of water into the replenisher

1 Using a 5-liter measuring cup, add 3 L of water into the replenisher

1 Using a 5-liter measuring cup, add 5 L of deionized water into the

1 Using a 5-liter measuring cup, add 5 L of deionized water into the

2-4) Processing Chemical Management

<Maximum Storage Time>

3-2) Processing Procedure

Basic Replenishment Rate (mL/m2 paper)

3-3) Mixing Instructions for Processing Solutions

Using a 5-liter measuring cup, add 7 L of water into the replenisher

1 Add 1 bottle of P2-R A chemical (for 4 L) into the replesisher tank

1 Using a 5-liter measuring cup, add 10 L of deionized water into the

1 Using a 5-liter measuring cup, add 10 L of P1-LR into the mixing

1 Using a 5-liter measuring cup, add 6 L of P1-LR into the mixing

1 Using a 5-liter measuring cup, add 10 L of deionized water into the

3-4) Processing Chemical Management

<Maximum Storage Time>

4-2) Processing Procedure

*1 The PS-2 overflow enters PS-1.

*1 The PS-2 overflow enters PS-1.

4-3) Mixing Instructions for Processing Solutions

Add 1 bottle of the P1-RII (2.5 L) into the replenisher tank.

1 Using a 5-liter measuring cup, add 7 L of water at a temperature of

1 Add 2 bottles of P2-RII A chemical (2 L) into the replenisher tank.

1 Using a 5-liter measuring cup, add 10 L of deionized water into the

1 Using a 5-liter measuring cup, add 10 L of deionized water into the

Note * Remaining P1-RII and P2-RII can be used to make Replenisher.

4-4) Processing Chemical Management

<Maximum Storage Time>

Fuji Super Conditioner FSC100 Makes 5L 100 100 tablets

5-2) Processing Procedure

*1 The PS-2 overflow enters PS-1.

5-3) Mixing Instructions for Processing Solutions

1 Open the water supply port cover.

[FRONTIER 350/355 (LP1500SC)] (4.2-liter Kit)

[FRONTIER 370/375 (LP2000SC)] (4.2-liter Kit)

1 Using a 5-liter measuring cup, add 6 L of water into the processing

1 Using a 5-liter measuring cup, add 6 L of water into the processing

[FRONTIER 390 (LP2500SC)] (10-liter Kit)

1 Attach the contamination-prevention cover and into an empty tank

Into an empty tank, add 20 L of water.

Into an empty tank, add 20 L of water.

Into an empty tank, add 20 L of water.

Into an empty tank, add 20 L of water.