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Kaliganga - II

ANNEXURE - 13.1

HYDRAULIC DESIGN OF CIVIL STRUCTURES FOR KALIGANGA - II SHP 2x


3000 KW
I.

Site Data:
1. HFL at Weir Site
2. Proposed level of centre line of runner
.3 River bed level at proposed Diversion Weir site:
.4 Proposed top level of Trench Weir:
5. Design discharge:
6. Total loss of head (assumed/calculated) up to Forebay
i) At Intake (both entry and outlet points):
ii) Power Duct 150 m long @ 1 in 245
iii) Desilting Tank
iv) Power Channel/Free flow MS Pipe/Tunnel, 2000 m long @ 1 in 500
Total head loss

1487.21
1338.0
1484
1485.7
5
0.40
0.61
0.17
4.0
5.18

m
m
m
m
cumecs
m
m
m
m
m

7. Full Supply Level at forebay Tank =


1485.70 5.18
=
1480.52 m
8. Gross Head available for Power Generation =
1480.52 - 1338.0
=
142.52 m
Net
Head
available
for
Power
Generation
=
(Gross
Head
H
)=
9.
142.52 - 1.60 =
140.92 m
L Penstock
10. Proposed Installed Capacity of the Power House
= 8.38 x 5 x 140.92
=
5904 KW
It is proposed to install two (02) units of 3000 KW each, total installed capacity
= 6000 KW as 3000 KW is a standard unit size.
II. Proposed Dimensions of important units
1. Trench weir 2.0 m wide, lenfth (20+10 = 30 m)
=
30 m
2. Power duct 3.0 m wide; length
= 150 m
3. Desilting Tank Hopper type,width = 7.0 m; length
= 37.0 m
4. Open Power Channel/ Tunnel B = 2.1 m, length
= 2000 m
6. Forebay Tank for 2 minutes storage D =
3.0 m ,B= 7.0 m
&L =
33.0 m
7. Penstock pipe dia 1.4 m, approx length
= 235 m
III. Design discharge for various civil structures:
1. Design discharge for Penstock Pipe & Tail Race Channel (10% over design discharge)
= 5.5 cumec
2. Design discharge for Forebay Tank, Power Channel, Free Flow Pipe, Tunnel & Spillway at the
Forebay Tank (5% over the design discharge for the Penstock Pipe)
= 5.78 cumec
3. Design discharge for Desilting Tank ( 25% over the design discharge for the Power Channel)
= 7.22 cumec
4. Design discharge for Power Duct ( 10% over design discharge for D'Tank to grab the bed load by vortex tubes)
= 7.94 cumec
5. Design discharge for Intake Chamber & Trench Weir ( 15% over the Design discharge for the
Power Duct)
= 9.13 cumec
IV. Design Of Diversion Dam/ Weir and Intake Chamber:
Maximum Flood Discharge, Qmax
= C x A3/4
Where; Qmax = Maximum flood discharge of 100 year frequency in cumec.
A = a constant
= 14 , for Hills
C = Catchment Area in Sq. Kms.
=
182 Sq.Kms.
Therefore, Qmax
= 693.7158 cumec
1

Kaliganga - II

Say

694 cumec

Width of the stream at the Diversion Site


Top of Diversion Weir at Elevation
Let, 'Depth of flow at maxm. Flood Discharge "H"
Flood Discharge capacity of the Weir is determined by;
Q = A x 1/n x R2/3 x S1/2
Where;
Q = Flood discharge capacity in cumec

=
30 m
= 1485.7 m
= 1.51 m

= 695 cumec

A = Cross-sectional area of flow over weir in m2


n = Coefficient of rugosity = 0.018 for bouldery bed of the stream
R = Hydraulic radius, in metres, A/P
P = Wetted perimeter of the stream in meters
S = Longitudinal bed slope of the stream in the reach of the weir
=1 in 20
Now, Q
= 695 cumec, OK
High Flood Level =
1485.7 + 1.51
= 1487.21 m
Maxm. Scour Depth, "Ds"
Discharge per running metre, q
= 23.13
Average depth of Scour "ds" = 1.43 (q2/f)1/3
where; f = silt factor which varies for Hills streams from 1 to 20.
A value of 20 is being adopted in the absence of related data.
Therefore ds
=
4.28 m
Maximum scour depth, Ds = 1.5 x ds

6.42 m

Deepest Foundation level of U/S cutoff OF Trench weir shall be taken to a depth such that the cutoff wall
has atleast Ds+0.5 m as Grip Length i.e.
6.42 + 0.5 = 6.92 m. As such the foundation of U/S cutoff shall be taken to a RL of
= 1487.21 - 6.92
=
1480.29 m
Depth of cutoff below bed level = 1484.00 - 1480.29
=
3.71 m
Deepest Foundation level of D/S cutoff wall shall be taken to a depth such that the cutoff wall has atleast
Ds + 1.5 m as Grip Length i.e.
6.42 + 1.5 = 7.92 m. As such the foundation of D/S cutoff shall be taken to a RL of
= 1487.21 - 7.92
=
1479.29 m
Depth of cutoff below bed level = 1484.00 - 1479.29
=
4.71 m
V. Design Of Trench Weir ( In the bed of river):
1. Design Discharge
= 9.13 cumec
2. Length oof Weir
The weir is proposed to be provided in a length of 30 m. out of which 20 m is trenchs & 10.0 m is
solid crest and as stipulated earlier the top of the trench weir shall be kept at 1485.7 m and the
following dimentions has been proposed for the trench weir in reference to CBI&P Publication.
1/2
3. B = Q/(E1 x E2 x Cd x L x (2gE) )
Where; B = Width of trash rack ( width of opening of trench weir at top),
Q = Diverted Discharge = 9.132 cumec,
E1 = Ratio of opening area to total area of the trash rack surface
(assumed 10% for frame work)
= 0.5
E2 = Ratio of clogged area to area of opening of trash rack.
= 0.5
Cd = Coefficient of discharge through the opening of the trash rack
= 0.465
Length of trash rack = 20.0 m
(It is generally assumed as 0.5.)

Kaliganga - II

E = Specific energy at any section of the stream over the trash rack = (Q/CL)2/3
Where C is the coefficient of discharge for broad crested weir and is taken as 1.53
Therefore E
= 8.02
&B
= 0.313 m
However, from practical consideration provide 2.0 m wide trench ( covered with trash
rack) in the weir length of 20.0 m.
Width per metre, allowing 1.00 m/sec flow through velocity in the trash rack openings
= Q/(0.4*L)
= 0.457 m
And making allowance for 50% clogging, width per metre
= 0.913 m
And width required assuming 50% trash rack area as effective
= 1.826 m
Hence provide
2 m width of trash rack opening
Check for discharging capacity of Tench;
Lenth of trench weir =
0m
Slope of Trench along flow = S = 1/20, S1/2 = 0.2236067
Design Discharge
= 9.132 cumec
Top width of opening of trench
= T
= 2.0 m
Let water depth along a section of Trench is "d" & side wall have slope 10V : 1H
A
Q =
x R2/3 x S1/2
n
where; A = area of flow of trench 2.0 x d
A
R =
P
n = 0.018
2d
Q =
x R2/3 x 0.2236
0.018

Let d = 0.8 m
Then; Q

1.38
0.018

x 0.56 x 0.2236

= 11.12 cumec
> 9.13 OK.

4. Calculation for level of Intake for Water Conductor System;


Pond level (Top of Trench weir)
Size of opening at entry of Intake =
2.00 m x 1.60 m
Let, Size of opening at entry of Power Duct = 3.00 m x 1.35
Limiting Velocity at the start of Power Duct
Q = CLH3/2

= 1.71 x

3.00 x

1.35

3/2

1485.70 m

2 m/s

= 8.05 Cumec
>

Water level inside intake = 1485.7 - 0.2 = 1485.5 m


Height of Intake Opening
Sill Level at power duct Opening
= 1485.50 - 1.35
Bed Level of Power Duct d/s of Intake 1484.15 - 0.2
VI. Hydraulic Design Of Water Conductor System:
1. Design of Power Duct:
Design discharge
= 7.941 cumec
Rugosity Coefficient = N = 0.018
Let; Bed slope, S
Bed Width, B
3

7.94 cumec OK

= 1.35 m
=
1484.15 m
=
1483.95 m

= 1 in 245
= 3.00 m

Kaliganga - II

FSD,

= 1.35 m

Checking for Froud No. & adequacy of X-section

Cross sectional area provided for Power Duct =

3.00 x

1.35

= 4.05 sqm.

Fr No. = V/(g x D)
Wetted Perimeter = 2 + 2 x 0.8
Hydraulic Radius, R
Velocity of Flow

=
=
=
=

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

= 11.45 cumec
> 7.94 cumec, O.K.
= 150 m

1/2

Length of Power Duct


2. Design of Power Channel/Tunnel/ Free Flow Pipe:
Design discharge
= 5.775 cumec
Rugosity Coefficient = N = 0.018
Let; Bed slope, S;
Bed Width, B
and FSD, D

0.78
5.70 m
0.71 m
2.83 m/s

= 1 in 500
= 2.1 m
= 1.55 m

Checking for adequacy of X-section

Cross sectional area provided for Power Channel/Tunnel =


Wetted Perimeter = 2 x FSD + B
Hydraulic Radius, R
Velocity of Flow
Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

2.1 x 1.55 = 3.26 sqm.


= 5.2 m
= 0.63
= 1.82 m/s
= 5.92 cumec
> 5.78 cumec, O.K.

3. Design of Free Flow Pipe: (To be used at suitable locations)


Design discharge
= 5.775 cumec
Rugosity Coefficient = N = 0.010
= 1 in 500
Let; Bed slope, S
Assuming size of pipe as 1700 mm diameter with a free flow clearance of
100 mm;
Therefore area of BCD = 4/3 x a x h = 4/3 x
0.4 x 0.15
= 0.08 sqm
And area of flow = 0.785 x 1.7 x 1.7 - 0.08
= 2.19 sqm
Perimeter;
Tan z
= 0.53
Therefore

z = Tan-1 0.53
= 28 degrees
Hence, wetted perimeter = 22/7 x D x (360-2*46)/360
R = A/P
& velocity = Design Discharge/Area
Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2
4. Design of De silting Tank:
Design discharge = (7.22+5.78)/2
Particle size to be removed
Flow through velocity, Vf

= 4.51 m,
= 0.49 m
= 2.76 m/sec
= 6.052 cumec
> 5.78 cumec, O.K.
= 6.5 cumec
= 0.25 mm & above
= 0.22 m/sec

Settling Velocity, Vs

= 2.75 cm/sec
0.0275 m/sec
= 7.0 m

Width of De silting Tank proposed,W


Depth required, D = Q/(W x Vf)

= 4.22 m

Moderated settling velocity = Vm = Vs - (.132/D ) x Vs


1/2

= 2.57 cm/sec

Kaliganga - II

0.0257

m/s

Therefore, settling length, L = (Vf/Vm) x D

= 36.1 m
Length of Intake side fluming
= 10.5 m
Length of off take side fluming
= 1.0 m
Nos. of Hoppers proposed
=
5
Total length of De silting Tank
= 36.2 m
Dimensions of Desilting Tank; L = 36.2 ,W = 7.0 & D = 4.219 m.
5. Design of Fore bay Tank:
Design discharge
= 5.78 cumec
Depth of live storage
=
3m
Free Board
= 1.7 m
Storage Capacity for 2 minutes;
By way of providing 2 minutes storage capacity, the volume of forebay tank shall be
= 2 x 60 x 5.78 = 693 cum
Area requirement for forebay tank = 2 minutes storage/ draw down depth
= 231 sqm
Length of Forebay Tank
=
33 m
Width of Forebay Tank
=
7m
Full supply level
= 1480.52 m
Minimum draw down level
= 1477.52 m
Penstock Diameter
= 1.40 m
Opening height of penstock including bell mouth, he = 2 x Dia of Penstock
= 2.8 m
Allowance for water cushion = 0.6 x he

= 1.68 m
Depth of floor blow bell mouth opening of the penstock, p
= 0.5
Centre line of penstock opening = MDDL at forebay - water cushion- Half of the Penstock opening
= 1474.44 m
Total depth of Forebay Tank near bell mouth = Half of opening height + (Full
supply level - Level of centre line of penstock) + Free Board + p
= 9.68 m
Dimensions of forebay tank L = 33.0 m, B = 7.0 m & D = 3.00 m.
Volume provided for storage
= 693 cum
Hence O.K.
6. Design of Surplus Water Escape:
Design discharge, Q
Full Supply Level at Forebay = Crest level of over flow section
Assume depth of overflow, H = 0.7 & L =
6m
From equation Q =

1.71 x L x H3/2

Therefore provide a spillway 6.00 m long &


0.7 m wide crest
7. Design of Penstock:
Design discharge, Q
Full Supply Level at Forebay = Crest level of over flow section
Lowest elevation of penstock
Length of Penstock
Time constant
Thickness of Steel Liner
Diameter of Penstock, D1 =1.12 x Q0.45x H -0.12
Velocity through penstock
5

= 5.78 cumec
= 1480.52 m
= 6.01
> 5.78cumec, O.K.

= 5.5 cumec
= 1480.52 m
= 1338.00 m
= 235 m
=
10 sec
=
12 mm
= 1.33 m
Say 1.40 m
= 3.57 m/sec

Kaliganga - II

Area of Penstock = Design discharge/Limiting velocity


= 1.54 sqm
Provide 1.40 m internal diameter penstock of
12 mm thick having outer diameter of
Area provided = 22/(7*4) x
1.40
Head Loss through Penstock, HL = 0.34 x (V1.9/D1.1) x (L/1000)
1/2

(All parameters are in FPS)

1.42 m.

= 1.54 sqm
= 5.26 feet
= 1.6 m

Water Hammer:
Maximum water level at forebay
Lowest elvation of the penstock
Internal steady head, hi

= 1480.52 m
= 1338.00 m
=

142.52 m

(reffering to allevi's chart)


Pipe Line constant, K = av/2ghi
where a = velocity of travel pressure
v = velocity
=
5.5 1.539
Ratio of diameter of penstock pipe to thickness of steel liner
= 1.40 0.01
Read from graph a = 3250 in FPS & 990.612
Therefore pipe line constant, K
And time constant, N = at/2L
From graph for N = 21.1 & K = 1.266 , P
Therefore ratio of pressure rise to initial steady head = 2KP
Therefore ultimate pressure including that of water hammer
= 142.5 +
6.3 % of 142.5
Therefore thickness of steel liner = P x D / 2S

= 3.57 m/sec
=

117

=
=
=
=

1.27
21.1
0.025
0.063 Say

6.3

= 152 m of water
= 15.2 kg/sqcm.
= 1.01 cm = 10.1 mm
= 10.1 + 1.5 = 11.6
Say
12 mm

Thus provide 8 mm thick steel liner for the first 35 m, 10 mm thick steel liner for the second 100 m & 12
mm thick steel liner for the last 100 m.
Y-junction (Manifold) is required to be provided at the end of the penstock for more than one unit; in the
present case for two units.
Therefore area of pipe for each unit
= 0.77
Provide 1.00 m internal diameter penstock of
8 mm thick having outer diameter of
1.016 m.
2
Area provided = 22/(7*4) x
1
= 0.79 sqm
>
0.77 sqm.,
Hence O.K.
Therefore thickness of steel liner = P x D / 2S
= 0.72 cm = 7.2 mm
= 7.2 + 1.5 = 8.72
Say
10 mm
8. Hydraulic Design of Tail Race Channel:
Design discharge
= 5.5 cumecs
Velocity is limited up to
=
2 m/s
Rugosity coefficient
=
0.018
Let; B = 2.5 m &
FSD = 1.25 m
1 in 500
Cross sectional area provided, A
= 3.13 sqm
Wetted Perimeter, P
=
5m
6

Kaliganga - II

R = A/P

= 0.63 m

Using Manning's formulae, v = 1/N x R2/3 x S1/2

; velocity of flow
and Discharge, Q

= 1.82 m/sec
= 5.68 cumec
> 5.5 cumec, O.K.

Kaliganga - II

Kaliganga - II

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317079208.xls
ANNEXURE - 13.1

HYDRAULIC DESIGN OF CIVIL STRUCTURES FOR KALIGANGA - I SHP 2x


2000 KW
I.

Site Data:
1. HFL at Power House Site:
2. Proposed level of central line of runner
.3 Bed level at proposed Diversion Weir site:
.4 Proposed top of Diversion Weir:
5. Design discharge:
6. Total loss of head (assumed/calculated) up to Forebay
i) At Intake (both entry and outlet points):
ii) Power Duct 75 m long @ 1 in 245
iii) Desilting Tank
iv) Power Channel/Free flow MS Pipe/Tunnel 690 m long @ 1 in 500
Total head loss

1672.15
1493.0
1670.4
1670.4
3
0.40
0.31
0.17
1.38
2.26

m
m
m
m
cumecs
m
m
m
m
m

7. Full Supply Level at forebay Tank =


1670.40 2.26
1668.14 m
8. Gross Head available for Power Generation =
1668.14 - 1493.0
=
175.14 m
9. Net Head available for Power Generation = (Gross Head - 5% of Gross Head)
166.38 m
10. Proposed Capacity of the Plant
= 8.38 x 3 x 166.38
4183 KW
It is proposed to install two (02) units of 2000 KW each, total installed capacity
= 4000 KW as 2000 KW is a standard unit size.
II. Proposed Dimensions of important units
1. Diversion 2.0 m wide and 16 m long.
2. Power duct 75 m long.
=
75 m long
3. Desilting Tank 25.7 m long.
= 25.7 m long
4. Total length Open Channel/ Tunnel & Free flow MS Pipe
= 690 m
6. Forebay Tank for 2 minutes storage L = 24.0 m ,B= 7.0 m
&D =
2.50 m
7. Length of Penstock pipe approx.
= 300 m
III. Design discharge for various civil structures:
1. Design discharge for Penstock Pipe & Tail Race Channel (10% over design discharge)
= 3.3 cumec
2. Design discharge for Forebay Tank, Power Channel, Free Flow Tunnel & Spillway at the Forebay
Tank (5% over the design discharge for the Penstock Pipe)
= 3.47 cumec
3. Design discharge for Desilting Tank ( 25% over the design discharge for the Power Channel)
= 4.33 cumec
4. Design discharge for Power Duct ( 10% over design discharge for D'Tank to grab the bed load by vortex tubes)
= 4.76 cumec
5. Design discharge for Intake Chamber & Trench Weir ( 15% over the Design discharge for the
Power Duct)
= 5.48 cumec
IV. Design Of Diversion Dam/ Weir and Intake Chamber:
Maximum Flood Discharge, Qmax
= C x A3/4
Where; Qmax = Maximum flood discharge of 100 year frequency in cumec.
A = a constant
= 14 , for Hills
C = Catchment Area in Sq. Kms.
=
69.55 Sq.Kms.
Therefore, Qmax
= 337.172 cumec
15

317079208.xls

Say

340 cumec

Width of the stream at the Diversion Site


Top of Diversion Weir at Elevation
Depth of flow at maxm. Flood Discharge "H"
Flood Discharge capacity of the Weir is determined by;

=
16 m
= 1670.4 m
= 1.75 m

Q = A x 1/n x R2/3 x S1/2


Where;
Q = Flood discharge capacity in cumec
A = Cross-sectional area of flow in the weir / stream in m2
n = Coefficient of rugosity = 0.018 for bouldery bed of the stream
R = Hydraulic radius, in metres
P = Wetted perimeter of the stream in meters
S = Longitudinal bed slope of the stream in the reach of the weir
=1 in 20
Now, Q
= 443 cumec
High Flood Level =
1670.4 + 1.75
= 1672.15 m
Maxm. Scour Depth, "Ds"
Discharge per running metre, q
= 21.25
Average depth of Scour "ds" = 1.43 (q2/f)1/3
where; f = silt factor which varies for Hills streams from 1 to 20.
A value of 20 is being adopted in the absence of related data.
Therefore ds
=
4.04 m
Maximum scour depth, Ds = 1.5 x ds

6.06 m

Deepest Foundation level of U/S cutoff wall shall be taken to a depth such that the cutoff wall has
atleast Ds+1.0 m as Grip Length i.e.
6.06 + 1 = 7.06 m. As such the foundation of U/S cutoff shall be taken to a RL of
= 1672.15 - 7.06
=
1665.09 m
Depth of cutoff below bed level
=
5.31 m
Deepest Foundation level of D/S cutoff wall shall be taken to a depth such that the cutoff wall has
atleast Ds + 1.5 m as Grip Length i.e.
6.06 + 1.5 = 7.56 m. As such the foundation of D/S cutoff shall be taken to a RL of
= 1672.15 - 7.56
=
1664.59 m
Depth of cutoff below bed level
=
5.81 m
V. Design Of Trench Weir ( Over the main body of the Dam):
1. Design Discharge
= 5.479 cumec
2. Length of Trench Weir
=
16 m
( The trench weir is proposed to be provided in the length of 16 m. and as earlier stipulated the top of
the trench weir shall be kept at 1670.4 m and the following dimentions has been proposed for the
trench weir in reference to CBIP manual on the subjec
3. B = Q/(E1 x E2 x Cd x 2gE1/2)
Where; B = Width of trash rack ( width of opening of trench weir at top),
Q = Diverted Discharge = 5.48 cumec,
E1 = Ratio of area of opening in the trash rack surface over the trench weir
= 0.5
E2 = Ratio of area of opening in the trash rack likely to be clogged
= 0.5
Cd = Coefficient of discharge through the opening of the trash rack
= 0.465
L = width of the stream =
16 m
16

317079208.xls

E = Specific energy at any section of the stream in the trench weir = (Q/CL)2/3
Where C is the coefficient of discharge for broad crested weir and is taken as
1.53
Therefore E
= 0.369
&B
= 1.095
However, from practical consideration provide 2.0 m wide trench ( trash rack) for the
entire length of 16.0 m.
Width per metre, allowing 1.00 m/sec flow through velocity in the trash rack openings
= Q/(0.4*L)
= 0.343 m
And making allowance for 50% clogging, width per metre
= 0.685 m
And width required assuming 50% trash rack area as effective
= 1.37 m
Hence provide
2 m width of trash rack opening
Check for discharge capacity of weir;
Lenth of trench weir =
16 m
Design Discharge
= 5.48 m
Top width of opening of trench
=
2m = T
Let water depth along a section of weir is "d".
Therefore area of flow = 2 x d
Let velocity head at the other end of the trench be hv
Then hv = n/(n+1) x A/2T;
Where n is a constant depending upon the bottom profile of the trench = 0.5
hv = 0.17 d
Accordingly the corresponding discharge can be calculated by the equation
= 3.62 d^3/2
Q = A (2g x hv)1/2
Or 5.48 = 3.62 d^3/2
Or
d = 1.32
However, provide a water depth of 0.60 m at start increasing it to 1.50 m at the entry to
the Intake Chamber.
Checking for adequacy of waterway;
Average depth of flow in the trench weir =( 0.6 + 1.5 )/2 = 1.05 m
Area of flow = Width x average depth
= 2.1 m
Wetted Perimeter = Width + 2 x Average depth
= 4.1 m
Slope provided in the trench weir = (1.5-0.6)/16
= 1 in 18
Using Manning's formula with value of n = 0.018
Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

4. Calculation for level of Intake for Water Conductor System;


Pond (Dam Top) level
Size of opening at entry of Intake =
2.00 m x 1.50 m
Size of opening at entry of Power Duct =
2.70 m x 1.10
Limiting Velocity at the start of Power Duct
= 1.71 x 2.70 x
Q = CLH
1.1
Height of Opening
Invert Level at
= 1670.40 - 0.2
Bed Level at Power Duct near Intake
1669.10 - 0.2
3/2

3/2

17

- 1.10

= 17.7 cumec
> 5.48 cumec
Hence O.K.
=

1670.40 m

2 m/s

= 5.33 > 4.76 cumec, O


= 1.10 m
=
1669.10 m
=
1668.90 m

317079208.xls

VI. Hydraulic Design Of Water Conductor System:


1. Design of Power Duct:
Design discharge
= 4.764 cumec
Rugosity Coefficient = N = 0.018
Let; Bed slope, S
Bed Width, B
FSD, D

=
=
=

1 in 245
2.7 m
0.8 m

Checking for Froud No. & adequacy of X-section

Cross sectional area provided for Power Duct =

2.7 x 0.8

= 2.16 sqm.

Fr No. = V/(g x D)1/2


Wetted Perimeter = 2 + 2 x 0.8
Hydraulic Radius, R
Velocity of Flow

= 0.8
= 4.30 m
= 0.50 m
= 2.24 m/s

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

= 4.84 cumec
> 4.76 cumec, O.K.
=
75

Length of Power Duct


2. Design of Power Channel/Tunnel:
Design discharge
Rugosity Coefficient = N = 0.018
Let; Bed slope, S;
Bed Width, B &
FSD, D

= 3.465 cumec
= 1 in 500
= 2.1 m
= 1.05 m

Checking for adequacy of X-section

Cross sectional area provided for Power Duct =


Wetted Perimeter = 2+2x1.2
Hydraulic Radius, R
Velocity of Flow

2.1 x 1.05

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

= 2.21 sqm.
= 4.2 m
= 1.62 m/s
= 3.57 cumec
> 3.47 cumec, O.K.

3. Design of Free Flow Pipe:


Design discharge
= 3.465 cumec
Rugosity Coefficient = N = 0.010
= 1 in 500
Let; Bed slope, S
Assuming size of pipe as 1400 mm diameter with a free flow clearance of
100 mm;
Therefore area of BCD = 4/3 x a x h = 4/3 x
0.361 x 0.15
= 0.07 sqm
And area of flow = 0.785 x 1.4 x 1.4 - 0.072
= 1.47 sqm
Perimeter;
Tan z
= 0.60
z = Tan-1 0.60
= 31 degrees
Hence, wetted perimeter = 22/7 x D x (360-2*46)/360
R = A/P
& velocity = Design Discharge/Area
Therefore

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2


4. Design of De silting Tank:
Design discharge = (4.33+3.47)/2
Particle size to be removed

= 3.64 m,
= 0.40 m
= 2.36 m/sec
= 3.58 cumec
> 3.47 cumec, O.K.
= 3.9 cumec
= 0.25 mm & above

18

317079208.xls

Flow through velocity, Vf

= 0.22 m/sec

Settling Velocity, Vs

= 2.75 cm/sec
0.028 m/sec
= 6.2 m

Width of De silting Tank proposed,W


Depth required, D = Q/(W x Vf)

= 2.86 m

Moderated settling velocity = Vm = Vs - (.132/D1/2) x Vs

= 2.54 cm/sec
= 0.0254 m/s

Therefore, settling length, L = (Vf/Vm) x D

= 24.8 m
=
9m
=
1m
= 25.7 m

Length of Intake side fluming


Length of off take side fluming
Total length of De silting Tank
Dimensions of Desilting Tank; L = 25.7 ,W = 6.2 & D = 2.858 m.
5. Design of Fore bay Tank:
Design discharge
= 3.47 cumec
Draw down depth
= 2.5 m
Free Board
= 1.6 m
Storage Capacity for 2 minutes;
By way of providing 2 minutes storage capacity, the volume of forebay tank shall be
= 2 x 60 x 3.47 = 416 cum
Area requirement for forebay tank = 2 minutes storage/ draw down depth
= 166 sqm
Length of Forebay Tank
=
24 m
Width of Forebay Tank
=
7m
Full supply level
= 1668.14 m
Minimum draw down level
= 1665.64 m
Penstock Diameter
= 1.0 m
Opening height of penstock including bell mouth, he = 2 x Dia of Penstock
=
2m
Allowance for water cushion = 0.6 x he

1.2 m

Depth of floor blow bell mouth opening of the penstock, ha

= 0.5
Centre line of penstock opening = MDDL at forebay - water cushion- Half of the Penstock opening
= 1663.44 m
Total depth of Forebay Tank =Half of opening height + (Full supply level Level of centre line of penstock) + Free Board + ha
= 7.80 m
Dimensions of forebay tank L = 24.0 m, B = 7.0 m & D = 2.50 m.
Volume provided for storage
= 420 cum
> 416 cum,
Hence O.K.
6. Design of Surplus Water Escape:
Design discharge, Q
= 3.47 cumec
Full Supply Level at Forebay = Crest of over flow section
= 1668.1 m
Assume depth of overflow, H = 0.6 & L =
5m
From equation Q =

1.71 x L x H3/2

Therefore provide a spillway 5.00 m long &


0.6 m crest
7. Design of Penstock:
Design discharge, Q
Full Supply Level at Forebay = Crest of over flow section
Lowest elevation of penstock
Length of Penstock
19

= 3.97
> 3.47 cumec, O.K.

= 3.3 cumec
= 1668.14 m
= 1493.00 m
= 300 m

317079208.xls

Time constant
Thickness of Steel Liner
Diameter of Penstock, D1 =1.12 x Q0.45x H -0.12

=
=

10 sec
12 mm

= 1.03 m
Say 1.00 m
Velocity through penstock
= 4.2 m/sec
Area of Penstock = Design discharge/Limiting velocity
= 0.79 sqm
Provide 1.00 m internal diameter penstock of
12 mm thick having outer diameter of
1/2
Area provided = 22/(7*4) x
1.00
= 0.79 sqm
1.9
1.1
Head Loss through Penstock, HL = 0.34 x (V /D ) x (L/1000)
= 13.2 feet
(All parameters are in FPS)
Water Hammer:
Maximum water level at forebay
Lowest elvation of the penstock
Internal steady head, hi

1.02 m.

= 4.04 m
= 1668.14 m
= 1493.00 m
=

175.14 m

4.2 m/sec

(reffering to allevi's chart)


Pipe Line constant, K = av/2ghi
where a = velocity of travel pressure
v = velocity
=
3.3 0.785
Ratio of diameter of penstock pipe to thickness of steel liner
= 1.00 0.01
Read from graph a = 3350 in FPS & 1021.09
Therefore pipe line constant, K
And time constant, N = at/2L
From graph for N = 17.0 & K = 1.249 , P
Therefore ratio of pressure rise to initial steady head = 2KP
Therefore ultimate pressure including that of water hammer
= 175.1 +
7.5 % of 175.1
Therefore thickness of steel liner = P x D / 2S

= 83.3
=
=
=
=

1.25
17.0
0.03
0.075 Say

7.5 %

= 188 m of water
= 18.8 kg/sqcm.
= 0.9 cm = 9.0 mm
= 9.0 + 1.5 = 10.5
Say
12 mm

Thus provide 8 mm thick steel liner for the first100 m, 10 mm thick steel liner for the second 100 m &
12 mm thick steel liner for the last 100 m.
Y-junction (Manifold) is required to be provided at the end of the penstock for more than one unit; in
the present case for two units.
Therefore area required of pipe for each unit
= 0.39
0.4
Diameter of Penstock, D2 =D1 / 2
= 0.76 m
Provide
0.8 m internal diameter penstock of
Area provided = 22/(7*4) x
0.8 2

Therefore thickness of steel liner = P x D / 2S

8. Hydraulic Design of Tail Race Channel:


Design discharge
Velocity is limited up to

Say 0.8 m
10 mm thick having outer diameter of 0.820 m.
= 0.5 sqm
>
0.39 sqm.,
Hence O.K.
= 0.72 cm = 7.2 mm
= 7.2 + 1.5 = 8.67
Say
10 mm
=
=

20

3.3 cumecs
2 m/s

317079208.xls

Rugosity coefficient
Let; B = 2.1 m &
FSD =
1m
1 in 500
Cross sectional area provided, A
Wetted Perimeter, P
R = A/P

0.018

= 2.1 sqm
= 4.1 m
= 0.51 m

Using Manning's formulae, v = 1/N x R2/3 x S1/2

21

; velocity of flow &


Discharge, Q

= 1.59 m/sec
= 3.34 cumec
> 3.33 cumec, O.K.

317079208.xls

22

317079208.xls

23

317079208.xls

cumec, OK.

24

317079208.xls

25

317079208.xls

26

317079208.xls

m.

m.

27

317079208.xls

28

317079208.xls

ANNEXURE - 13.1

HYDRAULIC DESIGN OF CIVIL STRUCTURES FOR KALIGANGA STAGE - I


SHP 2x 2000 KW
I.

Site Data:
1. HFL at Power House Site:
2. Proposed level of central line of runner
.3 Bed level at proposed Diversion Weir site:
.4 Proposed top of Diversion Weir:
5. Design discharge:
6. Total loss of head (assumed/calculated) up to Forebay
i) At Intake (both entry and outlet points):
ii) Power Duct.m long @ 1 in ..
iii) Desilting Tank
iv) Power Channel/Free flow MS Pipe/Tunnel .. m long @ 1 in .
Total head loss

m
m
m
m
cumecs
m
m
m
m
m

7. Full Supply Level at forebay Tank =


m
8. Gross Head available for Power Generation =
=
m
9. Net Head available for Power Generation = (Gross Head - 5% of Gross Head)
m
10. Proposed Capacity of the Plant
= 8.38 x
x
KW
It is proposed to install two (02) units of..KW each, total installed capacity
= . KW as . KW is a standard unit size.
II. Proposed Dimensions of important units
1. Diversion ... m wide and ..m long.
2. Power duct ...m long.
=
m long
3. Desilting Tank ...m long.
=
m long
4. Total length Open Channel/ Tunnel & Free flow MS Pipe
=
m
6. Forebay Tank for 2 minutes storage L =
m ,B=
m
&D =
m
7. Length of Penstock pipe approx.
=
m
III. Design discharge for various civil structures:
1. Design discharge for Penstock Pipe & Tail Race Channel (10% over design discharge)
=
cumec
2. Design discharge for Forebay Tank, Power Channel, Free Flow Tunnel & Spillway at the Forebay
Tank (5% over the design discharge for the Penstock Pipe)
=
cumec
3. Design discharge for Desilting Tank ( 25% over the design discharge for the Power Channel)
=
cumec
4. Design discharge for Power Duct ( 10% over design discharge for D'Tank to grab the bed load)
=
cumec
5. Design discharge for Intake Chamber & Trench Weir ( 15% over the Design discharge for the
Power Duct)
=
cumec
IV. Design Of Diversion Dam/ Weir and Intake Chamber:

29

317079208.xls

Maximum Flood Discharge, Qmax


= C x A3/4
Where; Qmax = Maximum flood discharge of 100 year frequency in cumec.
A = a constant
= 14 , for Hills
C = Catchment Area in Sq. Kms.
=
Sq.Kms.
Therefore, Qmax
=
cumec
Say
cumec
Width of the stream at the Diversion Site
=
Top of Diversion Weir at Elevation
=
Depth of flow at maxm. Flood Discharge "H"
=
Flood Discharge capacity of the Weir is determined by;

m
m
m

Q = A x 1/n x R2/3 x S1/2


Where;
Q = Flood discharge capacity in cumec
A = Cross-sectional area of flow in the weir / stream in m2
n = Coefficient of rugosity = 0.018 for bouldery bed of the stream
R = Hydraulic radius, in metres
P = Wetted perimeter of the stream in meters
S = Longitudinal bed slope of the stream in the reach of the weir
=1 in
Now, Q
=
High Flood Level =
+
=
Maxm. Scour Depth, "Ds"
Discharge per running metre, q
=
###

cumec
m

Average depth of Scour "ds" = 1.43 (q2/f)1/3


where; f = silt factor which varies for Hills streams from 1 to 20.
is being adopted in the absence of related data.
A value of
Therefore ds
=
m
Maximum scour depth, Ds = 1.5 x ds

Deepest Foundation level of U/S cutoff wall shall be taken to a depth such that the cutoff wall has
atleast Ds+1.0 m as Grip Length i.e.
=
m. As such the foundation of U/S cutoff shall be taken to a RL of
+
=
=
m
Depth of cutoff below bed level
=
m
Deepest Foundation level of D/S cutoff wall shall be taken to a depth such that the cutoff wall has
atleast Ds + 1.5 m as Grip Length i.e.
+ 1.5 =
m. As such the foundation of U/S cutoff shall be taken to a RL of
=
=
m
Depth of cutoff below bed level
=
m
V. Design Of Trench Weir ( Over the main body of the Dam):
1. Design Discharge
=
cumec
2. Length of Trench Weir
=
m
( The trench weir is proposed to be provided in the length of ...... m. and as earlier stipulated the top
of the trench weir shall be kept at ........... m and the following dimentions has been proposed for the
trench weir in reference to CBIP manual on the subjec
3. B = Q/(E1 x E2 x Cd x 2gE1/2)

30

317079208.xls

Where; B = Width of trash rack ( width of opening of trench weir at top),


Q = Diverted Discharge =
cumec,
E1 = Ratio of area of opening in the trash rack surface over the trench weir
= 0.5
E2 = Ratio of area of opening in the trash rack likely to be clogged
= 0.5
Cd = Coefficient of discharge through the opening of the trash rack
= 0.465
L = width of the stream =
0m
E = Specific energy at any section of the stream in the trench weir = (Q/CL)2/3
Where C is the coefficient of discharge for broad crested weir and is taken as
1.53
Therefore E
=
&B
=
However, from practical consideration provide . m wide trench ( trash rack) for the
entire length of .. m.
Width per metre, allowing
m/sec flow through velocity in the trash rack openings
= Q/(0.4*L)
=
m
And making allowance for 50% clogging, width per metre
=
m
And width required assuming 50% trash rack area as effective
=
m
Hence provide
m width of trash rack opening
Check for discharge capacity of weir;
Lenth of trench weir =
m
Design Discharge
=
m
Top width of opening of trench
=
m = T
Let water depth along a section of weir is "d".
Therefore area of flow =
xd
Let velocity head at the other end of the trench be hv
Then hv = n/(n+1) x A/2T;
Where n is a constant depending upon the bottom profile of the trench = 0.5
hv =
d
Accordingly the corresponding discharge can be calculated by the equation
Q = A (2g x hv)1/2
=
Or
Or
d =

=
d^3/2

d^3/2

However, provide a water depth of ... m at start increasing it to .m at the entry to


the Intake Chamber.
Checking for adequacy of waterway;
Average depth of flow in the trench weir =(
+
)/2 =
m
Area of flow = Width x average depth
=
m
Wetted Perimeter = Width + 2 x Average depth
=
m

31

317079208.xls

Slope provided in the trench weir = (.-.)/.


Using Manning's formula with value of n = ..

= 1 in

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

cumec
>

4. Calculation for level of Intake for Water Conductor System;


Pond (Dam Top) level
Size of opening at entry of Intake =
1 in m x
m
Size of opening at entry of Power Duct =
m x
m
Limiting Velocity at the start of Power Duct
Height of Intake Opening
Allowing water cushion of
m
Invert Level at Intake Opening
=
Bed Level at Power Duct near Intake
VI. Hydraulic Design Of Water Conductor System:
1. Design of Power Duct:
Design discharge
= 0 cumec
Rugosity Coefficient = N = 0.018
Let; Bed slope, S
Bed Width, B
FSD, D

cumec
Hence O.K.

=
=

m/s
m

=
=

=
=
=

m
m

1 in
m
m

Checking for Froud No. & adequacy of X-section

Cross sectional area provided for Power Duct =

sqm.

Fr No. = V/(g x D)1/2


Wetted Perimeter =
Hydraulic Radius, R
Velocity of Flow

=
=
=
=

m
m
m/s

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

cumec

Length of Power Duct


2. Design of Power Channel/Tunnel:
Design discharge
Rugosity Coefficient = N = 0.018
Let; Bed slope, S;
Bed Width, B &
FSD, D

=
=

cumec
=
=
=

1 in
m
m

Checking for adequacy of X-section

Cross sectional area provided for Power Duct =


Wetted Perimeter =
Hydraulic Radius, R
Velocity of Flow
Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2
3. Design of Free Flow Pipe:

32

=
=

sqm.
m

m/s

cumec
> ..cumec, O.K.

317079208.xls

Design discharge
=
cumec
Rugosity Coefficient = N = 0.010
= 1 in
Let; Bed slope, S
Assuming size of pipe as
mm diameter with a free flow clearance of
Therefore area of BCD = 4/3 x a x h = 4/3 x
x
=
And area of flow = 0.785 x
=
x
Perimeter;
Tan z
=
Therefore

mm;
sqm
sqm

z = Tan-1

=
degrees
Hence, wetted perimeter = 22/7 x D x (360-2*...)/360
R = A/P
& velocity = Design Discharge/Area
Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2
4. Design of De silting Tank:
Design discharge = (4.33+3.47)/2
Particle size to be removed
Flow through velocity, Vf

=
=
=
=

m,
m
m/sec
cumec
>.. cumec, O.K.

=
=

cumec
mm & above

m/sec

Settling Velocity, Vs

Width of De silting Tank proposed,W


Depth required, D = Q/(W x Vf)

cm/sec
m/sec
m

Moderated settling velocity = Vm = Vs - (.132/D1/2) x Vs

=
=

cm/sec
m/s

Therefore, settling length, L = (Vf/Vm) x D

=
=
=
=

m
m
m
m

Length of Intake side fluming


Length of off take side fluming
Total length of De silting Tank
Dimensions of Desilting Tank; L =
,W =
& D=
m.
5. Design of Fore bay Tank:
Design discharge
=
Draw down depth
=
Free Board
=
Storage Capacity for 2 minutes;
By way of providing 2 minutes storage capacity, the volume of forebay tank shall be
= 2 x 60 x
0 =
Area requirement for forebay tank = 2 minutes storage/ draw down depth
=
Length of Forebay Tank
=
Width of Forebay Tank
=
Full supply level
=
Minimum draw down level
=
Penstock Diameter
=

33

cumec
m
m

cum
sqm
m
m
m
m
m

317079208.xls

Opening height of penstock including bell mouth, he = 2 x Dia of Penstock

Allowance for water cushion = 0.6 x he

Depth of floor blow bell mouth opening of the penstock, ha

=
Centre line of penstock opening = MDDL at forebay - water cushion- Half of the Penstock opening
=
m
Total depth of Forebay Tank =Half of opening height + (Full supply level Level of centre line of penstock) + Free Board + ha
=
m
Dimensions of forebay tank L =
m, B =
m &D=
m.
Volume provided for storage
=
cum
> .cum,
Hence O.K.
6. Design of Surplus Water Escape:
Design discharge, Q
=
cumec
Full Supply Level at Forebay = Crest of over flow section
= 0.0 m
Assume depth of overflow, H =
& L=
m
From equation Q =

1.71 x L x H3/2

=
> .. cumec, O.K.

Therefore provide a spillway


m long &
m crest
7. Design of Penstock:
Design discharge, Q
Full Supply Level at Forebay = Crest of over flow section
Lowest elevation of penstock
Length of Penstock
Time constant
Thickness of Steel Liner
Diameter of Penstock, D1 =1.12 x Q0.45x H -0.12

=
=
=
=
=
=

cumec
m
m
m
sec
mm

=
m
Say
m
Velocity through penstock
=
m/sec
Area of Penstock = Design discharge/Limiting velocity
=
sqm
Provide
m internal diameter penstock of
mm thick having outer diameter of
1/2
Area provided = 22/(7*4) x
=
sqm
1.9
1.1
Head Loss through Penstock, HL = 0.34 x (V /D ) x (L/1000)
=
feet
(All parameters are in FPS)
Water Hammer:
Maximum water level at forebay
Lowest elvation of the penstock
Internal steady head, hi

=
=

m
m

m/sec

(reffering to allevi's chart)


Pipe Line constant, K = av/2ghi
where a = velocity of travel pressure

v = velocity
=
Ratio of diameter of penstock pipe to thickness of steel liner
=

34

m.

317079208.xls

Read from graph a =


in FPS &
Therefore pipe line constant, K
And time constant, N = at/2L
From graph for N =
& K =
, P
Therefore ratio of pressure rise to initial steady head = 2KP
Therefore ultimate pressure including that of water hammer
=
+
% of
Therefore thickness of steel liner = P x D / 2S

=
=
=
=
=
=
=
=

Say

m of water
kg/sqcm.
cm =
mm
+ 1.5 =
Say
mm

Thus provide ... mm thick steel liner for the first.. m, ... mm thick steel liner for the second
. m & ... mm thick steel liner for the last . m.
Y-junction (Manifold) is required to be provided at the end of the penstock for more than one unit; in
the present case for two units.
Therefore area required of pipe for each unit
=
Diameter of Penstock, D2 =D1 / 20.4
=
m
Provide
m internal diameter penstock of
2
Area provided = 22/(7*4) x

Therefore thickness of steel liner = P x D / 2S

Say
m
mm thick having outer diameter of
m.
=
sqm
>
sqm.,
Hence O.K.
=
cm =
mm
=
+ 1.5 =
Say
mm

8. Hydraulic Design of Tail Race Channel:


Design discharge
Velocity is limited up to
Rugosity coefficient
Let; B =
m &
FSD =
m
1 in
Cross sectional area provided, A
Wetted Perimeter, P
R = A/P
Using Manning's formulae, v = 1/N x R2/3 x S1/2

35

; velocity of flow &


Discharge, Q

=
=
=

cumecs
m/s
0.018

=
=
=

sqm
m
m

=
=

m/sec
cumec
>. cumec, O.K.

Kaliganga - II

ANNEXURE - 13.1

HYDRAULIC DESIGN OF CIVIL STRUCTURES FOR KALIGANGA - II SHP 2x


3000 KW
I.

Site Data:
1. HFL at Power House Site:
2. Proposed level of central line of runner
.3 Bed level at proposed Diversion Weir site:
.4 Proposed top of Diversion Weir:
5. Design discharge:
6. Total loss of head (assumed/calculated) up to Forebay
i) At Intake (both entry and outlet points):
ii) Power Duct 150 m long @ 1 in 245
iii) Desilting Tank
iv) Power Channel/Free flow MS Pipe/Tunnel 2000 m long @ 1 in 500
Total head loss

1485.69
1336.5
1484.18
1484.18
5
0.40
0.61
0.17
4.0
5.18

m
m
m
m
cumecs
m
m
m
m
m

7. Full Supply Level at forebay Tank =


1484.18 5.18
1479.00 m
8. Gross Head available for Power Generation =
1479.00 - 1336.5
=
142.50 m
Net
Head
available
for
Power
Generation
=
(Gross
Head
H
)
9.
140.90 m
L Penstock
10. Proposed Capacity of the Plant
= 8.38 x 5 x 140.90
5904 KW
It is proposed to install two (02) units of 3000 KW each, total installed capacity
= 6000 KW as 3000 KW is a standard unit size.
II. Proposed Dimensions of important units
1. Diversion 2.0 m wide and 30 m long.
2. Power duct 150 m long.
= 150 m long
3. Desilting Tank 37.0 m long.
= 37.0 m long
4. Total length Open Channel/ Tunnel & Free flow MS Pipe
= 2000 m
6. Forebay Tank for 2 minutes storage L = 33.0 m ,B= 7.0 m
&D =
3.00 m
7. Length of Penstock pipe approx.
= 235 m
III. Design discharge for various civil structures:
1. Design discharge for Penstock Pipe & Tail Race Channel (10% over design discharge)
= 5.5 cumec
2. Design discharge for Forebay Tank, Power Channel, Free Flow Tunnel & Spillway at the Forebay
Tank (5% over the design discharge for the Penstock Pipe)
= 5.78 cumec
3. Design discharge for Desilting Tank ( 25% over the design discharge for the Power Channel)
= 7.22 cumec
4. Design discharge for Power Duct ( 10% over design discharge for D'Tank to grab the bed load by vortex tubes)
= 7.94 cumec
5. Design discharge for Intake Chamber & Trench Weir ( 15% over the Design discharge for the
Power Duct)
= 9.13 cumec
IV. Design Of Diversion Dam/ Weir and Intake Chamber:
Maximum Flood Discharge, Qmax
= C x A3/4
Where; Qmax = Maximum flood discharge of 100 year frequency in cumec.
A = a constant
= 14 , for Hills
C = Catchment Area in Sq. Kms.
=
182 Sq.Kms.
Therefore, Qmax
= 693.7158 cumec
36

Kaliganga - II

Say

694 cumec

Width of the stream at the Diversion Site


Top of Diversion Weir at Elevation
Depth of flow at maxm. Flood Discharge "H"
Flood Discharge capacity of the Weir is determined by;

=
30 m
= 1484.2 m
= 1.51 m

Q = A x 1/n x R2/3 x S1/2


Where;
Q = Flood discharge capacity in cumec
A = Cross-sectional area of flow in the weir / stream in m2
n = Coefficient of rugosity = 0.018 for bouldery bed of the stream
R = Hydraulic radius, in metres
P = Wetted perimeter of the stream in meters
S = Longitudinal bed slope of the stream in the reach of the weir
=1 in 20
Now, Q
= 695 cumec
High Flood Level =
1484.18 + 1.51
= 1485.69 m
Maxm. Scour Depth, "Ds"
Discharge per running metre, q
= 23.13
Average depth of Scour "ds" = 1.43 (q2/f)1/3
where; f = silt factor which varies for Hills streams from 1 to 20.
A value of 20 is being adopted in the absence of related data.
Therefore ds
=
4.28 m
Maximum scour depth, Ds = 1.5 x ds

6.42 m

Deepest Foundation level of U/S cutoff wall shall be taken to a depth such that the cutoff wall has atleast
Ds+1.0 m as Grip Length i.e.
6.42 + 1 = 7.42 m. As such the foundation of U/S cutoff shall be taken to a RL of
= 1485.69 - 7.42
=
1478.27 m
Depth of cutoff below bed level
=
5.91 m
Deepest Foundation level of D/S cutoff wall shall be taken to a depth such that the cutoff wall has atleast
Ds + 1.5 m as Grip Length i.e.
6.42 + 1.5 = 7.92 m. As such the foundation of D/S cutoff shall be taken to a RL of
= 1485.69 - 7.92
=
1477.77 m
Depth of cutoff below bed level
=
6.41 m
V. Design Of Trench Weir ( Over the main body of the Dam):
1. Design Discharge
= 9.132 cumec
2. Length of Trench Weir
=
20 m
( The trench weir is proposed to be provided in the length of 20 m. & 10.0 m solid crest and as earlier
stipulated the top of the trench weir shall be kept at 1484.18 m and the following dimentions has been
proposed for the trench weir in reference to CBIP manual on the subjec
3. B = Q/(E1 x E2 x Cd x 2gE1/2)
Where; B = Width of trash rack ( width of opening of trench weir at top),
Q = Diverted Discharge = 9.132 cumec,
E1 = Ratio of area of opening in the trash rack surface over the trench weir
= 0.5
E2 = Ratio of area of opening in the trash rack likely to be clogged
= 0.5
Cd = Coefficient of discharge through the opening of the trash rack
= 0.465
L = width of the stream =
20 m
37

Kaliganga - II

E = Specific energy at any section of the stream in the trench weir = (Q/CL)2/3
Where C is the coefficient of discharge for broad crested weir and is taken as
1.53
Therefore E
= 0.447
&B
= 1.327
However, from practical consideration provide 2.0 m wide trench ( trash rack) for the
entire length of 20.0 m.
Width per metre, allowing 1.00 m/sec flow through velocity in the trash rack openings
= Q/(0.4*L)
= 0.457 m
And making allowance for 50% clogging, width per metre
= 0.913 m
And width required assuming 50% trash rack area as effective
= 1.826 m
Hence provide
2 m width of trash rack opening
Check for discharge capacity of weir;
Lenth of trench weir =
20 m
Design Discharge
= 9.132 m
Top width of opening of trench
=
2m = T
Let water depth along a section of weir is "d".
Therefore area of flow = 2 x d
Let velocity head at the other end of the trench be hv
Then hv = n/(n+1) x A/2T;
Where n is a constant depending upon the bottom profile of the trench
hv = 0.17 d

= 0.5

Accordingly the corresponding discharge can be calculated by the equation


Q = A (2g x hv)1/2
= 3.62 d^3/2
Or 9.1317 =

Or

3.62

d^3/2

= 1.85

However, provide a water depth of 0.60 m at start increasing it to 1.60 m at the entry to
the Intake Chamber.
Checking for adequacy of waterway;
Average depth of flow in the trench weir =( 0.6 + 1.6 )/2 = 1.1 m
Area of flow = Width x average depth
= 2.2 m
Wetted Perimeter = Width + 2 x Average depth
= 4.2 m
Slope provided in the trench weir = (1.6-0.6)/20
= 1 in 20
Using Manning's formula with value of n 0.018
Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

4. Calculation for level of Intake for Water Conductor System;


Pond (Dam Top) level
Size of opening at entry of Intake =
2.00 m x 1.60 m
Size of opening at entry of Power Duct =
3.00 m x 1.35
Limiting Velocity at the start of Power Duct
Q = CLH3/2
= 1.71 x 3.00 x 1.35 3/2
Height of Intake Opening
Invert Level at Intake Opening
= 1484.18 38

0.2

- 1.35

= 17.8 cumec
> 9.132 cumec
Hence O.K.
=

1484.18 m

2 m/s

= 8.05 >
7.94 cumec, OK
= 1.35 m
=
1482.63 m

Kaliganga - II

Bed Level at Power Duct near Intake 1482.63 - 0.2


VI. Hydraulic Design Of Water Conductor System:
1. Design of Power Duct:
Design discharge
= 7.941 cumec
Rugosity Coefficient = N = 0.018
Let; Bed slope, S
Bed Width, B
FSD, D

1482.43 m

= 1 in 245
= 3.00 m
= 1.35 m

Checking for Froud No. & adequacy of X-section

Cross sectional area provided for Power Duct =

3.00 x

1.35

= 4.05 sqm.

Fr No. = V/(g x D)
Wetted Perimeter = 2 + 2 x 0.8
Hydraulic Radius, R
Velocity of Flow

=
=
=
=

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

= 11.45 cumec
= 7.94 cumec, O.K.
= 150

1/2

Length of Power Duct


2. Design of Power Channel/Tunnel:
Design discharge
Rugosity Coefficient = N = 0.018
Let; Bed slope, S;
Bed Width, B &
FSD, D

0.78
5.70 m
0.71 m
2.83 m/s

= 5.775 cumec
= 1 in 500
= 2.1 m
= 1.55 m

Checking for adequacy of X-section

Cross sectional area provided for Power Duct =


Wetted Perimeter = 2 x FSD + B
Hydraulic Radius, R
Velocity of Flow

2.1 x 1.55

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

= 3.26 sqm.
= 5.2 m
= 0.63
= 1.82 m/s
= 5.92 cumec
> 5.78 cumec, O.K.

3. Design of Free Flow Pipe:


Design discharge
= 5.775 cumec
Rugosity Coefficient = N = 0.010
= 1 in 500
Let; Bed slope, S
Assuming size of pipe as 1700 mm diameter with a free flow clearance of
100 mm;
Therefore area of BCD = 4/3 x a x h = 4/3 x
0.4 x 0.15
= 0.08 sqm
And area of flow = 0.785 x 1.7 x 1.7 - 0.08
= 2.19 sqm
Perimeter;
Tan z
= 0.53
Therefore

z = Tan-1 0.53
= 28 degrees
Hence, wetted perimeter = 22/7 x D x (360-2*46)/360
R = A/P
& velocity = Design Discharge/Area
Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2
4. Design of De silting Tank:
Design discharge = (4.33+3.47)/2
Particle size to be removed

= 4.51 m,
= 0.49 m
= 2.76 m/sec
= 6.052 cumec
> 5.78 cumec, O.K.
= 6.5 cumec
= 0.25 mm & above

39

Kaliganga - II

Flow through velocity, Vf

= 0.22 m/sec

Settling Velocity, Vs

= 2.75 cm/sec
0.0275 m/sec
= 7.0 m

Width of De silting Tank proposed,W


Depth required, D = Q/(W x Vf)

= 4.22 m

Moderated settling velocity = Vm = Vs - (.132/D1/2) x Vs

= 2.57 cm/sec
= 0.0257 m/s

Therefore, settling length, L = (Vf/Vm) x D

= 36.1 m
= 10.5 m
= 1.0 m
=
5
= 36.2 m

Length of Intake side fluming


Length of off take side fluming
Nos. of Hoppers proposed
Total length of De silting Tank
Dimensions of Desilting Tank; L = 36.2 ,W = 7.0 & D = 4.219 m.
5. Design of Fore bay Tank:
Design discharge
= 5.78 cumec
Draw down depth
=
3m
Free Board
= 1.7 m
Storage Capacity for 2 minutes;
By way of providing 2 minutes storage capacity, the volume of forebay tank shall be
= 2 x 60 x 5.78 = 693 cum
Area requirement for forebay tank = 2 minutes storage/ draw down depth
= 231 sqm
Length of Forebay Tank
=
33 m
Width of Forebay Tank
=
7m
Full supply level
= 1479.00 m
Minimum draw down level
= 1476.00 m
Penstock Diameter
= 1.40 m
Opening height of penstock including bell mouth, he = 2 x Dia of Penstock
= 2.8 m
Allowance for water cushion = 0.6 x he

= 1.68 m

Depth of floor blow bell mouth opening of the penstock, ha

= 0.5
Centre line of penstock opening = MDDL at forebay - water cushion- Half of the Penstock opening
= 1472.92 m
Total depth of Forebay Tank =Half of opening height + (Full supply level Level of centre line of penstock) + Free Board + ha
= 9.68 m
Dimensions of forebay tank L = 33.0 m, B = 7.0 m & D = 3.00 m.
Volume provided for storage
= 693 cum
> 693 cum,
Hence O.K.
6. Design of Surplus Water Escape:
Design discharge, Q
= 5.78 cumec
Full Supply Level at Forebay = Crest of over flow section
= 1479.0 m
Assume depth of overflow, H = 0.7 & L =
6m
From equation Q =

1.71 x L x H3/2

Therefore provide a spillway 6.00 m long &


0.7 m crest
7. Design of Penstock:
Design discharge, Q
Full Supply Level at Forebay = Crest of over flow section
Lowest elevation of penstock
40

= 6.01
> 5.78cumec, O.K.

= 5.5 cumec
= 1479.00 m
= 1336.50 m

Kaliganga - II

Length of Penstock
Time constant
Thickness of Steel Liner
Diameter of Penstock, D1 =1.12 x Q0.45x H -0.12

=
=
=

235 m
10 sec
12 mm

= 1.33 m
Say 1.40 m
Velocity through penstock
= 3.57 m/sec
Area of Penstock = Design discharge/Limiting velocity
= 1.54 sqm
Provide 1.40 m internal diameter penstock of
12 mm thick having outer diameter of
Area provided = 22/(7*4) x
1.40 1/2
Head Loss through Penstock, HL = 0.34 x (V1.9/D1.1) x (L/1000)
(All parameters are in FPS)

1.42 m.

= 1.54 sqm
= 5.26 feet
= 1.6 m

Water Hammer:
Maximum water level at forebay
Lowest elvation of the penstock
Internal steady head, hi

= 1479.00 m
= 1336.50 m
=

142.50 m

(reffering to allevi's chart)


Pipe Line constant, K = av/2ghi
where a = velocity of travel pressure
v = velocity
=
5.5 1.539
Ratio of diameter of penstock pipe to thickness of steel liner
= 1.40 0.01
Read from graph a = 3250 in FPS & 990.612
Therefore pipe line constant, K
And time constant, N = at/2L
From graph for N = 21.1 & K = 1.266 , P
Therefore ratio of pressure rise to initial steady head = 2KP
Therefore ultimate pressure including that of water hammer
= 142.5 +
6.3 % of 142.5
Therefore thickness of steel liner = P x D / 2S

= 3.57 m/sec
=

117

=
=
=
=

1.27
21.1
0.025
0.063 Say

6.3

= 152 m of water
= 15.2 kg/sqcm.
= 1.01 cm = 10.1 mm
= 10.1 + 1.5 = 11.6
Say
12 mm

Thus provide 8 mm thick steel liner for the first 35 m, 10 mm thick steel liner for the second 100 m & 12
mm thick steel liner for the last 100 m.
Y-junction (Manifold) is required to be provided at the end of the penstock for more than one unit; in the
present case for two units.
Therefore area of pipe for each unit
= 0.77
Provide 1.00 m internal diameter penstock of
8 mm thick having outer diameter of
1.016 m.
Area provided = 22/(7*4) x
12
= 0.79 sqm
>
0.77 sqm.,
Hence O.K.
Therefore thickness of steel liner = P x D / 2S
= 0.72 cm = 7.2 mm
= 7.2 + 1.5 = 8.72
Say
10 mm
8. Hydraulic Design of Tail Race Channel:
Design discharge
= 5.5 cumecs
Velocity is limited up to
=
2 m/s
41

Kaliganga - II

Rugosity coefficient
Let; B = 2.5 m &
FSD = 1.25 m
1 in 500
Cross sectional area provided, A
Wetted Perimeter, P
R = A/P

0.018

= 3.13 sqm
=
5m
= 0.63 m

Using Manning's formulae, v = 1/N x R2/3 x S1/2

42

; velocity of flow &


Discharge, Q

= 1.82 m/sec
= 5.68 cumec
> 5.5 cumec, O.K.

Kaliganga - II

43

Kaliganga - II

44

Kaliganga - II

cumec, OK.

45

Kaliganga - II

46

Kaliganga - II

47

Kaliganga - II

m.

m.

48

Kaliganga - II

49

317079208.xls
ANNEXURE - 13.1

HYDRAULIC DESIGN OF CIVIL STRUCTURES FOR KALIGANGA - I SHP 2x


2000 KW
I.

Site Data:
1. HFL at Power House Site:
2. Proposed level of central line of runner
.3 Bed level at proposed Diversion Weir site:
.4 Proposed top of Diversion Weir:
5. Design discharge:
6. Total loss of head (assumed/calculated) up to Forebay
i) At Intake (both entry and outlet points):
ii) Power Duct 75 m long @ 1 in 245
iii) Desilting Tank
iv) Power Channel/Free flow MS Pipe/Tunnel 690 m long @ 1 in 500
Total head loss

1711.2
1336.1
1707.5
1708
2.42
1.63
0
0.04
2.21
3.88

m
m
m
m
cumecs
m
m
m
m
m

7. Full Supply Level at forebay Tank =


1707.50 3.88
1703.62 m
8. Gross Head available for Power Generation =
1703.62 - 1336.1
=
367.50 m
9. Net Head available for Power Generation = (Gross Head - 5% of Gross Head)
349.13 m
10. Proposed Capacity of the Plant
= 8.38 x 0.80
2 x x349.13
7080 KW
It is proposed to install two (02) units of 2000 KW each, total installed capacity
= 4000 KW as 2000 KW is a standard unit size.
II. Proposed Dimensions of important units
1. Diversion 2.0 m wide and 16 m long.
2. Power duct 75 m long.
=
75 m long
3. Desilting Tank 25.7 m long.
= 21.1 m long
4. Total length Open Channel/ Tunnel & Free flow MS Pipe
= 690 m
6. Forebay Tank for 2 minutes storage L = 19.0 m ,B= 7.0 m
&D =
2.50 m
7. Length of Penstock pipe approx.
= 300 m
III. Design discharge for various civil structures:
1. Design discharge for Penstock Pipe & Tail Race Channel (10% over design discharge)
= 2.66 cumec
2. Design discharge for Forebay Tank, Power Channel, Free Flow Tunnel & Spillway at the Forebay
Tank (5% over the design discharge for the Penstock Pipe)
= 2.8 cumec
3. Design discharge for Desilting Tank ( 25% over the design discharge for the Power Channel)
= 3.49 cumec
4. Design discharge for Power Duct ( 10% over design discharge for D'Tank to grab the bed load by vortex tubes)
= 3.84 cumec
5. Design discharge for Intake Chamber & Trench Weir ( 15% over the Design discharge for the
Power Duct)
= 4.42 cumec
IV. Design Of Diversion Dam/ Weir and Intake Chamber:
Maximum Flood Discharge, Qmax
= C x A3/4
Where; Qmax = Maximum flood discharge of 100 year frequency in cumec.
A = a constant
= 14 , for Hills
C = Catchment Area in Sq. Kms.
=
69.55 Sq.Kms.
Therefore, Qmax
= 337.172 cumec
50

317079208.xls

Say

340 cumec

Width of the stream at the Diversion Site


Top of Diversion Weir at Elevation
Depth of flow at maxm. Flood Discharge "H"
Flood Discharge capacity of the Weir is determined by;

=
16 m
= 1707.5 m
= 1.75 m

Q = A x 1/n x R2/3 x S1/2


Where;
Q = Flood discharge capacity in cumec
A = Cross-sectional area of flow in the weir / stream in m2
n = Coefficient of rugosity = 0.018 for bouldery bed of the stream
R = Hydraulic radius, in metres
P = Wetted perimeter of the stream in meters
S = Longitudinal bed slope of the stream in the reach of the weir
=1 in 20
Now, Q
= 443 cumec
High Flood Level =
1707.5 + 1.75
= 1709.25 m
Maxm. Scour Depth, "Ds"
Discharge per running metre, q
= 21.25
Average depth of Scour "ds" = 1.43 (q2/f)1/3
where; f = silt factor which varies for Hills streams from 1 to 20.
A value of 20 is being adopted in the absence of related data.
Therefore ds
=
4.04 m
Maximum scour depth, Ds = 1.5 x ds

6.06 m

Deepest Foundation level of U/S cutoff wall shall be taken to a depth such that the cutoff wall has
atleast Ds+1.0 m as Grip Length i.e.
6.06 + 1 = 7.06 m. As such the foundation of U/S cutoff shall be taken to a RL of
= 1709.25 - 7.06
=
1702.19 m
Depth of cutoff below bed level
=
5.31 m
Deepest Foundation level of D/S cutoff wall shall be taken to a depth such that the cutoff wall has
atleast Ds + 1.5 m as Grip Length i.e.
6.06 + 1.5 = 7.56 m. As such the foundation of D/S cutoff shall be taken to a RL of
= 1709.25 - 7.56
=
1701.69 m
Depth of cutoff below bed level
=
5.81 m
V. Design Of Trench Weir ( Over the main body of the Dam):
1. Design Discharge
= 4.42 cumec
2. Length of Trench Weir
=
16 m
( The trench weir is proposed to be provided in the length of 16 m. and as earlier stipulated the top of
the trench weir shall be kept at 1670.4 m and the following dimentions has been proposed for the
trench weir in reference to CBIP manual on the subject)
3. B = Q/(E1 x E2 x Cd x 2gE1/2)
Where; B = Width of trash rack ( width of opening of trench weir at top),
Q = Diverted Discharge = 5.48 cumec,
E1 = Ratio of area of opening in the trash rack surface over the trench weir
= 0.5
E2 = Ratio of area of opening in the trash rack likely to be clogged
= 0.5
Cd = Coefficient of discharge through the opening of the trash rack
= 0.465
L = width of the stream =
16 m
51

317079208.xls

E = Specific energy at any section of the stream in the trench weir = (Q/CL)2/3
Where C is the coefficient of discharge for broad crested weir and is taken as
1.53
Therefore E
= 0.369
&B
= 1.095
However, from practical consideration provide 2.0 m wide trench ( trash rack) for the
entire length of 16.0 m.
Width per metre, allowing 1.00 m/sec flow through velocity in the trash rack openings
= Q/(0.4*L)
= 0.343 m
And making allowance for 50% clogging, width per metre
= 0.685 m
And width required assuming 50% trash rack area as effective
= 1.37 m
Hence provide
2 m width of trash rack opening
Check for discharge capacity of weir;
Lenth of trench weir =
16 m
Design Discharge
= 5.48 m
Top width of opening of trench
=
2m = T
Let water depth along a section of weir is "d".
Therefore area of flow = 2 x d
Let velocity head at the other end of the trench be hv
Then hv = n/(n+1) x A/2T;
Where n is a constant depending upon the bottom profile of the trench = 0.5
hv = 0.17 d
Accordingly the corresponding discharge can be calculated by the equation
= 3.62 d^3/2
Q = A (2g x hv)1/2
Or 5.48 = 3.62 d^3/2
Or
d = 1.32
However, provide a water depth of 0.60 m at start increasing it to
the Intake Chamber.
Checking for adequacy of waterway;
Average depth of flow in the trench weir =( 0.6 + 1.5 )/2 =
Area of flow = Width x average depth
=
Wetted Perimeter = Width + 2 x Average depth
=
Slope provided in the trench weir = (1.5-0.6)/16
=
Using Manning's formula with value of n = 0.018
Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

4. Calculation for level of Intake for Water Conductor System;


Pond (Dam Top) level
Size of opening at entry of Intake =
2.00 m x 1.50 m
Size of opening at entry of Power Duct =
2.70 m x 1.10
Limiting Velocity at the start of Power Duct
= 1.71 x 2.70 x
Q = CLH
1.1
Height of Opening
Invert Level at
= 1708.00 - 0.8
Bed Level at Power Duct near Intake
1706.09 - 0.8
3/2

3/2

52

- 1.10

1.50 m at the entry to

1.05
2.1
4.1
1 in

m
m
m
18

= 17.7 cumec
> 5.48 cumec
Hence O.K.
=

1708.00 m

2 m/s

= 5.33 > 3.84 cumec, O


= 1.10 m
=
1706.09 m
=
1705.27 m

317079208.xls

VI. Hydraulic Design Of Water Conductor System:


1. Design of Power Duct:
Design discharge
= 3.843 cumec
Rugosity Coefficient = N = 0.018
Let; Bed slope, S
Bed Width, B
FSD, D

=
=
=

1 in 245
2.7 m
0.8 m

Checking for Froud No. & adequacy of X-section

Cross sectional area provided for Power Duct =

2.7 x 0.8

= 2.16 sqm.

Fr No. = V/(g x D)1/2


Wetted Perimeter = 2 + 2 x 0.8
Hydraulic Radius, R
Velocity of Flow

= 0.8
= 4.30 m
= 0.50 m
= 2.24 m/s

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

= 4.84 cumec
> 4.76 cumec, O.K.
=
75

Length of Power Duct


2. Design of Power Channel/Tunnel:
Design discharge
Rugosity Coefficient = N = 0.018
Let; Bed slope, S;
Bed Width, B &
FSD, D

= 2.795 cumec
= 1 in 500
= 2.1 m
= 1.05 m

Checking for adequacy of X-section

Cross sectional area provided for Power Duct =


Wetted Perimeter = 2+2x1.2
Hydraulic Radius, R
Velocity of Flow

2.1 x 1.05

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2

= 2.21 sqm.
= 4.2 m
= 1.62 m/s
= 3.57 cumec
> 3.47 cumec, O.K.

3. Design of Free Flow Pipe:


Design discharge
= 2.795 cumec
Rugosity Coefficient = N = 0.010
= 1 in 500
Let; Bed slope, S
Assuming size of pipe as 1400 mm diameter with a free flow clearance of
100 mm;
Therefore area of BCD = 4/3 x a x h = 4/3 x
0.361 x 0.15
= 0.07 sqm
And area of flow = 0.785 x 1.4 x 1.4 - 0.072
= 1.47 sqm
Perimeter;
Tan z
= 0.60
z = Tan-1 0.60
= 31 degrees
Hence, wetted perimeter = 22/7 x D x (360-2*46)/360
R = A/P
& velocity = Design Discharge/Area
Therefore

Using Manning's formula, Q = A x (1/N) x R2/3 x S1/2


4. Design of De silting Tank:
Design discharge = (4.33+3.47)/2
Particle size to be removed

= 3.64 m,
= 0.40 m
= 1.9 m/sec
= 3.58 cumec
> 3.47 cumec, O.K.
= 3.14 cumec
= 0.25 mm & above

53

317079208.xls

Flow through velocity, Vf

= 0.22 m/sec

Settling Velocity, Vs

= 2.75 cm/sec
0.028 m/sec
= 6.2 m

Width of De silting Tank proposed,W


Depth required, D = Q/(W x Vf)

= 2.31 m

Moderated settling velocity = Vm = Vs - (.132/D1/2) x Vs

= 2.51 cm/sec
= 0.0251 m/s

Therefore, settling length, L = (Vf/Vm) x D

= 20.2 m
=
9m
=
1m
= 21.1 m

Length of Intake side fluming


Length of off take side fluming
Total length of De silting Tank
Dimensions of Desilting Tank; L = 21.1 ,W = 6.2 & D = 2.305 m.
5. Design of Fore bay Tank:
Design discharge
= 2.8 cumec
Draw down depth
= 2.5 m
Free Board
= 1.6 m
Storage Capacity for 2 minutes;
By way of providing 2 minutes storage capacity, the volume of forebay tank shall be
= 2 x 60 x 2.8 = 335 cum
Area requirement for forebay tank = 2 minutes storage/ draw down depth
= 134 sqm
Length of Forebay Tank
=
19 m
Width of Forebay Tank
=
7m
Full supply level
= 1703.62 m
Minimum draw down level
= 1701.12 m
Penstock Diameter
= 1.0 m
Opening height of penstock including bell mouth, he = 2 x Dia of Penstock
=
2m
Allowance for water cushion = 0.6 x he

1.2 m

Depth of floor blow bell mouth opening of the penstock, ha

= 0.5
Centre line of penstock opening = MDDL at forebay - water cushion- Half of the Penstock opening
= 1698.92 m
Total depth of Forebay Tank =Half of opening height + (Full supply level Level of centre line of penstock) + Free Board + ha
= 7.80 m
Dimensions of forebay tank L = 19.0 m, B = 7.0 m & D = 2.50 m.
Volume provided for storage
= 333 cum
> 416 cum,
Hence O.K.
6. Design of Surplus Water Escape:
Design discharge, Q
= 2.8 cumec
Full Supply Level at Forebay = Crest of over flow section
= 1703.6 m
Assume depth of overflow, H = 0.6 & L =
5m
From equation Q =

1.71 x L x H3/2

Therefore provide a spillway 5.00 m long &


0.6 m crest
7. Design of Penstock:
Design discharge, Q
Full Supply Level at Forebay = Crest of over flow section
Lowest elevation of penstock
Length of Penstock
54

= 3.97
> 3.47 cumec, O.K.

= 2.66 cumec
= 1703.62 m
= 1336.12 m
= 300 m

317079208.xls

Time constant
Thickness of Steel Liner
Diameter of Penstock, D1 =1.12 x Q0.45x H -0.12

=
=

10 sec
20 mm

= 0.86 m
Say 1.00 m
Velocity through penstock
= 3.39 m/sec
Area of Penstock = Design discharge/Limiting velocity
= 0.79 sqm
Provide 1.00 m internal diameter penstock of
20 mm thick having outer diameter of
1/2
Area provided = 22/(7*4) x
1.00
= 0.79 sqm
1.9
1.1
Head Loss through Penstock, HL = 0.34 x (V /D ) x (L/1000)
= 8.8 feet
(All parameters are in FPS)
Water Hammer:
Maximum water level at forebay
Lowest elvation of the penstock
Internal steady head, hi

1.04 m.

= 2.68 m
= 1703.62 m
= 1336.12 m
=

367.50 m

(reffering to allevi's chart)


Pipe Line constant, K = av/2ghi
where a = velocity of travel pressure
v = velocity
= 2.662 0.785
Ratio of diameter of penstock pipe to thickness of steel liner
= 1.00 0.02
Read from graph a = 3350 in FPS & 1021.09
Therefore pipe line constant, K
And time constant, N = at/2L
From graph for N = 17.0 & K = 0.48 , P
Therefore ratio of pressure rise to initial steady head = 2KP
Therefore ultimate pressure including that of water hammer
= 367.5 +
2.9 % of 367.5
Therefore thickness of steel liner = P x D / 2S

= 3.39 m/sec
=

50

=
=
=
=

0.48
17.0
0.03
0.029 Say

2.9 %

= 378 m of water
= 37.8 kg/sqcm.
= 1.8 cm = ### mm
= 18.0 + 1.5 = 19.5
Say
20 mm

Thus provide 8 mm thick steel liner for the first100 m, 10 mm thick steel liner for the second 100 m &
12 mm thick steel liner for the last 100 m.
Y-junction (Manifold) is required to be provided at the end of the penstock for more than one unit; in
the present case for two units.
Therefore area required of pipe for each unit
= 0.39
0.4
Diameter of Penstock, D2 =D1 / 2
= 0.76 m
Provide
0.8 m internal diameter penstock of
Area provided = 22/(7*4) x
0.8 2

Therefore thickness of steel liner = P x D / 2S

8. Hydraulic Design of Tail Race Channel:


Design discharge
Velocity is limited up to

Say 0.8 m
16 mm thick having outer diameter of 0.832 m.
= 0.5 sqm
>
0.39 sqm.,
Hence O.K.
= 1.44 cm = ### mm
= 14.4 + 1.5 = 15.9
Say
16 mm
= 2.66 cumecs
=
2 m/s

55

317079208.xls

Rugosity coefficient
Let; B = 2.1 m &
FSD =
1m
1 in 500
Cross sectional area provided, A
Wetted Perimeter, P
R = A/P

0.018

= 2.1 sqm
= 4.1 m
= 0.51 m

Using Manning's formulae, v = 1/N x R2/3 x S1/2

56

; velocity of flow &


Discharge, Q

= 1.59 m/sec
= 3.34 cumec
> 3.33 cumec, O.K.

317079208.xls

57

317079208.xls

58

317079208.xls

cumec, OK.

59

317079208.xls

60

317079208.xls

61

317079208.xls

m.

m.

62

317079208.xls

63

Q
v
N
A
B
D
Ac
P
R
S

0.88
2
0.018
0.44
1
0.7
0.7
2.4
0.291667
149

ANALYSIS OF RATES
BASED ON UTTARANCHAL PWD SOR 2002 (Since April 2002)
Project: KALIGANGA-I SHP
Distance from Rishikesh =
190 km
Escalation for three years L.S. = 10 %
Labour Rates
Rate after adding 10%
Rate as per SOR 2002
for escalation for 3 Yrs.
(Rs. Per Day)
(Rs. Per Day)

Description
Skilled Labour (Mistri, Mason, Pinter, Fitter, Plumber,
Electrician, Welder, etc.
Semi-Skilled Labour (Pump Operator, Rock Cutter,
Cleaner, Gauge Reader,etc.)
Un-Skilled Labour (Beldar, Chaukidar, Mali, Helper,
Sweeper, Hammerman, etc.)

135.00

148.50

90.00

99.00

74.00

81.40

Materials Rates
Rate after adding 10%
Rate as per SOR 2002
for escalation for 3 Yrs.
(Rs. Per cum)
(Rs. Per cum)
250.00
275.00

Description
Stone for Masonry work
Stone for Development work
Stone Ballast 20 mm size

220.00
320.00

242.00
352.00

Stone Ballast 20-40 mm size


Coarse sand

260.00
250.00

286.00
275.00

Local sand

170.00

187.00

Market Rates of Tor Steel, Structural Steel & Cement at Rishikesh


Material

Unit

Cement

Bag of 50 kg

Bricks
Tor Steel
Structural Steel

1000 Nos.
MT
MT

Rate per unit


(Rs.)
170.00
2300.00
26000.00
27000.00

Cartage/Stacking of Materials
A. Cement per MT
Distance (km)
From
From
From
From
From
From
From
From
From

0
1
3
5
10
20
30
40
50

to
to
to
to
to
to
to
to
to

1
3
5
10
20
30
40
50
190

By head load upto


Rs. 12 per chain
0 By Mule
1/2 -

=
=
=
=
=
=
=
=
=
3

1
2
2
5
10
10
10
10
140

Rate as per SOR


2002 (Rs./km/MT)
38.00
6.50
5.20
4.50
3.80
3.30
3.00
2.60
2.20

Rate after adding 10 % for


escalation (Rs./km/MT)
41.80
7.15
5.72
4.95
4.18
3.63
3.30
2.86
2.42
TOTAL

36.00

39.60

chain @
= 0.5
3 = 2.5

1/2

9.00
2.90

per qtl./half
of a km

39.60

99.00
31.90

99.00
159.50
TOTAL

Stacking

16.00

Amount
(Rs.)
41.80
14.30
11.44
24.75
41.80
36.30
33.00
28.60
338.80
570.79

17.60
GRAND TOTAL

258.50
17.60
886.49

Say Rs.

886.5

B. Steel per MT
Distance (km)
From
From
From
From
From
From
From
From
From

0
1
3
5
10
20
30
40
50

to
to
to
to
to
to
to
to
to

1
3
5
10
20
30
40
50
190

=
=
=
=
=
=
=
=
=

1
2
2
5
10
10
10
10
140

Rate as per SOR


2002 (Rs./km/MT)
38.00
6.50
5.20
4.50
3.80
3.30
3.00
2.60
2.20

Rate after adding 10 % for


escalation (Rs./km/MT)
41.80
7.15
5.72
4.95
4.18
3.63
3.30
2.86
2.42
TOTAL

1720.00

1892.00

By head load upto 2 km @


Rs. 43 /qtl./half of a km.
Stacking

C. Coarse/Fine Aggregates per cum


By head load upto 3 chain @
Rs. 15.00 per chain
0 -

By Mule

1/2

= 0.5

9.00

3 = 2.5

2.90

1/2

1892.00

16.00

17.60
GRAND TOTAL

45.00

49.50

17.60
2480.39
Say Rs. 2480.4
49.50

158.40

per cum (unit


wt.
1.6MT/cum)

Amount
(Rs.)
41.80
14.30
11.44
24.75
41.80
36.30
33.00
28.60
338.80
570.79

158.40

51.04

255.20
TOTAL

Stacking

413.60
11.00
11.00
GRAND TOTAL
474.10
Say Rs. 474.10

10.00

D. Bricks per 1000 Nos.


Distance (km)
From
From
From
From
From
From
From
From

0
1
3
5
10
20
30
50

to
to
to
to
to
to
to
to

1
3
5
10
20
30
50
190

=
=
=
=
=
=
=
=

1
2
2
5
10
10
20
140

By head load upto 3 chain @


Rs. 12.20 per chain/MT
0 - 1/2 = 0.5
By Mule
2 = 1.5
1/2 -

Rate as per SOR


2002 (Rs./km/MT)
38.00
6.50
5.20
4.50
3.80
3.30
3.00
2.20

Rate after adding 10 % for


escalation (Rs./km/MT)
41.80
7.15
5.72
4.95
4.18
3.63
3.30
2.42
TOTAL

36.60

40.26

9.00
2.90

40.26

99.00
31.90

per qtl./half
of a km

99.00
95.70
TOTAL

Loading at Rishikesh as Item No.146


( c ) @ 24.4/cum
Unoading at site as Item No.147( c )
@ 13.30/cum
Stacking

Amount
(Rs.)
41.80
14.30
11.44
24.75
41.80
36.30
66.00
338.80
575.19

194.70

10.17

11.18

11.18

5.54

6.10

6.10

9.30

837.66

10.23
10.23
GRAND TOTAL
837.66
837.66 per MT
x
2.4
2010.38 Per 1000 Nos.
Say Rs. 2010.40

Rate of Materials at Site


A. Cement (per bag)
Market rate at Rishikesh
Cartage/Stacking

Stone for masonry work/m


Quary rate
C.P. @ 10%
Cartage/Stacking

Say

170.00
44.33
214.33
214.35 /bag

Say

275.00
27.50
474.10
776.60
776.60

/m3
/m3
/m3
/m3
/cum

Say

242.00
24.20
474.10
740.30
740.30

/m3
/m3
/m3
/m3
/cum

Say

352.00
35.20
474.10
861.30
861.30

/m3
/m3
/m3
/m3
/cum

Say

286.00
28.60
474.10
788.70
788.70

/m3
/m3
/m3
/m3
/cum

Say

275.00
27.50
474.10
776.60
776.60

/m3
/m3
/m3
/m3
/cum

Say

187.00
18.70
474.10
679.80
679.80

/m3
/m3
/m3
/m3
/cum

C. Stone for development work work/m


Quary rate
C.P. @ 10%
Cartage/Stacking

D. Stone ballast 20 mm size


Quary rate
C.P. @ 10%
Cartage/Stacking

E. Stone ballast 20-40 mm size


Quary rate
C.P. @ 10%
Cartage/Stacking

F.

Coarse sand
Quary rate
C.P. @ 10%
Cartage/Stacking

G. Local sand
Quary rate
C.P. @ 10%
Cartage/Stacking

H. Tor Steel
Market rate at Rishikesh
Cartage from Rishikesh to Site Store

I.

J.

Say

26000.00
2480.40
28480.40
28480.40 /MT

Say

27000.00
0.00 /m3
2480.40
29480.40
29480.40 /MT

MS in heavy section
Market rate at Rishikesh
C.P. @
0
Cartage from Rishikesh to Site Store

Ist class Brick (per 1000 Nos.)

Market rate at Rishikesh


C.P. @ 10%
Cartage from Rishikesh to Site Store

2300.00 /m3
230.00 /m3
2010.40
4540.40

Say

4540.40 /MT

MATERIAL RATES AT SITE


Sl.
No.

Material

Unit
Basic
Wt.(kg) Rate

Unit

Contractor
Profit

Cartage
upto Site

Total Rate
Rs./Unit

1 Cement

Bag

50

170

44.35

214.35

2 Tor Steel

MT

1000

26000

2480.4

28480.40

3 Structural Steel

MT

1000

27000

2700

2480.4

32180.40

1000 Nos.

2400

2300

230

2010.40

4540.40

5 Stone for Masonry Work

Cum

---

275.00

27.5

474.10

776.60

6 Stone for Development Work

Cum

---

242.00

24.2

474.10

740.30

7 Stone Ballast 20 mm size

Cum

---

352.00

35.2

474.10

861.30

8 Stone Ballast 20-40 mm size

Cum

---

286.00

28.6

474.10

788.70

9 Coarse Sand

Cum

---

275.00

27.5

474.10

776.60

Cum

---

187.00

18.7

474.10

679.80

4 Bricks

10 Local Sand

ANALYSIS OF RATES OF ITEMS


Unit

Qty.

Rate
Rs./Unit

Amount
(Rs.)

Cum

100.65

100.65

2 Earthwork in foundation in all type of soil including all


lead and lift with all materials, labour, T&P,
etc.required for proper completion of work as per
CPWD SOR Item No. 2.8.1.

Cum

102.95

102.95

3 Cutting very hard rock and very hard shale and


blasting boulders including all material labour and
T&P, etc. for proper completion of work as per CPWD
SOR Item No. 2.7.2

Cum

207.05

207.05

Sl.
No.

Description

1 Earthwork in excavation in soil


boulder including all lead and
labour, T&P, etc.required for
work as per CPWD SOR Item
escalation for three yrs.

with earth mixed with


lift with all materials,
proper completion of
No. 2.6.1. + Extra for

4 PCC 1:3:6 with cement, coarse sand and 20-40 mm size stone ballast including
materials, labour, T&P, etc.
(a) Material for 1 cum
Stone Ballast (20-40 mm)
Cum
0.92
Coarse sand
Cum
0.48
Cement
bag
4.25
Total
(b) Labour for 100 Cuft.
Mistri
Per Day
0.1
Mason
Per Day
0.25
Beldar
Per Day
4
Coolie
Per Day
8
Bhisti
Per Day
2
Blacksmith
Per Day
0.1
Add 1/6 holiday
T&P and sundries

2
Total

Contractor Profit @ 10%


Rate per Cum

2009.36

+(

2653.92

265.39

)/

cost of all

788.70
776.60
214.35

148.50
148.50
81.40
81.40
81.40
148.50

725.60
372.77
910.99
2009.36

14.85
37.13
325.60
651.20
162.80
14.85
1206.43
201.07
20.0
40.00
2653.92
265.39
2.8321
=
3040.15
Say
3040.20

5 PCC 1:2:4 with cement, coarse sand and 20-40 mm size stone ballast including cost of all
materials, labour, T&P, etc.
(a) Material for 1 cum
Stone Ballast (20 mm)
Coarse sand
Cement

Cum
Cum
bag

0.85
0.42
6

861.30
776.60
214.35

Per Day
Per Day
Per Day
Per Day
Per Day
Per Day

0.1
0.25
4
8
2
0.1

148.50
148.50
81.40
81.40
81.40
148.50

Total
(b) Labour for 100 Cuft.
Mistri
Mason
Beldar
Coolie
Bhisti
Blacksmith

732.11
326.17
1286.10
2344.38

14.85
37.13
325.60
651.20
162.80
14.85
1206.43
Add 1/6 holiday
201.07
T&P and sundries
2
20.0
40.00
2653.92
Contractor Profit @ 10%
265.39
2344.38
+(
2653.92
+
265.39
)/
2.8321
=
3375.17
Rate per Cum
Say
3375.20
PCC 1:2:4 with cement, coarse sand and 20 mm size stone ballast including cost of all
6 materials, labour, T&P, etc.
(a) Material for 1 cum
Stone Ballast (20-40 mm)
Cum
0.85
788.70
670.40
Coarse sand
Cum
0.42
776.60
326.17
Cement
bag
6
214.35
1286.10
Total
2282.67
(b) Labour for 100 Cuft.
Mistri
Per Day
0.1
148.50
14.85
Mason
Per Day
0.25
148.50
37.13
Beldar
Per Day
4
81.40
325.60
Coolie
Per Day
8
81.40
651.20
Bhisti
Per Day
2
81.40
162.80
Blacksmith
Per Day
0.1
148.50
14.85
1206.43
Add 1/6 holiday
201.07
T&P and sundries
2
20.0
40.00
2653.92
Contractor Profit @ 10%
265.39
2282.67
+(
2653.92
+
265.39
)/
2.8321
=
3313.46
Rate per Cum
Say
3313.50
7 PCC 1:1.5:3 with cement, coarse sand and 20 mm size stone ballast including cost of all
materials, labour, T&P, etc.
(a) Material for 1 cum
Stone Ballast (20 mm)
Coarse sand
Cement

Cum
Cum
bag

0.85
0.41
7.8

861.30
776.60
214.35

732.11
318.41
1671.93
2722.44

Per Day
Per Day
Per Day
Per Day
Per Day
Per Day

0.1
0.25
4
8
2
0.1

148.50
148.50
81.40
81.40
81.40
148.50

20.0

14.85
37.13
325.60
651.20
162.80
14.85
1206.43
201.07
40.00

Total
(b) Labour for 100 Cuft.
Mistri
Mason
Beldar
Coolie
Bhisti
Blacksmith
Add 1/6 holiday
T&P and sundries

Total
Contractor Profit @ 10%
Rate per Cum
8

2722.44

+(

2653.92

265.39

)/

2.8321

=
Say

2653.92
265.39
3753.24
3753.25

RCC 1:1.5:3 with cement, coarse sand and 20 mm size stone ballast including cost of all materials,
labour, T&P, etc. in trench weir, power duct, power channel, anchors, slab & foundation incl. R/F binding
and fixing the same with 24 BWG and incl.centering
(a) Material for 1 cum
Stone Ballast (20 mm)
Coarse sand
Cement

Cum
Cum
bag

0.85
0.41
7.8

861.30
776.60
214.35

Per Day
Per Day
Per Day
Per Day
Per Day
Per Day
Per Day

0.1
0.25
4
8
2
0.1
2

148.50
148.50
81.40
81.40
81.40
148.50
148.50

Total
(b) Labour for 100 Cuft.
Mistri
Mason
Beldar
Coolie
Bhisti
Blacksmith
Extra labour Blacksmith

Add 1/6 holiday


Cost of binding wire, extra cement & labour for floating coat L.S. 25x28.00
Cost of cutting with extra labour L.S. 25x28.01
Extra labour, cost of centering/shuttering, CP L.S.25x40.00
Rate per Cum

2722.44

+(

1503.43

2650.57

9 RCC work same as item No. 7 but in columns, wall & beams.
(a) Material for 1 cum
Stone Ballast (20 mm)
Cum
Coarse sand
Cum
Cement
bag
Total
(b) Labour for 100 Cuft.
Mistri
Per Day
Mason
Per Day
Beldar
Per Day
Coolie
Per Day
Bhisti
Per Day
Blacksmith
Per Day
Extra labour Blacksmith
Per Day

)/

2.8321

732.11
318.41
1671.93
2722.44

14.85
37.13
325.60
651.20
162.80
14.85
297.00
1503.43
250.57
700.00
700.00
1000.00
2650.57
=
4189.20
Say
4189.20

0.85
0.41
7.8

861.30
776.60
214.35

0.1
0.25
4
8
2
0.1
2

148.50
148.50
81.40
81.40
81.40
148.50
148.50

732.11
318.41
1671.93
2722.44

14.85
37.13
325.60
651.20
162.80
14.85
297.00
1503.43
Add 1/6 holiday
250.57
Cost of binding wire, extra cement & labour for floating coat L.S. 25x28.00
700.00
Cost of cutting with extra labour L.S. 25x28.01
700.00
Extra labour, cost of centering/shuttering, CP L.S.25x40.00
1000.00
Extra labour as per PWD SOR No. 182 L.S. 25x100.00
2500.00
5150.57
2722.44
+(
1503.43
+ 5150.57 )/ 2.8321
=
5071.93
Rate per Cum
Say
5071.95
10 Reinforcement work in RCC including bending and supply of all steel & wastage, over lapping and hooks
(a) Material for 1 MT
Tor Steel with 5% wastage
MT
1.05
28480.40
29904.42
(b) Labour for 1 MT ( PSI No. 314) per cwt.
Blacksmith
Per Day
1
148.50
148.50
Coolie
Per Day
1.5
81.40
122.10

Add 1/6 holiday


T&P with extra labour due to lesser output in hills

0.8

25.00

270.60
45.10
20.00
335.70

Contractor profit @ 10%


Rate per MT

29904.42

369.27

11 MS structural work
(a) Material for 1 MT
MS with 5% wastage
(b) Labour for 1 MT ( PSI No. 313) per cwt.
Blacksmith
Hammerman
Riveter
Coolie

1000

1.05

32180.40

Per Day
Per Day
Per Day
Per Day

1
1
0.25
1

148.50
81.40
148.50
81.40

Nos.
Cum
bag

460
0.27
1.33

4540.40
776.60
214.35

Per Day
Per Day
Per Day
Per Day
Per Day

0.17
3
2
3
0.5

148.50
148.50
81.40
81.40
81.40

Contractor profit @ 10%


33789.42

576.95

12 First class brick work in 1:6 CM


(a) Material for 1 cum
Brick
Coarse sand
Cement

50.802

MT

Add 1/6 holiday


T&P with extra labour due to lesser output in hills
Add coal and other sundries L.S.

Rate per MT

33.57
369.27
=
37173.19
Say
37173.20

1000

148.50
81.40
37.13
81.40
348.43
58.07
0.8
25.00
20.00
4.9
20.00
98.00
524.50
52.45
576.95
/
50.802
=
45146.10
Say
45146.10

Total
(b) Labour for 100 Cuft.
Mistri
Mason
Beldar
Coolie
Bhisti
Add 1/6 holiday
T&P and sundries

0.75
Total

Contractor Profit @ 10%


Rate per Cum
13 RCR 1:4 including cost of cement, sand, stone, all labour, T&P, etc.
(a) Material for 1 cum
Stone
Cum
Coarse sand
Cum
Cement
bag
Total
(b) Labour for 100 Cuft.
Mason
Per Day
Beldar
Per Day
Coolie
Per Day
Bhisti
Per Day

33789.42

2088.58
209.68
285.09
2583.35

25.25
445.50
162.80
244.20
40.70
893.20
148.87
25.0
18.75
1060.82
106.08
=
3750.25
Say
3750.25

1.1
0.25
1.88

776.60
776.60
214.35

5
4
3
0.25

148.50
81.40
81.40
81.40

854.26
194.15
402.98
1451.39

742.50
325.60
244.20
20.35
1332.65
Add 1/6 holiday
222.11
T&P and sundries
0.5
25.0
12.50
Total
1567.26
Contractor Profit @ 10%
156.73
1451.39
+(
1567.26
+ 156.73 )/ 2.8321
=
2060.12
Rate per Cum
Say
2060.15
14 RR 1:6 including cost of cement, sand, stone, all labour, T&P, etc.

14
(a) Material for 1 cum

14
Stone
Coarse sand
Cement

Cum
Cum
bag

1.1
0.3
1.4

776.60
776.60
214.35

Total
(b) Labour for 100 Cuft.
As per PWD SOR Rs. 190.00 per cum +
Rate per Cum

10 % extra for escalation


Say

15 RR Dry including cost of materials, labour, T&P, etc.


(a) Material for 1 cum
Stone
Cum
0.75
(b) Labour for 100 Cuft.
As per PWD SOR Rs. 170.00 per cum +
10 % extra for escalation
Rate per Cum

740.30

Say
16 H P Stone Filling
(a) Material for 1 cum
Stone
(b) Labour for 100 Cuft.
As per PWD SOR Rs. 60.00 per cum +
Rate per Cum

Cum

0.25

740.30

10 % extra for escalation


Say

17 S/F and laying of wire crates including cost of G.I.wire mesh and tightening of wire mesh and
filling of stone etc.and all labour , material, T&P etc. required for proper completion of work.
Assuming wire crate size 3.0 x 1.5 x 1.00 m.
(a) Material for 1 cum
= 18.00
Total surface area = 2{ 3.0 x
1.5 + 3.0 x
1.0 + 1.5 1.0 }
= 4.50
Total Quantity
= 3.0 x 1.5 x 1.0
Cum
= 160.00
Wire/cum
= 18.00 / 4.5 = 4.0 @ Rs. 40.00 per sqm
Tightening & placing @
24.00 as per PWD SOR item No. 519 +
10 % extra for escalation
= 26.40
Cost of stone 75% of 1 cum i.e.
0.75 cum @ 740.30
= 555.23
Labour for fitting of wire crates
= 100.00
Total = 864.13
Say 864.15
18 Plaster in 1:4 CM
(a) Material for 1 sqm.
Cement
bag
0.146
214.35
Sand
Cum
0.02
776.60
Total
(b) Labour for 100 Cuft.
Mason
Per Day
1 1/3
148.50
Beldar
Per Day
1/2
81.40
Coolie
Per Day
1 1/3
81.40
Bhisti
Per Day
1/2
81.40
Add 1/6 holiday
T&P and sundries

1
Total

Contractor Profit @ 10%


519.85

Rate per Sqm.

19 Cement Pointing in 1:2 CM


(a) Material for 1 sqm.
Cement
Sand

bag
Cum
Total

0.142
0.0066

854.26
232.98
300.09
1387.33
209.00
1596.33
1596.35

555.23
187.00
742.23
742.25

185.08
66.00
251.08
251.10

31.30
15.53
46.83

198.00
40.70
108.53
40.70
387.93
64.66
20.0
20.00
472.59
47.26
519.85
9.29
=
55.96
102.78
Say
102.80

214.35
776.60

30.44
5.13
35.56

(b) Labour for 100 Cuft.

Mason
Coolie
Bhisti

Per Day
Per Day
Per Day

247.50
135.67
27.13
410.30
68.38
0.75
20.0
15.00
493.68
49.37
543.05
543.05 /
9.29
=
58.46
94.02
Say
94.05

Add 1/6 holiday


T&P and sundries
Total
Contractor Profit @ 10%
Rate per Sqm.

1 2/3
1 2/3
1/3

148.50
81.40
81.40

20 Fixing of sluice valve ..mm dia incl. fitting of nut bolts, washer packing & proper
alignment, etc.
i) Dismentling of valve L.S.
Rs. 500.00
ii) Cartage upto site
L.S.
Rs. 12000.00
iii) Assembling of valve L.S.
Rs. 500.00
iv) fixing
L.S.
Rs. 2000.00
15000.00
Contractor Profit @ 10%
1500.00
16500.00
Rate per No.
21 Making of temporary diversion to divert the flow of river at weir site as per requirement of work incl.
temporary bund maintenance during the construction.
Temporary bund =

CC laying of 1:2:4,

1 x
1 x

26 x
52 x

2.0 x(
2.0 x(

273.00 cum @(
50 mm thick wall
26 x
2 x
52 x
2 x

2.0 +
2.0 +

1.5 )/2
1.5 )/2

)
0.05
0.05

=
=

91.00 cum
182.00 cum
273.00 cum
=

2.6
5.2
7.8 cum @ 3375.20
=
expenditure incurred for charging of direction of river by mannual labour in very cold day
15 labour for one month @ 81.40
=
Expenditure for cost of bridge and water pumpworking inside of water, wood for fire and
construction of temporary bridge
L.S. =

0.00

=
=

26326.56
36630.00

25000.00
87956.56
Maintenance & reconstruction after season during progress of work, 50% of above cost L.S.
43978.28
131934.84
Say 132000.00
22 Dewatering for construction of trench weir, intake wing wall, etc. as per direction by Engineer-in-Charge
8 hrs daily
2 x
2 =
4 Pumps for
120 days
4 x 120 x
8
=
3840 hours
3840 @ 30.00 per hr incl. operator charges
=
115200.00
Diesel Consumption 1.0 litre per hour @ 30.00 per liter
=
115200.00
230400.00
Say 230400.00

Summary of Rates of Items


Sl.
No.

Name of Item

Unit

Rates
(Rs.)

1 Earth work in SMB

Cum

100.65

2 Earth work in foundation

Cum

102.95

3 Excavation in very Hard Rock

Cum

207.05

4 PCC 1:3:6

Cum

3040.20

5 PCC 1:2:4 (20 mm ballast)

Cum

3375.20

6 PCC 1:2:4 (20-40 mm ballast)

Cum

3313.50

7 PCC 1:1.5:3

Cum

3753.25

8 RCC 1:1.5:3

Cum

4189.20

9 RCC 1:1.5:3 in beams & columns

Cum

5071.95

10 Reinforment work

MT

37173.20

11 MS structural work

MT

45146.10

12 RCR 1:4

Cum

2060.15

13 RR 1:6 CM stone masonry

Cum

1596.35

14 RR dry masonry

Cum

742.25

15 H P stone filling

Cum

251.10

16 S/F and laying wire crates

Cum

864.15

17 Cement Plaster 1:4 CM

Sqm

102.80

18 Cement Pointing 1:2 CM

Sqm

94.05

19 First class brick work

Cum

3750.25

20 Fixng of sluice valve

Nos

16500.00

21 Making temporary diversion

Nos

132000.00

22 De-watering in construction of trench weir

Nos

230400.00

Design Flood
Full supply level at weir
High flood level at weir side
Design Discharge
Minimum TWL corresponding to zero discharge
Normal TWL corresponding to 2 machine discharge
Center line of penstock intake opening
Full supply level at forebay
Min drawdown level at froebay
Penstock dia
Opening height of penstock including bell mouth
Allow 0.3X0.75 m for water cushion above top of opening
Min drawdown level at forebay
Less Water Cushion
Less 1/2 intake opening height
C/L of intake opening
Head loss calculations
Full supply level at intake well
Head loss in intake channel
Head loss in pipe
Head loss in desilting tank (Negliginle)
FSL U/sof desilting tank
FSL D/sof desilting tank
Head loss in head race channel up to forebay
Losses in penstock
Length of penstock (m)
Inner diameter of penstock (m)
Velocity in m/s
v2/2g
Entrance Loss
0.5V2/2g
2 2
Frictional Loss
Q n L/A2(D/4)4/3
n kbV2/2g
Bend losses for n bends
kb

0
0
0
0.04 m
0
-0.04

0.2

Valve losses for n valves

Kv n V2/2g

Track Rack Loss

Kt V2/2g

Kv
Kt

0.35

Due to BFV for n nos

n kbfV2/2g

kbf

0.6

Transition and bifurfication

Ktf V2/2g

0.5

Ktf

0.65
2
K
V
/2g
K
Exit Loss
1
tb
tb
Total loss
Say
Gross Head
Net Head
Dischagre calculations for various civil structures
Design discharge of turbine
Discharge of TRC and penstock
Discharge for forebay including flushing and power
channel outgoing Q from D tank
Discharge for flushing forebay
Incoming discharge to D tank
Discharge for flushing D tank

Discharge of power duct including vortex tubes


Disccharge of vortex tube
Discharge from trench weir into intake
Discharge for shingle excluder from intake
Avg discharge for D tank design
Trench weir and intake well
River slope at weir location (A)
a
Area of catchment in sq kms (A)
C A constant for Hills
Rugosity Coefficient
0.222(A)0.33
Maximum flood discharge Qmax
CA3/4
Water level corresponding to high flood level by gauge discharge curve
Width of stream at the diversion site
Top RL of diversion weir 2 Meter higher then bed of river
Determination of depth of flow at maximum flood discharge H
Qmax =1.71 X L X H3/2
L is crest length of flow in M
Value of H
RL of high flood level=H+top RL of diversion weir

14
Cumecs

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